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2018 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
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Description
2018 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
FILE DETAILS:
2018 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
Language : English
Pages : 9003
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
2018 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
1. GENERAL INFORMATION.................................................................................................................................................................................................................................................... 1 GENERAL INFORMATION................................................................................................................................................................................................................................................... 1 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................ 3 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................ 3 Description............................................................................................................................................................................................................................................... 3 Terms..................................................................................................................................................................................................................................................... 3 Units..................................................................................................................................................................................................................................................... 3 Contents.................................................................................................................................................................................................................................................. 3 Relation between Illustrations and Descriptions........................................................................................................................................................................................................... 4 Components................................................................................................................................................................................................................................................ 4 SYMBOLS............................................................................................................................................................................................................................................... 5 HOW TO FOLLOW TROUBLE DIAGNOSES............................................................................................................................................................................................................................... 6 Description............................................................................................................................................................................................................................................... 6 How to Follow Test Groups in Trouble Diagnosis............................................................................................................................................................................................................ 6 Key to Symbols Signifying Measurements or Procedures...................................................................................................................................................................................................... 7 HOW TO READ WIRING DIAGRAMS................................................................................................................................................................................................................................... 9 Connector Symbols......................................................................................................................................................................................................................................... 9 Sample/Wiring Diagram -Example-........................................................................................................................................................................................................................... 10 SWITCH POSITIONS ..................................................................................................................................................................................................................................... 11 MULTIPLE SWITCH....................................................................................................................................................................................................................................... 11 Connector Information..................................................................................................................................................................................................................................... 12 HOW TO USE CONNECTOR INFORMATION...................................................................................................................................................................................................................... 12 How to Repair Aluminum Wires.............................................................................................................................................................................................................................. 13 PRECAUTIONS FOR THE HANDLING OF ALUMINUM WIRES........................................................................................................................................................................................................ 13 HOW TO DISTINGUISH ALUMINUM WIRES..................................................................................................................................................................................................................... 13 HOW TO REPAIR BROKEN WIRES............................................................................................................................................................................................................................ 13 HOW TO EXTEND WIRES................................................................................................................................................................................................................................... 15 ABBREVIATIONS................................................................................................................................................................................................................................................. 16 Abbreviation List......................................................................................................................................................................................................................................... 16 TIGHTENING TORQUE OF STANDARD BOLTS........................................................................................................................................................................................................................... 21 Description............................................................................................................................................................................................................................................... 21 Tightening Torque Table (New Standard Included)........................................................................................................................................................................................................... 21 PREVIOUS STANDARD..................................................................................................................................................................................................................................... 21 NEW STANDARD BASED ON ISO............................................................................................................................................................................................................................. 22 DISCRIMINATION OF BOLTS AND NUTS...................................................................................................................................................................................................................... 23 PRECAUTION........................................................................................................................................................................................................................................................ 24 PRECAUTIONS................................................................................................................................................................................................................................................... 24 Description............................................................................................................................................................................................................................................... 24 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................ 24 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...................................................................................................................................................................................... 24 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect................................................................................................................................................................................. 24 OPERATION PROCEDURE................................................................................................................................................................................................................................... 24 Precaution for Procedure without Cowl Top Cover........................................................................................................................................................................................................... 25 Precautions for Removing Battery Terminal................................................................................................................................................................................................................. 25 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................ 25 INSTRUCTION 1..................................................................................................................................................................................................................................... 25 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................ 26 General Precautions....................................................................................................................................................................................................................................... 26 Three Way Catalyst........................................................................................................................................................................................................................................ 28 Multiport Fuel Injection System or Engine Control System.................................................................................................................................................................................................. 28 Turbocharger (If Equipped)................................................................................................................................................................................................................................ 28 Hoses..................................................................................................................................................................................................................................................... 28 HOSE REMOVAL AND INSTALLATION......................................................................................................................................................................................................................... 28 HOSE CLAMPING......................................................................................................................................................................................................................................... 29 Engine Oils............................................................................................................................................................................................................................................... 29 HEALTH PROTECTION PRECAUTIONS ........................................................................................................................................................................................................................ 29 ENVIRONMENTAL PROTECTION PRECAUTIONS ................................................................................................................................................................................................................. 29 Air Conditioning.......................................................................................................................................................................................................................................... 30 Fuel...................................................................................................................................................................................................................................................... 30 GASOLINE ENGINE (MODEL WITH THREE-WAY CATALYST)....................................................................................................................................................................................................... 30 QR25DE engine model:.............................................................................................................................................................................................................................. 30 MR20DD engine model:.............................................................................................................................................................................................................................. 30 DIESEL ENGINE ........................................................................................................................................................................................................................................ 30 LIFTING POINT................................................................................................................................................................................................................................................. 31 Commercial Service Tools.................................................................................................................................................................................................................................. 31 Garage Jack and Safety Stand and 2-Pole Lift.............................................................................................................................................................................................................. 31 Board-On Lift............................................................................................................................................................................................................................................. 32 TOW TRUCK TOWING.............................................................................................................................................................................................................................................. 33 Tow Truck Towing.......................................................................................................................................................................................................................................... 33 2WD MODELS............................................................................................................................................................................................................................................ 33 4WD MODELS............................................................................................................................................................................................................................................ 34 Vehicle Recovery (Freeing a Stuck Vehicle)................................................................................................................................................................................................................ 34 FRONT................................................................................................................................................................................................................................................. 34 REAR.................................................................................................................................................................................................................................................. 34 PREPARATION....................................................................................................................................................................................................................................................... 36 PREPARATION................................................................................................................................................................................................................................................... 36 Special Service Tools..................................................................................................................................................................................................................................... 36 Commercial Service Tools.................................................................................................................................................................................................................................. 36 Repair Parts.............................................................................................................................................................................................................................................. 36 VEHICLE INFORMATION............................................................................................................................................................................................................................................... 37 IDENTIFICATION INFORMATION.................................................................................................................................................................................................................................... 37 Model Variation........................................................................................................................................................................................................................................... 37 Information About Identification or Model Code............................................................................................................................................................................................................ 38 IDENTIFICATION NUMBER................................................................................................................................................................................................................................. 38 VEHICLE IDENTIFICATION NUMBER ARRANGEMENT............................................................................................................................................................................................................. 39 IDENTIFICATION PLATE ................................................................................................................................................................................................................................. 39 ENGINE SERIAL NUMBER (CYLINDER BLOCK)................................................................................................................................................................................................................. 39 MR20DD............................................................................................................................................................................................................................................ 39 QR25DE............................................................................................................................................................................................................................................ 39 R9M............................................................................................................................................................................................................................................... 40 MANUAL TRANSAXLE NUMBER............................................................................................................................................................................................................................... 40 RS6F94R........................................................................................................................................................................................................................................... 40 RS6F52A........................................................................................................................................................................................................................................... 40 CVT NUMBER ........................................................................................................................................................................................................................................... 41 Dimensions................................................................................................................................................................................................................................................ 41 Wheels & Tires............................................................................................................................................................................................................................................ 41 BASIC INSPECTION.................................................................................................................................................................................................................................................. 43 SERVICE INFORMATION FOR ELECTRICAL INCIDENT................................................................................................................................................................................................................... 43 Work Flow................................................................................................................................................................................................................................................. 43 WORK FLOW............................................................................................................................................................................................................................................. 43 Control Units and Electrical Parts........................................................................................................................................................................................................................ 43 PRECAUTIONS........................................................................................................................................................................................................................................... 43 Intermittent Incident..................................................................................................................................................................................................................................... 44 DESCRIPTION........................................................................................................................................................................................................................................... 44 VEHICLE VIBRATION..................................................................................................................................................................................................................................... 44 Connector & Harness............................................................................................................................................................................................................................... 44 Hint.............................................................................................................................................................................................................................................. 45 Sensor & Relay.................................................................................................................................................................................................................................... 45 Engine Compartment................................................................................................................................................................................................................................ 45 Behind the Instrument Panel....................................................................................................................................................................................................................... 45 Under Seating Areas............................................................................................................................................................................................................................... 45 HEAT SENSITIVE........................................................................................................................................................................................................................................ 45 FREEZING ............................................................................................................................................................................................................................................. 45 WATER INTRUSION....................................................................................................................................................................................................................................... 46 ELECTRICAL LOAD ...................................................................................................................................................................................................................................... 46 COLD OR HOT START UP ................................................................................................................................................................................................................................. 46 Circuit Inspection........................................................................................................................................................................................................................................ 46 DESCRIPTION .......................................................................................................................................................................................................................................... 46 TESTING FOR “OPENS” IN THE CIRCUIT.................................................................................................................................................................................................................... 47 Continuity Check Method........................................................................................................................................................................................................................... 47 Voltage Check Method.............................................................................................................................................................................................................................. 47 TESTING FOR “SHORTS” IN THE CIRCUIT................................................................................................................................................................................................................... 47 Resistance Check Method........................................................................................................................................................................................................................... 48 Voltage Check Method.............................................................................................................................................................................................................................. 48 GROUND INSPECTION .................................................................................................................................................................................................................................... 48 VOLTAGE DROP TESTS ................................................................................................................................................................................................................................... 49 Measuring Voltage Drop - Accumulated Method....................................................................................................................................................................................................... 49 Measuring Voltage Drop - Step-by-Step............................................................................................................................................................................................................. 49 CONTROL UNIT CIRCUIT TEST ............................................................................................................................................................................................................................ 50 CASE 1............................................................................................................................................................................................................................................ 50 CASE 2............................................................................................................................................................................................................................................ 51 CONSULT/GST CHECKING SYSTEM................................................................................................................................................................................................................................... 52 Description............................................................................................................................................................................................................................................... 52 CONSULT Function and System Application*1................................................................................................................................................................................................................. 52 FUNCTION.............................................................................................................................................................................................................................................. 52 SYSTEM APPLICATION*1.................................................................................................................................................................................................................................. 52 CONSULT/GST Data Link Connector (DLC) Circuit............................................................................................................................................................................................................. 53 INSPECTION PROCEDURE.................................................................................................................................................................................................................................. 53 Wiring Diagram - CONSULT/GST CHECKING SYSTEM -............................................................................................................................................................................................................ 54 INSPECTION AND ADJUSTMENT..................................................................................................................................................................................................................................... 61 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL................................................................................................................................................................................................ 61 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Required Procedure After Battery Disconnection........................................................................................................................................... 61 ACCELERATOR CONTROL SYSTEM_ACC............................................................................................................................................................................................................................................ 62 ACCELERATOR CONTROL SYSTEM............................................................................................................................................................................................................................................ 62 PRECAUTION........................................................................................................................................................................................................................................................ 63 PRECAUTIONS................................................................................................................................................................................................................................................... 63 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................ 63 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...................................................................................................................................................................................... 63 Precautions for Removing Battery Terminal................................................................................................................................................................................................................. 63 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................ 63 INSTRUCTION 1..................................................................................................................................................................................................................................... 63 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................ 64 REMOVAL AND INSTALLATION.......................................................................................................................................................................................................................................... 65 ACCELERATOR CONTROL SYSTEM.................................................................................................................................................................................................................................... 65 Exploded View............................................................................................................................................................................................................................................. 65 Removal and Installation.................................................................................................................................................................................................................................. 65 REMOVAL............................................................................................................................................................................................................................................... 65 INSTALLATION.......................................................................................................................................................................................................................................... 65 Inspection................................................................................................................................................................................................................................................ 66 INSPECTION AFTER INSTALLATION......................................................................................................................................................................................................................... 66 AUDIO, VISUAL & NAVIGATION SYSTEM_AV...................................................................................................................................................................................................................................... 67 AUDIO, VISUAL & NAVIGATION SYSTEM..................................................................................................................................................................................................................................... 67 BASE AUDIO........................................................................................................................................................................................................................................................ 72 PRECAUTION.................................................................................................................................................................................................................................................... 72 PRECAUTIONS............................................................................................................................................................................................................................................... 72 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 72 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 72 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 72 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 72 INSTRUCTION 1................................................................................................................................................................................................................................. 72 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 73 Precaution for Trouble Diagnosis...................................................................................................................................................................................................................... 73 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 73 Precaution for Harness Repair......................................................................................................................................................................................................................... 73 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 73 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 75 COMPONENT PARTS........................................................................................................................................................................................................................................... 75 Component Parts Location.............................................................................................................................................................................................................................. 75 LHD MODELS........................................................................................................................................................................................................................................ 75 RHD MODELS........................................................................................................................................................................................................................................ 76 Audio Unit............................................................................................................................................................................................................................................ 78 Description....................................................................................................................................................................................................................................... 78 Specification..................................................................................................................................................................................................................................... 78 Speaker............................................................................................................................................................................................................................................... 78 FRONT DOOR SPEAKER................................................................................................................................................................................................................................ 78 FRONT SQUAWKER.................................................................................................................................................................................................................................... 79 REAR DOOR SPEAKER................................................................................................................................................................................................................................. 79 Microphone............................................................................................................................................................................................................................................ 79 Antenna and Antenna Feeder............................................................................................................................................................................................................................ 79 ANTENNA AMP. AND RADIO ANTENNA.................................................................................................................................................................................................................... 79 ANTENNA FEEDER LAYOUT............................................................................................................................................................................................................................. 80 LHD Models.................................................................................................................................................................................................................................... 80 RHD Models.................................................................................................................................................................................................................................... 81 USB Connector and AUX Jack............................................................................................................................................................................................................................ 82 Steering Switch....................................................................................................................................................................................................................................... 82 SYSTEM.................................................................................................................................................................................................................................................... 83 AUDIO SYSTEM.......................................................................................................................................................................................................................................... 83 AUDIO SYSTEM : System Description................................................................................................................................................................................................................. 83 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 83 AUDIO SYSTEM.................................................................................................................................................................................................................................. 83 FUNCTION DESCRIPTION.......................................................................................................................................................................................................................... 83 Operating signal.......................................................................................................................................................................................................................... 83 AM/FM Radio Function...................................................................................................................................................................................................................... 84 CD Playback Function...................................................................................................................................................................................................................... 84 AUX Connection Function................................................................................................................................................................................................................... 84 USB Connection Function................................................................................................................................................................................................................... 84 Speed Sensitive Volume Function........................................................................................................................................................................................................... 84 Bluetooth................................................................................................................................................................................................................................. 84 Hands-Free Phone function................................................................................................................................................................................................................. 84 Meter Display............................................................................................................................................................................................................................. 84 AUDIO SYSTEM : Circuit Diagram.................................................................................................................................................................................................................... 85 DIAGNOSIS SYSTEM (AUDIO UNIT)............................................................................................................................................................................................................................. 86 On Board Diagnosis Function........................................................................................................................................................................................................................... 86 DESCRIPTION....................................................................................................................................................................................................................................... 86 ON BOARD DIAGNOSIS ITEM........................................................................................................................................................................................................................... 86 METHOD OF STARTING................................................................................................................................................................................................................................ 86 Finishing Self-diagnosis Mode................................................................................................................................................................................................................. 86 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 87 AUDIO UNIT................................................................................................................................................................................................................................................ 87 Reference Value....................................................................................................................................................................................................................................... 87 TERMINAL LAYOUT................................................................................................................................................................................................................................... 87 PHYSICAL VALUES................................................................................................................................................................................................................................... 87 WIRING DIAGRAM................................................................................................................................................................................................................................................ 90 BASE AUDIO................................................................................................................................................................................................................................................ 90 Wiring Diagram........................................................................................................................................................................................................................................ 90 BASIC INSPECTION.............................................................................................................................................................................................................................................. 98 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................ 98 Work Flow............................................................................................................................................................................................................................................. 98 OVERALL SEQUENCE.................................................................................................................................................................................................................................. 98 DETAILED FLOW..................................................................................................................................................................................................................................... 98 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 100 POWER SUPPLY AND GROUND CIRCUIT........................................................................................................................................................................................................................... 100 AUDIO UNIT............................................................................................................................................................................................................................................ 100 AUDIO UNIT : Diagnosis Procedure.................................................................................................................................................................................................................. 100 AV COMMUNICATION CIRCUIT.................................................................................................................................................................................................................................. 101 Diagnosis Procedure................................................................................................................................................................................................................................... 101 VEHICLE SPEED SIGNAL CIRCUIT.............................................................................................................................................................................................................................. 102 Component Function Check.............................................................................................................................................................................................................................. 102 Diagnosis Procedure................................................................................................................................................................................................................................... 102 MICROPHONE SIGNAL CIRCUIT................................................................................................................................................................................................................................. 104 Description........................................................................................................................................................................................................................................... 104 Diagnosis Procedure................................................................................................................................................................................................................................... 104 STEERING SWITCH SIGNAL A CIRCUIT.......................................................................................................................................................................................................................... 106 Diagnosis Procedure................................................................................................................................................................................................................................... 106 Component Inspection.................................................................................................................................................................................................................................. 107 STEERING SWITCH SIGNAL B CIRCUIT.......................................................................................................................................................................................................................... 108 Diagnosis Procedure................................................................................................................................................................................................................................... 108 Component Inspection.................................................................................................................................................................................................................................. 109 STEERING SWITCH SIGNAL GND CIRCUIT........................................................................................................................................................................................................................ 110 Description........................................................................................................................................................................................................................................... 110 Diagnosis Procedure................................................................................................................................................................................................................................... 110 Component Inspection.................................................................................................................................................................................................................................. 110 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 112 AUDIO SYSTEM SYMPTOMS..................................................................................................................................................................................................................................... 112 Symptom Table......................................................................................................................................................................................................................................... 112 RELATED TO AUDIO SYSTEM........................................................................................................................................................................................................................... 112 RELATED TO USB.................................................................................................................................................................................................................................... 112 RELATED TO AUXILIARY INPUT........................................................................................................................................................................................................................ 112 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 113 HANDS-FREE PHONE SYMPTOMS................................................................................................................................................................................................................................. 114 Symptom Table......................................................................................................................................................................................................................................... 114 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 114 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 114 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................ 115 Description........................................................................................................................................................................................................................................... 115 RELATED TO AUDIO.................................................................................................................................................................................................................................. 115 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 115 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 117 AUDIO UNIT................................................................................................................................................................................................................................................ 117 Removal and Installation.............................................................................................................................................................................................................................. 117 REMOVAL........................................................................................................................................................................................................................................... 117 INSTALLATION...................................................................................................................................................................................................................................... 117 FRONT DOOR SPEAKER........................................................................................................................................................................................................................................ 118 Removal and Installation.............................................................................................................................................................................................................................. 118 REMOVAL........................................................................................................................................................................................................................................... 118 INSTALLATION...................................................................................................................................................................................................................................... 118 REAR DOOR SPEAKER......................................................................................................................................................................................................................................... 119 Removal and Installation.............................................................................................................................................................................................................................. 119 REMOVAL........................................................................................................................................................................................................................................... 119 INSTALLATION...................................................................................................................................................................................................................................... 119 FRONT SQUAWKER............................................................................................................................................................................................................................................ 120 Removal and Installation.............................................................................................................................................................................................................................. 120 REMOVAL........................................................................................................................................................................................................................................... 120 INSTALLATION...................................................................................................................................................................................................................................... 120 USB CONNECTOR AND AUX JACK................................................................................................................................................................................................................................ 121 Removal and Installation.............................................................................................................................................................................................................................. 121 REMOVAL........................................................................................................................................................................................................................................... 121 INSTALLATION.................................................................................................................................................................................................................................. 121 MICROPHONE................................................................................................................................................................................................................................................ 122 Removal and Installation.............................................................................................................................................................................................................................. 122 REMOVAL........................................................................................................................................................................................................................................... 122 INSTALLATION...................................................................................................................................................................................................................................... 122 STEERING SWITCH........................................................................................................................................................................................................................................... 123 Removal and Installation.............................................................................................................................................................................................................................. 123 ROOF ANTENNA.............................................................................................................................................................................................................................................. 124 Exploded View......................................................................................................................................................................................................................................... 124 Removal and Installation.............................................................................................................................................................................................................................. 124 REMOVAL........................................................................................................................................................................................................................................... 124 INSTALLATION...................................................................................................................................................................................................................................... 124 ANTENNA FEEDER............................................................................................................................................................................................................................................ 125 Feeder Layout......................................................................................................................................................................................................................................... 125 LHD MODELS........................................................................................................................................................................................................................................ 125 RHD MODELS........................................................................................................................................................................................................................................ 125 WITH NAVIGATION................................................................................................................................................................................................................................................... 127 PRECAUTION.................................................................................................................................................................................................................................................... 127 PRECAUTIONS............................................................................................................................................................................................................................................... 127 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 127 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 127 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 127 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 127 INSTRUCTION 1................................................................................................................................................................................................................................. 127 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 128 Precaution for Trouble Diagnosis...................................................................................................................................................................................................................... 128 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 128 Precaution for Harness Repair......................................................................................................................................................................................................................... 128 AV COMMUNICATION SYSTEM........................................................................................................................................................................................................................... 128 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 130 COMPONENT PARTS........................................................................................................................................................................................................................................... 130 Component Parts Location.............................................................................................................................................................................................................................. 130 LHD MODELS........................................................................................................................................................................................................................................ 130 RHD MODELS........................................................................................................................................................................................................................................ 132 NAVI Control Unit..................................................................................................................................................................................................................................... 134 DESCRIPTION....................................................................................................................................................................................................................................... 134 Display....................................................................................................................................................................................................................................... 134 Audio Amplifier............................................................................................................................................................................................................................... 134 AM/FM Electronic Tuner........................................................................................................................................................................................................................ 134 CD Drive ..................................................................................................................................................................................................................................... 134 Bluetooth..................................................................................................................................................................................................................................... 134 Specification..................................................................................................................................................................................................................................... 134 Speaker............................................................................................................................................................................................................................................... 135 FRONT DOOR SPEAKER................................................................................................................................................................................................................................ 135 FRONT SQUAWKER.................................................................................................................................................................................................................................... 136 REAR DOOR SPEAKER................................................................................................................................................................................................................................. 136 Microphone............................................................................................................................................................................................................................................ 136 Steering Switch....................................................................................................................................................................................................................................... 137 Antenna and Antenna Feeder............................................................................................................................................................................................................................ 137 ANTENNA AMP. AND RADIO ANTENNA.................................................................................................................................................................................................................... 137 Without DAB antenna........................................................................................................................................................................................................................... 137 With DAB antenna.............................................................................................................................................................................................................................. 137 GPS ANTENNA....................................................................................................................................................................................................................................... 137 ANTENNA FEEDER LAYOUT............................................................................................................................................................................................................................. 138 LHD Models Without DAB antenna................................................................................................................................................................................................................ 138 RHD Models without DAB antenna................................................................................................................................................................................................................ 139 LHD Models With DAB antenna................................................................................................................................................................................................................... 139 RHD Models with DAB antenna................................................................................................................................................................................................................... 140 USB Connector and AUX Jack............................................................................................................................................................................................................................ 142 SD Card............................................................................................................................................................................................................................................... 142 Steering Angle Sensor................................................................................................................................................................................................................................. 142 Around View Monitor Control Unit...................................................................................................................................................................................................................... 142 Front Camera ......................................................................................................................................................................................................................................... 142 Specification..................................................................................................................................................................................................................................... 143 Side Camera .......................................................................................................................................................................................................................................... 143 Specification..................................................................................................................................................................................................................................... 143 Rear Camera........................................................................................................................................................................................................................................... 143 Specification..................................................................................................................................................................................................................................... 143 SYSTEM.................................................................................................................................................................................................................................................... 144 System Description.................................................................................................................................................................................................................................... 144 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 144 DESCRIPTION....................................................................................................................................................................................................................................... 144 NAVIGATION SYSTEM FUNCTION........................................................................................................................................................................................................................ 144 Description................................................................................................................................................................................................................................... 144 POSITION DETECTION PRINCIPLE.................................................................................................................................................................................................................. 145 MAP-MATCHING.................................................................................................................................................................................................................................. 145 GPS (Global Positioning System)............................................................................................................................................................................................................... 146 AUXILIARY INPUT FUNCTION.......................................................................................................................................................................................................................... 146 USB CONNECTION FUNCTION........................................................................................................................................................................................................................... 146 SPEED SENSITIVE VOLUME SYSTEM..................................................................................................................................................................................................................... 147 HANDS-FREE PHONE SYSTEM........................................................................................................................................................................................................................... 147 METER DISPLAY..................................................................................................................................................................................................................................... 147 Audio Indicator............................................................................................................................................................................................................................... 147 Navigation Indicator.......................................................................................................................................................................................................................... 147 Hands-free Phone Indicator.................................................................................................................................................................................................................... 147 AROUND VIEW MONITOR FUNCTION...................................................................................................................................................................................................................... 147 Around View Monitor Screen.................................................................................................................................................................................................................... 147 Operation Description......................................................................................................................................................................................................................... 148 Camera Image Operation Principle.............................................................................................................................................................................................................. 153 Precautions for Vehicle Width Guide Line and Predictived Course Line Display on The Rear View Monitor Display................................................................................................................................. 153 Circuit Diagram....................................................................................................................................................................................................................................... 156 WITHOUT BSW....................................................................................................................................................................................................................................... 156 WITH BSW.......................................................................................................................................................................................................................................... 157 Fail-Safe (NAVI Control Unit)......................................................................................................................................................................................................................... 157 Fail-Safe (Around View Monitor Control Unit).......................................................................................................................................................................................................... 158 DIAGNOSIS SYSTEM (NAVI CONTROL UNIT)...................................................................................................................................................................................................................... 162 On Board Diagnosis Function........................................................................................................................................................................................................................... 162 ON BOARD DIAGNOSIS ITEM........................................................................................................................................................................................................................... 162 METHOD OF STARTING................................................................................................................................................................................................................................ 163 END ON-BOARD DIAGNOSIS............................................................................................................................................................................................................................ 163 CONSULT Function...................................................................................................................................................................................................................................... 163 APPLICATION ITEMS................................................................................................................................................................................................................................. 163 ECU IDENTIFICATION................................................................................................................................................................................................................................ 164 SELF DIAGNOSIS RESULT............................................................................................................................................................................................................................. 164 DATA MONITOR...................................................................................................................................................................................................................................... 164 CONFIGURATION..................................................................................................................................................................................................................................... 164 DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT)....................................................................................................................................................................................................... 165 CONSULT Function...................................................................................................................................................................................................................................... 165 CONSULT FUNCTIONS................................................................................................................................................................................................................................. 165 ECU IDENTIFICATION................................................................................................................................................................................................................................ 165 SELF DIAGNOSIS RESULT............................................................................................................................................................................................................................. 165 Freeze Frame Data (FFD)....................................................................................................................................................................................................................... 165 DATA MONITOR...................................................................................................................................................................................................................................... 165 WORK SUPPORT...................................................................................................................................................................................................................................... 167 Display Items for The Cause of BSW Cancel..................................................................................................................................................................................................... 167 Display Items for The Cause of Around View Monitor with Park Assist Cancel.................................................................................................................................................................... 168 ACTIVE TEST....................................................................................................................................................................................................................................... 168 LED LH INDICATOR.............................................................................................................................................................................................................................. 169 LED RH INDICATOR.............................................................................................................................................................................................................................. 169 WASH ACTIVE................................................................................................................................................................................................................................... 169 AIR ACTIVE.................................................................................................................................................................................................................................... 169 AIR & WASHER ACTIVE........................................................................................................................................................................................................................... 169 CONFIGURATION..................................................................................................................................................................................................................................... 169 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 171 NAVI CONTROL UNIT......................................................................................................................................................................................................................................... 171 Reference Value....................................................................................................................................................................................................................................... 171 VALUES ON THE DIAGNOSIS TOOL...................................................................................................................................................................................................................... 171 TERMINAL LAYOUT................................................................................................................................................................................................................................... 171 PHYSICAL VALUES................................................................................................................................................................................................................................... 171 Fail-Safe (NAVI Control Unit)......................................................................................................................................................................................................................... 175 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 175 DTC Index............................................................................................................................................................................................................................................. 176 AROUND VIEW MONITOR CONTROL UNIT.......................................................................................................................................................................................................................... 177 Reference Value....................................................................................................................................................................................................................................... 177 VALUES ON THE DIAGNOSIS TOOL...................................................................................................................................................................................................................... 177 TERMINAL LAYOUT................................................................................................................................................................................................................................... 178 PHYSICAL VALUES................................................................................................................................................................................................................................... 178 Without BSW................................................................................................................................................................................................................................... 178 With BSW...................................................................................................................................................................................................................................... 180 Fail-Safe (Around View Monitor Control Unit).......................................................................................................................................................................................................... 183 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 186 DTC Index............................................................................................................................................................................................................................................. 186 WIRING DIAGRAM................................................................................................................................................................................................................................................ 188 NAVIGATION SYSTEM......................................................................................................................................................................................................................................... 188 LHD................................................................................................................................................................................................................................................... 188 LHD : Wiring Diagram.............................................................................................................................................................................................................................. 188 RHD................................................................................................................................................................................................................................................... 203 RHD : Wiring Diagram.............................................................................................................................................................................................................................. 204 BASIC INSPECTION.............................................................................................................................................................................................................................................. 219 DIAGNOSIS AND REPAIR WORKFLOW............................................................................................................................................................................................................................. 219 MULTI AV SYSTEM....................................................................................................................................................................................................................................... 219 MULTI AV SYSTEM : Work Flow....................................................................................................................................................................................................................... 219 OVERALL SEQUENCE.............................................................................................................................................................................................................................. 219 DETAILED FLOW................................................................................................................................................................................................................................. 219 AROUND VIEW MONITOR SYSTEM............................................................................................................................................................................................................................ 220 AROUND VIEW MONITOR SYSTEM : Work Flow............................................................................................................................................................................................................ 221 OVERALL SEQUENCE.............................................................................................................................................................................................................................. 221 DETAILED FLOW................................................................................................................................................................................................................................. 221 INSPECTION AND ADJUSTMENT................................................................................................................................................................................................................................. 223 ADDITIONAL SERVICE WHEN REPLACING NAVI CONTROL UNIT................................................................................................................................................................................................... 223 ADDITIONAL SERVICE WHEN REPLACING NAVI CONTROL UNIT : Description................................................................................................................................................................................. 223 CONFIGURATION (NAVI CONTROL UNIT)..................................................................................................................................................................................................................... 223 CONFIGURATION (NAVI CONTROL UNIT) : Description................................................................................................................................................................................................... 223 CONFIGURATION (NAVI CONTROL UNIT) : Work Procedure................................................................................................................................................................................................ 223 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT.................................................................................................................................................................................... 224 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT : Description.................................................................................................................................................................. 224 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT : Work Procedure............................................................................................................................................................... 225 CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT)...................................................................................................................................................................................................... 225 CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT) : Work Procedure................................................................................................................................................................................. 225 PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT..................................................................................................................................................................................................... 226 PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Description................................................................................................................................................................................... 226 PREDICTIVE COURSE LINE CENTER POSITION ADJUSTMENT : Work Procedure................................................................................................................................................................................ 227 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR)........................................................................................................................................................................................................ 227 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Description...................................................................................................................................................................................... 227 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR) : Work Procedure................................................................................................................................................................................... 227 CALIBRATION FLOWCHART......................................................................................................................................................................................................................... 227 CALIBRATION PROCEDURE......................................................................................................................................................................................................................... 227 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 232 C1A00 CONTROL UNIT........................................................................................................................................................................................................................................ 232 DTC Description....................................................................................................................................................................................................................................... 232 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 232 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 232 FAIL-SAFE......................................................................................................................................................................................................................................... 232 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 232 Diagnosis Procedure................................................................................................................................................................................................................................... 232 C1A01 POWER SUPPLY CIRCUIT................................................................................................................................................................................................................................ 233 DTC Description....................................................................................................................................................................................................................................... 233 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 233 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 233 FAIL-SAFE......................................................................................................................................................................................................................................... 233 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 233 Diagnosis Procedure................................................................................................................................................................................................................................... 233 C1A03 VEHICLE SPEED SENSOR................................................................................................................................................................................................................................ 234 DTC Description....................................................................................................................................................................................................................................... 234 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 234 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 234 FAIL-SAFE......................................................................................................................................................................................................................................... 234 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 234 Diagnosis Procedure................................................................................................................................................................................................................................... 234 C1A04 ABS/TCS/VDC SYSTEM.................................................................................................................................................................................................................................. 236 DTC Description....................................................................................................................................................................................................................................... 236 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 236 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 236 FAIL-SAFE......................................................................................................................................................................................................................................... 236 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 236 Diagnosis Procedure................................................................................................................................................................................................................................... 236 C1A07 CVT................................................................................................................................................................................................................................................. 237 DTC Description....................................................................................................................................................................................................................................... 237 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 237 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 237 FAIL-SAFE......................................................................................................................................................................................................................................... 237 Diagnosis Procedure................................................................................................................................................................................................................................... 237 C1A39 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 238 DTC Description....................................................................................................................................................................................................................................... 238 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 238 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 238 FAIL-SAFE......................................................................................................................................................................................................................................... 238 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 238 Diagnosis Procedure................................................................................................................................................................................................................................... 238 C1B56 SONAR............................................................................................................................................................................................................................................... 239 DTC Description....................................................................................................................................................................................................................................... 239 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 239 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 239 FAIL-SAFE......................................................................................................................................................................................................................................... 239 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 239 Diagnosis Procedure................................................................................................................................................................................................................................... 239 U0122 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....................................................................................................................................................................................................... 240 DTC Description....................................................................................................................................................................................................................................... 240 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 240 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 240 FAIL-SAFE......................................................................................................................................................................................................................................... 240 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 240 Diagnosis Procedure................................................................................................................................................................................................................................... 240 U0416 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)....................................................................................................................................................................................................... 241 DTC Description....................................................................................................................................................................................................................................... 241 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 241 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 241 FAIL-SAFE......................................................................................................................................................................................................................................... 241 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 241 Diagnosis Procedure................................................................................................................................................................................................................................... 241 U0428 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 242 DTC Description....................................................................................................................................................................................................................................... 242 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 242 FAIL-SAFE......................................................................................................................................................................................................................................... 242 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 242 Diagnosis Procedure................................................................................................................................................................................................................................... 242 U1000 CAN COMM CIRCUIT.................................................................................................................................................................................................................................... 243 NAVI CONTROL UNIT..................................................................................................................................................................................................................................... 243 NAVI CONTROL UNIT : DTC Description............................................................................................................................................................................................................... 243 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 243 POSSIBLE CAUSE................................................................................................................................................................................................................................ 243 FAIL-SAFE..................................................................................................................................................................................................................................... 243 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 243 NAVI CONTROL UNIT : Diagnosis Procedure........................................................................................................................................................................................................... 243 AROUND VIEW MONITOR CONTROL UNIT...................................................................................................................................................................................................................... 243 AROUND VIEW MONITOR CONTROL UNIT : DTC Description................................................................................................................................................................................................ 244 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 244 POSSIBLE CAUSE................................................................................................................................................................................................................................ 244 FAIL-SAFE..................................................................................................................................................................................................................................... 244 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 244 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................ 244 U1010 CONTROL UNIT (CAN).................................................................................................................................................................................................................................. 246 NAVI CONTROL UNIT..................................................................................................................................................................................................................................... 246 NAVI CONTROL UNIT : DTC Description............................................................................................................................................................................................................... 246 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 246 POSSIBLE CAUSE................................................................................................................................................................................................................................ 246 FAIL-SAFE..................................................................................................................................................................................................................................... 246 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 246 NAVI CONTROL UNIT : Diagnosis Procedure........................................................................................................................................................................................................... 246 AROUND VIEW MONITOR CONTROL UNIT...................................................................................................................................................................................................................... 246 AROUND VIEW MONITOR CONTROL UNIT : DTC Description................................................................................................................................................................................................ 246 DTC DETECTION LOGIC........................................................................................................................................................................................................................... 246 POSSIBLE CAUSE................................................................................................................................................................................................................................ 247 FAIL-SAFE..................................................................................................................................................................................................................................... 247 DTC CONFIRMATION PROCEDURE.................................................................................................................................................................................................................... 247 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................ 247 U111A REAR CAMERA IMAGE SIGNAL CIRCUIT.................................................................................................................................................................................................................... 248 DTC Description....................................................................................................................................................................................................................................... 248 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 248 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 248 FAIL-SAFE......................................................................................................................................................................................................................................... 248 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 248 Diagnosis Procedure................................................................................................................................................................................................................................... 248 U111B SIDE CAMERA RH IMAGE SIGNAL CIRCUIT................................................................................................................................................................................................................. 252 DTC Description....................................................................................................................................................................................................................................... 252 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 252 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 252 FAIL-SAFE......................................................................................................................................................................................................................................... 252 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 252 Diagnosis Procedure................................................................................................................................................................................................................................... 252 U111C FRONT CAMERA IMAGE SIGNAL CIRCUIT................................................................................................................................................................................................................... 258 DTC Description....................................................................................................................................................................................................................................... 258 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 258 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 258 FAIL-SAFE......................................................................................................................................................................................................................................... 258 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 258 Diagnosis Procedure................................................................................................................................................................................................................................... 258 U111D SIDE CAMERA LH IMAGE SIGNAL CIRCUIT................................................................................................................................................................................................................. 261 DTC Description....................................................................................................................................................................................................................................... 261 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 261 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 261 FAIL-SAFE......................................................................................................................................................................................................................................... 261 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 261 Diagnosis Procedure................................................................................................................................................................................................................................... 261 U112F EPS CIRCUIT......................................................................................................................................................................................................................................... 267 DTC Description....................................................................................................................................................................................................................................... 267 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 267 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 267 FAIL-SAFE......................................................................................................................................................................................................................................... 267 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 267 Diagnosis Procedure................................................................................................................................................................................................................................... 267 U1217 NAVI CONTROL UNIT................................................................................................................................................................................................................................... 268 DTC Description....................................................................................................................................................................................................................................... 268 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 268 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 268 FAIL-SAFE......................................................................................................................................................................................................................................... 268 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 268 Diagnosis Procedure................................................................................................................................................................................................................................... 268 U1229 NAVI CONTROL UNIT................................................................................................................................................................................................................................... 269 DTC Description....................................................................................................................................................................................................................................... 269 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 269 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 269 FAIL-SAFE......................................................................................................................................................................................................................................... 269 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 269 Diagnosis Procedure................................................................................................................................................................................................................................... 269 U122F NAVI CONTROL UNIT................................................................................................................................................................................................................................... 270 DTC Description....................................................................................................................................................................................................................................... 270 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 270 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 270 FAIL-SAFE......................................................................................................................................................................................................................................... 270 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 270 Diagnosis Procedure................................................................................................................................................................................................................................... 270 U1232 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 271 DTC Description....................................................................................................................................................................................................................................... 271 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 271 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 271 FAIL-SAFE......................................................................................................................................................................................................................................... 271 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 271 Diagnosis Procedure................................................................................................................................................................................................................................... 271 U1244 GPS ANTENNA......................................................................................................................................................................................................................................... 272 DTC Description....................................................................................................................................................................................................................................... 272 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 272 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 272 FAIL-SAFE......................................................................................................................................................................................................................................... 272 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 272 Diagnosis Procedure................................................................................................................................................................................................................................... 272 U1263 USB................................................................................................................................................................................................................................................. 274 DTC Description....................................................................................................................................................................................................................................... 274 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 274 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 274 FAIL-SAFE......................................................................................................................................................................................................................................... 274 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 274 Diagnosis Procedure................................................................................................................................................................................................................................... 274 U12AA CONFIGURATION ERROR................................................................................................................................................................................................................................. 275 DTC Description....................................................................................................................................................................................................................................... 275 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 275 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 275 FAIL-SAFE......................................................................................................................................................................................................................................... 275 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 275 Diagnosis Procedure................................................................................................................................................................................................................................... 275 U12AB ANTENNA............................................................................................................................................................................................................................................. 276 DTC Description....................................................................................................................................................................................................................................... 276 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 276 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 276 FAIL-SAFE......................................................................................................................................................................................................................................... 276 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 276 Diagnosis Procedure................................................................................................................................................................................................................................... 276 U12AC NAVI CONTROL UNIT................................................................................................................................................................................................................................... 278 DTC Description....................................................................................................................................................................................................................................... 278 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 278 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 278 FAIL-SAFE......................................................................................................................................................................................................................................... 278 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 278 Diagnosis Procedure................................................................................................................................................................................................................................... 278 U12AD NAVI CONTROL UNIT................................................................................................................................................................................................................................... 279 DTC Description....................................................................................................................................................................................................................................... 279 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 279 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 279 FAIL-SAFE......................................................................................................................................................................................................................................... 279 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 279 Diagnosis Procedure................................................................................................................................................................................................................................... 279 U12AE NAVI CONTROL UNIT................................................................................................................................................................................................................................... 280 DTC Description....................................................................................................................................................................................................................................... 280 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 280 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 280 FAIL-SAFE......................................................................................................................................................................................................................................... 280 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 280 Diagnosis Procedure................................................................................................................................................................................................................................... 280 U12AF NAVI CONTROL UNIT................................................................................................................................................................................................................................... 281 DTC Description....................................................................................................................................................................................................................................... 281 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 281 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 281 FAIL-SAFE......................................................................................................................................................................................................................................... 281 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 281 Diagnosis Procedure................................................................................................................................................................................................................................... 281 U12B0 POWER SUPPLY VOLTAGE................................................................................................................................................................................................................................ 282 DTC Description....................................................................................................................................................................................................................................... 282 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 282 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 282 FAIL-SAFE......................................................................................................................................................................................................................................... 282 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 282 Diagnosis Procedure................................................................................................................................................................................................................................... 282 U12B1 POWER SUPPLY VOLTAGE................................................................................................................................................................................................................................ 283 DTC Description....................................................................................................................................................................................................................................... 283 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 283 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 283 FAIL-SAFE......................................................................................................................................................................................................................................... 283 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 283 Diagnosis Procedure................................................................................................................................................................................................................................... 283 U12B2 DAB ANTENNA......................................................................................................................................................................................................................................... 284 DTC Description....................................................................................................................................................................................................................................... 284 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 284 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 284 FAIL-SAFE......................................................................................................................................................................................................................................... 284 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 284 Diagnosis Procedure................................................................................................................................................................................................................................... 284 U1300 AV COMM CIRCUIT..................................................................................................................................................................................................................................... 286 DTC Description....................................................................................................................................................................................................................................... 286 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 286 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 286 FAIL-SAFE......................................................................................................................................................................................................................................... 286 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 286 Diagnosis Procedure................................................................................................................................................................................................................................... 286 U1302 CAMERA POWER VOLT................................................................................................................................................................................................................................... 288 DTC Description....................................................................................................................................................................................................................................... 288 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 288 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 288 FAIL-SAFE......................................................................................................................................................................................................................................... 288 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 288 Diagnosis Procedure................................................................................................................................................................................................................................... 288 U1304 CAMERA IMAGE CALIBRATION............................................................................................................................................................................................................................ 296 DTC Description....................................................................................................................................................................................................................................... 296 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 296 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 296 FAIL-SAFE......................................................................................................................................................................................................................................... 296 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 296 Diagnosis Procedure................................................................................................................................................................................................................................... 296 U1305 CONFIG UNFINISH..................................................................................................................................................................................................................................... 297 DTC Description....................................................................................................................................................................................................................................... 297 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 297 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 297 FAIL-SAFE......................................................................................................................................................................................................................................... 297 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 297 Diagnosis Procedure................................................................................................................................................................................................................................... 297 U1308 REAR CAMERA......................................................................................................................................................................................................................................... 298 DTC Description....................................................................................................................................................................................................................................... 298 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 298 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 298 FAIL-SAFE......................................................................................................................................................................................................................................... 298 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 298 Diagnosis Procedure................................................................................................................................................................................................................................... 298 U1309 AIR PUMP............................................................................................................................................................................................................................................ 299 DTC Description....................................................................................................................................................................................................................................... 299 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 299 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 299 FAIL-SAFE......................................................................................................................................................................................................................................... 299 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 299 Diagnosis Procedure................................................................................................................................................................................................................................... 299 U130A PUMP CONTROL UNIT................................................................................................................................................................................................................................... 300 DTC Description....................................................................................................................................................................................................................................... 300 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 300 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 300 FAIL-SAFE......................................................................................................................................................................................................................................... 300 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 300 Diagnosis Procedure................................................................................................................................................................................................................................... 300 U130B REAR CAMERA......................................................................................................................................................................................................................................... 301 DTC Description....................................................................................................................................................................................................................................... 301 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 301 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 301 FAIL-SAFE......................................................................................................................................................................................................................................... 301 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 301 Diagnosis Procedure................................................................................................................................................................................................................................... 301 U1310 NAVI CONTROL UNIT................................................................................................................................................................................................................................... 302 DTC Description....................................................................................................................................................................................................................................... 302 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 302 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 302 FAIL-SAFE......................................................................................................................................................................................................................................... 302 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 302 Diagnosis Procedure................................................................................................................................................................................................................................... 302 U1320 REPROGRAMMING....................................................................................................................................................................................................................................... 303 DTC Description....................................................................................................................................................................................................................................... 303 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 303 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 303 FAIL-SAFE......................................................................................................................................................................................................................................... 303 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 303 Diagnosis Procedure................................................................................................................................................................................................................................... 303 U150E BCM CIRCUIT......................................................................................................................................................................................................................................... 304 DTC Description....................................................................................................................................................................................................................................... 304 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 304 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 304 FAIL-SAFE......................................................................................................................................................................................................................................... 304 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 304 Diagnosis Procedure................................................................................................................................................................................................................................... 304 U1971 SONAR............................................................................................................................................................................................................................................... 305 DTC Description....................................................................................................................................................................................................................................... 305 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 305 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 305 FAIL-SAFE......................................................................................................................................................................................................................................... 305 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 305 Diagnosis Procedure................................................................................................................................................................................................................................... 305 U1972 EPS................................................................................................................................................................................................................................................. 306 DTC Description....................................................................................................................................................................................................................................... 306 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 306 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 306 FAIL-SAFE......................................................................................................................................................................................................................................... 306 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 306 Diagnosis Procedure................................................................................................................................................................................................................................... 306 POWER SUPPLY AND GROUND CIRCUIT........................................................................................................................................................................................................................... 307 NAVI CONTROL UNIT..................................................................................................................................................................................................................................... 307 NAVI CONTROL UNIT : Diagnosis Procedure........................................................................................................................................................................................................... 307 AROUND VIEW MONITOR CONTROL UNIT...................................................................................................................................................................................................................... 307 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................ 307 MICROPHONE SIGNAL CIRCUIT................................................................................................................................................................................................................................. 309 Description........................................................................................................................................................................................................................................... 309 Diagnosis Procedure................................................................................................................................................................................................................................... 309 CAMERA IMAGE SIGNAL CIRCUIT............................................................................................................................................................................................................................... 311 Description........................................................................................................................................................................................................................................... 311 Diagnosis Procedure................................................................................................................................................................................................................................... 311 STEERING SWITCH SIGNAL A CIRCUIT.......................................................................................................................................................................................................................... 313 Diagnosis Procedure................................................................................................................................................................................................................................... 313 Component Inspection.................................................................................................................................................................................................................................. 314 STEERING SWITCH SIGNAL B CIRCUIT.......................................................................................................................................................................................................................... 315 Diagnosis Procedure................................................................................................................................................................................................................................... 315 Component Inspection.................................................................................................................................................................................................................................. 316 STEERING SWITCH GROUND CIRCUIT............................................................................................................................................................................................................................ 317 Diagnosis Procedure................................................................................................................................................................................................................................... 317 Component Inspection.................................................................................................................................................................................................................................. 317 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 318 MULTI AV SYSTEM........................................................................................................................................................................................................................................... 318 Symptom Table......................................................................................................................................................................................................................................... 318 RELATED TO NAVIGATION............................................................................................................................................................................................................................. 318 RELATED TO AUDIO.................................................................................................................................................................................................................................. 319 RELATED TO USB.................................................................................................................................................................................................................................... 319 RELATED TO AUXILIARY INPUT........................................................................................................................................................................................................................ 320 RELATED TO CAMERA................................................................................................................................................................................................................................. 320 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 320 HANDS-FREE PHONE SYMPTOMS................................................................................................................................................................................................................................. 322 Symptom Table......................................................................................................................................................................................................................................... 322 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 322 RELATED TO STEERING SWITCH........................................................................................................................................................................................................................ 322 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................ 323 Description........................................................................................................................................................................................................................................... 323 BASIC OPERATIONS.................................................................................................................................................................................................................................. 323 RELATED TO AUDIO.................................................................................................................................................................................................................................. 323 MAP SD CARD ...................................................................................................................................................................................................................................... 324 RELATED TO ROUTE CALCULATION AND VISUAL GUIDANCE ................................................................................................................................................................................................. 324 RELATED TO VEHICLE ICON........................................................................................................................................................................................................................... 325 RELATED TO VOICE GUIDANCE......................................................................................................................................................................................................................... 325 RELATED TO TRAFFIC INFORMATION.................................................................................................................................................................................................................... 325 RELATED TO HANDS-FREE PHONE....................................................................................................................................................................................................................... 326 RELATED TO TELEPHONE.............................................................................................................................................................................................................................. 326 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 328 NAVI CONTROL UNIT......................................................................................................................................................................................................................................... 328 Removal and Installation.............................................................................................................................................................................................................................. 328 REMOVAL........................................................................................................................................................................................................................................... 328 INSTALLATION...................................................................................................................................................................................................................................... 328 FRONT DOOR SPEAKER........................................................................................................................................................................................................................................ 329 Removal and Installation.............................................................................................................................................................................................................................. 329 REMOVAL........................................................................................................................................................................................................................................... 329 INSTALLATION...................................................................................................................................................................................................................................... 329 REAR DOOR SPEAKER......................................................................................................................................................................................................................................... 330 Removal and Installation.............................................................................................................................................................................................................................. 330 REMOVAL........................................................................................................................................................................................................................................... 330 INSTALLATION...................................................................................................................................................................................................................................... 330 FRONT SQUAWKER............................................................................................................................................................................................................................................ 331 Removal and Installation.............................................................................................................................................................................................................................. 331 REMOVAL........................................................................................................................................................................................................................................... 331 INSTALLATION...................................................................................................................................................................................................................................... 331 USB CONNECTOR AND AUX JACK................................................................................................................................................................................................................................ 332 Removal and Installation.............................................................................................................................................................................................................................. 332 REMOVAL........................................................................................................................................................................................................................................... 332 INSTALLATION.................................................................................................................................................................................................................................. 332 GPS ANTENNA............................................................................................................................................................................................................................................... 333 Feeder Layout......................................................................................................................................................................................................................................... 333 Removal and Installation.............................................................................................................................................................................................................................. 333 REMOVAL........................................................................................................................................................................................................................................... 333 INSTALLATION...................................................................................................................................................................................................................................... 333 AROUND VIEW MONITOR CONTROL UNIT.......................................................................................................................................................................................................................... 334 Removal and Installation.............................................................................................................................................................................................................................. 334 REMOVAL........................................................................................................................................................................................................................................... 334 INSTALLATION...................................................................................................................................................................................................................................... 334 FRONT CAMERA.............................................................................................................................................................................................................................................. 335 Removal and Installation.............................................................................................................................................................................................................................. 335 REMOVAL........................................................................................................................................................................................................................................... 335 INSTALLATION...................................................................................................................................................................................................................................... 335 REAR CAMERA............................................................................................................................................................................................................................................... 336 Removal and Installation.............................................................................................................................................................................................................................. 336 REMOVAL........................................................................................................................................................................................................................................... 336 INSTALLATION...................................................................................................................................................................................................................................... 336 SIDE CAMERA............................................................................................................................................................................................................................................... 337 Removal and Installation.............................................................................................................................................................................................................................. 337 REMOVAL........................................................................................................................................................................................................................................... 337 INSTALLATION...................................................................................................................................................................................................................................... 337 MICROPHONE................................................................................................................................................................................................................................................ 338 Removal and Installation.............................................................................................................................................................................................................................. 338 REMOVAL........................................................................................................................................................................................................................................... 338 INSTALLATION...................................................................................................................................................................................................................................... 338 STEERING SWITCH........................................................................................................................................................................................................................................... 339 Removal and Installation.............................................................................................................................................................................................................................. 339 STEERING ANGLE SENSOR..................................................................................................................................................................................................................................... 340 Exploded View......................................................................................................................................................................................................................................... 340 DISASSEMBLY....................................................................................................................................................................................................................................... 340 Removal and Installation.............................................................................................................................................................................................................................. 340 REMOVAL........................................................................................................................................................................................................................................... 340 INSTALLATION...................................................................................................................................................................................................................................... 340 ROOF ANTENNA.............................................................................................................................................................................................................................................. 341 Exploded View......................................................................................................................................................................................................................................... 341 Removal and Installation.............................................................................................................................................................................................................................. 341 REMOVAL........................................................................................................................................................................................................................................... 341 INSTALLATION...................................................................................................................................................................................................................................... 341 ANTENNA FEEDER............................................................................................................................................................................................................................................ 342 Feeder Layout......................................................................................................................................................................................................................................... 342 BODY CONTROL SYSTEM_BCS................................................................................................................................................................................................................................................... 343 BODY CONTROL SYSTEM................................................................................................................................................................................................................................................... 343 PRECAUTION........................................................................................................................................................................................................................................................ 345 PRECAUTIONS................................................................................................................................................................................................................................................... 345 Precautions for Removing Battery Terminal................................................................................................................................................................................................................. 345 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................ 345 INSTRUCTION 1..................................................................................................................................................................................................................................... 345 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................ 345 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................ 346 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS...................................................................................................................................................................................... 346 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect................................................................................................................................................................................. 346 OPERATION PROCEDURE................................................................................................................................................................................................................................... 346 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................ 348 COMPONENT PARTS............................................................................................................................................................................................................................................... 348 BODY CONTROL SYSTEM....................................................................................................................................................................................................................................... 348 BODY CONTROL SYSTEM : Component Parts Location........................................................................................................................................................................................................ 348 RHD MODELS........................................................................................................................................................................................................................................ 348 LHD MODELS........................................................................................................................................................................................................................................ 348 POWER CONSUMPTION CONTROL SYSTEM.......................................................................................................................................................................................................................... 349 POWER CONSUMPTION CONTROL SYSTEM : Component Parts Location........................................................................................................................................................................................... 349 RHD models........................................................................................................................................................................................................................................ 349 LHD models........................................................................................................................................................................................................................................ 350 SYSTEM........................................................................................................................................................................................................................................................ 352 BODY CONTROL SYSTEM....................................................................................................................................................................................................................................... 352 BODY CONTROL SYSTEM : System Description.............................................................................................................................................................................................................. 352 OUTLINE........................................................................................................................................................................................................................................... 352 BCM CONTROL FUNCTION LIST......................................................................................................................................................................................................................... 352 BODY CONTROL SYSTEM : Fail-safe....................................................................................................................................................................................................................... 354 FAIL-SAFE CONTROL BY DTC.......................................................................................................................................................................................................................... 354 REAR WIPER MOTOR PROTECTION....................................................................................................................................................................................................................... 354 FAIL-SAFE CONTROL BY RAIN SENSOR MALFUNCTION...................................................................................................................................................................................................... 354 FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE....................................................................................................................................................... 355 COMBINATION SWITCH READING SYSTEM......................................................................................................................................................................................................................... 355 COMBINATION SWITCH READING SYSTEM : System Description................................................................................................................................................................................................ 355 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 355 OUTLINE........................................................................................................................................................................................................................................... 355 COMBINATION SWITCH MATRIX......................................................................................................................................................................................................................... 355 COMBINATION SWITCH READING FUNCTION............................................................................................................................................................................................................... 356 Description................................................................................................................................................................................................................................... 356 Operation Example............................................................................................................................................................................................................................. 357 WIPER VOLUME DIAL POSITION........................................................................................................................................................................................................................ 358 SIGNAL BUFFER SYSTEM...................................................................................................................................................................................................................................... 358 SIGNAL BUFFER SYSTEM : System Description............................................................................................................................................................................................................. 359 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 359 OUTLINE........................................................................................................................................................................................................................................... 359 Signal transmission function list................................................................................................................................................................................................................. 359 POWER CONSUMPTION CONTROL SYSTEM.......................................................................................................................................................................................................................... 359 POWER CONSUMPTION CONTROL SYSTEM : System Description................................................................................................................................................................................................. 360 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 360 OUTLINE........................................................................................................................................................................................................................................... 360 LOW POWER CONSUMPTION CONTROL WITH BCM............................................................................................................................................................................................................ 360 Sleep mode activation............................................................................................................................................................................................................................. 360 Wake-up operation................................................................................................................................................................................................................................. 361 SHIPPING MODE CONTROL SYSTEM.............................................................................................................................................................................................................................. 361 SHIPPING MODE CONTROL SYSTEM : System Description..................................................................................................................................................................................................... 362 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 362 DESCRIPTION....................................................................................................................................................................................................................................... 362 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................ 363 COMMON ITEM............................................................................................................................................................................................................................................... 363 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM).................................................................................................................................................................................................... 363 APPLICATION ITEM.................................................................................................................................................................................................................................. 363 SYSTEM APPLICATION................................................................................................................................................................................................................................ 363 FREEZE FRAME DATA (FFD)........................................................................................................................................................................................................................... 363 DOOR LOCK................................................................................................................................................................................................................................................. 364 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock)........................................................................................................................................................... 364 BCM CONSULT FUNCTION.............................................................................................................................................................................................................................. 364 WORK SUPPORT...................................................................................................................................................................................................................................... 364 DATA MONITOR...................................................................................................................................................................................................................................... 364 ACTIVE TEST....................................................................................................................................................................................................................................... 365 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)...................................................................................................................................................... 365 BCM CONSULT FUNCTION.............................................................................................................................................................................................................................. 365 WORK SUPPORT...................................................................................................................................................................................................................................... 365 DATA MONITOR...................................................................................................................................................................................................................................... 365 ACTIVE TEST....................................................................................................................................................................................................................................... 366 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System, With Super Lock)...................................................................................................................................................... 366 WORK SUPPORT...................................................................................................................................................................................................................................... 366 DATA MONITOR...................................................................................................................................................................................................................................... 366 ACTIVE TEST....................................................................................................................................................................................................................................... 367 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System and Super Lock)........................................................................................................................................................ 367 WORK SUPPORT...................................................................................................................................................................................................................................... 367 DATA MONITOR...................................................................................................................................................................................................................................... 367 ACTIVE TEST....................................................................................................................................................................................................................................... 367 MULTI REMOTE ENT.......................................................................................................................................................................................................................................... 368 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)........................................................................................................................................................................ 368 WORK SUPPORT...................................................................................................................................................................................................................................... 368 DATA MONITOR...................................................................................................................................................................................................................................... 368 ACTIVE TEST....................................................................................................................................................................................................................................... 369 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock)..................................................................................................................................................................... 369 WORK SUPPORT...................................................................................................................................................................................................................................... 369 DATA MONITOR...................................................................................................................................................................................................................................... 370 ACTIVE TEST....................................................................................................................................................................................................................................... 371 REAR WINDOW DEFOGGER...................................................................................................................................................................................................................................... 371 REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER)......................................................................................................................................................................................... 371 WORK SUPPORT...................................................................................................................................................................................................................................... 371 DATA MONITOR...................................................................................................................................................................................................................................... 371 ACTIVE TEST....................................................................................................................................................................................................................................... 371 BUZZER.................................................................................................................................................................................................................................................... 372 BUZZER : CONSULT Function (BCM - BUZZER).............................................................................................................................................................................................................. 372 DATA MONITOR...................................................................................................................................................................................................................................... 372 ACTIVE TEST....................................................................................................................................................................................................................................... 372 INT LAMP.................................................................................................................................................................................................................................................. 372 INT LAMP : CONSULT Function (BCM - INT LAMP).......................................................................................................................................................................................................... 372 WORK SUPPORT...................................................................................................................................................................................................................................... 372 DATA MONITOR...................................................................................................................................................................................................................................... 372 ACTIVE TEST....................................................................................................................................................................................................................................... 373 HEADLAMP.................................................................................................................................................................................................................................................. 373 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (LED Headlamp).......................................................................................................................................................................................... 373 WORK SUPPORT...................................................................................................................................................................................................................................... 373 DATA MONITOR...................................................................................................................................................................................................................................... 374 ACTIVE TEST....................................................................................................................................................................................................................................... 375 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)...................................................................................................................................................................................... 375 WORK SUPPORT...................................................................................................................................................................................................................................... 375 DATA MONITOR...................................................................................................................................................................................................................................... 375 ACTIVE TEST....................................................................................................................................................................................................................................... 376 WIPER..................................................................................................................................................................................................................................................... 377 WIPER : CONSULT Function - WIPER...................................................................................................................................................................................................................... 377 WORK SUPPORT...................................................................................................................................................................................................................................... 377 DATA MONITOR...................................................................................................................................................................................................................................... 378 ACTIVE TEST....................................................................................................................................................................................................................................... 378 FLASHER................................................................................................................................................................................................................................................... 378 FLASHER : CONSULT Function (BCM - FLASHER) (LED Headlamp)............................................................................................................................................................................................. 378 WORK SUPPORT...................................................................................................................................................................................................................................... 378 DATA MONITOR...................................................................................................................................................................................................................................... 379 FLASHER : CONSULT Function (BCM - FLASHER) (Halogen Headlamp)......................................................................................................................................................................................... 379 WORK SUPPORT...................................................................................................................................................................................................................................... 379 DATA MONITOR...................................................................................................................................................................................................................................... 379 INTELLIGENT KEY........................................................................................................................................................................................................................................... 380 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock).......................................................................................................................................................................... 380 WORK SUPPORT...................................................................................................................................................................................................................................... 380 SELF-DIAG RESULT.................................................................................................................................................................................................................................. 380 DATA MONITOR...................................................................................................................................................................................................................................... 380 ACTIVE TEST....................................................................................................................................................................................................................................... 383 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)....................................................................................................................................................................... 384 WORK SUPPORT...................................................................................................................................................................................................................................... 384 SELF-DIAG RESULT.................................................................................................................................................................................................................................. 384 DATA MONITOR...................................................................................................................................................................................................................................... 384 ACTIVE TEST....................................................................................................................................................................................................................................... 387 COMB SW................................................................................................................................................................................................................................................... 388 COMB SW : CONSULT Function (BCM - COMB SW)............................................................................................................................................................................................................ 388 DATA MONITOR...................................................................................................................................................................................................................................... 388 BCM....................................................................................................................................................................................................................................................... 389 BCM : CONSULT Function (BCM - BCM).................................................................................................................................................................................................................... 389 WORK SUPPORT...................................................................................................................................................................................................................................... 389 IMMU...................................................................................................................................................................................................................................................... 389 IMMU : CONSULT Function (BCM - IMMU) (With Intelligent Key System).................................................................................................................................................................................... 389 DATA MONITOR...................................................................................................................................................................................................................................... 389 WORK SUPPORT...................................................................................................................................................................................................................................... 389 ACTIVE TEST....................................................................................................................................................................................................................................... 389 IMMU : CONSULT Function (BCM - IMMU) (Without Intelligent Key System)................................................................................................................................................................................. 389 WORK SUPPORT...................................................................................................................................................................................................................................... 389 ACTIVE TEST....................................................................................................................................................................................................................................... 389 BATTERY SAVER............................................................................................................................................................................................................................................. 389 BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)................................................................................................................................................................................................ 390 DATA MONITOR...................................................................................................................................................................................................................................... 390 ACTIVE TEST....................................................................................................................................................................................................................................... 390 TRUNK..................................................................................................................................................................................................................................................... 390 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System and Super Lock)................................................................................................................................................................... 390 DATA MONITOR...................................................................................................................................................................................................................................... 390 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System, Without Super Lock).............................................................................................................................................................. 391 DATA MONITOR...................................................................................................................................................................................................................................... 391 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System, With Super Lock).............................................................................................................................................................. 391 DATA MONITOR...................................................................................................................................................................................................................................... 391 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System and Super Lock)................................................................................................................................................................ 392 DATA MONITOR...................................................................................................................................................................................................................................... 392 THEFT ALM................................................................................................................................................................................................................................................. 392 THEFT ALM : CONSULT Function (BCM - THEFT) (With Intelligent Key System).............................................................................................................................................................................. 392 DATA MONITOR...................................................................................................................................................................................................................................... 392 WORK SUPPORT...................................................................................................................................................................................................................................... 393 ACTIVE TEST....................................................................................................................................................................................................................................... 393 THEFT ALM : CONSULT Function (BCM - THEFT) (Without Intelligent Key System)........................................................................................................................................................................... 393 DATA MONITOR...................................................................................................................................................................................................................................... 393 WORK SUPPORT...................................................................................................................................................................................................................................... 394 ACTIVE TEST....................................................................................................................................................................................................................................... 394 SIGNAL BUFFER............................................................................................................................................................................................................................................. 394 SIGNAL BUFFER : CONSULT Function (BCM - SIGNAL BUFFER)................................................................................................................................................................................................ 394 DATA MONITOR...................................................................................................................................................................................................................................... 394 ECU DIAGNOSIS INFORMATION......................................................................................................................................................................................................................................... 395 BCM........................................................................................................................................................................................................................................................... 395 Reference Value........................................................................................................................................................................................................................................... 395 VALUES ON THE DIAGNOSIS TOOL.......................................................................................................................................................................................................................... 395 TERMINAL LAYOUT....................................................................................................................................................................................................................................... 402 PHYSICAL VALUES....................................................................................................................................................................................................................................... 402 Fail-safe................................................................................................................................................................................................................................................. 418 FAIL-SAFE CONTROL BY DTC.............................................................................................................................................................................................................................. 418 REAR WIPER MOTOR PROTECTION........................................................................................................................................................................................................................... 418 FAIL-SAFE CONTROL BY RAIN SENSOR MALFUNCTION.......................................................................................................................................................................................................... 419 FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE........................................................................................................................................................... 419 DTC Inspection Priority Chart............................................................................................................................................................................................................................. 419 DTC Index................................................................................................................................................................................................................................................. 420 WIRING DIAGRAM.................................................................................................................................................................................................................................................... 423 BCM........................................................................................................................................................................................................................................................... 423 Wiring Diagram............................................................................................................................................................................................................................................ 423 BASIC INSPECTION.................................................................................................................................................................................................................................................. 446 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT................................................................................................................................................................................................................ 446 Description............................................................................................................................................................................................................................................... 446 BEFORE REPLACEMENT.................................................................................................................................................................................................................................... 446 AFTER REPLACEMENT..................................................................................................................................................................................................................................... 446 Work Procedure............................................................................................................................................................................................................................................ 446 CONFIGURATION (BCM)........................................................................................................................................................................................................................................... 448 Description............................................................................................................................................................................................................................................... 448 Work Procedure............................................................................................................................................................................................................................................ 448 Configuration list........................................................................................................................................................................................................................................ 449 WITH INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................................... 449 WITHOUT INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................................ 449 SHIPPING MODE CANCEL OPERATION................................................................................................................................................................................................................................ 451 Work Procedure............................................................................................................................................................................................................................................ 451 DTC/CIRCUIT DIAGNOSIS............................................................................................................................................................................................................................................. 452 U1000 CAN COMM................................................................................................................................................................................................................................................ 452 DTC Description........................................................................................................................................................................................................................................... 452 DESCRIPTION........................................................................................................................................................................................................................................... 452 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 452 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 452 FAIL-SAFE............................................................................................................................................................................................................................................. 452 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 452 Diagnosis Procedure....................................................................................................................................................................................................................................... 452 U1010 CONTROL UNIT (CAN)...................................................................................................................................................................................................................................... 453 DTC Description........................................................................................................................................................................................................................................... 453 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 453 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 453 FAIL-SAFE............................................................................................................................................................................................................................................. 453 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 453 Diagnosis Procedure....................................................................................................................................................................................................................................... 453 U0415 VEHICLE SPEED........................................................................................................................................................................................................................................... 454 DTC Description........................................................................................................................................................................................................................................... 454 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 454 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 454 FAIL-SAFE............................................................................................................................................................................................................................................. 454 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 454 Diagnosis Procedure....................................................................................................................................................................................................................................... 454 B2562 LOW VOLTAGE............................................................................................................................................................................................................................................. 455 DTC Description........................................................................................................................................................................................................................................... 455 DTC DETECTION LOGIC................................................................................................................................................................................................................................... 455 POSSIBLE CAUSE........................................................................................................................................................................................................................................ 455 FAIL-SAFE............................................................................................................................................................................................................................................. 455 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................ 455 Diagnosis Procedure....................................................................................................................................................................................................................................... 455 POWER SUPPLY AND GROUND CIRCUIT............................................................................................................................................................................................................................... 456 Diagnosis Procedure....................................................................................................................................................................................................................................... 456 COMBINATION SWITCH OUTPUT CIRCUIT............................................................................................................................................................................................................................. 457 Diagnosis Procedure....................................................................................................................................................................................................................................... 457 COMBINATION SWITCH INPUT CIRCUIT.............................................................................................................................................................................................................................. 459 Diagnosis Procedure....................................................................................................................................................................................................................................... 459 SYMPTOM DIAGNOSIS................................................................................................................................................................................................................................................. 461 COMBINATION SWITCH SYSTEM SYMPTOMS............................................................................................................................................................................................................................ 461 Symptom Table............................................................................................................................................................................................................................................. 461 NORMAL OPERATING CONDITION.................................................................................................................................................................................................................................... 462 Description............................................................................................................................................................................................................................................... 462 SHIPPING MODE......................................................................................................................................................................................................................................... 462 REMOVAL AND INSTALLATION.......................................................................................................................................................................................................................................... 463 BCM........................................................................................................................................................................................................................................................... 463 Removal and Installation.................................................................................................................................................................................................................................. 463 REMOVAL (RHD MODELS).................................................................................................................................................................................................................................. 463 REMOVAL (LHD MODELS).................................................................................................................................................................................................................................. 463 INSTALLATION.......................................................................................................................................................................................................................................... 463 COMBINATION SWITCH............................................................................................................................................................................................................................................ 464 Removal and Installation.................................................................................................................................................................................................................................. 464 REMOVAL............................................................................................................................................................................................................................................... 464 INSTALLATION.......................................................................................................................................................................................................................................... 464 BODY REPAIR_BRM........................................................................................................................................................................................................................................................... 465 BODY REPAIR........................................................................................................................................................................................................................................................... 465 FOR EUROPE (LHD).................................................................................................................................................................................................................................................. 468 VEHICLE INFORMATION........................................................................................................................................................................................................................................... 468 BODY EXTERIOR PAINT COLOR................................................................................................................................................................................................................................. 468 Body Exterior Paint Color............................................................................................................................................................................................................................. 468 PRECAUTION.................................................................................................................................................................................................................................................... 469 PRECAUTIONS............................................................................................................................................................................................................................................... 469 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 469 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 469 INSTRUCTION 1................................................................................................................................................................................................................................. 469 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 469 REPAIRING HIGH STRENGTH STEEL............................................................................................................................................................................................................................. 471 High Strength Steel (HSS)............................................................................................................................................................................................................................. 471 PREPARATION................................................................................................................................................................................................................................................... 476 REPAIRING MATERIAL........................................................................................................................................................................................................................................ 476 Foam Repair........................................................................................................................................................................................................................................... 476 URETHANE FOAM APPLICATIONS........................................................................................................................................................................................................................ 476 Example of foaming agent filling operation procedure.......................................................................................................................................................................................... 476 BODY COMPONENT PARTS...................................................................................................................................................................................................................................... 478 Ultra High Strength Steel Part........................................................................................................................................................................................................................ 478 DESCRIPTION....................................................................................................................................................................................................................................... 478 PROHIBITION....................................................................................................................................................................................................................................... 478 PART REPLACEMENT.................................................................................................................................................................................................................................. 478 Underbody Component Parts............................................................................................................................................................................................................................. 478 Body Component Parts.................................................................................................................................................................................................................................. 481 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 485 CORROSION PROTECTION...................................................................................................................................................................................................................................... 485 Description........................................................................................................................................................................................................................................... 485 Anti-Corrosive Precoated Steel (Galvannealed Steel)............................................................................................................................................................................................... 485 Phosphate Coating Treatment and Cationic Electrodeposition Primer................................................................................................................................................................................. 485 Undercoating.......................................................................................................................................................................................................................................... 485 Precautions in Undercoating....................................................................................................................................................................................................................... 485 Body Sealing.......................................................................................................................................................................................................................................... 486 BODY CONSTRUCTION......................................................................................................................................................................................................................................... 490 Body Construction..................................................................................................................................................................................................................................... 490 REPLACEMENT OPERATIONS.................................................................................................................................................................................................................................... 492 Description........................................................................................................................................................................................................................................... 492 Welding of Ultra High Strength Steel.................................................................................................................................................................................................................. 493 SPOT WELDING...................................................................................................................................................................................................................................... 493 PLUG WELDING...................................................................................................................................................................................................................................... 494 EXAMPLE........................................................................................................................................................................................................................................... 494 Radiator Core Support................................................................................................................................................................................................................................. 495 Hoodledge............................................................................................................................................................................................................................................. 495 Hoodledge (Partial Replacement)....................................................................................................................................................................................................................... 497 Front Side Member..................................................................................................................................................................................................................................... 499 Front Side Member (Partial Replacement)............................................................................................................................................................................................................... 502 POINT............................................................................................................................................................................................................................................. 503 Front Pillar.......................................................................................................................................................................................................................................... 504 Center Pillar......................................................................................................................................................................................................................................... 508 Outer Sill (Partial Replacement)...................................................................................................................................................................................................................... 511 Outer Sill............................................................................................................................................................................................................................................ 512 Inner Sill............................................................................................................................................................................................................................................ 514 Rear Fender........................................................................................................................................................................................................................................... 517 Rear Fender Extension................................................................................................................................................................................................................................. 520 Outer Rear Wheelhouse................................................................................................................................................................................................................................. 520 Inner Rear Wheelhouse................................................................................................................................................................................................................................. 521 Inner Rear Pillar Reinforcement....................................................................................................................................................................................................................... 522 Inner Rear Pillar..................................................................................................................................................................................................................................... 523 Rear Panel............................................................................................................................................................................................................................................ 525 Rear Floor Rear....................................................................................................................................................................................................................................... 526 Rear Side Member Extension (SUV Models)............................................................................................................................................................................................................... 527 Rear Side Member Extension (Wagon Models)............................................................................................................................................................................................................. 527 Roof (Normal Roof Models)............................................................................................................................................................................................................................. 529 Roof (Sunroof Models)................................................................................................................................................................................................................................. 530 Roof Rail............................................................................................................................................................................................................................................. 531 SERVICE DATA AND SPECIFICATIONS (SDS)......................................................................................................................................................................................................................... 532 BODY ALIGNMENT............................................................................................................................................................................................................................................ 532 Body Center Marks..................................................................................................................................................................................................................................... 532 Description........................................................................................................................................................................................................................................... 533 Engine Compartment.................................................................................................................................................................................................................................... 533 MEASUREMENT....................................................................................................................................................................................................................................... 533 MEASUREMENT POINTS................................................................................................................................................................................................................................ 534 Underbody............................................................................................................................................................................................................................................. 536 MEASUREMENT....................................................................................................................................................................................................................................... 536 MEASUREMENT POINTS................................................................................................................................................................................................................................ 537 Passenger Compartment................................................................................................................................................................................................................................. 539 MEASUREMENT....................................................................................................................................................................................................................................... 539 MEASUREMENT POINTS................................................................................................................................................................................................................................ 541 Rear Body............................................................................................................................................................................................................................................. 542 MEASUREMENT....................................................................................................................................................................................................................................... 542 MEASUREMENT POINTS................................................................................................................................................................................................................................ 542 LOCATION OF PLASTIC PARTS................................................................................................................................................................................................................................. 544 Precautions for Plastics.............................................................................................................................................................................................................................. 544 Location of Plastic Parts............................................................................................................................................................................................................................. 545 FOR EUROPE (RHD).................................................................................................................................................................................................................................................. 547 VEHICLE INFORMATION........................................................................................................................................................................................................................................... 547 BODY EXTERIOR PAINT COLOR................................................................................................................................................................................................................................. 547 Body Exterior Paint Color............................................................................................................................................................................................................................. 547 PRECAUTION.................................................................................................................................................................................................................................................... 548 PRECAUTIONS............................................................................................................................................................................................................................................... 548 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 548 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 548 INSTRUCTION 1................................................................................................................................................................................................................................. 548 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 548 REPAIRING HIGH STRENGTH STEEL............................................................................................................................................................................................................................. 550 High Strength Steel (HSS)............................................................................................................................................................................................................................. 550 PREPARATION................................................................................................................................................................................................................................................... 555 REPAIRING MATERIAL........................................................................................................................................................................................................................................ 555 Foam Repair........................................................................................................................................................................................................................................... 555 URETHANE FOAM APPLICATIONS........................................................................................................................................................................................................................ 555 Example of foaming agent filling operation procedure.......................................................................................................................................................................................... 555 BODY COMPONENT PARTS...................................................................................................................................................................................................................................... 557 Ultra High Strength Steel Part........................................................................................................................................................................................................................ 557 DESCRIPTION....................................................................................................................................................................................................................................... 557 PROHIBITION....................................................................................................................................................................................................................................... 557 PART REPLACEMENT.................................................................................................................................................................................................................................. 557 Underbody Component Parts............................................................................................................................................................................................................................. 557 Body Component Parts.................................................................................................................................................................................................................................. 560 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 564 CORROSION PROTECTION...................................................................................................................................................................................................................................... 564 Description........................................................................................................................................................................................................................................... 564 Anti-Corrosive Precoated Steel (Galvannealed Steel)............................................................................................................................................................................................... 564 Phosphate Coating Treatment and Cationic Electrodeposition Primer................................................................................................................................................................................. 564 Undercoating.......................................................................................................................................................................................................................................... 564 Precautions in Undercoating....................................................................................................................................................................................................................... 564 Body Sealing.......................................................................................................................................................................................................................................... 565 BODY CONSTRUCTION......................................................................................................................................................................................................................................... 569 Body Construction..................................................................................................................................................................................................................................... 569 REPLACEMENT OPERATIONS.................................................................................................................................................................................................................................... 571 Description........................................................................................................................................................................................................................................... 571 Welding of Ultra High Strength Steel.................................................................................................................................................................................................................. 572 SPOT WELDING...................................................................................................................................................................................................................................... 572 PLUG WELDING...................................................................................................................................................................................................................................... 573 EXAMPLE........................................................................................................................................................................................................................................... 573 Radiator Core Support................................................................................................................................................................................................................................. 574 Hoodledge............................................................................................................................................................................................................................................. 574 Hoodledge (Partial Replacement)....................................................................................................................................................................................................................... 576 Front Side Member..................................................................................................................................................................................................................................... 578 Front Side Member (Partial Replacement)............................................................................................................................................................................................................... 581 POINT............................................................................................................................................................................................................................................. 582 Front Pillar.......................................................................................................................................................................................................................................... 583 Center Pillar......................................................................................................................................................................................................................................... 587 Outer Sill (Partial Replacement)...................................................................................................................................................................................................................... 590 Outer Sill............................................................................................................................................................................................................................................ 591 Inner Sill............................................................................................................................................................................................................................................ 593 Rear Fender........................................................................................................................................................................................................................................... 596 Rear Fender Extension................................................................................................................................................................................................................................. 599 Outer Rear Wheelhouse................................................................................................................................................................................................................................. 599 Inner Rear Wheelhouse................................................................................................................................................................................................................................. 600 Inner Rear Pillar Reinforcement....................................................................................................................................................................................................................... 601 Inner Rear Pillar..................................................................................................................................................................................................................................... 602 Rear Panel............................................................................................................................................................................................................................................ 604 Rear Floor Rear....................................................................................................................................................................................................................................... 605 Rear Side Member Extension (SUV Models)............................................................................................................................................................................................................... 606 Rear Side Member Extension (Wagon Models)............................................................................................................................................................................................................. 606 Roof (Normal Roof Models)............................................................................................................................................................................................................................. 608 Roof (Sunroof Models)................................................................................................................................................................................................................................. 609 Roof Rail............................................................................................................................................................................................................................................. 610 SERVICE DATA AND SPECIFICATIONS (SDS)......................................................................................................................................................................................................................... 611 BODY ALIGNMENT............................................................................................................................................................................................................................................ 611 Body Center Marks..................................................................................................................................................................................................................................... 611 Description........................................................................................................................................................................................................................................... 612 Engine Compartment.................................................................................................................................................................................................................................... 612 MEASUREMENT....................................................................................................................................................................................................................................... 612 MEASUREMENT POINTS................................................................................................................................................................................................................................ 613 Underbody............................................................................................................................................................................................................................................. 615 MEASUREMENT....................................................................................................................................................................................................................................... 615 MEASUREMENT POINTS................................................................................................................................................................................................................................ 616 Passenger Compartment................................................................................................................................................................................................................................. 618 MEASUREMENT....................................................................................................................................................................................................................................... 618 MEASUREMENT POINTS................................................................................................................................................................................................................................ 620 Rear Body............................................................................................................................................................................................................................................. 621 MEASUREMENT....................................................................................................................................................................................................................................... 621 MEASUREMENT POINTS................................................................................................................................................................................................................................ 621 LOCATION OF PLASTIC PARTS................................................................................................................................................................................................................................. 623 Precautions for Plastics.............................................................................................................................................................................................................................. 623 Location of Plastic Parts............................................................................................................................................................................................................................. 624 FOR RUSSIA........................................................................................................................................................................................................................................................ 626 VEHICLE INFORMATION........................................................................................................................................................................................................................................... 626 BODY EXTERIOR PAINT COLOR................................................................................................................................................................................................................................. 626 Body Exterior Paint Color............................................................................................................................................................................................................................. 626 PRECAUTION.................................................................................................................................................................................................................................................... 627 PRECAUTIONS............................................................................................................................................................................................................................................... 627 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 627 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 627 INSTRUCTION 1................................................................................................................................................................................................................................. 627 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 627 REPAIRING HIGH STRENGTH STEEL............................................................................................................................................................................................................................. 629 High Strength Steel (HSS)............................................................................................................................................................................................................................. 629 PREPARATION................................................................................................................................................................................................................................................... 634 REPAIRING MATERIAL........................................................................................................................................................................................................................................ 634 Foam Repair........................................................................................................................................................................................................................................... 634 URETHANE FOAM APPLICATIONS........................................................................................................................................................................................................................ 634 Example of foaming agent filling operation procedure.......................................................................................................................................................................................... 634 BODY COMPONENT PARTS...................................................................................................................................................................................................................................... 636 Ultra High Strength Steel Part........................................................................................................................................................................................................................ 636 DESCRIPTION....................................................................................................................................................................................................................................... 636 PROHIBITION....................................................................................................................................................................................................................................... 636 PART REPLACEMENT.................................................................................................................................................................................................................................. 636 Underbody Component Parts............................................................................................................................................................................................................................. 636 Body Component Parts.................................................................................................................................................................................................................................. 639 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 643 CORROSION PROTECTION...................................................................................................................................................................................................................................... 643 Description........................................................................................................................................................................................................................................... 643 Anti-Corrosive Precoated Steel (Galvannealed Steel)............................................................................................................................................................................................... 643 Phosphate Coating Treatment and Cationic Electrodeposition Primer................................................................................................................................................................................. 643 Undercoating (MR20DD Engine Models)................................................................................................................................................................................................................... 643 Precautions in Undercoating....................................................................................................................................................................................................................... 643 Undercoating (Except For MR20DD Engine Models)........................................................................................................................................................................................................ 644 Precautions in Undercoating....................................................................................................................................................................................................................... 644 Body Sealing (MR20DD Engine Models)................................................................................................................................................................................................................... 645 Body Sealing (QR25DE Engine Models)................................................................................................................................................................................................................... 648 Body Sealing (R9M Engine Models)...................................................................................................................................................................................................................... 651 BODY CONSTRUCTION......................................................................................................................................................................................................................................... 654 Body Construction..................................................................................................................................................................................................................................... 654 REPLACEMENT OPERATIONS.................................................................................................................................................................................................................................... 656 Description........................................................................................................................................................................................................................................... 656 Welding of Ultra High Strength Steel.................................................................................................................................................................................................................. 657 SPOT WELDING...................................................................................................................................................................................................................................... 657 PLUG WELDING...................................................................................................................................................................................................................................... 658 EXAMPLE........................................................................................................................................................................................................................................... 658 Radiator Core Support................................................................................................................................................................................................................................. 659 Hoodledge............................................................................................................................................................................................................................................. 659 Hoodledge (Partial Replacement)....................................................................................................................................................................................................................... 661 Front Side Member..................................................................................................................................................................................................................................... 663 Front Side Member (Partial Replacement)............................................................................................................................................................................................................... 666 POINT............................................................................................................................................................................................................................................. 667 Front Pillar.......................................................................................................................................................................................................................................... 668 Center Pillar......................................................................................................................................................................................................................................... 672 Outer Sill (Partial Replacement)...................................................................................................................................................................................................................... 675 Outer Sill............................................................................................................................................................................................................................................ 676 Rear Fender........................................................................................................................................................................................................................................... 679 Rear Panel............................................................................................................................................................................................................................................ 682 Rear Floor Rear....................................................................................................................................................................................................................................... 683 Rear Side Member Extension (SUV Models)............................................................................................................................................................................................................... 684 Rear Side Member Extension (Wagon Models)............................................................................................................................................................................................................. 684 SERVICE DATA AND SPECIFICATIONS (SDS)......................................................................................................................................................................................................................... 686 BODY ALIGNMENT............................................................................................................................................................................................................................................ 686 Body Center Marks (MR20DD Engine Models).............................................................................................................................................................................................................. 686 Body Center Marks (Except For MR20DD Engine Models)................................................................................................................................................................................................... 687 Description........................................................................................................................................................................................................................................... 688 Engine Compartment (MR20DD Engine Models)............................................................................................................................................................................................................. 688 MEASUREMENT....................................................................................................................................................................................................................................... 688 MEASUREMENT POINTS................................................................................................................................................................................................................................ 689 Engine Compartment (Except For MR20DD Engine Models).................................................................................................................................................................................................. 691 MEASUREMENT....................................................................................................................................................................................................................................... 691 MEASUREMENT POINTS................................................................................................................................................................................................................................ 692 Underbody............................................................................................................................................................................................................................................. 694 MEASUREMENT....................................................................................................................................................................................................................................... 694 MEASUREMENT POINTS................................................................................................................................................................................................................................ 695 Passenger Compartment (MR20DD Engine Models).......................................................................................................................................................................................................... 697 MEASUREMENT....................................................................................................................................................................................................................................... 697 MEASUREMENT POINTS................................................................................................................................................................................................................................ 699 Passenger Compartment (Except For MR20DD Engine Models)............................................................................................................................................................................................... 700 MEASUREMENT....................................................................................................................................................................................................................................... 700 MEASUREMENT POINTS................................................................................................................................................................................................................................ 701 Rear Body............................................................................................................................................................................................................................................. 703 MEASUREMENT....................................................................................................................................................................................................................................... 703 MEASUREMENT POINTS................................................................................................................................................................................................................................ 703 LOCATION OF PLASTIC PARTS................................................................................................................................................................................................................................. 705 Precautions for Plastics.............................................................................................................................................................................................................................. 705 Location of Plastic Parts............................................................................................................................................................................................................................. 706 BRAKE CONTROL SYSTEM_BRC.................................................................................................................................................................................................................................................. 708 BRAKE CONTROL SYSTEM.................................................................................................................................................................................................................................................. 708 WITH VDC (ESP).................................................................................................................................................................................................................................................... 714 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................ 714 HOW TO USE THIS SECTION................................................................................................................................................................................................................................... 714 Information........................................................................................................................................................................................................................................... 714 PRECAUTION.................................................................................................................................................................................................................................................... 715 PRECAUTIONS............................................................................................................................................................................................................................................... 715 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 715 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 715 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect............................................................................................................................................................................. 715 OPERATION PROCEDURE............................................................................................................................................................................................................................... 715 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 716 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 716 INSTRUCTION 1................................................................................................................................................................................................................................. 716 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 716 Precaution for Procedure without Cowl Top Cover....................................................................................................................................................................................................... 717 Precaution for Stop/Start System Service.............................................................................................................................................................................................................. 717 Precautions for Harness Repair........................................................................................................................................................................................................................ 717 Precaution for Brake System........................................................................................................................................................................................................................... 718 Precaution for Brake Control System................................................................................................................................................................................................................... 718 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 721 COMPONENT PARTS........................................................................................................................................................................................................................................... 721 Component Parts Location.............................................................................................................................................................................................................................. 721 LHD............................................................................................................................................................................................................................................... 721 2WD Models.................................................................................................................................................................................................................................... 721 4WD Models.................................................................................................................................................................................................................................... 723 RHD............................................................................................................................................................................................................................................... 726 2WD Models.................................................................................................................................................................................................................................... 726 4WD Models.................................................................................................................................................................................................................................... 729 ABS Actuator and Electric Unit (Control Unit)......................................................................................................................................................................................................... 732 CONTROL UNIT...................................................................................................................................................................................................................................... 732 ACTUATOR.......................................................................................................................................................................................................................................... 732 Pump.......................................................................................................................................................................................................................................... 732 Motor......................................................................................................................................................................................................................................... 733 Motor Relay................................................................................................................................................................................................................................... 733 Actuator Relay................................................................................................................................................................................................................................ 733 ABS In Valve.................................................................................................................................................................................................................................. 733 ABS Out Valve................................................................................................................................................................................................................................. 733 Cut Valve 1, Cut Valve 2...................................................................................................................................................................................................................... 733 Suction Valve 1, Suction Valve 2.............................................................................................................................................................................................................. 733 Inlet Valve................................................................................................................................................................................................................................... 733 Outlet Valve.................................................................................................................................................................................................................................. 733 Return Check Valve............................................................................................................................................................................................................................ 733 Reservoir..................................................................................................................................................................................................................................... 733 Yaw Rate/Side/Decel G Sensor.................................................................................................................................................................................................................. 733 Pressure Sensor............................................................................................................................................................................................................................... 733 Wheel Sensor and Sensor Rotor......................................................................................................................................................................................................................... 734 Steering Angle Sensor................................................................................................................................................................................................................................. 734 VDC (ESP) OFF Switch.................................................................................................................................................................................................................................. 735 hill descent control (Downhill Drive Support) Switch.................................................................................................................................................................................................. 735 Brake Fluid Level Switch.............................................................................................................................................................................................................................. 735 Brake Vacuum Sensor................................................................................................................................................................................................................................... 736 SYSTEM.................................................................................................................................................................................................................................................... 737 System Description.................................................................................................................................................................................................................................... 737 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 737 INPUT SIGNAL AND OUTRET SIGNAL.................................................................................................................................................................................................................... 737 VALVE OPERATION [VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION, BRAKE FORCE.................................................................................................................. 739 VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force distribution Fun.............................................................................................................. 739 VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force distribution Fun.............................................................................................................. 740 VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force distribution Fun.............................................................................................................. 741 Component Parts and Function.................................................................................................................................................................................................................. 742 VALVE OPERATION (ABS FUNCTION).................................................................................................................................................................................................................... 742 When Brake Pedal is Applied................................................................................................................................................................................................................... 743 When ABS Function is in Operation (During Pressure Increases)................................................................................................................................................................................. 744 When ABS Function is Operating (During Pressure Holds)........................................................................................................................................................................................ 745 When ABS Function is in Operation (During Pressure Decreases)................................................................................................................................................................................. 746 When Brake Release............................................................................................................................................................................................................................ 747 Component Parts and Function.................................................................................................................................................................................................................. 747 CONDITION FOR TURN ON THE WARNING LAMP............................................................................................................................................................................................................ 748 CONDITION FOR TURN ON THE INDICATOR LAMP.......................................................................................................................................................................................................... 748 Circuit Diagram....................................................................................................................................................................................................................................... 750 Fail-Safe............................................................................................................................................................................................................................................. 750 VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION, BRAKE FORCE DISTRIBUTION FUNCTION, hill start assist FUNCTION AND ADVANCED hill descent control FUNCTION (4WD MODELS WITH GASOLINE ENGINE).... 750 ABS FUNCTION...................................................................................................................................................................................................................................... 751 EBD FUNCTION...................................................................................................................................................................................................................................... 751 VDC (ESP) FUNCTION.................................................................................................................................................................................................................................... 755 VDC (ESP) FUNCTION : System Description........................................................................................................................................................................................................... 755 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 756 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 756 OPERATION CHARACTERISTICS..................................................................................................................................................................................................................... 757 VDC Function That Prevents Oversteer Tendency............................................................................................................................................................................................. 757 VDC Function That Prevents Tendency....................................................................................................................................................................................................... 758 TCS FUNCTION.......................................................................................................................................................................................................................................... 758 TCS FUNCTION : System Description................................................................................................................................................................................................................. 759 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 759 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 760 ABS FUNCTION.......................................................................................................................................................................................................................................... 760 ABS FUNCTION : System Description................................................................................................................................................................................................................. 760 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 761 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 761 EBD FUNCTION.......................................................................................................................................................................................................................................... 762 EBD FUNCTION : System Description................................................................................................................................................................................................................. 762 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 763 INPUT SIGNAL AND OUPUT SIGNAL................................................................................................................................................................................................................. 763 BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION....................................................................................................................................................................................................... 763 BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION : System Description.............................................................................................................................................................................. 763 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 764 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 764 BRAKE ASSIST FUNCTION................................................................................................................................................................................................................................. 765 BRAKE ASSIST FUNCTION : System Description........................................................................................................................................................................................................ 765 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 765 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 766 BRAKE FORCE DISTRIBUTION FUNCTION..................................................................................................................................................................................................................... 767 BRAKE FORCE DISTRIBUTION FUNCTION : System Description............................................................................................................................................................................................ 767 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 767 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 768 hill start assist (UPHILL START SUPPORT) FUNCTION..................................................................................................................................................................................................... 769 hill start assist (UPHILL START SUPPORT) FUNCTION : System Description............................................................................................................................................................................ 769 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 769 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 770 ADVANCED hill descent control (DOWNHILL DRIVE SUPPORT) FUNCTION....................................................................................................................................................................................... 771 ADVANCED hill descent control (DOWNHILL DRIVE SUPPORT) FUNCTION : System Description.............................................................................................................................................................. 771 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 772 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................ 772 WARNING/INDICATOR/CHIME LIST.......................................................................................................................................................................................................................... 773 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................ 774 INFORMATION DISPLAY (COMBINATION METER)............................................................................................................................................................................................................... 774 INFORMATION DISPLAY (COMBINATION METER) : Chassis Control Display................................................................................................................................................................................. 774 DESIGN/PURPOSE................................................................................................................................................................................................................................ 774 System Information........................................................................................................................................................................................................................ 774 SYNCHRONIZATION WITH MASTER WARNING LAMP...................................................................................................................................................................................................... 775 SYSTEM DIAGRAM................................................................................................................................................................................................................................ 775 SIGNAL PATH................................................................................................................................................................................................................................... 776 hill start assist Function................................................................................................................................................................................................................ 776 Advanced hill descent control Function (4WD Models with Gasoline Engine).................................................................................................................................................................. 776 DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)].......................................................................................................................................................................................... 777 CONSULT Function...................................................................................................................................................................................................................................... 777 APPLICATION ITEMS................................................................................................................................................................................................................................. 777 ECU IDENTIFICATION................................................................................................................................................................................................................................ 777 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................ 777 Freeze frame data (FFD)....................................................................................................................................................................................................................... 777 DATA MONITOR...................................................................................................................................................................................................................................... 777 ACTIVE TEST....................................................................................................................................................................................................................................... 780 ABS In Valve and ABS Out Valve................................................................................................................................................................................................................ 780 ABS In Valve (ACT), ABS Out Valve (ACT)....................................................................................................................................................................................................... 781 ABS MOTOR......................................................................................................................................................................................................................................... 782 STOP LAMP ON RELAY................................................................................................................................................................................................................................ 782 WORK SUPPORT...................................................................................................................................................................................................................................... 782 RE/PROGRAMMING, CONFIGURATION..................................................................................................................................................................................................................... 782 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 783 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)............................................................................................................................................................................................................. 783 Reference Value....................................................................................................................................................................................................................................... 783 CONSULT DATA MONITOR STANDARD VALUE............................................................................................................................................................................................................... 783 Fail-Safe............................................................................................................................................................................................................................................. 786 VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, BRAKE ASSIST FUNCTION, BRAKE FORCE DISTRIBUTION FUNCTION, hill start assist FUNCTION AND ADVANCED hill descent control FUNCTION (4WD MODELS WITH GASOLINE ENGINE).... 786 ABS FUNCTION...................................................................................................................................................................................................................................... 786 EBD FUNCTION...................................................................................................................................................................................................................................... 786 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 790 DTC Index............................................................................................................................................................................................................................................. 791 WIRING DIAGRAM................................................................................................................................................................................................................................................ 793 BRAKE CONTROL SYSTEM...................................................................................................................................................................................................................................... 793 LHD................................................................................................................................................................................................................................................... 793 LHD : Wiring Diagram.............................................................................................................................................................................................................................. 793 RHD................................................................................................................................................................................................................................................... 797 RHD : Wiring Diagram.............................................................................................................................................................................................................................. 798 BASIC INSPECTION.............................................................................................................................................................................................................................................. 802 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................ 802 Work Flow............................................................................................................................................................................................................................................. 802 DETAILED FLOW..................................................................................................................................................................................................................................... 802 Diagnostic Work Sheet................................................................................................................................................................................................................................. 803 Description....................................................................................................................................................................................................................................... 803 INTERVIEW SHEET SAMPLE............................................................................................................................................................................................................................ 803 ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)........................................................................................................................................................................... 805 Description........................................................................................................................................................................................................................................... 805 Work Procedure........................................................................................................................................................................................................................................ 805 ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION...................................................................................................................................................................................................... 806 Description........................................................................................................................................................................................................................................... 806 Work Procedure........................................................................................................................................................................................................................................ 806 ADJUST THE NEUTRAL POSITION OF STEERING ANGLE SENSOR.............................................................................................................................................................................................. 806 CALIBRATION OF DECEL G SENSOR............................................................................................................................................................................................................................. 809 Description........................................................................................................................................................................................................................................... 809 Work Procedure........................................................................................................................................................................................................................................ 809 Decel G sensor calibration........................................................................................................................................................................................................................ 809 CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]............................................................................................................................................................................................. 811 Work Procedure........................................................................................................................................................................................................................................ 811 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 814 C10D7 PARKING BRAKE SYSTEM................................................................................................................................................................................................................................ 814 DTC Description....................................................................................................................................................................................................................................... 814 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 814 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 814 FAIL-SAFE......................................................................................................................................................................................................................................... 814 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 814 Diagnosis Procedure................................................................................................................................................................................................................................... 814 C1101, C1102, C1103, C1104 WHEEL SENSOR................................................................................................................................................................................................................... 816 DTC Description....................................................................................................................................................................................................................................... 816 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 816 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 816 FAIL-SAFE......................................................................................................................................................................................................................................... 816 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 816 Diagnosis Procedure................................................................................................................................................................................................................................... 816 C1105, C1106, C1107, C1108 WHEEL SENSOR................................................................................................................................................................................................................... 820 DTC Description....................................................................................................................................................................................................................................... 820 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 820 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 820 FAIL-SAFE......................................................................................................................................................................................................................................... 820 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 820 Diagnosis Procedure................................................................................................................................................................................................................................... 821 C1109 POWER AND GROUND SYSTEM............................................................................................................................................................................................................................. 826 DTC Description....................................................................................................................................................................................................................................... 826 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 826 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 826 FAIL-SAFE......................................................................................................................................................................................................................................... 826 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 826 Diagnosis Procedure................................................................................................................................................................................................................................... 826 C1110, C1153 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)................................................................................................................................................................................................ 829 DTC Description....................................................................................................................................................................................................................................... 829 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 829 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 829 FAIL-SAFE......................................................................................................................................................................................................................................... 829 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 829 Diagnosis Procedure................................................................................................................................................................................................................................... 829 C1111 ABS MOTOR, MOTOR RELAY SYSTEM....................................................................................................................................................................................................................... 830 DTC Description....................................................................................................................................................................................................................................... 830 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 830 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 830 FAIL-SAFE......................................................................................................................................................................................................................................... 830 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 830 Diagnosis Procedure................................................................................................................................................................................................................................... 830 C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR.......................................................................................................................................................................................................... 833 DTC Description....................................................................................................................................................................................................................................... 833 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 833 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 833 FAIL-SAFE......................................................................................................................................................................................................................................... 833 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 833 Diagnosis Procedure................................................................................................................................................................................................................................... 833 C1115 WHEEL SENSOR........................................................................................................................................................................................................................................ 834 DTC Description....................................................................................................................................................................................................................................... 834 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 834 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 834 FAIL-SAFE......................................................................................................................................................................................................................................... 834 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 834 Diagnosis Procedure................................................................................................................................................................................................................................... 834 C1116 STOP LAMP SWITCH.................................................................................................................................................................................................................................... 840 DTC Description....................................................................................................................................................................................................................................... 840 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 840 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 840 FAIL-SAFE......................................................................................................................................................................................................................................... 840 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 840 Diagnosis Procedure................................................................................................................................................................................................................................... 840 C1118 4WD SYSTEM.......................................................................................................................................................................................................................................... 842 DTC Description....................................................................................................................................................................................................................................... 842 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 842 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 842 FAIL-SAFE......................................................................................................................................................................................................................................... 842 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 842 Diagnosis Procedure................................................................................................................................................................................................................................... 842 C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM............................................................................................................................................................................................................ 844 DTC Description....................................................................................................................................................................................................................................... 844 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 844 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 844 FAIL-SAFE......................................................................................................................................................................................................................................... 844 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 844 Diagnosis Procedure................................................................................................................................................................................................................................... 844 C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM........................................................................................................................................................................................................... 847 DTC Description....................................................................................................................................................................................................................................... 847 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 847 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 847 FAIL-SAFE......................................................................................................................................................................................................................................... 847 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 847 Diagnosis Procedure................................................................................................................................................................................................................................... 847 C1130 ENGINE SIGNAL....................................................................................................................................................................................................................................... 850 DTC Description....................................................................................................................................................................................................................................... 850 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 850 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 850 FAIL-SAFE......................................................................................................................................................................................................................................... 850 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 850 Diagnosis Procedure................................................................................................................................................................................................................................... 850 C1140 ACTUATOR RELAY SYSTEM............................................................................................................................................................................................................................... 852 DTC Description....................................................................................................................................................................................................................................... 852 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 852 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 852 FAIL-SAFE......................................................................................................................................................................................................................................... 852 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 852 Diagnosis Procedure................................................................................................................................................................................................................................... 852 C1142 PRESS SENSOR........................................................................................................................................................................................................................................ 854 DTC Description....................................................................................................................................................................................................................................... 854 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 854 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 854 FAIL-SAFE......................................................................................................................................................................................................................................... 854 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 854 Diagnosis Procedure................................................................................................................................................................................................................................... 854 C1143 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 857 DTC Description....................................................................................................................................................................................................................................... 857 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 857 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 857 FAIL-SAFE......................................................................................................................................................................................................................................... 857 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 857 Diagnosis Procedure................................................................................................................................................................................................................................... 857 C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT......................................................................................................................................................................................................... 860 DTC Description....................................................................................................................................................................................................................................... 860 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 860 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 860 FAIL-SAFE......................................................................................................................................................................................................................................... 860 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 860 Diagnosis Procedure................................................................................................................................................................................................................................... 860 C1154 TRANSMISSION RANGE SWITCH........................................................................................................................................................................................................................... 862 DTC Description....................................................................................................................................................................................................................................... 862 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 862 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 862 FAIL-SAFE......................................................................................................................................................................................................................................... 862 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 862 Diagnosis Procedure................................................................................................................................................................................................................................... 862 C1155 BRAKE FLUID LEVEL SWITCH............................................................................................................................................................................................................................ 864 DTC Description....................................................................................................................................................................................................................................... 864 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 864 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 864 FAIL-SAFE......................................................................................................................................................................................................................................... 864 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 864 Diagnosis Procedure................................................................................................................................................................................................................................... 864 Component Inspection.................................................................................................................................................................................................................................. 866 C1160 INCOMPLETE DECEL G SENSOR CALIBRATION............................................................................................................................................................................................................... 868 DTC Description....................................................................................................................................................................................................................................... 868 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 868 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 868 FAIL-SAFE......................................................................................................................................................................................................................................... 868 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 868 Diagnosis Procedure................................................................................................................................................................................................................................... 868 C1164, C1165 CV SYSTEM.................................................................................................................................................................................................................................... 869 DTC Description....................................................................................................................................................................................................................................... 869 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 869 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 869 FAIL-SAFE......................................................................................................................................................................................................................................... 869 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 869 Diagnosis Procedure................................................................................................................................................................................................................................... 869 C1166, C1167 SV SYSTEM.................................................................................................................................................................................................................................... 872 DTC Description....................................................................................................................................................................................................................................... 872 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 872 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 872 FAIL-SAFE......................................................................................................................................................................................................................................... 872 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 872 Diagnosis Procedure................................................................................................................................................................................................................................... 872 C1170 VARIANT CODING...................................................................................................................................................................................................................................... 875 DTC Description....................................................................................................................................................................................................................................... 875 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 875 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 875 FAIL-SAFE......................................................................................................................................................................................................................................... 875 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 875 Diagnosis Procedure................................................................................................................................................................................................................................... 875 C1197 VACUUM SENSOR....................................................................................................................................................................................................................................... 877 DTC Description....................................................................................................................................................................................................................................... 877 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 877 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 877 FAIL-SAFE......................................................................................................................................................................................................................................... 877 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 877 Diagnosis Procedure................................................................................................................................................................................................................................... 877 C1198 VACUUM SENSOR....................................................................................................................................................................................................................................... 880 DTC Description....................................................................................................................................................................................................................................... 880 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 880 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 880 FAIL-SAFE......................................................................................................................................................................................................................................... 880 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 880 Diagnosis Procedure................................................................................................................................................................................................................................... 880 C1199 BRAKE BOOSTER....................................................................................................................................................................................................................................... 883 DTC Description....................................................................................................................................................................................................................................... 883 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 883 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 883 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 883 Diagnosis Procedure................................................................................................................................................................................................................................... 883 C119A VACUUM SENSOR....................................................................................................................................................................................................................................... 886 DTC Description....................................................................................................................................................................................................................................... 886 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 886 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 886 FAIL-SAFE......................................................................................................................................................................................................................................... 886 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 886 Diagnosis Procedure................................................................................................................................................................................................................................... 886 C1B60 CHASSIS CONTROL SYSTEM.............................................................................................................................................................................................................................. 889 DTC Description....................................................................................................................................................................................................................................... 889 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 889 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 889 FAIL-SAFE......................................................................................................................................................................................................................................... 889 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 889 Diagnosis Procedure................................................................................................................................................................................................................................... 889 U1000 CAN COMM CIRCUIT.................................................................................................................................................................................................................................... 891 DTC Description....................................................................................................................................................................................................................................... 891 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 891 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 891 FAIL-SAFE......................................................................................................................................................................................................................................... 891 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 891 Diagnosis Procedure................................................................................................................................................................................................................................... 891 U1002 SYSTEM COMM (CAN)................................................................................................................................................................................................................................... 892 DTC Description....................................................................................................................................................................................................................................... 892 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 892 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 892 FAIL-SAFE......................................................................................................................................................................................................................................... 892 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 892 Diagnosis Procedure................................................................................................................................................................................................................................... 892 U1010 CONTROL UNIT (CAN).................................................................................................................................................................................................................................. 894 DTC Description....................................................................................................................................................................................................................................... 894 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 894 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 894 FAIL-SAFE......................................................................................................................................................................................................................................... 894 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 894 Diagnosis Procedure................................................................................................................................................................................................................................... 894 POWER SUPPLY AND GROUND CIRCUIT........................................................................................................................................................................................................................... 895 Diagnosis Procedure................................................................................................................................................................................................................................... 895 VDC (ESP) OFF SWITCH...................................................................................................................................................................................................................................... 898 Component Function Check.............................................................................................................................................................................................................................. 898 Diagnosis Procedure................................................................................................................................................................................................................................... 898 Component Inspection.................................................................................................................................................................................................................................. 899 hill descent control (DOWNHILL DRIVE SUPPORT) SWITCH...................................................................................................................................................................................................... 900 Component Function Check.............................................................................................................................................................................................................................. 900 Diagnosis Procedure................................................................................................................................................................................................................................... 900 Component Inspection.................................................................................................................................................................................................................................. 901 ABS WARNING LAMP.......................................................................................................................................................................................................................................... 902 Component Function Check.............................................................................................................................................................................................................................. 902 Diagnosis Procedure................................................................................................................................................................................................................................... 902 BRAKE WARNING LAMP........................................................................................................................................................................................................................................ 903 Component Function Check.............................................................................................................................................................................................................................. 903 Diagnosis Procedure................................................................................................................................................................................................................................... 903 VDC (ESP) WARNING LAMP.................................................................................................................................................................................................................................... 904 Component Function Check.............................................................................................................................................................................................................................. 904 Diagnosis Procedure................................................................................................................................................................................................................................... 904 VDC (ESP) OFF INDICATOR LAMP.............................................................................................................................................................................................................................. 905 Component Function Check.............................................................................................................................................................................................................................. 905 Diagnosis Procedure................................................................................................................................................................................................................................... 905 hill start assist (UPHILL START SUPPORT) INDICATOR LAMP................................................................................................................................................................................................... 906 Component Function Check.............................................................................................................................................................................................................................. 906 Diagnosis Procedure................................................................................................................................................................................................................................... 906 hill decent control (DOWNHILL DRIVE SUPPORT) INDICATOR LAMP............................................................................................................................................................................................... 908 Component Function Check.............................................................................................................................................................................................................................. 908 Diagnosis Procedure................................................................................................................................................................................................................................... 908 SYMPTOM DIAGNOSIS............................................................................................................................................................................................................................................. 909 EXCESSIVE OPERATION FREQUENCY............................................................................................................................................................................................................................. 909 Description........................................................................................................................................................................................................................................... 909 Diagnosis Procedure................................................................................................................................................................................................................................... 909 UNEXPECTED BRAKE PEDAL REACTION........................................................................................................................................................................................................................... 911 Description........................................................................................................................................................................................................................................... 911 Diagnosis Procedure................................................................................................................................................................................................................................... 911 THE BRAKING DISTANCE IS LONG.............................................................................................................................................................................................................................. 913 Description........................................................................................................................................................................................................................................... 913 Diagnosis Procedure................................................................................................................................................................................................................................... 913 DOES NOT OPERATE.......................................................................................................................................................................................................................................... 914 Description........................................................................................................................................................................................................................................... 914 Diagnosis Procedure................................................................................................................................................................................................................................... 914 BRAKE PEDAL VIBRATION OR OPERATION SOUND OCCURS........................................................................................................................................................................................................... 915 Description........................................................................................................................................................................................................................................... 915 Diagnosis Procedure................................................................................................................................................................................................................................... 915 VEHICLE JERKS DURING...................................................................................................................................................................................................................................... 916 Description........................................................................................................................................................................................................................................... 916 Diagnosis Procedure................................................................................................................................................................................................................................... 916 VDC (ESP) WARNING LAMP, ABS WARNING LAMP AND BRAKE WARNING LAMP TURN ON................................................................................................................................................................................... 917 Description........................................................................................................................................................................................................................................... 917 Diagnosis Procedure................................................................................................................................................................................................................................... 917 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................ 918 Description........................................................................................................................................................................................................................................... 918 REMOVAL AND INSTALLATION...................................................................................................................................................................................................................................... 919 WHEEL SENSOR.............................................................................................................................................................................................................................................. 919 FRONT WHEEL SENSOR.................................................................................................................................................................................................................................... 919 FRONT WHEEL SENSOR : Exploded View................................................................................................................................................................................................................ 919 FRONT WHEEL SENSOR : Removal and Installation..................................................................................................................................................................................................... 919 REMOVAL....................................................................................................................................................................................................................................... 919 INSTALLATION.................................................................................................................................................................................................................................. 919 REAR WHEEL SENSOR..................................................................................................................................................................................................................................... 920 REAR WHEEL SENSOR : Exploded View................................................................................................................................................................................................................. 920 2WD........................................................................................................................................................................................................................................... 920 4WD........................................................................................................................................................................................................................................... 920 REAR WHEEL SENSOR : Removal and Installation...................................................................................................................................................................................................... 921 REMOVAL....................................................................................................................................................................................................................................... 921 INSTALLATION.................................................................................................................................................................................................................................. 921 SENSOR ROTOR.............................................................................................................................................................................................................................................. 923 FRONT SENSOR ROTOR.................................................................................................................................................................................................................................... 923 FRONT SENSOR ROTOR : Removal and Installation..................................................................................................................................................................................................... 923 REMOVAL....................................................................................................................................................................................................................................... 923 INSTALLATION.................................................................................................................................................................................................................................. 923 REAR SENSOR ROTOR..................................................................................................................................................................................................................................... 923 REAR SENSOR ROTOR : Removal and Installation...................................................................................................................................................................................................... 923 REMOVAL....................................................................................................................................................................................................................................... 923 2WD....................................................................................................................................................................................................................................... 923 4WD....................................................................................................................................................................................................................................... 923 INSTALLATION.................................................................................................................................................................................................................................. 923 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)............................................................................................................................................................................................................. 924 LHD................................................................................................................................................................................................................................................... 924 LHD : Exploded View............................................................................................................................................................................................................................... 924 LHD........................................................................................................................................................................................................................................... 924 LHD : Removal and Installation.................................................................................................................................................................................................................... 924 REMOVAL....................................................................................................................................................................................................................................... 924 INSTALLATION.................................................................................................................................................................................................................................. 925 RHD................................................................................................................................................................................................................................................... 926 RHD : Exploded View............................................................................................................................................................................................................................... 926 RHD........................................................................................................................................................................................................................................... 926 RHD : Removal and Installation.................................................................................................................................................................................................................... 927 REMOVAL....................................................................................................................................................................................................................................... 927 INSTALLATION.................................................................................................................................................................................................................................. 927 STEERING ANGLE SENSOR..................................................................................................................................................................................................................................... 929 Removal and Installation.............................................................................................................................................................................................................................. 929 REMOVAL........................................................................................................................................................................................................................................... 929 INSTALLATION...................................................................................................................................................................................................................................... 929 VDC (ESP) OFF SWITCH...................................................................................................................................................................................................................................... 930 Removal and Installation.............................................................................................................................................................................................................................. 930 REMOVAL........................................................................................................................................................................................................................................... 930 INSTALLATION...................................................................................................................................................................................................................................... 930 hill descent control (DOWNHILL DRIVE SUPPORT) SWITCH...................................................................................................................................................................................................... 931 Removal and Installation.............................................................................................................................................................................................................................. 931 REMOVAL........................................................................................................................................................................................................................................... 931 INSTALLATION ..................................................................................................................................................................................................................................... 931 FORWARD EMERGENCY BRAKING......................................................................................................................................................................................................................................... 932 PRECAUTION.................................................................................................................................................................................................................................................... 932 PRECAUTIONS............................................................................................................................................................................................................................................... 932 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................ 932 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS.................................................................................................................................................................................. 932 Precautions for Removing Battery Terminal............................................................................................................................................................................................................. 932 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................ 932 INSTRUCTION 1................................................................................................................................................................................................................................. 932 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF).................................................................................................................................................................................... 933 Precautions for FEB System Service.................................................................................................................................................................................................................... 933 PREPARATION................................................................................................................................................................................................................................................... 934 PREPARATION............................................................................................................................................................................................................................................... 934 Special Service Tools................................................................................................................................................................................................................................. 934 Commercial Service Tools.............................................................................................................................................................................................................................. 934 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................ 935 COMPONENT PARTS........................................................................................................................................................................................................................................... 935 Component Parts Location.............................................................................................................................................................................................................................. 935 LHD MODELS........................................................................................................................................................................................................................................ 935 RHD MODELS........................................................................................................................................................................................................................................ 936 Distance Sensor....................................................................................................................................................................................................................................... 938 Stop Lamp Switch...................................................................................................................................................................................................................................... 938 SYSTEM.................................................................................................................................................................................................................................................... 939 System Description.................................................................................................................................................................................................................................... 939 SYSTEM DIAGRAM.................................................................................................................................................................................................................................... 939 DISTANCE SENSOR INPUT/OUTPUT SIGNAL ITEM.......................................................................................................................................................................................................... 939 Input Signal Item............................................................................................................................................................................................................................. 939 Output Signal Item............................................................................................................................................................................................................................ 940 DESCRIPTION....................................................................................................................................................................................................................................... 940 FUNCTION DESCRIPTION.............................................................................................................................................................................................................................. 940 FEB Operating Condition....................................................................................................................................................................................................................... 940 CVT models.................................................................................................................................................................................................................................... 941 M/T models.................................................................................................................................................................................................................................... 941 Circuit Diagram....................................................................................................................................................................................................................................... 943 Fail-safe (Distance Sensor)........................................................................................................................................................................................................................... 943 WARNING/INDICATOR/CHIME LIST.......................................................................................................................................................................................................................... 943 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................ 944 OPERATION................................................................................................................................................................................................................................................. 945 Switch Name and Function.............................................................................................................................................................................................................................. 945 Menu Displayed by Pressing Each Switch................................................................................................................................................................................................................ 945 SYSTEM DISPLAY.................................................................................................................................................................................................................................... 945 DISPLAY AND WARNING............................................................................................................................................................................................................................... 945 Setting Display............................................................................................................................................................................................................................... 945 Warning Operation............................................................................................................................................................................................................................. 946 Warning Display............................................................................................................................................................................................................................... 946 HANDLING PRECAUTION....................................................................................................................................................................................................................................... 948 Description........................................................................................................................................................................................................................................... 948 PRECAUTIONS FOR FORWARD EMERGENCY BRAKING......................................................................................................................................................................................................... 948 DIAGNOSIS SYSTEM (DISTANCE SENSOR)........................................................................................................................................................................................................................ 949 CONSULT Function (LASER/RADAR)........................................................................................................................................................................................................................ 949 APPLICATION ITEMS................................................................................................................................................................................................................................. 949 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................ 949 DATA MONITOR...................................................................................................................................................................................................................................... 949 WORK SUPPORT...................................................................................................................................................................................................................................... 950 Distance sensor alignment..................................................................................................................................................................................................................... 950 ACTIVE TEST....................................................................................................................................................................................................................................... 950 ECU DIAGNOSIS INFORMATION..................................................................................................................................................................................................................................... 951 DISTANCE SENSOR .......................................................................................................................................................................................................................................... 951 Reference Value....................................................................................................................................................................................................................................... 951 VALUES ON THE DIAGNOSIS TOOL...................................................................................................................................................................................................................... 951 TERMINAL LAYOUT................................................................................................................................................................................................................................... 952 PHYSICAL VALUES................................................................................................................................................................................................................................... 952 Fail-safe (Distance Sensor)........................................................................................................................................................................................................................... 953 DTC Inspection Priority Chart......................................................................................................................................................................................................................... 953 DTC Index............................................................................................................................................................................................................................................. 954 WIRING DIAGRAM................................................................................................................................................................................................................................................ 955 FORWARD EMERGENCY BRAKING................................................................................................................................................................................................................................. 955 Wiring Diagram........................................................................................................................................................................................................................................ 955 BASIC INSPECTION.............................................................................................................................................................................................................................................. 964 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................ 964 Work Flow............................................................................................................................................................................................................................................. 964 OVERALL SEQUENCE.................................................................................................................................................................................................................................. 964 DETAILED FLOW..................................................................................................................................................................................................................................... 964 ADDITIONAL SERVICE WHEN REPLACING DISTANCE SENSOR......................................................................................................................................................................................................... 966 Description........................................................................................................................................................................................................................................... 966 Work Procedure........................................................................................................................................................................................................................................ 966 DISTANCE SENSOR INITIAL VERTICAL ALIGNMENT................................................................................................................................................................................................................ 967 Description........................................................................................................................................................................................................................................... 967 OUTLINE OF DISTANCE SENSOR INITIAL ALIGNMENT PROCEDURE............................................................................................................................................................................................ 967 Required Tools........................................................................................................................................................................................................................................ 967 Preparation........................................................................................................................................................................................................................................... 967 Distance Sensor Initial Vertical Alignment............................................................................................................................................................................................................ 967 DISTANCE SENSOR ALIGNMENT................................................................................................................................................................................................................................. 969 Description........................................................................................................................................................................................................................................... 969 OUTLINE OF RADAR ALIGNMENT PROCEDURE.............................................................................................................................................................................................................. 969 CAUTIONARY POINT FOR RADAR ALIGNMENT PROCEDURE.................................................................................................................................................................................................... 969 Work Procedure (Preparation).......................................................................................................................................................................................................................... 969 Work Procedure (Setting The ICC Target Board)......................................................................................................................................................................................................... 971 DESCRIPTION....................................................................................................................................................................................................................................... 971 Work Procedure (Radar Alignment)...................................................................................................................................................................................................................... 973 DESCRIPTION....................................................................................................................................................................................................................................... 973 ACTION TEST............................................................................................................................................................................................................................................... 975 Description........................................................................................................................................................................................................................................... 975 Inspection Procedure.................................................................................................................................................................................................................................. 975 DTC/CIRCUIT DIAGNOSIS......................................................................................................................................................................................................................................... 976 C10B7 YAW RATE SENSOR..................................................................................................................................................................................................................................... 976 DTC Logic............................................................................................................................................................................................................................................. 976 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 976 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 976 FAIL-SAFE......................................................................................................................................................................................................................................... 976 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 976 Diagnosis Procedure................................................................................................................................................................................................................................... 976 C1A01 POWER SUPPLY CIRCUIT 1, C1A02 POWER SUPPLY CIRCUIT 2................................................................................................................................................................................................ 977 DTC Logic............................................................................................................................................................................................................................................. 977 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 977 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 977 FAIL-SAFE......................................................................................................................................................................................................................................... 977 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 977 Diagnosis Procedure................................................................................................................................................................................................................................... 977 C1A03 VEHICLE SPEED SENSOR................................................................................................................................................................................................................................ 978 DTC Logic............................................................................................................................................................................................................................................. 978 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 978 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 978 FAIL-SAFE......................................................................................................................................................................................................................................... 978 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 978 Diagnosis Procedure................................................................................................................................................................................................................................... 978 C1A04 ABS/TCS/VDC SYSTEM.................................................................................................................................................................................................................................. 980 DTC Logic............................................................................................................................................................................................................................................. 980 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 980 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 980 FAIL-SAFE......................................................................................................................................................................................................................................... 980 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 980 Diagnosis Procedure................................................................................................................................................................................................................................... 980 C1A05 BRAKE SW/STOP LAMP SW............................................................................................................................................................................................................................... 981 DTC Logic............................................................................................................................................................................................................................................. 981 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 981 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 981 FAIL-SAFE......................................................................................................................................................................................................................................... 981 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 981 Diagnosis Procedure................................................................................................................................................................................................................................... 981 C1A07 CVT................................................................................................................................................................................................................................................. 983 DTC Logic............................................................................................................................................................................................................................................. 983 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 983 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 983 FAIL-SAFE......................................................................................................................................................................................................................................... 983 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 983 Diagnosis Procedure................................................................................................................................................................................................................................... 983 C1A12 RADAR OFF-CENTER.................................................................................................................................................................................................................................... 984 DTC Logic............................................................................................................................................................................................................................................. 984 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 984 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 984 FAIL-SAFE......................................................................................................................................................................................................................................... 984 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 984 Diagnosis Procedure................................................................................................................................................................................................................................... 984 C1A14 ECM................................................................................................................................................................................................................................................. 985 DTC Logic............................................................................................................................................................................................................................................. 985 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 985 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 985 FAIL-SAFE......................................................................................................................................................................................................................................... 985 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 985 Diagnosis Procedure................................................................................................................................................................................................................................... 985 C1A15 GEAR POSITION....................................................................................................................................................................................................................................... 986 DTC Logic............................................................................................................................................................................................................................................. 986 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 986 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 986 FAIL-SAFE......................................................................................................................................................................................................................................... 986 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 986 Diagnosis Procedure................................................................................................................................................................................................................................... 986 C1A16 RADAR BLOCKED....................................................................................................................................................................................................................................... 988 DTC Logic............................................................................................................................................................................................................................................. 988 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 988 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 988 FAIL-SAFE......................................................................................................................................................................................................................................... 988 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 988 Diagnosis Procedure................................................................................................................................................................................................................................... 988 C1A17 DISTANCE SENSOR..................................................................................................................................................................................................................................... 990 DTC Logic............................................................................................................................................................................................................................................. 990 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 990 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 990 FAIL-SAFE......................................................................................................................................................................................................................................... 990 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 990 Diagnosis Procedure................................................................................................................................................................................................................................... 990 C1A18 RADAR AIMING INCMP.................................................................................................................................................................................................................................. 991 DTC Logic............................................................................................................................................................................................................................................. 991 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 991 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 991 FAIL-SAFE......................................................................................................................................................................................................................................... 991 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 991 Diagnosis Procedure................................................................................................................................................................................................................................... 991 C1A21 UNIT HIGH TEMP...................................................................................................................................................................................................................................... 992 DTC Logic............................................................................................................................................................................................................................................. 992 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 992 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 992 FAIL-SAFE......................................................................................................................................................................................................................................... 992 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 992 Diagnosis Procedure................................................................................................................................................................................................................................... 992 C1A24 NP RANGE............................................................................................................................................................................................................................................ 993 DTC Logic............................................................................................................................................................................................................................................. 993 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 993 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 993 FAIL-SAFE......................................................................................................................................................................................................................................... 993 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 993 Diagnosis Procedure................................................................................................................................................................................................................................... 993 C1A26 ECD MODE MALFUNCTION................................................................................................................................................................................................................................ 995 DTC Logic............................................................................................................................................................................................................................................. 995 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 995 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 995 FAIL-SAFE......................................................................................................................................................................................................................................... 995 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 995 Diagnosis Procedure................................................................................................................................................................................................................................... 995 C1A39 STEERING ANGLE SENSOR............................................................................................................................................................................................................................... 996 DTC Logic............................................................................................................................................................................................................................................. 996 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 996 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 996 FAIL-SAFE......................................................................................................................................................................................................................................... 996 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 996 Diagnosis Procedure................................................................................................................................................................................................................................... 996 C1B5D FEB OPE COUNT LIMIT................................................................................................................................................................................................................................. 997 DTC Logic............................................................................................................................................................................................................................................. 997 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 997 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 997 FAIL-SAFE......................................................................................................................................................................................................................................... 997 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 997 Diagnosis Procedure................................................................................................................................................................................................................................... 997 U0121 VDC CAN 2........................................................................................................................................................................................................................................... 998 DTC Logic............................................................................................................................................................................................................................................. 998 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 998 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 998 FAIL-SAFE......................................................................................................................................................................................................................................... 998 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 998 Diagnosis Procedure................................................................................................................................................................................................................................... 998 U0126 STRG SEN CAN 1...................................................................................................................................................................................................................................... 999 DTC Logic............................................................................................................................................................................................................................................. 999 DTC DETECTION LOGIC............................................................................................................................................................................................................................... 999 POSSIBLE CAUSE.................................................................................................................................................................................................................................... 999 FAIL-SAFE......................................................................................................................................................................................................................................... 999 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................ 999 Diagnosis Procedure................................................................................................................................................................................................................................... 999 U0401 ECM CAN 1...........................................................................................................................................................................................................................................1000 DTC Logic.............................................................................................................................................................................................................................................1000 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1000 POSSIBLE CAUSE....................................................................................................................................................................................................................................1000 FAIL-SAFE.........................................................................................................................................................................................................................................1000 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1000 Diagnosis Procedure...................................................................................................................................................................................................................................1000 U0415 VDC CAN 1...........................................................................................................................................................................................................................................1001 DTC Logic.............................................................................................................................................................................................................................................1001 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1001 POSSIBLE CAUSE....................................................................................................................................................................................................................................1001 FAIL-SAFE.........................................................................................................................................................................................................................................1001 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1001 Diagnosis Procedure...................................................................................................................................................................................................................................1001 U0428 STRG SEN CAN 2......................................................................................................................................................................................................................................1002 DTC Logic.............................................................................................................................................................................................................................................1002 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1002 POSSIBLE CAUSE....................................................................................................................................................................................................................................1002 FAIL-SAFE.........................................................................................................................................................................................................................................1002 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1002 Diagnosis Procedure...................................................................................................................................................................................................................................1002 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................1003 DTC Logic.............................................................................................................................................................................................................................................1003 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1003 POSSIBLE CAUSE....................................................................................................................................................................................................................................1003 FAIL-SAFE.........................................................................................................................................................................................................................................1003 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1003 Diagnosis Procedure...................................................................................................................................................................................................................................1003 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................1004 DTC Logic.............................................................................................................................................................................................................................................1004 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1004 POSSIBLE CAUSE....................................................................................................................................................................................................................................1004 FAIL-SAFE.........................................................................................................................................................................................................................................1004 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1004 Diagnosis Procedure...................................................................................................................................................................................................................................1004 U1527 CCM CAN 1...........................................................................................................................................................................................................................................1005 DTC Logic.............................................................................................................................................................................................................................................1005 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1005 POSSIBLE CAUSE....................................................................................................................................................................................................................................1005 FAIL-SAFE.........................................................................................................................................................................................................................................1005 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1005 Diagnosis Procedure...................................................................................................................................................................................................................................1005 U153F CCM CAN 2...........................................................................................................................................................................................................................................1006 DTC Logic.............................................................................................................................................................................................................................................1006 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1006 POSSIBLE CAUSE....................................................................................................................................................................................................................................1006 FAIL-SAFE.........................................................................................................................................................................................................................................1006 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1006 Diagnosis Procedure...................................................................................................................................................................................................................................1006 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................1007 Diagnosis Procedure...................................................................................................................................................................................................................................1007 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1008 DRIVER ASSISTANCE SYSTEM SYMPTOMS.........................................................................................................................................................................................................................1008 Symptom Table.........................................................................................................................................................................................................................................1008 SYSTEM SETTINGS CANNOT BE TURNED ON/OFF...................................................................................................................................................................................................................1009 Symptom Table.........................................................................................................................................................................................................................................1009 Description...........................................................................................................................................................................................................................................1009 Diagnosis Procedure...................................................................................................................................................................................................................................1009 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1011 DISTANCE SENSOR ..........................................................................................................................................................................................................................................1011 Exploded View.........................................................................................................................................................................................................................................1011 Removal and Installation..............................................................................................................................................................................................................................1011 REMOVAL...........................................................................................................................................................................................................................................1011 INSTALLATION......................................................................................................................................................................................................................................1012 BRAKE SYSTEM_BR...........................................................................................................................................................................................................................................................1013 BRAKE SYSTEM..........................................................................................................................................................................................................................................................1013 LHD...............................................................................................................................................................................................................................................................1017 PRECAUTION....................................................................................................................................................................................................................................................1017 PRECAUTIONS...............................................................................................................................................................................................................................................1017 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1017 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1017 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................1017 OPERATION PROCEDURE...............................................................................................................................................................................................................................1017 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................1018 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1018 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1018 INSTRUCTION 1.................................................................................................................................................................................................................................1018 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1019 Precaution for Brake System...........................................................................................................................................................................................................................1019 PREPARATION...................................................................................................................................................................................................................................................1020 PREPARATION...............................................................................................................................................................................................................................................1020 Commercial Service Tool...............................................................................................................................................................................................................................1020 Lubricant or/and Sealant..............................................................................................................................................................................................................................1020 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1021 SYSTEM....................................................................................................................................................................................................................................................1021 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1021 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................1021 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1022 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................1022 NVH Troubleshooting Chart.............................................................................................................................................................................................................................1022 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................1023 BRAKE PEDAL...............................................................................................................................................................................................................................................1023 Inspection and Adjustment.............................................................................................................................................................................................................................1023 INSPECTION........................................................................................................................................................................................................................................1023 Brake Pedal Height............................................................................................................................................................................................................................1023 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD)..................................................................................................................................................................................1023 Brake Pedal Play..............................................................................................................................................................................................................................1023 Depressed Brake Pedal Height..................................................................................................................................................................................................................1023 ADJUSTMENT........................................................................................................................................................................................................................................1023 Brake Pedal Height............................................................................................................................................................................................................................1024 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD)..................................................................................................................................................................................1024 Depressed Brake Pedal Height..................................................................................................................................................................................................................1024 BRAKE FLUID...............................................................................................................................................................................................................................................1025 Inspection............................................................................................................................................................................................................................................1025 BRAKE FLUID LEVEL.................................................................................................................................................................................................................................1025 BRAKE LINE........................................................................................................................................................................................................................................1025 Draining..............................................................................................................................................................................................................................................1025 Refilling.............................................................................................................................................................................................................................................1025 Bleeding Brake System.................................................................................................................................................................................................................................1026 BRAKE MASTER CYLINDER.....................................................................................................................................................................................................................................1027 Inspection............................................................................................................................................................................................................................................1027 FLUID LEAK........................................................................................................................................................................................................................................1027 BRAKE BOOSTER.............................................................................................................................................................................................................................................1028 Inspection............................................................................................................................................................................................................................................1028 OPERATION.........................................................................................................................................................................................................................................1028 AIR TIGHT.........................................................................................................................................................................................................................................1028 FRONT DISC BRAKE..........................................................................................................................................................................................................................................1029 BRAKE PAD.............................................................................................................................................................................................................................................1029 BRAKE PAD : Inspection and Adjustment.............................................................................................................................................................................................................1029 INSPECTION....................................................................................................................................................................................................................................1029 ADJUSTMENT....................................................................................................................................................................................................................................1029 DISC ROTOR............................................................................................................................................................................................................................................1029 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................1029 INSPECTION....................................................................................................................................................................................................................................1029 Appearance................................................................................................................................................................................................................................1029 Runout....................................................................................................................................................................................................................................1029 Thickness.................................................................................................................................................................................................................................1030 ADJUSTMENT....................................................................................................................................................................................................................................1030 REAR DISC BRAKE...........................................................................................................................................................................................................................................1031 BRAKE PAD.............................................................................................................................................................................................................................................1031 BRAKE PAD : Inspection and Adjustment.............................................................................................................................................................................................................1031 INSPECTION....................................................................................................................................................................................................................................1031 ADJUSTMENT....................................................................................................................................................................................................................................1031 DISC ROTOR............................................................................................................................................................................................................................................1031 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................1031 INSPECTION....................................................................................................................................................................................................................................1031 Appearance................................................................................................................................................................................................................................1031 Runout....................................................................................................................................................................................................................................1031 Thickness.................................................................................................................................................................................................................................1032 ADJUSTMENT....................................................................................................................................................................................................................................1032 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1033 BRAKE PEDAL...............................................................................................................................................................................................................................................1033 Exploded View.........................................................................................................................................................................................................................................1033 Removal and Installation..............................................................................................................................................................................................................................1033 REMOVAL...........................................................................................................................................................................................................................................1033 INSTALLATION......................................................................................................................................................................................................................................1034 Inspection and Adjustment.............................................................................................................................................................................................................................1034 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1034 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1035 BRAKE PIPING..............................................................................................................................................................................................................................................1036 FRONT.................................................................................................................................................................................................................................................1036 FRONT : Exploded View.............................................................................................................................................................................................................................1036 FRONT : Hydraulic Piping..........................................................................................................................................................................................................................1037 FRONT : Removal and Installation..................................................................................................................................................................................................................1037 REMOVAL.......................................................................................................................................................................................................................................1037 INSTALLATION..................................................................................................................................................................................................................................1038 FRONT : Inspection................................................................................................................................................................................................................................1039 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1039 REAR..................................................................................................................................................................................................................................................1039 REAR : Exploded View..............................................................................................................................................................................................................................1039 MR20DD........................................................................................................................................................................................................................................1039 EXCEPT MR20DD.................................................................................................................................................................................................................................1040 REAR : Hydraulic Piping...........................................................................................................................................................................................................................1041 REAR : Removal and Installation...................................................................................................................................................................................................................1041 REMOVAL.......................................................................................................................................................................................................................................1041 INSTALLATION..................................................................................................................................................................................................................................1042 REAR : Inspection.................................................................................................................................................................................................................................1043 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1043 BRAKE MASTER CYLINDER.....................................................................................................................................................................................................................................1044 Exploded View.........................................................................................................................................................................................................................................1044 Removal and Installation..............................................................................................................................................................................................................................1044 REMOVAL ..........................................................................................................................................................................................................................................1044 INSTALLATION......................................................................................................................................................................................................................................1045 Disassembly and Assembly..............................................................................................................................................................................................................................1046 DISASSEMBLY.......................................................................................................................................................................................................................................1046 ASSEMBLY..........................................................................................................................................................................................................................................1046 Inspection............................................................................................................................................................................................................................................1047 INSPECTION BEFORE REMOVAL.........................................................................................................................................................................................................................1047 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1047 BRAKE BOOSTER.............................................................................................................................................................................................................................................1048 Exploded View.........................................................................................................................................................................................................................................1048 Removal and installation..............................................................................................................................................................................................................................1048 REMOVAL...........................................................................................................................................................................................................................................1048 INSTALLATION......................................................................................................................................................................................................................................1049 Inspection and Adjustment.............................................................................................................................................................................................................................1050 INSPECTION BEFORE REMOVAL.........................................................................................................................................................................................................................1050 Air Tight.....................................................................................................................................................................................................................................1050 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1050 Check Valve Inspection........................................................................................................................................................................................................................1050 Input Rod Length rod Inspection...............................................................................................................................................................................................................1050 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1050 Operation.....................................................................................................................................................................................................................................1050 Air Tight.....................................................................................................................................................................................................................................1050 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1051 VACUUM LINES..............................................................................................................................................................................................................................................1052 MR20DD................................................................................................................................................................................................................................................1052 MR20DD : Exploded View............................................................................................................................................................................................................................1052 MR20DD........................................................................................................................................................................................................................................1052 MR20DD : Removal and Installation.................................................................................................................................................................................................................1052 REMOVAL.......................................................................................................................................................................................................................................1052 INSTALLATION..................................................................................................................................................................................................................................1052 MR20DD : Inspection...............................................................................................................................................................................................................................1052 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1052 Appearance................................................................................................................................................................................................................................1052 QR25DE................................................................................................................................................................................................................................................1052 QR25DE : Exploded View............................................................................................................................................................................................................................1053 QR25DE........................................................................................................................................................................................................................................1053 QR25DE : Removal and Installation.................................................................................................................................................................................................................1053 REMOVAL.......................................................................................................................................................................................................................................1053 INSTALLATION..................................................................................................................................................................................................................................1053 QR25DE : Inspection...............................................................................................................................................................................................................................1053 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1053 Appearance................................................................................................................................................................................................................................1053 R9M...................................................................................................................................................................................................................................................1053 R9M : Exploded View...............................................................................................................................................................................................................................1054 R9M...........................................................................................................................................................................................................................................1054 R9M : Removal and Installation....................................................................................................................................................................................................................1054 REMOVAL.......................................................................................................................................................................................................................................1054 INSTALLATION..................................................................................................................................................................................................................................1054 R9M : Inspection..................................................................................................................................................................................................................................1054 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1054 Appearance................................................................................................................................................................................................................................1054 FRONT DISC BRAKE..........................................................................................................................................................................................................................................1055 BRAKE PAD (1 PISTON TYPE).............................................................................................................................................................................................................................1055 BRAKE PAD (1 PISTON TYPE) : Exploded View.........................................................................................................................................................................................................1055 BRAKE PAD (1 PISTON TYPE) : Removal and Installation..............................................................................................................................................................................................1055 REMOVAL.......................................................................................................................................................................................................................................1055 INSTALLATION..................................................................................................................................................................................................................................1056 BRAKE PAD (1 PISTON TYPE) : Inspection............................................................................................................................................................................................................1058 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1058 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1058 BRAKE PAD (2 PISTON TYPE).............................................................................................................................................................................................................................1058 BRAKE PAD (2 PISTON TYPE) : Exploded View.........................................................................................................................................................................................................1058 BRAKE PAD (2 PISTON TYPE) : Removal and Installation..............................................................................................................................................................................................1059 REMOVAL.......................................................................................................................................................................................................................................1059 INSTALLATION..................................................................................................................................................................................................................................1060 BRAKE PAD (2 PISTON TYPE) : Inspection............................................................................................................................................................................................................1061 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1061 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1061 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)................................................................................................................................................................................................................1062 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View............................................................................................................................................................................................1062 REMOVAL.......................................................................................................................................................................................................................................1062 DISASSEMBLY...................................................................................................................................................................................................................................1062 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation.................................................................................................................................................................................1063 REMOVAL.......................................................................................................................................................................................................................................1063 INSTALLATION..................................................................................................................................................................................................................................1063 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Disassembly and Assembly.................................................................................................................................................................................1064 DISASSEMBLY...................................................................................................................................................................................................................................1064 ASSEMBLY......................................................................................................................................................................................................................................1065 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Inspection...............................................................................................................................................................................................1066 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................1066 Cylinder Body.............................................................................................................................................................................................................................1066 Torque Member.............................................................................................................................................................................................................................1066 Pistons...................................................................................................................................................................................................................................1066 Sliding Pin, Sliding Pin Boot and Bushing.................................................................................................................................................................................................1066 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1066 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)................................................................................................................................................................................................................1066 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View............................................................................................................................................................................................1067 REMOVAL.......................................................................................................................................................................................................................................1067 DISASSEMBLY...................................................................................................................................................................................................................................1067 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and Installation.................................................................................................................................................................................1068 REMOVAL.......................................................................................................................................................................................................................................1068 INSTALLATION..................................................................................................................................................................................................................................1068 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Disassembly and Assembly.................................................................................................................................................................................1069 DISASSEMBLY...................................................................................................................................................................................................................................1069 ASSEMBLY......................................................................................................................................................................................................................................1069 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Inspection...............................................................................................................................................................................................1071 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................1071 Cylinder Body.............................................................................................................................................................................................................................1071 Torque Member.............................................................................................................................................................................................................................1071 Pistons...................................................................................................................................................................................................................................1071 Sliding Pin, Sliding Pin Boot and Bushing.................................................................................................................................................................................................1071 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1071 REAR DISC BRAKE...........................................................................................................................................................................................................................................1072 BRAKE PAD.............................................................................................................................................................................................................................................1072 BRAKE PAD : Exploded View.........................................................................................................................................................................................................................1072 BRAKE PAD : Removal and Installation..............................................................................................................................................................................................................1072 REMOVAL.......................................................................................................................................................................................................................................1072 INSTALLATION..................................................................................................................................................................................................................................1073 BRAKE PAD : Inspection and Adjustment.............................................................................................................................................................................................................1074 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1074 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1074 BRAKE CALIPER ASSEMBLY................................................................................................................................................................................................................................1074 BRAKE CALIPER ASSEMBLY : Exploded View............................................................................................................................................................................................................1074 REMOVAL.......................................................................................................................................................................................................................................1074 DISASSEMBLY...................................................................................................................................................................................................................................1075 BRAKE CALIPER ASSEMBLY : Removal and Installation.................................................................................................................................................................................................1075 REMOVAL.......................................................................................................................................................................................................................................1075 INSTALLATION..................................................................................................................................................................................................................................1076 BRAKE CALIPER ASSEMBLY : Disassembly and Assembly.................................................................................................................................................................................................1077 DISASSEMBLY...................................................................................................................................................................................................................................1077 ASSEMBLY......................................................................................................................................................................................................................................1077 BRAKE CALIPER ASSEMBLY : Inspection and Adjustment................................................................................................................................................................................................1078 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................1078 Cylinder Body.............................................................................................................................................................................................................................1078 Torque Member.............................................................................................................................................................................................................................1078 Sliding Pin, Sliding Pin Boot and Bushing.................................................................................................................................................................................................1078 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1078 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1079 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1079 General Specifications................................................................................................................................................................................................................................1079 Brake Pedal...........................................................................................................................................................................................................................................1079 Brake Booster.........................................................................................................................................................................................................................................1079 Front Disc Brake......................................................................................................................................................................................................................................1079 Rear Disc Brake.......................................................................................................................................................................................................................................1079 RHD...............................................................................................................................................................................................................................................................1081 PRECAUTION....................................................................................................................................................................................................................................................1081 PRECAUTIONS...............................................................................................................................................................................................................................................1081 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1081 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1081 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................1081 OPERATION PROCEDURE...............................................................................................................................................................................................................................1081 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................1082 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1082 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1082 INSTRUCTION 1.................................................................................................................................................................................................................................1082 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1083 Precaution for Brake System...........................................................................................................................................................................................................................1083 PREPARATION...................................................................................................................................................................................................................................................1084 PREPARATION...............................................................................................................................................................................................................................................1084 Commercial Service Tool...............................................................................................................................................................................................................................1084 Lubricant or/and Sealant..............................................................................................................................................................................................................................1084 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1085 SYSTEM....................................................................................................................................................................................................................................................1085 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1085 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................1085 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1086 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................1086 NVH Troubleshooting Chart.............................................................................................................................................................................................................................1086 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................1087 BRAKE PEDAL...............................................................................................................................................................................................................................................1087 Inspection and Adjustment.............................................................................................................................................................................................................................1087 INSPECTION........................................................................................................................................................................................................................................1087 Brake Pedal Height............................................................................................................................................................................................................................1087 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD)..................................................................................................................................................................................1087 Brake Pedal Play..............................................................................................................................................................................................................................1087 Depressed Brake Pedal Height..................................................................................................................................................................................................................1087 ADJUSTMENT........................................................................................................................................................................................................................................1087 Brake Pedal Height............................................................................................................................................................................................................................1088 Stop Lamp Switch and Brake Pedal Position Switch (with ASCD)..................................................................................................................................................................................1088 Depressed Brake Pedal Height..................................................................................................................................................................................................................1088 BRAKE FLUID...............................................................................................................................................................................................................................................1089 Inspection............................................................................................................................................................................................................................................1089 BRAKE FLUID LEVEL.................................................................................................................................................................................................................................1089 BRAKE LINE........................................................................................................................................................................................................................................1089 Draining..............................................................................................................................................................................................................................................1089 Refilling.............................................................................................................................................................................................................................................1089 Bleeding Brake System.................................................................................................................................................................................................................................1090 BRAKE MASTER CYLINDER.....................................................................................................................................................................................................................................1091 Inspection............................................................................................................................................................................................................................................1091 FLUID LEAK........................................................................................................................................................................................................................................1091 BRAKE BOOSTER.............................................................................................................................................................................................................................................1092 Inspection............................................................................................................................................................................................................................................1092 OPERATION.........................................................................................................................................................................................................................................1092 AIR TIGHT.........................................................................................................................................................................................................................................1092 FRONT DISC BRAKE..........................................................................................................................................................................................................................................1093 BRAKE PAD.............................................................................................................................................................................................................................................1093 BRAKE PAD : Inspection and Adjustment.............................................................................................................................................................................................................1093 INSPECTION....................................................................................................................................................................................................................................1093 ADJUSTMENT....................................................................................................................................................................................................................................1093 DISC ROTOR............................................................................................................................................................................................................................................1093 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................1093 INSPECTION....................................................................................................................................................................................................................................1093 Appearance................................................................................................................................................................................................................................1093 Runout....................................................................................................................................................................................................................................1093 Thickness.................................................................................................................................................................................................................................1094 ADJUSTMENT....................................................................................................................................................................................................................................1094 REAR DISC BRAKE...........................................................................................................................................................................................................................................1095 BRAKE PAD.............................................................................................................................................................................................................................................1095 BRAKE PAD : Inspection and Adjustment.............................................................................................................................................................................................................1095 INSPECTION....................................................................................................................................................................................................................................1095 ADJUSTMENT....................................................................................................................................................................................................................................1095 DISC ROTOR............................................................................................................................................................................................................................................1095 DISC ROTOR : Inspection and Adjustment............................................................................................................................................................................................................1095 INSPECTION....................................................................................................................................................................................................................................1095 Appearance................................................................................................................................................................................................................................1095 Runout....................................................................................................................................................................................................................................1095 Thickness.................................................................................................................................................................................................................................1096 ADJUSTMENT....................................................................................................................................................................................................................................1096 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1097 BRAKE PEDAL...............................................................................................................................................................................................................................................1097 Exploded View.........................................................................................................................................................................................................................................1097 Removal and Installation..............................................................................................................................................................................................................................1097 REMOVAL...........................................................................................................................................................................................................................................1097 INSTALLATION......................................................................................................................................................................................................................................1098 Inspection and Adjustment.............................................................................................................................................................................................................................1098 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1098 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1099 BRAKE PIPING..............................................................................................................................................................................................................................................1100 FRONT.................................................................................................................................................................................................................................................1100 FRONT : Exploded View.............................................................................................................................................................................................................................1100 FRONT : Hydraulic Piping..........................................................................................................................................................................................................................1101 FRONT : Removal and Installation..................................................................................................................................................................................................................1101 REMOVAL.......................................................................................................................................................................................................................................1101 INSTALLATION..................................................................................................................................................................................................................................1102 FRONT : Inspection................................................................................................................................................................................................................................1103 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1103 REAR..................................................................................................................................................................................................................................................1103 REAR : Exploded View..............................................................................................................................................................................................................................1103 REAR : Hydraulic Piping...........................................................................................................................................................................................................................1104 REAR : Removal and Installation...................................................................................................................................................................................................................1104 REMOVAL.......................................................................................................................................................................................................................................1104 INSTALLATION..................................................................................................................................................................................................................................1105 REAR : Inspection.................................................................................................................................................................................................................................1106 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1106 BRAKE MASTER CYLINDER.....................................................................................................................................................................................................................................1107 Exploded View.........................................................................................................................................................................................................................................1107 Removal and Installation..............................................................................................................................................................................................................................1107 REMOVAL ..........................................................................................................................................................................................................................................1107 INSTALLATION......................................................................................................................................................................................................................................1108 Disassembly and Assembly..............................................................................................................................................................................................................................1109 DISASSEMBLY.......................................................................................................................................................................................................................................1109 ASSEMBLY..........................................................................................................................................................................................................................................1109 Inspection............................................................................................................................................................................................................................................1110 INSPECTION BEFORE REMOVAL.........................................................................................................................................................................................................................1110 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1110 BRAKE BOOSTER.............................................................................................................................................................................................................................................1111 Exploded View.........................................................................................................................................................................................................................................1111 Removal and installation..............................................................................................................................................................................................................................1111 REMOVAL...........................................................................................................................................................................................................................................1111 INSTALLATION......................................................................................................................................................................................................................................1112 Inspection and Adjustment.............................................................................................................................................................................................................................1112 INSPECTION BEFORE REMOVAL.........................................................................................................................................................................................................................1112 Air Tight.....................................................................................................................................................................................................................................1112 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1113 Check Valve Inspection........................................................................................................................................................................................................................1113 Input Rod Length rod Inspection...............................................................................................................................................................................................................1113 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1113 Operation.....................................................................................................................................................................................................................................1113 Air Tight.....................................................................................................................................................................................................................................1113 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1113 VACUUM LINES..............................................................................................................................................................................................................................................1114 Exploded View.........................................................................................................................................................................................................................................1114 Removal and Installation..............................................................................................................................................................................................................................1114 REMOVAL...........................................................................................................................................................................................................................................1114 INSTALLATION......................................................................................................................................................................................................................................1114 Inspection............................................................................................................................................................................................................................................1114 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1114 Appearance....................................................................................................................................................................................................................................1114 FRONT DISC BRAKE..........................................................................................................................................................................................................................................1115 BRAKE PAD (1 PISTON TYPE).............................................................................................................................................................................................................................1115 BRAKE PAD (1 PISTON TYPE) : Exploded View.........................................................................................................................................................................................................1115 BRAKE PAD (1 PISTON TYPE) : Removal and Installation..............................................................................................................................................................................................1115 REMOVAL.......................................................................................................................................................................................................................................1115 INSTALLATION..................................................................................................................................................................................................................................1116 BRAKE PAD (1 PISTON TYPE) : Inspection............................................................................................................................................................................................................1118 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1118 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1118 BRAKE PAD (2 PISTON TYPE).............................................................................................................................................................................................................................1118 BRAKE PAD (2 PISTON TYPE) : Exploded View.........................................................................................................................................................................................................1118 BRAKE PAD (2 PISTON TYPE) : Removal and Installation..............................................................................................................................................................................................1119 REMOVAL.......................................................................................................................................................................................................................................1119 INSTALLATION..................................................................................................................................................................................................................................1120 BRAKE PAD (2 PISTON TYPE) : Inspection............................................................................................................................................................................................................1121 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1121 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1121 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE)................................................................................................................................................................................................................1122 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Exploded View............................................................................................................................................................................................1122 REMOVAL.......................................................................................................................................................................................................................................1122 DISASSEMBLY...................................................................................................................................................................................................................................1122 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Removal and Installation.................................................................................................................................................................................1123 REMOVAL.......................................................................................................................................................................................................................................1123 INSTALLATION..................................................................................................................................................................................................................................1123 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Disassembly and Assembly.................................................................................................................................................................................1124 DISASSEMBLY...................................................................................................................................................................................................................................1124 ASSEMBLY......................................................................................................................................................................................................................................1125 BRAKE CALIPER ASSEMBLY (1 PISTON TYPE) : Inspection...............................................................................................................................................................................................1126 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................1126 Cylinder Body.............................................................................................................................................................................................................................1126 Torque Member.............................................................................................................................................................................................................................1126 Pistons...................................................................................................................................................................................................................................1126 Sliding Pin, Sliding Pin Boot and Bushing.................................................................................................................................................................................................1126 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1126 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE)................................................................................................................................................................................................................1126 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Exploded View............................................................................................................................................................................................1127 REMOVAL.......................................................................................................................................................................................................................................1127 DISASSEMBLY...................................................................................................................................................................................................................................1127 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Removal and Installation.................................................................................................................................................................................1128 REMOVAL.......................................................................................................................................................................................................................................1128 INSTALLATION..................................................................................................................................................................................................................................1128 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Disassembly and Assembly.................................................................................................................................................................................1129 DISASSEMBLY...................................................................................................................................................................................................................................1129 ASSEMBLY......................................................................................................................................................................................................................................1129 BRAKE CALIPER ASSEMBLY (2 PISTON TYPE) : Inspection...............................................................................................................................................................................................1131 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................1131 Cylinder Body.............................................................................................................................................................................................................................1131 Torque Member.............................................................................................................................................................................................................................1131 Pistons...................................................................................................................................................................................................................................1131 Sliding Pin, Sliding Pin Boot and Bushing.................................................................................................................................................................................................1131 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1131 REAR DISC BRAKE...........................................................................................................................................................................................................................................1132 BRAKE PAD.............................................................................................................................................................................................................................................1132 BRAKE PAD : Exploded View.........................................................................................................................................................................................................................1132 BRAKE PAD : Removal and Installation..............................................................................................................................................................................................................1132 REMOVAL.......................................................................................................................................................................................................................................1132 INSTALLATION..................................................................................................................................................................................................................................1133 BRAKE PAD : Inspection and Adjustment.............................................................................................................................................................................................................1134 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................1134 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1134 BRAKE CALIPER ASSEMBLY................................................................................................................................................................................................................................1134 BRAKE CALIPER ASSEMBLY : Exploded View............................................................................................................................................................................................................1134 REMOVAL.......................................................................................................................................................................................................................................1134 DISASSEMBLY...................................................................................................................................................................................................................................1135 BRAKE CALIPER ASSEMBLY : Removal and Installation.................................................................................................................................................................................................1135 REMOVAL.......................................................................................................................................................................................................................................1135 INSTALLATION..................................................................................................................................................................................................................................1136 BRAKE CALIPER ASSEMBLY : Disassembly and Assembly.................................................................................................................................................................................................1137 DISASSEMBLY...................................................................................................................................................................................................................................1137 ASSEMBLY......................................................................................................................................................................................................................................1137 BRAKE CALIPER ASSEMBLY : Inspection and Adjustment................................................................................................................................................................................................1138 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................1138 Cylinder Body.............................................................................................................................................................................................................................1138 Torque Member.............................................................................................................................................................................................................................1138 Sliding Pin, Sliding Pin Boot and Bushing.................................................................................................................................................................................................1138 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................1138 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1139 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1139 General Specifications................................................................................................................................................................................................................................1139 Brake Pedal...........................................................................................................................................................................................................................................1139 Brake Booster.........................................................................................................................................................................................................................................1139 Front Disc Brake......................................................................................................................................................................................................................................1139 Rear Disc Brake.......................................................................................................................................................................................................................................1140 CHARGING SYSTEM...........................................................................................................................................................................................................................................................1141 CHARGING SYSTEM.......................................................................................................................................................................................................................................................1141 TYPE 1............................................................................................................................................................................................................................................................1143 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1143 APPLICATION NOTICE........................................................................................................................................................................................................................................1143 Information...........................................................................................................................................................................................................................................1143 PRECAUTION....................................................................................................................................................................................................................................................1144 PRECAUTIONS...............................................................................................................................................................................................................................................1144 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1144 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1144 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1144 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1144 INSTRUCTION 1.................................................................................................................................................................................................................................1144 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1145 Precaution for Stop/Start System Service..............................................................................................................................................................................................................1145 Precaution for Energy Management System...............................................................................................................................................................................................................1145 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1146 COMPONENT PARTS...........................................................................................................................................................................................................................................1146 Component Parts Location..............................................................................................................................................................................................................................1146 Alternator............................................................................................................................................................................................................................................1146 Battery Current Sensor (With Battery Temperature Sensor)..............................................................................................................................................................................................1146 BATTERY CURRENT SENSOR............................................................................................................................................................................................................................1146 BATTERY TEMPERATURE SENSOR........................................................................................................................................................................................................................1147 SYSTEM....................................................................................................................................................................................................................................................1148 ENERGY MANAGEMENT SYSTEM..............................................................................................................................................................................................................................1148 ENERGY MANAGEMENT SYSTEM : System Description.....................................................................................................................................................................................................1148 SYSTEM DIAGRAM................................................................................................................................................................................................................................1148 SYSTEM DESCRIPTION............................................................................................................................................................................................................................1148 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1148 WARNING/INDICATOR/CHIME LIST : Warning Lamps/Indicator Lamps......................................................................................................................................................................................1148 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1149 ECM, IPDM E/R.............................................................................................................................................................................................................................................1149 List of ECU Reference.................................................................................................................................................................................................................................1149 WIRING DIAGRAM................................................................................................................................................................................................................................................1150 CHARGING SYSTEM...........................................................................................................................................................................................................................................1150 Wiring Diagram........................................................................................................................................................................................................................................1150 BASIC INSPECTION..............................................................................................................................................................................................................................................1154 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1154 Work Flow.............................................................................................................................................................................................................................................1154 DETAILED FLOW.....................................................................................................................................................................................................................................1154 CHARGING SYSTEM PRELIMINARY INSPECTION....................................................................................................................................................................................................................1155 Inspection Procedure..................................................................................................................................................................................................................................1155 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1156 B20BD BATTERY CURRENT SENSOR..............................................................................................................................................................................................................................1156 DTC Description.......................................................................................................................................................................................................................................1156 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1156 POSSIBLE CAUSE....................................................................................................................................................................................................................................1156 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................1156 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................1156 [CIRC OPEN] or [CMPNENT INTERNAL MLFNCTN].....................................................................................................................................................................................................1156 FAIL-SAFE.........................................................................................................................................................................................................................................1156 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1156 Diagnosis Procedure...................................................................................................................................................................................................................................1156 Component Inspection..................................................................................................................................................................................................................................1159 B20BE BATTERY TEMPERATURE SENSOR..........................................................................................................................................................................................................................1160 DTC Description.......................................................................................................................................................................................................................................1160 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1160 POSSIBLE CAUSE....................................................................................................................................................................................................................................1160 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................1160 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................1160 FAIL-SAFE.........................................................................................................................................................................................................................................1160 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1160 Diagnosis Procedure...................................................................................................................................................................................................................................1160 Component Inspection..................................................................................................................................................................................................................................1162 B TERMINAL CIRCUIT........................................................................................................................................................................................................................................1164 Diagnosis Procedure...................................................................................................................................................................................................................................1164 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1165 CHARGING SYSTEM...........................................................................................................................................................................................................................................1165 Symptom Table.........................................................................................................................................................................................................................................1165 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1166 ALTERNATOR................................................................................................................................................................................................................................................1166 R9M...................................................................................................................................................................................................................................................1166 R9M : Exploded View...............................................................................................................................................................................................................................1166 R9M : Removal and Installation....................................................................................................................................................................................................................1166 REMOVAL.......................................................................................................................................................................................................................................1166 INSTALLATION..................................................................................................................................................................................................................................1167 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1169 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1169 Alternator............................................................................................................................................................................................................................................1169 TYPE 2............................................................................................................................................................................................................................................................1170 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1170 APPLICATION NOTICE........................................................................................................................................................................................................................................1170 Information...........................................................................................................................................................................................................................................1170 PRECAUTION....................................................................................................................................................................................................................................................1171 PRECAUTIONS...............................................................................................................................................................................................................................................1171 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1171 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1171 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1171 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................1171 INSTRUCTION 1.................................................................................................................................................................................................................................1171 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................1172 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1173 COMPONENT PARTS...........................................................................................................................................................................................................................................1173 Component Parts Location..............................................................................................................................................................................................................................1173 Alternator............................................................................................................................................................................................................................................1173 SYSTEM....................................................................................................................................................................................................................................................1174 CHARGING SYSTEM.......................................................................................................................................................................................................................................1174 CHARGING SYSTEM : System Description..............................................................................................................................................................................................................1174 SYSTEM DIAGRAM................................................................................................................................................................................................................................1174 SYSTEM DESCRIPTION............................................................................................................................................................................................................................1174 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1174 WARNING/INDICATOR/CHIME LIST : Warning Lamps/Indicator Lamps......................................................................................................................................................................................1174 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1175 ECM, IPDM E/R.............................................................................................................................................................................................................................................1175 List of ECU Reference.................................................................................................................................................................................................................................1175 WIRING DIAGRAM................................................................................................................................................................................................................................................1176 CHARGING SYSTEM...........................................................................................................................................................................................................................................1176 Wiring Diagram........................................................................................................................................................................................................................................1176 BASIC INSPECTION..............................................................................................................................................................................................................................................1180 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1180 Work Flow.............................................................................................................................................................................................................................................1180 DETAILED FLOW.....................................................................................................................................................................................................................................1180 CHARGING SYSTEM PRELIMINARY INSPECTION....................................................................................................................................................................................................................1181 Inspection Procedure..................................................................................................................................................................................................................................1181 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1182 B TERMINAL CIRCUIT........................................................................................................................................................................................................................................1182 Diagnosis Procedure...................................................................................................................................................................................................................................1182 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1183 CHARGING SYSTEM...........................................................................................................................................................................................................................................1183 Symptom Table.........................................................................................................................................................................................................................................1183 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1184 ALTERNATOR................................................................................................................................................................................................................................................1184 MR20DD................................................................................................................................................................................................................................................1184 MR20DD : Exploded View............................................................................................................................................................................................................................1184 MR20DD : Removal and Installation.................................................................................................................................................................................................................1184 REMOVAL.......................................................................................................................................................................................................................................1184 INSTALLATION..................................................................................................................................................................................................................................1185 QR25DE................................................................................................................................................................................................................................................1185 QR25DE : Exploded View............................................................................................................................................................................................................................1186 QR25DE : Removal and Installation.................................................................................................................................................................................................................1186 REMOVAL.......................................................................................................................................................................................................................................1186 INSTALLATION..................................................................................................................................................................................................................................1187 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1188 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................1188 Alternator............................................................................................................................................................................................................................................1188 CLUTCH_CL.................................................................................................................................................................................................................................................................1189 CLUTCH................................................................................................................................................................................................................................................................1189 PRECAUTION........................................................................................................................................................................................................................................................1191 PRECAUTIONS...................................................................................................................................................................................................................................................1191 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................1191 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................1191 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................1191 OPERATION PROCEDURE...................................................................................................................................................................................................................................1191 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................1192 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................1192 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................1192 INSTRUCTION 1.....................................................................................................................................................................................................................................1192 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................1193 Precaution for Stop/Start System Service..................................................................................................................................................................................................................1193 Service Notice or Precautions for Clutch..................................................................................................................................................................................................................1193 PREPARATION.......................................................................................................................................................................................................................................................1194 PREPARATION...................................................................................................................................................................................................................................................1194 Special Service Tools.....................................................................................................................................................................................................................................1194 Commercial Service Tools..................................................................................................................................................................................................................................1194 Lubricant or/and Sealant..................................................................................................................................................................................................................................1194 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................1196 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................1196 NVH Troubleshooting Chart.................................................................................................................................................................................................................................1196 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................1197 CLUTCH PEDAL..................................................................................................................................................................................................................................................1197 Inspection and Adjustment.................................................................................................................................................................................................................................1197 INSPECTION............................................................................................................................................................................................................................................1197 Clutch Pedal Height...............................................................................................................................................................................................................................1197 Clutch Pedal Height when Disengaging the Clutch...................................................................................................................................................................................................1197 Clutch Pedal Play.................................................................................................................................................................................................................................1197 Position of Clutch Interlock Switch...............................................................................................................................................................................................................1197 Position of Clutch Pedal Position Switch..........................................................................................................................................................................................................1198 ADJUSTMENT............................................................................................................................................................................................................................................1198 Position of Clutch Interlock Switch...............................................................................................................................................................................................................1198 Position of Clutch Pedal Position Switch..........................................................................................................................................................................................................1198 CLUTCH FLUID..................................................................................................................................................................................................................................................1199 Inspection................................................................................................................................................................................................................................................1199 FLUID LEAKAGE.........................................................................................................................................................................................................................................1199 FLUID LEVEL...........................................................................................................................................................................................................................................1199 Draining..................................................................................................................................................................................................................................................1199 Refilling.................................................................................................................................................................................................................................................1200 Air Bleeding..............................................................................................................................................................................................................................................1201 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................1202 CLUTCH PEDAL..................................................................................................................................................................................................................................................1202 LHD.......................................................................................................................................................................................................................................................1202 LHD : Exploded View...................................................................................................................................................................................................................................1202 LHD : Removal and Installation........................................................................................................................................................................................................................1202 REMOVAL...........................................................................................................................................................................................................................................1202 INSTALLATION......................................................................................................................................................................................................................................1204 LHD : Inspection and Adjustment.......................................................................................................................................................................................................................1204 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1204 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1205 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1205 RHD.......................................................................................................................................................................................................................................................1205 RHD : Exploded View...................................................................................................................................................................................................................................1206 RHD : Removal and Installation........................................................................................................................................................................................................................1206 REMOVAL...........................................................................................................................................................................................................................................1206 INSTALLATION......................................................................................................................................................................................................................................1208 RHD : Inspection and Adjustment.......................................................................................................................................................................................................................1208 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1208 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1209 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1209 CLUTCH MASTER CYLINDER........................................................................................................................................................................................................................................1210 LHD.......................................................................................................................................................................................................................................................1210 LHD : Exploded View...................................................................................................................................................................................................................................1210 LHD : Removal and Installation........................................................................................................................................................................................................................1210 REMOVAL...........................................................................................................................................................................................................................................1210 INSTALLATION......................................................................................................................................................................................................................................1211 LHD : Inspection and Adjustment.......................................................................................................................................................................................................................1211 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1211 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1211 RHD.......................................................................................................................................................................................................................................................1211 RHD : Exploded View...................................................................................................................................................................................................................................1212 RHD : Removal and Installation........................................................................................................................................................................................................................1212 REMOVAL...........................................................................................................................................................................................................................................1212 INSTALLATION......................................................................................................................................................................................................................................1212 RHD : Inspection and Adjustment.......................................................................................................................................................................................................................1213 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1213 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................1213 CLUTCH PIPING.................................................................................................................................................................................................................................................1214 Exploded View.............................................................................................................................................................................................................................................1214 MR20DD................................................................................................................................................................................................................................................1214 R9M...................................................................................................................................................................................................................................................1214 Hydraulic Piping..........................................................................................................................................................................................................................................1215 Removal and Installation..................................................................................................................................................................................................................................1215 REMOVAL ..............................................................................................................................................................................................................................................1215 INSTALLATION..........................................................................................................................................................................................................................................1216 Inspection and Adjustment.................................................................................................................................................................................................................................1216 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................1216 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................1216 ADJUSTMENT AFTER INSTALLATION.........................................................................................................................................................................................................................1217 CSC (CONCENTRIC SLAVE CYLINDER)...............................................................................................................................................................................................................................1218 Exploded View.............................................................................................................................................................................................................................................1218 MR20DD................................................................................................................................................................................................................................................1218 R9M...................................................................................................................................................................................................................................................1218 Removal and Installation..................................................................................................................................................................................................................................1218 REMOVAL...............................................................................................................................................................................................................................................1219 INSTALLATION..........................................................................................................................................................................................................................................1219 Inspection and Adjustment.................................................................................................................................................................................................................................1219 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................1219 ADJUSTMENT AFTER INSTALLATION.........................................................................................................................................................................................................................1219 CLUTCH DISC AND CLUTCH COVER..................................................................................................................................................................................................................................1220 MR20DD....................................................................................................................................................................................................................................................1220 MR20DD : Exploded View................................................................................................................................................................................................................................1220 MR20DD : Removal and Installation.....................................................................................................................................................................................................................1220 REMOVAL...........................................................................................................................................................................................................................................1220 INSTALLATION......................................................................................................................................................................................................................................1220 MR20DD : Inspection...................................................................................................................................................................................................................................1221 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1221 Clutch Disc...................................................................................................................................................................................................................................1221 Clutch Cover..................................................................................................................................................................................................................................1222 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1222 Clutch Cover..................................................................................................................................................................................................................................1222 R9M.......................................................................................................................................................................................................................................................1222 R9M : Exploded View...................................................................................................................................................................................................................................1223 R9M : Removal and Installation........................................................................................................................................................................................................................1223 REMOVAL...........................................................................................................................................................................................................................................1223 INSTALLATION......................................................................................................................................................................................................................................1224 In Case of Clutch Cover Reused:...............................................................................................................................................................................................................1224 In Case of New Clutch Cover Installation:.....................................................................................................................................................................................................1226 R9M : Inspection......................................................................................................................................................................................................................................1227 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................1227 Clutch Disc...................................................................................................................................................................................................................................1227 Clutch Cover..................................................................................................................................................................................................................................1227 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................1228 Clutch Cover..................................................................................................................................................................................................................................1228 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................1229 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................1229 General Specifications....................................................................................................................................................................................................................................1229 Clutch Pedal..............................................................................................................................................................................................................................................1229 LHD MODELS............................................................................................................................................................................................................................................1229 RHD MODELS............................................................................................................................................................................................................................................1229 Clutch Disc...............................................................................................................................................................................................................................................1229 Clutch Cover..............................................................................................................................................................................................................................................1230 CRUISE CONTROL SYSTEM_CCS.................................................................................................................................................................................................................................................1231 CRUISE CONTROL SYSTEM.................................................................................................................................................................................................................................................1231 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................1232 AUTOMATIC SPEED CONTROL DEVICE (ASCD).........................................................................................................................................................................................................................1232 Information...............................................................................................................................................................................................................................................1232 DEFOGGER..................................................................................................................................................................................................................................................................1233 DEFOGGER..............................................................................................................................................................................................................................................................1233 PRECAUTION........................................................................................................................................................................................................................................................1235 PRECAUTIONS...................................................................................................................................................................................................................................................1235 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................1235 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................1235 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................1235 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................1235 INSTRUCTION 1.....................................................................................................................................................................................................................................1235 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................1236 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................1237 COMPONENT PARTS...............................................................................................................................................................................................................................................1237 Component Parts Location..................................................................................................................................................................................................................................1237 Rear Window Defogger......................................................................................................................................................................................................................................1238 Door Mirror Defogger......................................................................................................................................................................................................................................1238 SYSTEM........................................................................................................................................................................................................................................................1239 System Description........................................................................................................................................................................................................................................1239 SYSTEM DIAGRAM........................................................................................................................................................................................................................................1239 Automatic Air Conditioning Models.................................................................................................................................................................................................................1239 Manual Air Conditioning Models....................................................................................................................................................................................................................1239 REAR WINDOW DEFOGGER FUNCTION.........................................................................................................................................................................................................................1239 Automatic Air Conditioning Models.................................................................................................................................................................................................................1239 Manual Air Conditioning Models....................................................................................................................................................................................................................1239 REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGER TIMER FUNCTION..........................................................................................................................................................................................1240 Circuit Diagram...........................................................................................................................................................................................................................................1241 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................1242 COMMON ITEM...............................................................................................................................................................................................................................................1242 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................1242 APPLICATION ITEM..................................................................................................................................................................................................................................1242 SYSTEM APPLICATION................................................................................................................................................................................................................................1242 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................1242 REAR WINDOW DEFOGGER......................................................................................................................................................................................................................................1243 REAR WINDOW DEFOGGER : CONSULT Function (BCM - REAR DEFOGGER).........................................................................................................................................................................................1243 WORK SUPPORT......................................................................................................................................................................................................................................1243 DATA MONITOR......................................................................................................................................................................................................................................1243 ACTIVE TEST.......................................................................................................................................................................................................................................1243 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................1244 BCM...........................................................................................................................................................................................................................................................1244 List of ECU Reference.....................................................................................................................................................................................................................................1244 WIRING DIAGRAM....................................................................................................................................................................................................................................................1245 REAR WINDOW DEFOGGER SYSTEM...................................................................................................................................................................................................................................1245 Wiring Diagram............................................................................................................................................................................................................................................1245 LHD MODELS............................................................................................................................................................................................................................................1245 RHD MODELS............................................................................................................................................................................................................................................1251 BASIC INSPECTION..................................................................................................................................................................................................................................................1257 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................1257 Work Flow.................................................................................................................................................................................................................................................1257 DETAILED FLOW.........................................................................................................................................................................................................................................1257 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................1258 REAR WINDOW DEFOGGER SWITCH...................................................................................................................................................................................................................................1258 Component Function Check..................................................................................................................................................................................................................................1258 Diagnosis Procedure.......................................................................................................................................................................................................................................1258 REAR WINDOW DEFOGGER RELAY....................................................................................................................................................................................................................................1259 Component Function Check..................................................................................................................................................................................................................................1259 Diagnosis Procedure.......................................................................................................................................................................................................................................1259 Component Inspection......................................................................................................................................................................................................................................1260 REAR WINDOW DEFOGGER..........................................................................................................................................................................................................................................1261 Component Function Check..................................................................................................................................................................................................................................1261 Diagnosis Procedure.......................................................................................................................................................................................................................................1261 Component Inspection......................................................................................................................................................................................................................................1263 DOOR MIRROR DEFOGGER..........................................................................................................................................................................................................................................1264 Component Function Check..................................................................................................................................................................................................................................1264 Diagnosis Procedure.......................................................................................................................................................................................................................................1264 DRIVER SIDE DOOR MIRROR DEFOGGER..............................................................................................................................................................................................................................1265 Component Function Check..................................................................................................................................................................................................................................1265 Diagnosis Procedure.......................................................................................................................................................................................................................................1265 PASSENGER SIDE DOOR MIRROR DEFOGGER...........................................................................................................................................................................................................................1267 Component Function Check..................................................................................................................................................................................................................................1267 Diagnosis Procedure.......................................................................................................................................................................................................................................1267 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................1269 REAR WINDOW DEFOGGER AND DOOR MIRROR DEFOGGERS DO NOT OPERATE.................................................................................................................................................................................................1269 Diagnosis Procedure.......................................................................................................................................................................................................................................1269 REAR WINDOW DEFOGGER DOES NOT OPERATE BUT BOTH DOOR MIRROR DEFOGGERS OPERATE..................................................................................................................................................................................1270 Diagnosis Procedure.......................................................................................................................................................................................................................................1270 DOOR MIRROR DEFOGGER DOES NOT OPERATE BUT REAR WINDOW DEFOGGER OPERATE........................................................................................................................................................................................1271 BOTH SIDES................................................................................................................................................................................................................................................1271 BOTH SIDES : Diagnosis Procedure......................................................................................................................................................................................................................1271 DRIVER SIDE...............................................................................................................................................................................................................................................1271 DRIVER SIDE : Diagnosis Procedure.....................................................................................................................................................................................................................1271 PASSENGER SIDE............................................................................................................................................................................................................................................1271 PASSENGER SIDE : Diagnosis Procedure..................................................................................................................................................................................................................1271 REAR WINDOW DEFOGGER INDICATOR DOES NOT ILLUMINATE............................................................................................................................................................................................................1272 Diagnosis Procedure.......................................................................................................................................................................................................................................1272 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................1273 FILAMENT......................................................................................................................................................................................................................................................1273 Inspection and Repair.....................................................................................................................................................................................................................................1273 INSPECTION............................................................................................................................................................................................................................................1273 REPAIR................................................................................................................................................................................................................................................1273 REPAIR EQUIPMENT..................................................................................................................................................................................................................................1273 REPAIRING PROCEDURE...............................................................................................................................................................................................................................1274 CONDENSER.....................................................................................................................................................................................................................................................1275 Removal and Installation..................................................................................................................................................................................................................................1275 REMOVAL...............................................................................................................................................................................................................................................1275 INSTALLATION..........................................................................................................................................................................................................................................1275 DOOR & LOCK...............................................................................................................................................................................................................................................................1276 DOOR & LOCK...........................................................................................................................................................................................................................................................1276 TYPE 1............................................................................................................................................................................................................................................................1297 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1297 APPLICATION NOTICE........................................................................................................................................................................................................................................1297 Information...........................................................................................................................................................................................................................................1297 PRECAUTION....................................................................................................................................................................................................................................................1298 PRECAUTIONS...............................................................................................................................................................................................................................................1298 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1298 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1298 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................1298 Work..................................................................................................................................................................................................................................................1298 PREPARATION...................................................................................................................................................................................................................................................1299 PREPARATION...............................................................................................................................................................................................................................................1299 Special Service Tools.................................................................................................................................................................................................................................1299 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1300 COMPONENT PARTS...........................................................................................................................................................................................................................................1300 DOOR LOCK SYSTEM......................................................................................................................................................................................................................................1300 DOOR LOCK SYSTEM : Component Parts Location.......................................................................................................................................................................................................1300 VIEW WITH REAR................................................................................................................................................................................................................................1300 VIEW WITH FRONT...............................................................................................................................................................................................................................1302 DOOR LOCK SYSTEM : Automatic Back Door Close Switch...............................................................................................................................................................................................1304 DOOR LOCK SYSTEM : Automatic Back Door Control Unit...............................................................................................................................................................................................1304 DOOR LOCK SYSTEM : Automatic Back Door Main Switch................................................................................................................................................................................................1304 DOOR LOCK SYSTEM : Automatic Back Door Switch.....................................................................................................................................................................................................1305 DOOR LOCK SYSTEM : Automatic Back Door Warning Buzzer.............................................................................................................................................................................................1305 DOOR LOCK SYSTEM : Back Door Lock Assembly........................................................................................................................................................................................................1305 DOOR LOCK SYSTEM : Back Door Opener Switch Assembly...............................................................................................................................................................................................1305 DOOR LOCK SYSTEM : Door Lock Assembly.............................................................................................................................................................................................................1306 DOOR LOCK SYSTEM : Door Lock and Unlock Switch....................................................................................................................................................................................................1306 DOOR LOCK SYSTEM : Door Lock Status Indicator.....................................................................................................................................................................................................1307 DOOR LOCK SYSTEM : Door Request Switch............................................................................................................................................................................................................1307 DOOR LOCK SYSTEM : Door Switch....................................................................................................................................................................................................................1307 DOOR LOCK SYSTEM : Inside Key Antenna.............................................................................................................................................................................................................1307 DOOR LOCK SYSTEM : Intelligent Key Warning Buzzer.................................................................................................................................................................................................1308 DOOR LOCK SYSTEM : Outside Key Antenna............................................................................................................................................................................................................1308 DRIVER SIDE AND PASSENGER SIDE................................................................................................................................................................................................................1308 REAR BUMPER...................................................................................................................................................................................................................................1308 DOOR LOCK SYSTEM : Spindle Unit...................................................................................................................................................................................................................1308 DOOR LOCK SYSTEM : Touch Sensor...................................................................................................................................................................................................................1309 SYSTEM (POWER DOOR LOCK SYSTEM)...........................................................................................................................................................................................................................1310 System Description....................................................................................................................................................................................................................................1310 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1310 DOOR LOCK FUNCTION................................................................................................................................................................................................................................1310 Door Lock and Unlock Switch...................................................................................................................................................................................................................1310 Unlock Sensor.................................................................................................................................................................................................................................1310 Operation Condition...........................................................................................................................................................................................................................1310 IGNITION POSITION WARNING FUNCTION................................................................................................................................................................................................................1310 INTERIOR ROOM LAMP CONTROL FUNCTION...............................................................................................................................................................................................................1310 OVERRIDE FUNCTION.................................................................................................................................................................................................................................1310 UNLOCK LINK FUNCTION..............................................................................................................................................................................................................................1311 DOOR LOCK STATUS INDICATOR OPERATION..............................................................................................................................................................................................................1311 Circuit Diagram.......................................................................................................................................................................................................................................1312 SYSTEM (INTELLIGENT KEY SYSTEM)...........................................................................................................................................................................................................................1313 INTELLIGENT KEY SYSTEM................................................................................................................................................................................................................................1313 INTELLIGENT KEY SYSTEM : System Description.......................................................................................................................................................................................................1313 SYSTEM DIAGRAM................................................................................................................................................................................................................................1313 SYSTEM DESCRIPTION............................................................................................................................................................................................................................1313 INTELLIGENT KEY SYSTEM : Circuit Diagram..........................................................................................................................................................................................................1315 DOOR LOCK FUNCTION....................................................................................................................................................................................................................................1316 DOOR LOCK FUNCTION : System Description...........................................................................................................................................................................................................1317 SYSTEM DIAGRAM................................................................................................................................................................................................................................1317 DOOR LOCK AND UNLOCK FUNCTION (DOOR REQUEST SWITCH)...........................................................................................................................................................................................1317 Operation Description.....................................................................................................................................................................................................................1317 Operation Condition.......................................................................................................................................................................................................................1317 How to Change Door Lock and Unlock Function Operation Mode................................................................................................................................................................................1318 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................1318 REMINDER FUNCTION (DOOR REQUEST SWITCH).......................................................................................................................................................................................................1318 How to Change Reminder Function Operation Mode............................................................................................................................................................................................1318 AUTO DOOR LOCK FUNCTION (DOOR REQUEST SWITCH).................................................................................................................................................................................................1318 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................1318 DOOR LOCK STATUS INDICATOR OPERATION..........................................................................................................................................................................................................1318 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................1318 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1319 BACK DOOR OPEN FUNCTION...............................................................................................................................................................................................................................1319 BACK DOOR OPEN FUNCTION : System Description......................................................................................................................................................................................................1319 SYSTEM DIAGRAM................................................................................................................................................................................................................................1319 BACK DOOR OPEN FUNCTION.......................................................................................................................................................................................................................1319 OPERATION CONDITION...........................................................................................................................................................................................................................1320 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................1320 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1320 SUPER LOCK FUNCTION...................................................................................................................................................................................................................................1320 SUPER LOCK FUNCTION : System Description..........................................................................................................................................................................................................1321 SYSTEM DIAGRAM................................................................................................................................................................................................................................1321 SUPER LOCK SET OPERATION (LOCK OPERATION).....................................................................................................................................................................................................1321 Super Lock Set by Intelligent Key.........................................................................................................................................................................................................1321 Super Lock Set by Door Request Switch.....................................................................................................................................................................................................1321 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITH ANTI-HIJACK MODE..........................................................................................................................................................................1321 Super Lock Release by Intelligent Key.....................................................................................................................................................................................................1321 Super Lock Release by Door Request Switch (Driver Side)...................................................................................................................................................................................1321 Super Lock Release by Door Request Switch (Passenger Side)................................................................................................................................................................................1321 Super Lock Release by Door Request Switch (Back Door).....................................................................................................................................................................................1321 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITHOUT ANTI-HIJACK MODE.......................................................................................................................................................................1322 Super Lock Release by Intelligent Key.....................................................................................................................................................................................................1322 Super Lock Release by Door Request Switch.................................................................................................................................................................................................1322 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) CHANGE IGNITION SWITCH.........................................................................................................................................................................1322 Super Lock Release by Ignition Switch is Changed from OFF to ON...........................................................................................................................................................................1322 ANTI-HIJACK FUNCTION SETTING..................................................................................................................................................................................................................1322 <ÉOÉâÉtÉBÉbÉN> With CONSULT..............................................................................................................................................................................................................1322 <ÉOÉâÉtÉBÉbÉN> Without CONSULT...........................................................................................................................................................................................................1322 REMOTE KEYLESS ENTRY FUNCTION.........................................................................................................................................................................................................................1322 REMOTE KEYLESS ENTRY FUNCTION : System Description................................................................................................................................................................................................1322 SYSTEM DIAGRAM................................................................................................................................................................................................................................1322 DOOR LOCK AND UNLOCK FUNCTION (INTELLIGENT KEY)...............................................................................................................................................................................................1322 Operation Description.....................................................................................................................................................................................................................1323 Operation Condition.......................................................................................................................................................................................................................1323 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................1323 REMINDER FUNCTION (INTELLIGENT KEY)...........................................................................................................................................................................................................1323 Operation Description.....................................................................................................................................................................................................................1323 Operation Condition.......................................................................................................................................................................................................................1323 How to Change Reminder Function Operation Mode............................................................................................................................................................................................1323 AUTO DOOR LOCK FUNCTION (INTELLIGENT KEY).....................................................................................................................................................................................................1323 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................1323 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION.......................................................................................................................................................................................................1323 DOOR LOCK STATUS INDICATOR OPERATION..........................................................................................................................................................................................................1323 OPERATION AREA................................................................................................................................................................................................................................1324 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1324 KEY REMINDER FUNCTION.................................................................................................................................................................................................................................1324 KEY REMINDER FUNCTION : System Description........................................................................................................................................................................................................1324 SYSTEM DIAGRAM................................................................................................................................................................................................................................1324 BASIC OPERATION...............................................................................................................................................................................................................................1324 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................1325 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................1325 DESIGN/PURPOSE ...............................................................................................................................................................................................................................1325 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1325 SYSTEM DIAGRAM................................................................................................................................................................................................................................1325 SIGNAL PATH...................................................................................................................................................................................................................................1325 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1325 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1325 TIMING CHART..................................................................................................................................................................................................................................1326 INFORMATION DISPLAY (COMBINATION METER) : Engine Start Information................................................................................................................................................................................1326 DESIGN/PURPOSE................................................................................................................................................................................................................................1326 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1326 SYSTEM DIAGRAM................................................................................................................................................................................................................................1327 SIGNAL PATH...................................................................................................................................................................................................................................1327 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1327 When Ignition Switch is ON................................................................................................................................................................................................................1327 When Ignition Switch is Other Than ON.....................................................................................................................................................................................................1327 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................1327 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1327 When Ignition Switch is ON................................................................................................................................................................................................................1327 When Ignition Switch is Other than ON.....................................................................................................................................................................................................1327 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................1328 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key Low Battery Warning.....................................................................................................................................................................1328 DESIGN/PURPOSE................................................................................................................................................................................................................................1328 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1328 SYSTEM DIAGRAM................................................................................................................................................................................................................................1328 SIGNAL PATH...................................................................................................................................................................................................................................1328 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1328 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1329 TIMING CHART..................................................................................................................................................................................................................................1329 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key System Malfunction......................................................................................................................................................................1329 DESIGN/PURPOSE................................................................................................................................................................................................................................1329 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1329 SYSTEM DIAGRAM................................................................................................................................................................................................................................1330 SIGNAL PATH...................................................................................................................................................................................................................................1330 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1330 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1330 TIMING CHART..................................................................................................................................................................................................................................1330 INFORMATION DISPLAY (COMBINATION METER) : Key ID Verification Information.........................................................................................................................................................................1330 DESIGN/PURPOSE................................................................................................................................................................................................................................1330 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1330 SYSTEM DIAGRAM................................................................................................................................................................................................................................1331 SIGNAL PATH...................................................................................................................................................................................................................................1331 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1331 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1331 INFORMATION DISPLAY (COMBINATION METER) : Key ID Warning..........................................................................................................................................................................................1331 DESIGN/PURPOSE................................................................................................................................................................................................................................1331 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1331 SYSTEM DIAGRAM................................................................................................................................................................................................................................1332 SIGNAL PATH...................................................................................................................................................................................................................................1332 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1332 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1332 TIMING CHART..................................................................................................................................................................................................................................1332 INFORMATION DISPLAY (COMBINATION METER) : P Position Warning (Information Display)................................................................................................................................................................1332 DESIGN/PURPOSE................................................................................................................................................................................................................................1332 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1333 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................1333 SYSTEM DIAGRAM................................................................................................................................................................................................................................1333 SIGNAL PATH...................................................................................................................................................................................................................................1333 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1333 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1333 TIMING CHART..................................................................................................................................................................................................................................1333 INFORMATION DISPLAY (COMBINATION METER) : Steering Lock Information...............................................................................................................................................................................1334 DESIGN/PURPOSE................................................................................................................................................................................................................................1334 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1334 SYSTEM DIAGRAM................................................................................................................................................................................................................................1334 SIGNAL PATH...................................................................................................................................................................................................................................1334 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1334 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1334 TIMING CHART..................................................................................................................................................................................................................................1335 INFORMATION DISPLAY (COMBINATION METER) : Take Away Warning (Information Display).................................................................................................................................................................1335 DESIGN/PURPOSE................................................................................................................................................................................................................................1335 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1335 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................1335 SYSTEM DIAGRAM................................................................................................................................................................................................................................1335 SIGNAL PATH...................................................................................................................................................................................................................................1335 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1336 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1336 TIMING CHART..................................................................................................................................................................................................................................1336 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1336 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................1336 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................1336 SYSTEM (AUTOMATIC BACK DOOR SYSTEM).......................................................................................................................................................................................................................1337 System Description....................................................................................................................................................................................................................................1337 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1337 AUTOMATIC OPEN/CLOSE TEMPORARY STOP FUNCTION......................................................................................................................................................................................................1337 Back Door Opener Switch Operation.............................................................................................................................................................................................................1338 Automatic Back Door Main Switch Operation.....................................................................................................................................................................................................1338 BACK DOOR OPEN POSITION SETTING FUNCTION..........................................................................................................................................................................................................1338 Setting Procedure.............................................................................................................................................................................................................................1338 Reset Procedure...............................................................................................................................................................................................................................1338 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION...........................................................................................................................................................................................................1338 Operation Condition...........................................................................................................................................................................................................................1338 Automatic Open/close Operation When Each Switch is Operated...................................................................................................................................................................................1339 Timing Chart (Full Closed to Fully Open Operation)............................................................................................................................................................................................1341 Timing Chart (Fully Open to Fully Closed Operation)...........................................................................................................................................................................................1342 CONTROL IF NOT WITHIN THE OPERATION CONDITIONS DURING THE OPERATION...........................................................................................................................................................................1343 WARNING FUNCTION..................................................................................................................................................................................................................................1343 BACK DOOR AUTO CLOSURE FUNCTION...................................................................................................................................................................................................................1344 Open Function.................................................................................................................................................................................................................................1344 Timing Chart (Open function)..................................................................................................................................................................................................................1344 Closure Function..............................................................................................................................................................................................................................1344 Timing Chart (Closure Function)...............................................................................................................................................................................................................1344 ANTI-PINCH FUNCTION...............................................................................................................................................................................................................................1344 Operation Condition...........................................................................................................................................................................................................................1345 Circuit Diagram.......................................................................................................................................................................................................................................1346 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................1348 COMMON ITEM...........................................................................................................................................................................................................................................1348 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................1348 APPLICATION ITEM..............................................................................................................................................................................................................................1348 SYSTEM APPLICATION............................................................................................................................................................................................................................1348 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................1348 DOOR LOCK.............................................................................................................................................................................................................................................1349 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock).......................................................................................................................................................1349 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................1349 WORK SUPPORT..................................................................................................................................................................................................................................1349 DATA MONITOR..................................................................................................................................................................................................................................1349 ACTIVE TEST...................................................................................................................................................................................................................................1350 INTELLIGENT KEY.......................................................................................................................................................................................................................................1350 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)......................................................................................................................................................................1350 WORK SUPPORT..................................................................................................................................................................................................................................1350 SELF-DIAG RESULT..............................................................................................................................................................................................................................1350 DATA MONITOR..................................................................................................................................................................................................................................1351 ACTIVE TEST...................................................................................................................................................................................................................................1353 TRUNK.................................................................................................................................................................................................................................................1354 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System and Super Lock)...............................................................................................................................................................1354 DATA MONITOR..................................................................................................................................................................................................................................1354 DIAGNOSIS SYSTEM (AUTOMATIC BACK DOOR CONTROL UNIT).......................................................................................................................................................................................................1355 CONSULT Function (AUTOMATIC BACK DOOR CONTROL UNIT)...................................................................................................................................................................................................1355 APPLICATION ITEM..................................................................................................................................................................................................................................1355 DATA MONITOR......................................................................................................................................................................................................................................1355 WORK SUPPORT......................................................................................................................................................................................................................................1356 SELF-DIAG RESULT..................................................................................................................................................................................................................................1356 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1357 BCM.......................................................................................................................................................................................................................................................1357 List of ECU Reference.................................................................................................................................................................................................................................1357 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................1358 Reference Value.......................................................................................................................................................................................................................................1358 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................1358 TERMINAL LAYOUT...................................................................................................................................................................................................................................1359 PHYSICAL VALUES...................................................................................................................................................................................................................................1359 Fail-safe.............................................................................................................................................................................................................................................1362 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1363 DTC Index.............................................................................................................................................................................................................................................1363 WIRING DIAGRAM................................................................................................................................................................................................................................................1364 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................1364 Wiring Diagram........................................................................................................................................................................................................................................1364 AUTOMATIC BACK DOOR SYSTEM................................................................................................................................................................................................................................1378 Wiring Diagram........................................................................................................................................................................................................................................1378 BASIC INSPECTION..............................................................................................................................................................................................................................................1387 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1387 Work Flow.............................................................................................................................................................................................................................................1387 OVERALL SEQUENCE..................................................................................................................................................................................................................................1387 DETAILED FLOW.....................................................................................................................................................................................................................................1387 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL................................................................................................................................................................................................1390 Description...........................................................................................................................................................................................................................................1390 Work Procedure........................................................................................................................................................................................................................................1390 ADDITIONAL SERVICE WHEN REPLACING AUTOMATIC BACK DOOR CONTROL UNIT........................................................................................................................................................................................1391 Description...........................................................................................................................................................................................................................................1391 Work Procedure........................................................................................................................................................................................................................................1391 CALIBRATION OF AUTOMATIC BACK DOOR POSITION INFORMATION...................................................................................................................................................................................................1392 Description...........................................................................................................................................................................................................................................1392 Work Procedure........................................................................................................................................................................................................................................1392 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1393 B2401 IGNITION POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................................1393 DTC Description.......................................................................................................................................................................................................................................1393 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1393 POSSIBLE CAUSE....................................................................................................................................................................................................................................1393 FAIL-SAFE.........................................................................................................................................................................................................................................1393 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1393 Diagnosis Procedure...................................................................................................................................................................................................................................1393 B2409 HALF LATCH SWITCH...................................................................................................................................................................................................................................1395 DTC Description.......................................................................................................................................................................................................................................1395 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1395 POSSIBLE CAUSE....................................................................................................................................................................................................................................1395 FAIL-SAFE.........................................................................................................................................................................................................................................1395 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1395 Diagnosis Procedure...................................................................................................................................................................................................................................1395 B2416 TOUCH SENSOR RH.....................................................................................................................................................................................................................................1398 DTC Description.......................................................................................................................................................................................................................................1398 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1398 POSSIBLE CAUSE....................................................................................................................................................................................................................................1398 FAIL-SAFE.........................................................................................................................................................................................................................................1398 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1398 Diagnosis Procedure...................................................................................................................................................................................................................................1398 Component Inspection..................................................................................................................................................................................................................................1400 B2417 TOUCH SENSOR LH.....................................................................................................................................................................................................................................1401 DTC Description.......................................................................................................................................................................................................................................1401 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1401 POSSIBLE CAUSE....................................................................................................................................................................................................................................1401 FAIL-SAFE.........................................................................................................................................................................................................................................1401 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1401 Diagnosis Procedure...................................................................................................................................................................................................................................1401 Component Inspection..................................................................................................................................................................................................................................1403 B2419 OPEN SWITCH.........................................................................................................................................................................................................................................1404 DTC Description.......................................................................................................................................................................................................................................1404 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1404 POSSIBLE CAUSE....................................................................................................................................................................................................................................1404 FAIL-SAFE.........................................................................................................................................................................................................................................1404 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1404 Diagnosis Procedure...................................................................................................................................................................................................................................1404 B2420 CLOSE SWITCH........................................................................................................................................................................................................................................1407 DTC Description.......................................................................................................................................................................................................................................1407 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1407 POSSIBLE CAUSE....................................................................................................................................................................................................................................1407 FAIL-SAFE.........................................................................................................................................................................................................................................1407 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1407 Diagnosis Procedure...................................................................................................................................................................................................................................1407 B2422 BACK DOOR STATE.....................................................................................................................................................................................................................................1409 DTC Description.......................................................................................................................................................................................................................................1409 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1409 POSSIBLE CAUSE....................................................................................................................................................................................................................................1409 FAIL-SAFE.........................................................................................................................................................................................................................................1409 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1409 Diagnosis Procedure...................................................................................................................................................................................................................................1409 B2423 AUTOMATIC BACK DOOR MOTOR OPERATION TIME............................................................................................................................................................................................................1412 DTC Description.......................................................................................................................................................................................................................................1412 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1412 POSSIBLE CAUSE....................................................................................................................................................................................................................................1412 FAIL-SAFE.........................................................................................................................................................................................................................................1412 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1412 Diagnosis Procedure...................................................................................................................................................................................................................................1412 B2426 ENCODER.............................................................................................................................................................................................................................................1414 DTC Description.......................................................................................................................................................................................................................................1414 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1414 POSSIBLE CAUSE....................................................................................................................................................................................................................................1414 FAIL-SAFE.........................................................................................................................................................................................................................................1414 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1414 Diagnosis Procedure...................................................................................................................................................................................................................................1414 B2427 ENCODER.............................................................................................................................................................................................................................................1417 DTC Description.......................................................................................................................................................................................................................................1417 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1417 POSSIBLE CAUSE....................................................................................................................................................................................................................................1417 FAIL-SAFE.........................................................................................................................................................................................................................................1417 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1417 Diagnosis Procedure...................................................................................................................................................................................................................................1417 B2428 AUTOMATIC BACK DOOR CONTROL UNIT....................................................................................................................................................................................................................1420 DTC Description.......................................................................................................................................................................................................................................1420 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1420 POSSIBLE CAUSE....................................................................................................................................................................................................................................1420 FAIL-SAFE.........................................................................................................................................................................................................................................1420 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1420 Diagnosis Procedure...................................................................................................................................................................................................................................1420 B242A CLOSURE CONDITION...................................................................................................................................................................................................................................1421 DTC Description.......................................................................................................................................................................................................................................1421 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1421 POSSIBLE CAUSE....................................................................................................................................................................................................................................1421 FAIL-SAFE.........................................................................................................................................................................................................................................1421 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1421 Diagnosis Procedure...................................................................................................................................................................................................................................1421 B2621 INSIDE ANTENNA......................................................................................................................................................................................................................................1424 DTC Description.......................................................................................................................................................................................................................................1424 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1424 POSSIBLE CAUSE....................................................................................................................................................................................................................................1424 FAIL-SAFE.........................................................................................................................................................................................................................................1424 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1424 Diagnosis Procedure...................................................................................................................................................................................................................................1424 B2622 INSIDE ANTENNA......................................................................................................................................................................................................................................1427 DTC Description.......................................................................................................................................................................................................................................1427 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1427 POSSIBLE CAUSE....................................................................................................................................................................................................................................1427 FAIL-SAFE.........................................................................................................................................................................................................................................1427 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1427 Diagnosis Procedure...................................................................................................................................................................................................................................1427 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................1430 DTC Description.......................................................................................................................................................................................................................................1430 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1430 POSSIBLE CAUSE....................................................................................................................................................................................................................................1430 FAIL-SAFE.........................................................................................................................................................................................................................................1430 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1430 Diagnosis Procedure...................................................................................................................................................................................................................................1430 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................1431 DTC Description.......................................................................................................................................................................................................................................1431 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1431 POSSIBLE CAUSE....................................................................................................................................................................................................................................1431 FAIL-SAFE.........................................................................................................................................................................................................................................1431 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1431 Diagnosis Procedure...................................................................................................................................................................................................................................1431 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................1432 Component Function Check..............................................................................................................................................................................................................................1432 Diagnosis Procedure...................................................................................................................................................................................................................................1432 Component Inspection..................................................................................................................................................................................................................................1433 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................1434 Component Function Check..............................................................................................................................................................................................................................1434 Diagnosis Procedure...................................................................................................................................................................................................................................1434 Component Inspection..................................................................................................................................................................................................................................1435 AUTOMATIC DOOR MAIN SWITCH................................................................................................................................................................................................................................1436 Component Function Check..............................................................................................................................................................................................................................1436 Diagnosis Procedure...................................................................................................................................................................................................................................1436 Component Inspection..................................................................................................................................................................................................................................1437 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................1438 Diagnosis Procedure...................................................................................................................................................................................................................................1438 Component Inspection..................................................................................................................................................................................................................................1438 BACK DOOR CLOSURE MOTOR...................................................................................................................................................................................................................................1440 Diagnosis Procedure...................................................................................................................................................................................................................................1440 BACK DOOR SWITCH..........................................................................................................................................................................................................................................1441 Component Function Check..............................................................................................................................................................................................................................1441 Diagnosis Procedure...................................................................................................................................................................................................................................1441 Component Inspection..................................................................................................................................................................................................................................1442 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................1443 Component Function Check..............................................................................................................................................................................................................................1443 Diagnosis Procedure...................................................................................................................................................................................................................................1443 Component Inspection..................................................................................................................................................................................................................................1444 BACK DOOR REQUEST SWITCH..................................................................................................................................................................................................................................1445 Description...........................................................................................................................................................................................................................................1445 Component Function Check..............................................................................................................................................................................................................................1445 Diagnosis Procedure...................................................................................................................................................................................................................................1445 Component Inspection..................................................................................................................................................................................................................................1446 CLOSE SWITCH..............................................................................................................................................................................................................................................1447 Component Function Check..............................................................................................................................................................................................................................1447 Diagnosis Procedure...................................................................................................................................................................................................................................1447 COMBINATION METER BUZZER..................................................................................................................................................................................................................................1449 Component Function Check..............................................................................................................................................................................................................................1449 Diagnosis Procedure...................................................................................................................................................................................................................................1449 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................1450 DRIVER SIDE...........................................................................................................................................................................................................................................1450 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1450 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1450 PASSENGER SIDE........................................................................................................................................................................................................................................1451 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1451 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1451 REAR LH...............................................................................................................................................................................................................................................1452 REAR LH : Component Function Check................................................................................................................................................................................................................1452 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1452 REAR RH...............................................................................................................................................................................................................................................1453 REAR RH : Component Function Check................................................................................................................................................................................................................1453 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1453 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................1455 DRIVER SIDE...........................................................................................................................................................................................................................................1455 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1455 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1455 PASSENGER SIDE........................................................................................................................................................................................................................................1456 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1456 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1456 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................1458 Component Function Check..............................................................................................................................................................................................................................1458 Diagnosis Procedure...................................................................................................................................................................................................................................1458 DOOR REQUEST SWITCH.......................................................................................................................................................................................................................................1459 Component Function Check..............................................................................................................................................................................................................................1459 Diagnosis Procedure...................................................................................................................................................................................................................................1459 Component Inspection..................................................................................................................................................................................................................................1460 DOOR SWITCH...............................................................................................................................................................................................................................................1461 Component Function Check..............................................................................................................................................................................................................................1461 Diagnosis Procedure...................................................................................................................................................................................................................................1461 Component Inspection..................................................................................................................................................................................................................................1462 HALF LATCH SWITCH.........................................................................................................................................................................................................................................1463 Component Function Check..............................................................................................................................................................................................................................1463 Diagnosis Procedure...................................................................................................................................................................................................................................1463 HAZARD FUNCTION...........................................................................................................................................................................................................................................1465 Component Function Check..............................................................................................................................................................................................................................1465 Diagnosis Procedure...................................................................................................................................................................................................................................1465 INFORMATION DISPLAY.......................................................................................................................................................................................................................................1466 Component Function Check..............................................................................................................................................................................................................................1466 Diagnosis Procedure...................................................................................................................................................................................................................................1466 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................1467 Component Inspection..................................................................................................................................................................................................................................1467 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................1468 Component Function Check..............................................................................................................................................................................................................................1468 Diagnosis Procedure...................................................................................................................................................................................................................................1468 OPEN SWITCH...............................................................................................................................................................................................................................................1470 Component Function Check..............................................................................................................................................................................................................................1470 Diagnosis Procedure...................................................................................................................................................................................................................................1470 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................1472 DRIVER SIDE...........................................................................................................................................................................................................................................1472 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1472 PASSENGER SIDE........................................................................................................................................................................................................................................1474 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1474 REAR BUMPER...........................................................................................................................................................................................................................................1476 REAR BUMPER : Diagnosis Procedure.................................................................................................................................................................................................................1476 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................1479 FRONT DOOR LOCK.......................................................................................................................................................................................................................................1479 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................1479 REAR DOOR LOCK........................................................................................................................................................................................................................................1479 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................1479 AUTOMATIC BACK DOOR CONTROL UNIT......................................................................................................................................................................................................................1480 AUTOMATIC BACK DOOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................1480 TOUCH SENSOR..............................................................................................................................................................................................................................................1482 RH....................................................................................................................................................................................................................................................1482 RH : Component Function Check.....................................................................................................................................................................................................................1482 RH : Diagnosis Procedure..........................................................................................................................................................................................................................1482 RH : Component Inspection.........................................................................................................................................................................................................................1483 LH....................................................................................................................................................................................................................................................1483 LH : Component Function Check.....................................................................................................................................................................................................................1483 LH : Diagnosis Procedure..........................................................................................................................................................................................................................1484 LH : Component Inspection.........................................................................................................................................................................................................................1485 SPINDLE MOTOR.............................................................................................................................................................................................................................................1486 RH....................................................................................................................................................................................................................................................1486 RH : Diagnosis Procedure..........................................................................................................................................................................................................................1486 LH....................................................................................................................................................................................................................................................1487 LH : Diagnosis Procedure..........................................................................................................................................................................................................................1487 SUPER LOCK ACTUATOR.......................................................................................................................................................................................................................................1489 DRIVER SIDE...........................................................................................................................................................................................................................................1489 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1489 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1489 PASSENGER SIDE........................................................................................................................................................................................................................................1490 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1490 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1490 REAR LH...............................................................................................................................................................................................................................................1491 REAR LH : Component Function Check................................................................................................................................................................................................................1491 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1491 REAR RH...............................................................................................................................................................................................................................................1492 REAR RH : Component Function Check................................................................................................................................................................................................................1492 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1492 UNLOCK SENSOR.............................................................................................................................................................................................................................................1494 Diagnosis Procedure...................................................................................................................................................................................................................................1494 Component Inspection..................................................................................................................................................................................................................................1495 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1496 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................1496 Diagnosis Procedure...................................................................................................................................................................................................................................1496 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................1497 Diagnosis Procedure...................................................................................................................................................................................................................................1497 AUTOMATIC BACK DOOR OPERATION DOES NOT OPERATE............................................................................................................................................................................................................1498 ALL SWITCHES..........................................................................................................................................................................................................................................1498 ALL SWITCHES : Description........................................................................................................................................................................................................................1498 ALL SWITCHES : Diagnosis Procedure................................................................................................................................................................................................................1498 AUTOMATIC BACK DOOR SWITCH............................................................................................................................................................................................................................1499 AUTOMATIC BACK DOOR SWITCH : Description..........................................................................................................................................................................................................1499 AUTOMATIC BACK DOOR SWITCH : Diagnosis Procedure..................................................................................................................................................................................................1499 AUTOMATIC BACK DOOR CLOSE SWITCH......................................................................................................................................................................................................................1499 AUTOMATIC BACK DOOR CLOSE SWITCH : Description....................................................................................................................................................................................................1499 AUTOMATIC BACK DOOR CLOSE SWITCH : Diagnosis Procedure............................................................................................................................................................................................1499 INTELLIGENT KEY.......................................................................................................................................................................................................................................1499 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................1500 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................1500 BACK DOOR OPENER SWITCH...............................................................................................................................................................................................................................1500 BACK DOOR OPENER SWITCH : Description.............................................................................................................................................................................................................1500 BACK DOOR OPENER SWITCH : Diagnosis Procedure.....................................................................................................................................................................................................1500 AUTOMATIC BACK DOOR WARNING DOES NOT OPERATE..............................................................................................................................................................................................................1502 BUZZER................................................................................................................................................................................................................................................1502 BUZZER : Description..............................................................................................................................................................................................................................1502 BUZZER : Diagnosis Procedure......................................................................................................................................................................................................................1502 AUTOMATIC BACK DOOR FUNCTIONS DO NOT CANCEL...............................................................................................................................................................................................................1503 Diagnosis Procedure...................................................................................................................................................................................................................................1503 AUTOMATIC BACK DOOR ANTI-PINCH FUNCTION DOES NOT OPERATE..................................................................................................................................................................................................1504 Diagnosis Procedure...................................................................................................................................................................................................................................1504 BACK DOOR AUTO CLOSURE FUNCTION DOES NOT OPERATE..........................................................................................................................................................................................................1505 OPEN/CLOSURE FUNCTION.................................................................................................................................................................................................................................1505 OPEN/CLOSURE FUNCTION : Description...............................................................................................................................................................................................................1505 OPEN/CLOSURE FUNCTION : Diagnosis Procedure.......................................................................................................................................................................................................1505 CLOSURE FUNCTION......................................................................................................................................................................................................................................1506 CLOSURE FUNCTION : Description....................................................................................................................................................................................................................1506 CLOSURE FUNCTION : Diagnosis Procedure............................................................................................................................................................................................................1506 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................1507 ALL DOOR..............................................................................................................................................................................................................................................1507 ALL DOOR : Description............................................................................................................................................................................................................................1507 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................1507 FRONT DOOR............................................................................................................................................................................................................................................1507 FRONT DOOR : Description..........................................................................................................................................................................................................................1507 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................1507 REAR DOOR.............................................................................................................................................................................................................................................1508 REAR DOOR : Description...........................................................................................................................................................................................................................1508 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................1508 DRIVER SIDE...........................................................................................................................................................................................................................................1508 DRIVER SIDE : Description.........................................................................................................................................................................................................................1508 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1508 PASSENGER SIDE........................................................................................................................................................................................................................................1508 PASSENGER SIDE : Description......................................................................................................................................................................................................................1509 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1509 REAR LH...............................................................................................................................................................................................................................................1509 REAR LH : Description.............................................................................................................................................................................................................................1509 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1509 REAR RH...............................................................................................................................................................................................................................................1509 REAR RH : Description.............................................................................................................................................................................................................................1509 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1509 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................1511 Diagnosis Procedure...................................................................................................................................................................................................................................1511 DOOR DOES NOT LOCK/UNLOCK WITH DOOR REQUEST SWITCH........................................................................................................................................................................................................1512 ALL DOOR REQUEST SWITCHES.............................................................................................................................................................................................................................1512 ALL DOOR REQUEST SWITCHES : Description...........................................................................................................................................................................................................1512 ALL DOOR REQUEST SWITCHES : Diagnosis Procedure...................................................................................................................................................................................................1512 DRIVER SIDE DOOR REQUEST SWITCH.......................................................................................................................................................................................................................1512 DRIVER SIDE DOOR REQUEST SWITCH : Description.....................................................................................................................................................................................................1513 DRIVER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure.............................................................................................................................................................................................1513 PASSENGER SIDE DOOR REQUEST SWITCH....................................................................................................................................................................................................................1513 PASSENGER SIDE DOOR REQUEST SWITCH : Description..................................................................................................................................................................................................1513 PASSENGER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure..........................................................................................................................................................................................1513 DOOR DOES NOT LOCK/UNLOCK WITH INTELLIGENT KEY............................................................................................................................................................................................................1514 Diagnosis Procedure...................................................................................................................................................................................................................................1514 DOOR LOCK OPERATION WARNING DOES NOT OPERATE..............................................................................................................................................................................................................1516 Diagnosis Procedure...................................................................................................................................................................................................................................1516 DOOR LOCK STATUS INDICATOR DOES NOT ILLUMINATE............................................................................................................................................................................................................1517 Diagnosis Procedure...................................................................................................................................................................................................................................1517 HAZARD LAMP OPERATES WHEN AUTOMATIC BACK DOOR IS OPERATED.................................................................................................................................................................................................1518 Diagnosis Procedure...................................................................................................................................................................................................................................1518 INTELLIGENT KEY LOW BATTERY WARNING DOES NOT OPERATE......................................................................................................................................................................................................1519 Diagnosis Procedure...................................................................................................................................................................................................................................1519 IGNITION POSITION WARNING FUNCTION DOES NOT OPERATE.......................................................................................................................................................................................................1520 Diagnosis Procedure...................................................................................................................................................................................................................................1520 KEY ID WARNING DOES NOT OPERATE...........................................................................................................................................................................................................................1521 Diagnosis Procedure...................................................................................................................................................................................................................................1521 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................1522 Diagnosis Procedure...................................................................................................................................................................................................................................1522 OFF POSITION WARNING DOES NOT OPERATE.....................................................................................................................................................................................................................1523 Diagnosis Procedure...................................................................................................................................................................................................................................1523 P POSITION WARNING DOES NOT OPERATE.......................................................................................................................................................................................................................1524 Diagnosis Procedure...................................................................................................................................................................................................................................1524 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................1525 DOOR REQUEST SWITCH...................................................................................................................................................................................................................................1525 DOOR REQUEST SWITCH : Description.................................................................................................................................................................................................................1525 DOOR REQUEST SWITCH : Diagnosis Procedure.........................................................................................................................................................................................................1525 INTELLIGENT KEY.......................................................................................................................................................................................................................................1525 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................1525 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................1525 SUPER LOCK DOES NOT OPERATE...............................................................................................................................................................................................................................1526 ALL DOOR..............................................................................................................................................................................................................................................1526 ALL DOOR : Description............................................................................................................................................................................................................................1526 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................1526 DRIVER SIDE...........................................................................................................................................................................................................................................1526 DRIVER SIDE : Description.........................................................................................................................................................................................................................1526 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1526 PASSENGER SIDE........................................................................................................................................................................................................................................1526 PASSENGER SIDE : Description......................................................................................................................................................................................................................1526 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1527 REAR LH...............................................................................................................................................................................................................................................1527 REAR LH : Description.............................................................................................................................................................................................................................1527 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1527 REAR RH...............................................................................................................................................................................................................................................1527 REAR RH : Description.............................................................................................................................................................................................................................1527 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1527 TAKE AWAY WARNING DOES NOT OPERATE........................................................................................................................................................................................................................1529 Diagnosis Procedure...................................................................................................................................................................................................................................1529 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................1530 Diagnosis Procedure...................................................................................................................................................................................................................................1530 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................1531 Work Flow.............................................................................................................................................................................................................................................1531 CUSTOMER INTERVIEW................................................................................................................................................................................................................................1531 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................1531 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................1532 REPAIR THE CAUSE .................................................................................................................................................................................................................................1532 CONFIRM THE REPAIR................................................................................................................................................................................................................................1532 Inspection Procedure..................................................................................................................................................................................................................................1533 INSTRUMENT PANEL..................................................................................................................................................................................................................................1533 CENTER CONSOLE....................................................................................................................................................................................................................................1533 DOORS.............................................................................................................................................................................................................................................1533 TRUNK.............................................................................................................................................................................................................................................1533 SUNROOF/HEADLINING................................................................................................................................................................................................................................1533 SEATS.............................................................................................................................................................................................................................................1534 UNDERHOOD.........................................................................................................................................................................................................................................1534 Diagnostic Worksheet..................................................................................................................................................................................................................................1535 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1537 HOOD......................................................................................................................................................................................................................................................1537 Exploded View.........................................................................................................................................................................................................................................1537 HOOD ASSEMBLY.........................................................................................................................................................................................................................................1537 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1537 REMOVAL.......................................................................................................................................................................................................................................1537 INSTALLATION..................................................................................................................................................................................................................................1537 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................1538 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................1538 FITTING ADJUSTMENT............................................................................................................................................................................................................................1538 Fitting Adjustment Standard...............................................................................................................................................................................................................1539 Fitting Adjustment Procedure..............................................................................................................................................................................................................1540 HOOD HINGE............................................................................................................................................................................................................................................1540 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................1540 REMOVAL.......................................................................................................................................................................................................................................1540 INSTALLATION..................................................................................................................................................................................................................................1541 HOOD SUPPORT ROD......................................................................................................................................................................................................................................1541 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................1541 REMOVAL.......................................................................................................................................................................................................................................1541 INSTALLATION..................................................................................................................................................................................................................................1541 RADIATOR CORE SEAL....................................................................................................................................................................................................................................1541 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................1541 REMOVAL.......................................................................................................................................................................................................................................1541 INSTALLATION..................................................................................................................................................................................................................................1541 HOOD INSULATOR........................................................................................................................................................................................................................................1542 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................1542 REMOVAL.......................................................................................................................................................................................................................................1542 INSTALLATION..................................................................................................................................................................................................................................1542 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................1543 R9M...................................................................................................................................................................................................................................................1543 R9M : Exploded View...............................................................................................................................................................................................................................1543 R9M : Removal and Installation....................................................................................................................................................................................................................1543 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................1543 Removal...................................................................................................................................................................................................................................1543 Installation..............................................................................................................................................................................................................................1544 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................1544 Removal...................................................................................................................................................................................................................................1544 Installation..............................................................................................................................................................................................................................1545 FRONT FENDER..............................................................................................................................................................................................................................................1546 Exploded View.........................................................................................................................................................................................................................................1546 FRONT FENDER..........................................................................................................................................................................................................................................1546 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................1546 REMOVAL.......................................................................................................................................................................................................................................1546 INSTALLATION..................................................................................................................................................................................................................................1547 FENDER COVER..........................................................................................................................................................................................................................................1547 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................1547 REMOVAL.......................................................................................................................................................................................................................................1547 INSTALLATION..................................................................................................................................................................................................................................1548 FRONT DOOR................................................................................................................................................................................................................................................1549 Exploded View.........................................................................................................................................................................................................................................1549 DOOR ASSEMBLY.........................................................................................................................................................................................................................................1550 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1550 REMOVAL.......................................................................................................................................................................................................................................1550 INSTALLATION..................................................................................................................................................................................................................................1550 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................1551 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................1551 FITTING ADJUSTMENT............................................................................................................................................................................................................................1551 Fitting Adjustment Standard...............................................................................................................................................................................................................1552 Fitting Adjustment Procedure..............................................................................................................................................................................................................1553 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................1553 DOOR STRIKER..........................................................................................................................................................................................................................................1553 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................1553 REMOVAL.......................................................................................................................................................................................................................................1553 INSTALLATION..................................................................................................................................................................................................................................1553 DOOR HINGE............................................................................................................................................................................................................................................1553 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................1553 REMOVAL.......................................................................................................................................................................................................................................1553 INSTALLATION..................................................................................................................................................................................................................................1553 DOOR CHECK LINK.......................................................................................................................................................................................................................................1554 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................1554 REMOVAL.......................................................................................................................................................................................................................................1554 INSTALLATION..................................................................................................................................................................................................................................1554 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................1554 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................1554 REMOVAL.......................................................................................................................................................................................................................................1554 INSTALLATION..................................................................................................................................................................................................................................1556 REAR DOOR.................................................................................................................................................................................................................................................1557 Exploded View.........................................................................................................................................................................................................................................1557 DOOR ASSEMBLY.........................................................................................................................................................................................................................................1558 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1558 REMOVAL.......................................................................................................................................................................................................................................1558 INSTALLATION..................................................................................................................................................................................................................................1558 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................1559 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................1559 FITTING ADJUSTMENT............................................................................................................................................................................................................................1559 Fitting Adjustment Standard...............................................................................................................................................................................................................1560 Fitting Adjustment Procedure..............................................................................................................................................................................................................1561 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................1561 DOOR STRIKER..........................................................................................................................................................................................................................................1561 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................1561 REMOVAL.......................................................................................................................................................................................................................................1561 INSTALLATION..................................................................................................................................................................................................................................1561 DOOR HINGE............................................................................................................................................................................................................................................1561 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................1561 REMOVAL.......................................................................................................................................................................................................................................1561 INSTALLATION..................................................................................................................................................................................................................................1562 DOOR CHECK LINK.......................................................................................................................................................................................................................................1562 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................1562 REMOVAL.......................................................................................................................................................................................................................................1562 INSTALLATION..................................................................................................................................................................................................................................1562 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................1562 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................1562 REMOVAL.......................................................................................................................................................................................................................................1562 INSTALLATION..................................................................................................................................................................................................................................1564 BACK DOOR.................................................................................................................................................................................................................................................1565 Exploded View.........................................................................................................................................................................................................................................1565 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................1565 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................1565 REMOVAL.......................................................................................................................................................................................................................................1566 INSTALLATION..................................................................................................................................................................................................................................1567 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................1567 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................1568 FITTING ADJUSTMENT............................................................................................................................................................................................................................1568 Fitting Adjustment Standard...............................................................................................................................................................................................................1569 Fitting Adjustment Procedure..............................................................................................................................................................................................................1569 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................1570 BACK DOOR STRIKER.....................................................................................................................................................................................................................................1570 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................1570 REMOVAL.......................................................................................................................................................................................................................................1570 INSTALLATION..................................................................................................................................................................................................................................1570 BACK DOOR HINGE.......................................................................................................................................................................................................................................1570 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................1570 REMOVAL.......................................................................................................................................................................................................................................1570 INSTALLATION..................................................................................................................................................................................................................................1570 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................1570 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................1570 REMOVAL.......................................................................................................................................................................................................................................1570 INSTALLATION..................................................................................................................................................................................................................................1571 HOOD LOCK.................................................................................................................................................................................................................................................1572 Exploded View.........................................................................................................................................................................................................................................1572 HOOD LOCK.............................................................................................................................................................................................................................................1572 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................1572 REMOVAL.......................................................................................................................................................................................................................................1572 INSTALLATION..................................................................................................................................................................................................................................1573 HOOD LOCK : Inspection............................................................................................................................................................................................................................1573 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................1574 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................1574 REMOVAL.......................................................................................................................................................................................................................................1574 INSTALLATION..................................................................................................................................................................................................................................1575 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................1575 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................1575 REMOVAL.......................................................................................................................................................................................................................................1575 INSTALLATION..................................................................................................................................................................................................................................1575 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................1575 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................1575 REMOVAL.......................................................................................................................................................................................................................................1575 INSTALLATION..................................................................................................................................................................................................................................1576 FRONT DOOR LOCK...........................................................................................................................................................................................................................................1577 Exploded View.........................................................................................................................................................................................................................................1577 DOOR LOCK.............................................................................................................................................................................................................................................1577 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................1578 REMOVAL.......................................................................................................................................................................................................................................1578 INSTALLATION..................................................................................................................................................................................................................................1578 DOOR LOCK : Inspection............................................................................................................................................................................................................................1578 INSIDE HANDLE.........................................................................................................................................................................................................................................1578 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................1578 REMOVAL.......................................................................................................................................................................................................................................1578 INSTALLATION..................................................................................................................................................................................................................................1579 OUTSIDE HANDLE........................................................................................................................................................................................................................................1579 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................1579 REMOVAL.......................................................................................................................................................................................................................................1579 INSTALLATION..................................................................................................................................................................................................................................1582 REAR DOOR LOCK............................................................................................................................................................................................................................................1583 Exploded View.........................................................................................................................................................................................................................................1583 DOOR LOCK.............................................................................................................................................................................................................................................1583 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................1583 REMOVAL.......................................................................................................................................................................................................................................1583 INSTALLATION..................................................................................................................................................................................................................................1583 DOOR LOCK : Inspection............................................................................................................................................................................................................................1584 INSIDE HANDLE.........................................................................................................................................................................................................................................1584 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................1584 REMOVAL.......................................................................................................................................................................................................................................1584 INSTALLATION..................................................................................................................................................................................................................................1584 OUTSIDE HANDLE........................................................................................................................................................................................................................................1584 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................1585 REMOVAL.......................................................................................................................................................................................................................................1585 INSTALLATION..................................................................................................................................................................................................................................1586 BACK DOOR LOCK............................................................................................................................................................................................................................................1587 Exploded View.........................................................................................................................................................................................................................................1587 DOOR LOCK.............................................................................................................................................................................................................................................1587 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................1587 REMOVAL.......................................................................................................................................................................................................................................1587 INSTALLATION..................................................................................................................................................................................................................................1587 DOOR LOCK : Inspection............................................................................................................................................................................................................................1587 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................1588 UNLOCK PROCEDURES.............................................................................................................................................................................................................................1588 SPINDLE UNIT..........................................................................................................................................................................................................................................1588 SPINDLE UNIT : Removal and Installation...........................................................................................................................................................................................................1588 REMOVAL.......................................................................................................................................................................................................................................1588 INSTALLATION..................................................................................................................................................................................................................................1589 TOUCH SENSOR..........................................................................................................................................................................................................................................1590 TOUCH SENSOR : Removal and Installation...........................................................................................................................................................................................................1590 REMOVAL.......................................................................................................................................................................................................................................1590 INSTALLATION..................................................................................................................................................................................................................................1590 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................1591 Exploded View.........................................................................................................................................................................................................................................1591 FUEL FILLER LID.......................................................................................................................................................................................................................................1591 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................1591 REMOVAL ......................................................................................................................................................................................................................................1591 INSTALLATION .................................................................................................................................................................................................................................1592 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................1592 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................1592 REMOVAL.......................................................................................................................................................................................................................................1592 INSTALLATION .................................................................................................................................................................................................................................1593 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................1593 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................1593 REMOVAL ......................................................................................................................................................................................................................................1593 INSTALLATION .................................................................................................................................................................................................................................1593 DOOR SWITCH...............................................................................................................................................................................................................................................1594 Removal and Installation..............................................................................................................................................................................................................................1594 REMOVAL...........................................................................................................................................................................................................................................1594 INSTALLATION......................................................................................................................................................................................................................................1594 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................1595 Removal and Installation..............................................................................................................................................................................................................................1595 REMOVAL...........................................................................................................................................................................................................................................1595 INSTALLATION......................................................................................................................................................................................................................................1595 INSIDE KEY ANTENNA........................................................................................................................................................................................................................................1596 INSTRUMENT CENTER.....................................................................................................................................................................................................................................1596 INSTRUMENT CENTER : Removal and Installation......................................................................................................................................................................................................1596 REMOVAL.......................................................................................................................................................................................................................................1596 INSTALLATION..................................................................................................................................................................................................................................1596 LUGGAGE ROOM..........................................................................................................................................................................................................................................1596 LUGGAGE ROOM : Removal and Installation...........................................................................................................................................................................................................1596 REMOVAL.......................................................................................................................................................................................................................................1596 3 Seat Rows...............................................................................................................................................................................................................................1596 2 Seat Rows...............................................................................................................................................................................................................................1596 INSTALLATION..................................................................................................................................................................................................................................1597 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................1598 FRONT DOOR............................................................................................................................................................................................................................................1598 FRONT DOOR : Removal and Installation.............................................................................................................................................................................................................1598 REMOVAL.......................................................................................................................................................................................................................................1598 INSTALLATION..................................................................................................................................................................................................................................1598 REAR BUMPER...........................................................................................................................................................................................................................................1598 REAR BUMPER : Removal and Installation............................................................................................................................................................................................................1598 REMOVAL.......................................................................................................................................................................................................................................1598 INSTALLATION..................................................................................................................................................................................................................................1598 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................1599 Removal and Installation..............................................................................................................................................................................................................................1599 REMOVAL...........................................................................................................................................................................................................................................1599 INSTALLATION......................................................................................................................................................................................................................................1599 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................1600 Removal and Installation..............................................................................................................................................................................................................................1600 BACK DOOR OPENER SWITCH ASSEMBLY..........................................................................................................................................................................................................................1601 Removal and Installation..............................................................................................................................................................................................................................1601 REMOVAL...........................................................................................................................................................................................................................................1601 INSTALLATION......................................................................................................................................................................................................................................1601 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................1602 Removal and Installation..............................................................................................................................................................................................................................1602 REMOVAL...........................................................................................................................................................................................................................................1602 INSTALLATION......................................................................................................................................................................................................................................1602 AUTOMATIC BACK DOOR MAIN SWITCH...........................................................................................................................................................................................................................1603 Removal and Installation..............................................................................................................................................................................................................................1603 REMOVAL...........................................................................................................................................................................................................................................1603 INSTALLATION......................................................................................................................................................................................................................................1603 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................1604 Removal and Installation..............................................................................................................................................................................................................................1604 REMOVAL...........................................................................................................................................................................................................................................1604 INSTALLATION......................................................................................................................................................................................................................................1604 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................1605 Removal and Installation..............................................................................................................................................................................................................................1605 REMOVAL...........................................................................................................................................................................................................................................1605 INSTALLATION......................................................................................................................................................................................................................................1605 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................1606 Removal and Installation..............................................................................................................................................................................................................................1606 REMOVAL...........................................................................................................................................................................................................................................1606 INSTALLATION......................................................................................................................................................................................................................................1606 TYPE 2............................................................................................................................................................................................................................................................1607 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1607 APPLICATION NOTICE........................................................................................................................................................................................................................................1607 Information...........................................................................................................................................................................................................................................1607 PRECAUTION....................................................................................................................................................................................................................................................1608 PRECAUTIONS...............................................................................................................................................................................................................................................1608 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1608 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1608 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................1608 Work..................................................................................................................................................................................................................................................1608 PREPARATION...................................................................................................................................................................................................................................................1609 PREPARATION...............................................................................................................................................................................................................................................1609 Special Service Tools.................................................................................................................................................................................................................................1609 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1610 COMPONENT PARTS...........................................................................................................................................................................................................................................1610 DOOR LOCK SYSTEM......................................................................................................................................................................................................................................1610 DOOR LOCK SYSTEM : Component Parts Location.......................................................................................................................................................................................................1610 VIEW WITH FRONT...............................................................................................................................................................................................................................1610 VIEW WITH REAR................................................................................................................................................................................................................................1611 DOOR LOCK SYSTEM : Automatic Back Door Close Switch...............................................................................................................................................................................................1613 DOOR LOCK SYSTEM : Automatic Back Door Control Unit...............................................................................................................................................................................................1613 DOOR LOCK SYSTEM : Automatic Back Door Main Switch................................................................................................................................................................................................1613 WITH HANDZ FREE SENSOR MODELS.................................................................................................................................................................................................................1613 WITHOUT HANDS FREE SENSOR MODELS..............................................................................................................................................................................................................1614 DOOR LOCK SYSTEM : Automatic Back Door Switch.....................................................................................................................................................................................................1614 DOOR LOCK SYSTEM : Automatic Back Door Warning Buzzer.............................................................................................................................................................................................1615 DOOR LOCK SYSTEM : Back Door Lock Assembly........................................................................................................................................................................................................1615 DOOR LOCK SYSTEM : Back Door Opener Switch Assembly...............................................................................................................................................................................................1615 DOOR LOCK SYSTEM : Door Lock Assembly.............................................................................................................................................................................................................1616 DOOR LOCK SYSTEM : Door Lock and Unlock Switch....................................................................................................................................................................................................1616 DOOR LOCK SYSTEM : Door Request Switch............................................................................................................................................................................................................1616 DOOR LOCK SYSTEM : Door Switch....................................................................................................................................................................................................................1617 DOOR LOCK SYSTEM : Hands Free Sensor..............................................................................................................................................................................................................1617 DOOR LOCK SYSTEM : Inside Key Antenna.............................................................................................................................................................................................................1617 DOOR LOCK SYSTEM : Intelligent Key Warning Buzzer.................................................................................................................................................................................................1618 DOOR LOCK SYSTEM : Outside Key Antenna............................................................................................................................................................................................................1618 DRIVER SIDE AND PASSENGER SIDE................................................................................................................................................................................................................1618 REAR BUMPER...................................................................................................................................................................................................................................1618 DOOR LOCK SYSTEM : Spindle Unit...................................................................................................................................................................................................................1618 DOOR LOCK SYSTEM : Touch Sensor...................................................................................................................................................................................................................1619 SYSTEM (POWER DOOR LOCK SYSTEM)...........................................................................................................................................................................................................................1620 System Description....................................................................................................................................................................................................................................1620 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1620 DOOR LOCK FUNCTION................................................................................................................................................................................................................................1620 Door Lock and Unlock Switch...................................................................................................................................................................................................................1620 Unlock Sensor.................................................................................................................................................................................................................................1620 Operation Condition...........................................................................................................................................................................................................................1620 IGNITION POSITION WARNING FUNCTION................................................................................................................................................................................................................1620 INTERIOR ROOM LAMP CONTROL FUNCTION...............................................................................................................................................................................................................1620 OVERRIDE FUNCTION.................................................................................................................................................................................................................................1620 UNLOCK LINK FUNCTION..............................................................................................................................................................................................................................1621 Circuit Diagram.......................................................................................................................................................................................................................................1622 SYSTEM (INTELLIGENT KEY SYSTEM)...........................................................................................................................................................................................................................1623 INTELLIGENT KEY SYSTEM................................................................................................................................................................................................................................1623 INTELLIGENT KEY SYSTEM : System Description.......................................................................................................................................................................................................1623 SYSTEM DIAGRAM................................................................................................................................................................................................................................1623 SYSTEM DESCRIPTION............................................................................................................................................................................................................................1623 INTELLIGENT KEY SYSTEM : Circuit Diagram..........................................................................................................................................................................................................1625 DOOR LOCK FUNCTION....................................................................................................................................................................................................................................1626 DOOR LOCK FUNCTION : System Description...........................................................................................................................................................................................................1627 SYSTEM DIAGRAM................................................................................................................................................................................................................................1627 DOOR LOCK AND UNLOCK FUNCTION (DOOR REQUEST SWITCH)...........................................................................................................................................................................................1627 Operation Description.....................................................................................................................................................................................................................1627 Operation Condition.......................................................................................................................................................................................................................1627 How to Change Door Lock and Unlock Function Operation Mode................................................................................................................................................................................1628 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................1628 Lock Operation............................................................................................................................................................................................................................1628 Unlock Operation..........................................................................................................................................................................................................................1628 REMINDER FUNCTION (DOOR REQUEST SWITCH).......................................................................................................................................................................................................1628 AUTO DOOR LOCK FUNCTION (DOOR REQUEST SWITCH).................................................................................................................................................................................................1628 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................1629 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................1629 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1629 BACK DOOR OPEN FUNCTION...............................................................................................................................................................................................................................1629 BACK DOOR OPEN FUNCTION : System Description......................................................................................................................................................................................................1630 SYSTEM DIAGRAM................................................................................................................................................................................................................................1630 BACK DOOR OPEN FUNCTION.......................................................................................................................................................................................................................1630 OPERATION CONDITION...........................................................................................................................................................................................................................1630 OUTSIDE KEY ANTENNA DETECTION AREA............................................................................................................................................................................................................1630 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1631 REMOTE KEYLESS ENTRY FUNCTION.........................................................................................................................................................................................................................1631 REMOTE KEYLESS ENTRY FUNCTION : System Description................................................................................................................................................................................................1631 SYSTEM DIAGRAM................................................................................................................................................................................................................................1631 DOOR LOCK AND UNLOCK FUNCTION (INTELLIGENT KEY)...............................................................................................................................................................................................1631 Operation Description.....................................................................................................................................................................................................................1632 Operation Condition.......................................................................................................................................................................................................................1632 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................1632 REMINDER FUNCTION (INTELLIGENT KEY)...........................................................................................................................................................................................................1632 Operation Description.....................................................................................................................................................................................................................1632 AUTO DOOR LOCK FUNCTION (INTELLIGENT KEY).....................................................................................................................................................................................................1632 How to Change Auto Door Lock Function Operation Time......................................................................................................................................................................................1632 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION.......................................................................................................................................................................................................1633 OPERATION AREA................................................................................................................................................................................................................................1633 LIST OF OPERATION RELATED PARTS...............................................................................................................................................................................................................1633 KEY REMINDER FUNCTION.................................................................................................................................................................................................................................1633 KEY REMINDER FUNCTION : System Description........................................................................................................................................................................................................1633 SYSTEM DIAGRAM................................................................................................................................................................................................................................1633 BASIC OPERATION...............................................................................................................................................................................................................................1633 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................1634 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................1634 DESIGN/PURPOSE ...............................................................................................................................................................................................................................1634 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1634 SYSTEM DIAGRAM................................................................................................................................................................................................................................1634 SIGNAL PATH...................................................................................................................................................................................................................................1634 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1635 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1635 TIMING CHART..................................................................................................................................................................................................................................1635 INFORMATION DISPLAY (COMBINATION METER) : Engine Start Information................................................................................................................................................................................1635 DESIGN/PURPOSE................................................................................................................................................................................................................................1635 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1635 SYSTEM DIAGRAM................................................................................................................................................................................................................................1636 SIGNAL PATH...................................................................................................................................................................................................................................1636 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1636 When Ignition Switch is ON................................................................................................................................................................................................................1636 When Ignition Switch is Other Than ON.....................................................................................................................................................................................................1636 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................1636 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1636 When Ignition Switch is ON................................................................................................................................................................................................................1636 When Ignition Switch is Other than ON.....................................................................................................................................................................................................1636 When Ignition Switch is Turned From ON to OFF.............................................................................................................................................................................................1637 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key Low Battery Warning.....................................................................................................................................................................1637 DESIGN/PURPOSE................................................................................................................................................................................................................................1637 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1637 SYSTEM DIAGRAM................................................................................................................................................................................................................................1637 SIGNAL PATH...................................................................................................................................................................................................................................1637 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1637 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1638 TIMING CHART..................................................................................................................................................................................................................................1638 INFORMATION DISPLAY (COMBINATION METER) : Intelligent Key System Malfunction......................................................................................................................................................................1638 DESIGN/PURPOSE................................................................................................................................................................................................................................1638 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1638 SYSTEM DIAGRAM................................................................................................................................................................................................................................1639 SIGNAL PATH...................................................................................................................................................................................................................................1639 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1639 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1639 TIMING CHART..................................................................................................................................................................................................................................1639 INFORMATION DISPLAY (COMBINATION METER) : Key ID Verification Information.........................................................................................................................................................................1639 DESIGN/PURPOSE................................................................................................................................................................................................................................1639 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1639 SYSTEM DIAGRAM................................................................................................................................................................................................................................1640 SIGNAL PATH...................................................................................................................................................................................................................................1640 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1640 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1640 INFORMATION DISPLAY (COMBINATION METER) : Key ID Warning..........................................................................................................................................................................................1640 DESIGN/PURPOSE................................................................................................................................................................................................................................1640 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1640 SYSTEM DIAGRAM................................................................................................................................................................................................................................1641 SIGNAL PATH...................................................................................................................................................................................................................................1641 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1641 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1641 TIMING CHART..................................................................................................................................................................................................................................1641 INFORMATION DISPLAY (COMBINATION METER) : P Position Warning (Information Display)................................................................................................................................................................1641 DESIGN/PURPOSE................................................................................................................................................................................................................................1641 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1642 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................1642 SYSTEM DIAGRAM................................................................................................................................................................................................................................1642 SIGNAL PATH...................................................................................................................................................................................................................................1642 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1642 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1642 TIMING CHART..................................................................................................................................................................................................................................1642 INFORMATION DISPLAY (COMBINATION METER) : Steering Lock Information...............................................................................................................................................................................1643 DESIGN/PURPOSE................................................................................................................................................................................................................................1643 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1643 SYSTEM DIAGRAM................................................................................................................................................................................................................................1643 SIGNAL PATH...................................................................................................................................................................................................................................1643 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1643 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1643 TIMING CHART..................................................................................................................................................................................................................................1644 INFORMATION DISPLAY (COMBINATION METER) : Take Away Warning (Information Display).................................................................................................................................................................1644 DESIGN/PURPOSE................................................................................................................................................................................................................................1644 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1644 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................1644 SYSTEM DIAGRAM................................................................................................................................................................................................................................1644 SIGNAL PATH...................................................................................................................................................................................................................................1644 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1645 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1645 TIMING CHART..................................................................................................................................................................................................................................1645 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1645 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................1645 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................1645 SYSTEM (AUTOMATIC BACK DOOR SYSTEM).......................................................................................................................................................................................................................1646 System Description....................................................................................................................................................................................................................................1646 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1646 AUTOMATIC OPEN/CLOSE TEMPORARY STOP FUNCTION......................................................................................................................................................................................................1646 Back Door Opener Switch Operation.............................................................................................................................................................................................................1647 Automatic Back Door Main Switch Operation.....................................................................................................................................................................................................1647 BACK DOOR OPEN POSITION SETTING FUNCTION..........................................................................................................................................................................................................1647 Setting Procedure.............................................................................................................................................................................................................................1647 Reset Procedure...............................................................................................................................................................................................................................1647 HANDS FREE FUNCTION (WITH HANDS FREE SENSOR MODELS)...............................................................................................................................................................................................1647 Automatic Back Door Main Switch Setting.......................................................................................................................................................................................................1647 Operation Condition...........................................................................................................................................................................................................................1648 Operation Description.........................................................................................................................................................................................................................1648 Hands Free Sensor Detection Area..............................................................................................................................................................................................................1648 AUTOMATIC BACK DOOR OPEN/CLOSE FUNCTION...........................................................................................................................................................................................................1649 Operation Condition...........................................................................................................................................................................................................................1649 Automatic Open/close Operation When Each Switch is Operated...................................................................................................................................................................................1649 Timing Chart (Full Closed to Fully Open Operation)............................................................................................................................................................................................1652 Timing Chart (Fully Open to Fully Closed Operation)...........................................................................................................................................................................................1652 CONTROL IF NOT WITHIN THE OPERATION CONDITIONS DURING THE OPERATION...........................................................................................................................................................................1653 WARNING FUNCTION..................................................................................................................................................................................................................................1653 BACK DOOR AUTO CLOSURE FUNCTION...................................................................................................................................................................................................................1654 Open Function.................................................................................................................................................................................................................................1654 Timing Chart (Open function)..................................................................................................................................................................................................................1654 Closure Function..............................................................................................................................................................................................................................1654 Timing Chart (Closure Function)...............................................................................................................................................................................................................1655 ANTI-PINCH FUNCTION...............................................................................................................................................................................................................................1655 Operation Condition...........................................................................................................................................................................................................................1655 Circuit Diagram.......................................................................................................................................................................................................................................1656 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................1658 COMMON ITEM...........................................................................................................................................................................................................................................1658 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................1658 APPLICATION ITEM..............................................................................................................................................................................................................................1658 SYSTEM APPLICATION............................................................................................................................................................................................................................1658 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................1658 DOOR LOCK.............................................................................................................................................................................................................................................1659 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)..................................................................................................................................................1659 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................1659 WORK SUPPORT..................................................................................................................................................................................................................................1659 DATA MONITOR..................................................................................................................................................................................................................................1659 ACTIVE TEST...................................................................................................................................................................................................................................1660 INTELLIGENT KEY.......................................................................................................................................................................................................................................1660 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)...................................................................................................................................................................1660 WORK SUPPORT..................................................................................................................................................................................................................................1660 SELF-DIAG RESULT..............................................................................................................................................................................................................................1660 DATA MONITOR..................................................................................................................................................................................................................................1661 ACTIVE TEST...................................................................................................................................................................................................................................1663 TRUNK.................................................................................................................................................................................................................................................1664 TRUNK : CONSULT Function (BCM - TRUNK) (With Intelligent Key System, Without Super Lock)..........................................................................................................................................................1664 DATA MONITOR..................................................................................................................................................................................................................................1664 DIAGNOSIS SYSTEM (AUTOMATIC BACK DOOR CONTROL UNIT).......................................................................................................................................................................................................1665 CONSULT Function (AUTOMATIC BACK DOOR CONTROL UNIT)...................................................................................................................................................................................................1665 APPLICATION ITEM..................................................................................................................................................................................................................................1665 DATA MONITOR......................................................................................................................................................................................................................................1665 WORK SUPPORT......................................................................................................................................................................................................................................1666 SELF-DIAG RESULT..................................................................................................................................................................................................................................1666 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1667 BCM.......................................................................................................................................................................................................................................................1667 List of ECU Reference.................................................................................................................................................................................................................................1667 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................1668 Reference Value.......................................................................................................................................................................................................................................1668 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................1668 TERMINAL LAYOUT...................................................................................................................................................................................................................................1669 PHYSICAL VALUES...................................................................................................................................................................................................................................1669 Fail-safe.............................................................................................................................................................................................................................................1672 DTC Inspection Priority Chart.........................................................................................................................................................................................................................1673 DTC Index.............................................................................................................................................................................................................................................1673 WIRING DIAGRAM................................................................................................................................................................................................................................................1675 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................1675 Wiring Diagram........................................................................................................................................................................................................................................1675 AUTOMATIC BACK DOOR SYSTEM................................................................................................................................................................................................................................1688 Wiring Diagram........................................................................................................................................................................................................................................1688 BASIC INSPECTION..............................................................................................................................................................................................................................................1697 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1697 Work Flow.............................................................................................................................................................................................................................................1697 OVERALL SEQUENCE..................................................................................................................................................................................................................................1697 DETAILED FLOW.....................................................................................................................................................................................................................................1697 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL................................................................................................................................................................................................1700 Description...........................................................................................................................................................................................................................................1700 Work Procedure........................................................................................................................................................................................................................................1700 ADDITIONAL SERVICE WHEN REPLACING AUTOMATIC BACK DOOR CONTROL UNIT........................................................................................................................................................................................1701 Description...........................................................................................................................................................................................................................................1701 Work Procedure........................................................................................................................................................................................................................................1701 CALIBRATION OF AUTOMATIC BACK DOOR POSITION INFORMATION...................................................................................................................................................................................................1702 Description...........................................................................................................................................................................................................................................1702 Work Procedure........................................................................................................................................................................................................................................1702 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1703 B2401 IGNITION POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................................1703 DTC Description.......................................................................................................................................................................................................................................1703 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1703 POSSIBLE CAUSE....................................................................................................................................................................................................................................1703 FAIL-SAFE.........................................................................................................................................................................................................................................1703 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1703 Diagnosis Procedure...................................................................................................................................................................................................................................1703 B2409 HALF LATCH SWITCH...................................................................................................................................................................................................................................1705 DTC Description.......................................................................................................................................................................................................................................1705 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1705 POSSIBLE CAUSE....................................................................................................................................................................................................................................1705 FAIL-SAFE.........................................................................................................................................................................................................................................1705 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1705 Diagnosis Procedure...................................................................................................................................................................................................................................1705 B2416 TOUCH SENSOR RH.....................................................................................................................................................................................................................................1708 DTC Description.......................................................................................................................................................................................................................................1708 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1708 POSSIBLE CAUSE....................................................................................................................................................................................................................................1708 FAIL-SAFE.........................................................................................................................................................................................................................................1708 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1708 Diagnosis Procedure...................................................................................................................................................................................................................................1708 Component Inspection..................................................................................................................................................................................................................................1710 B2417 TOUCH SENSOR LH.....................................................................................................................................................................................................................................1711 DTC Description.......................................................................................................................................................................................................................................1711 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1711 POSSIBLE CAUSE....................................................................................................................................................................................................................................1711 FAIL-SAFE.........................................................................................................................................................................................................................................1711 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1711 Diagnosis Procedure...................................................................................................................................................................................................................................1711 Component Inspection..................................................................................................................................................................................................................................1713 B2419 OPEN SWITCH.........................................................................................................................................................................................................................................1714 DTC Description.......................................................................................................................................................................................................................................1714 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1714 POSSIBLE CAUSE....................................................................................................................................................................................................................................1714 FAIL-SAFE.........................................................................................................................................................................................................................................1714 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1714 Diagnosis Procedure...................................................................................................................................................................................................................................1714 B2420 CLOSE SWITCH........................................................................................................................................................................................................................................1717 DTC Description.......................................................................................................................................................................................................................................1717 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1717 POSSIBLE CAUSE....................................................................................................................................................................................................................................1717 FAIL-SAFE.........................................................................................................................................................................................................................................1717 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1717 Diagnosis Procedure...................................................................................................................................................................................................................................1717 B2422 BACK DOOR STATE.....................................................................................................................................................................................................................................1719 DTC Description.......................................................................................................................................................................................................................................1719 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1719 POSSIBLE CAUSE....................................................................................................................................................................................................................................1719 FAIL-SAFE.........................................................................................................................................................................................................................................1719 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1719 Diagnosis Procedure...................................................................................................................................................................................................................................1719 B2423 AUTOMATIC BACK DOOR MOTOR OPERATION TIME............................................................................................................................................................................................................1722 DTC Description.......................................................................................................................................................................................................................................1722 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1722 POSSIBLE CAUSE....................................................................................................................................................................................................................................1722 FAIL-SAFE.........................................................................................................................................................................................................................................1722 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1722 Diagnosis Procedure...................................................................................................................................................................................................................................1722 B2426 ENCODER.............................................................................................................................................................................................................................................1724 DTC Description.......................................................................................................................................................................................................................................1724 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1724 POSSIBLE CAUSE....................................................................................................................................................................................................................................1724 FAIL-SAFE.........................................................................................................................................................................................................................................1724 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1724 Diagnosis Procedure...................................................................................................................................................................................................................................1724 B2427 ENCODER.............................................................................................................................................................................................................................................1727 DTC Description.......................................................................................................................................................................................................................................1727 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1727 POSSIBLE CAUSE....................................................................................................................................................................................................................................1727 FAIL-SAFE.........................................................................................................................................................................................................................................1727 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1727 Diagnosis Procedure...................................................................................................................................................................................................................................1727 B2428 AUTOMATIC BACK DOOR CONTROL UNIT....................................................................................................................................................................................................................1730 DTC Description.......................................................................................................................................................................................................................................1730 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1730 POSSIBLE CAUSE....................................................................................................................................................................................................................................1730 FAIL-SAFE.........................................................................................................................................................................................................................................1730 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1730 Diagnosis Procedure...................................................................................................................................................................................................................................1730 B242A CLOSURE CONDITION...................................................................................................................................................................................................................................1731 DTC Description.......................................................................................................................................................................................................................................1731 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1731 POSSIBLE CAUSE....................................................................................................................................................................................................................................1731 FAIL-SAFE.........................................................................................................................................................................................................................................1731 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1731 Diagnosis Procedure...................................................................................................................................................................................................................................1731 B242B HANDS FREE DETECT SENSOR............................................................................................................................................................................................................................1734 DTC Description.......................................................................................................................................................................................................................................1734 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1734 POSSIBLE CAUSE....................................................................................................................................................................................................................................1734 FAIL-SAFE.........................................................................................................................................................................................................................................1734 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1734 Diagnosis Procedure...................................................................................................................................................................................................................................1734 B2621 INSIDE ANTENNA......................................................................................................................................................................................................................................1735 DTC Description.......................................................................................................................................................................................................................................1735 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1735 POSSIBLE CAUSE....................................................................................................................................................................................................................................1735 FAIL-SAFE.........................................................................................................................................................................................................................................1735 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1735 Diagnosis Procedure...................................................................................................................................................................................................................................1735 B2622 INSIDE ANTENNA......................................................................................................................................................................................................................................1738 DTC Description.......................................................................................................................................................................................................................................1738 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1738 POSSIBLE CAUSE....................................................................................................................................................................................................................................1738 FAIL-SAFE.........................................................................................................................................................................................................................................1738 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1738 Diagnosis Procedure...................................................................................................................................................................................................................................1738 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................1741 DTC Description.......................................................................................................................................................................................................................................1741 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1741 POSSIBLE CAUSE....................................................................................................................................................................................................................................1741 FAIL-SAFE.........................................................................................................................................................................................................................................1741 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1741 Diagnosis Procedure...................................................................................................................................................................................................................................1741 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................1742 DTC Description.......................................................................................................................................................................................................................................1742 DTC DETECTION LOGIC...............................................................................................................................................................................................................................1742 POSSIBLE CAUSE....................................................................................................................................................................................................................................1742 FAIL-SAFE.........................................................................................................................................................................................................................................1742 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................1742 Diagnosis Procedure...................................................................................................................................................................................................................................1742 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................1743 Component Function Check..............................................................................................................................................................................................................................1743 Diagnosis Procedure...................................................................................................................................................................................................................................1743 Component Inspection..................................................................................................................................................................................................................................1744 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................1745 Component Function Check..............................................................................................................................................................................................................................1745 Diagnosis Procedure...................................................................................................................................................................................................................................1745 Component Inspection..................................................................................................................................................................................................................................1746 AUTOMATIC DOOR MAIN SWITCH................................................................................................................................................................................................................................1747 Component Function Check..............................................................................................................................................................................................................................1747 Diagnosis Procedure...................................................................................................................................................................................................................................1747 Component Inspection..................................................................................................................................................................................................................................1748 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................1749 Diagnosis Procedure...................................................................................................................................................................................................................................1749 Component Inspection..................................................................................................................................................................................................................................1749 BACK DOOR CLOSURE MOTOR...................................................................................................................................................................................................................................1751 Diagnosis Procedure...................................................................................................................................................................................................................................1751 BACK DOOR SWITCH..........................................................................................................................................................................................................................................1752 Component Function Check..............................................................................................................................................................................................................................1752 Diagnosis Procedure...................................................................................................................................................................................................................................1752 Component Inspection..................................................................................................................................................................................................................................1753 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................1754 Component Function Check..............................................................................................................................................................................................................................1754 Diagnosis Procedure...................................................................................................................................................................................................................................1754 Component Inspection..................................................................................................................................................................................................................................1755 BACK DOOR REQUEST SWITCH..................................................................................................................................................................................................................................1756 Description...........................................................................................................................................................................................................................................1756 Component Function Check..............................................................................................................................................................................................................................1756 Diagnosis Procedure...................................................................................................................................................................................................................................1756 Component Inspection..................................................................................................................................................................................................................................1757 CLOSE SWITCH..............................................................................................................................................................................................................................................1758 Component Function Check..............................................................................................................................................................................................................................1758 Diagnosis Procedure...................................................................................................................................................................................................................................1758 COMBINATION METER BUZZER..................................................................................................................................................................................................................................1760 Component Function Check..............................................................................................................................................................................................................................1760 Diagnosis Procedure...................................................................................................................................................................................................................................1760 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................1761 DRIVER SIDE...........................................................................................................................................................................................................................................1761 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1761 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1761 PASSENGER SIDE........................................................................................................................................................................................................................................1762 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1762 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1762 REAR LH...............................................................................................................................................................................................................................................1763 REAR LH : Component Function Check................................................................................................................................................................................................................1763 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1763 REAR RH...............................................................................................................................................................................................................................................1764 REAR RH : Component Function Check................................................................................................................................................................................................................1764 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1764 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................1766 Component Function Check..............................................................................................................................................................................................................................1766 Diagnosis Procedure...................................................................................................................................................................................................................................1766 DOOR REQUEST SWITCH.......................................................................................................................................................................................................................................1768 Component Function Check..............................................................................................................................................................................................................................1768 Diagnosis Procedure...................................................................................................................................................................................................................................1768 Component Inspection..................................................................................................................................................................................................................................1769 DOOR SWITCH...............................................................................................................................................................................................................................................1770 Component Function Check..............................................................................................................................................................................................................................1770 Diagnosis Procedure...................................................................................................................................................................................................................................1770 Component Inspection..................................................................................................................................................................................................................................1771 HALF LATCH SWITCH.........................................................................................................................................................................................................................................1772 Component Function Check..............................................................................................................................................................................................................................1772 Diagnosis Procedure...................................................................................................................................................................................................................................1772 HANDS FREE SENSOR.........................................................................................................................................................................................................................................1774 Component Function Check..............................................................................................................................................................................................................................1774 Diagnosis Procedure...................................................................................................................................................................................................................................1774 HAZARD FUNCTION...........................................................................................................................................................................................................................................1777 Component Function Check..............................................................................................................................................................................................................................1777 Diagnosis Procedure...................................................................................................................................................................................................................................1777 INFORMATION DISPLAY.......................................................................................................................................................................................................................................1778 Component Function Check..............................................................................................................................................................................................................................1778 Diagnosis Procedure...................................................................................................................................................................................................................................1778 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................1779 Component Inspection..................................................................................................................................................................................................................................1779 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................1780 Component Function Check..............................................................................................................................................................................................................................1780 Diagnosis Procedure...................................................................................................................................................................................................................................1780 OPEN SWITCH...............................................................................................................................................................................................................................................1782 Component Function Check..............................................................................................................................................................................................................................1782 Diagnosis Procedure...................................................................................................................................................................................................................................1782 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................1784 DRIVER SIDE...........................................................................................................................................................................................................................................1784 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1784 PASSENGER SIDE........................................................................................................................................................................................................................................1786 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1786 REAR BUMPER...........................................................................................................................................................................................................................................1788 REAR BUMPER : Diagnosis Procedure.................................................................................................................................................................................................................1788 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................1791 FRONT DOOR LOCK.......................................................................................................................................................................................................................................1791 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................1791 REAR DOOR LOCK........................................................................................................................................................................................................................................1791 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................1791 AUTOMATIC BACK DOOR CONTROL UNIT......................................................................................................................................................................................................................1792 AUTOMATIC BACK DOOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................1792 TOUCH SENSOR..............................................................................................................................................................................................................................................1794 RH....................................................................................................................................................................................................................................................1794 RH : Component Function Check.....................................................................................................................................................................................................................1794 RH : Diagnosis Procedure..........................................................................................................................................................................................................................1794 RH : Component Inspection.........................................................................................................................................................................................................................1795 LH....................................................................................................................................................................................................................................................1795 LH : Component Function Check.....................................................................................................................................................................................................................1795 LH : Diagnosis Procedure..........................................................................................................................................................................................................................1796 LH : Component Inspection.........................................................................................................................................................................................................................1797 SPINDLE MOTOR.............................................................................................................................................................................................................................................1798 RH....................................................................................................................................................................................................................................................1798 RH : Diagnosis Procedure..........................................................................................................................................................................................................................1798 LH....................................................................................................................................................................................................................................................1799 LH : Diagnosis Procedure..........................................................................................................................................................................................................................1799 UNLOCK SENSOR.............................................................................................................................................................................................................................................1801 Diagnosis Procedure...................................................................................................................................................................................................................................1801 Component Inspection..................................................................................................................................................................................................................................1802 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1803 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................1803 Diagnosis Procedure...................................................................................................................................................................................................................................1803 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................1804 Diagnosis Procedure...................................................................................................................................................................................................................................1804 AUTOMATIC BACK DOOR OPERATION DOES NOT OPERATE............................................................................................................................................................................................................1805 ALL SWITCHES..........................................................................................................................................................................................................................................1805 ALL SWITCHES : Description........................................................................................................................................................................................................................1805 ALL SWITCHES : Diagnosis Procedure................................................................................................................................................................................................................1805 AUTOMATIC BACK DOOR SWITCH............................................................................................................................................................................................................................1806 AUTOMATIC BACK DOOR SWITCH : Description..........................................................................................................................................................................................................1806 AUTOMATIC BACK DOOR SWITCH : Diagnosis Procedure..................................................................................................................................................................................................1806 AUTOMATIC BACK DOOR CLOSE SWITCH......................................................................................................................................................................................................................1806 AUTOMATIC BACK DOOR CLOSE SWITCH : Description....................................................................................................................................................................................................1806 AUTOMATIC BACK DOOR CLOSE SWITCH : Diagnosis Procedure............................................................................................................................................................................................1806 INTELLIGENT KEY.......................................................................................................................................................................................................................................1806 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................1807 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................1807 BACK DOOR OPENER SWITCH...............................................................................................................................................................................................................................1807 BACK DOOR OPENER SWITCH : Description.............................................................................................................................................................................................................1807 BACK DOOR OPENER SWITCH : Diagnosis Procedure.....................................................................................................................................................................................................1807 AUTOMATIC BACK DOOR HANDS FREE FUNCTION DOES NOT OPERATE..................................................................................................................................................................................................1809 Diagnosis Procedure...................................................................................................................................................................................................................................1809 AUTOMATIC BACK DOOR WARNING DOES NOT OPERATE..............................................................................................................................................................................................................1810 BUZZER................................................................................................................................................................................................................................................1810 BUZZER : Description..............................................................................................................................................................................................................................1810 BUZZER : Diagnosis Procedure......................................................................................................................................................................................................................1810 AUTOMATIC BACK DOOR FUNCTIONS DO NOT CANCEL...............................................................................................................................................................................................................1811 Diagnosis Procedure...................................................................................................................................................................................................................................1811 AUTOMATIC BACK DOOR ANTI-PINCH FUNCTION DOES NOT OPERATE..................................................................................................................................................................................................1812 Diagnosis Procedure...................................................................................................................................................................................................................................1812 BACK DOOR AUTO CLOSURE FUNCTION DOES NOT OPERATE..........................................................................................................................................................................................................1813 OPEN/CLOSURE FUNCTION.................................................................................................................................................................................................................................1813 OPEN/CLOSURE FUNCTION : Description...............................................................................................................................................................................................................1813 OPEN/CLOSURE FUNCTION : Diagnosis Procedure.......................................................................................................................................................................................................1813 CLOSURE FUNCTION......................................................................................................................................................................................................................................1814 CLOSURE FUNCTION : Description....................................................................................................................................................................................................................1814 CLOSURE FUNCTION : Diagnosis Procedure............................................................................................................................................................................................................1814 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................1815 ALL DOOR..............................................................................................................................................................................................................................................1815 ALL DOOR : Description............................................................................................................................................................................................................................1815 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................1815 FRONT DOOR............................................................................................................................................................................................................................................1815 FRONT DOOR : Description..........................................................................................................................................................................................................................1815 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................1815 REAR DOOR.............................................................................................................................................................................................................................................1816 REAR DOOR : Description...........................................................................................................................................................................................................................1816 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................1816 DRIVER SIDE...........................................................................................................................................................................................................................................1816 DRIVER SIDE : Description.........................................................................................................................................................................................................................1816 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1816 PASSENGER SIDE........................................................................................................................................................................................................................................1816 PASSENGER SIDE : Description......................................................................................................................................................................................................................1816 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1817 REAR LH...............................................................................................................................................................................................................................................1817 REAR LH : Description.............................................................................................................................................................................................................................1817 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1817 REAR RH...............................................................................................................................................................................................................................................1817 REAR RH : Description.............................................................................................................................................................................................................................1817 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1817 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................1819 Diagnosis Procedure...................................................................................................................................................................................................................................1819 DOOR DOES NOT LOCK/UNLOCK WITH DOOR REQUEST SWITCH........................................................................................................................................................................................................1820 ALL DOOR REQUEST SWITCHES.............................................................................................................................................................................................................................1820 ALL DOOR REQUEST SWITCHES : Description...........................................................................................................................................................................................................1820 ALL DOOR REQUEST SWITCHES : Diagnosis Procedure...................................................................................................................................................................................................1820 DRIVER SIDE DOOR REQUEST SWITCH.......................................................................................................................................................................................................................1820 DRIVER SIDE DOOR REQUEST SWITCH : Description.....................................................................................................................................................................................................1821 DRIVER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure.............................................................................................................................................................................................1821 PASSENGER SIDE DOOR REQUEST SWITCH....................................................................................................................................................................................................................1821 PASSENGER SIDE DOOR REQUEST SWITCH : Description..................................................................................................................................................................................................1821 PASSENGER SIDE DOOR REQUEST SWITCH : Diagnosis Procedure..........................................................................................................................................................................................1821 DOOR DOES NOT LOCK/UNLOCK WITH INTELLIGENT KEY............................................................................................................................................................................................................1822 Diagnosis Procedure...................................................................................................................................................................................................................................1822 DOOR LOCK OPERATION WARNING DOES NOT OPERATE..............................................................................................................................................................................................................1824 Diagnosis Procedure...................................................................................................................................................................................................................................1824 HAZARD LAMP OPERATES WHEN AUTOMATIC BACK DOOR IS OPERATED.................................................................................................................................................................................................1825 Diagnosis Procedure...................................................................................................................................................................................................................................1825 INTELLIGENT KEY LOW BATTERY WARNING DOES NOT OPERATE......................................................................................................................................................................................................1826 Diagnosis Procedure...................................................................................................................................................................................................................................1826 IGNITION POSITION WARNING FUNCTION DOES NOT OPERATE.......................................................................................................................................................................................................1827 Diagnosis Procedure...................................................................................................................................................................................................................................1827 KEY ID WARNING DOES NOT OPERATE...........................................................................................................................................................................................................................1828 Diagnosis Procedure...................................................................................................................................................................................................................................1828 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................1829 Diagnosis Procedure...................................................................................................................................................................................................................................1829 OFF POSITION WARNING DOES NOT OPERATE.....................................................................................................................................................................................................................1830 Diagnosis Procedure...................................................................................................................................................................................................................................1830 P POSITION WARNING DOES NOT OPERATE.......................................................................................................................................................................................................................1831 Diagnosis Procedure...................................................................................................................................................................................................................................1831 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................1832 DOOR REQUEST SWITCH...................................................................................................................................................................................................................................1832 DOOR REQUEST SWITCH : Description.................................................................................................................................................................................................................1832 DOOR REQUEST SWITCH : Diagnosis Procedure.........................................................................................................................................................................................................1832 INTELLIGENT KEY.......................................................................................................................................................................................................................................1832 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................1832 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................1832 TAKE AWAY WARNING DOES NOT OPERATE........................................................................................................................................................................................................................1833 Diagnosis Procedure...................................................................................................................................................................................................................................1833 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................1834 Diagnosis Procedure...................................................................................................................................................................................................................................1834 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................1835 Work Flow.............................................................................................................................................................................................................................................1835 CUSTOMER INTERVIEW................................................................................................................................................................................................................................1835 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................1835 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................1836 REPAIR THE CAUSE .................................................................................................................................................................................................................................1836 CONFIRM THE REPAIR................................................................................................................................................................................................................................1836 Inspection Procedure..................................................................................................................................................................................................................................1837 INSTRUMENT PANEL..................................................................................................................................................................................................................................1837 CENTER CONSOLE....................................................................................................................................................................................................................................1837 DOORS.............................................................................................................................................................................................................................................1837 TRUNK.............................................................................................................................................................................................................................................1837 SUNROOF/HEADLINING................................................................................................................................................................................................................................1837 SEATS.............................................................................................................................................................................................................................................1838 UNDERHOOD.........................................................................................................................................................................................................................................1838 Diagnostic Worksheet..................................................................................................................................................................................................................................1839 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................1841 HOOD......................................................................................................................................................................................................................................................1841 Exploded View.........................................................................................................................................................................................................................................1841 HOOD ASSEMBLY.........................................................................................................................................................................................................................................1841 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1841 REMOVAL.......................................................................................................................................................................................................................................1841 INSTALLATION..................................................................................................................................................................................................................................1841 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................1842 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................1842 FITTING ADJUSTMENT............................................................................................................................................................................................................................1842 Fitting Adjustment Standard...............................................................................................................................................................................................................1843 Fitting Adjustment Procedure..............................................................................................................................................................................................................1844 HOOD HINGE............................................................................................................................................................................................................................................1844 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................1844 REMOVAL.......................................................................................................................................................................................................................................1844 INSTALLATION..................................................................................................................................................................................................................................1845 HOOD SUPPORT ROD......................................................................................................................................................................................................................................1845 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................1845 REMOVAL.......................................................................................................................................................................................................................................1845 INSTALLATION..................................................................................................................................................................................................................................1845 RADIATOR CORE SEAL....................................................................................................................................................................................................................................1845 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................1845 REMOVAL.......................................................................................................................................................................................................................................1845 INSTALLATION..................................................................................................................................................................................................................................1845 HOOD INSULATOR........................................................................................................................................................................................................................................1846 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................1846 REMOVAL.......................................................................................................................................................................................................................................1846 INSTALLATION..................................................................................................................................................................................................................................1846 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................1847 MR20DD................................................................................................................................................................................................................................................1847 MR20DD : Exploded View............................................................................................................................................................................................................................1847 MR20DD : Removal and Installation.................................................................................................................................................................................................................1847 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................1847 Removal...................................................................................................................................................................................................................................1847 Installation..............................................................................................................................................................................................................................1848 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................1848 Removal...................................................................................................................................................................................................................................1848 Installation..............................................................................................................................................................................................................................1848 QR25DE................................................................................................................................................................................................................................................1848 QR25DE : Exploded View............................................................................................................................................................................................................................1849 QR25DE : Removal and Installation.................................................................................................................................................................................................................1849 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................1849 Removal...................................................................................................................................................................................................................................1849 Installation..............................................................................................................................................................................................................................1850 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................1850 Removal...................................................................................................................................................................................................................................1850 Installation..............................................................................................................................................................................................................................1850 R9M...................................................................................................................................................................................................................................................1850 R9M : Exploded View...............................................................................................................................................................................................................................1851 R9M : Removal and Installation....................................................................................................................................................................................................................1851 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................1851 Removal...................................................................................................................................................................................................................................1851 Installation..............................................................................................................................................................................................................................1852 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................1852 Removal...................................................................................................................................................................................................................................1852 Installation..............................................................................................................................................................................................................................1853 FRONT FENDER..............................................................................................................................................................................................................................................1854 Exploded View.........................................................................................................................................................................................................................................1854 FRONT FENDER..........................................................................................................................................................................................................................................1854 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................1854 REMOVAL.......................................................................................................................................................................................................................................1854 INSTALLATION..................................................................................................................................................................................................................................1855 FENDER COVER..........................................................................................................................................................................................................................................1855 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................1855 REMOVAL.......................................................................................................................................................................................................................................1855 INSTALLATION..................................................................................................................................................................................................................................1856 FRONT DOOR................................................................................................................................................................................................................................................1857 Exploded View.........................................................................................................................................................................................................................................1857 DOOR ASSEMBLY.........................................................................................................................................................................................................................................1858 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1858 REMOVAL.......................................................................................................................................................................................................................................1858 INSTALLATION..................................................................................................................................................................................................................................1858 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................1859 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................1859 FITTING ADJUSTMENT............................................................................................................................................................................................................................1859 Fitting Adjustment Standard...............................................................................................................................................................................................................1860 Fitting Adjustment Procedure..............................................................................................................................................................................................................1861 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................1861 DOOR STRIKER..........................................................................................................................................................................................................................................1861 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................1861 REMOVAL.......................................................................................................................................................................................................................................1861 INSTALLATION..................................................................................................................................................................................................................................1861 DOOR HINGE............................................................................................................................................................................................................................................1861 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................1861 REMOVAL.......................................................................................................................................................................................................................................1861 INSTALLATION..................................................................................................................................................................................................................................1861 DOOR CHECK LINK.......................................................................................................................................................................................................................................1862 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................1862 REMOVAL.......................................................................................................................................................................................................................................1862 INSTALLATION..................................................................................................................................................................................................................................1862 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................1862 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................1862 REMOVAL.......................................................................................................................................................................................................................................1862 INSTALLATION..................................................................................................................................................................................................................................1864 REAR DOOR.................................................................................................................................................................................................................................................1865 Exploded View.........................................................................................................................................................................................................................................1865 DOOR ASSEMBLY.........................................................................................................................................................................................................................................1866 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................1866 REMOVAL.......................................................................................................................................................................................................................................1866 INSTALLATION..................................................................................................................................................................................................................................1866 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................1867 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................1867 FITTING ADJUSTMENT............................................................................................................................................................................................................................1867 Fitting Adjustment Standard...............................................................................................................................................................................................................1868 Fitting Adjustment Procedure..............................................................................................................................................................................................................1869 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................1869 DOOR STRIKER..........................................................................................................................................................................................................................................1869 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................1869 REMOVAL.......................................................................................................................................................................................................................................1869 INSTALLATION..................................................................................................................................................................................................................................1869 DOOR HINGE............................................................................................................................................................................................................................................1869 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................1869 REMOVAL.......................................................................................................................................................................................................................................1869 INSTALLATION..................................................................................................................................................................................................................................1870 DOOR CHECK LINK.......................................................................................................................................................................................................................................1870 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................1870 REMOVAL.......................................................................................................................................................................................................................................1870 INSTALLATION..................................................................................................................................................................................................................................1870 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................1870 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................1870 REMOVAL.......................................................................................................................................................................................................................................1870 INSTALLATION..................................................................................................................................................................................................................................1872 BACK DOOR.................................................................................................................................................................................................................................................1873 Exploded View.........................................................................................................................................................................................................................................1873 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................1873 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................1873 REMOVAL.......................................................................................................................................................................................................................................1874 INSTALLATION..................................................................................................................................................................................................................................1875 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................1875 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................1876 FITTING ADJUSTMENT............................................................................................................................................................................................................................1876 Fitting Adjustment Standard...............................................................................................................................................................................................................1877 Fitting Adjustment Procedure..............................................................................................................................................................................................................1877 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................1878 BACK DOOR STRIKER.....................................................................................................................................................................................................................................1878 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................1878 REMOVAL.......................................................................................................................................................................................................................................1878 INSTALLATION..................................................................................................................................................................................................................................1878 BACK DOOR HINGE.......................................................................................................................................................................................................................................1878 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................1878 REMOVAL.......................................................................................................................................................................................................................................1878 INSTALLATION..................................................................................................................................................................................................................................1878 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................1878 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................1878 REMOVAL.......................................................................................................................................................................................................................................1878 INSTALLATION..................................................................................................................................................................................................................................1879 HOOD LOCK.................................................................................................................................................................................................................................................1880 Exploded View.........................................................................................................................................................................................................................................1880 HOOD LOCK.............................................................................................................................................................................................................................................1880 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................1880 REMOVAL.......................................................................................................................................................................................................................................1880 INSTALLATION..................................................................................................................................................................................................................................1881 HOOD LOCK : Inspection............................................................................................................................................................................................................................1881 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................1882 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................1882 REMOVAL.......................................................................................................................................................................................................................................1882 INSTALLATION..................................................................................................................................................................................................................................1883 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................1883 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................1883 REMOVAL.......................................................................................................................................................................................................................................1883 INSTALLATION..................................................................................................................................................................................................................................1883 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................1883 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................1883 REMOVAL.......................................................................................................................................................................................................................................1883 INSTALLATION..................................................................................................................................................................................................................................1884 FRONT DOOR LOCK...........................................................................................................................................................................................................................................1885 Exploded View.........................................................................................................................................................................................................................................1885 DOOR LOCK.............................................................................................................................................................................................................................................1885 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................1885 REMOVAL.......................................................................................................................................................................................................................................1885 INSTALLATION..................................................................................................................................................................................................................................1885 DOOR LOCK : Inspection............................................................................................................................................................................................................................1886 INSIDE HANDLE.........................................................................................................................................................................................................................................1886 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................1886 REMOVAL.......................................................................................................................................................................................................................................1886 INSTALLATION..................................................................................................................................................................................................................................1886 OUTSIDE HANDLE........................................................................................................................................................................................................................................1887 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................1887 REMOVAL.......................................................................................................................................................................................................................................1887 INSTALLATION..................................................................................................................................................................................................................................1889 REAR DOOR LOCK............................................................................................................................................................................................................................................1890 Exploded View.........................................................................................................................................................................................................................................1890 DOOR LOCK.............................................................................................................................................................................................................................................1890 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................1890 REMOVAL.......................................................................................................................................................................................................................................1890 INSTALLATION..................................................................................................................................................................................................................................1890 DOOR LOCK : Inspection............................................................................................................................................................................................................................1891 INSIDE HANDLE.........................................................................................................................................................................................................................................1891 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................1891 REMOVAL.......................................................................................................................................................................................................................................1891 INSTALLATION..................................................................................................................................................................................................................................1891 OUTSIDE HANDLE........................................................................................................................................................................................................................................1891 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................1892 REMOVAL.......................................................................................................................................................................................................................................1892 INSTALLATION..................................................................................................................................................................................................................................1893 BACK DOOR LOCK............................................................................................................................................................................................................................................1894 Exploded View.........................................................................................................................................................................................................................................1894 DOOR LOCK.............................................................................................................................................................................................................................................1894 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................1894 REMOVAL.......................................................................................................................................................................................................................................1894 INSTALLATION..................................................................................................................................................................................................................................1894 DOOR LOCK : Inspection............................................................................................................................................................................................................................1894 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................1895 UNLOCK PROCEDURES.............................................................................................................................................................................................................................1895 SPINDLE UNIT..........................................................................................................................................................................................................................................1895 SPINDLE UNIT : Removal and Installation...........................................................................................................................................................................................................1895 REMOVAL.......................................................................................................................................................................................................................................1895 INSTALLATION..................................................................................................................................................................................................................................1896 TOUCH SENSOR..........................................................................................................................................................................................................................................1897 TOUCH SENSOR : Removal and Installation...........................................................................................................................................................................................................1897 REMOVAL.......................................................................................................................................................................................................................................1897 INSTALLATION..................................................................................................................................................................................................................................1897 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................1898 Exploded View.........................................................................................................................................................................................................................................1898 FUEL FILLER LID.......................................................................................................................................................................................................................................1899 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................1899 REMOVAL ......................................................................................................................................................................................................................................1899 INSTALLATION .................................................................................................................................................................................................................................1899 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................1899 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................1899 REMOVAL.......................................................................................................................................................................................................................................1899 INSTALLATION .................................................................................................................................................................................................................................1900 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................1900 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................1900 REMOVAL ......................................................................................................................................................................................................................................1900 INSTALLATION .................................................................................................................................................................................................................................1900 DOOR SWITCH...............................................................................................................................................................................................................................................1901 Removal and Installation..............................................................................................................................................................................................................................1901 REMOVAL...........................................................................................................................................................................................................................................1901 INSTALLATION......................................................................................................................................................................................................................................1901 INSIDE KEY ANTENNA........................................................................................................................................................................................................................................1902 INSTRUMENT CENTER.....................................................................................................................................................................................................................................1902 INSTRUMENT CENTER : Removal and Installation......................................................................................................................................................................................................1902 REMOVAL.......................................................................................................................................................................................................................................1902 INSTALLATION..................................................................................................................................................................................................................................1902 LUGGAGE ROOM..........................................................................................................................................................................................................................................1902 LUGGAGE ROOM : Removal and Installation...........................................................................................................................................................................................................1902 REMOVAL.......................................................................................................................................................................................................................................1902 3 Seat Rows...............................................................................................................................................................................................................................1902 2 Seat Rows...............................................................................................................................................................................................................................1902 INSTALLATION..................................................................................................................................................................................................................................1903 OUTSIDE KEY ANTENNA.......................................................................................................................................................................................................................................1904 FRONT DOOR............................................................................................................................................................................................................................................1904 FRONT DOOR : Removal and Installation.............................................................................................................................................................................................................1904 REMOVAL.......................................................................................................................................................................................................................................1904 INSTALLATION..................................................................................................................................................................................................................................1904 REAR BUMPER...........................................................................................................................................................................................................................................1904 REAR BUMPER : Removal and Installation............................................................................................................................................................................................................1904 REMOVAL.......................................................................................................................................................................................................................................1904 INSTALLATION..................................................................................................................................................................................................................................1904 INTELLIGENT KEY WARNING BUZZER............................................................................................................................................................................................................................1905 Removal and Installation..............................................................................................................................................................................................................................1905 REMOVAL...........................................................................................................................................................................................................................................1905 INSTALLATION......................................................................................................................................................................................................................................1905 INTELLIGENT KEY BATTERY...................................................................................................................................................................................................................................1906 Removal and Installation..............................................................................................................................................................................................................................1906 BACK DOOR OPENER SWITCH ASSEMBLY..........................................................................................................................................................................................................................1907 Removal and Installation..............................................................................................................................................................................................................................1907 REMOVAL...........................................................................................................................................................................................................................................1907 INSTALLATION......................................................................................................................................................................................................................................1907 AUTOMATIC BACK DOOR CONTROL UNIT..........................................................................................................................................................................................................................1908 Removal and Installation..............................................................................................................................................................................................................................1908 REMOVAL...........................................................................................................................................................................................................................................1908 INSTALLATION......................................................................................................................................................................................................................................1908 AUTOMATIC BACK DOOR MAIN SWITCH...........................................................................................................................................................................................................................1909 Removal and Installation..............................................................................................................................................................................................................................1909 REMOVAL...........................................................................................................................................................................................................................................1909 INSTALLATION......................................................................................................................................................................................................................................1909 AUTOMATIC BACK DOOR SWITCH................................................................................................................................................................................................................................1910 Removal and Installation..............................................................................................................................................................................................................................1910 REMOVAL...........................................................................................................................................................................................................................................1910 INSTALLATION......................................................................................................................................................................................................................................1910 AUTOMATIC BACK DOOR CLOSE SWITCH..........................................................................................................................................................................................................................1911 Removal and Installation..............................................................................................................................................................................................................................1911 REMOVAL...........................................................................................................................................................................................................................................1911 INSTALLATION......................................................................................................................................................................................................................................1911 AUTOMATIC BACK DOOR WARNING BUZZER........................................................................................................................................................................................................................1912 Removal and Installation..............................................................................................................................................................................................................................1912 REMOVAL...........................................................................................................................................................................................................................................1912 INSTALLATION......................................................................................................................................................................................................................................1912 HANDS FREE SENSOR.........................................................................................................................................................................................................................................1913 Removal and Installation..............................................................................................................................................................................................................................1913 REMOVAL...........................................................................................................................................................................................................................................1913 INSTALLATION......................................................................................................................................................................................................................................1913 TYPE 3............................................................................................................................................................................................................................................................1914 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................1914 APPLICATION NOTICE........................................................................................................................................................................................................................................1914 Information...........................................................................................................................................................................................................................................1914 PRECAUTION....................................................................................................................................................................................................................................................1915 PRECAUTIONS...............................................................................................................................................................................................................................................1915 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................1915 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................1915 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................1915 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................1915 Work..................................................................................................................................................................................................................................................1916 PREPARATION...................................................................................................................................................................................................................................................1917 PREPARATION...............................................................................................................................................................................................................................................1917 Commercial Service Tools..............................................................................................................................................................................................................................1917 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................1918 COMPONENT PARTS...........................................................................................................................................................................................................................................1918 Component Parts Location..............................................................................................................................................................................................................................1918 Back Door Lock Assembly...............................................................................................................................................................................................................................1919 Back Door Opener Switch Assembly......................................................................................................................................................................................................................1919 Door Lock Assembly....................................................................................................................................................................................................................................1919 Door Lock and Unlock Switch...........................................................................................................................................................................................................................1919 Door Switch...........................................................................................................................................................................................................................................1920 Ignition Key Cylinder.................................................................................................................................................................................................................................1920 POWER DOOR LOCK SYSTEM....................................................................................................................................................................................................................................1921 System Description....................................................................................................................................................................................................................................1921 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1921 DOOR LOCK FUNCTION................................................................................................................................................................................................................................1921 Door Lock and Unlock Switch...................................................................................................................................................................................................................1921 Unlock Sensor.................................................................................................................................................................................................................................1921 Operation Condition...........................................................................................................................................................................................................................1921 KEY REMINDER FUNCTION.............................................................................................................................................................................................................................1921 INTERIOR ROOM LAMP CONTROL FUNCTION...............................................................................................................................................................................................................1921 OVERRIDE FUNCTION.................................................................................................................................................................................................................................1921 UNLOCK LINK FUNCTION..............................................................................................................................................................................................................................1922 DOOR LOCK STATUS INDICATOR OPERATION..............................................................................................................................................................................................................1922 Circuit Diagram.......................................................................................................................................................................................................................................1923 REMOTE KEYLESS ENTRY SYSTEM...............................................................................................................................................................................................................................1924 REMOTE KEYLESS ENTRY FUNCTION.........................................................................................................................................................................................................................1924 REMOTE KEYLESS ENTRY FUNCTION : System Description................................................................................................................................................................................................1924 System Diagram................................................................................................................................................................................................................................1924 DOOR LOCK AND UNLOCK OPERATION................................................................................................................................................................................................................1924 OPERATION CONDITION...........................................................................................................................................................................................................................1924 OPERATION AREA................................................................................................................................................................................................................................1924 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................1924 REMINDER FUNCTION.............................................................................................................................................................................................................................1924 AUTO DOOR LOCK FUNCTION.......................................................................................................................................................................................................................1924 INTERIOR ROOM LAMP CONTROL FUNCTION...........................................................................................................................................................................................................1925 REMOTE KEYLESS ENTRY FUNCTION : Circuit Diagram...................................................................................................................................................................................................1926 SUPER LOCK FUNCTION...................................................................................................................................................................................................................................1926 SUPER LOCK FUNCTION : System Description..........................................................................................................................................................................................................1927 SYSTEM DIAGRAM................................................................................................................................................................................................................................1927 SUPER LOCK SET OPERATION (LOCK OPERATION).....................................................................................................................................................................................................1927 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITH ANTI-HIJACK MODE..........................................................................................................................................................................1927 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) WITHOUT ANTI-HIJACK MODE.......................................................................................................................................................................1927 SUPER LOCK RELEASE OPERATION (UNLOCK OERATION) CHANGE IGNITION SWITCH.........................................................................................................................................................................1927 Super Lock Release by Ignition Switch is Changed from OFF to ON...........................................................................................................................................................................1927 ANTI-HIJACK FUNCTION SETTING..................................................................................................................................................................................................................1927 <ÉOÉâÉtÉBÉbÉN> With CONSULT..............................................................................................................................................................................................................1927 <ÉOÉâÉtÉBÉbÉN> Without CONSULT...........................................................................................................................................................................................................1927 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................1927 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................1927 DESIGN/PURPOSE ...............................................................................................................................................................................................................................1927 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1928 SYSTEM DIAGRAM................................................................................................................................................................................................................................1928 SIGNAL PATH...................................................................................................................................................................................................................................1928 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................1928 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1928 TIMING CHART..................................................................................................................................................................................................................................1928 INFORMATION DISPLAY (COMBINATION METER) : Key System Malfunction..................................................................................................................................................................................1928 DESIGN/PURPOSE................................................................................................................................................................................................................................1928 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................1929 SYSTEM DIAGRAM................................................................................................................................................................................................................................1929 SIGNAL PATH...................................................................................................................................................................................................................................1929 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................1929 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................1929 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................1929 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................1929 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................1929 BACK DOOR OPENER SYSTEM...................................................................................................................................................................................................................................1930 System Description....................................................................................................................................................................................................................................1930 SYSTEM DIAGRAM....................................................................................................................................................................................................................................1930 BACK DOOR OPENER OPERATION........................................................................................................................................................................................................................1930 OPERATION CONDITION...............................................................................................................................................................................................................................1930 Circuit Diagram.......................................................................................................................................................................................................................................1931 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................1932 COMMON ITEM...........................................................................................................................................................................................................................................1932 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................1932 APPLICATION ITEM..............................................................................................................................................................................................................................1932 SYSTEM APPLICATION............................................................................................................................................................................................................................1932 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................1932 DOOR LOCK.............................................................................................................................................................................................................................................1933 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System, With Super Lock)..................................................................................................................................................1933 WORK SUPPORT..................................................................................................................................................................................................................................1933 DATA MONITOR..................................................................................................................................................................................................................................1933 ACTIVE TEST...................................................................................................................................................................................................................................1933 MULTI REMOTE ENT......................................................................................................................................................................................................................................1934 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)....................................................................................................................................................................1934 WORK SUPPORT..................................................................................................................................................................................................................................1934 DATA MONITOR..................................................................................................................................................................................................................................1934 ACTIVE TEST...................................................................................................................................................................................................................................1935 TRUNK.................................................................................................................................................................................................................................................1935 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System, With Super Lock)..........................................................................................................................................................1935 DATA MONITOR..................................................................................................................................................................................................................................1935 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................1937 BCM.......................................................................................................................................................................................................................................................1937 List of ECU Reference.................................................................................................................................................................................................................................1937 WIRING DIAGRAM................................................................................................................................................................................................................................................1938 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................1938 Wiring Diagram........................................................................................................................................................................................................................................1938 BASIC INSPECTION..............................................................................................................................................................................................................................................1952 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................1952 Work Flow.............................................................................................................................................................................................................................................1952 OVERALL SEQUENCE..................................................................................................................................................................................................................................1952 DETAILED FLOW.....................................................................................................................................................................................................................................1952 KEYFOB ID REGISTRATION....................................................................................................................................................................................................................................1955 Description...........................................................................................................................................................................................................................................1955 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................1956 BACK DOOR SWITCH..........................................................................................................................................................................................................................................1956 Component Function Check..............................................................................................................................................................................................................................1956 Diagnosis Procedure...................................................................................................................................................................................................................................1956 Component Inspection..................................................................................................................................................................................................................................1957 BACK DOOR OPENER ACTUATOR.................................................................................................................................................................................................................................1958 Diagnosis Procedure...................................................................................................................................................................................................................................1958 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................1959 Component Function Check..............................................................................................................................................................................................................................1959 Diagnosis Procedure...................................................................................................................................................................................................................................1959 Component Inspection..................................................................................................................................................................................................................................1960 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................1961 DRIVER SIDE...........................................................................................................................................................................................................................................1961 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1961 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1961 PASSENGER SIDE........................................................................................................................................................................................................................................1962 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1962 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1962 REAR LH...............................................................................................................................................................................................................................................1963 REAR LH : Component Function Check................................................................................................................................................................................................................1963 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1963 REAR RH...............................................................................................................................................................................................................................................1964 REAR RH : Component Function Check................................................................................................................................................................................................................1964 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1964 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................1966 DRIVER SIDE...........................................................................................................................................................................................................................................1966 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1966 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1966 PASSENGER SIDE........................................................................................................................................................................................................................................1967 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1967 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1967 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................1969 Component Function Check..............................................................................................................................................................................................................................1969 Diagnosis Procedure...................................................................................................................................................................................................................................1969 DOOR SWITCH...............................................................................................................................................................................................................................................1970 Component Function Check..............................................................................................................................................................................................................................1970 Diagnosis Procedure...................................................................................................................................................................................................................................1970 Component Inspection..................................................................................................................................................................................................................................1971 HAZARD FUNCTION...........................................................................................................................................................................................................................................1972 Component Function Check..............................................................................................................................................................................................................................1972 Diagnosis Procedure...................................................................................................................................................................................................................................1972 KEY SWITCH................................................................................................................................................................................................................................................1973 Component Function Check..............................................................................................................................................................................................................................1973 Diagnosis Procedure...................................................................................................................................................................................................................................1973 Component Inspection..................................................................................................................................................................................................................................1974 COMPONENT INSPECTION..............................................................................................................................................................................................................................1974 KEYFOB BATTERY............................................................................................................................................................................................................................................1975 Component Inspection..................................................................................................................................................................................................................................1975 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................1976 FRONT DOOR LOCK.......................................................................................................................................................................................................................................1976 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................1976 REAR DOOR LOCK........................................................................................................................................................................................................................................1976 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................1976 SUPER LOCK ACTUATOR.......................................................................................................................................................................................................................................1978 DRIVER SIDE...........................................................................................................................................................................................................................................1978 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................1978 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1978 PASSENGER SIDE........................................................................................................................................................................................................................................1979 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................1979 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1979 REAR LH...............................................................................................................................................................................................................................................1980 REAR LH : Component Function Check................................................................................................................................................................................................................1980 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1980 REAR RH...............................................................................................................................................................................................................................................1981 REAR RH : Component Function Check................................................................................................................................................................................................................1981 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1981 UNLOCK SENSOR.............................................................................................................................................................................................................................................1983 Diagnosis Procedure...................................................................................................................................................................................................................................1983 Component Inspection..................................................................................................................................................................................................................................1984 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................1985 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................1985 Diagnosis Procedure...................................................................................................................................................................................................................................1985 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................1986 Diagnosis Procedure...................................................................................................................................................................................................................................1986 BACK DOOR DOES NOT OPEN...................................................................................................................................................................................................................................1987 Diagnosis Procedure...................................................................................................................................................................................................................................1987 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................1988 ALL DOOR..............................................................................................................................................................................................................................................1988 ALL DOOR : Description............................................................................................................................................................................................................................1988 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................1988 FRONT DOOR............................................................................................................................................................................................................................................1988 FRONT DOOR : Description..........................................................................................................................................................................................................................1988 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................1988 REAR DOOR.............................................................................................................................................................................................................................................1989 REAR DOOR : Description...........................................................................................................................................................................................................................1989 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................1989 DRIVER SIDE...........................................................................................................................................................................................................................................1989 DRIVER SIDE : Description.........................................................................................................................................................................................................................1989 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1989 PASSENGER SIDE........................................................................................................................................................................................................................................1989 PASSENGER SIDE : Description......................................................................................................................................................................................................................1990 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1990 REAR LH...............................................................................................................................................................................................................................................1990 REAR LH : Description.............................................................................................................................................................................................................................1990 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1990 REAR RH...............................................................................................................................................................................................................................................1990 REAR RH : Description.............................................................................................................................................................................................................................1990 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1990 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................1992 Diagnosis Procedure...................................................................................................................................................................................................................................1992 DOOR DOES NOT LOCK/UNLOCK WITH KEYFOB.....................................................................................................................................................................................................................1993 Diagnosis Procedure...................................................................................................................................................................................................................................1993 DOOR LOCK STATUS INDICATOR DOES NOT ILLUMINATE............................................................................................................................................................................................................1994 Diagnosis Procedure...................................................................................................................................................................................................................................1994 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................1995 Diagnosis Procedure...................................................................................................................................................................................................................................1995 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................1996 Diagnosis Procedure...................................................................................................................................................................................................................................1996 SUPER LOCK DOES NOT OPERATE...............................................................................................................................................................................................................................1997 ALL DOOR..............................................................................................................................................................................................................................................1997 ALL DOOR : Description............................................................................................................................................................................................................................1997 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................1997 DRIVER SIDE...........................................................................................................................................................................................................................................1997 DRIVER SIDE : Description.........................................................................................................................................................................................................................1997 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................1997 PASSENGER SIDE........................................................................................................................................................................................................................................1997 PASSENGER SIDE : Description......................................................................................................................................................................................................................1997 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................1998 REAR LH...............................................................................................................................................................................................................................................1998 REAR LH : Description.............................................................................................................................................................................................................................1998 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................1998 REAR RH...............................................................................................................................................................................................................................................1998 REAR RH : Description.............................................................................................................................................................................................................................1998 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................1998 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2000 Diagnosis Procedure...................................................................................................................................................................................................................................2000 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................2001 Work Flow.............................................................................................................................................................................................................................................2001 CUSTOMER INTERVIEW................................................................................................................................................................................................................................2001 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................2001 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................2002 REPAIR THE CAUSE .................................................................................................................................................................................................................................2002 CONFIRM THE REPAIR................................................................................................................................................................................................................................2002 Inspection Procedure..................................................................................................................................................................................................................................2003 INSTRUMENT PANEL..................................................................................................................................................................................................................................2003 CENTER CONSOLE....................................................................................................................................................................................................................................2003 DOORS.............................................................................................................................................................................................................................................2003 TRUNK.............................................................................................................................................................................................................................................2003 SUNROOF/HEADLINING................................................................................................................................................................................................................................2003 SEATS.............................................................................................................................................................................................................................................2004 UNDERHOOD.........................................................................................................................................................................................................................................2004 Diagnostic Worksheet..................................................................................................................................................................................................................................2005 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2007 HOOD......................................................................................................................................................................................................................................................2007 Exploded View.........................................................................................................................................................................................................................................2007 HOOD ASSEMBLY.........................................................................................................................................................................................................................................2007 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2007 REMOVAL.......................................................................................................................................................................................................................................2007 INSTALLATION..................................................................................................................................................................................................................................2007 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................2008 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................2008 FITTING ADJUSTMENT............................................................................................................................................................................................................................2008 Fitting Adjustment Standard...............................................................................................................................................................................................................2009 Fitting Adjustment Procedure..............................................................................................................................................................................................................2010 HOOD HINGE............................................................................................................................................................................................................................................2010 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................2010 REMOVAL.......................................................................................................................................................................................................................................2010 INSTALLATION..................................................................................................................................................................................................................................2011 HOOD SUPPORT ROD......................................................................................................................................................................................................................................2011 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................2011 REMOVAL.......................................................................................................................................................................................................................................2011 INSTALLATION..................................................................................................................................................................................................................................2011 RADIATOR CORE SEAL....................................................................................................................................................................................................................................2011 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................2011 REMOVAL.......................................................................................................................................................................................................................................2011 INSTALLATION..................................................................................................................................................................................................................................2011 HOOD INSULATOR........................................................................................................................................................................................................................................2012 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................2012 REMOVAL.......................................................................................................................................................................................................................................2012 INSTALLATION..................................................................................................................................................................................................................................2012 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................2013 R9M...................................................................................................................................................................................................................................................2013 R9M : Exploded View...............................................................................................................................................................................................................................2013 R9M : Removal and Installation....................................................................................................................................................................................................................2013 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2013 Removal...................................................................................................................................................................................................................................2013 Installation..............................................................................................................................................................................................................................2014 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2014 Removal...................................................................................................................................................................................................................................2014 Installation..............................................................................................................................................................................................................................2015 FRONT FENDER..............................................................................................................................................................................................................................................2016 Exploded View.........................................................................................................................................................................................................................................2016 FRONT FENDER..........................................................................................................................................................................................................................................2016 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................2016 REMOVAL.......................................................................................................................................................................................................................................2016 INSTALLATION..................................................................................................................................................................................................................................2017 FENDER COVER..........................................................................................................................................................................................................................................2017 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................2017 REMOVAL.......................................................................................................................................................................................................................................2017 INSTALLATION..................................................................................................................................................................................................................................2018 FRONT DOOR................................................................................................................................................................................................................................................2019 Exploded View.........................................................................................................................................................................................................................................2019 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2020 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2020 REMOVAL.......................................................................................................................................................................................................................................2020 INSTALLATION..................................................................................................................................................................................................................................2020 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2021 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2021 FITTING ADJUSTMENT............................................................................................................................................................................................................................2021 Fitting Adjustment Standard...............................................................................................................................................................................................................2022 Fitting Adjustment Procedure..............................................................................................................................................................................................................2023 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2023 DOOR STRIKER..........................................................................................................................................................................................................................................2023 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2023 REMOVAL.......................................................................................................................................................................................................................................2023 INSTALLATION..................................................................................................................................................................................................................................2023 DOOR HINGE............................................................................................................................................................................................................................................2023 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2023 REMOVAL.......................................................................................................................................................................................................................................2023 INSTALLATION..................................................................................................................................................................................................................................2023 DOOR CHECK LINK.......................................................................................................................................................................................................................................2024 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2024 REMOVAL.......................................................................................................................................................................................................................................2024 INSTALLATION..................................................................................................................................................................................................................................2024 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2024 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2024 REMOVAL.......................................................................................................................................................................................................................................2024 INSTALLATION..................................................................................................................................................................................................................................2026 REAR DOOR.................................................................................................................................................................................................................................................2027 Exploded View.........................................................................................................................................................................................................................................2027 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2028 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2028 REMOVAL.......................................................................................................................................................................................................................................2028 INSTALLATION..................................................................................................................................................................................................................................2028 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2029 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2029 FITTING ADJUSTMENT............................................................................................................................................................................................................................2029 Fitting Adjustment Standard...............................................................................................................................................................................................................2030 Fitting Adjustment Procedure..............................................................................................................................................................................................................2031 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2031 DOOR STRIKER..........................................................................................................................................................................................................................................2031 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2031 REMOVAL.......................................................................................................................................................................................................................................2031 INSTALLATION..................................................................................................................................................................................................................................2031 DOOR HINGE............................................................................................................................................................................................................................................2031 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2031 REMOVAL.......................................................................................................................................................................................................................................2031 INSTALLATION..................................................................................................................................................................................................................................2032 DOOR CHECK LINK.......................................................................................................................................................................................................................................2032 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2032 REMOVAL.......................................................................................................................................................................................................................................2032 INSTALLATION..................................................................................................................................................................................................................................2032 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2032 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2032 REMOVAL.......................................................................................................................................................................................................................................2032 INSTALLATION..................................................................................................................................................................................................................................2034 BACK DOOR.................................................................................................................................................................................................................................................2035 Exploded View.........................................................................................................................................................................................................................................2035 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................2035 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................2035 REMOVAL.......................................................................................................................................................................................................................................2036 INSTALLATION..................................................................................................................................................................................................................................2037 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................2037 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................2038 FITTING ADJUSTMENT............................................................................................................................................................................................................................2038 Fitting Adjustment Standard...............................................................................................................................................................................................................2039 Fitting Adjustment Procedure..............................................................................................................................................................................................................2039 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................2040 BACK DOOR STRIKER.....................................................................................................................................................................................................................................2040 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................2040 REMOVAL.......................................................................................................................................................................................................................................2040 INSTALLATION..................................................................................................................................................................................................................................2040 BACK DOOR HINGE.......................................................................................................................................................................................................................................2040 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................2040 REMOVAL.......................................................................................................................................................................................................................................2040 INSTALLATION..................................................................................................................................................................................................................................2040 BACK DOOR STAY........................................................................................................................................................................................................................................2040 BACK DOOR STAY : Removal and Installation.........................................................................................................................................................................................................2040 REMOVAL.......................................................................................................................................................................................................................................2040 INSTALLATION..................................................................................................................................................................................................................................2041 BACK DOOR STAY : Disposal ........................................................................................................................................................................................................................2041 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................2041 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................2041 REMOVAL.......................................................................................................................................................................................................................................2041 INSTALLATION..................................................................................................................................................................................................................................2041 HOOD LOCK.................................................................................................................................................................................................................................................2043 Exploded View.........................................................................................................................................................................................................................................2043 HOOD LOCK.............................................................................................................................................................................................................................................2043 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................2043 REMOVAL.......................................................................................................................................................................................................................................2043 INSTALLATION..................................................................................................................................................................................................................................2044 HOOD LOCK : Inspection............................................................................................................................................................................................................................2044 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................2045 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................2045 REMOVAL.......................................................................................................................................................................................................................................2045 INSTALLATION..................................................................................................................................................................................................................................2046 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................2046 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................2046 REMOVAL.......................................................................................................................................................................................................................................2046 INSTALLATION..................................................................................................................................................................................................................................2046 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................2046 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................2046 REMOVAL.......................................................................................................................................................................................................................................2046 INSTALLATION..................................................................................................................................................................................................................................2047 FRONT DOOR LOCK...........................................................................................................................................................................................................................................2048 Exploded View.........................................................................................................................................................................................................................................2048 DOOR LOCK.............................................................................................................................................................................................................................................2048 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2049 REMOVAL.......................................................................................................................................................................................................................................2049 INSTALLATION..................................................................................................................................................................................................................................2049 DOOR LOCK : Inspection............................................................................................................................................................................................................................2049 INSIDE HANDLE.........................................................................................................................................................................................................................................2049 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2049 REMOVAL.......................................................................................................................................................................................................................................2049 INSTALLATION..................................................................................................................................................................................................................................2050 OUTSIDE HANDLE........................................................................................................................................................................................................................................2050 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2050 REMOVAL.......................................................................................................................................................................................................................................2050 INSTALLATION..................................................................................................................................................................................................................................2052 REAR DOOR LOCK............................................................................................................................................................................................................................................2053 Exploded View.........................................................................................................................................................................................................................................2053 DOOR LOCK.............................................................................................................................................................................................................................................2053 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2053 REMOVAL.......................................................................................................................................................................................................................................2053 INSTALLATION..................................................................................................................................................................................................................................2053 DOOR LOCK : Inspection............................................................................................................................................................................................................................2054 INSIDE HANDLE.........................................................................................................................................................................................................................................2054 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2054 REMOVAL.......................................................................................................................................................................................................................................2054 INSTALLATION..................................................................................................................................................................................................................................2054 OUTSIDE HANDLE........................................................................................................................................................................................................................................2054 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2055 REMOVAL.......................................................................................................................................................................................................................................2055 INSTALLATION..................................................................................................................................................................................................................................2056 BACK DOOR LOCK............................................................................................................................................................................................................................................2057 Exploded View.........................................................................................................................................................................................................................................2057 DOOR LOCK.............................................................................................................................................................................................................................................2057 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2057 REMOVAL.......................................................................................................................................................................................................................................2057 INSTALLATION..................................................................................................................................................................................................................................2057 DOOR LOCK : Inspection............................................................................................................................................................................................................................2057 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................2058 UNLOCK PROCEDURES.............................................................................................................................................................................................................................2058 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................2059 Exploded View.........................................................................................................................................................................................................................................2059 FUEL FILLER LID.......................................................................................................................................................................................................................................2059 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................2059 REMOVAL ......................................................................................................................................................................................................................................2059 INSTALLATION .................................................................................................................................................................................................................................2060 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................2060 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................2060 REMOVAL.......................................................................................................................................................................................................................................2060 INSTALLATION .................................................................................................................................................................................................................................2061 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................2061 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................2061 REMOVAL ......................................................................................................................................................................................................................................2061 INSTALLATION .................................................................................................................................................................................................................................2061 DOOR SWITCH...............................................................................................................................................................................................................................................2062 Removal and Installation..............................................................................................................................................................................................................................2062 REMOVAL...........................................................................................................................................................................................................................................2062 INSTALLATION......................................................................................................................................................................................................................................2062 DOOR LOCK STATUS INDICATOR................................................................................................................................................................................................................................2063 Removal and Installation..............................................................................................................................................................................................................................2063 REMOVAL...........................................................................................................................................................................................................................................2063 INSTALLATION......................................................................................................................................................................................................................................2063 KEYFOB BATTERY............................................................................................................................................................................................................................................2064 Removal and Installation..............................................................................................................................................................................................................................2064 REMOVAL...........................................................................................................................................................................................................................................2064 INSTALLATION......................................................................................................................................................................................................................................2064 TYPE 4............................................................................................................................................................................................................................................................2065 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2065 APPLICATION NOTICE........................................................................................................................................................................................................................................2065 Information...........................................................................................................................................................................................................................................2065 PRECAUTION....................................................................................................................................................................................................................................................2066 PRECAUTIONS...............................................................................................................................................................................................................................................2066 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2066 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2066 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................2066 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2066 Work..................................................................................................................................................................................................................................................2067 PREPARATION...................................................................................................................................................................................................................................................2068 PREPARATION...............................................................................................................................................................................................................................................2068 Commercial Service Tools..............................................................................................................................................................................................................................2068 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2069 COMPONENT PARTS...........................................................................................................................................................................................................................................2069 Component Parts Location..............................................................................................................................................................................................................................2069 Back Door Lock Assembly...............................................................................................................................................................................................................................2070 Back Door Opener Switch Assembly......................................................................................................................................................................................................................2070 Door Lock Assembly....................................................................................................................................................................................................................................2070 Door Lock and Unlock Switch...........................................................................................................................................................................................................................2071 Door Switch...........................................................................................................................................................................................................................................2071 Ignition Key Cylinder.................................................................................................................................................................................................................................2071 SYSTEM....................................................................................................................................................................................................................................................2072 POWER DOOR LOCK SYSTEM................................................................................................................................................................................................................................2072 POWER DOOR LOCK SYSTEM : System Description.......................................................................................................................................................................................................2072 SYSTEM DIAGRAM................................................................................................................................................................................................................................2072 DOOR LOCK FUNCTION............................................................................................................................................................................................................................2072 Door Lock and Unlock Switch...............................................................................................................................................................................................................2072 Unlock Sensor.............................................................................................................................................................................................................................2072 Operation Condition.......................................................................................................................................................................................................................2072 KEY REMINDER FUNCTION.........................................................................................................................................................................................................................2072 INTERIOR ROOM LAMP CONTROL FUNCTION...........................................................................................................................................................................................................2072 OVERRIDE FUNCTION.............................................................................................................................................................................................................................2072 UNLOCK LINK FUNCTION..........................................................................................................................................................................................................................2073 POWER DOOR LOCK SYSTEM : Circuit Diagram..........................................................................................................................................................................................................2074 REMOTE KEYLESS ENTRY SYSTEM...........................................................................................................................................................................................................................2074 REMOTE KEYLESS ENTRY SYSTEM : System Description..................................................................................................................................................................................................2075 System Diagram................................................................................................................................................................................................................................2075 DOOR LOCK AND UNLOCK OPERATION................................................................................................................................................................................................................2075 OPERATION CONDITION...........................................................................................................................................................................................................................2075 OPERATION AREA................................................................................................................................................................................................................................2075 ANTI-HIJACK FUNCTION..........................................................................................................................................................................................................................2075 REMINDER FUNCTION.............................................................................................................................................................................................................................2075 Operation Description.....................................................................................................................................................................................................................2075 AUTO DOOR LOCK FUNCTION.......................................................................................................................................................................................................................2076 INTERIOR ROOM LAMP CONTROL FUNCTION...........................................................................................................................................................................................................2076 REMOTE KEYLESS ENTRY SYSTEM : Circuit Diagram.....................................................................................................................................................................................................2077 BACK DOOR OPENER SYSTEM...............................................................................................................................................................................................................................2077 BACK DOOR OPENER SYSTEM : System Description......................................................................................................................................................................................................2078 SYSTEM DIAGRAM................................................................................................................................................................................................................................2078 BACK DOOR OPENER OPERATION....................................................................................................................................................................................................................2078 OPERATION CONDITION...........................................................................................................................................................................................................................2078 BACK DOOR OPENER SYSTEM : Circuit Diagram.........................................................................................................................................................................................................2079 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2079 INFORMATION DISPLAY (COMBINATION METER) : Door Open Warning.......................................................................................................................................................................................2079 DESIGN/PURPOSE ...............................................................................................................................................................................................................................2079 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2079 SYSTEM DIAGRAM................................................................................................................................................................................................................................2080 SIGNAL PATH...................................................................................................................................................................................................................................2080 WARNING/INDICATOR OPERATIONG CONDITION........................................................................................................................................................................................................2080 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2080 TIMING CHART..................................................................................................................................................................................................................................2080 INFORMATION DISPLAY (COMBINATION METER) : Key System Malfunction..................................................................................................................................................................................2080 DESIGN/PURPOSE................................................................................................................................................................................................................................2080 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2080 SYSTEM DIAGRAM................................................................................................................................................................................................................................2081 SIGNAL PATH...................................................................................................................................................................................................................................2081 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2081 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................2081 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2081 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display).......................................................................................................................................................................2081 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................2081 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................2082 COMMON ITEM...........................................................................................................................................................................................................................................2082 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................2082 APPLICATION ITEM..............................................................................................................................................................................................................................2082 SYSTEM APPLICATION............................................................................................................................................................................................................................2082 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2082 DOOR LOCK.............................................................................................................................................................................................................................................2083 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System and Super Lock)....................................................................................................................................................2083 WORK SUPPORT..................................................................................................................................................................................................................................2083 DATA MONITOR..................................................................................................................................................................................................................................2083 ACTIVE TEST...................................................................................................................................................................................................................................2083 MULTI REMOTE ENT......................................................................................................................................................................................................................................2084 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).................................................................................................................................................................2084 WORK SUPPORT..................................................................................................................................................................................................................................2084 DATA MONITOR..................................................................................................................................................................................................................................2084 ACTIVE TEST...................................................................................................................................................................................................................................2085 TRUNK.................................................................................................................................................................................................................................................2085 TRUNK : CONSULT Function (BCM - TRUNK) (Without Intelligent Key System and Super Lock)............................................................................................................................................................2085 DATA MONITOR..................................................................................................................................................................................................................................2085 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2087 BCM.......................................................................................................................................................................................................................................................2087 List of ECU Reference.................................................................................................................................................................................................................................2087 WIRING DIAGRAM................................................................................................................................................................................................................................................2088 DOOR & LOCK SYSTEM........................................................................................................................................................................................................................................2088 Wiring Diagram........................................................................................................................................................................................................................................2088 BASIC INSPECTION..............................................................................................................................................................................................................................................2101 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2101 Work Flow.............................................................................................................................................................................................................................................2101 OVERALL SEQUENCE..................................................................................................................................................................................................................................2101 DETAILED FLOW.....................................................................................................................................................................................................................................2101 KEYFOB ID REGISTRATION....................................................................................................................................................................................................................................2104 Description...........................................................................................................................................................................................................................................2104 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2105 BACK DOOR SWITCH..........................................................................................................................................................................................................................................2105 Component Function Check..............................................................................................................................................................................................................................2105 Diagnosis Procedure...................................................................................................................................................................................................................................2105 Component Inspection..................................................................................................................................................................................................................................2106 BACK DOOR OPENER ACTUATOR.................................................................................................................................................................................................................................2107 Diagnosis Procedure...................................................................................................................................................................................................................................2107 BACK DOOR OPENER SWITCH...................................................................................................................................................................................................................................2108 Component Function Check..............................................................................................................................................................................................................................2108 Diagnosis Procedure...................................................................................................................................................................................................................................2108 Component Inspection..................................................................................................................................................................................................................................2109 DOOR LOCK ACTUATOR........................................................................................................................................................................................................................................2110 DRIVER SIDE...........................................................................................................................................................................................................................................2110 DRIVER SIDE : Component Function Check............................................................................................................................................................................................................2110 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2110 PASSENGER SIDE........................................................................................................................................................................................................................................2111 PASSENGER SIDE : Component Function Check.........................................................................................................................................................................................................2111 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2111 REAR LH...............................................................................................................................................................................................................................................2112 REAR LH : Component Function Check................................................................................................................................................................................................................2112 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2112 REAR RH...............................................................................................................................................................................................................................................2113 REAR RH : Component Function Check................................................................................................................................................................................................................2113 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2113 DOOR LOCK AND UNLOCK SWITCH...............................................................................................................................................................................................................................2115 Component Function Check..............................................................................................................................................................................................................................2115 Diagnosis Procedure...................................................................................................................................................................................................................................2115 DOOR SWITCH...............................................................................................................................................................................................................................................2117 Component Function Check..............................................................................................................................................................................................................................2117 Diagnosis Procedure...................................................................................................................................................................................................................................2117 Component Inspection..................................................................................................................................................................................................................................2118 HAZARD FUNCTION...........................................................................................................................................................................................................................................2119 Component Function Check..............................................................................................................................................................................................................................2119 Diagnosis Procedure...................................................................................................................................................................................................................................2119 KEY SWITCH................................................................................................................................................................................................................................................2120 Component Function Check..............................................................................................................................................................................................................................2120 Diagnosis Procedure...................................................................................................................................................................................................................................2120 Component Inspection..................................................................................................................................................................................................................................2121 COMPONENT INSPECTION..............................................................................................................................................................................................................................2121 KEYFOB BATTERY............................................................................................................................................................................................................................................2122 Component Inspection..................................................................................................................................................................................................................................2122 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2123 FRONT DOOR LOCK.......................................................................................................................................................................................................................................2123 FRONT DOOR LOCK : Diagnosis Procedure.............................................................................................................................................................................................................2123 REAR DOOR LOCK........................................................................................................................................................................................................................................2123 REAR DOOR LOCK : Diagnosis Procedure..............................................................................................................................................................................................................2123 UNLOCK SENSOR.............................................................................................................................................................................................................................................2125 Diagnosis Procedure...................................................................................................................................................................................................................................2125 Component Inspection..................................................................................................................................................................................................................................2126 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2127 ANTI-HIJACK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2127 Diagnosis Procedure...................................................................................................................................................................................................................................2127 AUTO DOOR LOCK OPERATION DOES NOT OPERATE.................................................................................................................................................................................................................2128 Diagnosis Procedure...................................................................................................................................................................................................................................2128 BACK DOOR DOES NOT OPEN...................................................................................................................................................................................................................................2129 Diagnosis Procedure...................................................................................................................................................................................................................................2129 DOOR DOES NOT LOCK/UNLOCK WITH DOOR LOCK AND UNLOCK SWITCH................................................................................................................................................................................................2130 ALL DOOR..............................................................................................................................................................................................................................................2130 ALL DOOR : Description............................................................................................................................................................................................................................2130 ALL DOOR : Diagnosis Procedure....................................................................................................................................................................................................................2130 FRONT DOOR............................................................................................................................................................................................................................................2130 FRONT DOOR : Description..........................................................................................................................................................................................................................2130 FRONT DOOR : Diagnosis Procedure..................................................................................................................................................................................................................2130 REAR DOOR.............................................................................................................................................................................................................................................2131 REAR DOOR : Description...........................................................................................................................................................................................................................2131 REAR DOOR : Diagnosis Procedure...................................................................................................................................................................................................................2131 DRIVER SIDE...........................................................................................................................................................................................................................................2131 DRIVER SIDE : Description.........................................................................................................................................................................................................................2131 DRIVER SIDE : Diagnosis Procedure.................................................................................................................................................................................................................2131 PASSENGER SIDE........................................................................................................................................................................................................................................2131 PASSENGER SIDE : Description......................................................................................................................................................................................................................2131 PASSENGER SIDE : Diagnosis Procedure..............................................................................................................................................................................................................2132 REAR LH...............................................................................................................................................................................................................................................2132 REAR LH : Description.............................................................................................................................................................................................................................2132 REAR LH : Diagnosis Procedure.....................................................................................................................................................................................................................2132 REAR RH...............................................................................................................................................................................................................................................2132 REAR RH : Description.............................................................................................................................................................................................................................2132 REAR RH : Diagnosis Procedure.....................................................................................................................................................................................................................2132 DOOR DOES NOT LOCK/UNLOCK WITH DRIVER SIDE DOOR LOCK KNOB OR DOOR KEY CYLINDER............................................................................................................................................................................2134 Diagnosis Procedure...................................................................................................................................................................................................................................2134 DOOR DOES NOT LOCK/UNLOCK WITH KEYFOB.....................................................................................................................................................................................................................2135 Diagnosis Procedure...................................................................................................................................................................................................................................2135 KEY REMINDER FUNCTION DOES NOT OPERATE....................................................................................................................................................................................................................2136 Diagnosis Procedure...................................................................................................................................................................................................................................2136 REMINDER FUNCTION DOES NOT OPERATE........................................................................................................................................................................................................................2137 Diagnosis Procedure...................................................................................................................................................................................................................................2137 UNLOCK LINK FUNCTION DOES NOT OPERATE.....................................................................................................................................................................................................................2138 Diagnosis Procedure...................................................................................................................................................................................................................................2138 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................2139 Work Flow.............................................................................................................................................................................................................................................2139 CUSTOMER INTERVIEW................................................................................................................................................................................................................................2139 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................2139 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................2140 REPAIR THE CAUSE .................................................................................................................................................................................................................................2140 CONFIRM THE REPAIR................................................................................................................................................................................................................................2140 Inspection Procedure..................................................................................................................................................................................................................................2141 INSTRUMENT PANEL..................................................................................................................................................................................................................................2141 CENTER CONSOLE....................................................................................................................................................................................................................................2141 DOORS.............................................................................................................................................................................................................................................2141 TRUNK.............................................................................................................................................................................................................................................2141 SUNROOF/HEADLINING................................................................................................................................................................................................................................2141 SEATS.............................................................................................................................................................................................................................................2142 UNDERHOOD.........................................................................................................................................................................................................................................2142 Diagnostic Worksheet..................................................................................................................................................................................................................................2143 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2145 HOOD......................................................................................................................................................................................................................................................2145 Exploded View.........................................................................................................................................................................................................................................2145 HOOD ASSEMBLY.........................................................................................................................................................................................................................................2145 HOOD ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2145 REMOVAL.......................................................................................................................................................................................................................................2145 INSTALLATION..................................................................................................................................................................................................................................2145 HOOD ASSEMBLY : Inspection........................................................................................................................................................................................................................2146 HOOD ASSEMBLY : Adjustment........................................................................................................................................................................................................................2146 FITTING ADJUSTMENT............................................................................................................................................................................................................................2146 Fitting Adjustment Standard...............................................................................................................................................................................................................2147 Fitting Adjustment Procedure..............................................................................................................................................................................................................2148 HOOD HINGE............................................................................................................................................................................................................................................2148 HOOD HINGE : Removal and Installation.............................................................................................................................................................................................................2148 REMOVAL.......................................................................................................................................................................................................................................2148 INSTALLATION..................................................................................................................................................................................................................................2149 HOOD SUPPORT ROD......................................................................................................................................................................................................................................2149 HOOD SUPPORT ROD : Removal and Installation.......................................................................................................................................................................................................2149 REMOVAL.......................................................................................................................................................................................................................................2149 INSTALLATION..................................................................................................................................................................................................................................2149 RADIATOR CORE SEAL....................................................................................................................................................................................................................................2149 RADIATOR CORE SEAL : Removal and Installation.....................................................................................................................................................................................................2149 REMOVAL.......................................................................................................................................................................................................................................2149 INSTALLATION..................................................................................................................................................................................................................................2149 HOOD INSULATOR........................................................................................................................................................................................................................................2150 HOOD INSULATOR : Removal and Installation.........................................................................................................................................................................................................2150 REMOVAL.......................................................................................................................................................................................................................................2150 INSTALLATION..................................................................................................................................................................................................................................2150 RADIATOR CORE SUPPORT.....................................................................................................................................................................................................................................2151 MR20DD................................................................................................................................................................................................................................................2151 MR20DD : Exploded View............................................................................................................................................................................................................................2151 MR20DD : Removal and Installation.................................................................................................................................................................................................................2151 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2151 Removal...................................................................................................................................................................................................................................2151 Installation..............................................................................................................................................................................................................................2152 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2152 Removal...................................................................................................................................................................................................................................2152 Installation..............................................................................................................................................................................................................................2152 QR25DE................................................................................................................................................................................................................................................2152 QR25DE : Exploded View............................................................................................................................................................................................................................2153 QR25DE : Removal and Installation.................................................................................................................................................................................................................2153 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2153 Removal...................................................................................................................................................................................................................................2153 Installation..............................................................................................................................................................................................................................2154 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2154 Removal...................................................................................................................................................................................................................................2154 Installation..............................................................................................................................................................................................................................2154 R9M...................................................................................................................................................................................................................................................2154 R9M : Exploded View...............................................................................................................................................................................................................................2155 R9M : Removal and Installation....................................................................................................................................................................................................................2155 RADIATOR CORE SUPPORT UPPER...................................................................................................................................................................................................................2155 Removal...................................................................................................................................................................................................................................2155 Installation..............................................................................................................................................................................................................................2156 RADIATOR CORE SUPPORT LOWER...................................................................................................................................................................................................................2156 Removal...................................................................................................................................................................................................................................2156 Installation..............................................................................................................................................................................................................................2157 FRONT FENDER..............................................................................................................................................................................................................................................2158 Exploded View.........................................................................................................................................................................................................................................2158 FRONT FENDER..........................................................................................................................................................................................................................................2158 FRONT FENDER : Removal and Installation...........................................................................................................................................................................................................2158 REMOVAL.......................................................................................................................................................................................................................................2158 INSTALLATION..................................................................................................................................................................................................................................2159 FENDER COVER..........................................................................................................................................................................................................................................2159 FENDER COVER : Removal and Installation...........................................................................................................................................................................................................2159 REMOVAL.......................................................................................................................................................................................................................................2159 INSTALLATION..................................................................................................................................................................................................................................2160 FRONT DOOR................................................................................................................................................................................................................................................2161 Exploded View.........................................................................................................................................................................................................................................2161 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2162 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2162 REMOVAL.......................................................................................................................................................................................................................................2162 INSTALLATION..................................................................................................................................................................................................................................2162 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2163 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2163 FITTING ADJUSTMENT............................................................................................................................................................................................................................2163 Fitting Adjustment Standard...............................................................................................................................................................................................................2164 Fitting Adjustment Procedure..............................................................................................................................................................................................................2165 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2165 DOOR STRIKER..........................................................................................................................................................................................................................................2165 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2165 REMOVAL.......................................................................................................................................................................................................................................2165 INSTALLATION..................................................................................................................................................................................................................................2165 DOOR HINGE............................................................................................................................................................................................................................................2165 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2165 REMOVAL.......................................................................................................................................................................................................................................2165 INSTALLATION..................................................................................................................................................................................................................................2165 DOOR CHECK LINK.......................................................................................................................................................................................................................................2166 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2166 REMOVAL.......................................................................................................................................................................................................................................2166 INSTALLATION..................................................................................................................................................................................................................................2166 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2166 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2166 REMOVAL.......................................................................................................................................................................................................................................2166 INSTALLATION..................................................................................................................................................................................................................................2168 REAR DOOR.................................................................................................................................................................................................................................................2169 Exploded View.........................................................................................................................................................................................................................................2169 DOOR ASSEMBLY.........................................................................................................................................................................................................................................2170 DOOR ASSEMBLY : Removal and Installation..........................................................................................................................................................................................................2170 REMOVAL.......................................................................................................................................................................................................................................2170 INSTALLATION..................................................................................................................................................................................................................................2170 DOOR ASSEMBLY : Inspection........................................................................................................................................................................................................................2171 DOOR ASSEMBLY : Adjustment........................................................................................................................................................................................................................2171 FITTING ADJUSTMENT............................................................................................................................................................................................................................2171 Fitting Adjustment Standard...............................................................................................................................................................................................................2172 Fitting Adjustment Procedure..............................................................................................................................................................................................................2173 DOOR STRIKER ADJUSTMENT.......................................................................................................................................................................................................................2173 DOOR STRIKER..........................................................................................................................................................................................................................................2173 DOOR STRIKER : Removal and Installation...........................................................................................................................................................................................................2173 REMOVAL.......................................................................................................................................................................................................................................2173 INSTALLATION..................................................................................................................................................................................................................................2173 DOOR HINGE............................................................................................................................................................................................................................................2173 DOOR HINGE : Removal and Installation.............................................................................................................................................................................................................2173 REMOVAL.......................................................................................................................................................................................................................................2173 INSTALLATION..................................................................................................................................................................................................................................2174 DOOR CHECK LINK.......................................................................................................................................................................................................................................2174 DOOR CHECK LINK : Removal and Installation........................................................................................................................................................................................................2174 REMOVAL.......................................................................................................................................................................................................................................2174 INSTALLATION..................................................................................................................................................................................................................................2174 DOOR WEATHER-STRIP....................................................................................................................................................................................................................................2174 DOOR WEATHER-STRIP : Removal and Installation.....................................................................................................................................................................................................2174 REMOVAL.......................................................................................................................................................................................................................................2174 INSTALLATION..................................................................................................................................................................................................................................2176 BACK DOOR.................................................................................................................................................................................................................................................2177 Exploded View.........................................................................................................................................................................................................................................2177 BACK DOOR ASSEMBLY....................................................................................................................................................................................................................................2177 BACK DOOR ASSEMBLY : Removal and Installation.....................................................................................................................................................................................................2177 REMOVAL.......................................................................................................................................................................................................................................2178 INSTALLATION..................................................................................................................................................................................................................................2179 BACK DOOR ASSEMBLY : Inspection...................................................................................................................................................................................................................2179 BACK DOOR ASSEMBLY : Adjustment...................................................................................................................................................................................................................2180 FITTING ADJUSTMENT............................................................................................................................................................................................................................2180 Fitting Adjustment Standard...............................................................................................................................................................................................................2181 Fitting Adjustment Procedure..............................................................................................................................................................................................................2181 BACK DOOR STRIKER ADJUSTMENT..................................................................................................................................................................................................................2182 BACK DOOR STRIKER.....................................................................................................................................................................................................................................2182 BACK DOOR STRIKER : Removal and Installation......................................................................................................................................................................................................2182 REMOVAL.......................................................................................................................................................................................................................................2182 INSTALLATION..................................................................................................................................................................................................................................2182 BACK DOOR HINGE.......................................................................................................................................................................................................................................2182 BACK DOOR HINGE : Removal and Installation........................................................................................................................................................................................................2182 REMOVAL.......................................................................................................................................................................................................................................2182 INSTALLATION..................................................................................................................................................................................................................................2182 BACK DOOR STAY........................................................................................................................................................................................................................................2182 BACK DOOR STAY : Removal and Installation.........................................................................................................................................................................................................2182 REMOVAL.......................................................................................................................................................................................................................................2182 INSTALLATION..................................................................................................................................................................................................................................2183 BACK DOOR STAY : Disposal ........................................................................................................................................................................................................................2183 BACK DOOR WEATHER-STRIP...............................................................................................................................................................................................................................2183 BACK DOOR WEATHER-STRIP : Removal and Installation................................................................................................................................................................................................2183 REMOVAL.......................................................................................................................................................................................................................................2183 INSTALLATION..................................................................................................................................................................................................................................2183 HOOD LOCK.................................................................................................................................................................................................................................................2185 Exploded View.........................................................................................................................................................................................................................................2185 HOOD LOCK.............................................................................................................................................................................................................................................2185 HOOD LOCK : Removal and Installation..............................................................................................................................................................................................................2185 REMOVAL.......................................................................................................................................................................................................................................2185 INSTALLATION..................................................................................................................................................................................................................................2186 HOOD LOCK : Inspection............................................................................................................................................................................................................................2186 HOOD LOCK CONTROL HANDLE..............................................................................................................................................................................................................................2187 HOOD LOCK CONTROL HANDLE : Removal and Installation...............................................................................................................................................................................................2187 REMOVAL.......................................................................................................................................................................................................................................2187 INSTALLATION..................................................................................................................................................................................................................................2188 HOOD LOCK CONTROL CABLE...............................................................................................................................................................................................................................2188 HOOD LOCK CONTROL CABLE : Removal and Installation................................................................................................................................................................................................2188 REMOVAL.......................................................................................................................................................................................................................................2188 INSTALLATION..................................................................................................................................................................................................................................2188 HOOD LOCK BELL CRANK..................................................................................................................................................................................................................................2188 HOOD LOCK BELL CRANK : Removal and Installation...................................................................................................................................................................................................2188 REMOVAL.......................................................................................................................................................................................................................................2188 INSTALLATION..................................................................................................................................................................................................................................2189 FRONT DOOR LOCK...........................................................................................................................................................................................................................................2190 Exploded View.........................................................................................................................................................................................................................................2190 DOOR LOCK.............................................................................................................................................................................................................................................2190 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2190 REMOVAL.......................................................................................................................................................................................................................................2190 INSTALLATION..................................................................................................................................................................................................................................2190 DOOR LOCK : Inspection............................................................................................................................................................................................................................2191 INSIDE HANDLE.........................................................................................................................................................................................................................................2191 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2191 REMOVAL.......................................................................................................................................................................................................................................2191 INSTALLATION..................................................................................................................................................................................................................................2191 OUTSIDE HANDLE........................................................................................................................................................................................................................................2192 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2192 REMOVAL.......................................................................................................................................................................................................................................2192 INSTALLATION..................................................................................................................................................................................................................................2194 REAR DOOR LOCK............................................................................................................................................................................................................................................2195 Exploded View.........................................................................................................................................................................................................................................2195 DOOR LOCK.............................................................................................................................................................................................................................................2195 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2195 REMOVAL.......................................................................................................................................................................................................................................2195 INSTALLATION..................................................................................................................................................................................................................................2195 DOOR LOCK : Inspection............................................................................................................................................................................................................................2196 INSIDE HANDLE.........................................................................................................................................................................................................................................2196 INSIDE HANDLE : Removal and Installation..........................................................................................................................................................................................................2196 REMOVAL.......................................................................................................................................................................................................................................2196 INSTALLATION..................................................................................................................................................................................................................................2196 OUTSIDE HANDLE........................................................................................................................................................................................................................................2196 OUTSIDE HANDLE : Removal and Installation.........................................................................................................................................................................................................2197 REMOVAL.......................................................................................................................................................................................................................................2197 INSTALLATION..................................................................................................................................................................................................................................2198 BACK DOOR LOCK............................................................................................................................................................................................................................................2199 Exploded View.........................................................................................................................................................................................................................................2199 DOOR LOCK.............................................................................................................................................................................................................................................2199 DOOR LOCK : Removal and Installation..............................................................................................................................................................................................................2199 REMOVAL.......................................................................................................................................................................................................................................2199 INSTALLATION..................................................................................................................................................................................................................................2199 DOOR LOCK : Inspection............................................................................................................................................................................................................................2199 DOOR LOCK : Unlock procedures.....................................................................................................................................................................................................................2200 UNLOCK PROCEDURES.............................................................................................................................................................................................................................2200 FUEL FILLER LID OPENER....................................................................................................................................................................................................................................2201 Exploded View.........................................................................................................................................................................................................................................2201 FUEL FILLER LID.......................................................................................................................................................................................................................................2202 FUEL FILLER LID : Removal and Installation........................................................................................................................................................................................................2202 REMOVAL ......................................................................................................................................................................................................................................2202 INSTALLATION .................................................................................................................................................................................................................................2202 FUEL FILLER LID LOCK..................................................................................................................................................................................................................................2202 FUEL FILLER LID LOCK : Removal and Installation...................................................................................................................................................................................................2202 REMOVAL.......................................................................................................................................................................................................................................2202 INSTALLATION .................................................................................................................................................................................................................................2203 FUEL FILLER OPENER CABLE..............................................................................................................................................................................................................................2203 FUEL FILLER OPENER CABLE : Removal and Installation...............................................................................................................................................................................................2203 REMOVAL ......................................................................................................................................................................................................................................2203 INSTALLATION .................................................................................................................................................................................................................................2203 DOOR SWITCH...............................................................................................................................................................................................................................................2204 Removal and Installation..............................................................................................................................................................................................................................2204 REMOVAL...........................................................................................................................................................................................................................................2204 INSTALLATION......................................................................................................................................................................................................................................2204 KEYFOB BATTERY............................................................................................................................................................................................................................................2205 Removal and Installation..............................................................................................................................................................................................................................2205 REMOVAL...........................................................................................................................................................................................................................................2205 INSTALLATION......................................................................................................................................................................................................................................2205 DRIVE MODE SYSTEM.........................................................................................................................................................................................................................................................2206 DRIVE MODE SYSTEM.....................................................................................................................................................................................................................................................2206 ECO MODE..........................................................................................................................................................................................................................................................2207 PRECAUTION....................................................................................................................................................................................................................................................2207 PRECAUTIONS...............................................................................................................................................................................................................................................2207 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2207 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2207 INSTRUCTION 1.................................................................................................................................................................................................................................2207 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2207 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2209 COMPONENT PARTS...........................................................................................................................................................................................................................................2209 Component Parts Location..............................................................................................................................................................................................................................2209 LHD MODELS........................................................................................................................................................................................................................................2209 RHD MODELS........................................................................................................................................................................................................................................2210 ECO Mode Switch.......................................................................................................................................................................................................................................2211 SYSTEM....................................................................................................................................................................................................................................................2212 ECO MODE CONTROL......................................................................................................................................................................................................................................2212 ECO MODE CONTROL : System Description.............................................................................................................................................................................................................2212 SYSTEM DIAGRAM................................................................................................................................................................................................................................2212 SYSTEM DISCRIPTION............................................................................................................................................................................................................................2212 ECU Control...............................................................................................................................................................................................................................2212 ECO MODE CONTROL : Circuit Diagram................................................................................................................................................................................................................2213 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2213 INFORMATION DISPLAY (COMBINATION METER) : ECO Mode Indicator......................................................................................................................................................................................2213 DESIGN/PURPOSE................................................................................................................................................................................................................................2213 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................2213 SYSTEM DIAGRAM................................................................................................................................................................................................................................2213 SIGNAL PATH...................................................................................................................................................................................................................................2214 LIGHTING CONDITION............................................................................................................................................................................................................................2214 SHUTOFF CONDITION.............................................................................................................................................................................................................................2214 TIMING CHART..................................................................................................................................................................................................................................2214 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2214 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2214 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2215 ECO MODE..................................................................................................................................................................................................................................................2215 List of ECU Reference.................................................................................................................................................................................................................................2215 WIRING DIAGRAM................................................................................................................................................................................................................................................2216 ECO MODE SYSTEM...........................................................................................................................................................................................................................................2216 Wiring Diagram........................................................................................................................................................................................................................................2216 BASIC INSPECTION..............................................................................................................................................................................................................................................2219 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2219 Work Flow.............................................................................................................................................................................................................................................2219 DETAILED FLOW.....................................................................................................................................................................................................................................2219 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2220 ECO MODE SWITCH...........................................................................................................................................................................................................................................2220 Component Function Check..............................................................................................................................................................................................................................2220 Diagnosis Procedure...................................................................................................................................................................................................................................2220 Component Inspection..................................................................................................................................................................................................................................2222 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2223 THE ECO MODE INDICATOR DOES NOT TURN ON...................................................................................................................................................................................................................2223 Description...........................................................................................................................................................................................................................................2223 Diagnosis Procedure...................................................................................................................................................................................................................................2223 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2224 ECO MODE SWITCH...........................................................................................................................................................................................................................................2224 Removal and Installation..............................................................................................................................................................................................................................2224 REMOVAL...........................................................................................................................................................................................................................................2224 INSTALLATION......................................................................................................................................................................................................................................2224 DRIVELINE.................................................................................................................................................................................................................................................................2225 DRIVELINE.............................................................................................................................................................................................................................................................2225 TRANSFER: TY21C...................................................................................................................................................................................................................................................2231 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2231 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................2231 Information...........................................................................................................................................................................................................................................2231 PRECAUTION....................................................................................................................................................................................................................................................2232 PRECAUTIONS...............................................................................................................................................................................................................................................2232 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2232 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2232 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2232 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2232 INSTRUCTION 1.................................................................................................................................................................................................................................2232 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2233 Service Notice or Precautions for Transfer............................................................................................................................................................................................................2233 PREPARATION...................................................................................................................................................................................................................................................2235 PREPARATION...............................................................................................................................................................................................................................................2235 Special Service Tool..................................................................................................................................................................................................................................2235 Commercial Service Tool...............................................................................................................................................................................................................................2235 Lubricant or/and Sealant..............................................................................................................................................................................................................................2237 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2238 COMPONENT PARTS...........................................................................................................................................................................................................................................2238 Component Parts Location..............................................................................................................................................................................................................................2238 4WD Control Unit......................................................................................................................................................................................................................................2239 4WD ACTUATOR RELAY................................................................................................................................................................................................................................2239 Electric Controlled Coupling..........................................................................................................................................................................................................................2239 4WD Solenoid..........................................................................................................................................................................................................................................2239 4WD Mode Switch.......................................................................................................................................................................................................................................2240 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2241 Sectional View........................................................................................................................................................................................................................................2241 Operation Description.................................................................................................................................................................................................................................2241 POWER TRANSFER DIAGRAM............................................................................................................................................................................................................................2241 ELECTRIC CONTROLLED COUPLING......................................................................................................................................................................................................................2242 SYSTEM....................................................................................................................................................................................................................................................2243 4WD SYSTEM............................................................................................................................................................................................................................................2243 4WD SYSTEM : System Description...................................................................................................................................................................................................................2243 SYSTEM DIAGRAM................................................................................................................................................................................................................................2243 Signal with Communication Line............................................................................................................................................................................................................2243 4WD SYSTEM : Control in Each Mode.................................................................................................................................................................................................................2244 2WD MODE......................................................................................................................................................................................................................................2244 AUTO MODE.....................................................................................................................................................................................................................................2244 Vehicle Starts Control....................................................................................................................................................................................................................2244 Normal Control............................................................................................................................................................................................................................2244 LOCK MODE.....................................................................................................................................................................................................................................2244 4WD SYSTEM : Circuit Diagram......................................................................................................................................................................................................................2245 4WD SYSTEM : Fail-Safe............................................................................................................................................................................................................................2245 4WD SYSTEM : Protection Function..................................................................................................................................................................................................................2246 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2246 INFORMATION DISPLAY (COMBINATION METER) : 4WD Warning.............................................................................................................................................................................................2246 DESIGN/PURPOSE................................................................................................................................................................................................................................2246 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2246 SYSTEM DIAGRAM................................................................................................................................................................................................................................2247 SIGNAL PATH...................................................................................................................................................................................................................................2247 WARNING CONDITION.............................................................................................................................................................................................................................2247 WARNING CANCEL CONDITION......................................................................................................................................................................................................................2247 INFORMATION DISPLAY (COMBINATION METER) : 4WD Torque Distribution Indicator.......................................................................................................................................................................2247 DESIGN/PURPOSE................................................................................................................................................................................................................................2247 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2247 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................2247 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2248 DIAGNOSIS SYSTEM (4WD CONTROL UNIT).......................................................................................................................................................................................................................2249 CONSULT Function......................................................................................................................................................................................................................................2249 APPLICATION ITEMS.................................................................................................................................................................................................................................2249 ECU IDENTIFICATION................................................................................................................................................................................................................................2249 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................2249 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2249 DATA MONITOR......................................................................................................................................................................................................................................2250 ACTIVE TEST.......................................................................................................................................................................................................................................2250 WORK SUPPORT......................................................................................................................................................................................................................................2250 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2251 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2251 Reference Value.......................................................................................................................................................................................................................................2251 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2251 TERMINAL LAYOUT...................................................................................................................................................................................................................................2252 PHYSICAL VALUES...................................................................................................................................................................................................................................2252 Fail-Safe.............................................................................................................................................................................................................................................2253 Protection Function...................................................................................................................................................................................................................................2254 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2254 DTC Index.............................................................................................................................................................................................................................................2254 WIRING DIAGRAM................................................................................................................................................................................................................................................2256 4WD SYSTEM................................................................................................................................................................................................................................................2256 Wiring Diagram........................................................................................................................................................................................................................................2256 BASIC INSPECTION..............................................................................................................................................................................................................................................2261 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2261 Work Flow.............................................................................................................................................................................................................................................2261 DETAILED FLOW.....................................................................................................................................................................................................................................2261 Diagnostic Work Sheet.................................................................................................................................................................................................................................2262 Description.......................................................................................................................................................................................................................................2262 Interview sheet sample............................................................................................................................................................................................................................2262 ADDITIONAL SERVICE WHEN REPLACING 4WD CONTROL UNIT........................................................................................................................................................................................................2264 Description...........................................................................................................................................................................................................................................2264 Work Procedure........................................................................................................................................................................................................................................2264 UNIT CHARACTERISTICS WRITING..............................................................................................................................................................................................................................2265 Description...........................................................................................................................................................................................................................................2265 Work Procedure........................................................................................................................................................................................................................................2265 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2266 C1201 4WD CONTROL UNIT....................................................................................................................................................................................................................................2266 DTC Description.......................................................................................................................................................................................................................................2266 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2266 POSSIBLE CAUSE....................................................................................................................................................................................................................................2266 FAIL-SAFE.........................................................................................................................................................................................................................................2266 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2266 Diagnosis Procedure...................................................................................................................................................................................................................................2266 C1203 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).......................................................................................................................................................................................................2267 DTC Description.......................................................................................................................................................................................................................................2267 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2267 POSSIBLE CAUSE....................................................................................................................................................................................................................................2267 FAIL-SAFE.........................................................................................................................................................................................................................................2267 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2267 Diagnosis Procedure...................................................................................................................................................................................................................................2267 C1204 4WD SOLENOID........................................................................................................................................................................................................................................2268 DTC Description.......................................................................................................................................................................................................................................2268 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2268 POSSIBLE CAUSE....................................................................................................................................................................................................................................2268 FAIL-SAFE.........................................................................................................................................................................................................................................2268 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2268 Diagnosis Procedure...................................................................................................................................................................................................................................2268 Component Inspection..................................................................................................................................................................................................................................2270 C1209 MODE SW.............................................................................................................................................................................................................................................2271 DTC Description.......................................................................................................................................................................................................................................2271 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2271 POSSIBLE CAUSE....................................................................................................................................................................................................................................2271 FAIL-SAFE.........................................................................................................................................................................................................................................2271 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2271 Diagnosis Procedure...................................................................................................................................................................................................................................2271 Component Inspection..................................................................................................................................................................................................................................2273 C1210 ECM.................................................................................................................................................................................................................................................2274 DTC Description.......................................................................................................................................................................................................................................2274 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2274 POSSIBLE CAUSE....................................................................................................................................................................................................................................2274 FAIL-SAFE.........................................................................................................................................................................................................................................2274 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2274 Diagnosis Procedure...................................................................................................................................................................................................................................2274 P1804 4WD CONTROL UNIT....................................................................................................................................................................................................................................2275 DTC Description.......................................................................................................................................................................................................................................2275 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2275 POSSIBLE CAUSE....................................................................................................................................................................................................................................2275 FAIL-SAFE.........................................................................................................................................................................................................................................2275 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2275 Diagnosis Procedure...................................................................................................................................................................................................................................2275 P1808 WHEEL SPEED SENSOR..................................................................................................................................................................................................................................2276 DTC Description.......................................................................................................................................................................................................................................2276 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2276 POSSIBLE CAUSE....................................................................................................................................................................................................................................2276 FAIL-SAFE.........................................................................................................................................................................................................................................2276 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2276 Diagnosis Procedure...................................................................................................................................................................................................................................2276 P1809 4WD CONTROL UNIT....................................................................................................................................................................................................................................2277 DTC Description.......................................................................................................................................................................................................................................2277 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2277 POSSIBLE CAUSE....................................................................................................................................................................................................................................2277 FAIL-SAFE.........................................................................................................................................................................................................................................2277 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2277 Diagnosis Procedure...................................................................................................................................................................................................................................2277 P1811 BATTERY VOLTAGE.....................................................................................................................................................................................................................................2278 DTC Description.......................................................................................................................................................................................................................................2278 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2278 POSSIBLE CAUSE....................................................................................................................................................................................................................................2278 FAIL-SAFE.........................................................................................................................................................................................................................................2278 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2278 Diagnosis Procedure...................................................................................................................................................................................................................................2278 P181B INCOMPLETE SELFSHUT.................................................................................................................................................................................................................................2281 DTC Description.......................................................................................................................................................................................................................................2281 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2281 POSSIBLE CAUSE....................................................................................................................................................................................................................................2281 FAIL-SAFE.........................................................................................................................................................................................................................................2281 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2281 Diagnosis Procedure...................................................................................................................................................................................................................................2281 P181D ENGINE TORQUE SIGNAL................................................................................................................................................................................................................................2284 DTC Description.......................................................................................................................................................................................................................................2284 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2284 POSSIBLE CAUSE....................................................................................................................................................................................................................................2284 FAIL-SAFE.........................................................................................................................................................................................................................................2284 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2284 Diagnosis Procedure...................................................................................................................................................................................................................................2284 P181F INCOMPLETE CALIBRATION..............................................................................................................................................................................................................................2285 DTC Description.......................................................................................................................................................................................................................................2285 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2285 POSSIBLE CAUSE....................................................................................................................................................................................................................................2285 FAIL-SAFE.........................................................................................................................................................................................................................................2285 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2285 Diagnosis Procedure...................................................................................................................................................................................................................................2285 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................2286 DTC Description.......................................................................................................................................................................................................................................2286 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2286 POSSIBLE CAUSE....................................................................................................................................................................................................................................2286 FAIL-SAFE.........................................................................................................................................................................................................................................2286 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2286 Diagnosis Procedure...................................................................................................................................................................................................................................2286 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................2287 DTC Description.......................................................................................................................................................................................................................................2287 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2287 POSSIBLE CAUSE....................................................................................................................................................................................................................................2287 FAIL-SAFE.........................................................................................................................................................................................................................................2287 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2287 Diagnosis Procedure...................................................................................................................................................................................................................................2287 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2288 Diagnosis Procedure...................................................................................................................................................................................................................................2288 4WD INDICATOR LAMP........................................................................................................................................................................................................................................2291 Component Function Check..............................................................................................................................................................................................................................2291 Diagnosis Procedure...................................................................................................................................................................................................................................2291 LOCK INDICATOR LAMP.......................................................................................................................................................................................................................................2292 Component Function Check..............................................................................................................................................................................................................................2292 Diagnosis Procedure...................................................................................................................................................................................................................................2292 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2293 HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS.................................................................................................................................................................................................................2293 Description...........................................................................................................................................................................................................................................2293 Diagnosis Procedure...................................................................................................................................................................................................................................2293 VEHICLE DOES NOT ENTER 4WD MODE...........................................................................................................................................................................................................................2294 Description...........................................................................................................................................................................................................................................2294 Diagnosis Procedure...................................................................................................................................................................................................................................2294 4WD HIGH TEMP IS DISPLAYED ON INFORMATION DISPLAY.........................................................................................................................................................................................................2295 Description...........................................................................................................................................................................................................................................2295 TIRE SIZE INCORRECT IS DISPLAYED ON INFORMATION DISPLAY...................................................................................................................................................................................................2296 Description...........................................................................................................................................................................................................................................2296 Diagnosis Procedure...................................................................................................................................................................................................................................2296 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2297 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2297 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2298 TRANSFER OIL..............................................................................................................................................................................................................................................2298 MR20DD................................................................................................................................................................................................................................................2298 MR20DD : Inspection...............................................................................................................................................................................................................................2298 OIL LEAKAGE...................................................................................................................................................................................................................................2298 OIL LEVEL.....................................................................................................................................................................................................................................2298 MR20DD : Draining.................................................................................................................................................................................................................................2298 MR20DD : Refilling................................................................................................................................................................................................................................2298 QR25DE................................................................................................................................................................................................................................................2298 QR25DE : Inspection...............................................................................................................................................................................................................................2299 OIL LEAKAGE...................................................................................................................................................................................................................................2299 OIL LEVEL.....................................................................................................................................................................................................................................2299 QR25DE : Draining.................................................................................................................................................................................................................................2299 QR25DE : Refilling................................................................................................................................................................................................................................2299 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2300 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2300 Exploded View.........................................................................................................................................................................................................................................2300 Removal and Installation..............................................................................................................................................................................................................................2300 REMOVAL...........................................................................................................................................................................................................................................2300 INSTALLATION......................................................................................................................................................................................................................................2300 Adjustment............................................................................................................................................................................................................................................2300 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2300 4WD MODE SWITCH...........................................................................................................................................................................................................................................2301 Exploded View.........................................................................................................................................................................................................................................2301 Removal and Installation..............................................................................................................................................................................................................................2301 REMOVAL...........................................................................................................................................................................................................................................2301 INSTALLATION......................................................................................................................................................................................................................................2301 TRANSFER COVER OIL SEAL...................................................................................................................................................................................................................................2302 MR20DD................................................................................................................................................................................................................................................2302 MR20DD : Exploded View............................................................................................................................................................................................................................2302 MR20DD : Removal and Installation.................................................................................................................................................................................................................2302 REMOVAL.......................................................................................................................................................................................................................................2302 INSTALLATION..................................................................................................................................................................................................................................2302 MR20DD : Inspection...............................................................................................................................................................................................................................2303 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................2303 QR25DE................................................................................................................................................................................................................................................2303 QR25DE : Removal and Installation.................................................................................................................................................................................................................2303 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................2304 TRANSFER ASSEMBLY.........................................................................................................................................................................................................................................2304 MR20DD................................................................................................................................................................................................................................................2304 MR20DD : Exploded View............................................................................................................................................................................................................................2304 MR20DD : Removal and Installation.................................................................................................................................................................................................................2304 REMOVAL.......................................................................................................................................................................................................................................2304 INSTALLATION..................................................................................................................................................................................................................................2304 MR20DD : Inspection...............................................................................................................................................................................................................................2305 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................2305 QR25DE................................................................................................................................................................................................................................................2305 QR25DE : Exploded View............................................................................................................................................................................................................................2305 QR25DE : Removal and Installation.................................................................................................................................................................................................................2305 REMOVAL.......................................................................................................................................................................................................................................2305 INSTALLATION..................................................................................................................................................................................................................................2306 QR25DE : Inspection...............................................................................................................................................................................................................................2306 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................2306 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................2307 TRANSFER COVER............................................................................................................................................................................................................................................2307 Exploded View.........................................................................................................................................................................................................................................2307 Disassembly and Assembly..............................................................................................................................................................................................................................2309 DISASSEMBLY.......................................................................................................................................................................................................................................2309 ASSEMBLY..........................................................................................................................................................................................................................................2310 Inspection............................................................................................................................................................................................................................................2311 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2311 Transfer cover................................................................................................................................................................................................................................2311 RING GEAR SHAFT...........................................................................................................................................................................................................................................2312 Exploded View.........................................................................................................................................................................................................................................2312 Disassembly and Assembly..............................................................................................................................................................................................................................2314 DISASSEMBLY.......................................................................................................................................................................................................................................2314 ASSEMBLY..........................................................................................................................................................................................................................................2315 Inspection............................................................................................................................................................................................................................................2316 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2316 Gear and Shaft................................................................................................................................................................................................................................2316 Bearing.......................................................................................................................................................................................................................................2317 Shim..........................................................................................................................................................................................................................................2317 DRIVE PINION..............................................................................................................................................................................................................................................2318 Exploded View.........................................................................................................................................................................................................................................2318 Disassembly and Assembly..............................................................................................................................................................................................................................2320 DISASSEMBLY.......................................................................................................................................................................................................................................2320 ASSEMBLY..........................................................................................................................................................................................................................................2321 Adjustment............................................................................................................................................................................................................................................2322 ADJUSTING SHIM SELECTION..........................................................................................................................................................................................................................2322 PINION BEARING PRELOAD............................................................................................................................................................................................................................2323 TOTAL PRELOAD.....................................................................................................................................................................................................................................2323 BACKLASH..........................................................................................................................................................................................................................................2324 TOOTH CONTACT.....................................................................................................................................................................................................................................2324 COMPANION FLANGE RUNOUT...........................................................................................................................................................................................................................2326 Inspection............................................................................................................................................................................................................................................2326 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2326 Gear and Shaft ...............................................................................................................................................................................................................................2326 Bearing.......................................................................................................................................................................................................................................2326 Shim..........................................................................................................................................................................................................................................2326 TRANSFER CASE.............................................................................................................................................................................................................................................2327 Exploded View.........................................................................................................................................................................................................................................2327 Disassembly and Assembly..............................................................................................................................................................................................................................2329 DISASSEMBLY.......................................................................................................................................................................................................................................2329 ASSEMBLY..........................................................................................................................................................................................................................................2330 Inspection............................................................................................................................................................................................................................................2331 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2331 Case..........................................................................................................................................................................................................................................2331 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2332 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2332 General Specifications................................................................................................................................................................................................................................2332 Preload Torque........................................................................................................................................................................................................................................2332 Backlash..............................................................................................................................................................................................................................................2332 Companion Flange Runout...............................................................................................................................................................................................................................2332 TRANSFER: TY30A...................................................................................................................................................................................................................................................2333 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2333 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................2333 Information...........................................................................................................................................................................................................................................2333 PRECAUTION....................................................................................................................................................................................................................................................2334 PRECAUTIONS...............................................................................................................................................................................................................................................2334 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2334 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2334 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2334 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2334 INSTRUCTION 1.................................................................................................................................................................................................................................2334 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2335 Precaution for Stop/Start System Service..............................................................................................................................................................................................................2335 Service Notice or Precautions for Transfer............................................................................................................................................................................................................2335 PREPARATION...................................................................................................................................................................................................................................................2337 PREPARATION...............................................................................................................................................................................................................................................2337 Special Service Tool..................................................................................................................................................................................................................................2337 Commercial Service Tool...............................................................................................................................................................................................................................2339 Lubricant or/and Sealant..............................................................................................................................................................................................................................2340 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2341 COMPONENT PARTS...........................................................................................................................................................................................................................................2341 Component Parts Location..............................................................................................................................................................................................................................2341 LHD MODELS........................................................................................................................................................................................................................................2341 RHD MODELS........................................................................................................................................................................................................................................2342 4WD Control Unit......................................................................................................................................................................................................................................2343 4WD ACTUATOR RELAY................................................................................................................................................................................................................................2343 Electric Controlled Coupling..........................................................................................................................................................................................................................2343 4WD Solenoid..........................................................................................................................................................................................................................................2343 4WD Mode Switch.......................................................................................................................................................................................................................................2344 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2345 Sectional View........................................................................................................................................................................................................................................2345 Operation Description.................................................................................................................................................................................................................................2345 POWER TRANSFER DIAGRAM............................................................................................................................................................................................................................2345 ELECTRIC CONTROLLED COUPLING......................................................................................................................................................................................................................2345 SYSTEM....................................................................................................................................................................................................................................................2347 4WD SYSTEM............................................................................................................................................................................................................................................2347 4WD SYSTEM : System Description...................................................................................................................................................................................................................2347 SYSTEM DIAGRAM................................................................................................................................................................................................................................2347 Signal with Communication Line............................................................................................................................................................................................................2347 4WD SYSTEM : Control in Each Mode.................................................................................................................................................................................................................2348 2WD MODE......................................................................................................................................................................................................................................2348 AUTO MODE.....................................................................................................................................................................................................................................2348 Vehicle Starts Control....................................................................................................................................................................................................................2348 Normal Control............................................................................................................................................................................................................................2348 LOCK MODE.....................................................................................................................................................................................................................................2348 4WD SYSTEM : Circuit Diagram......................................................................................................................................................................................................................2349 4WD SYSTEM : Fail-Safe............................................................................................................................................................................................................................2349 4WD SYSTEM : Protection Function..................................................................................................................................................................................................................2350 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2350 INFORMATION DISPLAY (COMBINATION METER) : 4WD Warning.............................................................................................................................................................................................2350 DESIGN/PURPOSE................................................................................................................................................................................................................................2350 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2350 SYSTEM DIAGRAM................................................................................................................................................................................................................................2351 SIGNAL PATH...................................................................................................................................................................................................................................2351 WARNING CONDITION.............................................................................................................................................................................................................................2351 WARNING CANCEL CONDITION......................................................................................................................................................................................................................2351 INFORMATION DISPLAY (COMBINATION METER) : 4WD Torque Distribution Indicator.......................................................................................................................................................................2351 DESIGN/PURPOSE................................................................................................................................................................................................................................2351 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2351 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................2351 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2352 DIAGNOSIS SYSTEM (4WD CONTROL UNIT).......................................................................................................................................................................................................................2353 CONSULT Function......................................................................................................................................................................................................................................2353 APPLICATION ITEMS.................................................................................................................................................................................................................................2353 ECU IDENTIFICATION................................................................................................................................................................................................................................2353 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................2353 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2353 DATA MONITOR......................................................................................................................................................................................................................................2354 ACTIVE TEST.......................................................................................................................................................................................................................................2354 WORK SUPPORT......................................................................................................................................................................................................................................2354 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2355 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2355 Reference Value.......................................................................................................................................................................................................................................2355 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2355 TERMINAL LAYOUT...................................................................................................................................................................................................................................2356 PHYSICAL VALUES...................................................................................................................................................................................................................................2356 Fail-Safe.............................................................................................................................................................................................................................................2357 Protection Function...................................................................................................................................................................................................................................2358 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2358 DTC Index.............................................................................................................................................................................................................................................2358 WIRING DIAGRAM................................................................................................................................................................................................................................................2360 4WD SYSTEM................................................................................................................................................................................................................................................2360 Wiring Diagram........................................................................................................................................................................................................................................2360 BASIC INSPECTION..............................................................................................................................................................................................................................................2365 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2365 Work Flow.............................................................................................................................................................................................................................................2365 DETAILED FLOW.....................................................................................................................................................................................................................................2365 Diagnostic Work Sheet.................................................................................................................................................................................................................................2366 Description.......................................................................................................................................................................................................................................2366 Interview sheet sample............................................................................................................................................................................................................................2366 ADDITIONAL SERVICE WHEN REPLACING 4WD CONTROL UNIT........................................................................................................................................................................................................2368 Description...........................................................................................................................................................................................................................................2368 Work Procedure........................................................................................................................................................................................................................................2368 UNIT CHARACTERISTICS WRITING..............................................................................................................................................................................................................................2369 Description...........................................................................................................................................................................................................................................2369 Work Procedure........................................................................................................................................................................................................................................2369 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2370 C1201 4WD CONTROL UNIT....................................................................................................................................................................................................................................2370 DTC Description.......................................................................................................................................................................................................................................2370 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2370 POSSIBLE CAUSE....................................................................................................................................................................................................................................2370 FAIL-SAFE.........................................................................................................................................................................................................................................2370 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2370 Diagnosis Procedure...................................................................................................................................................................................................................................2370 C1203 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT).......................................................................................................................................................................................................2371 DTC Description.......................................................................................................................................................................................................................................2371 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2371 POSSIBLE CAUSE....................................................................................................................................................................................................................................2371 FAIL-SAFE.........................................................................................................................................................................................................................................2371 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2371 Diagnosis Procedure...................................................................................................................................................................................................................................2371 C1204 4WD SOLENOID........................................................................................................................................................................................................................................2372 DTC Description.......................................................................................................................................................................................................................................2372 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2372 POSSIBLE CAUSE....................................................................................................................................................................................................................................2372 FAIL-SAFE.........................................................................................................................................................................................................................................2372 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2372 Diagnosis Procedure...................................................................................................................................................................................................................................2372 Component Inspection..................................................................................................................................................................................................................................2374 C1209 MODE SW.............................................................................................................................................................................................................................................2375 DTC Description.......................................................................................................................................................................................................................................2375 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2375 POSSIBLE CAUSE....................................................................................................................................................................................................................................2375 FAIL-SAFE.........................................................................................................................................................................................................................................2375 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2375 Diagnosis Procedure...................................................................................................................................................................................................................................2375 Component Inspection..................................................................................................................................................................................................................................2377 C1210 ECM.................................................................................................................................................................................................................................................2378 DTC Description.......................................................................................................................................................................................................................................2378 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2378 POSSIBLE CAUSE....................................................................................................................................................................................................................................2378 FAIL-SAFE.........................................................................................................................................................................................................................................2378 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2378 Diagnosis Procedure...................................................................................................................................................................................................................................2378 P1804 4WD CONTROL UNIT....................................................................................................................................................................................................................................2379 DTC Description.......................................................................................................................................................................................................................................2379 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2379 POSSIBLE CAUSE....................................................................................................................................................................................................................................2379 FAIL-SAFE.........................................................................................................................................................................................................................................2379 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2379 Diagnosis Procedure...................................................................................................................................................................................................................................2379 P1808 WHEEL SPEED SENSOR..................................................................................................................................................................................................................................2380 DTC Description.......................................................................................................................................................................................................................................2380 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2380 POSSIBLE CAUSE....................................................................................................................................................................................................................................2380 FAIL-SAFE.........................................................................................................................................................................................................................................2380 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2380 Diagnosis Procedure...................................................................................................................................................................................................................................2380 P1809 4WD CONTROL UNIT....................................................................................................................................................................................................................................2381 DTC Description.......................................................................................................................................................................................................................................2381 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2381 POSSIBLE CAUSE....................................................................................................................................................................................................................................2381 FAIL-SAFE.........................................................................................................................................................................................................................................2381 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2381 Diagnosis Procedure...................................................................................................................................................................................................................................2381 P1811 BATTERY VOLTAGE.....................................................................................................................................................................................................................................2382 DTC Description.......................................................................................................................................................................................................................................2382 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2382 POSSIBLE CAUSE....................................................................................................................................................................................................................................2382 FAIL-SAFE.........................................................................................................................................................................................................................................2382 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2382 Diagnosis Procedure...................................................................................................................................................................................................................................2382 P181B INCOMPLETE SELFSHUT.................................................................................................................................................................................................................................2385 DTC Description.......................................................................................................................................................................................................................................2385 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2385 POSSIBLE CAUSE....................................................................................................................................................................................................................................2385 FAIL-SAFE.........................................................................................................................................................................................................................................2385 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2385 Diagnosis Procedure...................................................................................................................................................................................................................................2385 P181D ENGINE TORQUE SIGNAL................................................................................................................................................................................................................................2388 DTC Description.......................................................................................................................................................................................................................................2388 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2388 POSSIBLE CAUSE....................................................................................................................................................................................................................................2388 FAIL-SAFE.........................................................................................................................................................................................................................................2388 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2388 Diagnosis Procedure...................................................................................................................................................................................................................................2388 P181F INCOMPLETE CALIBRATION..............................................................................................................................................................................................................................2389 DTC Description.......................................................................................................................................................................................................................................2389 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2389 POSSIBLE CAUSE....................................................................................................................................................................................................................................2389 FAIL-SAFE.........................................................................................................................................................................................................................................2389 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2389 Diagnosis Procedure...................................................................................................................................................................................................................................2389 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................2390 DTC Description.......................................................................................................................................................................................................................................2390 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2390 POSSIBLE CAUSE....................................................................................................................................................................................................................................2390 FAIL-SAFE.........................................................................................................................................................................................................................................2390 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2390 Diagnosis Procedure...................................................................................................................................................................................................................................2390 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................2391 DTC Description.......................................................................................................................................................................................................................................2391 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2391 POSSIBLE CAUSE....................................................................................................................................................................................................................................2391 FAIL-SAFE.........................................................................................................................................................................................................................................2391 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2391 Diagnosis Procedure...................................................................................................................................................................................................................................2391 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2392 Diagnosis Procedure...................................................................................................................................................................................................................................2392 4WD INDICATOR LAMP........................................................................................................................................................................................................................................2395 Component Function Check..............................................................................................................................................................................................................................2395 Diagnosis Procedure...................................................................................................................................................................................................................................2395 LOCK INDICATOR LAMP.......................................................................................................................................................................................................................................2396 Component Function Check..............................................................................................................................................................................................................................2396 Diagnosis Procedure...................................................................................................................................................................................................................................2396 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2397 HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS.................................................................................................................................................................................................................2397 Description...........................................................................................................................................................................................................................................2397 Diagnosis Procedure...................................................................................................................................................................................................................................2397 VEHICLE DOES NOT ENTER 4WD MODE...........................................................................................................................................................................................................................2398 Description...........................................................................................................................................................................................................................................2398 Diagnosis Procedure...................................................................................................................................................................................................................................2398 4WD HIGH TEMP IS DISPLAYED ON INFORMATION DISPLAY.........................................................................................................................................................................................................2399 Description...........................................................................................................................................................................................................................................2399 TIRE SIZE INCORRECT IS DISPLAYED ON INFORMATION DISPLAY...................................................................................................................................................................................................2400 Description...........................................................................................................................................................................................................................................2400 Diagnosis Procedure...................................................................................................................................................................................................................................2400 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2401 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2401 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2402 TRANSFER OIL..............................................................................................................................................................................................................................................2402 Inspection............................................................................................................................................................................................................................................2402 OIL LEAKAGE.......................................................................................................................................................................................................................................2402 OIL LEVEL.........................................................................................................................................................................................................................................2402 Draining..............................................................................................................................................................................................................................................2402 Refilling.............................................................................................................................................................................................................................................2402 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2403 4WD CONTROL UNIT..........................................................................................................................................................................................................................................2403 Exploded View.........................................................................................................................................................................................................................................2403 Removal and Installation..............................................................................................................................................................................................................................2403 REMOVAL...........................................................................................................................................................................................................................................2403 INSTALLATION......................................................................................................................................................................................................................................2403 Adjustment............................................................................................................................................................................................................................................2403 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2403 4WD MODE SWITCH...........................................................................................................................................................................................................................................2404 Exploded View.........................................................................................................................................................................................................................................2404 Removal and Installation..............................................................................................................................................................................................................................2404 REMOVAL...........................................................................................................................................................................................................................................2404 INSTALLATION......................................................................................................................................................................................................................................2404 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................2405 TRANSFER ASSEMBLY.........................................................................................................................................................................................................................................2405 Exploded View.........................................................................................................................................................................................................................................2405 Removal and Installation..............................................................................................................................................................................................................................2405 REMOVAL...........................................................................................................................................................................................................................................2405 INSTALLATION......................................................................................................................................................................................................................................2406 Inspection............................................................................................................................................................................................................................................2407 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2407 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................2408 ADAPTER CASE..............................................................................................................................................................................................................................................2408 Exploded View.........................................................................................................................................................................................................................................2408 Disassembly and Assembly..............................................................................................................................................................................................................................2409 DISASSEMBLY.......................................................................................................................................................................................................................................2409 ASSEMBLY..........................................................................................................................................................................................................................................2409 Inspection............................................................................................................................................................................................................................................2410 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2410 Case..........................................................................................................................................................................................................................................2410 RING GEAR SHAFT...........................................................................................................................................................................................................................................2411 Exploded View.........................................................................................................................................................................................................................................2411 Disassembly and Assembly..............................................................................................................................................................................................................................2412 DISASSEMBLY.......................................................................................................................................................................................................................................2412 ASSEMBLY..........................................................................................................................................................................................................................................2413 Inspection............................................................................................................................................................................................................................................2414 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2414 Gear and Shaft................................................................................................................................................................................................................................2414 Bearing.......................................................................................................................................................................................................................................2414 Shim..........................................................................................................................................................................................................................................2414 Case..........................................................................................................................................................................................................................................2414 DRIVE PINION..............................................................................................................................................................................................................................................2416 Exploded View.........................................................................................................................................................................................................................................2416 Disassembly and Assembly..............................................................................................................................................................................................................................2417 DISASSEMBLY.......................................................................................................................................................................................................................................2417 ASSEMBLY..........................................................................................................................................................................................................................................2418 Adjustment............................................................................................................................................................................................................................................2419 BACKLASH..........................................................................................................................................................................................................................................2419 TOOTH CONTACT.....................................................................................................................................................................................................................................2420 DRIVE PINION BEARING PRELOAD......................................................................................................................................................................................................................2422 TOTAL PRELOAD.....................................................................................................................................................................................................................................2422 COMPANION FLANGE RUNOUT...........................................................................................................................................................................................................................2422 ADJUSTING SHIM SELECTION..........................................................................................................................................................................................................................2423 Measuring Point...............................................................................................................................................................................................................................2423 Ring Gear Adjusting Shim (Adapter Case Side)..................................................................................................................................................................................................2423 Ring Gear Adjusting Shim (Transfer Case Side).................................................................................................................................................................................................2425 Drive Pinion Adjusting Shim...................................................................................................................................................................................................................2427 Inspection............................................................................................................................................................................................................................................2428 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2428 Gear and Shaft................................................................................................................................................................................................................................2428 Bearing.......................................................................................................................................................................................................................................2428 Shim..........................................................................................................................................................................................................................................2428 Case..........................................................................................................................................................................................................................................2428 TRANSFER CASE.............................................................................................................................................................................................................................................2429 Exploded View.........................................................................................................................................................................................................................................2429 Disassembly and Assembly..............................................................................................................................................................................................................................2430 DISASSEMBLY.......................................................................................................................................................................................................................................2430 ASSEMBLY..........................................................................................................................................................................................................................................2430 Inspection............................................................................................................................................................................................................................................2431 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2431 Case..........................................................................................................................................................................................................................................2431 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2432 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2432 General Specifications................................................................................................................................................................................................................................2432 Preload Torque........................................................................................................................................................................................................................................2432 Backlash..............................................................................................................................................................................................................................................2432 Companion Flange Runout...............................................................................................................................................................................................................................2432 REAR PROPELLER SHAFT: C-CVJ-C.....................................................................................................................................................................................................................................2433 PRECAUTION....................................................................................................................................................................................................................................................2433 PRECAUTIONS...............................................................................................................................................................................................................................................2433 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2433 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2433 INSTRUCTION 1.................................................................................................................................................................................................................................2433 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2433 Service Notice or Precautions for Propeller Shaft.....................................................................................................................................................................................................2434 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2435 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2435 Sectional View........................................................................................................................................................................................................................................2435 PART OF JOINT.....................................................................................................................................................................................................................................2435 Universal Type (Shell Type)...................................................................................................................................................................................................................2435 CVJ Type......................................................................................................................................................................................................................................2435 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2436 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2436 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2436 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2437 REAR PROPELLER SHAFT......................................................................................................................................................................................................................................2437 Inspection............................................................................................................................................................................................................................................2437 LOOSENESS OF CONNECTED PART.......................................................................................................................................................................................................................2437 BACKLASH OF JOINT PART............................................................................................................................................................................................................................2437 BACKLASH OF CENTER BEARING........................................................................................................................................................................................................................2437 APPEARANCE AND NOISE..............................................................................................................................................................................................................................2437 VIBRATION.........................................................................................................................................................................................................................................2437 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2438 REAR PROPELLER SHAFT......................................................................................................................................................................................................................................2438 Exploded View.........................................................................................................................................................................................................................................2438 Removal and Installation..............................................................................................................................................................................................................................2438 REMOVAL...........................................................................................................................................................................................................................................2438 INSTALLATION......................................................................................................................................................................................................................................2440 Inspection............................................................................................................................................................................................................................................2441 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................2441 Appearance....................................................................................................................................................................................................................................2441 Propeller Shaft Runout........................................................................................................................................................................................................................2441 Journal Axial Play............................................................................................................................................................................................................................2442 Center Bearing................................................................................................................................................................................................................................2442 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2442 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2443 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2443 General Specifications................................................................................................................................................................................................................................2443 Propeller Shaft Runout................................................................................................................................................................................................................................2443 Journal Axial Play....................................................................................................................................................................................................................................2443 REAR FINAL DRIVE: R145............................................................................................................................................................................................................................................2444 PRECAUTION....................................................................................................................................................................................................................................................2444 PRECAUTIONS...............................................................................................................................................................................................................................................2444 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2444 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2444 INSTRUCTION 1.................................................................................................................................................................................................................................2444 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2444 Service Notice or Precautions for Rear Final Drive....................................................................................................................................................................................................2445 PREPARATION...................................................................................................................................................................................................................................................2446 PREPARATION...............................................................................................................................................................................................................................................2446 Special Service Tools.................................................................................................................................................................................................................................2446 Commercial Service Tools..............................................................................................................................................................................................................................2448 Lubricant or/and Sealant..............................................................................................................................................................................................................................2448 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2449 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2449 Sectional View........................................................................................................................................................................................................................................2449 Electric Controlled Coupling..........................................................................................................................................................................................................................2449 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2450 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................2450 NVH Troubleshooting Chart.............................................................................................................................................................................................................................2450 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................2451 REAR DIFFERENTIAL GEAR OIL................................................................................................................................................................................................................................2451 Inspection............................................................................................................................................................................................................................................2451 OIL LEAKAGE.......................................................................................................................................................................................................................................2451 OIL LEVEL.........................................................................................................................................................................................................................................2451 Draining..............................................................................................................................................................................................................................................2451 Refilling.............................................................................................................................................................................................................................................2451 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2452 DRIVE PINION OIL SEAL.....................................................................................................................................................................................................................................2452 Exploded View.........................................................................................................................................................................................................................................2452 Removal and Installation..............................................................................................................................................................................................................................2452 REMOVAL...........................................................................................................................................................................................................................................2452 INSTALLATION......................................................................................................................................................................................................................................2452 Inspection............................................................................................................................................................................................................................................2452 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2452 SIDE OIL SEAL.............................................................................................................................................................................................................................................2453 Exploded View.........................................................................................................................................................................................................................................2453 Removal and Installation..............................................................................................................................................................................................................................2453 REMOVAL...........................................................................................................................................................................................................................................2453 INSTALLATION......................................................................................................................................................................................................................................2453 Inspection............................................................................................................................................................................................................................................2454 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2454 ELECTRIC CONTROLLED COUPLING..............................................................................................................................................................................................................................2455 Exploded View.........................................................................................................................................................................................................................................2455 Removal and Installation..............................................................................................................................................................................................................................2455 REMOVAL...........................................................................................................................................................................................................................................2455 INSTALLATION......................................................................................................................................................................................................................................2457 Inspection and Adjustment.............................................................................................................................................................................................................................2459 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2459 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2459 AIR BREATHER..............................................................................................................................................................................................................................................2460 Exploded View.........................................................................................................................................................................................................................................2460 Removal and Installation..............................................................................................................................................................................................................................2460 REMOVAL...........................................................................................................................................................................................................................................2460 Final Drive Side..............................................................................................................................................................................................................................2460 Electric Controlled Coupling Side.............................................................................................................................................................................................................2460 INSTALLATION......................................................................................................................................................................................................................................2461 Final Drive Side..............................................................................................................................................................................................................................2461 Electric Controlled Coupling Side.............................................................................................................................................................................................................2461 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................2463 REAR FINAL DRIVE ASSEMBLY.................................................................................................................................................................................................................................2463 Exploded View.........................................................................................................................................................................................................................................2463 Removal and Installation..............................................................................................................................................................................................................................2463 REMOVAL...........................................................................................................................................................................................................................................2463 INSTALLATION......................................................................................................................................................................................................................................2464 Inspection and Adjustment.............................................................................................................................................................................................................................2465 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................2465 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................2465 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................2466 ELECTRIC CONTROLLED COUPLING..............................................................................................................................................................................................................................2466 Exploded View.........................................................................................................................................................................................................................................2466 Disassembly and Assembly..............................................................................................................................................................................................................................2467 DISASSEMBLY.......................................................................................................................................................................................................................................2467 ASSEMBLY..........................................................................................................................................................................................................................................2467 DIFFERENTIAL ASSEMBLY.....................................................................................................................................................................................................................................2470 Exploded View.........................................................................................................................................................................................................................................2470 Disassembly and Assembly..............................................................................................................................................................................................................................2471 DISASSEMBLY.......................................................................................................................................................................................................................................2471 ASSEMBLY..........................................................................................................................................................................................................................................2472 Adjustment............................................................................................................................................................................................................................................2476 TOTAL PRELOAD TORQUE..............................................................................................................................................................................................................................2476 DRIVE GEAR RUNOUT.................................................................................................................................................................................................................................2476 TOOTH CONTACT.....................................................................................................................................................................................................................................2477 BACKLASH..........................................................................................................................................................................................................................................2479 Inspection............................................................................................................................................................................................................................................2479 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2479 Drive Gear and Drive Pinion...................................................................................................................................................................................................................2479 Bearing.......................................................................................................................................................................................................................................2479 Oil Seal......................................................................................................................................................................................................................................2480 Differential Assembly.........................................................................................................................................................................................................................2480 DRIVE PINION..............................................................................................................................................................................................................................................2481 Exploded View.........................................................................................................................................................................................................................................2481 Disassembly and Assembly..............................................................................................................................................................................................................................2482 DISASSEMBLY.......................................................................................................................................................................................................................................2482 ASSEMBLY..........................................................................................................................................................................................................................................2483 Inspection............................................................................................................................................................................................................................................2486 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................2486 Drive Gear and Drive Pinion...................................................................................................................................................................................................................2486 Bearing.......................................................................................................................................................................................................................................2486 Oil Seal......................................................................................................................................................................................................................................2486 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................2487 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................2487 General Specifications................................................................................................................................................................................................................................2487 Preload Torque........................................................................................................................................................................................................................................2487 Drive Gear Runout.....................................................................................................................................................................................................................................2487 Backlash..............................................................................................................................................................................................................................................2487 Differential Side Gear Clearance......................................................................................................................................................................................................................2487 DRIVER ASSISTANCE SYSTEM..................................................................................................................................................................................................................................................2488 DRIVER ASSISTANCE SYSTEM..............................................................................................................................................................................................................................................2488 DRIVER ASSISTANCE SYSTEM..........................................................................................................................................................................................................................................2494 PRECAUTION....................................................................................................................................................................................................................................................2494 PRECAUTIONS...............................................................................................................................................................................................................................................2494 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2494 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2494 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2494 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2494 INSTRUCTION 1.................................................................................................................................................................................................................................2494 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2495 Precaution for LDW System Service.....................................................................................................................................................................................................................2495 Precaution for BSW System Service.....................................................................................................................................................................................................................2495 Precaution for TSR System Service.....................................................................................................................................................................................................................2495 Precaution for DAA System Service.....................................................................................................................................................................................................................2496 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2497 COMPONENT PARTS...........................................................................................................................................................................................................................................2497 Component Parts Location..............................................................................................................................................................................................................................2497 LHD MODELS........................................................................................................................................................................................................................................2497 RHD MODELS........................................................................................................................................................................................................................................2498 Combination Meter.....................................................................................................................................................................................................................................2500 Around View Monitor Control Unit......................................................................................................................................................................................................................2500 BSW Indicator LH/RH...................................................................................................................................................................................................................................2500 Rear Camera...........................................................................................................................................................................................................................................2500 Camera Specification..............................................................................................................................................................................................................................2501 Pump Control Unit.....................................................................................................................................................................................................................................2501 Air Pump..............................................................................................................................................................................................................................................2502 Rear Camera Washer Pump...............................................................................................................................................................................................................................2502 Front Camera Unit.....................................................................................................................................................................................................................................2502 SYSTEM....................................................................................................................................................................................................................................................2503 LDW...................................................................................................................................................................................................................................................2503 LDW : System Description..........................................................................................................................................................................................................................2503 SYSTEM DIAGRAM................................................................................................................................................................................................................................2503 FRONT CAMERA UNIT INPUT/OUTPUT SIGNAL ITEM....................................................................................................................................................................................................2503 Input Signal Item.........................................................................................................................................................................................................................2503 Output Signal Item........................................................................................................................................................................................................................2503 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................2503 EXAMPLE...................................................................................................................................................................................................................................2504 OPERATION DESCRIPTION.........................................................................................................................................................................................................................2504 Operating Condition.......................................................................................................................................................................................................................2504 BSW...................................................................................................................................................................................................................................................2504 BSW : System Description..........................................................................................................................................................................................................................2505 SYSTEM DIAGRAM................................................................................................................................................................................................................................2505 AROUND VIEW MONITOR CONTROL UNIT INPUT/OUTPUT SIGNAL ITEM.....................................................................................................................................................................................2505 Input Signal Item.........................................................................................................................................................................................................................2505 Output Signal Item........................................................................................................................................................................................................................2506 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................2506 OPERATION DESCRIPTION.........................................................................................................................................................................................................................2507 Operation Condition.......................................................................................................................................................................................................................2507 TSR...................................................................................................................................................................................................................................................2507 TSR : System Description..........................................................................................................................................................................................................................2508 SYSTEM DIAGRAM................................................................................................................................................................................................................................2508 FRONT CAMERA UNIT INPUT/OUTPUT SIGNAL ITEM....................................................................................................................................................................................................2508 Input Signal Item.........................................................................................................................................................................................................................2508 Output Signal Item........................................................................................................................................................................................................................2508 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................2508 EXAMPLE...................................................................................................................................................................................................................................2510 OPERATION DESCRIPTION.........................................................................................................................................................................................................................2510 Operation Condition.......................................................................................................................................................................................................................2510 DAA...................................................................................................................................................................................................................................................2510 DAA : System Description..........................................................................................................................................................................................................................2511 SYSTEM DIAGRAM................................................................................................................................................................................................................................2511 AROUND VIEW MONITOR CONTROL UNIT INPUT/OUTPUT SIGNAL ITEM.....................................................................................................................................................................................2511 Input Signal Item.........................................................................................................................................................................................................................2511 Output Signal Item........................................................................................................................................................................................................................2511 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................2511 OPERATION DESCRIPTION.........................................................................................................................................................................................................................2511 Operation Condition.......................................................................................................................................................................................................................2512 Circuit Diagram.......................................................................................................................................................................................................................................2512 Fail-safe (Front Camera Unit).........................................................................................................................................................................................................................2512 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................2512 LDW (Lane Departure Warning)..................................................................................................................................................................................................................2512 TSR (Traffic Sign Recognition)................................................................................................................................................................................................................2512 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION................................................................................................................................................................................................2513 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................2513 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2515 INFORMATION DISPLAY (COMBINATION METER) : Warning/Indicator (On Information Display)..............................................................................................................................................................2515 OPERATION.................................................................................................................................................................................................................................................2517 LDW...................................................................................................................................................................................................................................................2517 LDW : Switch Name and Function....................................................................................................................................................................................................................2517 LDW...........................................................................................................................................................................................................................................2517 LDW : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................2517 SYSTEM DISPLAY................................................................................................................................................................................................................................2517 DISPLAY AND WARNING...........................................................................................................................................................................................................................2517 System Display............................................................................................................................................................................................................................2517 Display And Warning Operation.............................................................................................................................................................................................................2518 BSW...................................................................................................................................................................................................................................................2519 BSW : Switch Name and Function....................................................................................................................................................................................................................2519 BSW...........................................................................................................................................................................................................................................2519 BSW : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................2520 SYSTEM DISPLAY................................................................................................................................................................................................................................2520 DISPLAY AND WARNING...........................................................................................................................................................................................................................2520 System Display............................................................................................................................................................................................................................2520 Display And Warning Operation.............................................................................................................................................................................................................2521 TSR...................................................................................................................................................................................................................................................2522 TSR : Switch Name and Function....................................................................................................................................................................................................................2523 TSR...........................................................................................................................................................................................................................................2523 TSR : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................2523 SYSTEM DISPLAY................................................................................................................................................................................................................................2523 DISPLAY AND WARNING...........................................................................................................................................................................................................................2523 System Display............................................................................................................................................................................................................................2523 DAA...................................................................................................................................................................................................................................................2524 DAA : Switch Name and Function....................................................................................................................................................................................................................2525 DAA...........................................................................................................................................................................................................................................2525 DAA : Menu Displayed by Pressing Each Switch......................................................................................................................................................................................................2525 SYSTEM DISPLAY................................................................................................................................................................................................................................2525 DISPLAY AND WARNING...........................................................................................................................................................................................................................2525 HANDLING PRECAUTION.......................................................................................................................................................................................................................................2527 Precautions for Lane Departure Warning................................................................................................................................................................................................................2527 FRONT CAMERA UNIT HANDLING........................................................................................................................................................................................................................2527 LANE DEPARTURE WARNING (LDW)......................................................................................................................................................................................................................2527 Precautions for Blind Spot Warning....................................................................................................................................................................................................................2527 REAR CAMERA HANDLING..............................................................................................................................................................................................................................2527 BLIND SPOT WARNING (BSW)..........................................................................................................................................................................................................................2527 Precautions for Traffic Sign Recognition..............................................................................................................................................................................................................2528 TRAFFIC SIGN RECOGNITION (TSR)....................................................................................................................................................................................................................2528 Precautions for Drive Attention Alert.................................................................................................................................................................................................................2528 DRIVE ATTENTION ALERT (DAA).......................................................................................................................................................................................................................2528 DIAGNOSIS SYSTEM (FRONT CAMERA UNIT)......................................................................................................................................................................................................................2529 CONSULT Function (LANE CAMERA)........................................................................................................................................................................................................................2529 APPLICATION ITEMS.................................................................................................................................................................................................................................2529 WORK SUPPORT......................................................................................................................................................................................................................................2529 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................2529 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................2529 DATA MONITOR......................................................................................................................................................................................................................................2529 DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT).......................................................................................................................................................................................................2532 CONSULT Function......................................................................................................................................................................................................................................2532 CONSULT FUNCTIONS.................................................................................................................................................................................................................................2532 ECU IDENTIFICATION................................................................................................................................................................................................................................2532 SELF DIAGNOSIS RESULT.............................................................................................................................................................................................................................2532 Freeze Frame Data (FFD).......................................................................................................................................................................................................................2532 DATA MONITOR......................................................................................................................................................................................................................................2532 WORK SUPPORT......................................................................................................................................................................................................................................2534 Display Items for The Cause of BSW Cancel.....................................................................................................................................................................................................2534 Display Items for The Cause of Around View Monitor with Park Assist Cancel....................................................................................................................................................................2535 ACTIVE TEST.......................................................................................................................................................................................................................................2535 LED LH INDICATOR..............................................................................................................................................................................................................................2536 LED RH INDICATOR..............................................................................................................................................................................................................................2536 WASH ACTIVE...................................................................................................................................................................................................................................2536 AIR ACTIVE....................................................................................................................................................................................................................................2536 AIR & WASHER ACTIVE...........................................................................................................................................................................................................................2536 CONFIGURATION.....................................................................................................................................................................................................................................2536 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2538 FRONT CAMERA UNIT.........................................................................................................................................................................................................................................2538 Reference Value.......................................................................................................................................................................................................................................2538 VALUE ON THE DIAGNOSIS TOOL.......................................................................................................................................................................................................................2538 TERMINAL LAYOUT...................................................................................................................................................................................................................................2542 PHYSICAL VALUES...................................................................................................................................................................................................................................2542 Fail-safe (Front Camera Unit).........................................................................................................................................................................................................................2542 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................2542 LDW (Lane Departure Warning)..................................................................................................................................................................................................................2542 TSR (Traffic Sign Recognition)................................................................................................................................................................................................................2542 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION................................................................................................................................................................................................2542 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2543 DTC Index.............................................................................................................................................................................................................................................2543 AROUND VIEW MONITOR CONTROL UNIT..........................................................................................................................................................................................................................2544 Reference Value.......................................................................................................................................................................................................................................2544 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2544 TERMINAL LAYOUT...................................................................................................................................................................................................................................2545 PHYSICAL VALUES...................................................................................................................................................................................................................................2545 Without BSW...................................................................................................................................................................................................................................2545 With BSW......................................................................................................................................................................................................................................2547 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................2550 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2553 DTC Index.............................................................................................................................................................................................................................................2553 PUMP CONTROL UNIT.........................................................................................................................................................................................................................................2555 Reference Value.......................................................................................................................................................................................................................................2555 TERMINAL LAYOUT...................................................................................................................................................................................................................................2555 PHYSICAL VALUES...................................................................................................................................................................................................................................2555 WIRING DIAGRAM................................................................................................................................................................................................................................................2557 DRIVER ASSISTANCE SYSTEMS.................................................................................................................................................................................................................................2557 Wiring Diagram........................................................................................................................................................................................................................................2557 BASIC INSPECTION..............................................................................................................................................................................................................................................2575 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2575 Work Flow.............................................................................................................................................................................................................................................2575 OVERALL SEQUENCE..................................................................................................................................................................................................................................2575 DETAILED FLOW.....................................................................................................................................................................................................................................2575 ACTION TEST...............................................................................................................................................................................................................................................2578 LDW...................................................................................................................................................................................................................................................2578 LDW : Description.................................................................................................................................................................................................................................2578 LDW : Work Procedure..............................................................................................................................................................................................................................2578 BSW...................................................................................................................................................................................................................................................2579 BSW : Description.................................................................................................................................................................................................................................2579 BSW : Work Procedure..............................................................................................................................................................................................................................2579 TSR...................................................................................................................................................................................................................................................2580 TSR : Description.................................................................................................................................................................................................................................2581 TSR : Work Procedure..............................................................................................................................................................................................................................2581 DAA...................................................................................................................................................................................................................................................2582 DAA : Description.................................................................................................................................................................................................................................2582 DAA : Work Procedure..............................................................................................................................................................................................................................2582 PRE-INSPECTION FOR DIAGNOSIS (CAMERA AIMING ADJUSTMENT)...................................................................................................................................................................................................2584 Inspection Procedure..................................................................................................................................................................................................................................2584 PRE-INSPECTION FOR DIAGNOSIS (CALIBRATING CAMERA IMAGE)...................................................................................................................................................................................................2585 Inspection Procedure..................................................................................................................................................................................................................................2585 ADDITIONAL SERVICE WHEN REPLACING FRONT CAMERA UNIT.......................................................................................................................................................................................................2586 Description...........................................................................................................................................................................................................................................2586 Work Procedure........................................................................................................................................................................................................................................2586 CAMERA AIMING ADJUSTMENT..................................................................................................................................................................................................................................2587 Description...........................................................................................................................................................................................................................................2587 Work Procedure (Preparation)..........................................................................................................................................................................................................................2587 Work Procedure (Target Setting).......................................................................................................................................................................................................................2588 Work Procedure (Camera Aiming Adjustment).............................................................................................................................................................................................................2590 Work Procedure (Target Mark Sample)...................................................................................................................................................................................................................2591 REAR VIEW CAMERA WASHER/AIR BLOWER FUNCTION INSPECTION....................................................................................................................................................................................................2593 Inspection Procedure..................................................................................................................................................................................................................................2593 ADDITIONAL SERVICE WHEN REPLACING AROUND VIEW MONITOR CONTROL UNIT........................................................................................................................................................................................2594 Description...........................................................................................................................................................................................................................................2594 Work Procedure........................................................................................................................................................................................................................................2594 CONFIGURATION (AROUND VIEW MONITOR CONTROL UNIT)..........................................................................................................................................................................................................2595 Work Procedure........................................................................................................................................................................................................................................2595 CALIBRATING CAMERA IMAGE (AROUND VIEW MONITOR)............................................................................................................................................................................................................2597 Description...........................................................................................................................................................................................................................................2597 Work Procedure (Preparation)..........................................................................................................................................................................................................................2597 Work Procedure (Target Setting).......................................................................................................................................................................................................................2598 Work Procedure (Rear Camera Calibration)..............................................................................................................................................................................................................2600 Work Procedure (Target Mark Sample)...................................................................................................................................................................................................................2601 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2603 C1B00 CAMERA UNIT MALF....................................................................................................................................................................................................................................2603 DTC Description.......................................................................................................................................................................................................................................2603 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2603 POSSIBLE CAUSE....................................................................................................................................................................................................................................2603 FAIL-SAFE.........................................................................................................................................................................................................................................2603 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2603 Diagnosis Procedure...................................................................................................................................................................................................................................2603 C1B01 CAM AIMING INCMP....................................................................................................................................................................................................................................2604 DTC Description.......................................................................................................................................................................................................................................2604 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2604 POSSIBLE CAUSE....................................................................................................................................................................................................................................2604 FAIL-SAFE.........................................................................................................................................................................................................................................2604 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2604 Diagnosis Procedure...................................................................................................................................................................................................................................2604 C1B02 VHCL SPD DATA MALF..................................................................................................................................................................................................................................2605 DTC Description.......................................................................................................................................................................................................................................2605 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2605 POSSIBLE CAUSE....................................................................................................................................................................................................................................2605 FAIL-SAFE.........................................................................................................................................................................................................................................2605 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2605 Diagnosis Procedure...................................................................................................................................................................................................................................2605 C1B03 ABNRML TEMP DETECT..................................................................................................................................................................................................................................2606 DTC Description.......................................................................................................................................................................................................................................2606 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2606 POSSIBLE CAUSE....................................................................................................................................................................................................................................2606 FAIL-SAFE.........................................................................................................................................................................................................................................2606 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2606 Diagnosis Procedure...................................................................................................................................................................................................................................2606 C1B09 POWER SUPPLY CIRCUIT, C1B0A POWER SUPPLY CIRCUIT2...................................................................................................................................................................................................2607 DTC Description.......................................................................................................................................................................................................................................2607 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2607 POSSIBLE CAUSE....................................................................................................................................................................................................................................2607 FAIL-SAFE.........................................................................................................................................................................................................................................2607 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2607 Diagnosis Procedure...................................................................................................................................................................................................................................2607 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................2608 DTC Description.......................................................................................................................................................................................................................................2608 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2608 POSSIBLE CAUSE....................................................................................................................................................................................................................................2608 FAIL-SAFE.........................................................................................................................................................................................................................................2608 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2608 Diagnosis Procedure...................................................................................................................................................................................................................................2608 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................2609 DTC Description.......................................................................................................................................................................................................................................2609 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2609 POSSIBLE CAUSE....................................................................................................................................................................................................................................2609 FAIL-SAFE.........................................................................................................................................................................................................................................2609 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2609 Diagnosis Procedure...................................................................................................................................................................................................................................2609 U0122 VDC CAN CIR1 (LDP)..................................................................................................................................................................................................................................2610 DTC Description.......................................................................................................................................................................................................................................2610 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2610 POSSIBLE CAUSE....................................................................................................................................................................................................................................2610 FAIL-SAFE.........................................................................................................................................................................................................................................2610 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2610 Diagnosis Procedure...................................................................................................................................................................................................................................2610 U0126 STRG SEN CAN 1......................................................................................................................................................................................................................................2611 DTC Description.......................................................................................................................................................................................................................................2611 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2611 POSSIBLE CAUSE....................................................................................................................................................................................................................................2611 FAIL-SAFE.........................................................................................................................................................................................................................................2611 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2611 Diagnosis Procedure...................................................................................................................................................................................................................................2611 U0155 METER CAN 1.........................................................................................................................................................................................................................................2612 DTC Description.......................................................................................................................................................................................................................................2612 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2612 POSSIBLE CAUSE....................................................................................................................................................................................................................................2612 FAIL-SAFE.........................................................................................................................................................................................................................................2612 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2612 Diagnosis Procedure...................................................................................................................................................................................................................................2612 U0235 DIST SEN CAN CIRC 1.................................................................................................................................................................................................................................2613 DTC Description.......................................................................................................................................................................................................................................2613 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2613 POSSIBLE CAUSE....................................................................................................................................................................................................................................2613 FAIL-SAFE.........................................................................................................................................................................................................................................2613 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2613 Diagnosis Procedure...................................................................................................................................................................................................................................2613 U0416 VDC CHECKSUM DIAG...................................................................................................................................................................................................................................2614 DTC Description.......................................................................................................................................................................................................................................2614 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2614 POSSIBLE CAUSE....................................................................................................................................................................................................................................2614 FAIL-SAFE.........................................................................................................................................................................................................................................2614 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2614 Diagnosis Procedure...................................................................................................................................................................................................................................2614 U0428 STRG SEN CAN 2......................................................................................................................................................................................................................................2615 DTC Description.......................................................................................................................................................................................................................................2615 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2615 POSSIBLE CAUSE....................................................................................................................................................................................................................................2615 FAIL-SAFE.........................................................................................................................................................................................................................................2615 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2615 Diagnosis Procedure...................................................................................................................................................................................................................................2615 U0433 DIST SEN CAN CIRC 2.................................................................................................................................................................................................................................2616 DTC Description.......................................................................................................................................................................................................................................2616 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2616 POSSIBLE CAUSE....................................................................................................................................................................................................................................2616 FAIL-SAFE.........................................................................................................................................................................................................................................2616 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2616 Diagnosis Procedure...................................................................................................................................................................................................................................2616 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2617 AROUND VIEW MONITOR CONTROL UNIT......................................................................................................................................................................................................................2617 AROUND VIEW MONITOR CONTROL UNIT : Diagnosis Procedure............................................................................................................................................................................................2617 PUMP CONTROL UNIT.....................................................................................................................................................................................................................................2618 PUMP CONTROL UNIT : Diagnosis Procedure...........................................................................................................................................................................................................2618 FRONT CAMERA UNIT.....................................................................................................................................................................................................................................2618 FRONT CAMERA UNIT : Diagnosis Procedure...........................................................................................................................................................................................................2618 REAR CAMERA COMMUNICATION SIGNAL CIRCUIT..................................................................................................................................................................................................................2620 Component Function Check..............................................................................................................................................................................................................................2620 Diagnosis Procedure...................................................................................................................................................................................................................................2620 WASHER PUMP CIRCUIT.......................................................................................................................................................................................................................................2622 Component Function Check..............................................................................................................................................................................................................................2622 Diagnosis Procedure...................................................................................................................................................................................................................................2622 WASHER SWITCH INPUT SIGNAL CIRCUIT........................................................................................................................................................................................................................2623 Diagnosis Procedure...................................................................................................................................................................................................................................2623 REAR WASHER SWITCH INPUT SIGNAL CIRCUIT...................................................................................................................................................................................................................2624 Diagnosis Procedure...................................................................................................................................................................................................................................2624 BLIND SPOT WARNING INDICATOR CIRCUIT......................................................................................................................................................................................................................2625 Diagnosis Procedure...................................................................................................................................................................................................................................2625 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2627 DRIVER ASSISTANCE SYSTEM SYMPTOMS.........................................................................................................................................................................................................................2627 Symptom Table.........................................................................................................................................................................................................................................2627 SYSTEM SETTINGS CANNOT BE TURNED ON/OFF...................................................................................................................................................................................................................2629 Description...........................................................................................................................................................................................................................................2629 Diagnosis Procedure...................................................................................................................................................................................................................................2629 CHIME DOES NOT SOUND......................................................................................................................................................................................................................................2630 Description...........................................................................................................................................................................................................................................2630 Diagnosis Procedure...................................................................................................................................................................................................................................2630 THE SYSTEM OPERATES EVEN WHEN USING TURN SIGNAL...........................................................................................................................................................................................................2632 Description...........................................................................................................................................................................................................................................2632 Diagnosis Procedure...................................................................................................................................................................................................................................2632 THE SYSTEM DOES NOT OPERATE EVEN WHEN USING TURN SIGNAL...................................................................................................................................................................................................2633 Description...........................................................................................................................................................................................................................................2633 Diagnosis Procedure...................................................................................................................................................................................................................................2633 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................2634 Description...........................................................................................................................................................................................................................................2634 LANE DEPARTURE WARNING (LDW)......................................................................................................................................................................................................................2634 BLIND SPOT WARNING (BSW)..........................................................................................................................................................................................................................2634 TRAFFIC SIGN RECOGNITION (TSR)....................................................................................................................................................................................................................2635 DRIVE ATTENTION ALERT (DAA).......................................................................................................................................................................................................................2635 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2636 FRONT CAMERA UNIT.........................................................................................................................................................................................................................................2636 Exploded View.........................................................................................................................................................................................................................................2636 Removal and Installation..............................................................................................................................................................................................................................2636 REMOVAL...........................................................................................................................................................................................................................................2636 INSTALLATION......................................................................................................................................................................................................................................2637 AROUND VIEW MONITOR CONTROL UNIT..........................................................................................................................................................................................................................2638 Removal and Installation..............................................................................................................................................................................................................................2638 REAR CAMERA...............................................................................................................................................................................................................................................2639 Removal and Installation..............................................................................................................................................................................................................................2639 PUMP CONTROL UNIT.........................................................................................................................................................................................................................................2640 Removal and Installation..............................................................................................................................................................................................................................2640 REMOVAL...........................................................................................................................................................................................................................................2640 INSTALLATION......................................................................................................................................................................................................................................2640 AIR PUMP..................................................................................................................................................................................................................................................2641 Removal and Installation..............................................................................................................................................................................................................................2641 REMOVAL...........................................................................................................................................................................................................................................2641 INSTALLATION......................................................................................................................................................................................................................................2641 REAR CAMERA WASHER/AIR NOZZLE & TUBE......................................................................................................................................................................................................................2642 Exploded View.........................................................................................................................................................................................................................................2642 REAR VIEW CAMERA WASHER / AIR NOZZLE & TUBE.......................................................................................................................................................................................................2642 HYDRAULIC LAYOUT..................................................................................................................................................................................................................................2642 Removal and Installation..............................................................................................................................................................................................................................2643 REMOVAL...........................................................................................................................................................................................................................................2643 INSTALLATION......................................................................................................................................................................................................................................2646 BSW INDICATOR.............................................................................................................................................................................................................................................2647 Removal and Installation..............................................................................................................................................................................................................................2647 REMOVAL...........................................................................................................................................................................................................................................2647 INSTALLATION......................................................................................................................................................................................................................................2647 WASHER PUMP...............................................................................................................................................................................................................................................2648 Exploded View.........................................................................................................................................................................................................................................2648 Removal and Installation..............................................................................................................................................................................................................................2648 REMOVAL...........................................................................................................................................................................................................................................2648 INSTALLATION......................................................................................................................................................................................................................................2648 CHASSIS CONTROL...................................................................................................................................................................................................................................................2649 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2649 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................2649 Information...........................................................................................................................................................................................................................................2649 PRECAUTION....................................................................................................................................................................................................................................................2650 PRECAUTIONS...............................................................................................................................................................................................................................................2650 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2650 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2650 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2650 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2650 INSTRUCTION 1.................................................................................................................................................................................................................................2650 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2651 Precaution for Stop/Start System Service..............................................................................................................................................................................................................2651 Precautions for Harness Repair........................................................................................................................................................................................................................2651 Precaution for Chassis Control........................................................................................................................................................................................................................2652 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2653 COMPONENT PARTS...........................................................................................................................................................................................................................................2653 Component Parts Location..............................................................................................................................................................................................................................2653 LHD MODELS........................................................................................................................................................................................................................................2653 RHD MODELS........................................................................................................................................................................................................................................2653 Chassis Control Module................................................................................................................................................................................................................................2654 SYSTEM....................................................................................................................................................................................................................................................2655 System Description....................................................................................................................................................................................................................................2655 SYSTEM DIAGRAM....................................................................................................................................................................................................................................2655 INPUT SIGNAL AND OUTPUT SIGNAL....................................................................................................................................................................................................................2655 Circuit Diagram.......................................................................................................................................................................................................................................2658 Fail-safe.............................................................................................................................................................................................................................................2658 ACTIVE TRACE CONTROL (DYNAMIC CORNERING ENHANCEMENT) FUNCTION.........................................................................................................................................................................................2660 ACTIVE TRACE CONTROL (DYNAMIC CORNERING ENHANCEMENT) FUNCTION : System Description................................................................................................................................................................2660 OPERATION CHARACTERISTICS.....................................................................................................................................................................................................................2661 SYSTEM DIAGRAM................................................................................................................................................................................................................................2664 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................2665 ACTIVE ENGINE BRAKE FUNCTION..........................................................................................................................................................................................................................2666 ACTIVE ENGINE BRAKE FUNCTION : System Description.................................................................................................................................................................................................2666 CORNERING CONTROL.............................................................................................................................................................................................................................2666 BRAKING CONTROL...............................................................................................................................................................................................................................2667 SYSTEM DIAGRAM................................................................................................................................................................................................................................2668 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................2668 ACTIVE RIDE CONTROL FUNCTION..........................................................................................................................................................................................................................2669 ACTIVE RIDE CONTROL FUNCTION : System Description.................................................................................................................................................................................................2669 ENGINE CONTROL................................................................................................................................................................................................................................2669 Riding Comfort Improvement................................................................................................................................................................................................................2669 Steering Stability........................................................................................................................................................................................................................2670 BRAKING CONTROL...............................................................................................................................................................................................................................2671 SYSTEM DIAGRAM................................................................................................................................................................................................................................2672 INPUT SIGNAL AND OUTPUT SIGNAL................................................................................................................................................................................................................2673 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2674 INFORMATION DISPLAY (COMBINATION METER) : Chassis Control Display.................................................................................................................................................................................2674 DESIGN/PURPOSE................................................................................................................................................................................................................................2674 Warning Message...........................................................................................................................................................................................................................2674 System Information........................................................................................................................................................................................................................2674 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................2676 SYSTEM DIAGRAM................................................................................................................................................................................................................................2677 SIGNAL PATH...................................................................................................................................................................................................................................2677 Active Trace Control Function.............................................................................................................................................................................................................2677 Active Engine Brake Function..............................................................................................................................................................................................................2677 Active Ride Control Function..............................................................................................................................................................................................................2677 Malfunction of Chassis Control System Detected............................................................................................................................................................................................2677 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................2677 Warning...................................................................................................................................................................................................................................2677 Operating.................................................................................................................................................................................................................................2677 DIAGNOSIS SYSTEM (CHASSIS CONTROL MODULE).................................................................................................................................................................................................................2678 CONSULT Function......................................................................................................................................................................................................................................2678 APPLICATION ITEM..................................................................................................................................................................................................................................2678 ECU IDENTIFICATION................................................................................................................................................................................................................................2678 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................2678 Freeze frame data (FFD).......................................................................................................................................................................................................................2678 DATA MONITOR......................................................................................................................................................................................................................................2679 ACTIVE TEST.......................................................................................................................................................................................................................................2681 RE/PROGRAMMING, CONFIGURATION.....................................................................................................................................................................................................................2683 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2684 CHASSIS CONTROL MODULE....................................................................................................................................................................................................................................2684 Reference Value.......................................................................................................................................................................................................................................2684 CONSULT DATA MONITOR STANDARD VALUE...............................................................................................................................................................................................................2684 TERMINAL LAYOUT...................................................................................................................................................................................................................................2688 PHYSICAL VALUES...................................................................................................................................................................................................................................2688 Fail-safe.............................................................................................................................................................................................................................................2689 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2690 DTC Index.............................................................................................................................................................................................................................................2691 WIRING DIAGRAM................................................................................................................................................................................................................................................2693 CHASSIS CONTROL...........................................................................................................................................................................................................................................2693 Wiring Diagram........................................................................................................................................................................................................................................2693 BASIC INSPECTION..............................................................................................................................................................................................................................................2696 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2696 Work Flow.............................................................................................................................................................................................................................................2696 DETAILED FLOW.....................................................................................................................................................................................................................................2696 Diagnostic Work Sheet.................................................................................................................................................................................................................................2697 Description.......................................................................................................................................................................................................................................2697 INTERVIEW SHEET SAMPLE............................................................................................................................................................................................................................2697 ADDITIONAL SERVICE WHEN REPLACING CHASSIS CONTROL MODULE..................................................................................................................................................................................................2699 Description...........................................................................................................................................................................................................................................2699 CONFIGURATION (CHASSIS CONTROL MODULE)....................................................................................................................................................................................................................2700 Work Procedure........................................................................................................................................................................................................................................2700 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2702 C1B92-00 BRAKE CONTROL SYSTEM.............................................................................................................................................................................................................................2702 DTC Description.......................................................................................................................................................................................................................................2702 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2702 POSSIBLE CAUSE....................................................................................................................................................................................................................................2702 FAIL-SAFE.........................................................................................................................................................................................................................................2702 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2702 Diagnosis Procedure...................................................................................................................................................................................................................................2702 C1B93-00 ENGINE SYSTEM....................................................................................................................................................................................................................................2704 DTC Description.......................................................................................................................................................................................................................................2704 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2704 POSSIBLE CAUSE....................................................................................................................................................................................................................................2704 FAIL-SAFE.........................................................................................................................................................................................................................................2704 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2704 Diagnosis Procedure...................................................................................................................................................................................................................................2704 C1B94-00 TRANSMISSION SYSTEM..............................................................................................................................................................................................................................2706 DTC Description.......................................................................................................................................................................................................................................2706 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2706 POSSIBLE CAUSE....................................................................................................................................................................................................................................2706 FAIL-SAFE.........................................................................................................................................................................................................................................2706 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2706 Diagnosis Procedure...................................................................................................................................................................................................................................2706 C1B95-00 CONTROL MODULE...................................................................................................................................................................................................................................2708 DTC Description.......................................................................................................................................................................................................................................2708 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2708 POSSIBLE CAUSE....................................................................................................................................................................................................................................2708 FAIL-SAFE.........................................................................................................................................................................................................................................2708 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2708 Diagnosis Procedure...................................................................................................................................................................................................................................2708 C1B99-00 CONTROL MODULE...................................................................................................................................................................................................................................2709 DTC Description.......................................................................................................................................................................................................................................2709 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2709 POSSIBLE CAUSE....................................................................................................................................................................................................................................2709 FAIL-SAFE.........................................................................................................................................................................................................................................2709 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2709 Diagnosis Procedure...................................................................................................................................................................................................................................2709 C1BA0-00 CHASSIS CONTROL BRAKE SYSTEM.....................................................................................................................................................................................................................2710 DTC Description.......................................................................................................................................................................................................................................2710 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2710 POSSIBLE CAUSE....................................................................................................................................................................................................................................2710 FAIL-SAFE.........................................................................................................................................................................................................................................2710 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2710 Diagnosis Procedure...................................................................................................................................................................................................................................2710 C1BA2-00 STEERING ANGLE SENSOR............................................................................................................................................................................................................................2712 DTC Description.......................................................................................................................................................................................................................................2712 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2712 POSSIBLE CAUSE....................................................................................................................................................................................................................................2712 FAIL-SAFE.........................................................................................................................................................................................................................................2712 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2712 Diagnosis Procedure...................................................................................................................................................................................................................................2712 C1BA5-00 CHASSIS CONTROL ENGINE SYSTEM....................................................................................................................................................................................................................2714 DTC Description.......................................................................................................................................................................................................................................2714 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2714 POSSIBLE CAUSE....................................................................................................................................................................................................................................2714 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2714 Diagnosis Procedure...................................................................................................................................................................................................................................2714 C1BAB-00 STOP LAMP SWITCH.................................................................................................................................................................................................................................2715 DTC Description.......................................................................................................................................................................................................................................2715 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2715 POSSIBLE CAUSE....................................................................................................................................................................................................................................2715 FAIL-SAFE.........................................................................................................................................................................................................................................2715 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2715 Diagnosis Procedure...................................................................................................................................................................................................................................2715 C1BB2-00 CONTROL MODULE...................................................................................................................................................................................................................................2717 DTC Description.......................................................................................................................................................................................................................................2717 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2717 POSSIBLE CAUSE....................................................................................................................................................................................................................................2717 FAIL-SAFE.........................................................................................................................................................................................................................................2717 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2717 Diagnosis Procedure...................................................................................................................................................................................................................................2717 C1BB3-00 CONTROL MODULE...................................................................................................................................................................................................................................2718 DTC Description.......................................................................................................................................................................................................................................2718 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2718 POSSIBLE CAUSE....................................................................................................................................................................................................................................2718 FAIL-SAFE.........................................................................................................................................................................................................................................2718 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2718 Diagnosis Procedure...................................................................................................................................................................................................................................2718 C1BB4-00 CONTROL MODULE...................................................................................................................................................................................................................................2719 DTC Description.......................................................................................................................................................................................................................................2719 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2719 POSSIBLE CAUSE....................................................................................................................................................................................................................................2719 FAIL-SAFE.........................................................................................................................................................................................................................................2719 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2719 Diagnosis Procedure...................................................................................................................................................................................................................................2719 C1BB5-00 IGNITION POWER SUPPLY............................................................................................................................................................................................................................2720 DTC Description.......................................................................................................................................................................................................................................2720 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2720 POSSIBLE CAUSE....................................................................................................................................................................................................................................2720 FAIL-SAFE.........................................................................................................................................................................................................................................2720 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2720 Diagnosis Procedure...................................................................................................................................................................................................................................2720 C1BB6-00 IGNITION POWER SUPPLY............................................................................................................................................................................................................................2722 DTC Description.......................................................................................................................................................................................................................................2722 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2722 POSSIBLE CAUSE....................................................................................................................................................................................................................................2722 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2722 Diagnosis Procedure...................................................................................................................................................................................................................................2722 C1BB7-00 CONTROL MODULE...................................................................................................................................................................................................................................2724 DTC Description.......................................................................................................................................................................................................................................2724 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2724 POSSIBLE CAUSE....................................................................................................................................................................................................................................2724 FAIL-SAFE.........................................................................................................................................................................................................................................2724 TC CONFIRMATION PROCEDURE.........................................................................................................................................................................................................................2724 Diagnosis Procedure...................................................................................................................................................................................................................................2724 C1BB8-00 CONTROL MODULE...................................................................................................................................................................................................................................2725 DTC Description.......................................................................................................................................................................................................................................2725 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2725 POSSIBLE CAUSE....................................................................................................................................................................................................................................2725 FAIL-SAFE.........................................................................................................................................................................................................................................2725 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2725 Diagnosis Procedure...................................................................................................................................................................................................................................2725 C1BB9-00 CONTROL MODULE...................................................................................................................................................................................................................................2726 DTC Description.......................................................................................................................................................................................................................................2726 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2726 POSSIBLE CAUSE....................................................................................................................................................................................................................................2726 FAIL-SAFE.........................................................................................................................................................................................................................................2726 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2726 Diagnosis Procedure...................................................................................................................................................................................................................................2726 C1BBA-00 CONTROL MODULE...................................................................................................................................................................................................................................2727 DTC Description.......................................................................................................................................................................................................................................2727 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2727 POSSIBLE CAUSE....................................................................................................................................................................................................................................2727 FAIL-SAFE.........................................................................................................................................................................................................................................2727 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2727 Diagnosis Procedure...................................................................................................................................................................................................................................2727 C1BBB-00 CONTROL MODULE...................................................................................................................................................................................................................................2728 DTC Description.......................................................................................................................................................................................................................................2728 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2728 POSSIBLE CAUSE....................................................................................................................................................................................................................................2728 FAIL-SAFE.........................................................................................................................................................................................................................................2728 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2728 Diagnosis Procedure...................................................................................................................................................................................................................................2728 C1BBC-00 CONTROL MODULE...................................................................................................................................................................................................................................2729 DTC Description.......................................................................................................................................................................................................................................2729 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2729 POSSIBLE CAUSE....................................................................................................................................................................................................................................2729 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2729 Diagnosis Procedure...................................................................................................................................................................................................................................2729 C1BBD-00 VARIANT CODING...................................................................................................................................................................................................................................2730 DTC Description.......................................................................................................................................................................................................................................2730 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2730 POSSIBLE CAUSE....................................................................................................................................................................................................................................2730 FAIL-SAFE.........................................................................................................................................................................................................................................2730 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2730 Diagnosis Procedure...................................................................................................................................................................................................................................2730 C1BC0-00 FRONT RIGHT WHEEL SENSOR.........................................................................................................................................................................................................................2731 DTC Description.......................................................................................................................................................................................................................................2731 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2731 POSSIBLE CAUSE....................................................................................................................................................................................................................................2731 FAIL-SAFE.........................................................................................................................................................................................................................................2731 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2731 Diagnosis Procedure...................................................................................................................................................................................................................................2731 C1BC1-00 FRONT LEFT WHEEL SENSOR..........................................................................................................................................................................................................................2733 DTC Description.......................................................................................................................................................................................................................................2733 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2733 POSSIBLE CAUSE....................................................................................................................................................................................................................................2733 FAIL-SAFE.........................................................................................................................................................................................................................................2733 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2733 Diagnosis Procedure...................................................................................................................................................................................................................................2733 C1BC2-00 REAR RIGHT WHEEL SENSOR..........................................................................................................................................................................................................................2735 DTC Description.......................................................................................................................................................................................................................................2735 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2735 POSSIBLE CAUSE....................................................................................................................................................................................................................................2735 FAIL-SAFE.........................................................................................................................................................................................................................................2735 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2735 Diagnosis Procedure...................................................................................................................................................................................................................................2735 C1BC3-00 REAR LEFT WHEEL SENSOR...........................................................................................................................................................................................................................2737 DTC Description.......................................................................................................................................................................................................................................2737 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2737 POSSIBLE CAUSE....................................................................................................................................................................................................................................2737 FAIL-SAFE.........................................................................................................................................................................................................................................2737 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2737 Diagnosis Procedure...................................................................................................................................................................................................................................2737 C1BC4-00 DECEL G SENSOR...................................................................................................................................................................................................................................2739 DTC Description.......................................................................................................................................................................................................................................2739 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2739 POSSIBLE CAUSE....................................................................................................................................................................................................................................2739 FAIL-SAFE.........................................................................................................................................................................................................................................2739 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2739 Diagnosis Procedure...................................................................................................................................................................................................................................2739 C1BC5-00 SIDE G SENSOR....................................................................................................................................................................................................................................2740 DTC Description.......................................................................................................................................................................................................................................2740 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2740 POSSIBLE CAUSE....................................................................................................................................................................................................................................2740 FAIL-SAFE.........................................................................................................................................................................................................................................2740 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2740 Diagnosis Procedure...................................................................................................................................................................................................................................2740 C1BC6-00 PRESSURE SENSOR..................................................................................................................................................................................................................................2741 DTC Description.......................................................................................................................................................................................................................................2741 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2741 POSSIBLE CAUSE....................................................................................................................................................................................................................................2741 FAIL-SAFE.........................................................................................................................................................................................................................................2741 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2741 Diagnosis Procedure...................................................................................................................................................................................................................................2741 U1000-00 CAN COMM CIRCUIT.................................................................................................................................................................................................................................2743 DTC Description.......................................................................................................................................................................................................................................2743 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2743 POSSIBLE CAUSE....................................................................................................................................................................................................................................2743 FAIL-SAFE.........................................................................................................................................................................................................................................2743 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2743 Diagnosis Procedure...................................................................................................................................................................................................................................2743 U1010-49 CONTROL UNIT (CAN)...............................................................................................................................................................................................................................2744 DTC Description.......................................................................................................................................................................................................................................2744 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2744 POSSIBLE CAUSE....................................................................................................................................................................................................................................2744 FAIL-SAFE.........................................................................................................................................................................................................................................2744 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2744 Diagnosis Procedure...................................................................................................................................................................................................................................2744 U1A34-00 BRAKE CONTROL COMMUNICATION......................................................................................................................................................................................................................2745 DTC Description.......................................................................................................................................................................................................................................2745 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2745 POSSIBLE CAUSE....................................................................................................................................................................................................................................2745 FAIL-SAFE.........................................................................................................................................................................................................................................2745 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2745 Diagnosis Procedure...................................................................................................................................................................................................................................2745 U1A35-00 BRAKE CONTROL COMMUNICATION......................................................................................................................................................................................................................2747 DTC Description.......................................................................................................................................................................................................................................2747 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2747 POSSIBLE CAUSE....................................................................................................................................................................................................................................2747 FAIL-SAFE.........................................................................................................................................................................................................................................2747 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2747 Diagnosis Procedure...................................................................................................................................................................................................................................2747 U1A36-00 BCM COMMUNICATION................................................................................................................................................................................................................................2749 DTC Description.......................................................................................................................................................................................................................................2749 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2749 POSSIBLE CAUSE....................................................................................................................................................................................................................................2749 FAIL-SAFE.........................................................................................................................................................................................................................................2749 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2749 Diagnosis Procedure...................................................................................................................................................................................................................................2749 U1A39-00 COMBINATION METER COMMUNICATION..................................................................................................................................................................................................................2751 DTC Description.......................................................................................................................................................................................................................................2751 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2751 POSSIBLE CAUSE....................................................................................................................................................................................................................................2751 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2751 Diagnosis Procedure...................................................................................................................................................................................................................................2751 U1A3B-00 TCM COMMUNICATION................................................................................................................................................................................................................................2753 DTC Description.......................................................................................................................................................................................................................................2753 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2753 POSSIBLE CAUSE....................................................................................................................................................................................................................................2753 FAIL-SAFE.........................................................................................................................................................................................................................................2753 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2753 Diagnosis Procedure...................................................................................................................................................................................................................................2753 U1A42-00 STEERING ANGLE SENSOR COMMUNICATION..............................................................................................................................................................................................................2755 DTC Description.......................................................................................................................................................................................................................................2755 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2755 POSSIBLE CAUSE....................................................................................................................................................................................................................................2755 FAIL-SAFE.........................................................................................................................................................................................................................................2755 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2755 Diagnosis Procedure...................................................................................................................................................................................................................................2755 U1A43-00 STEERING ANGLE SENSOR COMMUNICATION..............................................................................................................................................................................................................2757 DTC Description.......................................................................................................................................................................................................................................2757 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2757 POSSIBLE CAUSE....................................................................................................................................................................................................................................2757 FAIL-SAFE.........................................................................................................................................................................................................................................2757 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2757 Diagnosis Procedure...................................................................................................................................................................................................................................2757 U1A48-00 ECM COMMUNICATION................................................................................................................................................................................................................................2759 DTC Description.......................................................................................................................................................................................................................................2759 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2759 POSSIBLE CAUSE....................................................................................................................................................................................................................................2759 FAIL-SAFE.........................................................................................................................................................................................................................................2759 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2759 Diagnosis Procedure...................................................................................................................................................................................................................................2759 U1A4A-00 CONTROL MODULE (CAN).............................................................................................................................................................................................................................2761 DTC Description.......................................................................................................................................................................................................................................2761 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2761 POSSIBLE CAUSE....................................................................................................................................................................................................................................2761 FAIL-SAFE.........................................................................................................................................................................................................................................2761 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2761 Diagnosis Procedure...................................................................................................................................................................................................................................2761 U1A4E-00 ECM COMMUNICATION................................................................................................................................................................................................................................2762 DTC Description.......................................................................................................................................................................................................................................2762 DTC DETECTION LOGIC...............................................................................................................................................................................................................................2762 POSSIBLE CAUSE....................................................................................................................................................................................................................................2762 FAIL-SAFE.........................................................................................................................................................................................................................................2762 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................2762 Diagnosis Procedure...................................................................................................................................................................................................................................2762 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................2764 Diagnosis Procedure...................................................................................................................................................................................................................................2764 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................2765 CHASSIS CONTROL MODULE....................................................................................................................................................................................................................................2765 Exploded View.........................................................................................................................................................................................................................................2765 LHD MODELS........................................................................................................................................................................................................................................2765 RHD MODELS........................................................................................................................................................................................................................................2765 Removal and Installation..............................................................................................................................................................................................................................2765 REMOVAL...........................................................................................................................................................................................................................................2765 INSTALLATION......................................................................................................................................................................................................................................2766 PARK ASSIST.......................................................................................................................................................................................................................................................2767 PRECAUTION....................................................................................................................................................................................................................................................2767 PRECAUTIONS...............................................................................................................................................................................................................................................2767 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2767 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2767 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2767 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2767 INSTRUCTION 1.................................................................................................................................................................................................................................2767 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2768 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2769 COMPONENT PARTS...........................................................................................................................................................................................................................................2769 Component Parts Location..............................................................................................................................................................................................................................2769 LHD MODELS........................................................................................................................................................................................................................................2769 RHD MODELS........................................................................................................................................................................................................................................2770 Around View Monitor Control Unit......................................................................................................................................................................................................................2772 Sonar Control Unit....................................................................................................................................................................................................................................2772 EPS control unit......................................................................................................................................................................................................................................2773 SYSTEM....................................................................................................................................................................................................................................................2774 System Description....................................................................................................................................................................................................................................2774 SYSTEM DIAGRAM....................................................................................................................................................................................................................................2774 INPUT/OUTPUT SIGNAL ITEMS.........................................................................................................................................................................................................................2774 Input Signal Item.............................................................................................................................................................................................................................2774 Output Signal Item............................................................................................................................................................................................................................2775 FUNCTION DESCRIPTION..............................................................................................................................................................................................................................2775 Available Parking Patterns....................................................................................................................................................................................................................2777 Perpendicular Parking.........................................................................................................................................................................................................................2778 Parallel Parking..............................................................................................................................................................................................................................2779 OPERATION DESCRIPTION (PERPENDICULAR PARKING).....................................................................................................................................................................................................2779 Operation Condition...........................................................................................................................................................................................................................2780 The Park Assist is deactivated under the following conditions:................................................................................................................................................................................2780 OPERATION DESCRIPTION (PARALLEL PARKING)..........................................................................................................................................................................................................2780 Operation Condition...........................................................................................................................................................................................................................2780 The Park Assist is deactivated under the following conditions:................................................................................................................................................................................2780 Circuit Diagram.......................................................................................................................................................................................................................................2781 WITHOUT BSW SYSTEM................................................................................................................................................................................................................................2781 WITH BSW SYSTEM...................................................................................................................................................................................................................................2782 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................2782 Fail-Safe (Sonar Control Unit)........................................................................................................................................................................................................................2785 OPERATION.................................................................................................................................................................................................................................................2786 Switch Name and Function..............................................................................................................................................................................................................................2786 MULTIFUNCTION SWITCH..............................................................................................................................................................................................................................2786 DISPLAY 1.........................................................................................................................................................................................................................................2786 DISPLAY 2.........................................................................................................................................................................................................................................2787 DISPLAY 3.........................................................................................................................................................................................................................................2787 DISPLAY 4.........................................................................................................................................................................................................................................2788 Menu Displayed by Pressing Each Switch................................................................................................................................................................................................................2788 SYSTEM DISPLAY....................................................................................................................................................................................................................................2788 WARNING DISPLAY AND VOICE GUIDANCE................................................................................................................................................................................................................2788 HANDLING PRECAUTION.......................................................................................................................................................................................................................................2790 Precautions for Around View Monitor with Park Assist..................................................................................................................................................................................................2790 DIAGNOSIS SYSTEM (AROUND VIEW MONITOR CONTROL UNIT).......................................................................................................................................................................................................2791 CONSULT Function......................................................................................................................................................................................................................................2791 CONSULT FUNCTIONS.................................................................................................................................................................................................................................2791 ECU IDENTIFICATION................................................................................................................................................................................................................................2791 SELF DIAGNOSIS RESULT.............................................................................................................................................................................................................................2791 Freeze Frame Data (FFD).......................................................................................................................................................................................................................2791 DATA MONITOR......................................................................................................................................................................................................................................2791 WORK SUPPORT......................................................................................................................................................................................................................................2793 Display Items for The Cause of BSW Cancel.....................................................................................................................................................................................................2793 Display Items for The Cause of Around View Monitor with Park Assist Cancel....................................................................................................................................................................2794 ACTIVE TEST.......................................................................................................................................................................................................................................2794 LED LH INDICATOR..............................................................................................................................................................................................................................2795 LED RH INDICATOR..............................................................................................................................................................................................................................2795 WASH ACTIVE...................................................................................................................................................................................................................................2795 AIR ACTIVE....................................................................................................................................................................................................................................2795 AIR & WASHER ACTIVE...........................................................................................................................................................................................................................2795 CONFIGURATION.....................................................................................................................................................................................................................................2795 DIAGNOSIS SYSTEM (SONAR CONTROL UNIT).....................................................................................................................................................................................................................2797 CONSULT Function......................................................................................................................................................................................................................................2797 APPLICATION ITEMS.................................................................................................................................................................................................................................2797 ECU IDENTIFICATION................................................................................................................................................................................................................................2797 SELF-DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................2797 Freeze Frame Data (FFD).......................................................................................................................................................................................................................2797 DATA MONITOR......................................................................................................................................................................................................................................2797 ACTIVE TEST.......................................................................................................................................................................................................................................2800 WORK SUPPORT......................................................................................................................................................................................................................................2800 CONFIGURATION.....................................................................................................................................................................................................................................2801 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2802 AROUND VIEW MONITOR CONTROL UNIT..........................................................................................................................................................................................................................2802 Reference Value.......................................................................................................................................................................................................................................2802 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2802 TERMINAL LAYOUT...................................................................................................................................................................................................................................2803 PHYSICAL VALUES...................................................................................................................................................................................................................................2803 Without BSW...................................................................................................................................................................................................................................2803 With BSW......................................................................................................................................................................................................................................2805 Fail-Safe (Around View Monitor Control Unit)..........................................................................................................................................................................................................2808 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2811 DTC Index.............................................................................................................................................................................................................................................2811 SONAR CONTROL UNIT........................................................................................................................................................................................................................................2813 Reference Value.......................................................................................................................................................................................................................................2813 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2813 TERMINAL LAYOUT...................................................................................................................................................................................................................................2816 PHYSICAL VALUES...................................................................................................................................................................................................................................2817 Fail-Safe (Sonar Control Unit)........................................................................................................................................................................................................................2819 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2819 DTC Index.............................................................................................................................................................................................................................................2820 WIRING DIAGRAM................................................................................................................................................................................................................................................2822 DRIVER ASSISTANCE SYSTEMS.................................................................................................................................................................................................................................2822 Wiring Diagram........................................................................................................................................................................................................................................2822 BASIC INSPECTION..............................................................................................................................................................................................................................................2840 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................2840 Work Flow.............................................................................................................................................................................................................................................2840 OVERALL SEQUENCE..................................................................................................................................................................................................................................2840 DETAILED FLOW.....................................................................................................................................................................................................................................2840 ACTION TEST...............................................................................................................................................................................................................................................2842 Description...........................................................................................................................................................................................................................................2842 Work Procedure........................................................................................................................................................................................................................................2842 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................2843 PARK ASSIST SYMPTOMS......................................................................................................................................................................................................................................2843 Symptom Table.........................................................................................................................................................................................................................................2843 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................2844 Description...........................................................................................................................................................................................................................................2844 PRECAUTIONS FOR USE OF THE AROUND VIEW MONITOR WITH PARK ASSIST...................................................................................................................................................................................2844 PHENOMENA WHICH CAN BE EASILY MISTAKEN FOR MALFUNCTIONS...........................................................................................................................................................................................2844 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................................2845 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................................2845 MR20DD............................................................................................................................................................................................................................................................2864 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................2864 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................2864 Information...........................................................................................................................................................................................................................................2864 PRECAUTION....................................................................................................................................................................................................................................................2865 PRECAUTIONS...............................................................................................................................................................................................................................................2865 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................2865 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................2865 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................2865 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................2865 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................2866 INSTRUCTION 1.................................................................................................................................................................................................................................2866 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................2866 On Board Diagnostic (OBD) System of Engine and CVT....................................................................................................................................................................................................2866 General Precautions...................................................................................................................................................................................................................................2867 PREPARATION...................................................................................................................................................................................................................................................2870 PREPARATION...............................................................................................................................................................................................................................................2870 Special Service Tools.................................................................................................................................................................................................................................2870 Commercial Service Tools..............................................................................................................................................................................................................................2870 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................2872 COMPONENT PARTS...........................................................................................................................................................................................................................................2872 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................2872 ENGINE CONTROL SYSTEM : Component Parts Location..................................................................................................................................................................................................2872 ENGINE ROOM COMPARTMENT.......................................................................................................................................................................................................................2872 ENIGNE COMPARTMENT............................................................................................................................................................................................................................2872 EXHAUST COMPARTMENT...........................................................................................................................................................................................................................2874 BODY COMPARTMENT..............................................................................................................................................................................................................................2874 ECM...................................................................................................................................................................................................................................................2876 Accelerator Pedal Position Sensor.....................................................................................................................................................................................................................2876 Electric Throttle Control Actuator....................................................................................................................................................................................................................2876 Description.......................................................................................................................................................................................................................................2876 THROTTLE CONTROL MOTOR RELAY......................................................................................................................................................................................................................2877 THROTTLE CONTROL MOTOR............................................................................................................................................................................................................................2877 THROTTLE POSITION SENSOR..........................................................................................................................................................................................................................2877 Ignition Coil With Power Transistor...................................................................................................................................................................................................................2877 Ignition coil with power transistor...............................................................................................................................................................................................................2877 Fuel Injector.........................................................................................................................................................................................................................................2878 High Pressure Fuel Pump...............................................................................................................................................................................................................................2878 Fuel Rail Pressure Sensor.............................................................................................................................................................................................................................2879 Low Pressure Fuel Pump................................................................................................................................................................................................................................2879 Mass Air Flow Sensor (With Intake Air Temperature Sensor).............................................................................................................................................................................................2879 MASS AIR FLOW SENSOR..............................................................................................................................................................................................................................2879 INTAKE AIR TEMPERATURE SENSOR.....................................................................................................................................................................................................................2880 Engine Coolant Temperature Sensor.....................................................................................................................................................................................................................2880 Crankshaft Position Sensor............................................................................................................................................................................................................................2881 Camshaft Position Sensor..............................................................................................................................................................................................................................2881 Intake Valve Timing Control Solenoid Valve............................................................................................................................................................................................................2881 Exhaust Valve Timing Control Position Sensor..........................................................................................................................................................................................................2881 Exhaust Valve Timing Control Solenoid Valve...........................................................................................................................................................................................................2882 Intake Manifold Runner Control Valve..................................................................................................................................................................................................................2882 Air Fuel Ratio (A/F) Sensor 1.........................................................................................................................................................................................................................2882 Description.......................................................................................................................................................................................................................................2882 A/F SENSOR 1 HEATER...............................................................................................................................................................................................................................2882 Heated Oxygen Sensor 2................................................................................................................................................................................................................................2883 DESCRIPTION.......................................................................................................................................................................................................................................2883 HEATED OXYGEN SENSOR 2 HEATER.....................................................................................................................................................................................................................2883 Operation.....................................................................................................................................................................................................................................2883 Atmospheric Pressure Sensor...........................................................................................................................................................................................................................2883 Knock Sensor..........................................................................................................................................................................................................................................2883 Engine Oil Pressure Sensor............................................................................................................................................................................................................................2884 Engine Oil Temperature Sensor.........................................................................................................................................................................................................................2884 Cooling Fan...........................................................................................................................................................................................................................................2884 EVAP Canister Purge Volume Control Solenoid Valve.....................................................................................................................................................................................................2884 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................2885 Stop Lamp Switch and Brake pedal position switch......................................................................................................................................................................................................2885 Clutch Pedal Position Switch..........................................................................................................................................................................................................................2885 ASCD Steering Switch..................................................................................................................................................................................................................................2885 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................2886 Positive Crankcase Ventilation........................................................................................................................................................................................................................2886 SYSTEM....................................................................................................................................................................................................................................................2887 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................2887 ENGINE CONTROL SYSTEM : System Description........................................................................................................................................................................................................2887 SYSTEM DIAGRAM................................................................................................................................................................................................................................2887 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2887 ENGINE CONTROL SYSTEM : Fail-safe.................................................................................................................................................................................................................2888 NON DTC RELATED ITEM..........................................................................................................................................................................................................................2888 DTC RELATED ITEM..............................................................................................................................................................................................................................2888 Description...............................................................................................................................................................................................................................2888 Fail Safe Pattern.........................................................................................................................................................................................................................2889 Fail Safe List............................................................................................................................................................................................................................2889 ENGINE CONTROL SYSTEM : Circuit Diagram...........................................................................................................................................................................................................2892 DIG (DIRECT INJECTION GASOLINE) SYSTEM................................................................................................................................................................................................................2894 DIG (DIRECT INJECTION GASOLINE) SYSTEM : System Description.......................................................................................................................................................................................2895 System Diagram................................................................................................................................................................................................................................2895 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2895 FUEL INJECTION CONTROL........................................................................................................................................................................................................................2895 Injection Pattern.........................................................................................................................................................................................................................2895 Injection when starting the engine........................................................................................................................................................................................................2895 Injection when driving normally...........................................................................................................................................................................................................2895 Cut-in injection when acceleration........................................................................................................................................................................................................2896 DIRECT FUEL INJECTION CONTROL.................................................................................................................................................................................................................2896 Homogeneous Combustion....................................................................................................................................................................................................................2896 Stratified-charge Combustion..............................................................................................................................................................................................................2896 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION.........................................................................................................................................................................................2896 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)..........................................................................................................................................................................................2896 Open Loop Control.........................................................................................................................................................................................................................2897 MIXTURE RATIO SELF-LEARNING CONTROL...........................................................................................................................................................................................................2897 FUEL INJECTION TIMING.........................................................................................................................................................................................................................2897 STRATIFIED-CHARGE START CONTROL...............................................................................................................................................................................................................2897 FUEL SHUT-OFF.................................................................................................................................................................................................................................2897 Fuel shut-off during deceleration ........................................................................................................................................................................................................2897 Fuel shut-off when the engine speed is excessively high...................................................................................................................................................................................2898 Fuel shut-off when the engine speed is excessively high with no load......................................................................................................................................................................2898 Fuel shut-off when the engine is over heating.............................................................................................................................................................................................2898 Fuel shut-off when N Æ D position is selected.............................................................................................................................................................................................2898 Fuel shut-off when the engine stalls consecutively........................................................................................................................................................................................2898 Fuel shut-off when malfunction indicator lamp (MIL) system is not working.................................................................................................................................................................2898 Fuel shut-off when the throttle stuck to closed position .................................................................................................................................................................................2898 FUEL PRESSURE CONTROL.................................................................................................................................................................................................................................2898 FUEL PRESSURE CONTROL : System Description........................................................................................................................................................................................................2898 System Diagram................................................................................................................................................................................................................................2898 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2899 Low fuel pressure control.................................................................................................................................................................................................................2899 High fuel pressure control................................................................................................................................................................................................................2899 ELECTRIC IGNITION SYSTEM..............................................................................................................................................................................................................................2899 ELECTRIC IGNITION SYSTEM : System Description.....................................................................................................................................................................................................2899 System Diagram................................................................................................................................................................................................................................2899 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2899 BASIC CONTROL.................................................................................................................................................................................................................................2900 CYLINDER DISTINCTION CONTROL..................................................................................................................................................................................................................2900 IDLE SPEED CONTROL....................................................................................................................................................................................................................................2900 IDLE SPEED CONTROL : System Description...........................................................................................................................................................................................................2900 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2900 IDLE SPEED FEEDBACK...........................................................................................................................................................................................................................2900 CORRECTION OF BATTERY VOLTAGE.................................................................................................................................................................................................................2900 OTHER CORRECTIVE CONTROLS.....................................................................................................................................................................................................................2900 COOLING FAN CONTROL...................................................................................................................................................................................................................................2901 COOLING FAN CONTROL : System Description..........................................................................................................................................................................................................2901 System Diagram................................................................................................................................................................................................................................2901 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2901 Cooling Fan Operation.........................................................................................................................................................................................................................2901 Cooling Fan Relay Operation...................................................................................................................................................................................................................2901 INTAKE VALVE TIMING CONTROL...........................................................................................................................................................................................................................2901 INTAKE VALVE TIMING CONTROL : System Description..................................................................................................................................................................................................2902 System Diagram................................................................................................................................................................................................................................2902 System Description............................................................................................................................................................................................................................2902 Intake Valve Timing Control Solenoid Valve....................................................................................................................................................................................................2902 INTAKE VALVE TIMING CONTROL FEEDBACK CONTROL..................................................................................................................................................................................................2903 Cam Position Detection....................................................................................................................................................................................................................2903 Feedback Control..........................................................................................................................................................................................................................2903 EXHAUST VALVE TIMING CONTROL..........................................................................................................................................................................................................................2903 EXHAUST VALVE TIMING CONTROL : System Description.................................................................................................................................................................................................2903 System Diagram................................................................................................................................................................................................................................2903 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2903 EXHAUST VALVE TIMING CONTROL SOLENOID VALVE CONTROL...........................................................................................................................................................................................2904 EXHAUST VALVE TIMING CONTROL FEEDBACK CONTROL.................................................................................................................................................................................................2904 Cam Position Detection....................................................................................................................................................................................................................2905 Feedback Control..........................................................................................................................................................................................................................2905 INTAKE MANIFOLD RUNNER CONTROL........................................................................................................................................................................................................................2905 INTAKE MANIFOLD RUNNER CONTROL : System Description...............................................................................................................................................................................................2905 System Diagram................................................................................................................................................................................................................................2905 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2905 IDLING, LOW SPEED·SMALL LOAD RANGE........................................................................................................................................................................................................2905 MIDDLE·HIGH SPEED RANGE...................................................................................................................................................................................................................2905 OPERATION OF INTAKE MANIFOLD RUNNER CONTROL VALVE.........................................................................................................................................................................................2906 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE..................................................................................................................................................................................................2906 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE : System Description.........................................................................................................................................................................2906 System Diagram................................................................................................................................................................................................................................2906 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2906 AIR CONDITIONING CUT CONTROL..........................................................................................................................................................................................................................2907 AIR CONDITIONING CUT CONTROL : System Description.................................................................................................................................................................................................2907 System Diagram................................................................................................................................................................................................................................2907 SYSTEM DESCRIPTION............................................................................................................................................................................................................................2907 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................2907 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description........................................................................................................................................................................................2908 System Diagram................................................................................................................................................................................................................................2908 BASIC ASCD SYSTEM.............................................................................................................................................................................................................................2908 CANCEL OPERATION..............................................................................................................................................................................................................................2908 ECO MODE SYSTEM.......................................................................................................................................................................................................................................2908 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................2909 System Diagram................................................................................................................................................................................................................................2909 CONTROL.......................................................................................................................................................................................................................................2909 SYSTEM DISPLAY FUNCTION.......................................................................................................................................................................................................................2909 ECO Mode Indicator Lamp...................................................................................................................................................................................................................2909 ECO DRIVE NAVIGATOR.......................................................................................................................................................................................................................2909 INTEGRATED CONTROL OF ENGINE, CVT, AND ABS............................................................................................................................................................................................................2909 INTEGRATED CONTROL OF ENGINE, CVT, AND ABS : System Description...................................................................................................................................................................................2909 EVAPORATIVE EMISSION SYSTEM...........................................................................................................................................................................................................................2909 EVAPORATIVE EMISSION SYSTEM : System Description..................................................................................................................................................................................................2910 System Diagram................................................................................................................................................................................................................................2910 System Description............................................................................................................................................................................................................................2910 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM......................................................................................................................................................................................................2910 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System Description.............................................................................................................................................................................2910 DESCRIPTION...................................................................................................................................................................................................................................2910 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................2911 INFORMATION DISPLAY (COMBINATION METER) : Indicator/Information...................................................................................................................................................................................2911 INFORMATION DISPLAY (COMBINATION METER) : Engine Oil Pressure Warining............................................................................................................................................................................2911 DESIGN/PURPOSE................................................................................................................................................................................................................................2911 BULB CHECK....................................................................................................................................................................................................................................2911 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................2911 SYSTEM DIAGRAM................................................................................................................................................................................................................................2912 SIGNAL PATH...................................................................................................................................................................................................................................2912 LIGHTING CONDITION............................................................................................................................................................................................................................2912 SHUTOFF CONDITION.............................................................................................................................................................................................................................2912 TIMING CHART..................................................................................................................................................................................................................................2912 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................2912 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................2912 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................2913 CAN COMMUNICATION.....................................................................................................................................................................................................................................2913 CAN COMMUNICATION : System Description............................................................................................................................................................................................................2913 OPERATION.................................................................................................................................................................................................................................................2914 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................2914 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Switch Name and Function..................................................................................................................................................................................2914 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................2914 SET SPEED RANGE...............................................................................................................................................................................................................................2914 SWITCH OPERATION..............................................................................................................................................................................................................................2914 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................2915 Diagnosis Description.................................................................................................................................................................................................................................2915 GST (Generic Scan Tool)...............................................................................................................................................................................................................................2915 DIAGNOSIS SYSTEM (ECM)....................................................................................................................................................................................................................................2916 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................2916 DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic.....................................................................................................................................................................2916 DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data.................................................................................................................................................................................................2916 DTC AND 1ST TRIP DTC..........................................................................................................................................................................................................................2916 FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA..............................................................................................................................................................................................2916 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................2917 RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS.............................................................................................................................................................................2917 COUNTER SYSTEM CHART..........................................................................................................................................................................................................................2917 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................2917 Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................................................2918 Driving Pattern B.........................................................................................................................................................................................................................2918 Driving Pattern C.........................................................................................................................................................................................................................2919 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................2919 Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................................................2920 Driving Pattern A.........................................................................................................................................................................................................................2920 Driving Pattern B.........................................................................................................................................................................................................................2920 DIAGNOSIS DESCRIPTION : Driving Pattern...........................................................................................................................................................................................................2920 DRIVING PATTERN A.............................................................................................................................................................................................................................2920 DRIVING PATTERN B.............................................................................................................................................................................................................................2920 DRIVING PATTERN C.............................................................................................................................................................................................................................2920 DRIVING PATTERN D.............................................................................................................................................................................................................................2921 DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code..........................................................................................................................................................................................2921 SRT SET TIMING................................................................................................................................................................................................................................2921 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................2922 On Board Diagnosis Function...........................................................................................................................................................................................................................2923 ON BOARD DIAGNOSIS ITEM...........................................................................................................................................................................................................................2923 BULB CHECK MODE...................................................................................................................................................................................................................................2923 Description...................................................................................................................................................................................................................................2923 Operation Procedure...........................................................................................................................................................................................................................2923 MALFUNCTION WARNING MODE..........................................................................................................................................................................................................................2923 Description...................................................................................................................................................................................................................................2923 Operation Procedure...........................................................................................................................................................................................................................2923 SELF-DIAGNOSTIC RESULTS MODE......................................................................................................................................................................................................................2923 Description...................................................................................................................................................................................................................................2923 How to Set Self-diagnostic Results Mode.......................................................................................................................................................................................................2923 How to Read Self-diagnostic Results...........................................................................................................................................................................................................2924 How to Erase Self-diagnostic Results..........................................................................................................................................................................................................2925 CONSULT Function......................................................................................................................................................................................................................................2925 FUNCTION..........................................................................................................................................................................................................................................2925 SELF DIAGNOSTIC RESULT MODE.......................................................................................................................................................................................................................2925 Self Diagnostic Item..........................................................................................................................................................................................................................2926 How to Read DTC and 1st Trip DTC..............................................................................................................................................................................................................2926 How to Erase DTC..............................................................................................................................................................................................................................2926 Freeze Frame Data and 1st Trip Freeze Frame Data..............................................................................................................................................................................................2926 DATA MONITOR MODE.................................................................................................................................................................................................................................2926 Monitored Item................................................................................................................................................................................................................................2927 WORK SUPPORT MODE.................................................................................................................................................................................................................................2931 Work Item.....................................................................................................................................................................................................................................2931 ACTIVE TEST MODE..................................................................................................................................................................................................................................2931 Test Item.....................................................................................................................................................................................................................................2931 DTC WORK SUPPORT MODE.............................................................................................................................................................................................................................2932 Teat Item.....................................................................................................................................................................................................................................2932 SRT & P-DTC MODE..................................................................................................................................................................................................................................2932 SRT STATUS Mode...............................................................................................................................................................................................................................2932 SRT WORK SUPPORT Mode.........................................................................................................................................................................................................................2932 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................2933 ECM.......................................................................................................................................................................................................................................................2933 Reference Value.......................................................................................................................................................................................................................................2933 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................2933 TERMINAL LAYOUT...................................................................................................................................................................................................................................2937 PHYSICAL VALUES...................................................................................................................................................................................................................................2937 Fail-safe.............................................................................................................................................................................................................................................2947 NON DTC RELATED ITEM..............................................................................................................................................................................................................................2947 DTC RELATED ITEM..................................................................................................................................................................................................................................2948 Description...................................................................................................................................................................................................................................2948 Fail Safe Pattern.............................................................................................................................................................................................................................2948 Fail Safe List................................................................................................................................................................................................................................2949 DTC Inspection Priority Chart.........................................................................................................................................................................................................................2951 DTC Index.............................................................................................................................................................................................................................................2953 Test Value and Test Limit.............................................................................................................................................................................................................................2956 WIRING DIAGRAM................................................................................................................................................................................................................................................2963 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................2963 Wiring Diagram........................................................................................................................................................................................................................................2963 BASIC INSPECTION..............................................................................................................................................................................................................................................2980 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................2980 Work Flow.............................................................................................................................................................................................................................................2980 OVERALL SEQUENCE..................................................................................................................................................................................................................................2980 DETAILED FLOW.....................................................................................................................................................................................................................................2981 Diagnostic Work Sheet.................................................................................................................................................................................................................................2983 DESCRIPTION.......................................................................................................................................................................................................................................2983 WORKSHEET SAMPLE..................................................................................................................................................................................................................................2984 ADDITIONAL SERVICE WHEN REPLACING ECM.....................................................................................................................................................................................................................2985 Description...........................................................................................................................................................................................................................................2985 PROGRAMMING OPERATION.............................................................................................................................................................................................................................2985 Work Procedure........................................................................................................................................................................................................................................2985 VIN REGISTRATION..........................................................................................................................................................................................................................................2987 Description...........................................................................................................................................................................................................................................2987 Work Procedure........................................................................................................................................................................................................................................2987 ACCELERATOR PEDAL RELEASED POSITION LEARNING..............................................................................................................................................................................................................2988 Description...........................................................................................................................................................................................................................................2988 Work Procedure........................................................................................................................................................................................................................................2988 THROTTLE VALVE CLOSED POSITION LEARNING...................................................................................................................................................................................................................2989 Description...........................................................................................................................................................................................................................................2989 Work Procedure........................................................................................................................................................................................................................................2989 IDLE AIR VOLUME LEARNING..................................................................................................................................................................................................................................2990 Description...........................................................................................................................................................................................................................................2990 Work Procedure........................................................................................................................................................................................................................................2990 MIXTURE RATIO SELF-LEARNING VALUE CLEAR...................................................................................................................................................................................................................2992 Description...........................................................................................................................................................................................................................................2992 Work Procedure........................................................................................................................................................................................................................................2992 BASIC INSPECTION..........................................................................................................................................................................................................................................2993 Work Procedure........................................................................................................................................................................................................................................2993 FUEL PRESSURE CHECK.......................................................................................................................................................................................................................................2996 Work Procedure........................................................................................................................................................................................................................................2996 FUEL PRESSURE RELEASE.............................................................................................................................................................................................................................2996 FUEL PRESSURE CHECK...............................................................................................................................................................................................................................2996 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................2998 TROUBLE DIAGNOSIS - SPECIFICATION VALUE...................................................................................................................................................................................................................2998 Description...........................................................................................................................................................................................................................................2998 Component Function Check..............................................................................................................................................................................................................................2998 Diagnosis Procedure...................................................................................................................................................................................................................................2999 OVERALL SEQUENCE..................................................................................................................................................................................................................................2999 DETAILED PROCEDURE................................................................................................................................................................................................................................3000 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................3006 Diagnosis Procedure...................................................................................................................................................................................................................................3006 U0101 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3009 DTC Description.......................................................................................................................................................................................................................................3009 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3009 POSSIBLE CAUSE....................................................................................................................................................................................................................................3009 FAIL-SAFE.........................................................................................................................................................................................................................................3009 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3009 Diagnosis Procedure...................................................................................................................................................................................................................................3009 U1001 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3010 DTC Description.......................................................................................................................................................................................................................................3010 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3010 POSSIBLE CAUSE....................................................................................................................................................................................................................................3010 FAIL-SAFE.........................................................................................................................................................................................................................................3010 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3010 Diagnosis Procedure...................................................................................................................................................................................................................................3010 U1040 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3011 DTC Description.......................................................................................................................................................................................................................................3011 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3011 POSSIBLE CAUSE....................................................................................................................................................................................................................................3011 FAIL-SAFE.........................................................................................................................................................................................................................................3011 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3011 Diagnosis Procedure...................................................................................................................................................................................................................................3011 U1044 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3013 DTC Description.......................................................................................................................................................................................................................................3013 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3013 POSSIBLE CAUSE....................................................................................................................................................................................................................................3013 FAIL-SAFE.........................................................................................................................................................................................................................................3013 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3013 Diagnosis Procedure...................................................................................................................................................................................................................................3013 U1050, U1051 LIN COMMUNICATION............................................................................................................................................................................................................................3015 DTC Description.......................................................................................................................................................................................................................................3015 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3015 POSSIBLE CAUSE....................................................................................................................................................................................................................................3015 FAIL-SAFE.........................................................................................................................................................................................................................................3015 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3015 Diagnosis Procedure...................................................................................................................................................................................................................................3015 P0011 IVT CONTROL.........................................................................................................................................................................................................................................3017 DTC Description.......................................................................................................................................................................................................................................3017 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3017 POSSIBLE CAUSE....................................................................................................................................................................................................................................3017 FAIL-SAFE.........................................................................................................................................................................................................................................3017 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3017 Diagnosis Procedure...................................................................................................................................................................................................................................3018 Component Inspection..................................................................................................................................................................................................................................3020 P0014 EVT CONTROL.........................................................................................................................................................................................................................................3021 DTC Description.......................................................................................................................................................................................................................................3021 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3021 POSSIBLE CAUSE....................................................................................................................................................................................................................................3021 FAIL-SAFE.........................................................................................................................................................................................................................................3021 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3021 Diagnosis Procedure...................................................................................................................................................................................................................................3022 Component Inspection..................................................................................................................................................................................................................................3023 P0031, P0032 A/F SENSOR 1 HEATER..........................................................................................................................................................................................................................3025 DTC Description.......................................................................................................................................................................................................................................3025 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3025 POSSIBLE CAUSE....................................................................................................................................................................................................................................3025 P0031.........................................................................................................................................................................................................................................3025 P0032.........................................................................................................................................................................................................................................3025 FAIL-SAFE.........................................................................................................................................................................................................................................3025 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3025 Diagnosis Procedure...................................................................................................................................................................................................................................3025 Component Inspection..................................................................................................................................................................................................................................3026 P0037, P0038 HO2S2 HEATER.................................................................................................................................................................................................................................3028 DTC Description.......................................................................................................................................................................................................................................3028 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3028 POSSIBLE CAUSE....................................................................................................................................................................................................................................3028 P0037.........................................................................................................................................................................................................................................3028 P0038.........................................................................................................................................................................................................................................3028 FAIL-SAFE.........................................................................................................................................................................................................................................3028 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3028 Diagnosis Procedure...................................................................................................................................................................................................................................3028 Component Inspection..................................................................................................................................................................................................................................3029 P0075 IVT CONTROL SOLENOID VALVE..........................................................................................................................................................................................................................3031 DTC Description.......................................................................................................................................................................................................................................3031 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3031 POSSIBLE CAUSE....................................................................................................................................................................................................................................3031 FAIL-SAFE.........................................................................................................................................................................................................................................3031 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3031 Diagnosis Procedure...................................................................................................................................................................................................................................3031 Component Inspection..................................................................................................................................................................................................................................3032 P0078 EVT CONTROL SOLENOID VALVE..........................................................................................................................................................................................................................3034 DTC Description.......................................................................................................................................................................................................................................3034 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3034 POSSIBLE CAUSE....................................................................................................................................................................................................................................3034 FAIL-SAFE.........................................................................................................................................................................................................................................3034 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3034 Diagnosis Procedure...................................................................................................................................................................................................................................3034 Component Inspection..................................................................................................................................................................................................................................3035 P0087, P0088, P0090 FRP CONTROL SYSTEM....................................................................................................................................................................................................................3037 DTC Description.......................................................................................................................................................................................................................................3037 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3037 POSSIBLE CAUSE....................................................................................................................................................................................................................................3037 FAIL-SAFE.........................................................................................................................................................................................................................................3037 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3037 Diagnosis Procedure...................................................................................................................................................................................................................................3038 Component Inspection..................................................................................................................................................................................................................................3038 P0102, P0103 MAF SENSOR...................................................................................................................................................................................................................................3040 DTC Description.......................................................................................................................................................................................................................................3040 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3040 POSSIBLE CAUSE....................................................................................................................................................................................................................................3040 P0102.........................................................................................................................................................................................................................................3040 P0103.........................................................................................................................................................................................................................................3040 FAIL-SAFE.........................................................................................................................................................................................................................................3040 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3040 Diagnosis Procedure...................................................................................................................................................................................................................................3041 Component Inspection..................................................................................................................................................................................................................................3043 P0107, P0108 ATMOSPHERIC PRESSURE SENSOR..................................................................................................................................................................................................................3046 DTC Description.......................................................................................................................................................................................................................................3046 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3046 POSSIBLE CAUSE....................................................................................................................................................................................................................................3046 FAIL-SAFE.........................................................................................................................................................................................................................................3046 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3046 Diagnosis Procedure...................................................................................................................................................................................................................................3046 Component Inspection..................................................................................................................................................................................................................................3048 P0112, P0113 IAT SENSOR...................................................................................................................................................................................................................................3050 DTC Description.......................................................................................................................................................................................................................................3050 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3050 POSSIBLE CAUSE....................................................................................................................................................................................................................................3050 FAIL-SAFE.........................................................................................................................................................................................................................................3050 PERFORM DTC CONFIRMATION PROCEDURE................................................................................................................................................................................................................3050 Diagnosis Procedure...................................................................................................................................................................................................................................3050 Component Inspection..................................................................................................................................................................................................................................3051 P0117, P0118 ECT SENSOR...................................................................................................................................................................................................................................3052 DTC Description.......................................................................................................................................................................................................................................3052 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3052 POSSIBLE CAUSE....................................................................................................................................................................................................................................3052 FAIL-SAFE.........................................................................................................................................................................................................................................3052 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3052 Diagnosis Procedure...................................................................................................................................................................................................................................3052 Component Inspection..................................................................................................................................................................................................................................3053 P0122, P0123 TP SENSOR....................................................................................................................................................................................................................................3055 DTC Description.......................................................................................................................................................................................................................................3055 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3055 POSSIBLE CAUSE....................................................................................................................................................................................................................................3055 FAIL-SAFE.........................................................................................................................................................................................................................................3055 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3055 Diagnosis Procedure...................................................................................................................................................................................................................................3055 Component Inspection..................................................................................................................................................................................................................................3057 P0130 A/F SENSOR 1........................................................................................................................................................................................................................................3058 DTC Description.......................................................................................................................................................................................................................................3058 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3058 POSSIBLE CAUSE....................................................................................................................................................................................................................................3058 FAIL-SAFE.........................................................................................................................................................................................................................................3058 PERFORM DTC CONFIRMATION PROCEDURE................................................................................................................................................................................................................3058 Diagnosis Procedure...................................................................................................................................................................................................................................3059 P0131 A/F SENSOR 1........................................................................................................................................................................................................................................3061 DTC Description.......................................................................................................................................................................................................................................3061 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3061 POSSIBLE CAUSE....................................................................................................................................................................................................................................3061 FAIL-SAFE.........................................................................................................................................................................................................................................3061 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3061 Diagnosis Procedure...................................................................................................................................................................................................................................3062 P0132 A/F SENSOR 1........................................................................................................................................................................................................................................3064 DTC Description.......................................................................................................................................................................................................................................3064 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3064 POSSIBLE CAUSE....................................................................................................................................................................................................................................3064 FAIL-SAFE.........................................................................................................................................................................................................................................3064 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3064 Diagnosis Procedure...................................................................................................................................................................................................................................3065 P0137 HO2S2...............................................................................................................................................................................................................................................3067 DTC Description.......................................................................................................................................................................................................................................3067 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3067 POSSIBLE CAUSE....................................................................................................................................................................................................................................3067 FAIL-SAFE.........................................................................................................................................................................................................................................3067 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3067 Diagnosis Procedure...................................................................................................................................................................................................................................3069 Component Inspection..................................................................................................................................................................................................................................3070 P0138 HO2S2...............................................................................................................................................................................................................................................3073 DTC Description.......................................................................................................................................................................................................................................3073 MALFUNCTION A.....................................................................................................................................................................................................................................3073 MALFUNCTION B.....................................................................................................................................................................................................................................3073 POSSIBLE CAUSE....................................................................................................................................................................................................................................3073 P0138-A.......................................................................................................................................................................................................................................3073 P0138-B.......................................................................................................................................................................................................................................3073 FAIL-SAFE.........................................................................................................................................................................................................................................3073 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3073 Diagnosis Procedure...................................................................................................................................................................................................................................3075 Component Inspection..................................................................................................................................................................................................................................3078 P0139 HO2S2...............................................................................................................................................................................................................................................3081 DTC Description.......................................................................................................................................................................................................................................3081 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3081 POSSIBLE CAUSE....................................................................................................................................................................................................................................3081 FAIL-SAFE.........................................................................................................................................................................................................................................3081 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3081 Diagnosis Procedure...................................................................................................................................................................................................................................3083 Component Inspection..................................................................................................................................................................................................................................3085 P014C, P014D A/F SENSOR 1.................................................................................................................................................................................................................................3087 DTC Description.......................................................................................................................................................................................................................................3087 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3087 POSSIBLE CAUSE....................................................................................................................................................................................................................................3087 FAIL-SAFE.........................................................................................................................................................................................................................................3087 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3087 Diagnosis Procedure...................................................................................................................................................................................................................................3089 P0171 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3092 DTC Description.......................................................................................................................................................................................................................................3092 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3092 POSSIBLE CAUSE....................................................................................................................................................................................................................................3092 FAIL-SAFE.........................................................................................................................................................................................................................................3092 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3092 Diagnosis Procedure...................................................................................................................................................................................................................................3093 P0172 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3097 DTC Description.......................................................................................................................................................................................................................................3097 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3097 POSSIBLE CAUSE....................................................................................................................................................................................................................................3097 FAIL-SAFE.........................................................................................................................................................................................................................................3097 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3097 Diagnosis Procedure...................................................................................................................................................................................................................................3098 P0190 FRP SENSOR..........................................................................................................................................................................................................................................3102 DTC Description.......................................................................................................................................................................................................................................3102 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3102 POSSIBLE CAUSE....................................................................................................................................................................................................................................3102 FAIL-SAFE.........................................................................................................................................................................................................................................3102 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3102 Diagnosis Procedure...................................................................................................................................................................................................................................3102 Component Inspection..................................................................................................................................................................................................................................3104 P0197, P0198 EOT SENSOR...................................................................................................................................................................................................................................3106 DTC Description.......................................................................................................................................................................................................................................3106 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3106 POSSIBLE CAUSE....................................................................................................................................................................................................................................3106 FAIL-SAFE.........................................................................................................................................................................................................................................3106 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3106 Diagnosis Procedure...................................................................................................................................................................................................................................3106 Component Inspection..................................................................................................................................................................................................................................3107 P0201, P0202, P0203, P0204 FUEL INJECTOR..................................................................................................................................................................................................................3108 DTC Description.......................................................................................................................................................................................................................................3108 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3108 POSSIBLE CAUSE....................................................................................................................................................................................................................................3108 FAIL-SAFE.........................................................................................................................................................................................................................................3108 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3108 Diagnosis Procedure...................................................................................................................................................................................................................................3108 P0222, P0223 TP SENSOR....................................................................................................................................................................................................................................3109 DTC Description.......................................................................................................................................................................................................................................3109 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3109 POSSIBLE CAUSE....................................................................................................................................................................................................................................3109 FAIL-SAFE.........................................................................................................................................................................................................................................3109 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3109 Diagnosis Procedure...................................................................................................................................................................................................................................3109 Component Inspection..................................................................................................................................................................................................................................3111 P0300, P0301, P0302, P0303, P0304 MISFIRE.................................................................................................................................................................................................................3112 DTC Description.......................................................................................................................................................................................................................................3112 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3112 POSSIBLE CAUSE....................................................................................................................................................................................................................................3112 FAIL-SAFE.........................................................................................................................................................................................................................................3112 P0300.........................................................................................................................................................................................................................................3112 P0301, P0302, P0303, P0304 ...................................................................................................................................................................................................................3113 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3113 Diagnosis Procedure...................................................................................................................................................................................................................................3114 P0327, P0328 KS...........................................................................................................................................................................................................................................3119 DTC Description.......................................................................................................................................................................................................................................3119 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3119 POSSIBLE CAUSE....................................................................................................................................................................................................................................3119 FAIL-SAFE.........................................................................................................................................................................................................................................3119 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3119 Diagnosis Procedure...................................................................................................................................................................................................................................3119 Component Inspection..................................................................................................................................................................................................................................3120 P0335 CKP SENSOR..........................................................................................................................................................................................................................................3121 DTC Description.......................................................................................................................................................................................................................................3121 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3121 POSSIBLE CAUSE....................................................................................................................................................................................................................................3121 FAIL-SAFE.........................................................................................................................................................................................................................................3121 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3121 Diagnosis Procedure...................................................................................................................................................................................................................................3121 Component Inspection..................................................................................................................................................................................................................................3123 P0340 CMP SENSOR..........................................................................................................................................................................................................................................3126 DTC Description.......................................................................................................................................................................................................................................3126 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3126 POSSIBLE CAUSE....................................................................................................................................................................................................................................3126 FAIL-SAFE.........................................................................................................................................................................................................................................3126 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3126 Diagnosis Procedure...................................................................................................................................................................................................................................3127 Component Inspection..................................................................................................................................................................................................................................3129 P0365 EXHAUST VALVE TIMING CONTROL POSITION SENSOR........................................................................................................................................................................................................3130 DTC Description.......................................................................................................................................................................................................................................3130 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3130 Possible Cause....................................................................................................................................................................................................................................3130 FAIL-SAFE.........................................................................................................................................................................................................................................3130 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3130 Diagnosis Procedure...................................................................................................................................................................................................................................3131 Component Inspection..................................................................................................................................................................................................................................3133 P0420 THREE WAY CATALYST FUNCTION.........................................................................................................................................................................................................................3134 DTC Description.......................................................................................................................................................................................................................................3134 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3134 POSSIBLE CAUSE....................................................................................................................................................................................................................................3134 FAIL-SAFE.........................................................................................................................................................................................................................................3134 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3134 Diagnosis Procedure...................................................................................................................................................................................................................................3135 P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...................................................................................................................................................................................................3139 DTC Description.......................................................................................................................................................................................................................................3139 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3139 POSSIBLE CAUSE....................................................................................................................................................................................................................................3139 FAIL-SAFE.........................................................................................................................................................................................................................................3139 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3139 Diagnosis Procedure...................................................................................................................................................................................................................................3139 Component Inspection..................................................................................................................................................................................................................................3140 P0500 VSS.................................................................................................................................................................................................................................................3142 DTC Description.......................................................................................................................................................................................................................................3142 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3142 POSSIBLE CAUSE....................................................................................................................................................................................................................................3142 FAIL-SAFE.........................................................................................................................................................................................................................................3142 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3142 Diagnosis Procedure...................................................................................................................................................................................................................................3143 P0506 ISC SYSTEM..........................................................................................................................................................................................................................................3144 DTC Description.......................................................................................................................................................................................................................................3144 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3144 POSSIBLE CAUSE....................................................................................................................................................................................................................................3144 FAIL-SAFE.........................................................................................................................................................................................................................................3144 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3144 Diagnosis Procedure...................................................................................................................................................................................................................................3145 P0507 ISC SYSTEM..........................................................................................................................................................................................................................................3146 DTC Description.......................................................................................................................................................................................................................................3146 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3146 POSSIBLE CAUSE....................................................................................................................................................................................................................................3146 FAIL-SAFE.........................................................................................................................................................................................................................................3146 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3146 Diagnosis Procedure...................................................................................................................................................................................................................................3147 P0520 EOP SENSOR..........................................................................................................................................................................................................................................3148 DTC Description.......................................................................................................................................................................................................................................3148 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3148 POSSIBLE CAUSE....................................................................................................................................................................................................................................3148 FAIL-SAFE.........................................................................................................................................................................................................................................3148 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3148 Diagnosis Procedure...................................................................................................................................................................................................................................3148 Component Inspection..................................................................................................................................................................................................................................3150 P0524 ENGINE OIL PRESSURE.................................................................................................................................................................................................................................3151 DTC Description.......................................................................................................................................................................................................................................3151 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3151 POSSIBLE CAUSE....................................................................................................................................................................................................................................3151 FAIL-SAFE.........................................................................................................................................................................................................................................3151 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3151 Diagnosis Procedure...................................................................................................................................................................................................................................3152 Component Inspection..................................................................................................................................................................................................................................3153 P0603, P062F ECM..........................................................................................................................................................................................................................................3155 DTC Description.......................................................................................................................................................................................................................................3155 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3155 POSSIBLE CAUSE....................................................................................................................................................................................................................................3155 DTC P0603.....................................................................................................................................................................................................................................3155 DTC P062F.....................................................................................................................................................................................................................................3155 FAIL-SAFE.........................................................................................................................................................................................................................................3155 P0603.........................................................................................................................................................................................................................................3155 P062F.........................................................................................................................................................................................................................................3155 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3155 Diagnosis Procedure...................................................................................................................................................................................................................................3156 P0604 ECM.................................................................................................................................................................................................................................................3157 DTC Description.......................................................................................................................................................................................................................................3157 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3157 POSSIBLE CAUSE....................................................................................................................................................................................................................................3157 FAIL-SAFE.........................................................................................................................................................................................................................................3157 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3157 Diagnosis Procedure...................................................................................................................................................................................................................................3157 P0605 ECM.................................................................................................................................................................................................................................................3158 DTC Description.......................................................................................................................................................................................................................................3158 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3158 POSSIBLE CAUSE....................................................................................................................................................................................................................................3158 FAIL-SAFE.........................................................................................................................................................................................................................................3158 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3158 Diagnosis Procedure...................................................................................................................................................................................................................................3158 P0606 ECM.................................................................................................................................................................................................................................................3159 DTC Description.......................................................................................................................................................................................................................................3159 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3159 POSSIBLE CAUSE....................................................................................................................................................................................................................................3159 FAIL-SAFE.........................................................................................................................................................................................................................................3159 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3159 Diagnosis Procedure...................................................................................................................................................................................................................................3160 P0607 ECM.................................................................................................................................................................................................................................................3161 DTC Description.......................................................................................................................................................................................................................................3161 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3161 POSSIBLE CAUSE....................................................................................................................................................................................................................................3161 FAIL-SAFE.........................................................................................................................................................................................................................................3161 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3161 Diagnosis Procedure...................................................................................................................................................................................................................................3161 P0611 ECM PROTECTION......................................................................................................................................................................................................................................3162 DTC Description.......................................................................................................................................................................................................................................3162 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3162 POSSIBLE CAUSE....................................................................................................................................................................................................................................3162 FAIL-SAFE.........................................................................................................................................................................................................................................3162 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3162 Diagnosis Procedure...................................................................................................................................................................................................................................3162 P062B ECM.................................................................................................................................................................................................................................................3163 DTC Description.......................................................................................................................................................................................................................................3163 DTC Logic.............................................................................................................................................................................................................................................3163 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3163 POSSIBLE CAUSE....................................................................................................................................................................................................................................3163 FAIL-SAFE.........................................................................................................................................................................................................................................3163 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3163 Diagnosis Procedure...................................................................................................................................................................................................................................3163 P0643 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................3165 DTC Description.......................................................................................................................................................................................................................................3165 Sensor power supply 1.............................................................................................................................................................................................................................3165 Sensor power supply 2.............................................................................................................................................................................................................................3165 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3165 POSSIBLE CAUSE....................................................................................................................................................................................................................................3165 FAIL-SAFE.........................................................................................................................................................................................................................................3165 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3165 Diagnosis Procedure...................................................................................................................................................................................................................................3166 P0850 REVERSE/NEUTRAL POSITION SWITCH.....................................................................................................................................................................................................................3167 CVT...................................................................................................................................................................................................................................................3167 CVT : DTC Description.............................................................................................................................................................................................................................3167 DTC DETECTION LOGIC...........................................................................................................................................................................................................................3167 POSSIBLE CAUSE................................................................................................................................................................................................................................3167 FAIL-SAFE.....................................................................................................................................................................................................................................3167 DTC CONFIRMATION PROCEDURE....................................................................................................................................................................................................................3167 CVT : Diagnosis Procedure.........................................................................................................................................................................................................................3167 6M/T..................................................................................................................................................................................................................................................3168 6M/T : DTC Description............................................................................................................................................................................................................................3168 DTC DETECTION LOGIC...........................................................................................................................................................................................................................3168 POSSIBLE CAUSE................................................................................................................................................................................................................................3168 FAIL-SAFE.....................................................................................................................................................................................................................................3168 DTC CONFIRMATION PROCEDURE....................................................................................................................................................................................................................3168 6M/T : Diagnosis Procedure........................................................................................................................................................................................................................3169 P1078 EVT CONTROL POSITION SENSOR.........................................................................................................................................................................................................................3171 DTC Description.......................................................................................................................................................................................................................................3171 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3171 POSSIBLE CAUSE....................................................................................................................................................................................................................................3171 FAIL-SAFE.........................................................................................................................................................................................................................................3171 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3171 Diagnosis Procedure...................................................................................................................................................................................................................................3171 Component Inspection..................................................................................................................................................................................................................................3173 P1197 OUT OF GAS..........................................................................................................................................................................................................................................3175 DTC Description.......................................................................................................................................................................................................................................3175 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3175 POSSIBLE CAUSE....................................................................................................................................................................................................................................3175 FAIL-SAFE.........................................................................................................................................................................................................................................3175 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3175 Diagnosis Procedure...................................................................................................................................................................................................................................3176 P1212 TCS COMMUNICATION LINE..............................................................................................................................................................................................................................3177 DTC Description.......................................................................................................................................................................................................................................3177 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3177 POSSIBLE CAUSE....................................................................................................................................................................................................................................3177 FAIL-SAFE.........................................................................................................................................................................................................................................3177 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3177 Diagnosis Procedure...................................................................................................................................................................................................................................3177 P1217 ENGINE OVER TEMPERATURE.............................................................................................................................................................................................................................3179 DTC Description.......................................................................................................................................................................................................................................3179 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3179 POSSIBLE CAUSE....................................................................................................................................................................................................................................3179 FAIL-SAFE.........................................................................................................................................................................................................................................3179 PERFORM DTC CONFIRMATION PROCEDURE................................................................................................................................................................................................................3179 Diagnosis Procedure...................................................................................................................................................................................................................................3180 P1225 TP SENSOR...........................................................................................................................................................................................................................................3182 DTC Description.......................................................................................................................................................................................................................................3182 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3182 POSSIBLE CAUSE....................................................................................................................................................................................................................................3182 FAIL-SAFE.........................................................................................................................................................................................................................................3182 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3182 Diagnosis Procedure...................................................................................................................................................................................................................................3182 P1226 TP SENSOR...........................................................................................................................................................................................................................................3183 DTC Description.......................................................................................................................................................................................................................................3183 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3183 POSSIBLE CAUSE....................................................................................................................................................................................................................................3183 FAIL-SAFE.........................................................................................................................................................................................................................................3183 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3183 Diagnosis Procedure...................................................................................................................................................................................................................................3183 P155D GENERATOR...........................................................................................................................................................................................................................................3184 DTC Description.......................................................................................................................................................................................................................................3184 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3184 POSSIBLE CAUSE....................................................................................................................................................................................................................................3184 FAIL-SAFE.........................................................................................................................................................................................................................................3184 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3184 Diagnosis Procedure...................................................................................................................................................................................................................................3184 P1564 ASCD STEERING SWITCH................................................................................................................................................................................................................................3185 DTC Description.......................................................................................................................................................................................................................................3185 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3185 POSSIBLE CAUSE....................................................................................................................................................................................................................................3185 FAIL-SAFE.........................................................................................................................................................................................................................................3185 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3185 Diagnosis Procedure...................................................................................................................................................................................................................................3185 Component Inspection..................................................................................................................................................................................................................................3187 P1568 SIGNAL INVALID......................................................................................................................................................................................................................................3188 DTC Description.......................................................................................................................................................................................................................................3188 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3188 POSSIBLE CAUSE....................................................................................................................................................................................................................................3188 FAIL-SAFE.........................................................................................................................................................................................................................................3188 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3188 Diagnosis Procedure...................................................................................................................................................................................................................................3188 P1572 ASCD BRAKE SWITCH...................................................................................................................................................................................................................................3190 DTC Description.......................................................................................................................................................................................................................................3190 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3190 POSSIBLE CAUSE....................................................................................................................................................................................................................................3190 FAIL-SAFE.........................................................................................................................................................................................................................................3190 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3190 Diagnosis Procedure...................................................................................................................................................................................................................................3192 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3194 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3195 P1574 ASCD VEHICLE SPEED SENSOR...........................................................................................................................................................................................................................3196 DTC Description.......................................................................................................................................................................................................................................3196 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3196 POSSIBLE CAUSE....................................................................................................................................................................................................................................3196 FAIL-SAFE.........................................................................................................................................................................................................................................3196 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3196 Diagnosis Procedure...................................................................................................................................................................................................................................3197 P1805 BRAKE SWITCH........................................................................................................................................................................................................................................3198 DTC Description.......................................................................................................................................................................................................................................3198 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3198 POSSIBLE CAUSE....................................................................................................................................................................................................................................3198 FAIL-SAFE.........................................................................................................................................................................................................................................3198 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3198 Diagnosis Procedure...................................................................................................................................................................................................................................3198 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3199 P2008 INTAKE MANIFOLD RUNNER CONTROL VALVE................................................................................................................................................................................................................3201 DTC Description.......................................................................................................................................................................................................................................3201 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3201 POSSIBLE CAUSE....................................................................................................................................................................................................................................3201 FAIL-SAFE.........................................................................................................................................................................................................................................3201 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3201 Diagnosis Procedure...................................................................................................................................................................................................................................3202 Component Inspection..................................................................................................................................................................................................................................3203 P2100, P2103 THROTTLE CONTROL MOTOR RELAY.................................................................................................................................................................................................................3205 DTC Description.......................................................................................................................................................................................................................................3205 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3205 POSSIBLE CAUSE....................................................................................................................................................................................................................................3205 FAIL-SAFE.........................................................................................................................................................................................................................................3205 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3205 Diagnosis Procedure...................................................................................................................................................................................................................................3206 P2101 ELECTRIC THROTTLE CONTROL FUNCTION..................................................................................................................................................................................................................3208 DTC Description.......................................................................................................................................................................................................................................3208 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3208 POSSIBLE CAUSE....................................................................................................................................................................................................................................3208 FAIL-SAFE.........................................................................................................................................................................................................................................3208 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3208 Diagnosis Procedure...................................................................................................................................................................................................................................3208 Component Inspection..................................................................................................................................................................................................................................3210 P2118 THROTTLE CONTROL MOTOR..............................................................................................................................................................................................................................3211 DTC Description.......................................................................................................................................................................................................................................3211 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3211 POSSIBLE CAUSE....................................................................................................................................................................................................................................3211 FAIL-SAFE.........................................................................................................................................................................................................................................3211 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3211 Diagnosis Procedure...................................................................................................................................................................................................................................3211 Component Inspection..................................................................................................................................................................................................................................3212 P2119 ELECTRIC THROTTLE CONTROL ACTUATOR..................................................................................................................................................................................................................3213 DTC Description.......................................................................................................................................................................................................................................3213 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3213 POSSIBLE CAUSE....................................................................................................................................................................................................................................3213 FAIL-SAFE.........................................................................................................................................................................................................................................3213 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3213 Diagnosis Procedure...................................................................................................................................................................................................................................3214 P2122, P2123 APP SENSOR...................................................................................................................................................................................................................................3215 DTC Description.......................................................................................................................................................................................................................................3215 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3215 POSSIBLE CAUSE....................................................................................................................................................................................................................................3215 FAIL-SAFE.........................................................................................................................................................................................................................................3215 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3215 Diagnosis Procedure...................................................................................................................................................................................................................................3216 Component Inspection..................................................................................................................................................................................................................................3217 P2127, P2128 APP SENSOR...................................................................................................................................................................................................................................3218 DTC Description.......................................................................................................................................................................................................................................3218 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3218 POSSIBLE CAUSE....................................................................................................................................................................................................................................3218 FAIL-SAFE.........................................................................................................................................................................................................................................3218 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3218 Diagnosis Procedure...................................................................................................................................................................................................................................3219 Component Inspection..................................................................................................................................................................................................................................3220 P2135 TP SENSOR...........................................................................................................................................................................................................................................3222 DTC Description.......................................................................................................................................................................................................................................3222 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3222 POSSIBLE CAUSE....................................................................................................................................................................................................................................3222 FAIL-SAFE.........................................................................................................................................................................................................................................3222 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3222 Diagnosis Procedure...................................................................................................................................................................................................................................3222 Component Inspection..................................................................................................................................................................................................................................3224 P2138 APP SENSOR..........................................................................................................................................................................................................................................3225 DTC Description.......................................................................................................................................................................................................................................3225 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3225 POSSIBLE CAUSE....................................................................................................................................................................................................................................3225 FAIL-SAFE.........................................................................................................................................................................................................................................3225 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3225 Diagnosis Procedure...................................................................................................................................................................................................................................3226 Component Inspection..................................................................................................................................................................................................................................3229 FUEL INJECTOR.............................................................................................................................................................................................................................................3230 Component Function Check..............................................................................................................................................................................................................................3230 Diagnosis Procedure...................................................................................................................................................................................................................................3230 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3233 Component Inspection (Fuel Injector Relay)............................................................................................................................................................................................................3233 LOW PRESSURE FUEL PUMP....................................................................................................................................................................................................................................3235 Component Function Check..............................................................................................................................................................................................................................3235 Diagnosis Procedure...................................................................................................................................................................................................................................3235 Component Inspection (Fuel Pump)......................................................................................................................................................................................................................3236 HIGH PRESSURE FUEL PUMP...................................................................................................................................................................................................................................3238 Component Function Check..............................................................................................................................................................................................................................3238 Diagnosis Procedure...................................................................................................................................................................................................................................3238 Component Inspection (High Pressure Fuel Pump)........................................................................................................................................................................................................3241 Component Inspection (High Pressure Fuel Pump Relay)..................................................................................................................................................................................................3242 IGNITION SIGNAL...........................................................................................................................................................................................................................................3243 Component Function Check..............................................................................................................................................................................................................................3243 Diagnosis Procedure...................................................................................................................................................................................................................................3243 Component Inspection (Ignition Coil With Power Transistor)............................................................................................................................................................................................3245 Component Inspection (Condenser)......................................................................................................................................................................................................................3246 ELECTRICAL LOAD SIGNAL....................................................................................................................................................................................................................................3247 Description...........................................................................................................................................................................................................................................3247 Component Function Check..............................................................................................................................................................................................................................3247 Diagnosis Procedure...................................................................................................................................................................................................................................3247 SENSOR POWER SUPPLY 2 CIRCUIT.............................................................................................................................................................................................................................3249 Description...........................................................................................................................................................................................................................................3249 Sensor power supply 1.............................................................................................................................................................................................................................3249 Sensor power supply 2.............................................................................................................................................................................................................................3249 Diagnosis Procedure...................................................................................................................................................................................................................................3249 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................3251 Component Function Check..............................................................................................................................................................................................................................3251 Diagnosis Procedure...................................................................................................................................................................................................................................3251 COOLING FAN...............................................................................................................................................................................................................................................3253 Component Function Check..............................................................................................................................................................................................................................3253 Diagnosis Procedure...................................................................................................................................................................................................................................3253 Component Inspection (Cooling Fan Motor)..............................................................................................................................................................................................................3256 Component Inspection (Cooling Fan Relay)..............................................................................................................................................................................................................3256 MALFUNCTION INDICATOR LAMP (MIL)..........................................................................................................................................................................................................................3257 Component Function Check..............................................................................................................................................................................................................................3257 Diagnosis Procedure...................................................................................................................................................................................................................................3257 INFORMATION DISPLAY (ASCD)................................................................................................................................................................................................................................3258 Component Function Check..............................................................................................................................................................................................................................3258 Diagnosis Procedure...................................................................................................................................................................................................................................3258 CLUTCH PEDAL POSITION SWITCH..............................................................................................................................................................................................................................3259 Description...........................................................................................................................................................................................................................................3259 Component Function Check..............................................................................................................................................................................................................................3259 Diagnosis Procedure...................................................................................................................................................................................................................................3259 Component Inspection (Clutch Pedal Position Switch)...................................................................................................................................................................................................3260 ASCD BRAKE SWITCH.........................................................................................................................................................................................................................................3261 Component Function Check..............................................................................................................................................................................................................................3261 Diagnosis Procedure...................................................................................................................................................................................................................................3261 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3262 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................3264 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3264 Symptom Table.........................................................................................................................................................................................................................................3264 SYSTEM - BASIC ENGINE CONTROL SYSTEM..............................................................................................................................................................................................................3264 SYSTEM - ENGINE MECHANICAL & OTHER................................................................................................................................................................................................................3266 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................3269 Description...........................................................................................................................................................................................................................................3269 FUEL CUT CONTROL (AT NO LOAD AND HIGH ENGINE SPEED)...............................................................................................................................................................................................3269 Fuel cut when the accelerator pedal is fully depressed........................................................................................................................................................................................3269 Fuel cut when the accelerator pedal is fully depressed........................................................................................................................................................................................3269 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................3270 IDLE SPEED................................................................................................................................................................................................................................................3270 Inspection............................................................................................................................................................................................................................................3270 IGNITION TIMING...........................................................................................................................................................................................................................................3271 Inspection............................................................................................................................................................................................................................................3271 EVAPORATIVE EMISSION SYSTEM...............................................................................................................................................................................................................................3272 Inspection............................................................................................................................................................................................................................................3272 POSITIVE CRANKCASE VENTILATION............................................................................................................................................................................................................................3273 Inspection............................................................................................................................................................................................................................................3273 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................3274 ECM.......................................................................................................................................................................................................................................................3274 Removal and Installation..............................................................................................................................................................................................................................3274 EXPLODED VIEW.....................................................................................................................................................................................................................................3274 REMOVAL...........................................................................................................................................................................................................................................3274 INSTALLATION......................................................................................................................................................................................................................................3274 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................3275 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................3275 Idle Speed............................................................................................................................................................................................................................................3275 Ignition Timing.......................................................................................................................................................................................................................................3275 Calculated Load Value.................................................................................................................................................................................................................................3275 Mass Air Flow Sensor..................................................................................................................................................................................................................................3275 QR25DE............................................................................................................................................................................................................................................................3276 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................3276 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................3276 Information...........................................................................................................................................................................................................................................3276 PRECAUTION....................................................................................................................................................................................................................................................3277 PRECAUTIONS...............................................................................................................................................................................................................................................3277 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................3277 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................3277 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................3277 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................3277 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................3278 INSTRUCTION 1.................................................................................................................................................................................................................................3278 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................3278 On Board Diagnostic (OBD) System of Engine and CVT....................................................................................................................................................................................................3279 General Precautions...................................................................................................................................................................................................................................3279 PREPARATION...................................................................................................................................................................................................................................................3282 PREPARATION...............................................................................................................................................................................................................................................3282 Special Service Tools.................................................................................................................................................................................................................................3282 Commercial Service Tools..............................................................................................................................................................................................................................3282 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................3284 COMPONENT PARTS...........................................................................................................................................................................................................................................3284 Component Parts Location..............................................................................................................................................................................................................................3284 ENGINE ROOM COMPARTMENT...........................................................................................................................................................................................................................3284 ENGINE COMPARTMENT................................................................................................................................................................................................................................3285 EXHAUST COMPARTMENT...............................................................................................................................................................................................................................3286 BODY COMPARTMENT..................................................................................................................................................................................................................................3286 ECM...................................................................................................................................................................................................................................................3288 Accelerator Pedal Position Sensor.....................................................................................................................................................................................................................3288 Electric Throttle Control Actuator....................................................................................................................................................................................................................3288 THROTTLE CONTROL MOTOR RELAY......................................................................................................................................................................................................................3289 THROTTLE CONTROL MOTOR............................................................................................................................................................................................................................3289 THROTTLE POSITION SENSOR..........................................................................................................................................................................................................................3289 Ignition Coil With Power Transistor...................................................................................................................................................................................................................3289 Fuel Injector.........................................................................................................................................................................................................................................3289 Fuel Level Sensor Unit and Fuel Pump..................................................................................................................................................................................................................3289 FUEL PUMP.........................................................................................................................................................................................................................................3289 FUEL LEVEL SENSOR.................................................................................................................................................................................................................................3290 Mass Air Flow Sensor (With Intake Air Temperature Sensor).............................................................................................................................................................................................3290 MASS AIR FLOW SENSOR..............................................................................................................................................................................................................................3290 INTAKE AIR TEMPERATURE SENSOR.....................................................................................................................................................................................................................3290 Engine Coolant Temperature Sensor.....................................................................................................................................................................................................................3291 Crankshaft Position Sensor (POS)......................................................................................................................................................................................................................3291 Camshaft Position Sensor (PHASE)......................................................................................................................................................................................................................3292 Intake Valve Timing Control Solenoid Valve............................................................................................................................................................................................................3292 Intake Valve Timing Intermediate Lock Control Solenoid Valve..........................................................................................................................................................................................3292 Exhaust Valve Timing Control Position Sensor..........................................................................................................................................................................................................3293 Exhaust Valve Timing Control Solenoid Valve...........................................................................................................................................................................................................3293 Intake Manifold Runner Control Valve..................................................................................................................................................................................................................3293 INTAKE MANIFOLD RUNNER CONTROL VALVE MOTOR........................................................................................................................................................................................................3293 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR..............................................................................................................................................................................................3293 Air Fuel Ratio (A/F) Sensor 1.........................................................................................................................................................................................................................3294 A/F SENSOR 1 HEATER...............................................................................................................................................................................................................................3294 Heated Oxygen Sensor 2................................................................................................................................................................................................................................3294 HEATED OXYGEN SENSOR 2 HEATER.....................................................................................................................................................................................................................3294 Knock Sensor..........................................................................................................................................................................................................................................3295 Engine Oil Pressure Sensor............................................................................................................................................................................................................................3295 Engine Oil Temperature Sensor.........................................................................................................................................................................................................................3295 Cooling Fan...........................................................................................................................................................................................................................................3296 EVAP Canister.........................................................................................................................................................................................................................................3296 EVAP Canister Purge Volume Control Solenoid Valve.....................................................................................................................................................................................................3296 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................3297 Stop Lamp Switch & Brake Pedal Position Switch........................................................................................................................................................................................................3297 ASCD Steering Switch..................................................................................................................................................................................................................................3297 Information Display...................................................................................................................................................................................................................................3297 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................3298 Positive Crankcase Ventilation........................................................................................................................................................................................................................3298 SYSTEM....................................................................................................................................................................................................................................................3299 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................3299 ENGINE CONTROL SYSTEM : System Description........................................................................................................................................................................................................3299 SYSTEM DIAGRAM................................................................................................................................................................................................................................3299 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3299 ENGINE CONTROL SYSTEM : Circuit Diagram...........................................................................................................................................................................................................3301 ENGINE CONTROL SYSTEM : Fail Safe.................................................................................................................................................................................................................3302 NON DTC RELATED ITEM..........................................................................................................................................................................................................................3302 DTC RELATED ITEM..............................................................................................................................................................................................................................3303 Description...............................................................................................................................................................................................................................3303 Fail Safe Pattern.........................................................................................................................................................................................................................3303 Fail Safe List............................................................................................................................................................................................................................3303 MULTIPORT FUEL INJECTION SYSTEM.......................................................................................................................................................................................................................3304 MULTIPORT FUEL INJECTION SYSTEM : System Description (with automatic air conditioner).............................................................................................................................................................3305 SYSTEM DIAGRAM................................................................................................................................................................................................................................3305 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3305 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION.........................................................................................................................................................................................3305 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)..........................................................................................................................................................................................3306 MIXTURE RATIO SELF-LEARNING CONTROL...........................................................................................................................................................................................................3306 FUEL INJECTION TIMING.........................................................................................................................................................................................................................3307 FUEL SHUT-OFF.................................................................................................................................................................................................................................3307 MULTIPORT FUEL INJECTION SYSTEM : System Description (with manual air conditioner)................................................................................................................................................................3307 SYSTEM DIAGRAM................................................................................................................................................................................................................................3307 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3307 VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION.........................................................................................................................................................................................3308 MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)..........................................................................................................................................................................................3308 MIXTURE RATIO SELF-LEARNING CONTROL...........................................................................................................................................................................................................3308 FUEL INJECTION TIMING.........................................................................................................................................................................................................................3309 FUEL SHUT-OFF.................................................................................................................................................................................................................................3309 ELECTRIC IGNITION SYSTEM..............................................................................................................................................................................................................................3309 ELECTRIC IGNITION SYSTEM : System Description.....................................................................................................................................................................................................3309 SYSTEM DIAGRAM................................................................................................................................................................................................................................3309 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3309 INTAKE VALVE TIMING CONTROL...........................................................................................................................................................................................................................3310 INTAKE VALVE TIMING CONTROL : System Description..................................................................................................................................................................................................3310 INTAKE VALVE TIMING CONTROL...................................................................................................................................................................................................................3310 System Diagram............................................................................................................................................................................................................................3310 System Description........................................................................................................................................................................................................................3310 INTAKE VALVE TIMING INTERMEDIATE LOCK CONTROL.................................................................................................................................................................................................3311 System Diagram............................................................................................................................................................................................................................3311 System Description........................................................................................................................................................................................................................3311 Lock/Unlock Activation....................................................................................................................................................................................................................3311 When stopping the engine..................................................................................................................................................................................................................3312 When starting the engine..................................................................................................................................................................................................................3312 EXHAUST VALVE TIMING CONTROL..........................................................................................................................................................................................................................3312 EXHAUST VALVE TIMING CONTROL : System Description.................................................................................................................................................................................................3313 SYSTEM DIAGRAM................................................................................................................................................................................................................................3313 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3313 INTAKE MANIFOLD RUNNER CONTROL........................................................................................................................................................................................................................3313 INTAKE MANIFOLD RUNNER CONTROL : System Description...............................................................................................................................................................................................3314 SYSTEM DIAGRAM................................................................................................................................................................................................................................3314 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3314 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE..................................................................................................................................................................................................3314 ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE : System Description.........................................................................................................................................................................3314 SYSTEM DIAGRAM................................................................................................................................................................................................................................3314 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3314 AIR CONDITIONING CUT CONTROL..........................................................................................................................................................................................................................3314 AIR CONDITIONING CUT CONTROL : System Description.................................................................................................................................................................................................3315 SYSTEM DIAGRAM................................................................................................................................................................................................................................3315 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3315 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM......................................................................................................................................................................................................3315 POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System Description.............................................................................................................................................................................3315 DESCRIPTION...................................................................................................................................................................................................................................3315 COOLING FAN CONTROL...................................................................................................................................................................................................................................3315 COOLING FAN CONTROL : System Description..........................................................................................................................................................................................................3316 SYSTEM DIAGRAM................................................................................................................................................................................................................................3316 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3316 Cooling Fan Operation.....................................................................................................................................................................................................................3316 Cooling Fan Relay Operation...............................................................................................................................................................................................................3316 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3317 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description........................................................................................................................................................................................3317 SYSTEM DIAGRAM................................................................................................................................................................................................................................3317 BASIC ASCD SYSTEM.............................................................................................................................................................................................................................3317 SET OPERATION.................................................................................................................................................................................................................................3317 ACCELERATE OPERATION..........................................................................................................................................................................................................................3317 CANCEL OPERATION..............................................................................................................................................................................................................................3317 COAST OPERATION...............................................................................................................................................................................................................................3318 RESUME OPERATION..............................................................................................................................................................................................................................3318 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................3318 INFORMATION DISPLAY (COMBINATION METER) : ASCD Indicator..........................................................................................................................................................................................3318 ASCD INDICATOR................................................................................................................................................................................................................................3318 INFORMATION DISPLAY (COMBINATION METER) : Engine Oil Pressure Warning.............................................................................................................................................................................3318 DESIGN/PURPOSE................................................................................................................................................................................................................................3318 BULB CHECK....................................................................................................................................................................................................................................3319 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................3319 SYSTEM DIAGRAM................................................................................................................................................................................................................................3319 SIGNAL PATH...................................................................................................................................................................................................................................3319 LIGHTING CONDITION............................................................................................................................................................................................................................3319 SHUTOFF CONDITION.............................................................................................................................................................................................................................3319 TIMING CHART..................................................................................................................................................................................................................................3320 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................3320 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................3320 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................3320 EVAPORATIVE EMISSION SYSTEM...........................................................................................................................................................................................................................3320 EVAPORATIVE EMISSION SYSTEM : System Description..................................................................................................................................................................................................3321 SYSTEM DIAGRAM................................................................................................................................................................................................................................3321 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3321 CAN COMMUNICATION.....................................................................................................................................................................................................................................3321 CAN COMMUNICATION : System Description............................................................................................................................................................................................................3321 ECO MODE CONTROL......................................................................................................................................................................................................................................3322 ECO MODE CONTROL : System Description.............................................................................................................................................................................................................3322 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3322 OPERATION.................................................................................................................................................................................................................................................3323 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3323 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Switch Name and Function..................................................................................................................................................................................3323 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3323 SET SPEED RANGE...............................................................................................................................................................................................................................3323 SWITCH OPERATION..............................................................................................................................................................................................................................3323 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................3324 Diagnosis Description.................................................................................................................................................................................................................................3324 GST (Generic Scan Tool)...............................................................................................................................................................................................................................3324 DIAGNOSIS SYSTEM (ECM)....................................................................................................................................................................................................................................3325 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................3325 DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic.....................................................................................................................................................................3325 DIAGNOSIS DESCRIPTION : DTC and Freeze Frame Data.................................................................................................................................................................................................3325 DTC AND 1ST TRIP DTC..........................................................................................................................................................................................................................3325 FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA..............................................................................................................................................................................................3325 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................3326 RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS.............................................................................................................................................................................3326 COUNTER SYSTEM CHART..........................................................................................................................................................................................................................3326 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................3326 Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”.......................................................................................................................................3327 Driving Pattern B.........................................................................................................................................................................................................................3327 Driving Pattern C.........................................................................................................................................................................................................................3328 Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................3328 Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”................................................................................................................................3329 Driving Pattern A.........................................................................................................................................................................................................................3329 Driving Pattern B.........................................................................................................................................................................................................................3329 DIAGNOSIS DESCRIPTION : Driving Pattern...........................................................................................................................................................................................................3329 DRIVING PATTERN A.............................................................................................................................................................................................................................3329 DRIVING PATTERN B.............................................................................................................................................................................................................................3329 DRIVING PATTERN C.............................................................................................................................................................................................................................3329 DRIVING PATTERN D.............................................................................................................................................................................................................................3330 DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code..........................................................................................................................................................................................3330 SRT SET TIMING................................................................................................................................................................................................................................3330 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................3331 On Board Diagnosis Function...........................................................................................................................................................................................................................3332 ON BOARD DIAGNOSIS ITEM...........................................................................................................................................................................................................................3332 BULB CHECK MODE...................................................................................................................................................................................................................................3332 Description...................................................................................................................................................................................................................................3332 Operation Procedure...........................................................................................................................................................................................................................3332 SRT STATUS MODE...................................................................................................................................................................................................................................3332 Description...................................................................................................................................................................................................................................3332 Operation Procedure...........................................................................................................................................................................................................................3332 MALFUNCTION WARNING MODE..........................................................................................................................................................................................................................3333 Description...................................................................................................................................................................................................................................3333 Operation Procedure...........................................................................................................................................................................................................................3333 SELF-DIAGNOSTIC RESULTS MODE......................................................................................................................................................................................................................3333 Description...................................................................................................................................................................................................................................3333 How to Set Self-diagnostic Results Mode.......................................................................................................................................................................................................3333 How to Read Self-diagnostic Results...........................................................................................................................................................................................................3334 How to Erase Self-diagnostic Results..........................................................................................................................................................................................................3335 CONSULT Function......................................................................................................................................................................................................................................3335 FUNCTION..........................................................................................................................................................................................................................................3335 SELF DIAGNOSTIC RESULT MODE.......................................................................................................................................................................................................................3335 Self Diagnostic Item..........................................................................................................................................................................................................................3335 How to Read DTC and 1st Trip DTC..............................................................................................................................................................................................................3335 How to Erase DTC and 1st Trip DTC.............................................................................................................................................................................................................3336 Freeze Frame Data and 1st Trip Freeze Frame Data..............................................................................................................................................................................................3336 DATA MONITOR MODE.................................................................................................................................................................................................................................3336 Monitored Item................................................................................................................................................................................................................................3336 WORK SUPPORT MODE.................................................................................................................................................................................................................................3342 Work Item.....................................................................................................................................................................................................................................3342 ACTIVE TEST MODE..................................................................................................................................................................................................................................3343 Test Item.....................................................................................................................................................................................................................................3343 DTC WORK SUPPORT MODE.............................................................................................................................................................................................................................3344 Test Item.....................................................................................................................................................................................................................................3344 SRT & P-DTC MODE..................................................................................................................................................................................................................................3344 SRT STATUS Mode...............................................................................................................................................................................................................................3344 SRT WORK SUPPORT Mode.........................................................................................................................................................................................................................3344 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................3345 ECM.......................................................................................................................................................................................................................................................3345 Reference Value.......................................................................................................................................................................................................................................3345 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................3345 TERMINAL LAYOUT...................................................................................................................................................................................................................................3349 PHYSICAL VALUES...................................................................................................................................................................................................................................3349 Fail Safe.............................................................................................................................................................................................................................................3357 NON DTC RELATED ITEM..............................................................................................................................................................................................................................3357 DTC RELATED ITEM..................................................................................................................................................................................................................................3358 Description...................................................................................................................................................................................................................................3358 Fail Safe Pattern.............................................................................................................................................................................................................................3358 Fail Safe List................................................................................................................................................................................................................................3358 DTC Inspection Priority Chart.........................................................................................................................................................................................................................3359 DTC Index.............................................................................................................................................................................................................................................3361 Test Value and Test Limit.............................................................................................................................................................................................................................3363 WIRING DIAGRAM................................................................................................................................................................................................................................................3371 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3371 Wiring Diagram........................................................................................................................................................................................................................................3371 BASIC INSPECTION..............................................................................................................................................................................................................................................3386 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................3386 Work Flow.............................................................................................................................................................................................................................................3386 OVERALL SEQUENCE..................................................................................................................................................................................................................................3386 DETAILED FLOW.....................................................................................................................................................................................................................................3386 Diagnostic Work Sheet.................................................................................................................................................................................................................................3388 DESCRIPTION.......................................................................................................................................................................................................................................3388 WORKSHEET SAMPLE..................................................................................................................................................................................................................................3389 BASIC INSPECTION..........................................................................................................................................................................................................................................3390 Work Procedure........................................................................................................................................................................................................................................3390 ADDITIONAL SERVICE WHEN REPLACING ECM.....................................................................................................................................................................................................................3394 Description...........................................................................................................................................................................................................................................3394 PROGRAMMING OPERATION.............................................................................................................................................................................................................................3394 Work Procedure........................................................................................................................................................................................................................................3394 VIN REGISTRATION..........................................................................................................................................................................................................................................3396 Description...........................................................................................................................................................................................................................................3396 Work Procedure........................................................................................................................................................................................................................................3396 ACCELERATOR PEDAL RELEASED POSITION LEARNING..............................................................................................................................................................................................................3397 Description...........................................................................................................................................................................................................................................3397 Work Procedure........................................................................................................................................................................................................................................3397 THROTTLE VALVE CLOSED POSITION LEARNING...................................................................................................................................................................................................................3398 Description...........................................................................................................................................................................................................................................3398 Work Procedure........................................................................................................................................................................................................................................3398 IDLE AIR VOLUME LEARNING..................................................................................................................................................................................................................................3399 Description...........................................................................................................................................................................................................................................3399 Work Procedure........................................................................................................................................................................................................................................3399 MIXTURE RATIO SELF-LEARNING VALUE CLEAR...................................................................................................................................................................................................................3401 Description...........................................................................................................................................................................................................................................3401 Work Procedure........................................................................................................................................................................................................................................3401 FUEL PRESSURE.............................................................................................................................................................................................................................................3402 Work Procedure........................................................................................................................................................................................................................................3402 FUEL PRESSURE RELEASE.............................................................................................................................................................................................................................3402 FUEL PRESSURE CHECK...............................................................................................................................................................................................................................3402 HOW TO SET SRT CODE.......................................................................................................................................................................................................................................3404 Description...........................................................................................................................................................................................................................................3404 OUTLINE...........................................................................................................................................................................................................................................3404 SRT ITEM..........................................................................................................................................................................................................................................3404 SRT SERVICE PROCEDURE.............................................................................................................................................................................................................................3404 SRT Set Driving Pattern...............................................................................................................................................................................................................................3405 Work Procedure........................................................................................................................................................................................................................................3407 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................3409 TROUBLE DIAGNOSIS - SPECIFICATION VALUE...................................................................................................................................................................................................................3409 Description...........................................................................................................................................................................................................................................3409 Component Function Check..............................................................................................................................................................................................................................3409 Diagnosis Procedure...................................................................................................................................................................................................................................3410 OVERALL SEQUENCE..................................................................................................................................................................................................................................3410 DETAILED PROCEDURE................................................................................................................................................................................................................................3411 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................3417 Diagnosis Procedure...................................................................................................................................................................................................................................3417 U0101 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3420 Description...........................................................................................................................................................................................................................................3420 DTC Description.......................................................................................................................................................................................................................................3420 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3420 POSSIBLE CAUSE....................................................................................................................................................................................................................................3420 FAIL-SAFE.........................................................................................................................................................................................................................................3420 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3420 Diagnosis Procedure...................................................................................................................................................................................................................................3420 U1001 CAN COMM CIRCUIT....................................................................................................................................................................................................................................3421 Description...........................................................................................................................................................................................................................................3421 DTC Description.......................................................................................................................................................................................................................................3421 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3421 POSSIBLE CAUSE....................................................................................................................................................................................................................................3421 FAIL-SAFE.........................................................................................................................................................................................................................................3421 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3421 Diagnosis Procedure...................................................................................................................................................................................................................................3421 U1040 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3422 DTC Description.......................................................................................................................................................................................................................................3422 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3422 POSSIBLE CAUSE....................................................................................................................................................................................................................................3422 FAIL-SAFE.........................................................................................................................................................................................................................................3422 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3422 Diagnosis Procedure...................................................................................................................................................................................................................................3422 U1044 ENG COMM CIRCUIT....................................................................................................................................................................................................................................3424 DTC Description.......................................................................................................................................................................................................................................3424 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3424 POSSIBLE CAUSE....................................................................................................................................................................................................................................3424 FAIL-SAFE.........................................................................................................................................................................................................................................3424 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3424 Diagnosis Procedure...................................................................................................................................................................................................................................3424 U1050, U1051 LIN COMMUNICATION............................................................................................................................................................................................................................3426 DTC Description.......................................................................................................................................................................................................................................3426 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3426 POSSIBLE CAUSE....................................................................................................................................................................................................................................3426 FAIL-SAFE.........................................................................................................................................................................................................................................3426 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3426 Diagnosis Procedure...................................................................................................................................................................................................................................3426 P0011 IVT CONTROL.........................................................................................................................................................................................................................................3428 DTC Description.......................................................................................................................................................................................................................................3428 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3428 POSSIBLE CAUSE....................................................................................................................................................................................................................................3428 FAIL-SAFE.........................................................................................................................................................................................................................................3428 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3428 Diagnosis Procedure...................................................................................................................................................................................................................................3429 Component Inspection..................................................................................................................................................................................................................................3430 P0014 EVT CONTROL.........................................................................................................................................................................................................................................3432 DTC Description.......................................................................................................................................................................................................................................3432 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3432 POSSIBLE CAUSE....................................................................................................................................................................................................................................3432 FAIL-SAFE.........................................................................................................................................................................................................................................3432 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3432 Diagnosis Procedure...................................................................................................................................................................................................................................3433 Component Inspection..................................................................................................................................................................................................................................3434 P0031, P0032 A/F SENSOR 1 HEATER..........................................................................................................................................................................................................................3436 DTC Description.......................................................................................................................................................................................................................................3436 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3436 POSSIBLE CAUSE....................................................................................................................................................................................................................................3436 DTC P0031.....................................................................................................................................................................................................................................3436 DTC P0032.....................................................................................................................................................................................................................................3436 FAIL-SAFE.........................................................................................................................................................................................................................................3436 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3436 Diagnosis Procedure...................................................................................................................................................................................................................................3436 Component Inspection..................................................................................................................................................................................................................................3437 P0037, P0038 HO2S2 HEATER.................................................................................................................................................................................................................................3439 DTC Description.......................................................................................................................................................................................................................................3439 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3439 POSSIBLE CAUSE....................................................................................................................................................................................................................................3439 DTC P0037.....................................................................................................................................................................................................................................3439 DTC P0038.....................................................................................................................................................................................................................................3439 FAIL-SAFE.........................................................................................................................................................................................................................................3439 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3439 Diagnosis Procedure...................................................................................................................................................................................................................................3439 Component Inspection..................................................................................................................................................................................................................................3440 P0075 INTAKE VALVE TIMING CONTROL.........................................................................................................................................................................................................................3442 DTC Description.......................................................................................................................................................................................................................................3442 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3442 POSSIBLE CAUSE....................................................................................................................................................................................................................................3442 FAIL-SAFE.........................................................................................................................................................................................................................................3442 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3442 Diagnosis Procedure...................................................................................................................................................................................................................................3442 Component Inspection (IVT Control Solenoid Valve).....................................................................................................................................................................................................3444 Component Inspection (IVT Intermediate Lock Control Solenoid Valve)...................................................................................................................................................................................3445 P0078 EVT CONTROL SOLENOID VALVE..........................................................................................................................................................................................................................3446 DTC Description.......................................................................................................................................................................................................................................3446 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3446 POSSIBLE CAUSE....................................................................................................................................................................................................................................3446 FAIL-SAFE.........................................................................................................................................................................................................................................3446 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3446 Diagnosis Procedure...................................................................................................................................................................................................................................3446 Component Inspection..................................................................................................................................................................................................................................3447 P0102, P0103 MAF SENSOR...................................................................................................................................................................................................................................3449 DTC Description.......................................................................................................................................................................................................................................3449 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3449 POSSIBLE CAUSE....................................................................................................................................................................................................................................3449 DTC P0102.....................................................................................................................................................................................................................................3449 DTC P0103.....................................................................................................................................................................................................................................3449 FAIL-SAFE.........................................................................................................................................................................................................................................3449 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3449 Diagnosis Procedure...................................................................................................................................................................................................................................3450 Component Inspection..................................................................................................................................................................................................................................3451 P0112, P0113 IAT SENSOR...................................................................................................................................................................................................................................3453 DTC Description.......................................................................................................................................................................................................................................3453 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3453 POSSIBLE CAUSE....................................................................................................................................................................................................................................3453 FAIL-SAFE.........................................................................................................................................................................................................................................3453 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3453 Diagnosis Procedure...................................................................................................................................................................................................................................3453 Component Inspection..................................................................................................................................................................................................................................3454 P0117, P0118 ECT SENSOR...................................................................................................................................................................................................................................3456 DTC Description.......................................................................................................................................................................................................................................3456 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3456 POSSIBLE CAUSE....................................................................................................................................................................................................................................3456 FAIL-SAFE.........................................................................................................................................................................................................................................3456 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3456 Diagnosis Procedure...................................................................................................................................................................................................................................3456 Component Inspection..................................................................................................................................................................................................................................3457 P0122, P0123 TP SENSOR....................................................................................................................................................................................................................................3459 DTC Description.......................................................................................................................................................................................................................................3459 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3459 POSSIBLE CAUSE....................................................................................................................................................................................................................................3459 FAIL-SAFE.........................................................................................................................................................................................................................................3459 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3459 Diagnosis Procedure...................................................................................................................................................................................................................................3459 Component Inspection..................................................................................................................................................................................................................................3461 P0130 A/F SENSOR 1........................................................................................................................................................................................................................................3462 DTC Description.......................................................................................................................................................................................................................................3462 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3462 POSSIBLE CAUSE....................................................................................................................................................................................................................................3462 FAIL-SAFE.........................................................................................................................................................................................................................................3462 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3462 Diagnosis Procedure...................................................................................................................................................................................................................................3463 P0131 A/F SENSOR 1........................................................................................................................................................................................................................................3466 DTC Description.......................................................................................................................................................................................................................................3466 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3466 POSSIBLE CAUSE....................................................................................................................................................................................................................................3466 FAIL-SAFE.........................................................................................................................................................................................................................................3466 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3466 Diagnosis Procedure...................................................................................................................................................................................................................................3467 P0132 A/F SENSOR 1........................................................................................................................................................................................................................................3469 DTC Description.......................................................................................................................................................................................................................................3469 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3469 POSSIBLE CAUSE....................................................................................................................................................................................................................................3469 FAIL-SAFE.........................................................................................................................................................................................................................................3469 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3469 Diagnosis Procedure...................................................................................................................................................................................................................................3470 P0137 HO2S2...............................................................................................................................................................................................................................................3472 DTC Description.......................................................................................................................................................................................................................................3472 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3472 POSSIBLE CAUSE....................................................................................................................................................................................................................................3472 FAIL-SAFE.........................................................................................................................................................................................................................................3472 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3472 Diagnosis Procedure...................................................................................................................................................................................................................................3474 Component Inspection..................................................................................................................................................................................................................................3475 P0138 HO2S2...............................................................................................................................................................................................................................................3478 DTC Description.......................................................................................................................................................................................................................................3478 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3478 POSSIBLE CAUSE....................................................................................................................................................................................................................................3478 DTC P0138 - A.................................................................................................................................................................................................................................3478 DTC P0138 - B.................................................................................................................................................................................................................................3478 FAIL-SAFE.........................................................................................................................................................................................................................................3478 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3478 Diagnosis Procedure...................................................................................................................................................................................................................................3480 Component Inspection..................................................................................................................................................................................................................................3483 P0139 HO2S2...............................................................................................................................................................................................................................................3485 DTC Description.......................................................................................................................................................................................................................................3485 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3485 POSSIBLE CAUSE....................................................................................................................................................................................................................................3485 FAIL-SAFE.........................................................................................................................................................................................................................................3485 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3485 Diagnosis Procedure...................................................................................................................................................................................................................................3487 Component Inspection..................................................................................................................................................................................................................................3489 P014C, P014D A/F SENSOR 1.................................................................................................................................................................................................................................3491 DTC Description.......................................................................................................................................................................................................................................3491 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3491 POSSIBLE CAUSE....................................................................................................................................................................................................................................3491 FAIL-SAFE.........................................................................................................................................................................................................................................3491 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3491 Diagnosis Procedure...................................................................................................................................................................................................................................3493 P0171 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3496 DTC Description.......................................................................................................................................................................................................................................3496 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3496 POSSIBLE CAUSE....................................................................................................................................................................................................................................3496 FAIL-SAFE.........................................................................................................................................................................................................................................3496 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3496 Diagnosis Procedure...................................................................................................................................................................................................................................3497 P0172 FUEL INJECTION SYSTEM FUNCTION......................................................................................................................................................................................................................3501 DTC Description.......................................................................................................................................................................................................................................3501 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3501 POSSIBLE CAUSE....................................................................................................................................................................................................................................3501 FAIL-SAFE.........................................................................................................................................................................................................................................3501 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3501 Diagnosis Procedure...................................................................................................................................................................................................................................3502 P0197, P0198 EOT SENSOR...................................................................................................................................................................................................................................3506 DTC Description.......................................................................................................................................................................................................................................3506 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3506 POSSIBLE CAUSE....................................................................................................................................................................................................................................3506 FAIL-SAFE.........................................................................................................................................................................................................................................3506 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3506 Diagnosis Procedure...................................................................................................................................................................................................................................3506 Component Inspection..................................................................................................................................................................................................................................3507 P0222, P0223 TP SENSOR....................................................................................................................................................................................................................................3509 DTC Description.......................................................................................................................................................................................................................................3509 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3509 POSSIBLE CAUSE....................................................................................................................................................................................................................................3509 FAIL-SAFE.........................................................................................................................................................................................................................................3509 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3509 Diagnosis Procedure...................................................................................................................................................................................................................................3509 Component Inspection..................................................................................................................................................................................................................................3511 P0300, P0301, P0302, P0303, P0304 MISFIRE.................................................................................................................................................................................................................3512 DTC Description.......................................................................................................................................................................................................................................3512 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3512 POSSIBLE CAUSE....................................................................................................................................................................................................................................3512 FAIL-SAFE.........................................................................................................................................................................................................................................3512 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3512 Diagnosis Procedure...................................................................................................................................................................................................................................3513 P0327, P0328 KS...........................................................................................................................................................................................................................................3518 DTC Description.......................................................................................................................................................................................................................................3518 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3518 POSSIBLE CAUSE....................................................................................................................................................................................................................................3518 FAIL-SAFE.........................................................................................................................................................................................................................................3518 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3518 Diagnosis Procedure...................................................................................................................................................................................................................................3518 Component Inspection..................................................................................................................................................................................................................................3519 P0335 CKP SENSOR (POS)....................................................................................................................................................................................................................................3520 DTC Description.......................................................................................................................................................................................................................................3520 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3520 POSSIBLE CAUSE....................................................................................................................................................................................................................................3520 FAIL-SAFE.........................................................................................................................................................................................................................................3520 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3520 Diagnosis Procedure...................................................................................................................................................................................................................................3520 Component Inspection (Crankshaft Position sensor).....................................................................................................................................................................................................3522 P0340 CMP SENSOR (PHASE)..................................................................................................................................................................................................................................3523 DTC Description.......................................................................................................................................................................................................................................3523 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3523 POSSIBLE CAUSE....................................................................................................................................................................................................................................3523 FAIL-SAFE.........................................................................................................................................................................................................................................3523 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3523 Diagnosis Procedure...................................................................................................................................................................................................................................3523 Component Inspection (Camshaft position sensor).......................................................................................................................................................................................................3525 P0420 THREE WAY CATALYST FUNCTION.........................................................................................................................................................................................................................3526 DTC Description.......................................................................................................................................................................................................................................3526 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3526 POSSIBLE CAUSE....................................................................................................................................................................................................................................3526 FAIL-SAFE.........................................................................................................................................................................................................................................3526 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3526 Diagnosis Procedure...................................................................................................................................................................................................................................3527 P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE...................................................................................................................................................................................................3531 DTC Description.......................................................................................................................................................................................................................................3531 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3531 POSSIBLE CAUSE....................................................................................................................................................................................................................................3531 FAIL-SAFE.........................................................................................................................................................................................................................................3531 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3531 Diagnosis Procedure...................................................................................................................................................................................................................................3531 Component Inspection..................................................................................................................................................................................................................................3533 P0500 VSS.................................................................................................................................................................................................................................................3534 Description...........................................................................................................................................................................................................................................3534 DTC Description.......................................................................................................................................................................................................................................3534 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3534 POSSIBLE CAUSE....................................................................................................................................................................................................................................3534 FAIL-SAFE.........................................................................................................................................................................................................................................3534 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3534 Diagnosis Procedure...................................................................................................................................................................................................................................3535 P0520 EOP SENSOR..........................................................................................................................................................................................................................................3536 DTC Description.......................................................................................................................................................................................................................................3536 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3536 POSSIBLE CAUSE....................................................................................................................................................................................................................................3536 FAIL-SAFE.........................................................................................................................................................................................................................................3536 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3536 Diagnosis Procedure...................................................................................................................................................................................................................................3536 Component Inspection..................................................................................................................................................................................................................................3538 P0524 ENGINE OIL PRESSURE.................................................................................................................................................................................................................................3539 DTC Description.......................................................................................................................................................................................................................................3539 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3539 POSSIBLE CAUSE....................................................................................................................................................................................................................................3539 FAIL-SAFE.........................................................................................................................................................................................................................................3539 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3539 Diagnosis Procedure...................................................................................................................................................................................................................................3540 Component Inspection..................................................................................................................................................................................................................................3541 P0603, P062F ECM..........................................................................................................................................................................................................................................3542 DTC Description.......................................................................................................................................................................................................................................3542 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3542 POSSIBLE CAUSE....................................................................................................................................................................................................................................3542 DTC P0603.....................................................................................................................................................................................................................................3542 DTC P062F.....................................................................................................................................................................................................................................3542 FAIL-SAFE.........................................................................................................................................................................................................................................3542 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3542 Diagnosis Procedure...................................................................................................................................................................................................................................3543 P0604 ECM.................................................................................................................................................................................................................................................3544 DTC Description.......................................................................................................................................................................................................................................3544 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3544 POSSIBLE CAUSE....................................................................................................................................................................................................................................3544 FAIL-SAFE.........................................................................................................................................................................................................................................3544 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3544 Diagnosis Procedure...................................................................................................................................................................................................................................3544 P0605 ECM.................................................................................................................................................................................................................................................3545 DTC Description.......................................................................................................................................................................................................................................3545 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3545 POSSIBLE CAUSE....................................................................................................................................................................................................................................3545 FAIL-SAFE.........................................................................................................................................................................................................................................3545 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3545 Diagnosis Procedure...................................................................................................................................................................................................................................3545 P0606 ECM.................................................................................................................................................................................................................................................3546 DTC Description.......................................................................................................................................................................................................................................3546 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3546 POSSIBLE CAUSE....................................................................................................................................................................................................................................3546 FAIL-SAFE.........................................................................................................................................................................................................................................3546 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3546 Diagnosis Procedure...................................................................................................................................................................................................................................3546 P0607 ECM.................................................................................................................................................................................................................................................3548 DTC Description.......................................................................................................................................................................................................................................3548 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3548 POSSIBLE CAUSE....................................................................................................................................................................................................................................3548 FAIL-SAFE.........................................................................................................................................................................................................................................3548 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3548 Diagnosis Procedure...................................................................................................................................................................................................................................3548 P060A ECM.................................................................................................................................................................................................................................................3549 DTC Description.......................................................................................................................................................................................................................................3549 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3549 POSSIBLE CAUSE....................................................................................................................................................................................................................................3549 FAIL-SAFE.........................................................................................................................................................................................................................................3549 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3549 Diagnosis Procedure...................................................................................................................................................................................................................................3549 P060B ECM.................................................................................................................................................................................................................................................3550 DTC Description.......................................................................................................................................................................................................................................3550 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3550 POSSIBLE CAUSE....................................................................................................................................................................................................................................3550 FAIL-SAFE.........................................................................................................................................................................................................................................3550 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3550 Diagnosis Procedure...................................................................................................................................................................................................................................3550 P0643 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................3551 Description...........................................................................................................................................................................................................................................3551 DTC Description.......................................................................................................................................................................................................................................3551 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3551 POSSIBLE CAUSE....................................................................................................................................................................................................................................3551 FAIL-SAFE.........................................................................................................................................................................................................................................3551 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3551 Diagnosis Procedure...................................................................................................................................................................................................................................3552 P0850 PNP SWITCH..........................................................................................................................................................................................................................................3554 Description...........................................................................................................................................................................................................................................3554 DTC Description.......................................................................................................................................................................................................................................3554 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3554 POSSIBLE CAUSE....................................................................................................................................................................................................................................3554 FAIL-SAFE.........................................................................................................................................................................................................................................3554 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3554 Diagnosis Procedure...................................................................................................................................................................................................................................3555 P1078 EVT CONTROL POSITION SENSOR.........................................................................................................................................................................................................................3557 DTC Description.......................................................................................................................................................................................................................................3557 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3557 POSSIBLE CAUSE....................................................................................................................................................................................................................................3557 FAIL-SAFE.........................................................................................................................................................................................................................................3557 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3557 Diagnosis Procedure...................................................................................................................................................................................................................................3557 Component Inspection..................................................................................................................................................................................................................................3559 P1212 TCS COMMUNICATION LINE..............................................................................................................................................................................................................................3560 Description...........................................................................................................................................................................................................................................3560 DTC Description.......................................................................................................................................................................................................................................3560 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3560 POSSIBLE CAUSE....................................................................................................................................................................................................................................3560 FAIL-SAFE.........................................................................................................................................................................................................................................3560 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3560 Diagnosis Procedure...................................................................................................................................................................................................................................3560 P1217 ENGINE OVER TEMPERATURE.............................................................................................................................................................................................................................3562 DTC Description.......................................................................................................................................................................................................................................3562 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3562 POSSIBLE CAUSE....................................................................................................................................................................................................................................3562 FAIL-SAFE.........................................................................................................................................................................................................................................3562 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3562 Diagnosis Procedure...................................................................................................................................................................................................................................3563 P1225 TP SENSOR...........................................................................................................................................................................................................................................3565 DTC Description.......................................................................................................................................................................................................................................3565 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3565 POSSIBLE CAUSE....................................................................................................................................................................................................................................3565 FAIL-SAFE.........................................................................................................................................................................................................................................3565 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3565 Diagnosis Procedure...................................................................................................................................................................................................................................3565 P1226 TP SENSOR...........................................................................................................................................................................................................................................3566 DTC Description.......................................................................................................................................................................................................................................3566 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3566 POSSIBLE CAUSE....................................................................................................................................................................................................................................3566 FAIL-SAFE.........................................................................................................................................................................................................................................3566 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3566 Diagnosis Procedure...................................................................................................................................................................................................................................3566 P155D GENERATOR...........................................................................................................................................................................................................................................3567 DTC Description.......................................................................................................................................................................................................................................3567 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3567 POSSIBLE CAUSE....................................................................................................................................................................................................................................3567 FAIL-SAFE.........................................................................................................................................................................................................................................3567 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3567 Diagnosis Procedure...................................................................................................................................................................................................................................3567 P1564 ASCD STEERING SWITCH................................................................................................................................................................................................................................3568 DTC Description.......................................................................................................................................................................................................................................3568 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3568 POSSIBLE CAUSE....................................................................................................................................................................................................................................3568 FAIL-SAFE.........................................................................................................................................................................................................................................3568 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3568 Diagnosis Procedure...................................................................................................................................................................................................................................3568 Component Inspection..................................................................................................................................................................................................................................3570 P1568 SIGNAL INVALID......................................................................................................................................................................................................................................3571 DTC Description.......................................................................................................................................................................................................................................3571 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3571 POSSIBLE CAUSE....................................................................................................................................................................................................................................3571 FAIL-SAFE.........................................................................................................................................................................................................................................3571 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3571 Diagnosis Procedure...................................................................................................................................................................................................................................3571 P1572 BRAKE PEDAL POSITION SWITCH.........................................................................................................................................................................................................................3573 DTC Description.......................................................................................................................................................................................................................................3573 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3573 POSSIBLE CAUSE....................................................................................................................................................................................................................................3573 FAIL-SAFE.........................................................................................................................................................................................................................................3573 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3573 Diagnosis Procedure...................................................................................................................................................................................................................................3574 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3576 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3577 P1574 ASCD VEHICLE SPEED SENSOR...........................................................................................................................................................................................................................3579 Description...........................................................................................................................................................................................................................................3579 DTC Description.......................................................................................................................................................................................................................................3579 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3579 POSSIBLE CAUSE....................................................................................................................................................................................................................................3579 FAIL-SAFE.........................................................................................................................................................................................................................................3579 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3579 Diagnosis Procedure...................................................................................................................................................................................................................................3580 P1715 INPUT SPEED SENSOR..................................................................................................................................................................................................................................3581 Description...........................................................................................................................................................................................................................................3581 DTC Description.......................................................................................................................................................................................................................................3581 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3581 POSSIBLE CAUSE....................................................................................................................................................................................................................................3581 FAIL-SAFE.........................................................................................................................................................................................................................................3581 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3581 Diagnosis Procedure...................................................................................................................................................................................................................................3581 P1805 BRAKE SWITCH........................................................................................................................................................................................................................................3583 DTC Description.......................................................................................................................................................................................................................................3583 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3583 POSSIBLE CAUSE....................................................................................................................................................................................................................................3583 FAIL-SAFE.........................................................................................................................................................................................................................................3583 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3583 Diagnosis Procedure...................................................................................................................................................................................................................................3583 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................3584 P2004 INTAKE MANIFOLD RUNNER CONTROL VALVE................................................................................................................................................................................................................3585 DTC Description.......................................................................................................................................................................................................................................3585 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3585 POSSIBLE CAUSE....................................................................................................................................................................................................................................3585 FAIL-SAFE.........................................................................................................................................................................................................................................3585 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3585 Diagnosis Procedure...................................................................................................................................................................................................................................3585 Component Inspection..................................................................................................................................................................................................................................3586 P2014, P2016, P2017, P2018 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR...........................................................................................................................................................................3588 DTC Description.......................................................................................................................................................................................................................................3588 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3588 POSSIBLE CAUSE....................................................................................................................................................................................................................................3588 FAIL-SAFE.........................................................................................................................................................................................................................................3588 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3588 Diagnosis Procedure...................................................................................................................................................................................................................................3589 P2100, P2103 THROTTLE CONTROL MOTOR RELAY.................................................................................................................................................................................................................3591 DTC Description.......................................................................................................................................................................................................................................3591 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3591 POSSIBLE CAUSE....................................................................................................................................................................................................................................3591 DTC P2100.....................................................................................................................................................................................................................................3591 DTC P2103.....................................................................................................................................................................................................................................3591 FAIL-SAFE.........................................................................................................................................................................................................................................3591 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3591 Diagnosis Procedure...................................................................................................................................................................................................................................3592 P2101 ELECTRIC THROTTLE CONTROL FUNCTION..................................................................................................................................................................................................................3594 DTC Description.......................................................................................................................................................................................................................................3594 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3594 POSSIBLE CAUSE....................................................................................................................................................................................................................................3594 FAIL-SAFE.........................................................................................................................................................................................................................................3594 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3594 Diagnosis Procedure...................................................................................................................................................................................................................................3594 Component Inspection..................................................................................................................................................................................................................................3596 P2118 THROTTLE CONTROL MOTOR..............................................................................................................................................................................................................................3597 DTC Description.......................................................................................................................................................................................................................................3597 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3597 POSSIBLE CAUSE....................................................................................................................................................................................................................................3597 FAIL-SAFE.........................................................................................................................................................................................................................................3597 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3597 Diagnosis Procedure...................................................................................................................................................................................................................................3597 Component Inspection..................................................................................................................................................................................................................................3598 P2119 ELECTRIC THROTTLE CONTROL ACTUATOR..................................................................................................................................................................................................................3599 DTC Description.......................................................................................................................................................................................................................................3599 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3599 POSSIBLE CAUSE....................................................................................................................................................................................................................................3599 FAIL-SAFE.........................................................................................................................................................................................................................................3599 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3599 Diagnosis Procedure...................................................................................................................................................................................................................................3599 P2122, P2123 APP SENSOR...................................................................................................................................................................................................................................3601 DTC Description.......................................................................................................................................................................................................................................3601 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3601 POSSIBLE CAUSE....................................................................................................................................................................................................................................3601 FAIL-SAFE.........................................................................................................................................................................................................................................3601 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3601 Diagnosis Procedure...................................................................................................................................................................................................................................3601 Component Inspection..................................................................................................................................................................................................................................3603 P2127, P2128 APP SENSOR...................................................................................................................................................................................................................................3604 DTC Description.......................................................................................................................................................................................................................................3604 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3604 POSSIBLE CAUSE....................................................................................................................................................................................................................................3604 FAIL-SAFE.........................................................................................................................................................................................................................................3604 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3604 Diagnosis Procedure...................................................................................................................................................................................................................................3604 Component Inspection..................................................................................................................................................................................................................................3605 P2135 TP SENSOR...........................................................................................................................................................................................................................................3607 DTC Description.......................................................................................................................................................................................................................................3607 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3607 POSSIBLE CAUSE....................................................................................................................................................................................................................................3607 FAIL-SAFE.........................................................................................................................................................................................................................................3607 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3607 Diagnosis Procedure...................................................................................................................................................................................................................................3607 Component Inspection..................................................................................................................................................................................................................................3609 P2138 APP SENSOR..........................................................................................................................................................................................................................................3610 DTC Description.......................................................................................................................................................................................................................................3610 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3610 POSSIBLE CAUSE....................................................................................................................................................................................................................................3610 FAIL-SAFE.........................................................................................................................................................................................................................................3610 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3610 Diagnosis Procedure...................................................................................................................................................................................................................................3610 Component Inspection..................................................................................................................................................................................................................................3612 BRAKE PEDAL POSITION SWITCH...............................................................................................................................................................................................................................3614 Component Function Check..............................................................................................................................................................................................................................3614 Diagnosis Procedure...................................................................................................................................................................................................................................3614 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................3615 COOLING FAN...............................................................................................................................................................................................................................................3617 Component Function Check..............................................................................................................................................................................................................................3617 Diagnosis Procedure...................................................................................................................................................................................................................................3617 Component Inspection (Cooling Fan Motor)..............................................................................................................................................................................................................3620 Component Inspection (Cooling Fan Relay)..............................................................................................................................................................................................................3620 ELECTRICAL LOAD SIGNAL....................................................................................................................................................................................................................................3621 Description...........................................................................................................................................................................................................................................3621 Component Function Check..............................................................................................................................................................................................................................3621 Diagnosis Procedure...................................................................................................................................................................................................................................3621 FUEL INJECTOR.............................................................................................................................................................................................................................................3623 Component Function Check..............................................................................................................................................................................................................................3623 Diagnosis Procedure...................................................................................................................................................................................................................................3623 Component Inspection..................................................................................................................................................................................................................................3624 FUEL PUMP.................................................................................................................................................................................................................................................3626 Description...........................................................................................................................................................................................................................................3626 Component Function Check..............................................................................................................................................................................................................................3626 Diagnosis Procedure...................................................................................................................................................................................................................................3626 Component Inspection..................................................................................................................................................................................................................................3628 IGNITION SIGNAL...........................................................................................................................................................................................................................................3629 Component Function Check..............................................................................................................................................................................................................................3629 Diagnosis Procedure...................................................................................................................................................................................................................................3629 Component Inspection (Ignition Coil with Power Transistor)............................................................................................................................................................................................3632 Component Inspection (Condenser)......................................................................................................................................................................................................................3633 INFORMATION DISPLAY (ASCD)................................................................................................................................................................................................................................3634 Component Function Check..............................................................................................................................................................................................................................3634 Diagnosis Procedure...................................................................................................................................................................................................................................3634 MALFUNCTION INDICATOR LAMP................................................................................................................................................................................................................................3635 Component Function Check..............................................................................................................................................................................................................................3635 Diagnosis Procedure...................................................................................................................................................................................................................................3635 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................3636 Component Function Check..............................................................................................................................................................................................................................3636 Diagnosis Procedure...................................................................................................................................................................................................................................3636 SENSOR POWER SUPPLY2 CIRCUIT..............................................................................................................................................................................................................................3638 Description...........................................................................................................................................................................................................................................3638 Diagnosis Procedure...................................................................................................................................................................................................................................3638 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................3640 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3640 Symptom Table.........................................................................................................................................................................................................................................3640 SYSTEM - BASIC ENGINE CONTROL SYSTEM..............................................................................................................................................................................................................3640 SYSTEM - ENGINE MECHANICAL & OTHER................................................................................................................................................................................................................3641 INFORMATION DISPLAY IS MALFUNCTIONING.....................................................................................................................................................................................................................3644 Diagnosis Procedure...................................................................................................................................................................................................................................3644 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................3645 Description...........................................................................................................................................................................................................................................3645 FUEL CUT CONTROL (AT NO LOAD AND HIGH ENGINE SPEED)...............................................................................................................................................................................................3645 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................3646 IDLE SPEED................................................................................................................................................................................................................................................3646 Inspection............................................................................................................................................................................................................................................3646 IGNITION TIMING...........................................................................................................................................................................................................................................3647 Inspection............................................................................................................................................................................................................................................3647 EVAPORATIVE EMISSION SYSTEM...............................................................................................................................................................................................................................3648 Inspection............................................................................................................................................................................................................................................3648 POSITIVE CRANKCASE VENTILATION............................................................................................................................................................................................................................3649 Inspection............................................................................................................................................................................................................................................3649 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................3650 ECM.......................................................................................................................................................................................................................................................3650 Removal and Installation..............................................................................................................................................................................................................................3650 EXPLODED VIEW.....................................................................................................................................................................................................................................3650 REMOVAL...........................................................................................................................................................................................................................................3650 INSTALLATION......................................................................................................................................................................................................................................3650 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................3651 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................3651 Idle Speed............................................................................................................................................................................................................................................3651 Ignition Timing.......................................................................................................................................................................................................................................3651 Calculated Load Value.................................................................................................................................................................................................................................3651 Mass Air Flow Sensor..................................................................................................................................................................................................................................3651 R9M...............................................................................................................................................................................................................................................................3652 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................3652 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................3652 Information...........................................................................................................................................................................................................................................3652 PRECAUTION....................................................................................................................................................................................................................................................3653 PRECAUTIONS...............................................................................................................................................................................................................................................3653 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................3653 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................3653 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................3653 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................3653 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................3654 INSTRUCTION 1.................................................................................................................................................................................................................................3654 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................3654 Precaution for Stop/Start System Service..............................................................................................................................................................................................................3654 On Board Diagnostic (OBD) System of Engine............................................................................................................................................................................................................3655 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................3656 COMPONENT PARTS...........................................................................................................................................................................................................................................3656 Component Parts Location..............................................................................................................................................................................................................................3656 ENGINE ROOM COMPARTMENT...........................................................................................................................................................................................................................3656 ENGINE COMPARTMENT................................................................................................................................................................................................................................3657 EXHAUST COMPARTMENT...............................................................................................................................................................................................................................3658 BODY COMPARTMENT..................................................................................................................................................................................................................................3658 ECM...................................................................................................................................................................................................................................................3660 Camshaft Position Sensor..............................................................................................................................................................................................................................3660 Crankshaft Position Sensor............................................................................................................................................................................................................................3660 Mass Air Flow Sensor..................................................................................................................................................................................................................................3660 Intake Air Temperature Sensor 1.......................................................................................................................................................................................................................3660 Turbocharger Boost Sensor.............................................................................................................................................................................................................................3661 Intake Air Temperature Sensor 2.......................................................................................................................................................................................................................3661 Air Fuel Ratio (A/F) Sensor...........................................................................................................................................................................................................................3661 Engine Coolant Temperature Sensor.....................................................................................................................................................................................................................3661 High Pressure Fuel Pump...............................................................................................................................................................................................................................3661 Fuel Pump.............................................................................................................................................................................................................................................3661 Fuel Injector.........................................................................................................................................................................................................................................3662 Fuel Rail Pressure Sensor.............................................................................................................................................................................................................................3662 Fuel Pressure Sensor..................................................................................................................................................................................................................................3662 Fuel Temperature Sensor...............................................................................................................................................................................................................................3662 Fuel Heater With Water In Fuel Level Sensor...........................................................................................................................................................................................................3662 FPCM (Fuel Pump Control Module).......................................................................................................................................................................................................................3662 Turbocharger Boost Control Solenoid Valve.............................................................................................................................................................................................................3662 High Pressure EGR Volume Control Valve................................................................................................................................................................................................................3663 Low Pressure EGR Volume Control Valve.................................................................................................................................................................................................................3663 Low Pressure EGR Temperature Sensor...................................................................................................................................................................................................................3663 Electric Throttle Control Actuator....................................................................................................................................................................................................................3663 Intake Manifold Runner Control Valve..................................................................................................................................................................................................................3663 Exhaust Electric Throttle Control Actuator............................................................................................................................................................................................................3663 DPF (Diesel Particulate Filter).......................................................................................................................................................................................................................3664 Exhaust Gas Pressure Sensor...........................................................................................................................................................................................................................3664 DPF Differential Pressure Sensor......................................................................................................................................................................................................................3664 Exhaust Gas Temperature Sensor 1......................................................................................................................................................................................................................3664 Exhaust Gas Temperature Sensor 2......................................................................................................................................................................................................................3665 Glow Control Unit.....................................................................................................................................................................................................................................3665 Glow Plug.............................................................................................................................................................................................................................................3665 Glow Indicator Lamp...................................................................................................................................................................................................................................3665 Cooling Fan...........................................................................................................................................................................................................................................3665 Cooling Fan Resistor..................................................................................................................................................................................................................................3665 Thermoplunger.........................................................................................................................................................................................................................................3665 Thermoplunger Control Unit............................................................................................................................................................................................................................3665 Engine Coolant Bypass Valve...........................................................................................................................................................................................................................3666 Engine Coolant Bypass Valve Control Solenoid Valve....................................................................................................................................................................................................3666 Accelerator Pedal Position Sensor.....................................................................................................................................................................................................................3666 Refrigerant Pressure Sensor ..........................................................................................................................................................................................................................3666 Stop Lamp Switch......................................................................................................................................................................................................................................3666 Brake Pedal Position Switch...........................................................................................................................................................................................................................3666 Clutch Interlock Switch & Clutch Pedal Position Switch................................................................................................................................................................................................3666 ASCD Steering Switch..................................................................................................................................................................................................................................3666 Malfunction Indicator Lamp............................................................................................................................................................................................................................3667 Information Display...................................................................................................................................................................................................................................3667 DC/DC Converter.......................................................................................................................................................................................................................................3667 Engine Restart Relay..................................................................................................................................................................................................................................3667 Engine Restart Bypass Control Relay...................................................................................................................................................................................................................3667 Engine Restart Bypass Relay...........................................................................................................................................................................................................................3667 Hood Switch...........................................................................................................................................................................................................................................3667 Stop/Start Indicator Lamp.............................................................................................................................................................................................................................3668 Stop/Start indicator lamp status..................................................................................................................................................................................................................3668 Stop/Start OFF Switch.................................................................................................................................................................................................................................3668 SYSTEM....................................................................................................................................................................................................................................................3669 ENGINE CONTROL SYSTEM.................................................................................................................................................................................................................................3669 ENGINE CONTROL SYSTEM : System Description........................................................................................................................................................................................................3669 SYSTEM DIAGRAM................................................................................................................................................................................................................................3669 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3669 VACUUM HOSE DRAWING...........................................................................................................................................................................................................................3670 ENGINE CONTROL SYSTEM : Circuit Diagram...........................................................................................................................................................................................................3671 ENGINE CONTROL SYSTEM : Fail-safe.................................................................................................................................................................................................................3673 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................3673 STOP/START SYSTEM.............................................................................................................................................................................................................................3678 ENGINE SPEED CONTROL..................................................................................................................................................................................................................................3678 ENGINE SPEED CONTROL : System Description.........................................................................................................................................................................................................3679 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3679 CURATIVE ANTI-JERK............................................................................................................................................................................................................................3679 IDLE SPEED CONTROL............................................................................................................................................................................................................................3679 ENGINE SPEED LIMITATION.......................................................................................................................................................................................................................3679 ENGINE STATE..................................................................................................................................................................................................................................3679 POWERTRAIN COORDINATION CONTROL.......................................................................................................................................................................................................................3679 POWERTRAIN COORDINATION CONTROL : System Description..............................................................................................................................................................................................3679 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3679 POWERTRAIN COORDINATION INPUTS................................................................................................................................................................................................................3680 PREVENTIVE ANTI-JERK..........................................................................................................................................................................................................................3680 TURBOCHARGER BOOST CONTROL............................................................................................................................................................................................................................3680 TURBOCHARGER BOOST CONTROL : System Description...................................................................................................................................................................................................3680 DESCRIPTION...................................................................................................................................................................................................................................3680 EGR SYSTEM............................................................................................................................................................................................................................................3680 EGR SYSTEM : System Description...................................................................................................................................................................................................................3681 DESCRIPTION...................................................................................................................................................................................................................................3681 LOW PRESSURE EGR SYSTEM.......................................................................................................................................................................................................................3681 HIGH PRESSURE EGR SYSTEM......................................................................................................................................................................................................................3681 EGR COOLING SYSTEM............................................................................................................................................................................................................................3681 THROTTLE CONTROL......................................................................................................................................................................................................................................3682 THROTTLE CONTROL : System Description.............................................................................................................................................................................................................3682 DESCRIPTION...................................................................................................................................................................................................................................3682 ELECTRIC THROTTLE CONTROL ACTUATOR........................................................................................................................................................................................................3682 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR................................................................................................................................................................................................3682 SWIRL CONTROL SYSTEM..................................................................................................................................................................................................................................3682 SWIRL CONTROL SYSTEM : System Description.........................................................................................................................................................................................................3682 DESCRIPTION...................................................................................................................................................................................................................................3682 ENGINE TORQUE CONTROL.................................................................................................................................................................................................................................3683 ENGINE TORQUE CONTROL : System Description........................................................................................................................................................................................................3683 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3683 ACCESSORIES TORQUE MANAGEMENT.................................................................................................................................................................................................................3683 Air Conditioning Power....................................................................................................................................................................................................................3683 Coolant heaters or air heaters............................................................................................................................................................................................................3684 ENGINE TORQUE LOSSES..........................................................................................................................................................................................................................3684 MINIMUM AVAILABLE TORQUE......................................................................................................................................................................................................................3684 MAXIMUM AVAILABLE TORQUE......................................................................................................................................................................................................................3684 Transmission torque limitation............................................................................................................................................................................................................3684 Maximum engine torque.....................................................................................................................................................................................................................3684 Torque for the heating protection.........................................................................................................................................................................................................3684 Torque for the smoke limitation...........................................................................................................................................................................................................3684 Fail-safe.................................................................................................................................................................................................................................3684 FAST SET-POINTS TO COMPLETE TORQUE REQUEST....................................................................................................................................................................................................3685 FINAL TORQUE REQUESTS SETTING.................................................................................................................................................................................................................3685 COMBUSTION CONTROL....................................................................................................................................................................................................................................3685 COMBUSTION CONTROL : System Description...........................................................................................................................................................................................................3685 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3685 FUEL SUPPLY AND PRESSURE CONTROL SYSTEM.......................................................................................................................................................................................................3685 Fuel Supply System........................................................................................................................................................................................................................3685 Fuel Pressure Control.....................................................................................................................................................................................................................3685 INJECTION CONTROL.............................................................................................................................................................................................................................3686 Injector Adjustment Value Registration....................................................................................................................................................................................................3686 Zero Fuel Calibration (ZFC)...............................................................................................................................................................................................................3686 Pressure Wave Correction:.................................................................................................................................................................................................................3686 TEMPERATURE BEFORE TURBINE CONTROL............................................................................................................................................................................................................3686 WATER IN FUEL FUNCTION........................................................................................................................................................................................................................3686 AFTER TREATMENT SYSTEM................................................................................................................................................................................................................................3686 AFTER TREATMENT SYSTEM : System Description.......................................................................................................................................................................................................3687 DESCRIPTION...................................................................................................................................................................................................................................3687 NOX TRAP......................................................................................................................................................................................................................................3687 DPF (DIESEL PARTICULATE FILTER)...............................................................................................................................................................................................................3687 REGULATION OF TEMPERATURE BEFORE DPF..........................................................................................................................................................................................................3687 COOLING FAN CONTROL...................................................................................................................................................................................................................................3687 COOLING FAN CONTROL : System Description..........................................................................................................................................................................................................3687 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3687 When the engine is running................................................................................................................................................................................................................3687 When the engine is not running............................................................................................................................................................................................................3688 THERMOSTAT CONTROL....................................................................................................................................................................................................................................3688 THERMOSTAT CONTROL : System Description...........................................................................................................................................................................................................3688 SYSTEM DRAWING................................................................................................................................................................................................................................3688 DESCRIPTION...................................................................................................................................................................................................................................3688 Thermoplunger.............................................................................................................................................................................................................................3688 Engine Coolant Bypass Valve...............................................................................................................................................................................................................3688 GLOW CONTROL..........................................................................................................................................................................................................................................3688 GLOW CONTROL : System Description.................................................................................................................................................................................................................3688 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3688 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3688 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : System Description........................................................................................................................................................................................3689 BASIC ASCD SYSTEM.............................................................................................................................................................................................................................3689 SET OPERATION.................................................................................................................................................................................................................................3689 ACCELERATE OPERATION..........................................................................................................................................................................................................................3689 CANCEL OPERATION..............................................................................................................................................................................................................................3689 COAST OPERATION...............................................................................................................................................................................................................................3689 RESUME OPERATION..............................................................................................................................................................................................................................3689 SPEED LIMITER.........................................................................................................................................................................................................................................3689 SPEED LIMITER : System Description................................................................................................................................................................................................................3689 BASIC SPEED LIMITER SYSTEM....................................................................................................................................................................................................................3689 SET OPERATION.................................................................................................................................................................................................................................3690 CANCEL OPERATION..............................................................................................................................................................................................................................3690 RESUME OPERATION..............................................................................................................................................................................................................................3690 GEAR SHIFT INDICATOR SYSTEM...........................................................................................................................................................................................................................3690 GEAR SHIFT INDICATOR SYSTEM : System Description..................................................................................................................................................................................................3691 SYSTEM DIAGRAM................................................................................................................................................................................................................................3691 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3691 STOP/START SYSTEM.....................................................................................................................................................................................................................................3691 STOP/START SYSTEM : System Description (M/T models)...............................................................................................................................................................................................3692 SYSTEM DIAGRAM................................................................................................................................................................................................................................3692 INPUT/OUTPUT SIGNAL CHART.....................................................................................................................................................................................................................3692 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3694 BASIC OPERATION...............................................................................................................................................................................................................................3695 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................3695 Stop/Start Readiness Condition............................................................................................................................................................................................................3696 Stop/Start Operation Condition............................................................................................................................................................................................................3697 Restart Condition.........................................................................................................................................................................................................................3697 Restart Inhibit Mode......................................................................................................................................................................................................................3697 RELATIONSHIP BETWEEN VEHICLE CONDITION AND RESTART TIMING.....................................................................................................................................................................................3698 ENGINE STALL ASSIST FUNCTION..................................................................................................................................................................................................................3698 EARLY START-UP CONTROL........................................................................................................................................................................................................................3698 VOLTAGE STABILIZER FUNCTION...................................................................................................................................................................................................................3698 ENGINE RESTART BYPASS RELAY CONTROL...........................................................................................................................................................................................................3699 STOP/START SYSTEM : System Description (CVT models)...............................................................................................................................................................................................3700 SYSTEM DIAGRAM................................................................................................................................................................................................................................3700 INPUT/OUTPUT SIGNAL CHART.....................................................................................................................................................................................................................3700 SYSTEM DESCRIPTION............................................................................................................................................................................................................................3702 BASIC OPERATION...............................................................................................................................................................................................................................3703 FUNCTION DESCRIPTION..........................................................................................................................................................................................................................3703 Stop/Start Readiness Condition............................................................................................................................................................................................................3704 Stop/Start Operation Condition............................................................................................................................................................................................................3705 Restart Condition.........................................................................................................................................................................................................................3705 RELATIONSHIP BETWEEN VEHICLE CONDITION AND RESTART TIMING.....................................................................................................................................................................................3705 P Position................................................................................................................................................................................................................................3706 N Position................................................................................................................................................................................................................................3706 D Position................................................................................................................................................................................................................................3706 EARLY START-UP CONTROL........................................................................................................................................................................................................................3706 VOLTAGE STABILIZER FUNCTION...................................................................................................................................................................................................................3706 ENGINE RESTART BYPASS RELAY CONTROL...........................................................................................................................................................................................................3707 ENERGY MANAGEMENT SYSTEM..............................................................................................................................................................................................................................3707 ENERGY MANAGEMENT SYSTEM : System Description.....................................................................................................................................................................................................3707 DESCRIPTION...................................................................................................................................................................................................................................3707 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................3707 INFORMATION DISPLAY (COMBINATION METER) : Indicator/Information...................................................................................................................................................................................3708 INFORMATION DISPLAY (COMBINATION METER) : Engine Oil Pressure Warning.............................................................................................................................................................................3709 DESIGN/PURPOSE................................................................................................................................................................................................................................3709 BULB CHECK....................................................................................................................................................................................................................................3710 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................3710 SYSTEM DIAGRAM................................................................................................................................................................................................................................3710 SIGNAL PATH...................................................................................................................................................................................................................................3710 LIGHTING CONDITION............................................................................................................................................................................................................................3710 SHUTOFF CONDITION.............................................................................................................................................................................................................................3710 TIMING CHART..................................................................................................................................................................................................................................3711 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................3711 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................3711 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................3711 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................3711 ECO MODE SYSTEM.......................................................................................................................................................................................................................................3711 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................3712 System Diagram................................................................................................................................................................................................................................3712 CONTROL.......................................................................................................................................................................................................................................3712 SYSTEM DISPLAY FUNCTION.......................................................................................................................................................................................................................3712 ECO Mode Indicator Lamp...................................................................................................................................................................................................................3712 ECO DRIVE NAVIGATOR.......................................................................................................................................................................................................................3712 CAN COMMUNICATION.....................................................................................................................................................................................................................................3712 CAN COMMUNICATION : System Description............................................................................................................................................................................................................3712 OPERATION.................................................................................................................................................................................................................................................3713 AUTOMATIC SPEED CONTROL DEVICE (ASCD).................................................................................................................................................................................................................3713 AUTOMATIC SPEED CONTROL DEVICE (ASCD) : Switch Name and Function..................................................................................................................................................................................3713 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3713 SET SPEED RANGE...............................................................................................................................................................................................................................3713 SWITCH OPERATION..............................................................................................................................................................................................................................3713 SPEED LIMITER.........................................................................................................................................................................................................................................3713 SPEED LIMITER : Switch Name and Function..........................................................................................................................................................................................................3713 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3713 SET SPEED RANGE...............................................................................................................................................................................................................................3714 SWITCH OPERATION..............................................................................................................................................................................................................................3714 OIL CONTROL SYSTEM....................................................................................................................................................................................................................................3714 OIL CONTROL SYSTEM : Switch Name and Function.....................................................................................................................................................................................................3714 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3714 SWITCH OPERATION..............................................................................................................................................................................................................................3714 RESET OPERATION...............................................................................................................................................................................................................................3714 STOP/START SYSTEM.....................................................................................................................................................................................................................................3715 STOP/START SYSTEM : Switch Name and Function......................................................................................................................................................................................................3715 SWITCHES AND INDICATORS.......................................................................................................................................................................................................................3715 SWITCH OPERATION..............................................................................................................................................................................................................................3715 HANDLING PRECAUTION.......................................................................................................................................................................................................................................3716 Precaution for Stop/Start System......................................................................................................................................................................................................................3716 PRECAUTIONS FOR STOP/START SYSTEM OPERATION.......................................................................................................................................................................................................3716 HANDLING PRECAUTIONS..............................................................................................................................................................................................................................3716 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................3717 Diagnosis Description.................................................................................................................................................................................................................................3717 DESCRIPTION.......................................................................................................................................................................................................................................3717 MALFUNCTION INDICATOR LAMP (MIL) (YELLOW).........................................................................................................................................................................................................3717 MALFUNCTION INDICATOR LAMP (MIL) (RED)............................................................................................................................................................................................................3717 DIAGNOSIS SYSTEM (ECM)....................................................................................................................................................................................................................................3718 CONSULT Function......................................................................................................................................................................................................................................3718 FUNCTION..........................................................................................................................................................................................................................................3718 SELF-DIAGNOSTIC MODE..............................................................................................................................................................................................................................3718 Self Diagnostic Item..........................................................................................................................................................................................................................3718 Freeze Frame Data and 1st Trip Freeze Frame Data..............................................................................................................................................................................................3718 DATA MONITOR MODE.................................................................................................................................................................................................................................3722 WORK SUPPORT MODE.................................................................................................................................................................................................................................3729 Work Item.....................................................................................................................................................................................................................................3729 ACTIVE TEST MODE..................................................................................................................................................................................................................................3731 CONFIGURATION.....................................................................................................................................................................................................................................3732 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................3733 ECM.......................................................................................................................................................................................................................................................3733 Reference Value.......................................................................................................................................................................................................................................3733 TERMINAL LAYOUT...................................................................................................................................................................................................................................3733 PHYSICAL VALUES...................................................................................................................................................................................................................................3733 Fail-safe.............................................................................................................................................................................................................................................3745 ENGINE CONTROL SYSTEM.............................................................................................................................................................................................................................3745 STOP/START SYSTEM.................................................................................................................................................................................................................................3750 DTC Inspection Priority Chart.........................................................................................................................................................................................................................3751 DTC Index.............................................................................................................................................................................................................................................3752 DC/DC CONVERTER...........................................................................................................................................................................................................................................3756 Reference Value.......................................................................................................................................................................................................................................3756 TERMINAL LAYOUT...................................................................................................................................................................................................................................3756 PHYSICAL VALUES...................................................................................................................................................................................................................................3756 WIRING DIAGRAM................................................................................................................................................................................................................................................3758 ENGINE CONTROL SYSTEM.....................................................................................................................................................................................................................................3758 Wiring Diagram........................................................................................................................................................................................................................................3758 BASIC INSPECTION..............................................................................................................................................................................................................................................3781 BASIC INSPECTION..........................................................................................................................................................................................................................................3781 Work Procedure........................................................................................................................................................................................................................................3781 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................3783 Work Flow.............................................................................................................................................................................................................................................3783 OVERALL SEQUENCE..................................................................................................................................................................................................................................3783 DETAILED FLOW.....................................................................................................................................................................................................................................3783 Diagnostic Work Sheet.................................................................................................................................................................................................................................3785 DESCRIPTION.......................................................................................................................................................................................................................................3785 WORKSHEET SAMPLE..................................................................................................................................................................................................................................3786 SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS..........................................................................................................................................................................................................3787 Special Repair Requirement List.......................................................................................................................................................................................................................3787 ADDITIONAL SERVICE WHEN REPLACING ECM.....................................................................................................................................................................................................................3788 Description...........................................................................................................................................................................................................................................3788 Work Procedure........................................................................................................................................................................................................................................3788 INJECTOR ADJUSTMENT VALUE REGISTRATION....................................................................................................................................................................................................................3791 Description...........................................................................................................................................................................................................................................3791 Work Procedure........................................................................................................................................................................................................................................3791 THROTTLE VALVE POSITION LEARNING..........................................................................................................................................................................................................................3793 Description...........................................................................................................................................................................................................................................3793 Work Procedure........................................................................................................................................................................................................................................3793 EXHAUST THROTTLE VALVE POSITION LEARNING..................................................................................................................................................................................................................3794 Description...........................................................................................................................................................................................................................................3794 Work Procedure........................................................................................................................................................................................................................................3794 EGR VOLUME CONTROL VALVE POSITION LEARNING................................................................................................................................................................................................................3795 Description...........................................................................................................................................................................................................................................3795 Work Procedure........................................................................................................................................................................................................................................3795 LOW PRESSURE EGR VOLUME CONTROL VALVE POSITION LEARNING...................................................................................................................................................................................................3796 Description...........................................................................................................................................................................................................................................3796 Work Procedure........................................................................................................................................................................................................................................3796 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION LEARNING....................................................................................................................................................................................................3797 Description...........................................................................................................................................................................................................................................3797 Work Procedure........................................................................................................................................................................................................................................3797 SERVICE REGENERATION......................................................................................................................................................................................................................................3798 Description...........................................................................................................................................................................................................................................3798 Work Procedure........................................................................................................................................................................................................................................3798 DIESEL PARTICULATE FILTER DATA CLEAR......................................................................................................................................................................................................................3801 Description...........................................................................................................................................................................................................................................3801 Special Repair Requirement............................................................................................................................................................................................................................3801 FUEL PUMP LEARNING VALUE CLEARING.........................................................................................................................................................................................................................3802 Description...........................................................................................................................................................................................................................................3802 Special Repair Requirement............................................................................................................................................................................................................................3802 ENGINE OIL DATA RESET.....................................................................................................................................................................................................................................3803 Description...........................................................................................................................................................................................................................................3803 Work Procedure........................................................................................................................................................................................................................................3803 STARTER OPERATION COUNTER CLEAR...........................................................................................................................................................................................................................3804 Description...........................................................................................................................................................................................................................................3804 Work Procedure........................................................................................................................................................................................................................................3804 ACCELERATOR PEDAL.........................................................................................................................................................................................................................................3805 Work Procedure........................................................................................................................................................................................................................................3805 FUEL PRESSURE CHECK.......................................................................................................................................................................................................................................3806 Work Procedure........................................................................................................................................................................................................................................3806 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................3807 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................3807 ECM...................................................................................................................................................................................................................................................3807 ECM : Diagnosis Procedure.........................................................................................................................................................................................................................3807 U0111 LIN COMMUNICATION...................................................................................................................................................................................................................................3810 DTC Description.......................................................................................................................................................................................................................................3810 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3810 POSSIBLE CAUSE....................................................................................................................................................................................................................................3810 FAIL-SAFE.........................................................................................................................................................................................................................................3810 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3810 Diagnosis Procedure...................................................................................................................................................................................................................................3810 U0121 CAN COMMUNICATION...................................................................................................................................................................................................................................3812 DTC Description.......................................................................................................................................................................................................................................3812 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3812 POSSIBLE CAUSE....................................................................................................................................................................................................................................3812 FAIL-SAFE.........................................................................................................................................................................................................................................3812 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3812 Diagnosis Procedure...................................................................................................................................................................................................................................3812 U0298 DC/DC CONVERTER.....................................................................................................................................................................................................................................3813 DTC Description.......................................................................................................................................................................................................................................3813 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3813 POSSIBLE CAUSE....................................................................................................................................................................................................................................3813 FAIL-SAFE.........................................................................................................................................................................................................................................3813 STOP/START SYSTEM.............................................................................................................................................................................................................................3813 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3813 Diagnosis Procedure...................................................................................................................................................................................................................................3813 U0299 LOST COMMUNICATION (DC/DC CONVERTER)................................................................................................................................................................................................................3815 DTC Description.......................................................................................................................................................................................................................................3815 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3815 POSSIBLE CAUSE....................................................................................................................................................................................................................................3815 FAIL-SAFE.........................................................................................................................................................................................................................................3815 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3815 Diagnosis Procedure...................................................................................................................................................................................................................................3815 U0315 CAN COMMUNICATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]...................................................................................................................................................................................3817 DTC Description.......................................................................................................................................................................................................................................3817 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3817 POSSIBLE CAUSE....................................................................................................................................................................................................................................3817 FAIL-SAFE.........................................................................................................................................................................................................................................3817 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3817 Diagnosis Procedure...................................................................................................................................................................................................................................3817 U0415 CAN COMMUNICATION...................................................................................................................................................................................................................................3818 DTC Description.......................................................................................................................................................................................................................................3818 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3818 POSSIBLE CAUSE....................................................................................................................................................................................................................................3818 FAIL-SAFE.........................................................................................................................................................................................................................................3818 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3818 Diagnosis Procedure...................................................................................................................................................................................................................................3818 B1900 DC/DC CONVERTER.....................................................................................................................................................................................................................................3819 DTC Description.......................................................................................................................................................................................................................................3819 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3819 POSSIBLE CAUSE....................................................................................................................................................................................................................................3819 FAIL-SAFE.........................................................................................................................................................................................................................................3819 STOP/START SYSTEM.............................................................................................................................................................................................................................3819 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3819 Diagnosis Procedure...................................................................................................................................................................................................................................3820 B1901 DC/DC CONVERTER.....................................................................................................................................................................................................................................3821 DTC Description.......................................................................................................................................................................................................................................3821 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3821 POSSIBLE CAUSE....................................................................................................................................................................................................................................3821 FAIL-SAFE.........................................................................................................................................................................................................................................3821 STOP/START SYSTEM.............................................................................................................................................................................................................................3821 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3821 Diagnosis Procedure...................................................................................................................................................................................................................................3822 B1902 DC/DC CONVERTER.....................................................................................................................................................................................................................................3823 DTC Description.......................................................................................................................................................................................................................................3823 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3823 POSSIBLE CAUSE....................................................................................................................................................................................................................................3823 FAIL-SAFE.........................................................................................................................................................................................................................................3823 STOP/START SYSTEM.............................................................................................................................................................................................................................3823 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3823 Diagnosis Procedure...................................................................................................................................................................................................................................3823 B1903 DC/DC CONVERTER.....................................................................................................................................................................................................................................3825 DTC Description.......................................................................................................................................................................................................................................3825 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3825 POSSIBLE CAUSE....................................................................................................................................................................................................................................3825 FAIL-SAFE.........................................................................................................................................................................................................................................3825 STOP/START SYSTEM.............................................................................................................................................................................................................................3825 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3825 Diagnosis Procedure...................................................................................................................................................................................................................................3825 B1904 DC/DC CONVERTER.....................................................................................................................................................................................................................................3827 DTC Description.......................................................................................................................................................................................................................................3827 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3827 POSSIBLE CAUSE....................................................................................................................................................................................................................................3827 FAIL-SAFE.........................................................................................................................................................................................................................................3827 STOP/START SYSTEM.............................................................................................................................................................................................................................3827 Diagnosis Procedure...................................................................................................................................................................................................................................3828 P0001 FUEL PUMP...........................................................................................................................................................................................................................................3829 DTC Description.......................................................................................................................................................................................................................................3829 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3829 POSSIBLE CAUSE....................................................................................................................................................................................................................................3829 FAIL-SAFE.........................................................................................................................................................................................................................................3829 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3829 Diagnosis Procedure...................................................................................................................................................................................................................................3829 Component Inspection (Fuel Flow Actuator).............................................................................................................................................................................................................3830 P0002 FUEL PRESSURE.......................................................................................................................................................................................................................................3831 DTC Description.......................................................................................................................................................................................................................................3831 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3831 POSSIBLE CAUSE....................................................................................................................................................................................................................................3831 FAIL-SAFE.........................................................................................................................................................................................................................................3831 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3831 Diagnosis Procedure...................................................................................................................................................................................................................................3832 Component Inspection (Fuel Flow Actuator).............................................................................................................................................................................................................3833 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3833 Component Inspection (Fuel Tempearature Sensor).......................................................................................................................................................................................................3833 P0016 CKP - CMP CORRELATION...............................................................................................................................................................................................................................3834 DTC Description.......................................................................................................................................................................................................................................3834 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3834 POSSIBLE CAUSE....................................................................................................................................................................................................................................3834 FAIL-SAFE.........................................................................................................................................................................................................................................3834 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3834 Diagnosis Procedure...................................................................................................................................................................................................................................3834 Component Inspection (Crankshaft Position Sensor).....................................................................................................................................................................................................3835 Component Inspection (Camshaft Position Sensor).......................................................................................................................................................................................................3835 P0045 TC BOOST CONTROL SOLENOID VALVE.....................................................................................................................................................................................................................3837 DTC Description.......................................................................................................................................................................................................................................3837 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3837 POSSIBLE CAUSE....................................................................................................................................................................................................................................3837 FAIL-SAFE.........................................................................................................................................................................................................................................3837 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3837 Diagnosis Procedure...................................................................................................................................................................................................................................3837 P0095 IAT SENSOR 2........................................................................................................................................................................................................................................3839 DTC Description.......................................................................................................................................................................................................................................3839 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3839 POSSIBLE CAUSE....................................................................................................................................................................................................................................3839 FAIL-SAFE.........................................................................................................................................................................................................................................3839 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3839 Diagnosis Procedure...................................................................................................................................................................................................................................3839 Component Inspection (Intake Air Temperature Sensor 2)................................................................................................................................................................................................3840 Component Inspection (Low Pressure EGR Volume Control Valve Upstream Temperature Sensor)..............................................................................................................................................................3840 P0100 MAF SENSOR..........................................................................................................................................................................................................................................3841 DTC Description.......................................................................................................................................................................................................................................3841 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3841 POSSIBLE CAUSE....................................................................................................................................................................................................................................3841 FAIL-SAFE.........................................................................................................................................................................................................................................3841 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3841 Diagnosis Procedure...................................................................................................................................................................................................................................3841 Component Inspection (Mass Air Flow Sensor)...........................................................................................................................................................................................................3842 P0101 MAF SENSOR..........................................................................................................................................................................................................................................3843 DTC Description.......................................................................................................................................................................................................................................3843 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3843 POSSIBLE CAUSE....................................................................................................................................................................................................................................3843 FAIL-SAFE.........................................................................................................................................................................................................................................3843 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3843 Diagnosis Procedure...................................................................................................................................................................................................................................3843 P0105 TC BOOST SENSOR.....................................................................................................................................................................................................................................3845 DTC Description.......................................................................................................................................................................................................................................3845 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3845 POSSIBLE CAUSE....................................................................................................................................................................................................................................3845 FAIL-SAFE.........................................................................................................................................................................................................................................3845 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3845 Diagnosis Procedure...................................................................................................................................................................................................................................3845 Component Inspection (Turbocharger Boost Sensor)......................................................................................................................................................................................................3846 P0106 TC BOOST SENSOR.....................................................................................................................................................................................................................................3847 DTC Description.......................................................................................................................................................................................................................................3847 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3847 POSSIBLE CAUSE....................................................................................................................................................................................................................................3847 FAIL-SAFE.........................................................................................................................................................................................................................................3847 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3847 Diagnosis Procedure...................................................................................................................................................................................................................................3847 Component Inspection (Turbocharger Boost Sensor)......................................................................................................................................................................................................3848 P0110 IAT SENSOR..........................................................................................................................................................................................................................................3850 DTC Description.......................................................................................................................................................................................................................................3850 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3850 POSSIBLE CAUSE....................................................................................................................................................................................................................................3850 FAIL-SAFE.........................................................................................................................................................................................................................................3850 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3850 Diagnosis Procedure...................................................................................................................................................................................................................................3850 Component Inspection (Intake Air Temperature Sensor 1)................................................................................................................................................................................................3851 P0115 ECT SENSOR..........................................................................................................................................................................................................................................3852 DTC Description.......................................................................................................................................................................................................................................3852 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3852 POSSIBLE CAUSE....................................................................................................................................................................................................................................3852 FAIL-SAFE.........................................................................................................................................................................................................................................3852 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3852 Diagnosis Procedure...................................................................................................................................................................................................................................3852 Component Inspection (Engine Coolant Temperature Sensor)..............................................................................................................................................................................................3853 P0120 TP SENSOR...........................................................................................................................................................................................................................................3854 DTC Description.......................................................................................................................................................................................................................................3854 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3854 POSSIBLE CAUSE....................................................................................................................................................................................................................................3854 FAIL-SAFE.........................................................................................................................................................................................................................................3854 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................3854 STOP/START SYSTEM.............................................................................................................................................................................................................................3854 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3854 Diagnosis Procedure...................................................................................................................................................................................................................................3854 Component Inspection (Throttle Position Sensor).......................................................................................................................................................................................................3855 P0135 A/F SENSOR HEATER...................................................................................................................................................................................................................................3856 DTC Description.......................................................................................................................................................................................................................................3856 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3856 POSSIBLE CAUSE....................................................................................................................................................................................................................................3856 FAIL-SAFE.........................................................................................................................................................................................................................................3856 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3856 Diagnosis Procedure...................................................................................................................................................................................................................................3856 Component Inspection (A/F Sensor Heater)..............................................................................................................................................................................................................3857 P0190 FRP SENSOR..........................................................................................................................................................................................................................................3858 DTC Description.......................................................................................................................................................................................................................................3858 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3858 POSSIBLE CAUSE....................................................................................................................................................................................................................................3858 FAIL-SAFE.........................................................................................................................................................................................................................................3858 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3858 Diagnosis Procedure...................................................................................................................................................................................................................................3858 P0200 FUEL INJECTOR.......................................................................................................................................................................................................................................3860 DTC Description.......................................................................................................................................................................................................................................3860 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3860 POSSIBLE CAUSE....................................................................................................................................................................................................................................3860 FAIL-SAFE.........................................................................................................................................................................................................................................3860 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3860 Diagnosis Procedure...................................................................................................................................................................................................................................3860 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3861 P0201, P0202, P0203, P0204 FUEL INJECTOR..................................................................................................................................................................................................................3862 DTC Description.......................................................................................................................................................................................................................................3862 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3862 POSSIBLE CAUSE....................................................................................................................................................................................................................................3862 FAIL-SAFE.........................................................................................................................................................................................................................................3862 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3862 Diagnosis Procedure...................................................................................................................................................................................................................................3863 Component Inspection (Fuel Injector)..................................................................................................................................................................................................................3864 P0217 ENGINE OVER TEMPERATURE.............................................................................................................................................................................................................................3865 DTC Description.......................................................................................................................................................................................................................................3865 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3865 POSSIBLE CAUSE....................................................................................................................................................................................................................................3865 FAIL-SAFE.........................................................................................................................................................................................................................................3865 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3865 Diagnosis Procedure...................................................................................................................................................................................................................................3866 P0225 APP SENSOR..........................................................................................................................................................................................................................................3868 DTC Description.......................................................................................................................................................................................................................................3868 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3868 POSSIBLE CAUSE....................................................................................................................................................................................................................................3868 FAIL-SAFE.........................................................................................................................................................................................................................................3868 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3868 Diagnosis Procedure...................................................................................................................................................................................................................................3868 Component Inspection (Accelerator Pedal Position Sensor)..............................................................................................................................................................................................3869 P0226 APP SENSOR..........................................................................................................................................................................................................................................3870 DTC Description.......................................................................................................................................................................................................................................3870 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3870 POSSIBLE CAUSE....................................................................................................................................................................................................................................3870 FAIL-SAFE.........................................................................................................................................................................................................................................3870 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3870 Diagnosis Procedure...................................................................................................................................................................................................................................3870 Component Inspection (Accelerator Pedal Position Sensor)..............................................................................................................................................................................................3871 P025A FUEL PUMP...........................................................................................................................................................................................................................................3872 DTC Description.......................................................................................................................................................................................................................................3872 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3872 POSSIBLE CAUSE....................................................................................................................................................................................................................................3872 FAIL-SAFE.........................................................................................................................................................................................................................................3872 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3872 Diagnosis Procedure...................................................................................................................................................................................................................................3872 P025B FUEL PUMP CONTROL MODULE CONTROL....................................................................................................................................................................................................................3874 DTC Description.......................................................................................................................................................................................................................................3874 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3874 POSSIBLE CAUSE....................................................................................................................................................................................................................................3874 FAIL-SAFE.........................................................................................................................................................................................................................................3874 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3874 Diagnosis Procedure...................................................................................................................................................................................................................................3874 P0335 CKP SENSOR..........................................................................................................................................................................................................................................3876 DTC Description.......................................................................................................................................................................................................................................3876 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3876 POSSIBLE CAUSE....................................................................................................................................................................................................................................3876 FAIL-SAFE.........................................................................................................................................................................................................................................3876 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3876 Diagnosis Procedure...................................................................................................................................................................................................................................3876 Component Inspection (Crankshaft Position Sensor).....................................................................................................................................................................................................3877 P0340 CMP SENSOR..........................................................................................................................................................................................................................................3878 DTC Description.......................................................................................................................................................................................................................................3878 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3878 POSSIBLE CAUSE....................................................................................................................................................................................................................................3878 FAIL-SAFE.........................................................................................................................................................................................................................................3878 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3878 Diagnosis Procedure...................................................................................................................................................................................................................................3878 Component Inspection (Camshaft Position Sensor).......................................................................................................................................................................................................3879 P0380 GLOW CONTROL SYSTEM.................................................................................................................................................................................................................................3880 DTC Description.......................................................................................................................................................................................................................................3880 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3880 POSSIBLE CAUSE....................................................................................................................................................................................................................................3880 FAIL-SAFE.........................................................................................................................................................................................................................................3880 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3880 Diagnosis Procedure...................................................................................................................................................................................................................................3880 Component Inspection (Glow Plug)......................................................................................................................................................................................................................3882 P0402 EGR VOLUME CONTROL VALVE............................................................................................................................................................................................................................3883 DTC Description.......................................................................................................................................................................................................................................3883 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3883 POSSIBLE CAUSE....................................................................................................................................................................................................................................3883 FAIL-SAFE.........................................................................................................................................................................................................................................3883 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3883 Diagnosis Procedure...................................................................................................................................................................................................................................3883 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3884 P0403 EGR VOLUME CONTROL VALVE............................................................................................................................................................................................................................3885 DTC Description.......................................................................................................................................................................................................................................3885 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3885 POSSIBLE CAUSE....................................................................................................................................................................................................................................3885 FAIL-SAFE.........................................................................................................................................................................................................................................3885 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3885 Diagnosis Procedure...................................................................................................................................................................................................................................3885 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3886 P0409 EGR VOLUME CONTROL VALVE POSITION SENSOR............................................................................................................................................................................................................3888 DTC Description.......................................................................................................................................................................................................................................3888 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3888 POSSIBLE CAUSE....................................................................................................................................................................................................................................3888 FAIL-SAFE.........................................................................................................................................................................................................................................3888 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3888 Diagnosis Procedure...................................................................................................................................................................................................................................3888 P0470 EXHAUST GAS PRESSURE SENSOR.........................................................................................................................................................................................................................3890 DTC Description.......................................................................................................................................................................................................................................3890 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3890 POSSIBLE CAUSE....................................................................................................................................................................................................................................3890 FAIL-SAFE.........................................................................................................................................................................................................................................3890 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3890 Diagnosis Procedure...................................................................................................................................................................................................................................3890 Component Inspection (Exhaust Gas Pressure Sensor)....................................................................................................................................................................................................3892 P0471 EXHAUST PRESSURE SENSOR.............................................................................................................................................................................................................................3893 DTC Description.......................................................................................................................................................................................................................................3893 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3893 POSSIBLE CAUSE....................................................................................................................................................................................................................................3893 FAIL-SAFE.........................................................................................................................................................................................................................................3893 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3893 Diagnosis Procedure...................................................................................................................................................................................................................................3893 Component Inspection (Exhaust Gas Pressure Sensor)....................................................................................................................................................................................................3894 P0487 EGR VOLUME CONTROL VALVE............................................................................................................................................................................................................................3896 DTC Description.......................................................................................................................................................................................................................................3896 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3896 POSSIBLE CAUSE....................................................................................................................................................................................................................................3896 FAIL-SAFE.........................................................................................................................................................................................................................................3896 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3896 Diagnosis Procedure...................................................................................................................................................................................................................................3896 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3897 P0488 EGR SYSTEM..........................................................................................................................................................................................................................................3898 DTC Description.......................................................................................................................................................................................................................................3898 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3898 POSSIBLE CAUSE....................................................................................................................................................................................................................................3898 FAIL-SAFE.........................................................................................................................................................................................................................................3898 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3898 Diagnosis Procedure...................................................................................................................................................................................................................................3898 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3899 P0530 REFRIGERANT PRESSURE SENSOR.........................................................................................................................................................................................................................3900 DTC Description.......................................................................................................................................................................................................................................3900 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3900 POSSIBLE CAUSE....................................................................................................................................................................................................................................3900 FAIL-SAFE.........................................................................................................................................................................................................................................3900 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3900 Diagnosis Procedure...................................................................................................................................................................................................................................3900 P0544 EGT SENSOR 1........................................................................................................................................................................................................................................3902 DTC Description.......................................................................................................................................................................................................................................3902 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3902 POSSIBLE CAUSE....................................................................................................................................................................................................................................3902 FAIL-SAFE.........................................................................................................................................................................................................................................3902 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3902 Diagnosis Procedure...................................................................................................................................................................................................................................3902 Component Inspection (Exhaust Gas Temperature Sensor 1)...............................................................................................................................................................................................3903 P0560 BATTERY VOLTAGE.....................................................................................................................................................................................................................................3904 DTC Description.......................................................................................................................................................................................................................................3904 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3904 POSSIBLE CAUSE....................................................................................................................................................................................................................................3904 FAIL-SAFE.........................................................................................................................................................................................................................................3904 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3904 Diagnosis Procedure...................................................................................................................................................................................................................................3904 P0564 ASCD STEERING SWITCH................................................................................................................................................................................................................................3906 DTC Description.......................................................................................................................................................................................................................................3906 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3906 POSSIBLE CAUSE....................................................................................................................................................................................................................................3906 FAIL-SAFE.........................................................................................................................................................................................................................................3906 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3906 Diagnosis Procedure...................................................................................................................................................................................................................................3906 Component Inspection (ASCD Steering Switch)...........................................................................................................................................................................................................3907 P0575 ASCD STEERING SWITCH................................................................................................................................................................................................................................3909 DTC Description.......................................................................................................................................................................................................................................3909 POSSIBLE CAUSE....................................................................................................................................................................................................................................3909 FAIL-SAFE.........................................................................................................................................................................................................................................3909 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3909 Diagnosis Procedure...................................................................................................................................................................................................................................3909 P060A ECM.................................................................................................................................................................................................................................................3911 DTC Description.......................................................................................................................................................................................................................................3911 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3911 POSSIBLE CAUSE....................................................................................................................................................................................................................................3911 FAIL-SAFE.........................................................................................................................................................................................................................................3911 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3911 Diagnosis Procedure...................................................................................................................................................................................................................................3911 P060B ECM.................................................................................................................................................................................................................................................3912 DTC Description.......................................................................................................................................................................................................................................3912 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3912 POSSIBLE CAUSE....................................................................................................................................................................................................................................3912 FAIL-SAFE.........................................................................................................................................................................................................................................3912 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3912 Diagnosis Procedure...................................................................................................................................................................................................................................3912 P061A ECM.................................................................................................................................................................................................................................................3913 DTC Description.......................................................................................................................................................................................................................................3913 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3913 POSSIBLE CAUSE....................................................................................................................................................................................................................................3913 FAIL-SAFE.........................................................................................................................................................................................................................................3913 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3913 Diagnosis Procedure...................................................................................................................................................................................................................................3913 P0627 FUEL PUMP...........................................................................................................................................................................................................................................3914 DTC Description.......................................................................................................................................................................................................................................3914 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3914 POSSIBLE CAUSE....................................................................................................................................................................................................................................3914 FAIL-SAFE.........................................................................................................................................................................................................................................3914 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3914 Diagnosis Procedure...................................................................................................................................................................................................................................3914 P062B ECM.................................................................................................................................................................................................................................................3916 DTC Description.......................................................................................................................................................................................................................................3916 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3916 POSSIBLE CAUSE....................................................................................................................................................................................................................................3916 FAIL-SAFE.........................................................................................................................................................................................................................................3916 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3916 Diagnosis Procedure...................................................................................................................................................................................................................................3916 P0638 ELECTRIC THROTTLE CONTROL ACTUATOR FUNCTION.........................................................................................................................................................................................................3917 DTC Description.......................................................................................................................................................................................................................................3917 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3917 POSSIBLE CAUSE....................................................................................................................................................................................................................................3917 FAIL-SAFE.........................................................................................................................................................................................................................................3917 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3917 Diagnosis Procedure...................................................................................................................................................................................................................................3917 P0641 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................3919 DTC Description.......................................................................................................................................................................................................................................3919 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3919 POSSIBLE CAUSE....................................................................................................................................................................................................................................3919 FAIL-SAFE.........................................................................................................................................................................................................................................3919 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3919 Diagnosis Procedure...................................................................................................................................................................................................................................3919 P0651 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................3921 DTC Description.......................................................................................................................................................................................................................................3921 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3921 POSSIBLE CAUSE....................................................................................................................................................................................................................................3921 FAIL-SAFE.........................................................................................................................................................................................................................................3921 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3921 Diagnosis Procedure...................................................................................................................................................................................................................................3921 P0657 ECM RELAY...........................................................................................................................................................................................................................................3923 DTC Description.......................................................................................................................................................................................................................................3923 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3923 POSSIBLE CAUSE....................................................................................................................................................................................................................................3923 FAIL-SAFE.........................................................................................................................................................................................................................................3923 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3923 Diagnosis Procedure...................................................................................................................................................................................................................................3923 P0697 SENSOR POWER SUPPLY.................................................................................................................................................................................................................................3925 DTC Description.......................................................................................................................................................................................................................................3925 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3925 POSSIBLE CAUSE....................................................................................................................................................................................................................................3925 FAIL-SAFE.........................................................................................................................................................................................................................................3925 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3925 Diagnosis Procedure...................................................................................................................................................................................................................................3925 P0833 CPP SWITCH..........................................................................................................................................................................................................................................3927 DTC Description.......................................................................................................................................................................................................................................3927 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3927 POSSIBLE CAUSE....................................................................................................................................................................................................................................3927 FAIL-SAFE.........................................................................................................................................................................................................................................3927 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................3927 STOP/START SYSTEM.............................................................................................................................................................................................................................3927 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3927 Diagnosis Procedure...................................................................................................................................................................................................................................3928 Component Inspection (Clutch Pedal Position Switch)...................................................................................................................................................................................................3928 P1010 SWIRL CONTROL VALVE ACTUATOR........................................................................................................................................................................................................................3930 DTC Description.......................................................................................................................................................................................................................................3930 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3930 POSSIBLE CAUSE....................................................................................................................................................................................................................................3930 FAIL-SAFE.........................................................................................................................................................................................................................................3930 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3930 Diagnosis Procedure...................................................................................................................................................................................................................................3930 P1011 SWIRL CONTROL VALVE ACTUATOR........................................................................................................................................................................................................................3932 DTC Description.......................................................................................................................................................................................................................................3932 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3932 POSSIBLE CAUSE....................................................................................................................................................................................................................................3932 FAIL-SAFE.........................................................................................................................................................................................................................................3932 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3932 Diagnosis Procedure...................................................................................................................................................................................................................................3932 P1012 SWIRL CONTROL VALVE ACTUATOR........................................................................................................................................................................................................................3934 DTC Description.......................................................................................................................................................................................................................................3934 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3934 POSSIBLE CAUSE....................................................................................................................................................................................................................................3934 FAIL-SAFE.........................................................................................................................................................................................................................................3934 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3934 Diagnosis Procedure...................................................................................................................................................................................................................................3934 P1013 SWIRL CONTROL VALVE POSITION SENSOR.................................................................................................................................................................................................................3936 DTC Description.......................................................................................................................................................................................................................................3936 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3936 POSSIBLE CAUSE....................................................................................................................................................................................................................................3936 FAIL-SAFE.........................................................................................................................................................................................................................................3936 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3936 Diagnosis Procedure...................................................................................................................................................................................................................................3936 P1453 DIESEL PARTICULATE FILTER PRESSURE SENSOR...........................................................................................................................................................................................................3938 DTC Description.......................................................................................................................................................................................................................................3938 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3938 POSSIBLE CAUSE....................................................................................................................................................................................................................................3938 FAIL-SAFE.........................................................................................................................................................................................................................................3938 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3938 Diagnosis Procedure...................................................................................................................................................................................................................................3938 Component Inspection (DPF Differential Pressure Sensor)...............................................................................................................................................................................................3939 P1480 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................3940 DTC Description.......................................................................................................................................................................................................................................3940 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3940 POSSIBLE CAUSE....................................................................................................................................................................................................................................3940 FAIL-SAFE.........................................................................................................................................................................................................................................3940 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3940 Diagnosis Procedure...................................................................................................................................................................................................................................3940 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................3942 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................3942 P1481 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................3943 DTC Description.......................................................................................................................................................................................................................................3943 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3943 POSSIBLE CAUSE....................................................................................................................................................................................................................................3943 FAIL-SAFE.........................................................................................................................................................................................................................................3943 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3943 Diagnosis Procedure...................................................................................................................................................................................................................................3943 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................3945 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................3945 P1482 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................3946 DTC Description.......................................................................................................................................................................................................................................3946 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3946 POSSIBLE CAUSE....................................................................................................................................................................................................................................3946 FAIL-SAFE.........................................................................................................................................................................................................................................3946 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3946 Diagnosis Procedure...................................................................................................................................................................................................................................3946 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................3947 P1483 EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................3948 DTC Description.......................................................................................................................................................................................................................................3948 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3948 POSSIBLE CAUSE....................................................................................................................................................................................................................................3948 FAIL-SAFE.........................................................................................................................................................................................................................................3948 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3948 Diagnosis Procedure...................................................................................................................................................................................................................................3948 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................3949 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................3950 P1484 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................3951 DTC Description.......................................................................................................................................................................................................................................3951 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3951 POSSIBLE CAUSE....................................................................................................................................................................................................................................3951 FAIL-SAFE.........................................................................................................................................................................................................................................3951 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3951 Diagnosis Procedure...................................................................................................................................................................................................................................3951 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................3952 P1485 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................3954 DTC Description.......................................................................................................................................................................................................................................3954 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3954 POSSIBLE CAUSE....................................................................................................................................................................................................................................3954 FAIL-SAFE.........................................................................................................................................................................................................................................3954 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3954 Diagnosis Procedure...................................................................................................................................................................................................................................3954 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................3955 P1486 LOW PRESSURE EGR VOLUME CONTROL VALVE POSITION SENSOR...............................................................................................................................................................................................3957 DTC Description.......................................................................................................................................................................................................................................3957 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3957 POSSIBLE CAUSE....................................................................................................................................................................................................................................3957 FAIL-SAFE.........................................................................................................................................................................................................................................3957 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3957 Diagnosis Procedure...................................................................................................................................................................................................................................3957 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................3958 P1487 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................3960 DTC Description.......................................................................................................................................................................................................................................3960 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3960 POSSIBLE CAUSE....................................................................................................................................................................................................................................3960 FAIL-SAFE.........................................................................................................................................................................................................................................3960 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3960 Diagnosis Procedure...................................................................................................................................................................................................................................3960 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................3961 P1488 LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................3963 DTC Description.......................................................................................................................................................................................................................................3963 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3963 POSSIBLE CAUSE....................................................................................................................................................................................................................................3963 FAIL-SAFE.........................................................................................................................................................................................................................................3963 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3963 Diagnosis Procedure...................................................................................................................................................................................................................................3963 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................3964 P1489 LOW PRESSURE EGR VOLUME CONTROL VALVE UPSTREAM TEMPERATURE SENSOR...................................................................................................................................................................................3966 DTC Description.......................................................................................................................................................................................................................................3966 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3966 POSSIBLE CAUSE....................................................................................................................................................................................................................................3966 FAIL-SAFE.........................................................................................................................................................................................................................................3966 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3966 Diagnosis Procedure...................................................................................................................................................................................................................................3966 Component Inspection (Low Pressure EGR Temperature Sensor)............................................................................................................................................................................................3967 P148A HIGH PRESSURE EGR VOLUME CONTROL VALVE..............................................................................................................................................................................................................3969 DTC Description.......................................................................................................................................................................................................................................3969 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3969 POSSIBLE CAUSE....................................................................................................................................................................................................................................3969 FAIL-SAFE.........................................................................................................................................................................................................................................3969 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3969 Diagnosis Procedure...................................................................................................................................................................................................................................3969 Component Inspection (High Pressure EGR Volume Control Valve Motor)...................................................................................................................................................................................3970 P148B LOW PRESSURE EGR VOLUME CONTROL VALVE...............................................................................................................................................................................................................3971 DTC Description.......................................................................................................................................................................................................................................3971 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3971 POSSIBLE CAUSE....................................................................................................................................................................................................................................3971 FAIL-SAFE.........................................................................................................................................................................................................................................3971 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3971 Diagnosis Procedure...................................................................................................................................................................................................................................3971 Component Inspection (Low Pressure EGR Volume Control Valve Motor)....................................................................................................................................................................................3972 P148C EXHAUST ELECTRIC THROTTLE CONTROL ACTUATOR..........................................................................................................................................................................................................3973 DTC Description.......................................................................................................................................................................................................................................3973 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3973 POSSIBLE CAUSE....................................................................................................................................................................................................................................3973 FAIL-SAFE.........................................................................................................................................................................................................................................3973 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3973 Diagnosis Procedure...................................................................................................................................................................................................................................3973 Component Inspection (Exhaust Throttle Control Motor).................................................................................................................................................................................................3975 Component Inspection (Exhaust Throttle Position Sensor)...............................................................................................................................................................................................3975 P1512 STARTER MOTOR.......................................................................................................................................................................................................................................3976 Description...........................................................................................................................................................................................................................................3976 DTC Description.......................................................................................................................................................................................................................................3976 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3976 POSSIBLE CAUSE....................................................................................................................................................................................................................................3976 FAIL-SAFE.........................................................................................................................................................................................................................................3976 STOP/START SYSTEM.............................................................................................................................................................................................................................3976 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3976 Diagnosis Procedure...................................................................................................................................................................................................................................3976 P1525 ASCD SYSTEM.........................................................................................................................................................................................................................................3977 DTC Description.......................................................................................................................................................................................................................................3977 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3977 POSSIBLE CAUSE....................................................................................................................................................................................................................................3977 FAIL-SAFE.........................................................................................................................................................................................................................................3977 Diagnosis Procedure...................................................................................................................................................................................................................................3977 P1544 EGT SENSOR 2........................................................................................................................................................................................................................................3978 DTC Description.......................................................................................................................................................................................................................................3978 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3978 POSSIBLE CAUSE....................................................................................................................................................................................................................................3978 FAIL-SAFE.........................................................................................................................................................................................................................................3978 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3978 Diagnosis Procedure...................................................................................................................................................................................................................................3978 Component Inspection (DPF Upstream Temperature Sensor)................................................................................................................................................................................................3980 P1546 EXHAUST GAS TEMPERATURE.............................................................................................................................................................................................................................3981 DTC Description.......................................................................................................................................................................................................................................3981 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3981 POSSIBLE CAUSE....................................................................................................................................................................................................................................3981 FAIL-SAFE.........................................................................................................................................................................................................................................3981 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3981 Diagnosis Procedure...................................................................................................................................................................................................................................3981 P1589 NEUTRAL SWITCH......................................................................................................................................................................................................................................3982 DTC Description.......................................................................................................................................................................................................................................3982 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3982 POSSIBLE CAUSE....................................................................................................................................................................................................................................3982 FAIL-SAFE.........................................................................................................................................................................................................................................3982 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3982 Diagnosis Procedure...................................................................................................................................................................................................................................3982 P158A CLUTCH SWITCH.......................................................................................................................................................................................................................................3985 DTC Description.......................................................................................................................................................................................................................................3985 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3985 POSSIBLE CAUSE....................................................................................................................................................................................................................................3985 FAIL-SAFE.........................................................................................................................................................................................................................................3985 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3985 Diagnosis Procedure...................................................................................................................................................................................................................................3985 Component Inspection (Clutch Pedal Position Switch)...................................................................................................................................................................................................3986 P160C ECM.................................................................................................................................................................................................................................................3987 DTC Description.......................................................................................................................................................................................................................................3987 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3987 POSSIBLE CAUSE....................................................................................................................................................................................................................................3987 FAIL-SAFE.........................................................................................................................................................................................................................................3987 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3987 Diagnosis Procedure...................................................................................................................................................................................................................................3987 P160D ECM.................................................................................................................................................................................................................................................3989 DTC Description.......................................................................................................................................................................................................................................3989 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3989 POSSIBLE CAUSE....................................................................................................................................................................................................................................3989 FAIL-SAFE.........................................................................................................................................................................................................................................3989 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3989 Diagnosis Procedure...................................................................................................................................................................................................................................3989 P1620 ECM.................................................................................................................................................................................................................................................3990 DTC Description.......................................................................................................................................................................................................................................3990 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3990 POSSIBLE CAUSE....................................................................................................................................................................................................................................3990 FAIL-SAFE.........................................................................................................................................................................................................................................3990 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3990 Diagnosis Procedure...................................................................................................................................................................................................................................3990 P1641 THERMOPLUNGER CONTROL UNIT..........................................................................................................................................................................................................................3992 DTC Description.......................................................................................................................................................................................................................................3992 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3992 POSSIBLE CAUSE....................................................................................................................................................................................................................................3992 FAIL-SAFE.........................................................................................................................................................................................................................................3992 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3992 Diagnosis Procedure...................................................................................................................................................................................................................................3992 Component Inspection..................................................................................................................................................................................................................................3994 P1642 THERMOPLUNGER CONTROL UNIT..........................................................................................................................................................................................................................3995 DTC Description.......................................................................................................................................................................................................................................3995 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3995 POSSIBLE CAUSE....................................................................................................................................................................................................................................3995 FAIL-SAFE.........................................................................................................................................................................................................................................3995 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3995 Diagnosis Procedure...................................................................................................................................................................................................................................3995 Component Inspection..................................................................................................................................................................................................................................3997 P1643 THERMOPLUNGER CONTROL UNIT..........................................................................................................................................................................................................................3998 DTC Description.......................................................................................................................................................................................................................................3998 DTC DETECTION LOGIC...............................................................................................................................................................................................................................3998 POSSIBLE CAUSE....................................................................................................................................................................................................................................3998 FAIL-SAFE.........................................................................................................................................................................................................................................3998 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................3998 Diagnosis Procedure...................................................................................................................................................................................................................................3998 Component Inspection..................................................................................................................................................................................................................................4000 P1650 STARTER MOTOR RELAY 2...............................................................................................................................................................................................................................4001 DTC Description.......................................................................................................................................................................................................................................4001 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4001 POSSIBLE CAUSE....................................................................................................................................................................................................................................4001 FAIL-SAFE.........................................................................................................................................................................................................................................4001 STOP/START SYSTEM.............................................................................................................................................................................................................................4001 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4001 Diagnosis Procedure...................................................................................................................................................................................................................................4002 Component Inspection..................................................................................................................................................................................................................................4003 P1655 ENGINE RESTART BYPASS RELAY.........................................................................................................................................................................................................................4005 DTC Description.......................................................................................................................................................................................................................................4005 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4005 POSSIBLE CAUSE....................................................................................................................................................................................................................................4005 FAIL-SAFE.........................................................................................................................................................................................................................................4005 STOP/START SYSTEM.............................................................................................................................................................................................................................4005 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4005 Diagnosis Procedure...................................................................................................................................................................................................................................4006 Component Inspection (Engine Restart Bypass Control Relay)............................................................................................................................................................................................4007 Component Inspection (Engine Restart Bypass Relay)....................................................................................................................................................................................................4007 P1656 ENGINE RESTART BYPASS RELAY.........................................................................................................................................................................................................................4009 DTC Description.......................................................................................................................................................................................................................................4009 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4009 POSSIBLE CAUSE....................................................................................................................................................................................................................................4009 FAIL-SAFE.........................................................................................................................................................................................................................................4009 STOP/START SYSTEM.............................................................................................................................................................................................................................4009 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4009 Diagnosis Procedure...................................................................................................................................................................................................................................4010 Component Inspection (Engine Restart Bypass Control Relay)............................................................................................................................................................................................4011 Component Inspection (Engine Restart Bypass Relay)....................................................................................................................................................................................................4011 P1675 ENGINE COOLANT TEMPERATURE..........................................................................................................................................................................................................................4013 DTC Description.......................................................................................................................................................................................................................................4013 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4013 POSSIBLE CAUSE....................................................................................................................................................................................................................................4013 FAIL-SAFE.........................................................................................................................................................................................................................................4013 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4013 Diagnosis Procedure...................................................................................................................................................................................................................................4014 P2002 DIESEL PARTICULATE FILTER...........................................................................................................................................................................................................................4016 DTC Description.......................................................................................................................................................................................................................................4016 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4016 POSSIBLE CAUSE....................................................................................................................................................................................................................................4016 FAIL-SAFE.........................................................................................................................................................................................................................................4016 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4016 Diagnosis Procedure...................................................................................................................................................................................................................................4016 Component Inspection..................................................................................................................................................................................................................................4017 P2080 EGT SENSOR 1........................................................................................................................................................................................................................................4018 DTC Description.......................................................................................................................................................................................................................................4018 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4018 POSSIBLE CAUSE....................................................................................................................................................................................................................................4018 FAIL-SAFE.........................................................................................................................................................................................................................................4018 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4018 Diagnosis Procedure...................................................................................................................................................................................................................................4018 P2100 THROTTLE CONTROL MOTOR RELAY........................................................................................................................................................................................................................4020 DTC Description.......................................................................................................................................................................................................................................4020 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4020 POSSIBLE CAUSE....................................................................................................................................................................................................................................4020 FAIL-SAFE.........................................................................................................................................................................................................................................4020 ENGINE CONTROL SYSTEM.........................................................................................................................................................................................................................4020 STOP/START SYSTEM.............................................................................................................................................................................................................................4020 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4020 Diagnosis Procedure...................................................................................................................................................................................................................................4021 Component Inspection..................................................................................................................................................................................................................................4021 P2119 ELECTRIC THROTTLE CONTROL FUNCTION..................................................................................................................................................................................................................4023 DTC Description.......................................................................................................................................................................................................................................4023 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4023 POSSIBLE CAUSE....................................................................................................................................................................................................................................4023 FAIL-SAFE.........................................................................................................................................................................................................................................4023 Diagnosis Procedure...................................................................................................................................................................................................................................4023 P2120 APP SENSOR..........................................................................................................................................................................................................................................4024 DTC Description.......................................................................................................................................................................................................................................4024 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4024 POSSIBLE CAUSE....................................................................................................................................................................................................................................4024 FAIL-SAFE.........................................................................................................................................................................................................................................4024 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4024 Diagnosis Procedure...................................................................................................................................................................................................................................4024 Component Inspection (Accelerator Pedal Position Sensor)..............................................................................................................................................................................................4025 P2226 BARO SENSOR.........................................................................................................................................................................................................................................4027 DTC Description.......................................................................................................................................................................................................................................4027 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4027 POSSIBLE CAUSE....................................................................................................................................................................................................................................4027 FAIL-SAFE.........................................................................................................................................................................................................................................4027 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4027 Diagnosis Procedure...................................................................................................................................................................................................................................4027 P2243 A/F SENSOR..........................................................................................................................................................................................................................................4028 DTC Description.......................................................................................................................................................................................................................................4028 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4028 POSSIBLE CAUSE....................................................................................................................................................................................................................................4028 FAIL-SAFE.........................................................................................................................................................................................................................................4028 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4028 Diagnosis Procedure...................................................................................................................................................................................................................................4028 P2244 A/F SENSOR..........................................................................................................................................................................................................................................4030 DTC Description.......................................................................................................................................................................................................................................4030 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4030 POSSIBLE CAUSE....................................................................................................................................................................................................................................4030 FAIL-SAFE.........................................................................................................................................................................................................................................4030 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4030 Diagnosis Procedure...................................................................................................................................................................................................................................4030 P2263 TC SYSTEM...........................................................................................................................................................................................................................................4032 DTC Description.......................................................................................................................................................................................................................................4032 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4032 POSSIBLE CAUSE....................................................................................................................................................................................................................................4032 FAIL-SAFE.........................................................................................................................................................................................................................................4032 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4032 Diagnosis Procedure...................................................................................................................................................................................................................................4032 P2264 WATER IN FUEL SENSOR................................................................................................................................................................................................................................4035 DTC Description.......................................................................................................................................................................................................................................4035 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4035 POSSIBLE CAUSE....................................................................................................................................................................................................................................4035 FAIL-SAFE.........................................................................................................................................................................................................................................4035 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4035 Diagnosis Procedure...................................................................................................................................................................................................................................4035 P2452 DIESEL PARTICULATE FILTER PRESSURE SENSOR...........................................................................................................................................................................................................4037 DTC Description.......................................................................................................................................................................................................................................4037 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4037 POSSIBLE CAUSE....................................................................................................................................................................................................................................4037 FAIL-SAFE.........................................................................................................................................................................................................................................4037 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4037 Diagnosis Procedure...................................................................................................................................................................................................................................4037 P2504 CHARGING SYSTEM VOLTAGE.............................................................................................................................................................................................................................4040 DTC Description.......................................................................................................................................................................................................................................4040 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4040 POSSIBLE CAUSE....................................................................................................................................................................................................................................4040 FAIL-SAFE.........................................................................................................................................................................................................................................4040 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4040 Diagnosis Procedure...................................................................................................................................................................................................................................4040 P253F ENGINE OIL DETERIORATED.............................................................................................................................................................................................................................4041 DTC Description.......................................................................................................................................................................................................................................4041 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4041 POSSIBLE CAUSE....................................................................................................................................................................................................................................4041 FAIL-SAFE.........................................................................................................................................................................................................................................4041 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4041 Diagnosis Procedure...................................................................................................................................................................................................................................4041 P2626 A/F SENSOR..........................................................................................................................................................................................................................................4042 DTC Description.......................................................................................................................................................................................................................................4042 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4042 POSSIBLE CAUSE....................................................................................................................................................................................................................................4042 FAIL-SAFE.........................................................................................................................................................................................................................................4042 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4042 Diagnosis Procedure...................................................................................................................................................................................................................................4042 P2681 ENGINE COOLANT BYPASS VALVE.........................................................................................................................................................................................................................4044 DTC Description.......................................................................................................................................................................................................................................4044 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4044 POSSIBLE CAUSE....................................................................................................................................................................................................................................4044 FAIL-SAFE.........................................................................................................................................................................................................................................4044 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4044 Diagnosis Procedure...................................................................................................................................................................................................................................4044 Component Inspection..................................................................................................................................................................................................................................4045 P2A06 A/F SENSOR..........................................................................................................................................................................................................................................4047 DTC Description.......................................................................................................................................................................................................................................4047 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4047 POSSIBLE CAUSE....................................................................................................................................................................................................................................4047 FAIL-SAFE.........................................................................................................................................................................................................................................4047 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4047 Diagnosis Procedure...................................................................................................................................................................................................................................4047 LOW PRESSURE FUEL PUMP....................................................................................................................................................................................................................................4049 Component Function Check..............................................................................................................................................................................................................................4049 Diagnosis Procedure...................................................................................................................................................................................................................................4049 Component Inspection (Low Pressure Fuel Pump).........................................................................................................................................................................................................4050 BRAKE SWITCH..............................................................................................................................................................................................................................................4051 Component Function Check..............................................................................................................................................................................................................................4051 Diagnosis Procedure...................................................................................................................................................................................................................................4051 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................4052 Component Inspection (Brake Pedal Position Switch)....................................................................................................................................................................................................4052 HOOD SWITCH...............................................................................................................................................................................................................................................4054 Component Function Check..............................................................................................................................................................................................................................4054 Diagnosis Procedure...................................................................................................................................................................................................................................4054 Component Inspection..................................................................................................................................................................................................................................4055 STOP/START OFF SWITCH.....................................................................................................................................................................................................................................4056 Component Function Check..............................................................................................................................................................................................................................4056 Diagnosis Procedure...................................................................................................................................................................................................................................4056 Component Inspection..................................................................................................................................................................................................................................4057 COOLING FAN...............................................................................................................................................................................................................................................4059 Component Function Check..............................................................................................................................................................................................................................4059 Diagnosis Procedure...................................................................................................................................................................................................................................4059 Component Inspection (Cooling Fan Motor)..............................................................................................................................................................................................................4061 Component Inspection (Cooling Fan Relay)..............................................................................................................................................................................................................4061 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4062 ENGINE CONTROL SYSTEM SYMPTOMS............................................................................................................................................................................................................................4062 Symptom Table.........................................................................................................................................................................................................................................4062 STOP/START SYSTEM.........................................................................................................................................................................................................................................4065 Diagnosis Procedure...................................................................................................................................................................................................................................4065 STOP/START SYSTEM NOT ACTIVATED...........................................................................................................................................................................................................................4066 Diagnosis Procedure...................................................................................................................................................................................................................................4066 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4068 IDLE SPEED................................................................................................................................................................................................................................................4068 Inspection............................................................................................................................................................................................................................................4068 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4069 VACUUM LINES..............................................................................................................................................................................................................................................4069 Vacuum Layout.........................................................................................................................................................................................................................................4069 ECM.......................................................................................................................................................................................................................................................4070 Removal and Installation..............................................................................................................................................................................................................................4070 REMOVAL (CVT MODELS)..............................................................................................................................................................................................................................4070 REMOVAL (M/T MODELS)..............................................................................................................................................................................................................................4070 INSTALLATION......................................................................................................................................................................................................................................4070 GLOW CONTROL UNIT.........................................................................................................................................................................................................................................4071 Exploded View.........................................................................................................................................................................................................................................4071 Removal and Installation..............................................................................................................................................................................................................................4071 REMOVAL...........................................................................................................................................................................................................................................4071 INSTALLATION......................................................................................................................................................................................................................................4071 THERMOPLUNGER CONTROL UNIT................................................................................................................................................................................................................................4072 Exploded View.........................................................................................................................................................................................................................................4072 Removal and Installation..............................................................................................................................................................................................................................4072 REMOVAL...........................................................................................................................................................................................................................................4072 INSTALLATION......................................................................................................................................................................................................................................4072 DC/DC CONVERTER...........................................................................................................................................................................................................................................4073 Exploded View.........................................................................................................................................................................................................................................4073 Removal and Installation..............................................................................................................................................................................................................................4073 REMOVAL...........................................................................................................................................................................................................................................4073 INSTALLATION......................................................................................................................................................................................................................................4073 ENGINE RESTART BYPASS RELAY...............................................................................................................................................................................................................................4074 Exploded View.........................................................................................................................................................................................................................................4074 Removal and Installation..............................................................................................................................................................................................................................4074 REMOVAL...........................................................................................................................................................................................................................................4074 INSTALLATION......................................................................................................................................................................................................................................4074 FUEL PUMP CONTROL MODULE (FPCM)...........................................................................................................................................................................................................................4075 Exploded View.........................................................................................................................................................................................................................................4075 Removal and Installation..............................................................................................................................................................................................................................4075 REMOVAL...........................................................................................................................................................................................................................................4075 INSTALLATION......................................................................................................................................................................................................................................4075 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4076 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4076 Idle Speed............................................................................................................................................................................................................................................4076 ENGINE COOLING SYSTEM_CO..................................................................................................................................................................................................................................................4077 ENGINE COOLING SYSTEM.................................................................................................................................................................................................................................................4077 MR20DD............................................................................................................................................................................................................................................................4080 PRECAUTION....................................................................................................................................................................................................................................................4080 PRECAUTIONS...............................................................................................................................................................................................................................................4080 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4080 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4080 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4080 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4080 INSTRUCTION 1.................................................................................................................................................................................................................................4080 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4081 PREPARATION...................................................................................................................................................................................................................................................4082 PREPARATION...............................................................................................................................................................................................................................................4082 Commercial Service Tools..............................................................................................................................................................................................................................4082 Lubricant or/and Sealant..............................................................................................................................................................................................................................4082 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4083 DESCRIPTION...............................................................................................................................................................................................................................................4083 Engine Cooling System.................................................................................................................................................................................................................................4083 Engine Cooling System Schematic.......................................................................................................................................................................................................................4085 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4087 OVERHEATING CAUSE ANALYSIS................................................................................................................................................................................................................................4087 Troubleshooting Chart.................................................................................................................................................................................................................................4087 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4089 ENGINE COOLANT............................................................................................................................................................................................................................................4089 Inspection............................................................................................................................................................................................................................................4089 LEVEL ............................................................................................................................................................................................................................................4089 LEAKAGE...........................................................................................................................................................................................................................................4089 Draining..............................................................................................................................................................................................................................................4089 Refilling.............................................................................................................................................................................................................................................4090 Flushing..............................................................................................................................................................................................................................................4091 RADIATOR..................................................................................................................................................................................................................................................4092 RADIATOR CAP..........................................................................................................................................................................................................................................4092 RADIATOR CAP : Inspection.........................................................................................................................................................................................................................4092 RADIATOR..............................................................................................................................................................................................................................................4092 RADIATOR : Inspection.............................................................................................................................................................................................................................4092 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4093 RADIATOR..................................................................................................................................................................................................................................................4093 Exploded View.........................................................................................................................................................................................................................................4093 REMOVAL...........................................................................................................................................................................................................................................4093 Removal and Installation..............................................................................................................................................................................................................................4093 REMOVAL...........................................................................................................................................................................................................................................4093 INSTALLATION......................................................................................................................................................................................................................................4094 Radiator hose.................................................................................................................................................................................................................................4094 Inspection............................................................................................................................................................................................................................................4096 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4096 COOLING FAN...............................................................................................................................................................................................................................................4097 Exploded View.........................................................................................................................................................................................................................................4097 Removal and Installation..............................................................................................................................................................................................................................4097 REMOVAL...........................................................................................................................................................................................................................................4097 INSTALLATION......................................................................................................................................................................................................................................4098 Disassembly and Assembly..............................................................................................................................................................................................................................4098 DISASSEMBLY.......................................................................................................................................................................................................................................4098 ASSEMBLY..........................................................................................................................................................................................................................................4099 Inspection............................................................................................................................................................................................................................................4099 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4099 Cooling Fan...................................................................................................................................................................................................................................4099 WATER PUMP................................................................................................................................................................................................................................................4100 Exploded View.........................................................................................................................................................................................................................................4100 Removal and Installation..............................................................................................................................................................................................................................4100 REMOVAL...........................................................................................................................................................................................................................................4100 INSTALLATION......................................................................................................................................................................................................................................4100 Inspection............................................................................................................................................................................................................................................4100 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4100 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4101 THERMOSTAT................................................................................................................................................................................................................................................4102 Exploded View.........................................................................................................................................................................................................................................4102 Removal and Installation..............................................................................................................................................................................................................................4102 REMOVAL...........................................................................................................................................................................................................................................4102 INSTALLATION......................................................................................................................................................................................................................................4103 Thermostat ...................................................................................................................................................................................................................................4103 Inspection............................................................................................................................................................................................................................................4103 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4103 Thermostat....................................................................................................................................................................................................................................4103 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4103 WATER OUTLET..............................................................................................................................................................................................................................................4104 Exploded View.........................................................................................................................................................................................................................................4104 Removal and Installation..............................................................................................................................................................................................................................4104 REMOVAL...........................................................................................................................................................................................................................................4104 INSTALLATION......................................................................................................................................................................................................................................4105 Water Control Valve...........................................................................................................................................................................................................................4105 Inspection............................................................................................................................................................................................................................................4105 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4105 Water Control Valve...........................................................................................................................................................................................................................4105 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4106 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4107 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4107 Periodical Maintenance Specification..................................................................................................................................................................................................................4107 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................4107 Radiator..............................................................................................................................................................................................................................................4107 Thermostat............................................................................................................................................................................................................................................4107 Water Control Valve...................................................................................................................................................................................................................................4107 QR25DE............................................................................................................................................................................................................................................................4108 PRECAUTION....................................................................................................................................................................................................................................................4108 PRECAUTIONS...............................................................................................................................................................................................................................................4108 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4108 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4108 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4108 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4108 INSTRUCTION 1.................................................................................................................................................................................................................................4108 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4109 PREPARATION...................................................................................................................................................................................................................................................4110 PREPARATION...............................................................................................................................................................................................................................................4110 Commercial Service Tools..............................................................................................................................................................................................................................4110 Lubricant or/and Sealant..............................................................................................................................................................................................................................4110 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4111 DESCRIPTION...............................................................................................................................................................................................................................................4111 Engine Cooling System.................................................................................................................................................................................................................................4111 Engine Cooling System Schematic.......................................................................................................................................................................................................................4112 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4113 OVERHEATING CAUSE ANALYSIS................................................................................................................................................................................................................................4113 Troubleshooting Chart.................................................................................................................................................................................................................................4113 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4115 ENGINE COOLANT............................................................................................................................................................................................................................................4115 Inspection............................................................................................................................................................................................................................................4115 LEVEL ............................................................................................................................................................................................................................................4115 LEAKAGE...........................................................................................................................................................................................................................................4115 Draining..............................................................................................................................................................................................................................................4115 Refilling.............................................................................................................................................................................................................................................4116 Flushing..............................................................................................................................................................................................................................................4117 RADIATOR..................................................................................................................................................................................................................................................4118 RADIATOR CAP..........................................................................................................................................................................................................................................4118 RADIATOR CAP : Inspection.........................................................................................................................................................................................................................4118 RADIATOR..............................................................................................................................................................................................................................................4118 RADIATOR : Inspection.............................................................................................................................................................................................................................4118 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4119 RADIATOR..................................................................................................................................................................................................................................................4119 Exploded View.........................................................................................................................................................................................................................................4119 REMOVAL...........................................................................................................................................................................................................................................4119 Removal and Installation..............................................................................................................................................................................................................................4119 REMOVAL...........................................................................................................................................................................................................................................4119 INSTALLATION......................................................................................................................................................................................................................................4120 Radiator hose.................................................................................................................................................................................................................................4120 Inspection............................................................................................................................................................................................................................................4122 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4122 COOLING FAN...............................................................................................................................................................................................................................................4123 Exploded View.........................................................................................................................................................................................................................................4123 Removal and Installation..............................................................................................................................................................................................................................4123 REMOVAL...........................................................................................................................................................................................................................................4123 INSTALLATION......................................................................................................................................................................................................................................4124 Disassembly and Assembly..............................................................................................................................................................................................................................4124 DISASSEMBLY.......................................................................................................................................................................................................................................4124 ASSEMBLY..........................................................................................................................................................................................................................................4124 Inspection............................................................................................................................................................................................................................................4125 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4125 Cooling Fan...................................................................................................................................................................................................................................4125 WATER PUMP................................................................................................................................................................................................................................................4126 Exploded View.........................................................................................................................................................................................................................................4126 Removal and Installation..............................................................................................................................................................................................................................4126 REMOVAL...........................................................................................................................................................................................................................................4126 INSTALLATION......................................................................................................................................................................................................................................4127 Inspection............................................................................................................................................................................................................................................4127 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4127 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4127 THERMOSTAT AND WATER OUTLET...............................................................................................................................................................................................................................4128 Exploded View.........................................................................................................................................................................................................................................4128 Removal and Installation..............................................................................................................................................................................................................................4128 REMOVAL...........................................................................................................................................................................................................................................4128 Thermostat....................................................................................................................................................................................................................................4128 Water Outlet..................................................................................................................................................................................................................................4128 INSTALLATION......................................................................................................................................................................................................................................4129 Thermostat....................................................................................................................................................................................................................................4129 Heater Pipe Installation......................................................................................................................................................................................................................4129 Inspection............................................................................................................................................................................................................................................4129 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4129 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4129 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4131 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4131 Periodical Maintenance Specification..................................................................................................................................................................................................................4131 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................4131 Radiator..............................................................................................................................................................................................................................................4131 Thermostat............................................................................................................................................................................................................................................4131 R9M...............................................................................................................................................................................................................................................................4132 PRECAUTION....................................................................................................................................................................................................................................................4132 PRECAUTIONS...............................................................................................................................................................................................................................................4132 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4132 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4132 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4132 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4132 INSTRUCTION 1.................................................................................................................................................................................................................................4132 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4133 PREPARATION...................................................................................................................................................................................................................................................4134 PREPARATION...............................................................................................................................................................................................................................................4134 Special Service Tool..................................................................................................................................................................................................................................4134 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4135 DESCRIPTION...............................................................................................................................................................................................................................................4135 Engine Cooling System.................................................................................................................................................................................................................................4135 Engine Cooling System Schematic.......................................................................................................................................................................................................................4137 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4138 OVERHEATING CAUSE ANALYSIS................................................................................................................................................................................................................................4138 Troubleshooting Chart.................................................................................................................................................................................................................................4138 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4140 ENGINE COOLANT............................................................................................................................................................................................................................................4140 Inspection............................................................................................................................................................................................................................................4140 LEVEL ............................................................................................................................................................................................................................................4140 LEAKAGE...........................................................................................................................................................................................................................................4140 Draining..............................................................................................................................................................................................................................................4140 Refilling.............................................................................................................................................................................................................................................4141 Flushing..............................................................................................................................................................................................................................................4142 RESERVOIR TANK CAP........................................................................................................................................................................................................................................4144 Inspection............................................................................................................................................................................................................................................4144 RADIATOR..................................................................................................................................................................................................................................................4145 Inspection............................................................................................................................................................................................................................................4145 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4146 RADIATOR..................................................................................................................................................................................................................................................4146 Exploded View.........................................................................................................................................................................................................................................4146 REMOVAL...........................................................................................................................................................................................................................................4146 Removal and Installation..............................................................................................................................................................................................................................4147 REMOVAL...........................................................................................................................................................................................................................................4147 REPAIR............................................................................................................................................................................................................................................4148 INSTALLATION......................................................................................................................................................................................................................................4149 Radiator hose.................................................................................................................................................................................................................................4149 Inspection............................................................................................................................................................................................................................................4151 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4151 COOLING FAN...............................................................................................................................................................................................................................................4152 Exploded View.........................................................................................................................................................................................................................................4152 Removal and Installation..............................................................................................................................................................................................................................4152 REMOVAL...........................................................................................................................................................................................................................................4152 INSTALLATION......................................................................................................................................................................................................................................4153 Inspection............................................................................................................................................................................................................................................4153 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4153 Cooling Fan...................................................................................................................................................................................................................................4154 THERMO PLUNGER UNIT.......................................................................................................................................................................................................................................4155 Exploded View.........................................................................................................................................................................................................................................4155 Removal and Installation..............................................................................................................................................................................................................................4155 REMOVAL...........................................................................................................................................................................................................................................4155 INSTALLATION......................................................................................................................................................................................................................................4156 WATER INLET AND WATER OUTLET..............................................................................................................................................................................................................................4157 Exploded View.........................................................................................................................................................................................................................................4157 Removal and Installation..............................................................................................................................................................................................................................4157 REMOVAL...........................................................................................................................................................................................................................................4157 INSTALLATION......................................................................................................................................................................................................................................4158 Inspection............................................................................................................................................................................................................................................4158 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4158 Water inlet...................................................................................................................................................................................................................................4158 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4158 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4159 WATER PUMP................................................................................................................................................................................................................................................4159 Exploded View.........................................................................................................................................................................................................................................4159 Removal and Installation..............................................................................................................................................................................................................................4159 REMOVAL...........................................................................................................................................................................................................................................4159 INSTALLATION......................................................................................................................................................................................................................................4159 Water pump....................................................................................................................................................................................................................................4160 Inspection............................................................................................................................................................................................................................................4160 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4160 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4161 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4161 Periodical Maintenance Specification..................................................................................................................................................................................................................4161 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................4161 Radiator..............................................................................................................................................................................................................................................4161 Thermostat............................................................................................................................................................................................................................................4161 ENGINE LUBRICATION SYSTEM.................................................................................................................................................................................................................................................4162 ENGINE LUBRICATION SYSTEM.............................................................................................................................................................................................................................................4162 MR20DD............................................................................................................................................................................................................................................................4164 PRECAUTION....................................................................................................................................................................................................................................................4164 PRECAUTIONS...............................................................................................................................................................................................................................................4164 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4164 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4164 INSTRUCTION 1.................................................................................................................................................................................................................................4164 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4164 Precautions For Engine Service........................................................................................................................................................................................................................4165 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4165 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4165 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4165 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4165 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4165 Liquid Gasket.........................................................................................................................................................................................................................................4165 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4165 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4166 PREPARATION...................................................................................................................................................................................................................................................4167 PREPARATION...............................................................................................................................................................................................................................................4167 Special Service Tools.................................................................................................................................................................................................................................4167 Commercial Service Tools..............................................................................................................................................................................................................................4167 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4168 DESCRIPTION...............................................................................................................................................................................................................................................4168 Engine Lubrication System.............................................................................................................................................................................................................................4168 Engine Lubrication System Schematic...................................................................................................................................................................................................................4169 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4170 ENGINE OIL................................................................................................................................................................................................................................................4170 Inspection............................................................................................................................................................................................................................................4170 ENGINE OIL LEVEL..................................................................................................................................................................................................................................4170 ENGINE OIL APPEARANCE.............................................................................................................................................................................................................................4170 ENGINE OIL LEAKAGE ...............................................................................................................................................................................................................................4170 OIL PRESSURE CHECK................................................................................................................................................................................................................................4170 Draining..............................................................................................................................................................................................................................................4171 Refilling.............................................................................................................................................................................................................................................4171 OIL FILTER................................................................................................................................................................................................................................................4173 Removal and Installation..............................................................................................................................................................................................................................4173 REMOVAL...........................................................................................................................................................................................................................................4173 INSTALLATION......................................................................................................................................................................................................................................4173 Inspection............................................................................................................................................................................................................................................4173 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4173 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4174 OIL COOLER................................................................................................................................................................................................................................................4174 Exploded View.........................................................................................................................................................................................................................................4174 Removal and Installation..............................................................................................................................................................................................................................4175 REMOVAL...........................................................................................................................................................................................................................................4175 INSTALLATION......................................................................................................................................................................................................................................4175 Inspection............................................................................................................................................................................................................................................4176 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4176 Oil Cooler....................................................................................................................................................................................................................................4176 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4176 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4177 OIL PUMP..................................................................................................................................................................................................................................................4177 Exploded View.........................................................................................................................................................................................................................................4177 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4178 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4178 Periodical Maintenance Specification..................................................................................................................................................................................................................4178 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................4178 Engine Oil Pressure...................................................................................................................................................................................................................................4178 QR25DE............................................................................................................................................................................................................................................................4179 PRECAUTION....................................................................................................................................................................................................................................................4179 PRECAUTIONS...............................................................................................................................................................................................................................................4179 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4179 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4179 INSTRUCTION 1.................................................................................................................................................................................................................................4179 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4179 Precautions For Engine Service........................................................................................................................................................................................................................4180 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4180 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4180 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4180 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4180 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4180 Liquid Gasket.........................................................................................................................................................................................................................................4180 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4180 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4181 PREPARATION...................................................................................................................................................................................................................................................4182 PREPARATION...............................................................................................................................................................................................................................................4182 Special Service Tools.................................................................................................................................................................................................................................4182 Commercial Service Tools..............................................................................................................................................................................................................................4182 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4184 DESCRIPTION...............................................................................................................................................................................................................................................4184 Engine Lubrication System.............................................................................................................................................................................................................................4184 Engine Lubrication System Schematic...................................................................................................................................................................................................................4185 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4186 ENGINE OIL................................................................................................................................................................................................................................................4186 Inspection............................................................................................................................................................................................................................................4186 ENGINE OIL LEVEL..................................................................................................................................................................................................................................4186 ENGINE OIL APPEARANCE.............................................................................................................................................................................................................................4186 ENGINE OIL LEAKAGE ...............................................................................................................................................................................................................................4186 OIL PRESSURE CHECK................................................................................................................................................................................................................................4186 Draining..............................................................................................................................................................................................................................................4187 Refilling.............................................................................................................................................................................................................................................4187 OIL FILTER................................................................................................................................................................................................................................................4189 Removal and Installation..............................................................................................................................................................................................................................4189 REMOVAL...........................................................................................................................................................................................................................................4189 INSTALLATION......................................................................................................................................................................................................................................4189 Inspection............................................................................................................................................................................................................................................4189 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4189 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4190 OIL COOLER................................................................................................................................................................................................................................................4190 Exploded View.........................................................................................................................................................................................................................................4190 Removal and Installation..............................................................................................................................................................................................................................4190 REMOVAL...........................................................................................................................................................................................................................................4190 INSTALLATION......................................................................................................................................................................................................................................4190 Inspection............................................................................................................................................................................................................................................4191 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4191 Oil Cooler....................................................................................................................................................................................................................................4191 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4191 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4192 OIL PUMP..................................................................................................................................................................................................................................................4192 Exploded View.........................................................................................................................................................................................................................................4192 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4193 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4193 Periodical Maintenance Specification..................................................................................................................................................................................................................4193 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................4193 Engine Oil Pressure...................................................................................................................................................................................................................................4193 R9M...............................................................................................................................................................................................................................................................4194 PRECAUTION....................................................................................................................................................................................................................................................4194 PRECAUTIONS...............................................................................................................................................................................................................................................4194 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4194 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4194 INSTRUCTION 1.................................................................................................................................................................................................................................4194 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4194 Precautions For Engine Service........................................................................................................................................................................................................................4195 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4195 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4195 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4195 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4195 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4195 Liquid Gasket.........................................................................................................................................................................................................................................4195 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4195 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4196 PREPARATION...................................................................................................................................................................................................................................................4197 PREPARATION...............................................................................................................................................................................................................................................4197 Special Service Tools.................................................................................................................................................................................................................................4197 Commercial Service Tools..............................................................................................................................................................................................................................4197 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4198 DESCRIPTION...............................................................................................................................................................................................................................................4198 Engine Lubrication System.............................................................................................................................................................................................................................4198 Engine Lubrication System Schematic...................................................................................................................................................................................................................4198 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4199 ENGINE OIL................................................................................................................................................................................................................................................4199 Inspection............................................................................................................................................................................................................................................4199 ENGINE OIL LEVEL..................................................................................................................................................................................................................................4199 ENGINE OIL APPEARANCE.............................................................................................................................................................................................................................4199 ENGINE OIL LEAKAGE ...............................................................................................................................................................................................................................4199 OIL PRESSURE CHECK................................................................................................................................................................................................................................4199 Draining..............................................................................................................................................................................................................................................4200 Refilling.............................................................................................................................................................................................................................................4200 OIL FILTER................................................................................................................................................................................................................................................4201 Removal and Installation..............................................................................................................................................................................................................................4201 REMOVAL...........................................................................................................................................................................................................................................4201 INSTALLATION......................................................................................................................................................................................................................................4201 Inspection............................................................................................................................................................................................................................................4202 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4202 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4203 OIL COOLER................................................................................................................................................................................................................................................4203 Exploded View.........................................................................................................................................................................................................................................4203 Removal and Installation..............................................................................................................................................................................................................................4203 REMOVAL...........................................................................................................................................................................................................................................4203 INSTALLATION......................................................................................................................................................................................................................................4204 Oil Cooler....................................................................................................................................................................................................................................4204 Inspection............................................................................................................................................................................................................................................4204 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4204 Oil Cooler....................................................................................................................................................................................................................................4204 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4204 OIL PUMP..................................................................................................................................................................................................................................................4205 Exploded View.........................................................................................................................................................................................................................................4205 Removal and Installation..............................................................................................................................................................................................................................4205 REMOVAL...........................................................................................................................................................................................................................................4205 INSTALLATION......................................................................................................................................................................................................................................4206 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4207 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4207 Periodical Maintenance Specification..................................................................................................................................................................................................................4207 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................4207 Engine Oil Pressure...................................................................................................................................................................................................................................4207 ENGINE MECHANICAL.........................................................................................................................................................................................................................................................4208 ENGINE MECHANICAL.....................................................................................................................................................................................................................................................4208 MR20DD............................................................................................................................................................................................................................................................4213 PRECAUTION....................................................................................................................................................................................................................................................4213 PRECAUTIONS...............................................................................................................................................................................................................................................4213 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4213 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4213 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................4213 OPERATION PROCEDURE...............................................................................................................................................................................................................................4213 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................4214 Precaution for Handling High Pressure Fuel System.....................................................................................................................................................................................................4214 Special Cautions to Ensure the Safe Disposal of Sodium-filled Valves..................................................................................................................................................................................4214 DEALER DISPOSAL INSTRUCTIONS......................................................................................................................................................................................................................4214 Precautions For Engine Service........................................................................................................................................................................................................................4215 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4215 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4215 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4215 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4216 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4216 Parts Requiring Angle Tightening......................................................................................................................................................................................................................4216 Liquid Gasket.........................................................................................................................................................................................................................................4216 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4216 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4217 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4217 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4218 INSTRUCTION 1.................................................................................................................................................................................................................................4218 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4218 PREPARATION...................................................................................................................................................................................................................................................4219 PREPARATION...............................................................................................................................................................................................................................................4219 Special Service Tools.................................................................................................................................................................................................................................4219 Commercial Service Tools..............................................................................................................................................................................................................................4221 Lubricant or/and Sealant..............................................................................................................................................................................................................................4222 BASIC INSPECTION..............................................................................................................................................................................................................................................4223 CAMSHAFT VALVE CLEARANCE..................................................................................................................................................................................................................................4223 Inspection and Adjustment.............................................................................................................................................................................................................................4223 INSPECTION........................................................................................................................................................................................................................................4223 ADJUSTMENT........................................................................................................................................................................................................................................4224 COMPRESSION PRESSURE......................................................................................................................................................................................................................................4226 Inspection............................................................................................................................................................................................................................................4226 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4227 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................4227 NVH troubleshooting Chart.............................................................................................................................................................................................................................4227 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4229 DRIVE BELTS...............................................................................................................................................................................................................................................4229 Exploded View.........................................................................................................................................................................................................................................4229 Removal and Installation..............................................................................................................................................................................................................................4229 REMOVAL...........................................................................................................................................................................................................................................4229 INSTALLATION......................................................................................................................................................................................................................................4229 Inspection............................................................................................................................................................................................................................................4230 Adjustment............................................................................................................................................................................................................................................4230 AIR CLEANER FILTER........................................................................................................................................................................................................................................4231 Exploded View.........................................................................................................................................................................................................................................4231 Removal and Installation..............................................................................................................................................................................................................................4232 REMOVAL...........................................................................................................................................................................................................................................4232 INSTALLATION......................................................................................................................................................................................................................................4232 Inspection (Dry Paper Type)...........................................................................................................................................................................................................................4233 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4233 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4233 SPARK PLUG................................................................................................................................................................................................................................................4234 Exploded View.........................................................................................................................................................................................................................................4234 Removal and Installation..............................................................................................................................................................................................................................4234 REMOVAL...........................................................................................................................................................................................................................................4234 INSTALLATION......................................................................................................................................................................................................................................4235 Inspection............................................................................................................................................................................................................................................4235 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4235 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4236 DRIVE BELT AUTO-TENSIONER.................................................................................................................................................................................................................................4236 Exploded View.........................................................................................................................................................................................................................................4236 Removal and Installation..............................................................................................................................................................................................................................4236 Removal...........................................................................................................................................................................................................................................4236 Installation......................................................................................................................................................................................................................................4236 AIR CLEANER AND AIR DUCT..................................................................................................................................................................................................................................4237 Exploded View.........................................................................................................................................................................................................................................4237 Removal and Installation..............................................................................................................................................................................................................................4238 REMOVAL...........................................................................................................................................................................................................................................4238 INSTALLATION......................................................................................................................................................................................................................................4238 Air cleaner body..............................................................................................................................................................................................................................4238 Air duct assembly.............................................................................................................................................................................................................................4238 Air duct 1....................................................................................................................................................................................................................................4238 Inspection............................................................................................................................................................................................................................................4239 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4239 INTAKE MANIFOLD...........................................................................................................................................................................................................................................4240 Exploded View.........................................................................................................................................................................................................................................4240 Removal and Installation..............................................................................................................................................................................................................................4240 REMOVAL...........................................................................................................................................................................................................................................4240 INSTALLATION......................................................................................................................................................................................................................................4242 Intake Manifold...............................................................................................................................................................................................................................4242 Electric Throttle Control Actuator............................................................................................................................................................................................................4243 EXHAUST MANIFOLD..........................................................................................................................................................................................................................................4244 Exploded View.........................................................................................................................................................................................................................................4244 Removal and Installation..............................................................................................................................................................................................................................4244 REMOVAL...........................................................................................................................................................................................................................................4244 INSTALLATION......................................................................................................................................................................................................................................4245 Inspection............................................................................................................................................................................................................................................4246 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4246 Surface Distortion............................................................................................................................................................................................................................4246 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4246 OIL PAN (LOWER)...........................................................................................................................................................................................................................................4247 Exploded View.........................................................................................................................................................................................................................................4247 Removal and Installation..............................................................................................................................................................................................................................4247 REMOVAL...........................................................................................................................................................................................................................................4247 INSTALLATION......................................................................................................................................................................................................................................4248 Inspection............................................................................................................................................................................................................................................4249 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4249 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4249 HIGH PRESSURE FUEL PUMP AND FUEL HOSE.....................................................................................................................................................................................................................4250 Exploded View.........................................................................................................................................................................................................................................4250 Removal and Installation..............................................................................................................................................................................................................................4250 REMOVAL...........................................................................................................................................................................................................................................4250 INSTALLATION......................................................................................................................................................................................................................................4252 Inspection............................................................................................................................................................................................................................................4254 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4254 Check for Fuel Leakage........................................................................................................................................................................................................................4254 FUEL INJECTOR AND FUEL TUBE...............................................................................................................................................................................................................................4255 Exploded View.........................................................................................................................................................................................................................................4255 Removal and Installation..............................................................................................................................................................................................................................4255 REMOVAL...........................................................................................................................................................................................................................................4256 INSTALLATION......................................................................................................................................................................................................................................4257 Inspection............................................................................................................................................................................................................................................4260 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4260 Check on Fuel Leakage.........................................................................................................................................................................................................................4260 IGNITION COIL, SPARK PLUG AND ROCKER COVER................................................................................................................................................................................................................4261 Exploded View.........................................................................................................................................................................................................................................4261 Removal and Installation..............................................................................................................................................................................................................................4261 REMOVAL...........................................................................................................................................................................................................................................4261 INSTALLATION......................................................................................................................................................................................................................................4262 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................4263 ENGINE ASSEMBLY...........................................................................................................................................................................................................................................4263 Exploded View.........................................................................................................................................................................................................................................4263 Removal and Installation..............................................................................................................................................................................................................................4263 REMOVAL...........................................................................................................................................................................................................................................4264 Outline.......................................................................................................................................................................................................................................4264 Preparation...................................................................................................................................................................................................................................4264 Engine Room LH................................................................................................................................................................................................................................4264 Engine Room RH................................................................................................................................................................................................................................4264 Vehicle Underbody.............................................................................................................................................................................................................................4264 Removal.......................................................................................................................................................................................................................................4265 Separation....................................................................................................................................................................................................................................4266 INSTALLATION......................................................................................................................................................................................................................................4266 Engine mounting bracket (LH)..................................................................................................................................................................................................................4266 Engine mounting bracket support (LH)..........................................................................................................................................................................................................4266 Inspection............................................................................................................................................................................................................................................4267 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4267 Inspection for Leakage........................................................................................................................................................................................................................4267 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4268 ENGINE STAND SETTING......................................................................................................................................................................................................................................4268 Setting...............................................................................................................................................................................................................................................4268 FLYWHEEL..................................................................................................................................................................................................................................................4269 Exploded View.........................................................................................................................................................................................................................................4269 Removal and Installation..............................................................................................................................................................................................................................4269 REMOVAL...........................................................................................................................................................................................................................................4269 INSTALLATION......................................................................................................................................................................................................................................4269 Inspection............................................................................................................................................................................................................................................4270 FLYWHEEL DEFLECTION...............................................................................................................................................................................................................................4270 MOVEMENT AMOUNT OF FLYWHEEL.......................................................................................................................................................................................................................4270 Movement Amount of Thrust (Fore-and-Aft) Direction............................................................................................................................................................................................4270 Movement Amount in Radial (Rotation) Direction................................................................................................................................................................................................4270 DRIVE PLATE...............................................................................................................................................................................................................................................4272 Exploded View.........................................................................................................................................................................................................................................4272 Removal and Installation..............................................................................................................................................................................................................................4272 REMOVAL...........................................................................................................................................................................................................................................4272 INSTALLATION......................................................................................................................................................................................................................................4273 Inspection............................................................................................................................................................................................................................................4273 DRIVE PLATE DEFLECTION............................................................................................................................................................................................................................4273 TIMING CHAIN..............................................................................................................................................................................................................................................4274 Exploded View.........................................................................................................................................................................................................................................4274 Removal and Installation..............................................................................................................................................................................................................................4275 REMOVAL...........................................................................................................................................................................................................................................4275 INSTALLATION......................................................................................................................................................................................................................................4279 Inspection............................................................................................................................................................................................................................................4285 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4285 Timing Chain..................................................................................................................................................................................................................................4285 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4286 Inspection for Leakage........................................................................................................................................................................................................................4286 CAMSHAFT..................................................................................................................................................................................................................................................4287 Exploded View.........................................................................................................................................................................................................................................4287 Removal and Installation..............................................................................................................................................................................................................................4288 REMOVAL...........................................................................................................................................................................................................................................4288 INSTALLATION......................................................................................................................................................................................................................................4289 Inspection............................................................................................................................................................................................................................................4291 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4291 Camshaft Runout...............................................................................................................................................................................................................................4291 Camshaft Cam Height...........................................................................................................................................................................................................................4291 Camshaft Journal Oil Clearance................................................................................................................................................................................................................4292 Camshaft End Play.............................................................................................................................................................................................................................4292 Camshaft Sprocket Runout......................................................................................................................................................................................................................4293 Valve Lifter .................................................................................................................................................................................................................................4293 Valve Lifter Clearance........................................................................................................................................................................................................................4293 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4294 Inspection of Camshaft Sprocket (INT), (EXH) Oil Groove.......................................................................................................................................................................................4294 OIL SEAL..................................................................................................................................................................................................................................................4296 VALVE OIL SEAL........................................................................................................................................................................................................................................4296 VALVE OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4296 REMOVAL.......................................................................................................................................................................................................................................4296 INSTALLATION..................................................................................................................................................................................................................................4296 FRONT OIL SEAL........................................................................................................................................................................................................................................4297 FRONT OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4297 REMOVAL.......................................................................................................................................................................................................................................4297 INSTALLATION..................................................................................................................................................................................................................................4297 REAR OIL SEAL.........................................................................................................................................................................................................................................4297 REAR OIL SEAL : Removal and Installation..........................................................................................................................................................................................................4297 REMOVAL.......................................................................................................................................................................................................................................4297 INSTALLATION..................................................................................................................................................................................................................................4298 CYLINDER HEAD.............................................................................................................................................................................................................................................4299 Exploded View.........................................................................................................................................................................................................................................4299 REMOVAL...........................................................................................................................................................................................................................................4299 DISASSEMBLY.......................................................................................................................................................................................................................................4299 Removal and Installation..............................................................................................................................................................................................................................4300 REMOVAL...........................................................................................................................................................................................................................................4300 INSTALLATION......................................................................................................................................................................................................................................4301 Disassembly and Assembly..............................................................................................................................................................................................................................4301 DISASSEMBLY.......................................................................................................................................................................................................................................4301 ASSEMBLY..........................................................................................................................................................................................................................................4303 Inspection............................................................................................................................................................................................................................................4306 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4306 Cylinder Head Bolts Outer Diameter............................................................................................................................................................................................................4306 Cylinder Head Distortion......................................................................................................................................................................................................................4306 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4306 VALVE DIMENSIONS..............................................................................................................................................................................................................................4306 VALVE GUIDE CLEARANCE.........................................................................................................................................................................................................................4306 VALVE SEAT CONTACT............................................................................................................................................................................................................................4307 VALVE SPRING SQUARENESS.......................................................................................................................................................................................................................4307 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD........................................................................................................................................................................................4307 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4308 Inspection for Leakage........................................................................................................................................................................................................................4308 OIL PAN (UPPER)...........................................................................................................................................................................................................................................4309 Exploded View.........................................................................................................................................................................................................................................4309 Removal and Installation..............................................................................................................................................................................................................................4309 REMOVAL...........................................................................................................................................................................................................................................4309 INSTALLATION......................................................................................................................................................................................................................................4310 Inspection............................................................................................................................................................................................................................................4312 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4312 CYLINDER BLOCK............................................................................................................................................................................................................................................4313 Exploded View.........................................................................................................................................................................................................................................4313 Disassembly and Assembly..............................................................................................................................................................................................................................4314 DISASSEMBLY.......................................................................................................................................................................................................................................4314 ASSEMBLY..........................................................................................................................................................................................................................................4316 Inspection............................................................................................................................................................................................................................................4322 CRANKSHAFT END PLAY...............................................................................................................................................................................................................................4322 CONNECTING ROD SIDE CLEARANCE.....................................................................................................................................................................................................................4322 PISTON TO PISTON PIN OIL CLEARANCE................................................................................................................................................................................................................4322 Piston Pin Hole Diameter .....................................................................................................................................................................................................................4322 Piston Pin Outer Diameter ....................................................................................................................................................................................................................4322 Piston to Piston Pin Oil Clearance............................................................................................................................................................................................................4323 PISTON RING SIDE CLEARANCE........................................................................................................................................................................................................................4323 PISTON RING END GAP...............................................................................................................................................................................................................................4323 CONNECTING ROD BEND AND TORSION...................................................................................................................................................................................................................4323 CONNECTING ROD BIG END DIAMETER...................................................................................................................................................................................................................4324 CONNECTING ROD BUSHING OIL CLEARANCE..............................................................................................................................................................................................................4324 Connecting Rod Bushing Inner Diameter.........................................................................................................................................................................................................4324 Piston Pin Outer Diameter.....................................................................................................................................................................................................................4324 Connecting Rod Bushing Oil Clearance..........................................................................................................................................................................................................4325 CYLINDER BLOCK TOP SURFACE DISTORTION.............................................................................................................................................................................................................4325 MAIN BEARING HOUSING INNER DIAMETER...............................................................................................................................................................................................................4325 PISTON TO CYLINDER BORE CLEARANCE.................................................................................................................................................................................................................4325 Cylinder Bore Inner Diameter..................................................................................................................................................................................................................4326 Piston Skirt Diameter.........................................................................................................................................................................................................................4326 Piston to Cylinder Bore Clearance.............................................................................................................................................................................................................4326 CRANKSHAFT MAIN JOURNAL DIAMETER..................................................................................................................................................................................................................4327 CRANKSHAFT PIN JOURNAL DIAMETER ..................................................................................................................................................................................................................4327 OUT-OF-ROUND AND TAPER OF CRANKSHAFT..............................................................................................................................................................................................................4327 CRANKSHAFT RUNOUT ................................................................................................................................................................................................................................4327 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4327 Method by Calculation.........................................................................................................................................................................................................................4327 Method of Using Plastigage....................................................................................................................................................................................................................4328 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4328 Method by Calculation.........................................................................................................................................................................................................................4328 Method of Using Plastigage....................................................................................................................................................................................................................4328 MAIN BEARING CRUSH HEIGHT ........................................................................................................................................................................................................................4329 CONNECTING ROD BEARING CRUSH HEIGHT...............................................................................................................................................................................................................4329 MAIN BEARING CAP BOLT OUTER DIAMETER .............................................................................................................................................................................................................4329 CONNECTING ROD CAP BOLT OUTER DIAMETER ...........................................................................................................................................................................................................4329 CLOGGED OR DAMAGED OIL FILTER (FOR VALVE TIMING CONTROL)..........................................................................................................................................................................................4330 HOW TO SELECT PISTON AND BEARING..........................................................................................................................................................................................................................4331 Description...........................................................................................................................................................................................................................................4331 Piston................................................................................................................................................................................................................................................4331 WHEN NEW CYLINDER BLOCK IS USED...................................................................................................................................................................................................................4331 WHEN CYLINDER BLOCK IS REUSED.....................................................................................................................................................................................................................4331 PISTON SELECTION TABLE............................................................................................................................................................................................................................4332 Connecting Rod Bearing................................................................................................................................................................................................................................4332 WHEN NEW CONNECTING ROD AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4332 WHEN CONNECTING ROD AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4332 CONNECTING ROD BEARING SELECTION TABLE............................................................................................................................................................................................................4333 CONNECTING ROD BEARING GRADE TABLE................................................................................................................................................................................................................4333 UNDERSIZE BEARINGS USAGE GUIDE....................................................................................................................................................................................................................4333 Main Bearing..........................................................................................................................................................................................................................................4334 WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4334 WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4335 MAIN BEARING SELECTION TABLE (No. 1 AND 4 JOURNAL)................................................................................................................................................................................................4336 MAIN BEARING SELECTION TABLE (No. 2, 3 AND 5 JOURNAL).............................................................................................................................................................................................4337 MAIN BEARING GRADE TABLE (ALL JOURNALS)...........................................................................................................................................................................................................4337 UNDERSIZE BEARING USAGE GUIDE.....................................................................................................................................................................................................................4337 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4339 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4339 General Specification.................................................................................................................................................................................................................................4339 GENERAL SPECIFICATIONS............................................................................................................................................................................................................................4339 Drive Belt............................................................................................................................................................................................................................................4339 DRIVE BELT........................................................................................................................................................................................................................................4339 Spark Plug............................................................................................................................................................................................................................................4339 SPARK PLUG........................................................................................................................................................................................................................................4339 Exhaust Manifold......................................................................................................................................................................................................................................4340 EXHAUST MANIFOLD..................................................................................................................................................................................................................................4340 Camshaft..............................................................................................................................................................................................................................................4340 CAMSHAFT..........................................................................................................................................................................................................................................4340 VALVE LIFTER......................................................................................................................................................................................................................................4340 VALVE CLEARANCE...................................................................................................................................................................................................................................4341 AVAILABLE VALVE LIFTER............................................................................................................................................................................................................................4341 Cylinder Head.........................................................................................................................................................................................................................................4342 CYLINDER HEAD.....................................................................................................................................................................................................................................4342 VALVE DIMENSIONS..................................................................................................................................................................................................................................4342 VALVE GUIDE.......................................................................................................................................................................................................................................4342 VALVE SEAT........................................................................................................................................................................................................................................4343 VALVE SPRING......................................................................................................................................................................................................................................4344 Cylinder Block........................................................................................................................................................................................................................................4344 CYLINDER BLOCK....................................................................................................................................................................................................................................4344 AVAILABLE PISTON..................................................................................................................................................................................................................................4345 PISTON RING.......................................................................................................................................................................................................................................4345 PISTON PIN........................................................................................................................................................................................................................................4345 CONNECTING ROD....................................................................................................................................................................................................................................4346 CRANKSHAFT........................................................................................................................................................................................................................................4346 Connecting Rod Bearing................................................................................................................................................................................................................................4347 CONNECTING ROD BEARING GRADE TABLE................................................................................................................................................................................................................4347 UNDERSIZE TABLE...................................................................................................................................................................................................................................4348 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4348 Main Bearing..........................................................................................................................................................................................................................................4348 MAIN BEARING GRADE TABLE (ALL JOURNALS)...........................................................................................................................................................................................................4348 UNDERSIZE TABLE...................................................................................................................................................................................................................................4348 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4348 QR25DE............................................................................................................................................................................................................................................................4349 PRECAUTION....................................................................................................................................................................................................................................................4349 PRECAUTIONS...............................................................................................................................................................................................................................................4349 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4349 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4349 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................4349 OPERATION PROCEDURE...............................................................................................................................................................................................................................4349 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................4350 Precautions For Engine Service........................................................................................................................................................................................................................4350 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4350 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4350 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4350 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4350 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4350 Special Cautions to Ensure the Safe Disposal of Sodium-filled Exhaust Valves..........................................................................................................................................................................4351 DEALER DISPOSAL INSTRUCTIONS......................................................................................................................................................................................................................4351 Parts Requiring Angle Tightening......................................................................................................................................................................................................................4352 Liquid Gasket.........................................................................................................................................................................................................................................4352 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4352 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4352 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4353 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4354 INSTRUCTION 1.................................................................................................................................................................................................................................4354 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4354 PREPARATION...................................................................................................................................................................................................................................................4355 PREPARATION...............................................................................................................................................................................................................................................4355 Special Service Tools.................................................................................................................................................................................................................................4355 Commercial Service Tools..............................................................................................................................................................................................................................4356 Lubricant or/and Sealant..............................................................................................................................................................................................................................4358 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4359 COMPONENT PARTS...........................................................................................................................................................................................................................................4359 Intake Camshaft Sprocket..............................................................................................................................................................................................................................4359 OUTLINE...........................................................................................................................................................................................................................................4359 OPERATION.........................................................................................................................................................................................................................................4359 Spark Plug............................................................................................................................................................................................................................................4359 OUTLINE...........................................................................................................................................................................................................................................4359 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................4360 Major Kinetic System..................................................................................................................................................................................................................................4360 DESCRIPTION.......................................................................................................................................................................................................................................4360 STRUCTURE ........................................................................................................................................................................................................................................4360 Valve System .........................................................................................................................................................................................................................................4362 DESCRIPTION.......................................................................................................................................................................................................................................4362 STRUCTURE ........................................................................................................................................................................................................................................4362 OPERATION.........................................................................................................................................................................................................................................4364 Intake and Exhaust System.............................................................................................................................................................................................................................4364 STRUCTURE ........................................................................................................................................................................................................................................4364 OPERATION.........................................................................................................................................................................................................................................4365 BASIC INSPECTION..............................................................................................................................................................................................................................................4366 CAMSHAFT VALVE CLEARANCE..................................................................................................................................................................................................................................4366 Inspection and Adjustment.............................................................................................................................................................................................................................4366 INSPECTION........................................................................................................................................................................................................................................4366 ADJUSTMENT........................................................................................................................................................................................................................................4367 COMPRESSION PRESSURE......................................................................................................................................................................................................................................4369 Inspection............................................................................................................................................................................................................................................4369 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4371 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................4371 NVH Troubleshooting Chart.............................................................................................................................................................................................................................4371 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4373 DRIVE BELTS...............................................................................................................................................................................................................................................4373 Exploded View.........................................................................................................................................................................................................................................4373 Removal and Installation..............................................................................................................................................................................................................................4373 REMOVAL...........................................................................................................................................................................................................................................4373 INSTALLATION......................................................................................................................................................................................................................................4373 Inspection............................................................................................................................................................................................................................................4374 Adjustment............................................................................................................................................................................................................................................4374 AIR CLEANER FILTER........................................................................................................................................................................................................................................4375 Exploded View.........................................................................................................................................................................................................................................4375 Removal and Installation..............................................................................................................................................................................................................................4376 REMOVAL...........................................................................................................................................................................................................................................4376 INSTALLATION......................................................................................................................................................................................................................................4376 Inspection (Dry Paper Type)...........................................................................................................................................................................................................................4377 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4377 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4377 SPARK PLUG................................................................................................................................................................................................................................................4378 Exploded View.........................................................................................................................................................................................................................................4378 Removal and Installation..............................................................................................................................................................................................................................4378 REMOVAL...........................................................................................................................................................................................................................................4378 INSTALLAITON......................................................................................................................................................................................................................................4378 Inspection............................................................................................................................................................................................................................................4378 INSPECTION AFTER REMOVAL .........................................................................................................................................................................................................................4378 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4380 DRIVE BELT AUTO-TENSIONER.................................................................................................................................................................................................................................4380 Exploded View.........................................................................................................................................................................................................................................4380 Removal and Installation..............................................................................................................................................................................................................................4380 Removal...........................................................................................................................................................................................................................................4380 Installation......................................................................................................................................................................................................................................4380 AIR CLEANER AND AIR DUCT..................................................................................................................................................................................................................................4381 Exploded View.........................................................................................................................................................................................................................................4381 Removal and Installation..............................................................................................................................................................................................................................4382 REMOVAL...........................................................................................................................................................................................................................................4382 INSTALLATION......................................................................................................................................................................................................................................4382 Inspection............................................................................................................................................................................................................................................4382 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4382 INTAKE MANIFOLD...........................................................................................................................................................................................................................................4383 Exploded View.........................................................................................................................................................................................................................................4383 Removal and Installation..............................................................................................................................................................................................................................4383 REMOVAL...........................................................................................................................................................................................................................................4383 INSTALLATION......................................................................................................................................................................................................................................4385 Intake Manifold...............................................................................................................................................................................................................................4385 Electric Throttle Control Actuator............................................................................................................................................................................................................4385 Inspection............................................................................................................................................................................................................................................4386 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4386 EXHAUST MANIFOLD AND THREE WAY CATALYST...................................................................................................................................................................................................................4387 Exploded View.........................................................................................................................................................................................................................................4387 Removal and Installation..............................................................................................................................................................................................................................4387 REMOVAL...........................................................................................................................................................................................................................................4387 INSTALLATION......................................................................................................................................................................................................................................4388 Exhaust Manifold..............................................................................................................................................................................................................................4388 Inspection............................................................................................................................................................................................................................................4389 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4389 Surface Distortion............................................................................................................................................................................................................................4389 FUEL INJECTOR AND FUEL TUBE...............................................................................................................................................................................................................................4391 Exploded View.........................................................................................................................................................................................................................................4391 Removal and Installation..............................................................................................................................................................................................................................4391 REMOVAL...........................................................................................................................................................................................................................................4391 INSTALLATION......................................................................................................................................................................................................................................4393 Inspection............................................................................................................................................................................................................................................4395 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4395 Check on Fuel Leakage.........................................................................................................................................................................................................................4395 IGNITION COIL, SPARK PLUG AND ROCKER COVER................................................................................................................................................................................................................4396 Exploded View.........................................................................................................................................................................................................................................4396 Removal and Installation..............................................................................................................................................................................................................................4397 REMOVAL...........................................................................................................................................................................................................................................4397 INSTALLATION......................................................................................................................................................................................................................................4397 OIL PAN (LOWER)...........................................................................................................................................................................................................................................4400 Exploded View.........................................................................................................................................................................................................................................4400 Removal and Installation..............................................................................................................................................................................................................................4401 REMOVAL...........................................................................................................................................................................................................................................4401 INSTALLATION......................................................................................................................................................................................................................................4401 Inspection............................................................................................................................................................................................................................................4402 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4402 OIL SEAL..................................................................................................................................................................................................................................................4403 VALVE OIL SEAL........................................................................................................................................................................................................................................4403 VALVE OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4403 REMOVAL.......................................................................................................................................................................................................................................4403 INSTALLATION..................................................................................................................................................................................................................................4403 FRONT OIL SEAL........................................................................................................................................................................................................................................4404 FRONT OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4404 REMOVAL.......................................................................................................................................................................................................................................4404 INSTALLATION..................................................................................................................................................................................................................................4404 REAR OIL SEAL.........................................................................................................................................................................................................................................4405 REAR OIL SEAL : Removal and Installation..........................................................................................................................................................................................................4405 REMOVAL.......................................................................................................................................................................................................................................4405 INSTALLATION..................................................................................................................................................................................................................................4405 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................4407 ENGINE ASSEMBLY...........................................................................................................................................................................................................................................4407 Exploded View.........................................................................................................................................................................................................................................4407 Removal and Installation..............................................................................................................................................................................................................................4407 REMOVAL...........................................................................................................................................................................................................................................4408 Outline.......................................................................................................................................................................................................................................4408 Preparation...................................................................................................................................................................................................................................4408 Engine Room LH................................................................................................................................................................................................................................4408 Engine Room RH................................................................................................................................................................................................................................4408 Vehicle inside................................................................................................................................................................................................................................4408 Vehicle Underbody.............................................................................................................................................................................................................................4408 Removal.......................................................................................................................................................................................................................................4409 Separation....................................................................................................................................................................................................................................4410 INSTALLATION......................................................................................................................................................................................................................................4411 Preparation...................................................................................................................................................................................................................................4411 Installation..................................................................................................................................................................................................................................4411 Inspection............................................................................................................................................................................................................................................4412 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4412 Inspection for Leaks..........................................................................................................................................................................................................................4412 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4414 ENGINE STAND SETTING......................................................................................................................................................................................................................................4414 Setting...............................................................................................................................................................................................................................................4414 DRIVE PLATE...............................................................................................................................................................................................................................................4415 Exploded View.........................................................................................................................................................................................................................................4415 Removal and Installation..............................................................................................................................................................................................................................4415 REMOVAL...........................................................................................................................................................................................................................................4415 INSTALLATION......................................................................................................................................................................................................................................4416 Inspection............................................................................................................................................................................................................................................4416 DRIVE PLATE DEFLECTION............................................................................................................................................................................................................................4416 TIMING CHAIN..............................................................................................................................................................................................................................................4417 Exploded View.........................................................................................................................................................................................................................................4417 Removal and Installation..............................................................................................................................................................................................................................4418 REMOVAL...........................................................................................................................................................................................................................................4418 INSTALLATION......................................................................................................................................................................................................................................4421 Inspection............................................................................................................................................................................................................................................4426 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4426 Timing Chain..................................................................................................................................................................................................................................4426 Balancer Unit Mounting Bolt Outer Diameter....................................................................................................................................................................................................4426 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4426 Inspection for Leaks..........................................................................................................................................................................................................................4426 CAMSHAFT..................................................................................................................................................................................................................................................4428 Exploded View.........................................................................................................................................................................................................................................4428 Removal and Installation..............................................................................................................................................................................................................................4429 REMOVAL...........................................................................................................................................................................................................................................4429 INSTALLATION......................................................................................................................................................................................................................................4431 Inspection............................................................................................................................................................................................................................................4435 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4435 Camshaft Runout...............................................................................................................................................................................................................................4435 Camshaft Cam Height...........................................................................................................................................................................................................................4435 Camshaft Journal Oil Clearance................................................................................................................................................................................................................4435 Camshaft End Play.............................................................................................................................................................................................................................4436 Camshaft Sprocket Runout......................................................................................................................................................................................................................4436 Valve Lifter .................................................................................................................................................................................................................................4437 Valve Lifter Clearance........................................................................................................................................................................................................................4437 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4437 Inspection of Camshaft Sprocket Oil Groove....................................................................................................................................................................................................4437 CYLINDER HEAD.............................................................................................................................................................................................................................................4439 Exploded View.........................................................................................................................................................................................................................................4439 REMOVAL...........................................................................................................................................................................................................................................4439 DISASSEMBLY.......................................................................................................................................................................................................................................4439 Removal and Installation..............................................................................................................................................................................................................................4440 REMOVAL...........................................................................................................................................................................................................................................4440 INSTALLATION......................................................................................................................................................................................................................................4441 Disassembly and Assembly..............................................................................................................................................................................................................................4441 DISASSEMBLY.......................................................................................................................................................................................................................................4441 ASSEMBLY..........................................................................................................................................................................................................................................4443 Inspection............................................................................................................................................................................................................................................4446 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4446 Cylinder Head Bolts Outer Diameter............................................................................................................................................................................................................4446 Cylinder Head Distortion......................................................................................................................................................................................................................4446 VALVE DIMENSIONS..................................................................................................................................................................................................................................4446 VALVE GUIDE CLEARANCE.............................................................................................................................................................................................................................4447 Valve Stem Diameter...........................................................................................................................................................................................................................4447 Valve Guide Inner Diameter....................................................................................................................................................................................................................4447 Valve Guide Clearance.........................................................................................................................................................................................................................4447 VALVE SEAT CONTACT................................................................................................................................................................................................................................4447 VALVE SPRING SQUARENESS...........................................................................................................................................................................................................................4447 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD............................................................................................................................................................................................4447 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4448 Inspection for Leaks..........................................................................................................................................................................................................................4448 OIL PAN (UPPER) AND OIL STRAINER..........................................................................................................................................................................................................................4449 Exploded View.........................................................................................................................................................................................................................................4449 Removal and Installation..............................................................................................................................................................................................................................4450 REMOVAL...........................................................................................................................................................................................................................................4450 INSTALLATION......................................................................................................................................................................................................................................4451 Inspection............................................................................................................................................................................................................................................4452 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4452 CYLINDER BLOCK............................................................................................................................................................................................................................................4454 Exploded View.........................................................................................................................................................................................................................................4454 Disassembly and Assembly..............................................................................................................................................................................................................................4455 DISASSEMBLY.......................................................................................................................................................................................................................................4455 ASSEMBLY..........................................................................................................................................................................................................................................4457 Inspection............................................................................................................................................................................................................................................4463 CRANKSHAFT END PLAY...............................................................................................................................................................................................................................4463 CONNECTING ROD SIDE CLEARANCE.....................................................................................................................................................................................................................4463 PISTON TO PISTON PIN OIL CLEARANCE................................................................................................................................................................................................................4463 Piston Pin Hole Diameter .....................................................................................................................................................................................................................4463 Piston Pin Outer Diameter ....................................................................................................................................................................................................................4463 Piston to Piston Pin Oil Clearance............................................................................................................................................................................................................4464 PISTON RING SIDE CLEARANCE........................................................................................................................................................................................................................4464 PISTON RING END GAP...............................................................................................................................................................................................................................4464 CONNECTING ROD BEND AND TORSION...................................................................................................................................................................................................................4464 CONNECTING ROD BIG END DIAMETER...................................................................................................................................................................................................................4465 CONNECTING ROD BUSHING OIL CLEARANCE..............................................................................................................................................................................................................4465 Connecting Rod Bushing Inner Diameter.........................................................................................................................................................................................................4465 Piston Pin Outer Diameter.....................................................................................................................................................................................................................4465 Connecting Rod Bushing Oil Clearance..........................................................................................................................................................................................................4466 CYLINDER BLOCK DISTORTION.........................................................................................................................................................................................................................4466 MAIN BEARING HOUSING INNER DIAMETER...............................................................................................................................................................................................................4466 PISTON TO CYLINDER BORE CLEARANCE.................................................................................................................................................................................................................4466 Cylinder Bore Inner Diameter..................................................................................................................................................................................................................4466 Piston Skirt Diameter.........................................................................................................................................................................................................................4467 Piston to Cylinder Bore Clearance.............................................................................................................................................................................................................4467 Re-boring Cylinder Bore.......................................................................................................................................................................................................................4468 CRANKSHAFT MAIN JOURNAL DIAMETER..................................................................................................................................................................................................................4468 CRANKSHAFT PIN JOURNAL DIAMETER ..................................................................................................................................................................................................................4468 OUT-OF-ROUND AND TAPER OF CRANKSHAFT..............................................................................................................................................................................................................4468 CRANKSHAFT RUNOUT ................................................................................................................................................................................................................................4469 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4469 Method by Calculation.........................................................................................................................................................................................................................4469 Method of Using Plastigage....................................................................................................................................................................................................................4469 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4470 Method by Calculation.........................................................................................................................................................................................................................4470 Method of Using Plastigage....................................................................................................................................................................................................................4470 MAIN BEARING CRUSH HEIGHT ........................................................................................................................................................................................................................4470 CONNECTING ROD BEARING CRUSH HEIGHT...............................................................................................................................................................................................................4471 LOWER CYLINDER BLOCK MOUNTING BOLT OUTER DIAMETER ................................................................................................................................................................................................4471 CONNECTING ROD BOLT OUTER DIAMETER ...............................................................................................................................................................................................................4471 HOW TO SELECT PISTON AND BEARING..........................................................................................................................................................................................................................4472 Description...........................................................................................................................................................................................................................................4472 Piston................................................................................................................................................................................................................................................4472 WHEN NEW CYLINDER BLOCK IS USED...................................................................................................................................................................................................................4472 WHEN CYLINDER BLOCK IS REUSED.....................................................................................................................................................................................................................4472 PISTON SELECTION TABLE............................................................................................................................................................................................................................4473 Connecting Rod Bearing................................................................................................................................................................................................................................4473 WHEN NEW CONNECTING ROD AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4473 WHEN CONNECTING ROD AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4473 Connecting Rod Bearing Grade Table............................................................................................................................................................................................................4474 Undersize Bearings Usage Guide................................................................................................................................................................................................................4474 CONNECTING ROD BEARING SELECTION TABLE............................................................................................................................................................................................................4475 CONNECTING ROD BEARING GRADE TABLE................................................................................................................................................................................................................4475 UNDERSIZE BEARINGS USAGE GUIDE....................................................................................................................................................................................................................4475 Main Bearing..........................................................................................................................................................................................................................................4476 WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4476 WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4476 MAIN BEARING SELECTION TABLE (No. 1 and 5 journals) ..............................................................................................................................................................................................4477 MAIN BEARING SELECTION TABLE (No. 2 and 4 journals)...............................................................................................................................................................................................4478 MAIN BEARING SELECTION TABLE (No. 3 journals) ....................................................................................................................................................................................................4479 MAIN BEARING GRADE TABLE (ALL JOURNALS)...........................................................................................................................................................................................................4479 USE UNDERSIZE BEARING USAGE GUIDE.................................................................................................................................................................................................................4479 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4481 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4481 General Specification.................................................................................................................................................................................................................................4481 GENERAL SPECIFICATIONS............................................................................................................................................................................................................................4481 Drive belt............................................................................................................................................................................................................................................4482 DRIVE BELT........................................................................................................................................................................................................................................4482 Spark Plug............................................................................................................................................................................................................................................4482 SPARK PLUG........................................................................................................................................................................................................................................4482 Exhaust Manifold......................................................................................................................................................................................................................................4482 EXHAUST MANIFOLD..................................................................................................................................................................................................................................4482 Camshaft..............................................................................................................................................................................................................................................4482 CAMSHAFT..........................................................................................................................................................................................................................................4482 VALVE LIFTER......................................................................................................................................................................................................................................4483 VALVE CLEARANCE...................................................................................................................................................................................................................................4483 AVAILABLE VALVE LIFTER............................................................................................................................................................................................................................4483 Cylinder Head.........................................................................................................................................................................................................................................4484 CYLINDER HEAD.....................................................................................................................................................................................................................................4484 VALVE DIMENSIONS..................................................................................................................................................................................................................................4485 VALVE GUIDE.......................................................................................................................................................................................................................................4485 VALVE SEAT........................................................................................................................................................................................................................................4486 VALVE SPRING......................................................................................................................................................................................................................................4486 Cylinder Block........................................................................................................................................................................................................................................4487 CYLINDER BLOCK....................................................................................................................................................................................................................................4487 AVAILABLE PISTON..................................................................................................................................................................................................................................4487 PISTON RING.......................................................................................................................................................................................................................................4488 PISTON PIN........................................................................................................................................................................................................................................4488 CONNECTING ROD....................................................................................................................................................................................................................................4488 CRANKSHAFT........................................................................................................................................................................................................................................4489 Main Bearing..........................................................................................................................................................................................................................................4490 MAIN BEARING......................................................................................................................................................................................................................................4490 UNDERSIZE.........................................................................................................................................................................................................................................4491 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4491 Connecting Rod Bearing................................................................................................................................................................................................................................4491 CONNECTING ROD BEARING............................................................................................................................................................................................................................4491 UNDERSIZE.....................................................................................................................................................................................................................................4492 CONNECTING ROD BEARING OIL CLEARANCE..........................................................................................................................................................................................................4492 R9M...............................................................................................................................................................................................................................................................4493 PRECAUTION....................................................................................................................................................................................................................................................4493 PRECAUTIONS...............................................................................................................................................................................................................................................4493 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4493 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4493 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................4493 OPERATION PROCEDURE...............................................................................................................................................................................................................................4493 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................4494 Precautions For Engine Service........................................................................................................................................................................................................................4494 DISCONNECTING FUEL PIPING.........................................................................................................................................................................................................................4494 DRAINING ENGINE COOLANT...........................................................................................................................................................................................................................4494 INSPECTION, REPAIR AND REPLACEMENT................................................................................................................................................................................................................4494 REMOVAL AND DISASSEMBLY...........................................................................................................................................................................................................................4494 ASSEMBLY AND INSTALLATION.........................................................................................................................................................................................................................4494 Parts Requiring Angle Tightening......................................................................................................................................................................................................................4495 Liquid Gasket.........................................................................................................................................................................................................................................4495 REMOVAL OF LIQUID GASKET SEALING..................................................................................................................................................................................................................4495 LIQUID GASKET APPLICATION PROCEDURE...............................................................................................................................................................................................................4495 Precaution for Diesel Equipment.......................................................................................................................................................................................................................4496 CLEANLINESS.......................................................................................................................................................................................................................................4496 SPECIAL FEATURES..................................................................................................................................................................................................................................4498 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4499 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4499 INSTRUCTION 1.................................................................................................................................................................................................................................4499 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4500 PREPARATION...................................................................................................................................................................................................................................................4501 PREPARATION...............................................................................................................................................................................................................................................4501 Special Service Tools.................................................................................................................................................................................................................................4501 Commercial Service Tools..............................................................................................................................................................................................................................4502 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4505 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................4505 NVH Troubleshooting - Engine Noise....................................................................................................................................................................................................................4505 Use the Chart Below to Help You Find the Cause of the Symptom.........................................................................................................................................................................................4506 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4507 DRIVE BELT................................................................................................................................................................................................................................................4507 Exploded View.........................................................................................................................................................................................................................................4507 Removal and Installation..............................................................................................................................................................................................................................4507 REMOVAL...........................................................................................................................................................................................................................................4507 INSTALLATION......................................................................................................................................................................................................................................4508 Inspection............................................................................................................................................................................................................................................4508 Adjustment............................................................................................................................................................................................................................................4509 AIR CLEANER FILTER........................................................................................................................................................................................................................................4510 Exploded View.........................................................................................................................................................................................................................................4510 Removal and Installation..............................................................................................................................................................................................................................4510 REMOVAL...........................................................................................................................................................................................................................................4510 INSTALLATION......................................................................................................................................................................................................................................4511 Inspection (Dry Paper Type)...........................................................................................................................................................................................................................4511 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4511 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4512 Inspection (Viscous Paper Type).......................................................................................................................................................................................................................4512 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4512 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................4512 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4513 ENGINE COVER..............................................................................................................................................................................................................................................4513 Exploded View.........................................................................................................................................................................................................................................4513 Removal and Installation..............................................................................................................................................................................................................................4513 REMOVAL...........................................................................................................................................................................................................................................4513 INSTALLATION......................................................................................................................................................................................................................................4513 DRIVE BELT AUTO TENSIONER AND IDLER PULLEY................................................................................................................................................................................................................4514 Exploded View.........................................................................................................................................................................................................................................4514 Removal and Installation..............................................................................................................................................................................................................................4514 REMOVAL...........................................................................................................................................................................................................................................4514 INSTALLATION......................................................................................................................................................................................................................................4514 AIR CLEANER AND AIR DUCT..................................................................................................................................................................................................................................4515 Exploded View.........................................................................................................................................................................................................................................4515 Removal and Installation..............................................................................................................................................................................................................................4515 REMOVAL...........................................................................................................................................................................................................................................4515 INSTALLATION......................................................................................................................................................................................................................................4516 Air cleaner body..............................................................................................................................................................................................................................4516 Air duct assembly.............................................................................................................................................................................................................................4516 Inspection............................................................................................................................................................................................................................................4516 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4516 CHARGE AIR COOLER.........................................................................................................................................................................................................................................4517 Exploded View.........................................................................................................................................................................................................................................4517 Removal and Installation..............................................................................................................................................................................................................................4517 REMOVAL...........................................................................................................................................................................................................................................4517 Air inlet hose 1 and tube 1...................................................................................................................................................................................................................4517 Air inlet hose 2 and tube 2...................................................................................................................................................................................................................4518 Charge air cooler.............................................................................................................................................................................................................................4518 INSTALLATION......................................................................................................................................................................................................................................4519 Inspection............................................................................................................................................................................................................................................4519 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4519 INTAKE MANIFOLD...........................................................................................................................................................................................................................................4520 Exploded View.........................................................................................................................................................................................................................................4520 Removal and Installation..............................................................................................................................................................................................................................4521 REMOVAL...........................................................................................................................................................................................................................................4521 INSTALLATION......................................................................................................................................................................................................................................4522 Intake Manifold...............................................................................................................................................................................................................................4522 Inspection............................................................................................................................................................................................................................................4523 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4523 Surface Distortion............................................................................................................................................................................................................................4523 EGR SYSTEM................................................................................................................................................................................................................................................4524 Exploded View.........................................................................................................................................................................................................................................4524 Removal and Installation..............................................................................................................................................................................................................................4524 REMOVAL...........................................................................................................................................................................................................................................4525 EGR volume control valve......................................................................................................................................................................................................................4525 EGR cooler....................................................................................................................................................................................................................................4525 INSTALLATION......................................................................................................................................................................................................................................4526 DPF (DIESEL PARTICULATE FILTER)...........................................................................................................................................................................................................................4528 Exploded View.........................................................................................................................................................................................................................................4528 Removal and installation..............................................................................................................................................................................................................................4528 REMOVAL...........................................................................................................................................................................................................................................4529 INSTALLATION......................................................................................................................................................................................................................................4531 TURBOCHARGER..............................................................................................................................................................................................................................................4532 Exploded View.........................................................................................................................................................................................................................................4532 Removal and Installation..............................................................................................................................................................................................................................4533 REMOVAL...........................................................................................................................................................................................................................................4533 INSTALLATION......................................................................................................................................................................................................................................4533 Inspection............................................................................................................................................................................................................................................4533 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4533 Turbocharger..................................................................................................................................................................................................................................4534 Turbocharger Boost Control....................................................................................................................................................................................................................4534 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4534 EXHAUST MANIFOLD..........................................................................................................................................................................................................................................4535 Exploded View.........................................................................................................................................................................................................................................4535 Removal and Installation..............................................................................................................................................................................................................................4535 REMOVAL...........................................................................................................................................................................................................................................4535 INSTALLATION......................................................................................................................................................................................................................................4536 Inspection............................................................................................................................................................................................................................................4536 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4536 Surface Distortion............................................................................................................................................................................................................................4536 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4536 OIL PAN (LOWER)...........................................................................................................................................................................................................................................4537 Exploded View.........................................................................................................................................................................................................................................4537 Removal and Installation..............................................................................................................................................................................................................................4537 REMOVAL...........................................................................................................................................................................................................................................4537 INSTALLATION......................................................................................................................................................................................................................................4538 Inspection............................................................................................................................................................................................................................................4539 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4539 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4539 GLOW PLUG.................................................................................................................................................................................................................................................4540 Exploded View.........................................................................................................................................................................................................................................4540 Removal and Installation..............................................................................................................................................................................................................................4540 REMOVAL...........................................................................................................................................................................................................................................4540 INSTALLATION......................................................................................................................................................................................................................................4540 VACUUM PUMP...............................................................................................................................................................................................................................................4541 Exploded View.........................................................................................................................................................................................................................................4541 Removal and Installation..............................................................................................................................................................................................................................4541 REMOVAL...........................................................................................................................................................................................................................................4541 INSTALLATION......................................................................................................................................................................................................................................4542 Vacuum pump...................................................................................................................................................................................................................................4542 OIL SEPARATOR.............................................................................................................................................................................................................................................4543 Exploded View.........................................................................................................................................................................................................................................4543 Removal and Installation..............................................................................................................................................................................................................................4543 REMOVAL...........................................................................................................................................................................................................................................4543 INSTALLATION......................................................................................................................................................................................................................................4544 INJECTION TUBE AND FUEL INJECTOR..........................................................................................................................................................................................................................4545 Exploded View.........................................................................................................................................................................................................................................4545 Removal and Installation..............................................................................................................................................................................................................................4546 REMOVAL...........................................................................................................................................................................................................................................4546 INSTALLATION......................................................................................................................................................................................................................................4546 Inspection............................................................................................................................................................................................................................................4547 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4547 FUEL PUMP.................................................................................................................................................................................................................................................4548 Exploded View.........................................................................................................................................................................................................................................4548 Removal and Installation..............................................................................................................................................................................................................................4548 REMOVAL...........................................................................................................................................................................................................................................4548 INSTALLATION......................................................................................................................................................................................................................................4549 Inspection............................................................................................................................................................................................................................................4549 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4549 FUEL PUMP SPROCKET........................................................................................................................................................................................................................................4550 Exploded View.........................................................................................................................................................................................................................................4550 Removal and Installation..............................................................................................................................................................................................................................4550 REMOVAL...........................................................................................................................................................................................................................................4550 INSTALLATION......................................................................................................................................................................................................................................4552 TIMING CHAIN..............................................................................................................................................................................................................................................4553 Exploded View.........................................................................................................................................................................................................................................4553 Removal and Installation..............................................................................................................................................................................................................................4554 REMOVAL...........................................................................................................................................................................................................................................4554 INSTALLATION......................................................................................................................................................................................................................................4556 Inspection............................................................................................................................................................................................................................................4558 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4558 Inspection for Leaks..........................................................................................................................................................................................................................4558 TIMING SPROCKET...........................................................................................................................................................................................................................................4560 Exploded View.........................................................................................................................................................................................................................................4560 Removal and installation..............................................................................................................................................................................................................................4561 REMOVAL...........................................................................................................................................................................................................................................4561 INSTALLATION......................................................................................................................................................................................................................................4561 CAMSHAFT..................................................................................................................................................................................................................................................4564 Exploded View.........................................................................................................................................................................................................................................4564 Removal and Installation..............................................................................................................................................................................................................................4564 REMOVAL...........................................................................................................................................................................................................................................4564 INSTALLATION......................................................................................................................................................................................................................................4566 Inspection............................................................................................................................................................................................................................................4568 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................4568 Camshaft Journal oil clearance................................................................................................................................................................................................................4568 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4568 Inspection for Leaks..........................................................................................................................................................................................................................4568 OIL SEAL..................................................................................................................................................................................................................................................4570 FRONT OIL SEAL........................................................................................................................................................................................................................................4570 FRONT OIL SEAL : Removal and Installation.........................................................................................................................................................................................................4570 REMOVAL.......................................................................................................................................................................................................................................4570 INSTALLATION..................................................................................................................................................................................................................................4570 REAR OIL SEAL.........................................................................................................................................................................................................................................4570 REAR OIL SEAL : Removal and Installation..........................................................................................................................................................................................................4570 REMOVAL.......................................................................................................................................................................................................................................4570 INSTALLATION..................................................................................................................................................................................................................................4571 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................4572 ENGINE ASSEMBLY...........................................................................................................................................................................................................................................4572 Exploded View.........................................................................................................................................................................................................................................4572 Removal and Installation..............................................................................................................................................................................................................................4573 REMOVAL...........................................................................................................................................................................................................................................4574 Outline.......................................................................................................................................................................................................................................4574 Preparation...................................................................................................................................................................................................................................4574 Engine Room LH................................................................................................................................................................................................................................4574 Engine Room RH................................................................................................................................................................................................................................4574 Vehicle Underbody.............................................................................................................................................................................................................................4574 Removal.......................................................................................................................................................................................................................................4575 Separation....................................................................................................................................................................................................................................4577 INSTALLATION......................................................................................................................................................................................................................................4577 Preparation...................................................................................................................................................................................................................................4577 Installation..................................................................................................................................................................................................................................4579 Inspection............................................................................................................................................................................................................................................4580 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4580 Inspection for Leaks..........................................................................................................................................................................................................................4580 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................4582 ENGINE STAND SETTING......................................................................................................................................................................................................................................4582 Setting...............................................................................................................................................................................................................................................4582 FLYWHEEL..................................................................................................................................................................................................................................................4583 Exploded View.........................................................................................................................................................................................................................................4583 Removal and Installation..............................................................................................................................................................................................................................4583 REMOVAL...........................................................................................................................................................................................................................................4583 INSTALLATION......................................................................................................................................................................................................................................4583 DRIVE PLATE...............................................................................................................................................................................................................................................4585 Exploded View.........................................................................................................................................................................................................................................4585 Removal and Installation..............................................................................................................................................................................................................................4585 REMOVAL...........................................................................................................................................................................................................................................4585 INSTALLATION......................................................................................................................................................................................................................................4585 OIL PAN (UPPER)...........................................................................................................................................................................................................................................4587 Exploded View.........................................................................................................................................................................................................................................4587 Removal and Installation..............................................................................................................................................................................................................................4587 REMOVAL...........................................................................................................................................................................................................................................4587 INSTALLATION......................................................................................................................................................................................................................................4588 CYLINDER HEAD.............................................................................................................................................................................................................................................4590 Exploded View.........................................................................................................................................................................................................................................4590 Removal and Installation..............................................................................................................................................................................................................................4590 REMOVAL...........................................................................................................................................................................................................................................4590 INSTALLATION......................................................................................................................................................................................................................................4591 Disassembly and Assembly..............................................................................................................................................................................................................................4592 DISASSEMBLY.......................................................................................................................................................................................................................................4592 ASSEMBLY..........................................................................................................................................................................................................................................4593 Inspection............................................................................................................................................................................................................................................4594 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................4594 Cylinder Head Distortion......................................................................................................................................................................................................................4594 VALVE DIMENSIONS..............................................................................................................................................................................................................................4594 VALVE GUIDE CLEARANCE.........................................................................................................................................................................................................................4594 VALVE SEAT CONTACT............................................................................................................................................................................................................................4595 VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD........................................................................................................................................................................................4595 CYLINDER BLOCK............................................................................................................................................................................................................................................4596 Exploded View.........................................................................................................................................................................................................................................4596 Disassembly and Assembly..............................................................................................................................................................................................................................4597 Disassembly.......................................................................................................................................................................................................................................4597 Assembly..........................................................................................................................................................................................................................................4599 Inspection............................................................................................................................................................................................................................................4608 CRANKSHAFT END PLAY...............................................................................................................................................................................................................................4608 CRANKSHAFT PIN JOURNAL DIAMETER ..................................................................................................................................................................................................................4608 CRANKSHAFT MAIN JOURNAL DIAMETER..................................................................................................................................................................................................................4608 CONNECTING ROD SIDE CLEARANCE.....................................................................................................................................................................................................................4608 CONNECTING ROD BIG END DIAMETER...................................................................................................................................................................................................................4609 CONNECTING ROD BUSHING OIL CLEARANCE..............................................................................................................................................................................................................4609 Connecting Rod Bushing Inner Diameter.........................................................................................................................................................................................................4609 Piston Pin Outer Diameter.....................................................................................................................................................................................................................4609 Connecting Rod Bushing Oil Clearance..........................................................................................................................................................................................................4609 PISTON PROTRUSION.................................................................................................................................................................................................................................4610 PISTON TO PISTON PIN OIL CLEARANCE................................................................................................................................................................................................................4610 Piston Pin Hole Diameter .....................................................................................................................................................................................................................4610 Piston Pin Outer Diameter ....................................................................................................................................................................................................................4610 Piston to Piston Pin Oil Clearance............................................................................................................................................................................................................4610 PISTON RING SIDE CLEARANCE........................................................................................................................................................................................................................4611 PISTON RING END GAP...............................................................................................................................................................................................................................4611 CYLINDER BLOCK TOP SURFACE DISTORTION.............................................................................................................................................................................................................4611 MAIN BEARING HOUSING INNER DIAMETER...............................................................................................................................................................................................................4611 PISTON TO CYLINDER BORE CLEARANCE.................................................................................................................................................................................................................4612 Cylinder Bore Inner Diameter..................................................................................................................................................................................................................4612 Piston Skirt Diameter.........................................................................................................................................................................................................................4612 Piston to Cylinder Bore Clearance.............................................................................................................................................................................................................4612 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4612 Method by Calculation.........................................................................................................................................................................................................................4612 Method of Using Plastigage....................................................................................................................................................................................................................4613 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4613 Method by Calculation.........................................................................................................................................................................................................................4613 Method of Using Plastigage....................................................................................................................................................................................................................4613 FLYWHEEL INSPECTION...............................................................................................................................................................................................................................4614 HOW TO SELECT PISTON AND BEARING..........................................................................................................................................................................................................................4615 Description...........................................................................................................................................................................................................................................4615 Main Bearing..........................................................................................................................................................................................................................................4615 WHEN NEW CYLINDER BLOCK AND CRANKSHAFT ARE USED...................................................................................................................................................................................................4615 WORKING OUT THE CLASS OF MAIN BEARING (ORIGINAL FITMENT)..........................................................................................................................................................................................4615 Marking On The Crankshaft.....................................................................................................................................................................................................................4615 Table Of Journal Diameter Classes.............................................................................................................................................................................................................4616 WHEN CYLINDER BLOCK AND CRANKSHAFT ARE REUSED.....................................................................................................................................................................................................4616 MAIN BEARING SELECTION TABLE......................................................................................................................................................................................................................4616 Identification of the crankshaft bearing shells...................................................................................................................................................................................................4620 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4621 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4621 General Specification.................................................................................................................................................................................................................................4621 GENERAL SPECIFICATIONS............................................................................................................................................................................................................................4621 Drive Belts...........................................................................................................................................................................................................................................4621 DRIVE BELT........................................................................................................................................................................................................................................4621 Intake Manifold.......................................................................................................................................................................................................................................4621 INTAKE MANIFOLD...................................................................................................................................................................................................................................4621 Exhaust Manifold......................................................................................................................................................................................................................................4621 EXHAUST MANIFOLD..................................................................................................................................................................................................................................4621 Turbocharger..........................................................................................................................................................................................................................................4622 Camshaft..............................................................................................................................................................................................................................................4622 CAMSHAFT..........................................................................................................................................................................................................................................4622 Cylinder Head.........................................................................................................................................................................................................................................4622 CYLINDER HEAD.....................................................................................................................................................................................................................................4622 VALVE DIMENSIONS..................................................................................................................................................................................................................................4622 VALVE GUIDE.......................................................................................................................................................................................................................................4623 VALVE SEAT........................................................................................................................................................................................................................................4623 VALVE SPRING......................................................................................................................................................................................................................................4624 Cylinder Block........................................................................................................................................................................................................................................4624 CRANKSHAFT........................................................................................................................................................................................................................................4624 CONNECTING ROD....................................................................................................................................................................................................................................4625 PISTON PROTRUSION GRADE...........................................................................................................................................................................................................................4626 AVAILABLE PISTON..................................................................................................................................................................................................................................4626 PISTON RING.......................................................................................................................................................................................................................................4627 PISTON PIN........................................................................................................................................................................................................................................4627 CYLINDER BLOCK....................................................................................................................................................................................................................................4627 Main Bearing..........................................................................................................................................................................................................................................4628 MAIN BEARING GRADE TABLE..........................................................................................................................................................................................................................4628 MAIN BEARING OIL CLEARANCE........................................................................................................................................................................................................................4628 Connecting Rod Bearing................................................................................................................................................................................................................................4628 CONNECTING ROD BEARING OIL CLEARANCE..............................................................................................................................................................................................................4628 EXHAUST SYSTEM............................................................................................................................................................................................................................................................4629 EXHAUST SYSTEM........................................................................................................................................................................................................................................................4629 MR20DD............................................................................................................................................................................................................................................................4630 PRECAUTION....................................................................................................................................................................................................................................................4630 PRECAUTIONS...............................................................................................................................................................................................................................................4630 Removal and Installation..............................................................................................................................................................................................................................4630 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4630 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4630 INSTRUCTION 1.................................................................................................................................................................................................................................4630 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4631 PREPARATION...................................................................................................................................................................................................................................................4632 PREPARATION...............................................................................................................................................................................................................................................4632 Special Service Tools.................................................................................................................................................................................................................................4632 Commercial Service Tools..............................................................................................................................................................................................................................4632 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4633 EXHAUST SYSTEM............................................................................................................................................................................................................................................4633 Inspection............................................................................................................................................................................................................................................4633 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4634 EXHAUST SYSTEM............................................................................................................................................................................................................................................4634 Exploded View.........................................................................................................................................................................................................................................4634 Removal and Installation..............................................................................................................................................................................................................................4634 REMOVAL...........................................................................................................................................................................................................................................4634 INSTALLATION......................................................................................................................................................................................................................................4635 Inspection............................................................................................................................................................................................................................................4635 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4635 QR25DE............................................................................................................................................................................................................................................................4636 PRECAUTION....................................................................................................................................................................................................................................................4636 PRECAUTIONS...............................................................................................................................................................................................................................................4636 Removal and Installation..............................................................................................................................................................................................................................4636 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4636 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4636 INSTRUCTION 1.................................................................................................................................................................................................................................4636 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4637 PREPARATION...................................................................................................................................................................................................................................................4638 PREPARATION...............................................................................................................................................................................................................................................4638 Special Service Tools.................................................................................................................................................................................................................................4638 Commercial Service Tools..............................................................................................................................................................................................................................4638 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4639 EXHAUST SYSTEM............................................................................................................................................................................................................................................4639 Inspection............................................................................................................................................................................................................................................4639 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4640 EXHAUST SYSTEM............................................................................................................................................................................................................................................4640 Exploded View.........................................................................................................................................................................................................................................4640 Removal and Installation..............................................................................................................................................................................................................................4640 REMOVAL...........................................................................................................................................................................................................................................4640 INSTALLATION......................................................................................................................................................................................................................................4641 Inspection............................................................................................................................................................................................................................................4641 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4641 R9M...............................................................................................................................................................................................................................................................4642 PRECAUTION....................................................................................................................................................................................................................................................4642 PRECAUTIONS...............................................................................................................................................................................................................................................4642 Removal and Installation..............................................................................................................................................................................................................................4642 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4642 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4642 INSTRUCTION 1.................................................................................................................................................................................................................................4642 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4643 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4644 EXHAUST SYSTEM............................................................................................................................................................................................................................................4644 Inspection............................................................................................................................................................................................................................................4644 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4645 EXHAUST SYSTEM............................................................................................................................................................................................................................................4645 Exploded View.........................................................................................................................................................................................................................................4645 Removal and Installation..............................................................................................................................................................................................................................4646 REMOVAL...........................................................................................................................................................................................................................................4646 INSTALLATION......................................................................................................................................................................................................................................4646 Inspection............................................................................................................................................................................................................................................4647 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................4647 EXTERIOR LIGHTING SYSTEM..................................................................................................................................................................................................................................................4648 EXTERIOR LIGHTING SYSTEM..............................................................................................................................................................................................................................................4648 LED HEADLAMP......................................................................................................................................................................................................................................................4656 PRECAUTION....................................................................................................................................................................................................................................................4656 PRECAUTIONS...............................................................................................................................................................................................................................................4656 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4656 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4656 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4656 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4656 INSTRUCTION 1.................................................................................................................................................................................................................................4656 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4657 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4658 COMPONENT PARTS...........................................................................................................................................................................................................................................4658 Exterior Lamp Appearance..............................................................................................................................................................................................................................4658 Exterior Lamp Appearance..........................................................................................................................................................................................................................4658 Bulb Specifications...................................................................................................................................................................................................................................4659 Component Parts Location..............................................................................................................................................................................................................................4659 LHD MODELS........................................................................................................................................................................................................................................4659 RHD MODELS........................................................................................................................................................................................................................................4662 FRONT COMBINATION LAMP................................................................................................................................................................................................................................4665 FRONT COMBINATION LAMP : LED Headlamp.............................................................................................................................................................................................................4665 OUTLINE.......................................................................................................................................................................................................................................4665 PRECAUTIONS FOR TROUBLE DIAGNOSIS.............................................................................................................................................................................................................4665 FRONT COMBINATION LAMP : LED Headlamp Control Module..............................................................................................................................................................................................4666 FRONT COMBINATION LAMP : Headlamp Aiming Motor....................................................................................................................................................................................................4666 Front Height Sensor...................................................................................................................................................................................................................................4666 Rear Height Sensor....................................................................................................................................................................................................................................4667 Light & Rain Sensor...................................................................................................................................................................................................................................4667 Hazard Switch.........................................................................................................................................................................................................................................4667 Stop Lamp Switch......................................................................................................................................................................................................................................4667 SYSTEM....................................................................................................................................................................................................................................................4668 HEADLAMP SYSTEM.......................................................................................................................................................................................................................................4668 HEADLAMP SYSTEM : System Description..............................................................................................................................................................................................................4668 SYSTEM DIAGRAM................................................................................................................................................................................................................................4668 OUTLINE.......................................................................................................................................................................................................................................4668 HEADLAMP (LO) OPERATION ......................................................................................................................................................................................................................4668 HEADLAMP (HI) OPERATION.......................................................................................................................................................................................................................4668 HEADLAMP WARNING OPERATION....................................................................................................................................................................................................................4669 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4669 HEADLAMP SYSTEM : Circuit Diagram.................................................................................................................................................................................................................4670 HEADLAMP SYSTEM : Fail-safe.......................................................................................................................................................................................................................4670 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4670 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4671 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4671 AUTO LIGHT SYSTEM.....................................................................................................................................................................................................................................4671 AUTO LIGHT SYSTEM : System Description............................................................................................................................................................................................................4671 SYSTEM DIAGRAM................................................................................................................................................................................................................................4671 OUTLINE.......................................................................................................................................................................................................................................4671 AUTO LIGHT FUNCTION...........................................................................................................................................................................................................................4672 FOG OVERRIDE FUNCTION.........................................................................................................................................................................................................................4672 AUTO LIGHT SYSTEM : Circuit Diagram...............................................................................................................................................................................................................4673 HIGH BEAM ASSIST SYSTEM...............................................................................................................................................................................................................................4673 HIGH BEAM ASSIST SYSTEM : System Description......................................................................................................................................................................................................4674 SYSTEM DIAGRAM................................................................................................................................................................................................................................4674 OUTLINE.......................................................................................................................................................................................................................................4674 OPERATION DESCRIPTION.........................................................................................................................................................................................................................4674 RECOMMENDED BEAM JUDGMENT BY FRONT CAMERA UNIT................................................................................................................................................................................................4674 Headlamp HI Operation Request.............................................................................................................................................................................................................4675 Headlamp LO Operation Request.............................................................................................................................................................................................................4675 HIGH BEAM ASSIST SYSTEM : Circuit Diagram.........................................................................................................................................................................................................4676 HIGH BEAM ASSIST SYSTEM : Fail-safe...............................................................................................................................................................................................................4676 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION............................................................................................................................................................................................4676 DAYTIME RUNNING LIGHT SYSTEM..........................................................................................................................................................................................................................4677 DAYTIME RUNNING LIGHT SYSTEM : System Description.................................................................................................................................................................................................4677 SYSTEM DIAGRAM................................................................................................................................................................................................................................4677 OUTLINE.......................................................................................................................................................................................................................................4677 DAYTIME RUNNING LIGHT OPERATION ..............................................................................................................................................................................................................4677 DAYTIME RUNNING LIGHT SYSTEM : Circuit Diagram....................................................................................................................................................................................................4678 DAYTIME RUNNING LIGHT SYSTEM : Fail-safe..........................................................................................................................................................................................................4678 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4678 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4679 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4679 HEADLAMP AIMING CONTROL SYSTEM (AUTO).................................................................................................................................................................................................................4679 HEADLAMP AIMING CONTROL SYSTEM (AUTO) : System Description........................................................................................................................................................................................4679 SYSTEM DIAGRAM................................................................................................................................................................................................................................4679 OUTLINE.......................................................................................................................................................................................................................................4679 HEADLAMP AUTO AIMING OPERATION................................................................................................................................................................................................................4679 HEADLAMP AIMING CONTROL SYSTEM (AUTO) : Circuit Diagram...........................................................................................................................................................................................4681 HEADLAMP AIMING CONTROL SYSTEM (AUTO) : Fail-safe.................................................................................................................................................................................................4681 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4681 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM............................................................................................................................................................................................................4682 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description...................................................................................................................................................................................4683 SYSTEM DIAGRAM................................................................................................................................................................................................................................4683 OUTLINE.......................................................................................................................................................................................................................................4683 TURN SIGNAL LAMP OPERATION....................................................................................................................................................................................................................4683 HAZARD WARNING LAMP OPERATION.................................................................................................................................................................................................................4683 TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL SOUND OPERATION....................................................................................................................................................................................4683 3-TIME FLASHER FUNCTION.......................................................................................................................................................................................................................4683 HIGH FLASHER OPERATION........................................................................................................................................................................................................................4683 AUTO HAZARD FUNCTION..........................................................................................................................................................................................................................4683 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : Circuit Diagram......................................................................................................................................................................................4684 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM...........................................................................................................................................................................................................4684 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : System Description..................................................................................................................................................................................4685 SYSTEM DIAGRAM................................................................................................................................................................................................................................4685 OUTLINE.......................................................................................................................................................................................................................................4685 PARKING, LICENSE PLATE AND TAIL LAMPS OPERATION ..............................................................................................................................................................................................4685 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4685 SIGNATURE LIGHT FUNCTION .....................................................................................................................................................................................................................4686 Description...............................................................................................................................................................................................................................4686 Operation Description.....................................................................................................................................................................................................................4686 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Circuit Diagram.....................................................................................................................................................................................4687 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Fail-safe...........................................................................................................................................................................................4688 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4688 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4688 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4688 STOP LAMP SYSTEM......................................................................................................................................................................................................................................4688 STOP LAMP SYSTEM : System Description.............................................................................................................................................................................................................4689 SYSTEM DIAGRAM................................................................................................................................................................................................................................4689 OUTLINE.......................................................................................................................................................................................................................................4689 STOP LAMP AND HIGH-MOUNTED STOP LAMP OPERATION................................................................................................................................................................................................4689 FORWARD EMERGENCY BRAKING FUNCTION............................................................................................................................................................................................................4689 STOP LAMP SYSTEM : Circuit Diagram................................................................................................................................................................................................................4690 FRONT FOG LAMP SYSTEM.................................................................................................................................................................................................................................4690 FRONT FOG LAMP SYSTEM : System Description........................................................................................................................................................................................................4691 SYSTEM DIAGRAM................................................................................................................................................................................................................................4691 OUTLINE.......................................................................................................................................................................................................................................4691 FRONT FOG LAMP OPERATION .....................................................................................................................................................................................................................4691 FRONT FOG LAMP SYSTEM : Circuit Diagram...........................................................................................................................................................................................................4692 FRONT FOG LAMP SYSTEM : Fail-safe.................................................................................................................................................................................................................4692 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4692 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4693 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4693 REAR FOG LAMP SYSTEM..................................................................................................................................................................................................................................4693 REAR FOG LAMP SYSTEM : System Description.........................................................................................................................................................................................................4693 SYSTEM DIAGRAM................................................................................................................................................................................................................................4693 OUTLINE.......................................................................................................................................................................................................................................4693 REAR FOG LAMP OPERATION.......................................................................................................................................................................................................................4693 REAR FOG LAMP SYSTEM : Circuit Diagram............................................................................................................................................................................................................4694 EXTERIOR LAMP BATTERY SAVER SYSTEM....................................................................................................................................................................................................................4694 EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description...........................................................................................................................................................................................4695 SYSTEM DIAGRAM................................................................................................................................................................................................................................4695 OUTLINE.......................................................................................................................................................................................................................................4695 EXTERIOR LAMP BATTERY SAVER ACTIVATION........................................................................................................................................................................................................4695 EXTERIOR LAMP BATTERY SAVER SYSTEM : Circuit Diagram..............................................................................................................................................................................................4696 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................4696 INFORMATION DISPLAY (COMBINATION METER) : Headlamp Warning........................................................................................................................................................................................4696 DESIGN/PURPOSE................................................................................................................................................................................................................................4696 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................4697 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................4697 SYSTEM DIAGRAM................................................................................................................................................................................................................................4697 SIGNAL PATH...................................................................................................................................................................................................................................4697 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................4697 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................4697 TIMING CHART..................................................................................................................................................................................................................................4698 INFORMATION DISPLAY (COMBINATION METER) : Light Reminder Warning (Information Display)............................................................................................................................................................4698 DESIGN/PURPOSE................................................................................................................................................................................................................................4698 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................4698 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................4698 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................4698 SYSTEM DIAGRAM................................................................................................................................................................................................................................4699 SIGNAL PATH...................................................................................................................................................................................................................................4699 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................4699 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................4699 TIMING CHART..................................................................................................................................................................................................................................4699 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................4699 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................4700 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................4700 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (Information Display)............................................................................................................................................................................4700 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................4701 COMMON ITEM...........................................................................................................................................................................................................................................4701 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................4701 APPLICATION ITEM..............................................................................................................................................................................................................................4701 SYSTEM APPLICATION............................................................................................................................................................................................................................4701 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................4701 HEADLAMP..............................................................................................................................................................................................................................................4702 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (LED Headlamp)......................................................................................................................................................................................4702 WORK SUPPORT..................................................................................................................................................................................................................................4702 DATA MONITOR..................................................................................................................................................................................................................................4702 ACTIVE TEST...................................................................................................................................................................................................................................4703 FLASHER...............................................................................................................................................................................................................................................4704 FLASHER : CONSULT Function (BCM - FLASHER) (LED Headlamp).........................................................................................................................................................................................4704 WORK SUPPORT..................................................................................................................................................................................................................................4704 DATA MONITOR..................................................................................................................................................................................................................................4704 INT LAMP..............................................................................................................................................................................................................................................4704 INT LAMP : CONSULT Function (BCM - INT LAMP)......................................................................................................................................................................................................4704 WORK SUPPORT..................................................................................................................................................................................................................................4704 DATA MONITOR..................................................................................................................................................................................................................................4705 ACTIVE TEST...................................................................................................................................................................................................................................4705 DOOR LOCK.............................................................................................................................................................................................................................................4705 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock).......................................................................................................................................................4705 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4706 WORK SUPPORT..................................................................................................................................................................................................................................4706 DATA MONITOR..................................................................................................................................................................................................................................4706 ACTIVE TEST...................................................................................................................................................................................................................................4706 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)..................................................................................................................................................4707 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4707 WORK SUPPORT..................................................................................................................................................................................................................................4707 DATA MONITOR..................................................................................................................................................................................................................................4707 ACTIVE TEST...................................................................................................................................................................................................................................4707 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................4708 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................4708 APPLICATION ITEM..................................................................................................................................................................................................................................4708 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................4708 Freeze Frame Data (FFD).......................................................................................................................................................................................................................4708 DATA MONITOR......................................................................................................................................................................................................................................4708 ACTIVE TEST.......................................................................................................................................................................................................................................4714 WORK SUPPORT......................................................................................................................................................................................................................................4715 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................4716 BCM, IPDM E/R, FRONT CAMERA UNIT..........................................................................................................................................................................................................................4716 List of ECU Reference.................................................................................................................................................................................................................................4716 WIRING DIAGRAM................................................................................................................................................................................................................................................4717 EXTERIOR LIGHTING SYSTEM..................................................................................................................................................................................................................................4717 Wiring Diagram........................................................................................................................................................................................................................................4717 BASIC INSPECTION..............................................................................................................................................................................................................................................4742 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................4742 Work Flow.............................................................................................................................................................................................................................................4742 OVERALL SEQUENCE..................................................................................................................................................................................................................................4742 DETAILED FLOW.....................................................................................................................................................................................................................................4742 LED HEADLAMP OPERATION INSPECTION ........................................................................................................................................................................................................................4745 Work Procedure........................................................................................................................................................................................................................................4745 SENSOR INITIALIZE.........................................................................................................................................................................................................................................4746 Description...........................................................................................................................................................................................................................................4746 Work Procedure........................................................................................................................................................................................................................................4746 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................4747 B121A FRONT FOG LAMP LH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4747 DTC Description.......................................................................................................................................................................................................................................4747 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4747 POSSIBLE CAUSE....................................................................................................................................................................................................................................4747 FAIL-SAFE.........................................................................................................................................................................................................................................4747 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4747 Diagnosis Procedure...................................................................................................................................................................................................................................4747 Component Inspection..................................................................................................................................................................................................................................4748 B1231 DAYTIME RUNNING LIGHT RH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4749 DTC Description.......................................................................................................................................................................................................................................4749 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4749 POSSIBLE CAUSE....................................................................................................................................................................................................................................4749 FAIL-SAFE.........................................................................................................................................................................................................................................4749 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4749 Diagnosis Procedure...................................................................................................................................................................................................................................4749 Component Inspection..................................................................................................................................................................................................................................4750 B1256 FRONT FOG LAMP RH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4751 DTC Description.......................................................................................................................................................................................................................................4751 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4751 POSSIBLE CAUSE....................................................................................................................................................................................................................................4751 FAIL-SAFE.........................................................................................................................................................................................................................................4751 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4751 Diagnosis Procedure...................................................................................................................................................................................................................................4751 Component Inspection..................................................................................................................................................................................................................................4752 B1C00 HEIGHT SENSOR POWER SUPPLY CIRCUIT..................................................................................................................................................................................................................4753 DTC Description.......................................................................................................................................................................................................................................4753 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4753 POSSIBLE CAUSE....................................................................................................................................................................................................................................4753 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................4753 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4753 FAIL-SAFE.........................................................................................................................................................................................................................................4753 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4753 Diagnosis Procedure...................................................................................................................................................................................................................................4753 B1C01 FRONT HEIGHT SENSOR SIGNAL..........................................................................................................................................................................................................................4755 DTC Description.......................................................................................................................................................................................................................................4755 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4755 POSSIBLE CAUSE....................................................................................................................................................................................................................................4755 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4755 [CIRC SHORT TO GROUND OR OPEN]................................................................................................................................................................................................................4755 [CIRC VOLTAGE OUT OF RANGE]...................................................................................................................................................................................................................4755 FAIL-SAFE.........................................................................................................................................................................................................................................4755 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4755 Diagnosis Procedure...................................................................................................................................................................................................................................4755 B1C02 REAR HEIGHT SENSOR SIGNAL...........................................................................................................................................................................................................................4758 DTC Description.......................................................................................................................................................................................................................................4758 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4758 POSSIBLE CAUSE....................................................................................................................................................................................................................................4758 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4758 [CIRC SHORT TO GROUND OR OPEN]................................................................................................................................................................................................................4758 [CIRC VOLTAGE OUT OF RANGE]...................................................................................................................................................................................................................4758 FAIL-SAFE.........................................................................................................................................................................................................................................4758 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4758 Diagnosis Procedure...................................................................................................................................................................................................................................4758 B1C07 AIMING MOTOR DRIVE SIGNAL...........................................................................................................................................................................................................................4761 DTC Description.......................................................................................................................................................................................................................................4761 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4761 POSSIBLE CAUSE....................................................................................................................................................................................................................................4761 [CIRC SHORT TO GRND]..........................................................................................................................................................................................................................4761 [CIRC SHORT TO BATTERY].......................................................................................................................................................................................................................4761 [SIGNAL COMPARE FAILURE]......................................................................................................................................................................................................................4761 FAIL-SAFE.........................................................................................................................................................................................................................................4761 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4761 Diagnosis Procedure...................................................................................................................................................................................................................................4761 B1C11 FRONT HEIGHT SENSOR SIGNAL..........................................................................................................................................................................................................................4764 DTC Description.......................................................................................................................................................................................................................................4764 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4764 POSSIBLE CAUSE....................................................................................................................................................................................................................................4764 FAIL-SAFE.........................................................................................................................................................................................................................................4764 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4764 Diagnosis Procedure...................................................................................................................................................................................................................................4764 B1C12 REAR HEIGHT SENSOR SIGNAL...........................................................................................................................................................................................................................4766 DTC Description.......................................................................................................................................................................................................................................4766 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4766 POSSIBLE CAUSE....................................................................................................................................................................................................................................4766 FAIL-SAFE.........................................................................................................................................................................................................................................4766 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4766 Diagnosis Procedure...................................................................................................................................................................................................................................4766 B20CB DAYTIME RUNNING LIGHT LH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4768 DTC Description.......................................................................................................................................................................................................................................4768 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4768 POSSIBLE CAUSE....................................................................................................................................................................................................................................4768 FAIL-SAFE.........................................................................................................................................................................................................................................4768 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4768 Diagnosis Procedure...................................................................................................................................................................................................................................4768 Component Inspection..................................................................................................................................................................................................................................4769 B20CE HEADLAMP (HI) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4770 DTC Description.......................................................................................................................................................................................................................................4770 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4770 POSSIBLE CAUSE....................................................................................................................................................................................................................................4770 FAIL-SAFE.........................................................................................................................................................................................................................................4770 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4770 Diagnosis Procedure...................................................................................................................................................................................................................................4770 Component Inspection..................................................................................................................................................................................................................................4771 B20CF HEADLAMP (HI) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4772 DTC Description.......................................................................................................................................................................................................................................4772 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4772 POSSIBLE CAUSE....................................................................................................................................................................................................................................4772 FAIL-SAFE.........................................................................................................................................................................................................................................4772 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4772 Diagnosis Procedure...................................................................................................................................................................................................................................4772 Component Inspection..................................................................................................................................................................................................................................4773 B20D0 HEADLAMP (LO) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4774 DTC Description.......................................................................................................................................................................................................................................4774 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4774 POSSIBLE CAUSE....................................................................................................................................................................................................................................4774 FAIL-SAFE.........................................................................................................................................................................................................................................4774 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4774 Diagnosis Procedure...................................................................................................................................................................................................................................4774 Component Inspection..................................................................................................................................................................................................................................4775 B20D1 HEADLAMP (LO) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4776 DTC Description.......................................................................................................................................................................................................................................4776 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4776 POSSIBLE CAUSE....................................................................................................................................................................................................................................4776 FAIL-SAFE.........................................................................................................................................................................................................................................4776 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4776 Diagnosis Procedure...................................................................................................................................................................................................................................4776 Component Inspection..................................................................................................................................................................................................................................4777 B20D2 PARKING LAMP POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4778 DTC Description.......................................................................................................................................................................................................................................4778 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4778 POSSIBLE CAUSE....................................................................................................................................................................................................................................4778 FAIL-SAFE.........................................................................................................................................................................................................................................4778 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4778 Diagnosis Procedure...................................................................................................................................................................................................................................4779 Component Inspection..................................................................................................................................................................................................................................4779 B20D4 TAIL LAMP LH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4781 DTC Description.......................................................................................................................................................................................................................................4781 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4781 POSSIBLE CAUSE....................................................................................................................................................................................................................................4781 FAIL-SAFE.........................................................................................................................................................................................................................................4781 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4781 Diagnosis Procedure...................................................................................................................................................................................................................................4782 Component Inspection (Tail Lamp)......................................................................................................................................................................................................................4783 Component Inspection (License Plate Lamp).............................................................................................................................................................................................................4783 B20D5 TAIL LAMP RH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4785 DTC Description.......................................................................................................................................................................................................................................4785 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4785 POSSIBLE CAUSE....................................................................................................................................................................................................................................4785 FAIL-SAFE.........................................................................................................................................................................................................................................4785 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4785 Diagnosis Procedure...................................................................................................................................................................................................................................4786 Component Inspection..................................................................................................................................................................................................................................4786 B20DB HEIGHT SENSOR INITIALIZE NOT DONE...................................................................................................................................................................................................................4788 DTC Description.......................................................................................................................................................................................................................................4788 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4788 POSSIBLE CAUSE....................................................................................................................................................................................................................................4788 [MISSING CALIBRATION].........................................................................................................................................................................................................................4788 [NOT CONFIURED]...............................................................................................................................................................................................................................4788 FAIL-SAFE.........................................................................................................................................................................................................................................4788 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4788 Diagnosis Procedure...................................................................................................................................................................................................................................4788 B20E2 LED HEADLAMP RH.....................................................................................................................................................................................................................................4789 DTC Description.......................................................................................................................................................................................................................................4789 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4789 POSSIBLE CAUSE....................................................................................................................................................................................................................................4789 FAIL-SAFE.........................................................................................................................................................................................................................................4789 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4789 Diagnosis Procedure...................................................................................................................................................................................................................................4789 B20E3 LED HEADLAMP LH.....................................................................................................................................................................................................................................4791 DTC Description.......................................................................................................................................................................................................................................4791 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4791 POSSIBLE CAUSE....................................................................................................................................................................................................................................4791 FAIL-SAFE.........................................................................................................................................................................................................................................4791 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4791 Diagnosis Procedure...................................................................................................................................................................................................................................4791 HEADLAMP (HI) CIRCUIT.....................................................................................................................................................................................................................................4793 Component Function Check..............................................................................................................................................................................................................................4793 Diagnosis Procedure...................................................................................................................................................................................................................................4793 HEADLAMP (LO) CIRCUIT.....................................................................................................................................................................................................................................4794 Component Function Check..............................................................................................................................................................................................................................4794 Diagnosis Procedure...................................................................................................................................................................................................................................4794 LED HEADLAMP..............................................................................................................................................................................................................................................4795 Diagnosis Procedure...................................................................................................................................................................................................................................4795 HEADLAMP LEVELIZER CIRCUIT................................................................................................................................................................................................................................4796 Component Function Check..............................................................................................................................................................................................................................4796 Diagnosis Procedure...................................................................................................................................................................................................................................4796 PARKING LAMP CIRCUIT......................................................................................................................................................................................................................................4798 Component Function Check..............................................................................................................................................................................................................................4798 Diagnosis Procedure...................................................................................................................................................................................................................................4798 TAIL LAMP CIRCUIT.........................................................................................................................................................................................................................................4800 Component Function Check..............................................................................................................................................................................................................................4800 Diagnosis Procedure...................................................................................................................................................................................................................................4800 LICENSE PLATE LAMP CIRCUIT................................................................................................................................................................................................................................4802 Component Function Check..............................................................................................................................................................................................................................4802 Diagnosis Procedure...................................................................................................................................................................................................................................4802 DAYTIME RUNNING LIGHT CIRCUIT.............................................................................................................................................................................................................................4803 Component Function Check..............................................................................................................................................................................................................................4803 Diagnosis Procedure...................................................................................................................................................................................................................................4803 STOP LAMP CIRCUIT.........................................................................................................................................................................................................................................4805 Component Function Check..............................................................................................................................................................................................................................4805 Diagnosis Procedure...................................................................................................................................................................................................................................4805 Component Inspection..................................................................................................................................................................................................................................4808 FRONT FOG LAMP CIRCUIT....................................................................................................................................................................................................................................4810 Component Function Check..............................................................................................................................................................................................................................4810 Diagnosis Procedure...................................................................................................................................................................................................................................4810 REAR FOG LAMP CIRCUIT.....................................................................................................................................................................................................................................4812 Component Function Check..............................................................................................................................................................................................................................4812 Diagnosis Procedure...................................................................................................................................................................................................................................4812 TURN SIGNAL LAMP CIRCUIT..................................................................................................................................................................................................................................4814 Component Function Check..............................................................................................................................................................................................................................4814 Diagnosis Procedure...................................................................................................................................................................................................................................4814 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................4819 Component Function Check..............................................................................................................................................................................................................................4819 Diagnosis Procedure...................................................................................................................................................................................................................................4819 HAZARD SWITCH.............................................................................................................................................................................................................................................4821 Component Function Check..............................................................................................................................................................................................................................4821 Diagnosis Procedure...................................................................................................................................................................................................................................4821 Component Inspection..................................................................................................................................................................................................................................4822 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................4823 EXTERIOR LIGHTING SYSTEM SYMPTOMS.........................................................................................................................................................................................................................4823 Symptom Table.........................................................................................................................................................................................................................................4823 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................4826 Description...........................................................................................................................................................................................................................................4826 LED HEADLAMP......................................................................................................................................................................................................................................4826 AUTO LIGHT SYSTEM.................................................................................................................................................................................................................................4826 HIGH BEAM ASSIST SYSTEM...........................................................................................................................................................................................................................4826 BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON................................................................................................................................................................................................................4827 Description...........................................................................................................................................................................................................................................4827 Diagnosis Procedure...................................................................................................................................................................................................................................4827 BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON................................................................................................................................................................................................................4828 Description...........................................................................................................................................................................................................................................4828 Diagnosis Procedure...................................................................................................................................................................................................................................4828 PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON...................................................................................................................................................................................................4829 Description...........................................................................................................................................................................................................................................4829 Diagnosis Procedure...................................................................................................................................................................................................................................4829 BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON...............................................................................................................................................................................................................4830 Description...........................................................................................................................................................................................................................................4830 Diagnosis Procedure...................................................................................................................................................................................................................................4830 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................4831 HEADLAMP AIMING ADJUSTMENT................................................................................................................................................................................................................................4831 LHD MODELS............................................................................................................................................................................................................................................4831 LHD MODELS : Description..........................................................................................................................................................................................................................4831 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................4831 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................4831 LHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................4832 RHD MODELS............................................................................................................................................................................................................................................4833 RHD MODELS : Description..........................................................................................................................................................................................................................4833 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................4833 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................4833 RHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................4834 FRONT FOG LAMP AIMING ADJUSTMENT..........................................................................................................................................................................................................................4836 Description...........................................................................................................................................................................................................................................4836 PREPARATION BEFORE ADJUSTING......................................................................................................................................................................................................................4836 AIMING ADJUSTMENT SCREW...........................................................................................................................................................................................................................4836 Aiming Adjustment Procedure...........................................................................................................................................................................................................................4836 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................4837 FRONT COMBINATION LAMP....................................................................................................................................................................................................................................4837 Exploded View.........................................................................................................................................................................................................................................4837 REMOVAL...........................................................................................................................................................................................................................................4837 DISASSEMBLY.......................................................................................................................................................................................................................................4837 Removal and Installation..............................................................................................................................................................................................................................4838 REMOVAL...........................................................................................................................................................................................................................................4838 INSTALLATION......................................................................................................................................................................................................................................4838 Replacement...........................................................................................................................................................................................................................................4838 HEADLAMP BULB (HI)................................................................................................................................................................................................................................4839 HEADLAMP BULB (LO)................................................................................................................................................................................................................................4839 DAYTIME RUNNING LIGHT/ PARKING LAMP BULB..........................................................................................................................................................................................................4839 FRONT TURN SIGNAL LAMP BULB.......................................................................................................................................................................................................................4839 LH side.......................................................................................................................................................................................................................................4839 RH side.......................................................................................................................................................................................................................................4839 Disassembly and Assembly..............................................................................................................................................................................................................................4839 DISASSEMBLY.......................................................................................................................................................................................................................................4839 ASSEMBLY..........................................................................................................................................................................................................................................4839 FRONT FOG LAMP............................................................................................................................................................................................................................................4840 Exploded View.........................................................................................................................................................................................................................................4840 Removal and Installation..............................................................................................................................................................................................................................4840 REMOVAL...........................................................................................................................................................................................................................................4840 INSTALLATION......................................................................................................................................................................................................................................4840 Replacement...........................................................................................................................................................................................................................................4840 FRONT FOG LAMP BULB...............................................................................................................................................................................................................................4841 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................4842 Exploded View.........................................................................................................................................................................................................................................4842 Removal and Installation..............................................................................................................................................................................................................................4842 REMOVAL...........................................................................................................................................................................................................................................4842 INSTALLATION......................................................................................................................................................................................................................................4842 LIGHTING & TURN SIGNAL SWITCH.............................................................................................................................................................................................................................4843 Removal and Installation..............................................................................................................................................................................................................................4843 REMOVAL...........................................................................................................................................................................................................................................4843 INSTALLATION......................................................................................................................................................................................................................................4843 HAZARD SWITCH.............................................................................................................................................................................................................................................4844 Removal and Installation..............................................................................................................................................................................................................................4844 REMOVAL...........................................................................................................................................................................................................................................4844 INSTALLATION......................................................................................................................................................................................................................................4844 SIDE TURN SIGNAL LAMP.....................................................................................................................................................................................................................................4845 Exploded View.........................................................................................................................................................................................................................................4845 Removal and Installation..............................................................................................................................................................................................................................4845 REMOVAL...........................................................................................................................................................................................................................................4845 INSTALLATION......................................................................................................................................................................................................................................4845 Replacement...........................................................................................................................................................................................................................................4845 SIDE TURN SIGNAL LAMP BULB........................................................................................................................................................................................................................4845 HEIGHT SENSOR.............................................................................................................................................................................................................................................4846 Exploded View.........................................................................................................................................................................................................................................4846 FRONT HEIGHT SENSOR...................................................................................................................................................................................................................................4847 FRONT HEIGHT SENSOR : Removal and Installation....................................................................................................................................................................................................4847 REMOVAL.......................................................................................................................................................................................................................................4847 INSTALLATION..................................................................................................................................................................................................................................4847 REAR HEIGHT SENSOR....................................................................................................................................................................................................................................4847 REAR HEIGHT SENSOR : Removal and Installation.....................................................................................................................................................................................................4847 REMOVAL.......................................................................................................................................................................................................................................4847 INSTALLATION..................................................................................................................................................................................................................................4847 REAR COMBINATION LAMP.....................................................................................................................................................................................................................................4848 Exploded View.........................................................................................................................................................................................................................................4848 REMOVAL...........................................................................................................................................................................................................................................4848 Body Side.....................................................................................................................................................................................................................................4848 Back Door Side................................................................................................................................................................................................................................4848 DISASSEMBLY.......................................................................................................................................................................................................................................4849 REAR COMBINATION LAMP (BODY SIDE).....................................................................................................................................................................................................................4850 REAR COMBINATION LAMP (BODY SIDE) : Removal and Installation......................................................................................................................................................................................4850 REMOVAL.......................................................................................................................................................................................................................................4850 INSTALLATION..................................................................................................................................................................................................................................4851 REAR COMBINATION LAMP (BODY SIDE) : Replacement...................................................................................................................................................................................................4851 TAIL LAMP BULB................................................................................................................................................................................................................................4851 STOP LAMP BULB................................................................................................................................................................................................................................4851 REAR TURN SIGNAL LAMP BULB....................................................................................................................................................................................................................4851 REAR COMBINATION LAMP (BACK DOOR SIDE)................................................................................................................................................................................................................4851 REAR COMBINATION LAMP (BACK DOOR SIDE) : Removal and Installation.................................................................................................................................................................................4852 REMOVAL.......................................................................................................................................................................................................................................4852 INSTALLATION..................................................................................................................................................................................................................................4852 REAR COMBINATION LAMP (BACK DOOR SIDE) : Replacement..............................................................................................................................................................................................4853 TAIL LAMP BULB................................................................................................................................................................................................................................4853 BACK-UP LAMP BULB.............................................................................................................................................................................................................................4853 HIGH-MOUNTED STOP LAMP....................................................................................................................................................................................................................................4854 Exploded View.........................................................................................................................................................................................................................................4854 Removal and Installation..............................................................................................................................................................................................................................4854 REMOVAL...........................................................................................................................................................................................................................................4854 INSTALLATION......................................................................................................................................................................................................................................4855 Replacement...........................................................................................................................................................................................................................................4855 HIGH-MOUNTED STOP LAMP BULB.......................................................................................................................................................................................................................4855 LICENSE PLATE LAMP........................................................................................................................................................................................................................................4856 Exploded View.........................................................................................................................................................................................................................................4856 Removal and Installation..............................................................................................................................................................................................................................4856 REMOVAL...........................................................................................................................................................................................................................................4856 INSTALLATION......................................................................................................................................................................................................................................4856 Replacement...........................................................................................................................................................................................................................................4856 LICENSE PLATE LAMP BULB...........................................................................................................................................................................................................................4857 REAR FOG LAMP.............................................................................................................................................................................................................................................4858 Exploded View.........................................................................................................................................................................................................................................4858 Removal and Installation..............................................................................................................................................................................................................................4858 REMOVAL...........................................................................................................................................................................................................................................4858 INSTALLATION......................................................................................................................................................................................................................................4858 Replacement...........................................................................................................................................................................................................................................4858 REAR FOG LAMP BULB................................................................................................................................................................................................................................4858 REAR REFLEX REFLECTOR.....................................................................................................................................................................................................................................4859 Exploded View.........................................................................................................................................................................................................................................4859 Removal and Installation..............................................................................................................................................................................................................................4859 REMOVAL...........................................................................................................................................................................................................................................4859 INSTALLATION......................................................................................................................................................................................................................................4859 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................4860 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................4860 Bulb Specifications...................................................................................................................................................................................................................................4860 HALOGEN HEADLAMP..................................................................................................................................................................................................................................................4861 PRECAUTION....................................................................................................................................................................................................................................................4861 PRECAUTIONS...............................................................................................................................................................................................................................................4861 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................4861 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................4861 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................4861 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................4861 INSTRUCTION 1.................................................................................................................................................................................................................................4861 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................4862 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................4863 COMPONENT PARTS...........................................................................................................................................................................................................................................4863 Exterior Lamp Appearance..............................................................................................................................................................................................................................4863 Exterior Lamp Appearance..........................................................................................................................................................................................................................4863 Bulb Specifications...................................................................................................................................................................................................................................4863 Bulb Specifications...............................................................................................................................................................................................................................4863 Component Parts Location..............................................................................................................................................................................................................................4864 LHD MODELS........................................................................................................................................................................................................................................4864 RHD MODELS........................................................................................................................................................................................................................................4867 FRONT COMBINATION LAMP................................................................................................................................................................................................................................4870 FRONT COMBINATION LAMP : Headlamp Aiming Motor....................................................................................................................................................................................................4870 Light & Rain Sensor...................................................................................................................................................................................................................................4871 Headlamp Aiming Switch................................................................................................................................................................................................................................4871 Hazard Switch.........................................................................................................................................................................................................................................4871 Stop Lamp Switch......................................................................................................................................................................................................................................4871 SYSTEM....................................................................................................................................................................................................................................................4872 HEADLAMP SYSTEM.......................................................................................................................................................................................................................................4872 HEADLAMP SYSTEM : System Description..............................................................................................................................................................................................................4872 SYSTEM DIAGRAM................................................................................................................................................................................................................................4872 OUTLINE.......................................................................................................................................................................................................................................4872 HEADLAMP (LO) OPERATION ......................................................................................................................................................................................................................4872 HEADLAMP (HI) OPERATION.......................................................................................................................................................................................................................4872 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4872 HEADLAMP SYSTEM : Circuit Diagram.................................................................................................................................................................................................................4874 HEADLAMP SYSTEM : Fail-safe.......................................................................................................................................................................................................................4874 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4874 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4875 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4875 AUTO LIGHT SYSTEM.....................................................................................................................................................................................................................................4875 AUTO LIGHT SYSTEM : System Description............................................................................................................................................................................................................4875 SYSTEM DIAGRAM................................................................................................................................................................................................................................4875 OUTLINE.......................................................................................................................................................................................................................................4875 AUTO LIGHT FUNCTION...........................................................................................................................................................................................................................4876 FOG OVERRIDE FUNCTION.........................................................................................................................................................................................................................4876 AUTO LIGHT SYSTEM : Circuit Diagram...............................................................................................................................................................................................................4877 HIGH BEAM ASSIST SYSTEM...............................................................................................................................................................................................................................4877 HIGH BEAM ASSIST SYSTEM : System Description......................................................................................................................................................................................................4878 SYSTEM DIAGRAM................................................................................................................................................................................................................................4878 OUTLINE.......................................................................................................................................................................................................................................4878 OPERATION DESCRIPTION.........................................................................................................................................................................................................................4878 RECOMMENDED BEAM JUDGMENT BY FRONT CAMERA UNIT................................................................................................................................................................................................4878 Headlamp HI Operation Request.............................................................................................................................................................................................................4879 Headlamp LO Operation Request.............................................................................................................................................................................................................4879 HIGH BEAM ASSIST SYSTEM : Circuit Diagram.........................................................................................................................................................................................................4880 HIGH BEAM ASSIST SYSTEM : Fail-safe...............................................................................................................................................................................................................4880 FRONT CAMERA UNIT TEMPORARY OPERATION CANCELLATION............................................................................................................................................................................................4880 DAYTIME RUNNING LIGHT SYSTEM..........................................................................................................................................................................................................................4881 DAYTIME RUNNING LIGHT SYSTEM : System Description.................................................................................................................................................................................................4881 SYSTEM DIAGRAM................................................................................................................................................................................................................................4881 OUTLINE.......................................................................................................................................................................................................................................4881 DAYTIME RUNNING LIGHT OPERATION ..............................................................................................................................................................................................................4881 DAYTIME RUNNING LIGHT SYSTEM : Circuit Diagram....................................................................................................................................................................................................4882 DAYTIME RUNNING LIGHT SYSTEM : Fail-safe..........................................................................................................................................................................................................4882 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4882 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4883 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4883 HEADLAMP AIMING CONTROL (MANUAL)......................................................................................................................................................................................................................4883 HEADLAMP AIMING CONTROL (MANUAL) : System Description.............................................................................................................................................................................................4883 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM............................................................................................................................................................................................................4883 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : System Description...................................................................................................................................................................................4883 SYSTEM DIAGRAM................................................................................................................................................................................................................................4883 OUTLINE.......................................................................................................................................................................................................................................4883 TURN SIGNAL LAMP OPERATION....................................................................................................................................................................................................................4883 HAZARD WARNING LAMP OPERATION.................................................................................................................................................................................................................4883 TURN SIGNAL INDICATOR LAMP AND TURN SIGNAL SOUND OPERATION....................................................................................................................................................................................4883 3-TIME FLASHER FUNCTION.......................................................................................................................................................................................................................4884 HIGH FLASHER OPERATION........................................................................................................................................................................................................................4884 AUTO HAZARD FUNCTION..........................................................................................................................................................................................................................4884 TURN SIGNAL AND HAZARD WARNING LAMP SYSTEM : Circuit Diagram......................................................................................................................................................................................4885 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM...........................................................................................................................................................................................................4885 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : System Description..................................................................................................................................................................................4886 SYSTEM DIAGRAM................................................................................................................................................................................................................................4886 OUTLINE.......................................................................................................................................................................................................................................4886 PARKING, LICENSE PLATE AND TAIL LAMPS OPERATION ..............................................................................................................................................................................................4886 FOLLOW ME HOME FUNCTION.......................................................................................................................................................................................................................4886 SIGNATURE LIGHT FUNCTION .....................................................................................................................................................................................................................4887 Description...............................................................................................................................................................................................................................4887 Operation Description.....................................................................................................................................................................................................................4887 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Circuit Diagram.....................................................................................................................................................................................4888 PARKING, LICENSE PLATE AND TAIL LAMP SYSTEM : Fail-safe...........................................................................................................................................................................................4889 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4889 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4889 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4889 STOP LAMP SYSTEM......................................................................................................................................................................................................................................4889 STOP LAMP SYSTEM : System Description.............................................................................................................................................................................................................4890 SYSTEM DIAGRAM................................................................................................................................................................................................................................4890 OUTLINE.......................................................................................................................................................................................................................................4890 STOP LAMP AND HIGH-MOUNTED STOP LAMP OPERATION................................................................................................................................................................................................4890 FORWARD EMERGENCY BRAKING FUNCTION............................................................................................................................................................................................................4890 STOP LAMP SYSTEM : Circuit Diagram................................................................................................................................................................................................................4891 FRONT FOG LAMP SYSTEM.................................................................................................................................................................................................................................4891 FRONT FOG LAMP SYSTEM : System Description........................................................................................................................................................................................................4892 SYSTEM DIAGRAM................................................................................................................................................................................................................................4892 OUTLINE.......................................................................................................................................................................................................................................4892 FRONT FOG LAMP OPERATION .....................................................................................................................................................................................................................4892 FRONT FOG LAMP SYSTEM : Circuit Diagram...........................................................................................................................................................................................................4893 FRONT FOG LAMP SYSTEM : Fail-safe.................................................................................................................................................................................................................4893 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................4893 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................4894 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................4894 REAR FOG LAMP SYSTEM..................................................................................................................................................................................................................................4894 REAR FOG LAMP SYSTEM : System Description.........................................................................................................................................................................................................4894 SYSTEM DIAGRAM................................................................................................................................................................................................................................4894 OUTLINE.......................................................................................................................................................................................................................................4894 REAR FOG LAMP OPERATION.......................................................................................................................................................................................................................4894 REAR FOG LAMP SYSTEM : Circuit Diagram............................................................................................................................................................................................................4895 EXTERIOR LAMP BATTERY SAVER SYSTEM....................................................................................................................................................................................................................4895 EXTERIOR LAMP BATTERY SAVER SYSTEM : System Description...........................................................................................................................................................................................4896 SYSTEM DIAGRAM................................................................................................................................................................................................................................4896 OUTLINE.......................................................................................................................................................................................................................................4896 EXTERIOR LAMP BATTERY SAVER ACTIVATION........................................................................................................................................................................................................4896 EXTERIOR LAMP BATTERY SAVER SYSTEM : Circuit Diagram..............................................................................................................................................................................................4897 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................4897 INFORMATION DISPLAY (COMBINATION METER) : Light Reminder Warning (Information Display)............................................................................................................................................................4897 DESIGN/PURPOSE................................................................................................................................................................................................................................4897 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................4898 SYNCHRONIZATION WITH WARNING CHIME............................................................................................................................................................................................................4898 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................4898 SYSTEM DIAGRAM................................................................................................................................................................................................................................4898 SIGNAL PATH...................................................................................................................................................................................................................................4898 WARNING/INDICATOR OPERATING CONDITION.........................................................................................................................................................................................................4898 WARNING/INDICATOR CANCEL CONDITION............................................................................................................................................................................................................4898 TIMING CHART..................................................................................................................................................................................................................................4899 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................4899 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................4899 WARNING/INDICATOR/CHIME LIST : Warning Chime......................................................................................................................................................................................................4900 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (Information Display)............................................................................................................................................................................4900 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................4901 COMMON ITEM...........................................................................................................................................................................................................................................4901 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................4901 APPLICATION ITEM..............................................................................................................................................................................................................................4901 SYSTEM APPLICATION............................................................................................................................................................................................................................4901 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................4901 HEADLAMP..............................................................................................................................................................................................................................................4902 HEADLAMP : CONSULT Function (BCM - HEAD LAMP) (Halogen Headlamp)..................................................................................................................................................................................4902 WORK SUPPORT..................................................................................................................................................................................................................................4902 DATA MONITOR..................................................................................................................................................................................................................................4902 ACTIVE TEST...................................................................................................................................................................................................................................4903 FLASHER...............................................................................................................................................................................................................................................4904 FLASHER : CONSULT Function (BCM - FLASHER) (Halogen Headlamp).....................................................................................................................................................................................4904 WORK SUPPORT..................................................................................................................................................................................................................................4904 DATA MONITOR..................................................................................................................................................................................................................................4904 INT LAMP..............................................................................................................................................................................................................................................4904 INT LAMP : CONSULT Function (BCM - INT LAMP)......................................................................................................................................................................................................4905 WORK SUPPORT..................................................................................................................................................................................................................................4905 DATA MONITOR..................................................................................................................................................................................................................................4905 ACTIVE TEST...................................................................................................................................................................................................................................4905 DOOR LOCK.............................................................................................................................................................................................................................................4906 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System and Super Lock).......................................................................................................................................................4906 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4906 WORK SUPPORT..................................................................................................................................................................................................................................4906 DATA MONITOR..................................................................................................................................................................................................................................4906 ACTIVE TEST...................................................................................................................................................................................................................................4906 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (With Intelligent Key System, Without Super Lock)..................................................................................................................................................4907 BCM CONSULT FUNCTION..........................................................................................................................................................................................................................4907 WORK SUPPORT..................................................................................................................................................................................................................................4907 DATA MONITOR..................................................................................................................................................................................................................................4907 ACTIVE TEST...................................................................................................................................................................................................................................4907 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System, With Super Lock)..................................................................................................................................................4908 WORK SUPPORT..................................................................................................................................................................................................................................4908 DATA MONITOR..................................................................................................................................................................................................................................4908 ACTIVE TEST...................................................................................................................................................................................................................................4908 DOOR LOCK : CONSULT Function (BCM - DOOR LOCK) (Without Intelligent Key System and Super Lock)....................................................................................................................................................4909 WORK SUPPORT..................................................................................................................................................................................................................................4909 DATA MONITOR..................................................................................................................................................................................................................................4909 ACTIVE TEST...................................................................................................................................................................................................................................4909 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................4910 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................4910 APPLICATION ITEM..................................................................................................................................................................................................................................4910 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................4910 Freeze Frame Data (FFD).......................................................................................................................................................................................................................4910 DATA MONITOR......................................................................................................................................................................................................................................4910 ACTIVE TEST.......................................................................................................................................................................................................................................4916 WORK SUPPORT......................................................................................................................................................................................................................................4917 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................4918 BCM, IPDM E/R, FRONT CAMERA UNIT..........................................................................................................................................................................................................................4918 List of ECU Reference.................................................................................................................................................................................................................................4918 WIRING DIAGRAM................................................................................................................................................................................................................................................4919 EXTERIOR LIGHTING SYSTEM..................................................................................................................................................................................................................................4919 Wiring Diagram........................................................................................................................................................................................................................................4919 BASIC INSPECTION..............................................................................................................................................................................................................................................4944 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................4944 Work Flow.............................................................................................................................................................................................................................................4944 OVERALL SEQUENCE..................................................................................................................................................................................................................................4944 DETAILED FLOW.....................................................................................................................................................................................................................................4944 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................4947 B121A FRONT FOG LAMP LH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4947 DTC Description.......................................................................................................................................................................................................................................4947 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4947 POSSIBLE CAUSE....................................................................................................................................................................................................................................4947 FAIL-SAFE.........................................................................................................................................................................................................................................4947 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4947 Diagnosis Procedure...................................................................................................................................................................................................................................4947 Component Inspection..................................................................................................................................................................................................................................4948 B1231 DAYTIME RUNNING LIGHT RH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4949 DTC Description.......................................................................................................................................................................................................................................4949 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4949 POSSIBLE CAUSE....................................................................................................................................................................................................................................4949 FAIL-SAFE.........................................................................................................................................................................................................................................4949 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4949 Diagnosis Procedure...................................................................................................................................................................................................................................4949 Component Inspection..................................................................................................................................................................................................................................4950 B1256 FRONT FOG LAMP RH POWER SUPPLY CIRCUIT..............................................................................................................................................................................................................4951 DTC Description.......................................................................................................................................................................................................................................4951 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4951 POSSIBLE CAUSE....................................................................................................................................................................................................................................4951 FAIL-SAFE.........................................................................................................................................................................................................................................4951 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4951 Diagnosis Procedure...................................................................................................................................................................................................................................4951 Component Inspection..................................................................................................................................................................................................................................4952 B20CB DAYTIME RUNNING LIGHT LH POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................4953 DTC Description.......................................................................................................................................................................................................................................4953 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4953 POSSIBLE CAUSE....................................................................................................................................................................................................................................4953 FAIL-SAFE.........................................................................................................................................................................................................................................4953 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4953 Diagnosis Procedure...................................................................................................................................................................................................................................4953 Component Inspection..................................................................................................................................................................................................................................4954 B20CE HEADLAMP (HI) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4955 DTC Description.......................................................................................................................................................................................................................................4955 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4955 POSSIBLE CAUSE....................................................................................................................................................................................................................................4955 FAIL-SAFE.........................................................................................................................................................................................................................................4955 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4955 Diagnosis Procedure...................................................................................................................................................................................................................................4955 Component Inspection..................................................................................................................................................................................................................................4956 B20CF HEADLAMP (HI) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4958 DTC Description.......................................................................................................................................................................................................................................4958 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4958 POSSIBLE CAUSE....................................................................................................................................................................................................................................4958 FAIL-SAFE.........................................................................................................................................................................................................................................4958 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4958 Diagnosis Procedure...................................................................................................................................................................................................................................4958 Component Inspection..................................................................................................................................................................................................................................4959 B20D0 HEADLAMP (LO) LH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4961 DTC Description.......................................................................................................................................................................................................................................4961 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4961 POSSIBLE CAUSE....................................................................................................................................................................................................................................4961 FAIL-SAFE.........................................................................................................................................................................................................................................4961 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4961 Diagnosis Procedure...................................................................................................................................................................................................................................4961 Component Inspection..................................................................................................................................................................................................................................4962 B20D1 HEADLAMP (LO) RH POWER SUPPLY CIRCUIT...............................................................................................................................................................................................................4964 DTC Description.......................................................................................................................................................................................................................................4964 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4964 POSSIBLE CAUSE....................................................................................................................................................................................................................................4964 FAIL-SAFE.........................................................................................................................................................................................................................................4964 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4964 Diagnosis Procedure...................................................................................................................................................................................................................................4964 Component Inspection..................................................................................................................................................................................................................................4965 B20D2 PARKING LAMP POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4967 DTC Description.......................................................................................................................................................................................................................................4967 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4967 POSSIBLE CAUSE....................................................................................................................................................................................................................................4967 FAIL-SAFE.........................................................................................................................................................................................................................................4967 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4967 Diagnosis Procedure...................................................................................................................................................................................................................................4968 Component Inspection..................................................................................................................................................................................................................................4968 B20D4 TAIL LAMP LH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4970 DTC Description.......................................................................................................................................................................................................................................4970 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4970 POSSIBLE CAUSE....................................................................................................................................................................................................................................4970 FAIL-SAFE.........................................................................................................................................................................................................................................4970 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4970 Diagnosis Procedure...................................................................................................................................................................................................................................4971 Component Inspection (Tail Lamp)......................................................................................................................................................................................................................4972 Component Inspection (License Plate Lamp).............................................................................................................................................................................................................4972 B20D5 TAIL LAMP RH POWER SUPPLY CIRCUIT...................................................................................................................................................................................................................4974 DTC Description.......................................................................................................................................................................................................................................4974 DTC DETECTION LOGIC...............................................................................................................................................................................................................................4974 POSSIBLE CAUSE....................................................................................................................................................................................................................................4974 FAIL-SAFE.........................................................................................................................................................................................................................................4974 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................4974 Diagnosis Procedure...................................................................................................................................................................................................................................4975 Component Inspection..................................................................................................................................................................................................................................4975 HEADLAMP (HI) CIRCUIT.....................................................................................................................................................................................................................................4977 Component Function Check..............................................................................................................................................................................................................................4977 Diagnosis Procedure...................................................................................................................................................................................................................................4977 HEADLAMP (LO) CIRCUIT.....................................................................................................................................................................................................................................4979 Component Function Check..............................................................................................................................................................................................................................4979 Diagnosis Procedure...................................................................................................................................................................................................................................4979 PARKING LAMP CIRCUIT......................................................................................................................................................................................................................................4981 Component Function Check..............................................................................................................................................................................................................................4981 Diagnosis Procedure...................................................................................................................................................................................................................................4981 TAIL LAMP CIRCUIT.........................................................................................................................................................................................................................................4983 Component Function Check..............................................................................................................................................................................................................................4983 Diagnosis Procedure...................................................................................................................................................................................................................................4983 LICENSE PLATE LAMP CIRCUIT................................................................................................................................................................................................................................4985 Component Function Check..............................................................................................................................................................................................................................4985 Diagnosis Procedure...................................................................................................................................................................................................................................4985 DAYTIME RUNNING LIGHT CIRCUIT.............................................................................................................................................................................................................................4986 Component Function Check..............................................................................................................................................................................................................................4986 Diagnosis Procedure...................................................................................................................................................................................................................................4986 STOP LAMP CIRCUIT.........................................................................................................................................................................................................................................4988 Component Function Check..............................................................................................................................................................................................................................4988 Diagnosis Procedure...................................................................................................................................................................................................................................4988 Component Inspection..................................................................................................................................................................................................................................4992 FRONT FOG LAMP CIRCUIT....................................................................................................................................................................................................................................4994 Component Function Check..............................................................................................................................................................................................................................4994 Diagnosis Procedure...................................................................................................................................................................................................................................4994 REAR FOG LAMP CIRCUIT.....................................................................................................................................................................................................................................4996 Component Function Check..............................................................................................................................................................................................................................4996 Diagnosis Procedure...................................................................................................................................................................................................................................4996 TURN SIGNAL LAMP CIRCUIT..................................................................................................................................................................................................................................4998 Component Function Check..............................................................................................................................................................................................................................4998 Diagnosis Procedure...................................................................................................................................................................................................................................4998 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................5003 Component Function Check..............................................................................................................................................................................................................................5003 Diagnosis Procedure...................................................................................................................................................................................................................................5003 HAZARD SWITCH.............................................................................................................................................................................................................................................5005 Component Function Check..............................................................................................................................................................................................................................5005 Diagnosis Procedure...................................................................................................................................................................................................................................5005 Component Inspection..................................................................................................................................................................................................................................5006 HEADLAMP AIMING SWITCH....................................................................................................................................................................................................................................5007 Component Inspection..................................................................................................................................................................................................................................5007 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5008 EXTERIOR LIGHTING SYSTEM SYMPTOMS.........................................................................................................................................................................................................................5008 Symptom Table.........................................................................................................................................................................................................................................5008 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................5011 Description...........................................................................................................................................................................................................................................5011 AUTO LIGHT SYSTEM.................................................................................................................................................................................................................................5011 HIGH BEAM ASSIST SYSTEM...........................................................................................................................................................................................................................5011 BOTH SIDE HEADLAMPS (HI) ARE NOT TURNED ON................................................................................................................................................................................................................5012 Description...........................................................................................................................................................................................................................................5012 Diagnosis Procedure...................................................................................................................................................................................................................................5012 BOTH SIDE HEADLAMPS (LO) ARE NOT TURNED ON................................................................................................................................................................................................................5013 Description...........................................................................................................................................................................................................................................5013 Diagnosis Procedure...................................................................................................................................................................................................................................5013 PARKING, LICENSE PLATE AND TAIL LAMPS ARE NOT TURNED ON...................................................................................................................................................................................................5014 Description...........................................................................................................................................................................................................................................5014 Diagnosis Procedure...................................................................................................................................................................................................................................5014 BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON...............................................................................................................................................................................................................5015 Description...........................................................................................................................................................................................................................................5015 Diagnosis Procedure...................................................................................................................................................................................................................................5015 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5016 HEADLAMP AIMING ADJUSTMENT................................................................................................................................................................................................................................5016 LHD MODELS............................................................................................................................................................................................................................................5016 LHD MODELS : Description..........................................................................................................................................................................................................................5016 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................5016 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................5016 LHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................5017 RHD MODELS............................................................................................................................................................................................................................................5018 RHD MODELS : Description..........................................................................................................................................................................................................................5018 PREPARATION BEFORE ADJUSTING..................................................................................................................................................................................................................5018 AIMING ADJUSTMENT SCREW.......................................................................................................................................................................................................................5018 RHD MODELS : Aiming Adjustment Procedure..........................................................................................................................................................................................................5019 FRONT FOG LAMP AIMING ADJUSTMENT..........................................................................................................................................................................................................................5021 Description...........................................................................................................................................................................................................................................5021 PREPARATION BEFORE ADJUSTING......................................................................................................................................................................................................................5021 AIMING ADJUSTMENT SCREW...........................................................................................................................................................................................................................5021 Aiming Adjustment Procedure...........................................................................................................................................................................................................................5021 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5022 FRONT COMBINATION LAMP....................................................................................................................................................................................................................................5022 Exploded View.........................................................................................................................................................................................................................................5022 REMOVAL...........................................................................................................................................................................................................................................5022 DISASSEMBLY.......................................................................................................................................................................................................................................5022 Removal and Installation..............................................................................................................................................................................................................................5023 REMOVAL...........................................................................................................................................................................................................................................5023 INSTALLATION......................................................................................................................................................................................................................................5023 Replacement...........................................................................................................................................................................................................................................5023 HEADLAMP BULB (HI)................................................................................................................................................................................................................................5024 LH side.......................................................................................................................................................................................................................................5024 RH side.......................................................................................................................................................................................................................................5024 HEADLAMP BULB (LO)................................................................................................................................................................................................................................5024 LH side.......................................................................................................................................................................................................................................5024 RH side.......................................................................................................................................................................................................................................5024 DAYTIME RUNNING LIGHT/ PARKING LAMP BULB..........................................................................................................................................................................................................5024 FRONT TURN SIGNAL LAMP BULB.......................................................................................................................................................................................................................5024 LH side.......................................................................................................................................................................................................................................5024 RH side.......................................................................................................................................................................................................................................5024 Disassembly and Assembly..............................................................................................................................................................................................................................5025 DISASSEMBLY.......................................................................................................................................................................................................................................5025 ASSEMBLY..........................................................................................................................................................................................................................................5025 FRONT FOG LAMP............................................................................................................................................................................................................................................5026 Exploded View.........................................................................................................................................................................................................................................5026 Removal and Installation..............................................................................................................................................................................................................................5026 REMOVAL...........................................................................................................................................................................................................................................5026 INSTALLATION......................................................................................................................................................................................................................................5026 Replacement...........................................................................................................................................................................................................................................5026 FRONT FOG LAMP BULB...............................................................................................................................................................................................................................5027 LIGHT & RAIN SENSOR.......................................................................................................................................................................................................................................5028 Exploded View.........................................................................................................................................................................................................................................5028 Removal and Installation..............................................................................................................................................................................................................................5028 REMOVAL...........................................................................................................................................................................................................................................5028 INSTALLATION......................................................................................................................................................................................................................................5028 LIGHTING & TURN SIGNAL SWITCH.............................................................................................................................................................................................................................5029 Removal and Installation..............................................................................................................................................................................................................................5029 REMOVAL...........................................................................................................................................................................................................................................5029 INSTALLATION......................................................................................................................................................................................................................................5029 HAZARD SWITCH.............................................................................................................................................................................................................................................5030 Removal and Installation..............................................................................................................................................................................................................................5030 REMOVAL...........................................................................................................................................................................................................................................5030 INSTALLATION......................................................................................................................................................................................................................................5030 HEADLAMP AIMING SWITCH....................................................................................................................................................................................................................................5031 Removal and Installation..............................................................................................................................................................................................................................5031 REMOVAL...........................................................................................................................................................................................................................................5031 INSTALLATION......................................................................................................................................................................................................................................5031 SIDE TURN SIGNAL LAMP.....................................................................................................................................................................................................................................5032 Exploded View.........................................................................................................................................................................................................................................5032 Removal and Installation..............................................................................................................................................................................................................................5032 REMOVAL...........................................................................................................................................................................................................................................5032 INSTALLATION......................................................................................................................................................................................................................................5032 Replacement...........................................................................................................................................................................................................................................5032 SIDE TURN SIGNAL LAMP BULB........................................................................................................................................................................................................................5032 REAR COMBINATION LAMP.....................................................................................................................................................................................................................................5033 Exploded View.........................................................................................................................................................................................................................................5033 REMOVAL...........................................................................................................................................................................................................................................5033 Body Side.....................................................................................................................................................................................................................................5033 Back Door Side................................................................................................................................................................................................................................5033 DISASSEMBLY.......................................................................................................................................................................................................................................5034 REAR COMBINATION LAMP (BODY SIDE).....................................................................................................................................................................................................................5035 REAR COMBINATION LAMP (BODY SIDE) : Removal and Installation......................................................................................................................................................................................5035 REMOVAL.......................................................................................................................................................................................................................................5035 INSTALLATION..................................................................................................................................................................................................................................5036 REAR COMBINATION LAMP (BODY SIDE) : Replacement...................................................................................................................................................................................................5036 TAIL LAMP BULB................................................................................................................................................................................................................................5036 STOP LAMP BULB................................................................................................................................................................................................................................5036 REAR TURN SIGNAL LAMP BULB....................................................................................................................................................................................................................5036 REAR COMBINATION LAMP (BACK DOOR SIDE)................................................................................................................................................................................................................5036 REAR COMBINATION LAMP (BACK DOOR SIDE) : Removal and Installation.................................................................................................................................................................................5037 REMOVAL.......................................................................................................................................................................................................................................5037 INSTALLATION..................................................................................................................................................................................................................................5037 REAR COMBINATION LAMP (BACK DOOR SIDE) : Replacement..............................................................................................................................................................................................5038 TAIL LAMP BULB................................................................................................................................................................................................................................5038 BACK-UP LAMP BULB.............................................................................................................................................................................................................................5038 HIGH-MOUNTED STOP LAMP....................................................................................................................................................................................................................................5039 Exploded View.........................................................................................................................................................................................................................................5039 Removal and Installation..............................................................................................................................................................................................................................5039 REMOVAL...........................................................................................................................................................................................................................................5039 INSTALLATION......................................................................................................................................................................................................................................5040 Replacement...........................................................................................................................................................................................................................................5040 HIGH-MOUNTED STOP LAMP BULB.......................................................................................................................................................................................................................5040 LICENSE PLATE LAMP........................................................................................................................................................................................................................................5041 Exploded View.........................................................................................................................................................................................................................................5041 Removal and Installation..............................................................................................................................................................................................................................5041 REMOVAL...........................................................................................................................................................................................................................................5041 INSTALLATION......................................................................................................................................................................................................................................5041 Replacement...........................................................................................................................................................................................................................................5041 LICENSE PLATE LAMP BULB...........................................................................................................................................................................................................................5042 REAR FOG LAMP.............................................................................................................................................................................................................................................5043 Exploded View.........................................................................................................................................................................................................................................5043 Removal and Installation..............................................................................................................................................................................................................................5043 REMOVAL...........................................................................................................................................................................................................................................5043 INSTALLATION......................................................................................................................................................................................................................................5043 Replacement...........................................................................................................................................................................................................................................5043 REAR FOG LAMP BULB................................................................................................................................................................................................................................5043 REAR REFLEX REFLECTOR.....................................................................................................................................................................................................................................5044 Exploded View.........................................................................................................................................................................................................................................5044 Removal and Installation..............................................................................................................................................................................................................................5044 REMOVAL...........................................................................................................................................................................................................................................5044 INSTALLATION......................................................................................................................................................................................................................................5044 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5045 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5045 Bulb Specifications...................................................................................................................................................................................................................................5045 Bulb Specifications...............................................................................................................................................................................................................................5045 EXTERIOR..................................................................................................................................................................................................................................................................5046 EXTERIOR..............................................................................................................................................................................................................................................................5046 PRECAUTION........................................................................................................................................................................................................................................................5048 PRECAUTIONS...................................................................................................................................................................................................................................................5048 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5048 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5048 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5048 OPERATION PROCEDURE...................................................................................................................................................................................................................................5048 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................5049 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5049 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5049 INSTRUCTION 1.....................................................................................................................................................................................................................................5049 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5050 PREPARATION.......................................................................................................................................................................................................................................................5051 PREPARATION...................................................................................................................................................................................................................................................5051 Commercial Service Tools..................................................................................................................................................................................................................................5051 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5052 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................5052 Work Flow.................................................................................................................................................................................................................................................5052 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................5052 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................5052 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................5053 REPAIR THE CAUSE .....................................................................................................................................................................................................................................5053 CONFIRM THE REPAIR....................................................................................................................................................................................................................................5053 Inspection Procedure......................................................................................................................................................................................................................................5054 INSTRUMENT PANEL......................................................................................................................................................................................................................................5054 CENTER CONSOLE........................................................................................................................................................................................................................................5054 DOORS.................................................................................................................................................................................................................................................5054 TRUNK.................................................................................................................................................................................................................................................5054 SUNROOF/HEADLINING....................................................................................................................................................................................................................................5054 SEATS.................................................................................................................................................................................................................................................5055 UNDERHOOD.............................................................................................................................................................................................................................................5055 Diagnostic Worksheet......................................................................................................................................................................................................................................5056 VEHICLE INFORMATION...............................................................................................................................................................................................................................................5058 BODY EXTERIOR PAINT COLOR.....................................................................................................................................................................................................................................5058 Body Exterior Paint Color.................................................................................................................................................................................................................................5058 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5059 FRONT BUMPER..................................................................................................................................................................................................................................................5059 Exploded View.............................................................................................................................................................................................................................................5059 Removal and Installation..................................................................................................................................................................................................................................5060 REMOVAL...............................................................................................................................................................................................................................................5060 INSTALLATION..........................................................................................................................................................................................................................................5062 REAR BUMPER...................................................................................................................................................................................................................................................5063 Exploded View.............................................................................................................................................................................................................................................5063 Removal and Installation..................................................................................................................................................................................................................................5063 REMOVAL...............................................................................................................................................................................................................................................5064 INSTALLATION..........................................................................................................................................................................................................................................5065 FRONT GRILLE..................................................................................................................................................................................................................................................5067 Exploded View.............................................................................................................................................................................................................................................5067 Removal and Installation..................................................................................................................................................................................................................................5067 REMOVAL...............................................................................................................................................................................................................................................5067 INSTALLATION..........................................................................................................................................................................................................................................5068 COWL TOP......................................................................................................................................................................................................................................................5069 Exploded View.............................................................................................................................................................................................................................................5069 Removal and Installation..................................................................................................................................................................................................................................5070 REMOVAL...............................................................................................................................................................................................................................................5070 INSTALLATION..........................................................................................................................................................................................................................................5071 FRONT SPOILER.................................................................................................................................................................................................................................................5073 Exploded View.............................................................................................................................................................................................................................................5073 Removal and Installation..................................................................................................................................................................................................................................5073 REMOVAL...............................................................................................................................................................................................................................................5073 INSTALLATION..........................................................................................................................................................................................................................................5073 MUDGUARD......................................................................................................................................................................................................................................................5074 Exploded View.............................................................................................................................................................................................................................................5074 FRONT MUDGUARD............................................................................................................................................................................................................................................5074 FRONT MUDGUARD : Removal and Installation.............................................................................................................................................................................................................5075 REMOVAL...........................................................................................................................................................................................................................................5075 INSTALLATION......................................................................................................................................................................................................................................5075 REAR MUDGUARD.............................................................................................................................................................................................................................................5075 REAR MUDGUARD : Removal and Installation..............................................................................................................................................................................................................5075 REMOVAL...........................................................................................................................................................................................................................................5075 INSTALLATION......................................................................................................................................................................................................................................5075 FILLET MOLDING................................................................................................................................................................................................................................................5076 Exploded View.............................................................................................................................................................................................................................................5076 FRONT FILLET MOLDING......................................................................................................................................................................................................................................5077 FRONT FILLET MOLDING : Removal and Installation.......................................................................................................................................................................................................5077 REMOVAL...........................................................................................................................................................................................................................................5077 INSTALLATION......................................................................................................................................................................................................................................5078 REAR FILLET MOLDING.......................................................................................................................................................................................................................................5078 REAR FILLET MOLDING : Removal and Installation........................................................................................................................................................................................................5078 REMOVAL...........................................................................................................................................................................................................................................5078 INSTALLATION......................................................................................................................................................................................................................................5079 FENDER PROTECTOR..............................................................................................................................................................................................................................................5080 FENDER PROTECTOR..........................................................................................................................................................................................................................................5080 FENDER PROTECTOR : Exploded View......................................................................................................................................................................................................................5080 FENDER PROTECTOR : Removal and Installation...........................................................................................................................................................................................................5080 REMOVAL...........................................................................................................................................................................................................................................5080 INSTALLATION......................................................................................................................................................................................................................................5081 REAR WHEEL HOUSE PROTECTOR................................................................................................................................................................................................................................5081 REAR WHEEL HOUSE PROTECTOR : Exploded View............................................................................................................................................................................................................5082 REAR WHEEL HOUSE PROTECTOR : Removal and Installation.................................................................................................................................................................................................5083 REMOVAL...........................................................................................................................................................................................................................................5083 INSTALLATION......................................................................................................................................................................................................................................5083 FLOOR SIDE FAIRING............................................................................................................................................................................................................................................5084 ENGINE UNDER COVER........................................................................................................................................................................................................................................5084 ENGINE UNDER COVER : Exploded View....................................................................................................................................................................................................................5084 WITH R9M ENGINE MODELS............................................................................................................................................................................................................................5084 WITHOUT R9M ENGINE MODELS.........................................................................................................................................................................................................................5084 ENGINE UNDER COVER : Removal and Installation.........................................................................................................................................................................................................5085 REMOVAL...........................................................................................................................................................................................................................................5085 INSTALLATION......................................................................................................................................................................................................................................5085 FLOOR UNDER COVER.........................................................................................................................................................................................................................................5085 FLOOR UNDER COVER : Exploded View.....................................................................................................................................................................................................................5086 FLOOR UNDER COVER : Removal and Installation..........................................................................................................................................................................................................5086 REMOVAL...........................................................................................................................................................................................................................................5086 INSTALLATION......................................................................................................................................................................................................................................5086 ROOF RAIL.....................................................................................................................................................................................................................................................5087 Exploded View.............................................................................................................................................................................................................................................5087 Removal and Installation..................................................................................................................................................................................................................................5087 REMOVAL...............................................................................................................................................................................................................................................5087 INSTALLATION..........................................................................................................................................................................................................................................5089 ROOF SIDE MOLDING.............................................................................................................................................................................................................................................5090 Exploded View.............................................................................................................................................................................................................................................5090 WITH ROOF RAIL........................................................................................................................................................................................................................................5090 WITHOUT ROOF RAIL.....................................................................................................................................................................................................................................5090 Removal and Installation..................................................................................................................................................................................................................................5091 REMOVAL...............................................................................................................................................................................................................................................5091 INSTALLATION..........................................................................................................................................................................................................................................5093 DOOR SASH MOLDING.............................................................................................................................................................................................................................................5094 Exploded View.............................................................................................................................................................................................................................................5094 FRONT DOOR SASH MOLDING...................................................................................................................................................................................................................................5094 FRONT DOOR SASH MOLDING : Removal and Installation....................................................................................................................................................................................................5094 REMOVAL...........................................................................................................................................................................................................................................5094 INSTALLATION......................................................................................................................................................................................................................................5095 REAR DOOR SASH MOLDING....................................................................................................................................................................................................................................5095 REAR DOOR SASH MOLDING : Removal and Installation.....................................................................................................................................................................................................5095 REMOVAL...........................................................................................................................................................................................................................................5095 INSTALLATION......................................................................................................................................................................................................................................5095 DOOR SASH TAPE................................................................................................................................................................................................................................................5096 Exploded View.............................................................................................................................................................................................................................................5096 FRONT DOOR SASH TAPE......................................................................................................................................................................................................................................5096 FRONT DOOR SASH TAPE : Removal and Installation.......................................................................................................................................................................................................5096 REMOVAL...........................................................................................................................................................................................................................................5096 INSTALLATION......................................................................................................................................................................................................................................5096 REAR DOOR SASH TAPE.......................................................................................................................................................................................................................................5098 REAR DOOR SASH TAPE : Removal and Installation........................................................................................................................................................................................................5098 REMOVAL...........................................................................................................................................................................................................................................5098 INSTALLATION......................................................................................................................................................................................................................................5098 DOOR OUTSIDE MOLDING..........................................................................................................................................................................................................................................5100 Exploded View.............................................................................................................................................................................................................................................5100 FRONT DOOR OUTSIDE MOLDING................................................................................................................................................................................................................................5100 FRONT DOOR OUTSIDE MOLDING : Removal and Installation.................................................................................................................................................................................................5100 REMOVAL...........................................................................................................................................................................................................................................5100 INSTALLATION......................................................................................................................................................................................................................................5101 REAR DOOR OUTSIDE MOLDING.................................................................................................................................................................................................................................5101 REAR DOOR OUTSIDE MOLDING : Removal and Installation..................................................................................................................................................................................................5101 REMOVAL...........................................................................................................................................................................................................................................5101 INSTALLATION......................................................................................................................................................................................................................................5102 SIDE GUARD MOLDING............................................................................................................................................................................................................................................5103 Exploded View.............................................................................................................................................................................................................................................5103 FRONT SIDE GUARD MOLDING..................................................................................................................................................................................................................................5103 FRONT SIDE GUARD MOLDING : Removal and Installation...................................................................................................................................................................................................5103 REMOVAL...........................................................................................................................................................................................................................................5103 INSTALLATION......................................................................................................................................................................................................................................5104 REAR SIDE GUARD MOLDING...................................................................................................................................................................................................................................5104 REAR SIDE GUARD MOLDING : Removal and Installation....................................................................................................................................................................................................5104 REMOVAL...........................................................................................................................................................................................................................................5104 INSTALLATION......................................................................................................................................................................................................................................5105 SILL COVER....................................................................................................................................................................................................................................................5106 Exploded View.............................................................................................................................................................................................................................................5106 Removal and Installation..................................................................................................................................................................................................................................5107 REMOVAL...............................................................................................................................................................................................................................................5107 INSTALLATION..........................................................................................................................................................................................................................................5108 REAR SPOILER..................................................................................................................................................................................................................................................5109 Exploded View.............................................................................................................................................................................................................................................5109 Removal and Installation..................................................................................................................................................................................................................................5109 REMOVAL...............................................................................................................................................................................................................................................5109 INSTALLATION..........................................................................................................................................................................................................................................5110 BACK DOOR FINISHER............................................................................................................................................................................................................................................5111 Exploded View.............................................................................................................................................................................................................................................5111 Removal and Installation..................................................................................................................................................................................................................................5111 REMOVAL...............................................................................................................................................................................................................................................5111 INSTALLATION..........................................................................................................................................................................................................................................5112 FRONT AXLE................................................................................................................................................................................................................................................................5113 FRONT AXLE............................................................................................................................................................................................................................................................5113 2WD...............................................................................................................................................................................................................................................................5115 PRECAUTION....................................................................................................................................................................................................................................................5115 PRECAUTIONS...............................................................................................................................................................................................................................................5115 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5115 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5115 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5115 OPERATION PROCEDURE...............................................................................................................................................................................................................................5115 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5116 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5116 INSTRUCTION 1.................................................................................................................................................................................................................................5116 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5116 Precautions for Drive Shaft...........................................................................................................................................................................................................................5117 PREPARATION...................................................................................................................................................................................................................................................5118 PREPARATION...............................................................................................................................................................................................................................................5118 Special Service Tool..................................................................................................................................................................................................................................5118 Commercial Service Tool...............................................................................................................................................................................................................................5118 Lubricant or/and Sealant..............................................................................................................................................................................................................................5119 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5120 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................5120 NVH Troubleshooting Chart.............................................................................................................................................................................................................................5120 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5121 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5121 Inspection............................................................................................................................................................................................................................................5121 COMPONENT PART....................................................................................................................................................................................................................................5121 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................5121 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5122 Inspection............................................................................................................................................................................................................................................5122 FRONT DRIVE SHAFT INSPECTION......................................................................................................................................................................................................................5122 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5123 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5123 Exploded View.........................................................................................................................................................................................................................................5123 Removal and Installation..............................................................................................................................................................................................................................5123 REMOVAL...........................................................................................................................................................................................................................................5123 INSTALLATION......................................................................................................................................................................................................................................5126 Hub Bolts.....................................................................................................................................................................................................................................5126 Drive shaft...................................................................................................................................................................................................................................5126 Disc rotor....................................................................................................................................................................................................................................5127 Strut Assembly and Steering Knuckle Connection................................................................................................................................................................................................5127 Inspection............................................................................................................................................................................................................................................5128 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................5128 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5128 FRONT DRIVE SHAFT BOOT....................................................................................................................................................................................................................................5129 MR20DD................................................................................................................................................................................................................................................5129 MR20DD : Exploded View............................................................................................................................................................................................................................5129 MR20DD : Removal and Installation.................................................................................................................................................................................................................5131 REMOVAL.......................................................................................................................................................................................................................................5131 Wheel Side................................................................................................................................................................................................................................5131 Transaxle Side............................................................................................................................................................................................................................5133 INSTALLATION..................................................................................................................................................................................................................................5133 Wheel Side................................................................................................................................................................................................................................5133 Transaxle Side............................................................................................................................................................................................................................5136 MR20DD : Inspection...............................................................................................................................................................................................................................5137 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5137 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5137 R9M...................................................................................................................................................................................................................................................5137 R9M : Exploded View...............................................................................................................................................................................................................................5137 R9M : Removal and Installation....................................................................................................................................................................................................................5139 REMOVAL.......................................................................................................................................................................................................................................5139 Wheel Side................................................................................................................................................................................................................................5139 Transaxle Side............................................................................................................................................................................................................................5141 INSTALLATION..................................................................................................................................................................................................................................5141 Wheel Side................................................................................................................................................................................................................................5141 Transaxle Side............................................................................................................................................................................................................................5144 R9M : Inspection..................................................................................................................................................................................................................................5145 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5145 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5145 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5146 MR20DD................................................................................................................................................................................................................................................5146 MR20DD : Exploded View............................................................................................................................................................................................................................5146 MR20DD : Removal and Installation.................................................................................................................................................................................................................5148 REMOVAL.......................................................................................................................................................................................................................................5148 Left Side.................................................................................................................................................................................................................................5148 Right Side................................................................................................................................................................................................................................5150 INSTALLATION..................................................................................................................................................................................................................................5151 Left Side.................................................................................................................................................................................................................................5151 Right Side................................................................................................................................................................................................................................5152 MR20DD : Disassembly and Assembly.................................................................................................................................................................................................................5154 DISASSEMBLY...................................................................................................................................................................................................................................5154 Transaxle Assembly Side...................................................................................................................................................................................................................5154 Support Bearing...........................................................................................................................................................................................................................5155 Dynamic Damper............................................................................................................................................................................................................................5155 Wheel Side................................................................................................................................................................................................................................5155 ASSEMBLY......................................................................................................................................................................................................................................5156 Transaxle Assembly Side...................................................................................................................................................................................................................5156 Support Bearing...........................................................................................................................................................................................................................5157 Dynamic Damper............................................................................................................................................................................................................................5158 Wheel Side................................................................................................................................................................................................................................5158 MR20DD : Inspection...............................................................................................................................................................................................................................5158 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5158 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5159 Shaft.....................................................................................................................................................................................................................................5159 Dynamic Damper............................................................................................................................................................................................................................5159 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5159 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5159 Support Bearing (Right Side)..............................................................................................................................................................................................................5159 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5159 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5159 R9M...................................................................................................................................................................................................................................................5159 R9M : Exploded View...............................................................................................................................................................................................................................5160 R9M : Removal and Installation....................................................................................................................................................................................................................5162 REMOVAL.......................................................................................................................................................................................................................................5162 Left Side.................................................................................................................................................................................................................................5162 Right Side................................................................................................................................................................................................................................5164 INSTALLATION..................................................................................................................................................................................................................................5165 Left Side.................................................................................................................................................................................................................................5165 Right Side................................................................................................................................................................................................................................5166 R9M : Disassembly and Assembly....................................................................................................................................................................................................................5168 DISASSEMBLY...................................................................................................................................................................................................................................5168 Transaxle Assembly Side...................................................................................................................................................................................................................5168 Support Bearing...........................................................................................................................................................................................................................5168 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5169 Wheel Side................................................................................................................................................................................................................................5169 ASSEMBLY......................................................................................................................................................................................................................................5169 Transaxle Assembly Side...................................................................................................................................................................................................................5170 Support Bearing...........................................................................................................................................................................................................................5171 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5172 Wheel Side................................................................................................................................................................................................................................5172 R9M : Inspection..................................................................................................................................................................................................................................5172 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5172 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5173 Shaft.....................................................................................................................................................................................................................................5173 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5173 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5173 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5173 Support Bearing (Right Side)..............................................................................................................................................................................................................5173 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5173 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5173 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5174 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5174 Wheel Bearing.........................................................................................................................................................................................................................................5174 Drive Shaft...........................................................................................................................................................................................................................................5174 MR20DD............................................................................................................................................................................................................................................5174 CVT...........................................................................................................................................................................................................................................5174 M/T...........................................................................................................................................................................................................................................5174 R9M...............................................................................................................................................................................................................................................5174 CVT...........................................................................................................................................................................................................................................5174 M/T...........................................................................................................................................................................................................................................5174 4WD...............................................................................................................................................................................................................................................................5176 PRECAUTION....................................................................................................................................................................................................................................................5176 PRECAUTIONS...............................................................................................................................................................................................................................................5176 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5176 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5176 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5176 OPERATION PROCEDURE...............................................................................................................................................................................................................................5176 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5177 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5177 INSTRUCTION 1.................................................................................................................................................................................................................................5177 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5177 Precautions for Drive Shaft...........................................................................................................................................................................................................................5178 PREPARATION...................................................................................................................................................................................................................................................5179 PREPARATION...............................................................................................................................................................................................................................................5179 Special Service Tool..................................................................................................................................................................................................................................5179 Commercial Service Tool...............................................................................................................................................................................................................................5179 Lubricant or/and Sealant..............................................................................................................................................................................................................................5180 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5181 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................5181 NVH Troubleshooting Chart.............................................................................................................................................................................................................................5181 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5182 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5182 Inspection............................................................................................................................................................................................................................................5182 COMPONENT PART....................................................................................................................................................................................................................................5182 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................5182 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5183 Inspection............................................................................................................................................................................................................................................5183 FRONT DRIVE SHAFT INSPECTION......................................................................................................................................................................................................................5183 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5184 FRONT WHEEL HUB AND KNUCKLE...............................................................................................................................................................................................................................5184 Exploded View.........................................................................................................................................................................................................................................5184 Removal and Installation..............................................................................................................................................................................................................................5184 REMOVAL...........................................................................................................................................................................................................................................5184 INSTALLATION......................................................................................................................................................................................................................................5187 Hub Bolts.....................................................................................................................................................................................................................................5187 Drive shaft...................................................................................................................................................................................................................................5187 Disc rotor....................................................................................................................................................................................................................................5188 Strut Assembly and Steering Knuckle Connection................................................................................................................................................................................................5188 Inspection............................................................................................................................................................................................................................................5189 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................5189 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5189 FRONT DRIVE SHAFT BOOT....................................................................................................................................................................................................................................5190 MR20DD................................................................................................................................................................................................................................................5190 MR20DD : Exploded View............................................................................................................................................................................................................................5190 MR20DD : Removal and Installation.................................................................................................................................................................................................................5191 REMOVAL.......................................................................................................................................................................................................................................5191 Wheel Side................................................................................................................................................................................................................................5191 Transaxle Side............................................................................................................................................................................................................................5193 INSTALLATION..................................................................................................................................................................................................................................5193 Wheel Side................................................................................................................................................................................................................................5193 Transaxle Side............................................................................................................................................................................................................................5196 MR20DD : Inspection...............................................................................................................................................................................................................................5197 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5197 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5197 QR25DE................................................................................................................................................................................................................................................5197 QR25DE : Exploded View............................................................................................................................................................................................................................5197 QR25DE : Removal and Installation.................................................................................................................................................................................................................5198 REMOVAL.......................................................................................................................................................................................................................................5198 Wheel Side................................................................................................................................................................................................................................5198 Transaxle Side............................................................................................................................................................................................................................5200 INSTALLATION..................................................................................................................................................................................................................................5200 Wheel Side................................................................................................................................................................................................................................5200 Transaxle Side............................................................................................................................................................................................................................5203 QR25DE : Inspection...............................................................................................................................................................................................................................5204 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5204 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5204 R9M...................................................................................................................................................................................................................................................5204 R9M : Exploded View...............................................................................................................................................................................................................................5204 R9M : Removal and Installation....................................................................................................................................................................................................................5205 REMOVAL.......................................................................................................................................................................................................................................5205 Wheel Side................................................................................................................................................................................................................................5205 Transaxle Side............................................................................................................................................................................................................................5207 INSTALLATION..................................................................................................................................................................................................................................5207 Wheel Side................................................................................................................................................................................................................................5207 Transaxle Side............................................................................................................................................................................................................................5210 R9M : Inspection..................................................................................................................................................................................................................................5211 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5211 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5211 FRONT DRIVE SHAFT.........................................................................................................................................................................................................................................5212 MR20DD................................................................................................................................................................................................................................................5212 MR20DD : Exploded View............................................................................................................................................................................................................................5212 MR20DD : Removal and Installation.................................................................................................................................................................................................................5213 REMOVAL.......................................................................................................................................................................................................................................5213 Left Side.................................................................................................................................................................................................................................5213 Right Side................................................................................................................................................................................................................................5215 INSTALLATION..................................................................................................................................................................................................................................5216 Left Side.................................................................................................................................................................................................................................5216 Right Side................................................................................................................................................................................................................................5217 MR20DD : Disassembly and Assembly.................................................................................................................................................................................................................5219 DISASSEMBLY...................................................................................................................................................................................................................................5219 Transaxle Assembly Side...................................................................................................................................................................................................................5219 Support Bearing...........................................................................................................................................................................................................................5219 Dynamic Damper............................................................................................................................................................................................................................5220 Wheel Side................................................................................................................................................................................................................................5220 ASSEMBLY......................................................................................................................................................................................................................................5220 Transaxle Assembly Side...................................................................................................................................................................................................................5221 Support Bearing...........................................................................................................................................................................................................................5222 Dynamic Damper............................................................................................................................................................................................................................5223 Wheel Side................................................................................................................................................................................................................................5223 MR20DD : Inspection...............................................................................................................................................................................................................................5223 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5223 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5223 Shaft.....................................................................................................................................................................................................................................5224 Dynamic Damper............................................................................................................................................................................................................................5224 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5224 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5224 Support Bearing (Right Side)..............................................................................................................................................................................................................5224 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5224 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5224 QR25DE................................................................................................................................................................................................................................................5224 QR25DE : Exploded View............................................................................................................................................................................................................................5224 QR25DE : Removal and Installation.................................................................................................................................................................................................................5225 REMOVAL.......................................................................................................................................................................................................................................5225 Left Side.................................................................................................................................................................................................................................5225 Right Side................................................................................................................................................................................................................................5227 INSTALLATION..................................................................................................................................................................................................................................5228 Left Side.................................................................................................................................................................................................................................5228 Right Side................................................................................................................................................................................................................................5229 QR25DE : Disassembly and Assembly.................................................................................................................................................................................................................5231 DISASSEMBLY...................................................................................................................................................................................................................................5231 Transaxle Assembly Side...................................................................................................................................................................................................................5231 Support Bearing...........................................................................................................................................................................................................................5231 Dynamic Damper............................................................................................................................................................................................................................5232 Wheel Side................................................................................................................................................................................................................................5232 ASSEMBLY......................................................................................................................................................................................................................................5232 Transaxle Assembly Side...................................................................................................................................................................................................................5233 Support Bearing...........................................................................................................................................................................................................................5234 Dynamic Damper............................................................................................................................................................................................................................5235 Wheel Side................................................................................................................................................................................................................................5235 QR25DE : Inspection...............................................................................................................................................................................................................................5235 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5235 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5235 Shaft.....................................................................................................................................................................................................................................5236 Dynamic Damper............................................................................................................................................................................................................................5236 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5236 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5236 Support Bearing (Right Side)..............................................................................................................................................................................................................5236 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5236 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5236 R9M...................................................................................................................................................................................................................................................5236 R9M : Exploded View...............................................................................................................................................................................................................................5236 R9M : Removal and Installation....................................................................................................................................................................................................................5237 REMOVAL.......................................................................................................................................................................................................................................5237 Left Side.................................................................................................................................................................................................................................5237 Right Side................................................................................................................................................................................................................................5239 INSTALLATION..................................................................................................................................................................................................................................5240 Left Side.................................................................................................................................................................................................................................5240 Right Side................................................................................................................................................................................................................................5241 R9M : Disassembly and Assembly....................................................................................................................................................................................................................5243 DISASSEMBLY...................................................................................................................................................................................................................................5243 Transaxle Assembly Side...................................................................................................................................................................................................................5243 Support Bearing...........................................................................................................................................................................................................................5243 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5244 Wheel Side................................................................................................................................................................................................................................5244 ASSEMBLY......................................................................................................................................................................................................................................5244 Transaxle Assembly Side...................................................................................................................................................................................................................5245 Support Bearing...........................................................................................................................................................................................................................5246 Dynamic Damper (If equipped ).............................................................................................................................................................................................................5247 Wheel Side................................................................................................................................................................................................................................5247 R9M : Inspection..................................................................................................................................................................................................................................5247 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................5247 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................5248 Shaft.....................................................................................................................................................................................................................................5248 Dynamic Damper (If equipped)..............................................................................................................................................................................................................5248 Joint Sub-Assembly (Wheel Side)...........................................................................................................................................................................................................5248 Housing and Spider assembly (Transaxle Side)..............................................................................................................................................................................................5248 Support Bearing (Right Side)..............................................................................................................................................................................................................5248 Support Bearing Bracket (Right Side)......................................................................................................................................................................................................5248 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................5248 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5249 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5249 Wheel Bearing.........................................................................................................................................................................................................................................5249 Drive Shaft...........................................................................................................................................................................................................................................5249 MR20DD............................................................................................................................................................................................................................................5249 QR25DE............................................................................................................................................................................................................................................5249 R9M...............................................................................................................................................................................................................................................5249 FRONT SUSPENSION..........................................................................................................................................................................................................................................................5250 FRONT SUSPENSION......................................................................................................................................................................................................................................................5250 PRECAUTION........................................................................................................................................................................................................................................................5251 PRECAUTIONS...................................................................................................................................................................................................................................................5251 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5251 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5251 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5251 OPERATION PROCEDURE...................................................................................................................................................................................................................................5251 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5252 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5252 INSTRUCTION 1.....................................................................................................................................................................................................................................5252 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5252 Precautions for Suspension................................................................................................................................................................................................................................5253 PREPARATION.......................................................................................................................................................................................................................................................5254 PREPARATION...................................................................................................................................................................................................................................................5254 Special Service Tools.....................................................................................................................................................................................................................................5254 Commercial Service Tools..................................................................................................................................................................................................................................5254 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5255 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................5255 NVH Troubleshooting Chart.................................................................................................................................................................................................................................5255 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................5256 FRONT SUSPENSION ASSEMBLY.....................................................................................................................................................................................................................................5256 Inspection................................................................................................................................................................................................................................................5256 COMPONENT PART........................................................................................................................................................................................................................................5256 Ball Joint Axial End Play.........................................................................................................................................................................................................................5256 STRUT ASSEMBLY........................................................................................................................................................................................................................................5256 WHEEL ALIGNMENT...............................................................................................................................................................................................................................................5257 Inspection................................................................................................................................................................................................................................................5257 DESCRIPTION...........................................................................................................................................................................................................................................5257 PRELIMINARY CHECK.....................................................................................................................................................................................................................................5257 CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES........................................................................................................................................................................................................5257 Using a CCK Gauge.................................................................................................................................................................................................................................5257 TOE-IN................................................................................................................................................................................................................................................5257 Adjustment................................................................................................................................................................................................................................................5258 TOE-IN................................................................................................................................................................................................................................................5258 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5259 FRONT COIL SPRING AND STRUT...................................................................................................................................................................................................................................5259 Exploded View.............................................................................................................................................................................................................................................5259 Removal and Installation..................................................................................................................................................................................................................................5259 REMOVAL...............................................................................................................................................................................................................................................5259 INSTALLATION..........................................................................................................................................................................................................................................5260 Strut Assembly....................................................................................................................................................................................................................................5261 Strut Assembly and Steering Knuckle Connection....................................................................................................................................................................................................5261 Disassembly and Assembly..................................................................................................................................................................................................................................5261 DISASSEMBLY...........................................................................................................................................................................................................................................5261 ASSEMBLY..............................................................................................................................................................................................................................................5262 Inspection................................................................................................................................................................................................................................................5264 INSPECTION AFTER DISASSEMBLY..........................................................................................................................................................................................................................5264 Strut.............................................................................................................................................................................................................................................5264 Strut Mounting Insulator and Bound Bumper.........................................................................................................................................................................................................5264 Coil Spring.......................................................................................................................................................................................................................................5264 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5264 Disposal..................................................................................................................................................................................................................................................5265 TRANSVERSE LINK...............................................................................................................................................................................................................................................5266 Exploded View.............................................................................................................................................................................................................................................5266 Removal and Installation..................................................................................................................................................................................................................................5266 REMOVAL...............................................................................................................................................................................................................................................5266 INSTALLATION..........................................................................................................................................................................................................................................5266 Inspection................................................................................................................................................................................................................................................5267 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................5267 Transverse Link...................................................................................................................................................................................................................................5267 Swing Torque......................................................................................................................................................................................................................................5267 Axial End Play....................................................................................................................................................................................................................................5267 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5267 FRONT STABILIZER..............................................................................................................................................................................................................................................5268 Exploded View.............................................................................................................................................................................................................................................5268 Removal and Installation..................................................................................................................................................................................................................................5268 REMOVAL...............................................................................................................................................................................................................................................5268 INSTALLATION..........................................................................................................................................................................................................................................5269 Inspection................................................................................................................................................................................................................................................5270 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................5270 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5270 FRONT SUSPENSION MEMBER.......................................................................................................................................................................................................................................5271 Exploded View.............................................................................................................................................................................................................................................5271 Removal and Installation..................................................................................................................................................................................................................................5271 REMOVAL...............................................................................................................................................................................................................................................5271 INSTALLATION..........................................................................................................................................................................................................................................5272 Inspection................................................................................................................................................................................................................................................5272 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................5272 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................5272 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................5273 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5273 Wheel Alignment...........................................................................................................................................................................................................................................5273 Ball Joint................................................................................................................................................................................................................................................5273 Wheelarch Height..........................................................................................................................................................................................................................................5273 2ROW..................................................................................................................................................................................................................................................5273 3ROW..................................................................................................................................................................................................................................................5274 FUEL SYSTEM...............................................................................................................................................................................................................................................................5275 FUEL SYSTEM...........................................................................................................................................................................................................................................................5275 GASOLINE ENGINE MODEL.............................................................................................................................................................................................................................................5277 PRECAUTION....................................................................................................................................................................................................................................................5277 PRECAUTIONS...............................................................................................................................................................................................................................................5277 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5277 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5277 INSTRUCTION 1.................................................................................................................................................................................................................................5277 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5277 General Precautions...................................................................................................................................................................................................................................5278 PREPARATION...................................................................................................................................................................................................................................................5279 PREPARATION...............................................................................................................................................................................................................................................5279 Special Service Tools.................................................................................................................................................................................................................................5279 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5280 SYSTEM....................................................................................................................................................................................................................................................5280 WARNING/INDICATOR (ON INFORMATION DISPLAY)............................................................................................................................................................................................................5280 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Low fuel warning.....................................................................................................................................................................................5280 DESIGN/PURPOSE................................................................................................................................................................................................................................5280 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................5280 SYSTEM DIAGRAM................................................................................................................................................................................................................................5280 SIGNAL PATH ..................................................................................................................................................................................................................................5280 LIGHTING CONDITION............................................................................................................................................................................................................................5280 SHUTOFF CONDITION ............................................................................................................................................................................................................................5280 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................5280 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................5281 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5282 FUEL SYSTEM...............................................................................................................................................................................................................................................5282 Hydraulic Layout......................................................................................................................................................................................................................................5282 Inspection............................................................................................................................................................................................................................................5283 Quick Connector.......................................................................................................................................................................................................................................5283 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5285 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY................................................................................................................................................................................................5285 Exploded View.........................................................................................................................................................................................................................................5285 REMOVAL...........................................................................................................................................................................................................................................5285 DISASSEMBLY.......................................................................................................................................................................................................................................5285 Removal and Installation..............................................................................................................................................................................................................................5286 REMOVAL...........................................................................................................................................................................................................................................5286 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5289 INSTALLATION......................................................................................................................................................................................................................................5290 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5290 Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly....................................................................................................................................................................................5291 Inspection Hole Cover.........................................................................................................................................................................................................................5293 Disassembly and Assembly..............................................................................................................................................................................................................................5293 DISASSEMBLY.......................................................................................................................................................................................................................................5293 ASSEMBLY..........................................................................................................................................................................................................................................5294 Inspection............................................................................................................................................................................................................................................5294 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5294 FUEL TANK.................................................................................................................................................................................................................................................5295 Exploded View.........................................................................................................................................................................................................................................5295 Removal and Installation..............................................................................................................................................................................................................................5295 REMOVAL...........................................................................................................................................................................................................................................5295 INSTALLATION......................................................................................................................................................................................................................................5296 Inspection............................................................................................................................................................................................................................................5296 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5296 EVAP CANISTER.............................................................................................................................................................................................................................................5297 Hydraulic Layout......................................................................................................................................................................................................................................5297 Removal and Installation..............................................................................................................................................................................................................................5298 REMOVAL...........................................................................................................................................................................................................................................5298 INSTALLATION......................................................................................................................................................................................................................................5298 Inspection............................................................................................................................................................................................................................................5299 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5300 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5300 Fuel Tank.............................................................................................................................................................................................................................................5300 Standard and Limit................................................................................................................................................................................................................................5300 DIESEL ENGINE MODEL...............................................................................................................................................................................................................................................5301 PRECAUTION....................................................................................................................................................................................................................................................5301 PRECAUTIONS...............................................................................................................................................................................................................................................5301 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5301 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5301 INSTRUCTION 1.................................................................................................................................................................................................................................5301 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5301 General Precautions...................................................................................................................................................................................................................................5302 PREPARATION...................................................................................................................................................................................................................................................5303 PREPARATION...............................................................................................................................................................................................................................................5303 Special Service Tools.................................................................................................................................................................................................................................5303 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5304 COMPONENT PARTS...........................................................................................................................................................................................................................................5304 Fuel Filter Sensor....................................................................................................................................................................................................................................5304 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................5305 FUEL TRANSPORTATION IN FUEL TANK......................................................................................................................................................................................................................5305 FUEL TRANSPORTATION IN FUEL TANK : System Description.............................................................................................................................................................................................5305 SYSTEM....................................................................................................................................................................................................................................................5306 WARNING/INDICATOR (ON INFORMATION DISPLAY)............................................................................................................................................................................................................5306 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Low fuel warning.....................................................................................................................................................................................5306 DESIGN/PURPOSE................................................................................................................................................................................................................................5306 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL....................................................................................................................................................................5306 SYSTEM DIAGRAM................................................................................................................................................................................................................................5306 SIGNAL PATH ..................................................................................................................................................................................................................................5306 LIGHTING CONDITION............................................................................................................................................................................................................................5306 SHUTOFF CONDITION ............................................................................................................................................................................................................................5306 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................5306 WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps......................................................................................................................................................................................5307 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................5307 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................5308 FUEL SYSTEM...............................................................................................................................................................................................................................................5308 Hydraulic Layout......................................................................................................................................................................................................................................5308 Inspection............................................................................................................................................................................................................................................5309 Air Bleeding..........................................................................................................................................................................................................................................5309 Quick Connector.......................................................................................................................................................................................................................................5309 FUEL FILTER...............................................................................................................................................................................................................................................5311 Exploded View.........................................................................................................................................................................................................................................5311 Removal and Installation..............................................................................................................................................................................................................................5311 REMOVAL...........................................................................................................................................................................................................................................5311 INSTALLATION......................................................................................................................................................................................................................................5312 Draining Water from Fuel Filter.......................................................................................................................................................................................................................5312 Inspection............................................................................................................................................................................................................................................5312 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5312 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5313 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY................................................................................................................................................................................................5313 Exploded View.........................................................................................................................................................................................................................................5313 REMOVAL...........................................................................................................................................................................................................................................5313 DISASSEMBLY.......................................................................................................................................................................................................................................5313 Removal and Installation..............................................................................................................................................................................................................................5314 REMOVAL...........................................................................................................................................................................................................................................5314 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5317 INSTALLATION......................................................................................................................................................................................................................................5318 Sub Fuel Level Sensor Assembly................................................................................................................................................................................................................5318 Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly....................................................................................................................................................................................5319 Inspection Hole Cover.........................................................................................................................................................................................................................5321 Disassembly and Assembly..............................................................................................................................................................................................................................5321 DISASSEMBLY.......................................................................................................................................................................................................................................5321 ASSEMBLY..........................................................................................................................................................................................................................................5322 Inspection............................................................................................................................................................................................................................................5322 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5322 FUEL TANK.................................................................................................................................................................................................................................................5323 Exploded View.........................................................................................................................................................................................................................................5323 Removal and Installation..............................................................................................................................................................................................................................5323 REMOVAL...........................................................................................................................................................................................................................................5323 INSTALLATION......................................................................................................................................................................................................................................5324 Inspection............................................................................................................................................................................................................................................5324 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................5324 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5325 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5325 Fuel Tank.............................................................................................................................................................................................................................................5325 Standard and Limit................................................................................................................................................................................................................................5325 GLASS & WINDOW SYSTEM.....................................................................................................................................................................................................................................................5326 GLASS & WINDOW SYSTEM.................................................................................................................................................................................................................................................5326 PRECAUTION........................................................................................................................................................................................................................................................5328 PRECAUTIONS...................................................................................................................................................................................................................................................5328 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5328 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5328 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5328 OPERATION PROCEDURE...................................................................................................................................................................................................................................5328 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................5329 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5329 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5329 INSTRUCTION 1.....................................................................................................................................................................................................................................5329 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5330 Handling for Adhesive and Primer..........................................................................................................................................................................................................................5330 PREPARATION.......................................................................................................................................................................................................................................................5331 PREPARATION...................................................................................................................................................................................................................................................5331 Commercial Service Tools..................................................................................................................................................................................................................................5331 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5332 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................5332 Work Flow.................................................................................................................................................................................................................................................5332 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................5332 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................5332 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................5333 REPAIR THE CAUSE .....................................................................................................................................................................................................................................5333 CONFIRM THE REPAIR....................................................................................................................................................................................................................................5333 Inspection Procedure......................................................................................................................................................................................................................................5334 INSTRUMENT PANEL......................................................................................................................................................................................................................................5334 CENTER CONSOLE........................................................................................................................................................................................................................................5334 DOORS.................................................................................................................................................................................................................................................5334 TRUNK.................................................................................................................................................................................................................................................5334 SUNROOF/HEADLINING....................................................................................................................................................................................................................................5334 SEATS.................................................................................................................................................................................................................................................5335 UNDERHOOD.............................................................................................................................................................................................................................................5335 Diagnostic Worksheet......................................................................................................................................................................................................................................5336 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5338 WINDSHIELD GLASS..............................................................................................................................................................................................................................................5338 Exploded View.............................................................................................................................................................................................................................................5338 Removal and Installation..................................................................................................................................................................................................................................5339 REMOVAL...............................................................................................................................................................................................................................................5339 Replacement Windshield Glass......................................................................................................................................................................................................................5339 Reuse Windshield Glass............................................................................................................................................................................................................................5343 INSTALLATION..........................................................................................................................................................................................................................................5346 Replacement Windshield Glass......................................................................................................................................................................................................................5346 Reuse Windshield Glass............................................................................................................................................................................................................................5348 Inspection................................................................................................................................................................................................................................................5350 WATER LEAKAGE INSPECTION..............................................................................................................................................................................................................................5350 SIDE WINDOW GLASS.............................................................................................................................................................................................................................................5351 Exploded View.............................................................................................................................................................................................................................................5351 Removal and Installation..................................................................................................................................................................................................................................5352 REMOVAL...............................................................................................................................................................................................................................................5352 INSTALLATION..........................................................................................................................................................................................................................................5353 Inspection................................................................................................................................................................................................................................................5354 WATER LEAKAGE INSPECTION..............................................................................................................................................................................................................................5354 BACK DOOR WINDOW GLASS........................................................................................................................................................................................................................................5355 Exploded View.............................................................................................................................................................................................................................................5355 Removal and Installation..................................................................................................................................................................................................................................5356 REMOVAL...............................................................................................................................................................................................................................................5356 Replacement Back Door Window Glass................................................................................................................................................................................................................5356 Reuse Back Door Window Glass......................................................................................................................................................................................................................5358 INSTALLATION..........................................................................................................................................................................................................................................5359 Replacement Back Door Window Glass................................................................................................................................................................................................................5359 Reuse Back Door Window Glass......................................................................................................................................................................................................................5361 Inspection................................................................................................................................................................................................................................................5362 WATER LEAKAGE INSPECTION..............................................................................................................................................................................................................................5362 FRONT DOOR GLASS..............................................................................................................................................................................................................................................5363 Exploded View.............................................................................................................................................................................................................................................5363 FRONT DOOR GLASS..........................................................................................................................................................................................................................................5363 FRONT DOOR GLASS : Removal and Installation...........................................................................................................................................................................................................5363 REMOVAL...........................................................................................................................................................................................................................................5363 INSTALLATION......................................................................................................................................................................................................................................5365 FRONT DOOR LOWER SASH.....................................................................................................................................................................................................................................5365 FRONT DOOR LOWER SASH : Removal and Installation......................................................................................................................................................................................................5365 REMOVAL...........................................................................................................................................................................................................................................5365 INSTALLATION......................................................................................................................................................................................................................................5368 FRONT DOOR GLASS RUN LOWER SASH...........................................................................................................................................................................................................................5368 FRONT DOOR GLASS RUN LOWER SASH : Removal and Installation............................................................................................................................................................................................5368 REMOVAL...........................................................................................................................................................................................................................................5368 INSTALLATION......................................................................................................................................................................................................................................5370 FRONT DOOR GLASS RUN......................................................................................................................................................................................................................................5370 FRONT DOOR GLASS RUN : Removal and Installation.......................................................................................................................................................................................................5370 REMOVAL...........................................................................................................................................................................................................................................5370 INSTALLATION......................................................................................................................................................................................................................................5371 Inspection and Adjustment.................................................................................................................................................................................................................................5371 SYSTEM INITIALIZATION.................................................................................................................................................................................................................................5371 CHECK ANTI-PINCH FUNCTION ............................................................................................................................................................................................................................5371 FITTING INSPECTION....................................................................................................................................................................................................................................5371 FRONT DOOR REGULATOR..........................................................................................................................................................................................................................................5372 Exploded View.............................................................................................................................................................................................................................................5372 Removal and Installation..................................................................................................................................................................................................................................5372 REMOVAL...............................................................................................................................................................................................................................................5372 INSTALLATION..........................................................................................................................................................................................................................................5373 Disassembly and Assembly..................................................................................................................................................................................................................................5374 DISASSEMBLY...........................................................................................................................................................................................................................................5374 ASSEMBLY..............................................................................................................................................................................................................................................5374 Inspection and Adjustment.................................................................................................................................................................................................................................5374 SYSTEM INITIALIZATION.................................................................................................................................................................................................................................5374 CHECK ANTI-PINCH FUNCTION.............................................................................................................................................................................................................................5374 FITTING INSPECTION....................................................................................................................................................................................................................................5375 REAR DOOR GLASS...............................................................................................................................................................................................................................................5376 Exploded View.............................................................................................................................................................................................................................................5376 REAR DOOR GLASS...........................................................................................................................................................................................................................................5376 REAR DOOR GLASS : Removal and Installation............................................................................................................................................................................................................5376 REMOVAL...........................................................................................................................................................................................................................................5376 INSTALLATION......................................................................................................................................................................................................................................5377 REAR DOOR LOWER SASH......................................................................................................................................................................................................................................5377 REAR DOOR LOWER SASH : Removal and Installation.......................................................................................................................................................................................................5377 REMOVAL...........................................................................................................................................................................................................................................5377 INSTALLATION......................................................................................................................................................................................................................................5379 REAR DOOR CORNER PIECE....................................................................................................................................................................................................................................5379 REAR DOOR CORNER PIECE : Removal and Installation.....................................................................................................................................................................................................5379 REMOVAL...........................................................................................................................................................................................................................................5379 INSTALLATION......................................................................................................................................................................................................................................5380 REAR DOOR GLASS RUN.......................................................................................................................................................................................................................................5380 REAR DOOR GLASS RUN : Removal and Installation........................................................................................................................................................................................................5380 REMOVAL...........................................................................................................................................................................................................................................5380 INSTALLATION......................................................................................................................................................................................................................................5380 Inspection and Adjustment.................................................................................................................................................................................................................................5381 FITTING INSPECTION....................................................................................................................................................................................................................................5381 REAR DOOR REGULATOR...........................................................................................................................................................................................................................................5382 Exploded View.............................................................................................................................................................................................................................................5382 Removal and Installation..................................................................................................................................................................................................................................5382 REMOVAL...............................................................................................................................................................................................................................................5382 INSTALLATION..........................................................................................................................................................................................................................................5383 Disassembly and Assembly..................................................................................................................................................................................................................................5384 DISASSEMBLY...........................................................................................................................................................................................................................................5384 ASSEMBLY..............................................................................................................................................................................................................................................5384 Inspection and Adjustment.................................................................................................................................................................................................................................5384 FITTING INSPECTION....................................................................................................................................................................................................................................5384 HEATER & AIR CONDITIONING CONTROL SYSTEM..................................................................................................................................................................................................................................5385 HEATER & AIR CONDITIONING CONTROL SYSTEM..............................................................................................................................................................................................................................5385 AUTOMATIC AIR CONDITIONING........................................................................................................................................................................................................................................5390 PRECAUTION....................................................................................................................................................................................................................................................5390 PRECAUTIONS...............................................................................................................................................................................................................................................5390 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5390 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5390 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5390 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5390 INSTRUCTION 1.................................................................................................................................................................................................................................5390 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5391 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5392 COMPONENT PARTS...........................................................................................................................................................................................................................................5392 AUTOMATIC AIR CONDITIONING SYSTEM.....................................................................................................................................................................................................................5392 AUTOMATIC AIR CONDITIONING SYSTEM : Component Parts Location......................................................................................................................................................................................5392 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5393 PTC HEATER CONTROL SYSTEM : Component Parts Location..............................................................................................................................................................................................5393 RHD MODELS....................................................................................................................................................................................................................................5393 LHD MODELS....................................................................................................................................................................................................................................5395 STOP/START SYSTEM.....................................................................................................................................................................................................................................5396 STOP/START SYSTEM : Component Parts Location......................................................................................................................................................................................................5397 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5398 A/C UNIT ASSEMBLY : Aspirator.....................................................................................................................................................................................................................5398 A/C UNIT ASSEMBLY : Intake Sensor.................................................................................................................................................................................................................5398 A/C UNIT ASSEMBLY : Air Mix Door Motor (Driver Side)..............................................................................................................................................................................................5398 DESCRIPTION...................................................................................................................................................................................................................................5398 AIR MIX DOOR MOTOR (DRIVER SIDE) DRIVE METHOD.................................................................................................................................................................................................5399 A/C UNIT ASSEMBLY : Air Mix Door Motor (Passenger Side)...........................................................................................................................................................................................5399 DESCRIPTION...................................................................................................................................................................................................................................5399 AIR MIX DOOR MOTOR (PASSENGER SIDE) DRIVE METHOD..............................................................................................................................................................................................5399 A/C UNIT ASSEMBLY : Mode Door Motor...............................................................................................................................................................................................................5399 DESCRIPTION...................................................................................................................................................................................................................................5399 MODE DOOR MOTOR DRIVE METHOD..................................................................................................................................................................................................................5399 A/C UNIT ASSEMBLY : Intake Door Motor.............................................................................................................................................................................................................5400 DESCRIPTION...................................................................................................................................................................................................................................5400 INTAKE DOOR MOTOR DRIVE METHOD................................................................................................................................................................................................................5400 A/C UNIT ASSEMBLY : Blower Motor..................................................................................................................................................................................................................5400 A/C UNIT ASSEMBLY : Power Transistor..............................................................................................................................................................................................................5401 A/C UNIT ASSEMBLY : PTC Heater....................................................................................................................................................................................................................5401 COMPRESSOR............................................................................................................................................................................................................................................5401 COMPRESSOR : Magnet Clutch........................................................................................................................................................................................................................5401 DESCRIPTION...................................................................................................................................................................................................................................5401 STRUCTURE AND OPERATION.......................................................................................................................................................................................................................5401 COMPRESSOR : ECV (Electrical Control Valve).......................................................................................................................................................................................................5402 A/C Control...........................................................................................................................................................................................................................................5402 A/C Auto Amp..........................................................................................................................................................................................................................................5402 Ambient Sensor........................................................................................................................................................................................................................................5403 In-vehicle Sensor.....................................................................................................................................................................................................................................5403 Sunload Sensor........................................................................................................................................................................................................................................5403 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................5403 DESCRIPTION.......................................................................................................................................................................................................................................5403 STRUCTURE AND OPERATION...........................................................................................................................................................................................................................5403 SYSTEM....................................................................................................................................................................................................................................................5405 AUTOMATIC AIR CONDITIONING SYSTEM.....................................................................................................................................................................................................................5405 AUTOMATIC AIR CONDITIONING SYSTEM : System Description............................................................................................................................................................................................5405 SYSTEM DIAGRAM................................................................................................................................................................................................................................5405 DESCRIPTION...................................................................................................................................................................................................................................5405 CONTROL BY A/C AUTO AMP.......................................................................................................................................................................................................................5405 CONTROL BY ECM................................................................................................................................................................................................................................5406 CONTROL BY IPDM E/R...........................................................................................................................................................................................................................5406 AUTOMATIC AIR CONDITIONING SYSTEM : Temperature Control...........................................................................................................................................................................................5406 AUTOMATIC AIR CONDITIONING SYSTEM : Air Outlet Control............................................................................................................................................................................................5407 AUTOMATIC AIR CONDITIONING SYSTEM : Air Flow Control..............................................................................................................................................................................................5407 DESCRIPTION...................................................................................................................................................................................................................................5407 AUTOMATIC AIR FLOW CONTROL....................................................................................................................................................................................................................5407 STARTING FAN SPEED CONTROL....................................................................................................................................................................................................................5407 LOW COOLANT TEMPERATURE STARTING CONTROL......................................................................................................................................................................................................5407 HIGH IN-VEHICLE TEMPERATURE STARTING CONTROL..................................................................................................................................................................................................5408 FAN SPEED CONTROL AT DOOR MOTOR OPERATION.....................................................................................................................................................................................................5408 AUTOMATIC AIR CONDITIONING SYSTEM : Air Inlet Control.............................................................................................................................................................................................5408 AUTOMATIC AIR CONDITIONING SYSTEM : Compressor Control............................................................................................................................................................................................5408 DESCRIPTION...................................................................................................................................................................................................................................5408 CONTROL BY A/C AUTO AMP.......................................................................................................................................................................................................................5408 Low Temperature Protection Control........................................................................................................................................................................................................5408 Refrigerant Discharge Amount Control......................................................................................................................................................................................................5408 Compressor Oil Circulation Control........................................................................................................................................................................................................5409 CONTROL BY ECM................................................................................................................................................................................................................................5409 Compressor Protection Control at Pressure Malfunction.....................................................................................................................................................................................5409 Air Conditioning Cut Control..............................................................................................................................................................................................................5409 AUTOMATIC AIR CONDITIONING SYSTEM : Door Control..................................................................................................................................................................................................5409 SWITCH AND THEIR CONTROL FUNCTION.............................................................................................................................................................................................................5409 AIR DISTRIBUTION..............................................................................................................................................................................................................................5411 AUTOMATIC AIR CONDITIONING SYSTEM : Cooling Fan Control...........................................................................................................................................................................................5412 DESCRIPTION...................................................................................................................................................................................................................................5412 CONTROL OUTLINE...............................................................................................................................................................................................................................5412 AUTOMATIC AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset Control....................................................................................................................................................................5413 AUTOMATIC AIR CONDITIONING SYSTEM : Circuit Diagram...............................................................................................................................................................................................5414 MR20DD AND QR25DE ENGINE MODELS...............................................................................................................................................................................................................5414 R9M ENGINE MODELS.............................................................................................................................................................................................................................5416 AUTOMATIC AIR CONDITIONING SYSTEM : Fail-safe.....................................................................................................................................................................................................5417 FAIL-SAFE FUNCTION............................................................................................................................................................................................................................5417 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5417 PTC HEATER CONTROL SYSTEM : System Description....................................................................................................................................................................................................5418 SYSTEM DIAGRAM................................................................................................................................................................................................................................5418 DESCRIPTION...................................................................................................................................................................................................................................5418 PTC HEATER CONTROL SYSTEM : Circuit Diagram.......................................................................................................................................................................................................5419 STOP/START SYSTEM.....................................................................................................................................................................................................................................5419 STOP/START SYSTEM : System Description............................................................................................................................................................................................................5420 SYSTEM DIAGRAM................................................................................................................................................................................................................................5420 DESCRIPTION...................................................................................................................................................................................................................................5420 Stop/start Permission Condition Evaluated By A/C Auto Amp. (Before Stop/start Operation)..................................................................................................................................................5420 Stop/start Prohibition Condition Evaluated By A/C Auto Amp. (During Stop/start Operation).................................................................................................................................................5421 A/C CONTROL DURING STOP/START OPERATION.......................................................................................................................................................................................................5421 Air Flow Control..........................................................................................................................................................................................................................5421 Air Inlet Control.........................................................................................................................................................................................................................5421 STOP/START SYSTEM : Circuit Diagram...............................................................................................................................................................................................................5422 OPERATION.................................................................................................................................................................................................................................................5424 Switch Name and Function..............................................................................................................................................................................................................................5424 OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM........................................................................................................................................................................................5424 Display: Display in A/C control...............................................................................................................................................................................................................5424 Operation: A/C control........................................................................................................................................................................................................................5424 DIAGNOSIS SYSTEM (A/C AUTO AMP.)..........................................................................................................................................................................................................................5429 Description...........................................................................................................................................................................................................................................5429 CONSULT Function......................................................................................................................................................................................................................................5429 ECU IDENTIFICATION................................................................................................................................................................................................................................5429 SELF-DIAGNOSIS RESULTS............................................................................................................................................................................................................................5429 DATA MONITOR......................................................................................................................................................................................................................................5429 ACTIVE TEST.......................................................................................................................................................................................................................................5430 Check each output device......................................................................................................................................................................................................................5430 WORK SUPPORT......................................................................................................................................................................................................................................5430 DIAGNOSIS SYSTEM (A/C CONTROL)............................................................................................................................................................................................................................5432 Diagnosis Description.................................................................................................................................................................................................................................5432 DESCRIPTION.......................................................................................................................................................................................................................................5432 STARTING PROCEDURE................................................................................................................................................................................................................................5432 Starting Self-diagnosis Mode..................................................................................................................................................................................................................5432 Ending Self-diagnosis Mode....................................................................................................................................................................................................................5432 DIAGNOSIS DESCRIPTION.............................................................................................................................................................................................................................5432 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................5433 COMMON ITEM...........................................................................................................................................................................................................................................5433 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................5433 APPLICATION ITEM..............................................................................................................................................................................................................................5433 SYSTEM APPLICATION............................................................................................................................................................................................................................5433 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................5433 AIR CONDITIONER.......................................................................................................................................................................................................................................5434 AIR CONDITIONER : CONSULT Function (BCM - AIR CONDITIONER)........................................................................................................................................................................................5434 ACTIVE TEST...................................................................................................................................................................................................................................5434 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................5435 A/C AUTO AMP..............................................................................................................................................................................................................................................5435 Reference Value.......................................................................................................................................................................................................................................5435 CONSULT DATA MONITOR REFERENCE VALUES.............................................................................................................................................................................................................5435 TERMINAL LAYOUT...................................................................................................................................................................................................................................5436 PHYSICAL VALUES...................................................................................................................................................................................................................................5436 Fail-safe.............................................................................................................................................................................................................................................5439 FAIL-SAFE FUNCTION................................................................................................................................................................................................................................5439 DTC Index.............................................................................................................................................................................................................................................5440 BCM, ECM, IPDM E/R........................................................................................................................................................................................................................................5441 List of ECU Reference.................................................................................................................................................................................................................................5441 WIRING DIAGRAM................................................................................................................................................................................................................................................5442 AUTOMATIC AIR CONDITIONING SYSTEM.........................................................................................................................................................................................................................5442 Wiring Diagram........................................................................................................................................................................................................................................5442 BASIC INSPECTION..............................................................................................................................................................................................................................................5453 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................5453 Work Flow.............................................................................................................................................................................................................................................5453 OVERALL SEQUENCE..................................................................................................................................................................................................................................5453 DETAILED FLOW.....................................................................................................................................................................................................................................5453 OPERATION INSPECTION......................................................................................................................................................................................................................................5456 Work Procedure........................................................................................................................................................................................................................................5456 DESCRIPTION.......................................................................................................................................................................................................................................5456 OPERATION INSPECTION..............................................................................................................................................................................................................................5456 SYSTEM SETTING............................................................................................................................................................................................................................................5458 Temperature Setting Trimmer...........................................................................................................................................................................................................................5458 DESCRIPTION.......................................................................................................................................................................................................................................5458 HOW TO SET........................................................................................................................................................................................................................................5458 Inlet Port Memory Function (REC)......................................................................................................................................................................................................................5458 DESCRIPTION.......................................................................................................................................................................................................................................5458 HOW TO SET........................................................................................................................................................................................................................................5458 Inlet Port Memory Function (FRE)......................................................................................................................................................................................................................5459 DESCRIPTION.......................................................................................................................................................................................................................................5459 HOW TO SET........................................................................................................................................................................................................................................5459 Setting of Target Evaporator Temperature Upper Limit Value............................................................................................................................................................................................5459 DESCRIPTION.......................................................................................................................................................................................................................................5459 HOW TO SET........................................................................................................................................................................................................................................5459 DOOR MOTOR STARTING POSITION RESET........................................................................................................................................................................................................................5461 Description...........................................................................................................................................................................................................................................5461 Work Procedure........................................................................................................................................................................................................................................5461 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................5462 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................5462 DTC Description.......................................................................................................................................................................................................................................5462 DESCRIPTION.......................................................................................................................................................................................................................................5462 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5462 POSSIBLE CAUSE....................................................................................................................................................................................................................................5462 FAIL-SAFE.........................................................................................................................................................................................................................................5462 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5462 Diagnosis Procedure...................................................................................................................................................................................................................................5462 B24A0 A/C AUTO AMP........................................................................................................................................................................................................................................5463 DTC Description.......................................................................................................................................................................................................................................5463 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5463 POSSIBLE CAUSE....................................................................................................................................................................................................................................5463 FAIL-SAFE.........................................................................................................................................................................................................................................5463 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5463 Diagnosis Procedure...................................................................................................................................................................................................................................5463 B24A1 A/C AUTO AMP. POWER SUPPLY..........................................................................................................................................................................................................................5464 DTC Description.......................................................................................................................................................................................................................................5464 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5464 POSSIBLE CAUSE....................................................................................................................................................................................................................................5464 FAIL-SAFE.........................................................................................................................................................................................................................................5464 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5464 Diagnosis Procedure...................................................................................................................................................................................................................................5464 B24A4 INTAKE SENSOR.......................................................................................................................................................................................................................................5465 DTC Description.......................................................................................................................................................................................................................................5465 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5465 POSSIBLE CAUSE....................................................................................................................................................................................................................................5465 FAIL-SAFE.........................................................................................................................................................................................................................................5465 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5465 Diagnosis Procedure...................................................................................................................................................................................................................................5465 Component Inspection..................................................................................................................................................................................................................................5467 B24A6 IN-VEHICLE SENSOR...................................................................................................................................................................................................................................5468 DTC Description.......................................................................................................................................................................................................................................5468 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5468 POSSIBLE CAUSE....................................................................................................................................................................................................................................5468 FAIL-SAFE.........................................................................................................................................................................................................................................5468 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5468 Diagnosis Procedure...................................................................................................................................................................................................................................5468 Component Inspection..................................................................................................................................................................................................................................5470 B24A9 SUNLOAD SENSOR......................................................................................................................................................................................................................................5471 DTC Description.......................................................................................................................................................................................................................................5471 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5471 POSSIBLE CAUSE....................................................................................................................................................................................................................................5471 FAIL-SAFE.........................................................................................................................................................................................................................................5471 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5471 Diagnosis Procedure...................................................................................................................................................................................................................................5471 B24B4 A/C CONTROL.........................................................................................................................................................................................................................................5474 DTC Description.......................................................................................................................................................................................................................................5474 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5474 POSSIBLE CAUSE....................................................................................................................................................................................................................................5474 FAIL-SAFE.........................................................................................................................................................................................................................................5474 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5474 Diagnosis Procedure...................................................................................................................................................................................................................................5474 B24B7 INTAKE DOOR MOTOR...................................................................................................................................................................................................................................5475 DTC Description.......................................................................................................................................................................................................................................5475 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5475 POSSIBLE CAUSE....................................................................................................................................................................................................................................5475 FAIL-SAFE.........................................................................................................................................................................................................................................5475 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5475 Diagnosis Procedure...................................................................................................................................................................................................................................5475 Component Inspection..................................................................................................................................................................................................................................5477 B24B9 MODE DOOR MOTOR.....................................................................................................................................................................................................................................5478 DTC Description.......................................................................................................................................................................................................................................5478 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5478 POSSIBLE CAUSE....................................................................................................................................................................................................................................5478 FAIL-SAFE.........................................................................................................................................................................................................................................5478 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5478 Diagnosis Procedure...................................................................................................................................................................................................................................5478 Component Inspection..................................................................................................................................................................................................................................5480 B24BB LEFT AIR MIX DOOR MOTOR.............................................................................................................................................................................................................................5481 DTC Description.......................................................................................................................................................................................................................................5481 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5481 POSSIBLE CAUSE....................................................................................................................................................................................................................................5481 FAIL-SAFE.........................................................................................................................................................................................................................................5481 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5481 Diagnosis Procedure...................................................................................................................................................................................................................................5481 Component Inspection..................................................................................................................................................................................................................................5483 B24BD RIGHT AIR MIX DOOR MOTOR............................................................................................................................................................................................................................5484 DTC Description.......................................................................................................................................................................................................................................5484 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5484 POSSIBLE CAUSE....................................................................................................................................................................................................................................5484 FAIL-SAFE.........................................................................................................................................................................................................................................5484 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5484 Diagnosis Procedure...................................................................................................................................................................................................................................5484 Component Inspection..................................................................................................................................................................................................................................5486 B24D4 A/C CONTROL COMMUNICATION...........................................................................................................................................................................................................................5487 DTC Description.......................................................................................................................................................................................................................................5487 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5487 POSSIBLE CAUSE....................................................................................................................................................................................................................................5487 FAIL-SAFE.........................................................................................................................................................................................................................................5487 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5487 Diagnosis Procedure...................................................................................................................................................................................................................................5487 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................5489 A/C AUTO AMP..........................................................................................................................................................................................................................................5489 A/C AUTO AMP. : Diagnosis Procedure...............................................................................................................................................................................................................5489 A/C CONTROL...........................................................................................................................................................................................................................................5489 A/C CONTROL : Diagnosis Procedure.................................................................................................................................................................................................................5489 BLOWER MOTOR..............................................................................................................................................................................................................................................5491 Diagnosis Procedure...................................................................................................................................................................................................................................5491 Component Inspection (Blower Motor)...................................................................................................................................................................................................................5493 Component Inspection (Blower Relay)...................................................................................................................................................................................................................5494 MAGNET CLUTCH.............................................................................................................................................................................................................................................5495 Component Function Check..............................................................................................................................................................................................................................5495 Diagnosis Procedure...................................................................................................................................................................................................................................5495 ECV (ELECTRICAL CONTROL VALVE)............................................................................................................................................................................................................................5497 Diagnosis Procedure...................................................................................................................................................................................................................................5497 Component Inspection..................................................................................................................................................................................................................................5498 PTC HEATER................................................................................................................................................................................................................................................5499 Component Function Check..............................................................................................................................................................................................................................5499 Diagnosis Procedure...................................................................................................................................................................................................................................5499 Component Inspection (PTC Relay)......................................................................................................................................................................................................................5500 Component Inspection (PTC Heater).....................................................................................................................................................................................................................5501 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5502 AUTOMATIC AIR CONDITIONER SYSTEM..........................................................................................................................................................................................................................5502 Symptom Table.........................................................................................................................................................................................................................................5502 INSUFFICIENT COOLING......................................................................................................................................................................................................................................5504 Description...........................................................................................................................................................................................................................................5504 Diagnosis Procedure...................................................................................................................................................................................................................................5504 INSUFFICIENT HEATING......................................................................................................................................................................................................................................5506 Description...........................................................................................................................................................................................................................................5506 Diagnosis Procedure...................................................................................................................................................................................................................................5506 COMPRESSOR DOES NOT OPERATE...............................................................................................................................................................................................................................5508 Description...........................................................................................................................................................................................................................................5508 SYMPTOM...........................................................................................................................................................................................................................................5508 Diagnosis Procedure...................................................................................................................................................................................................................................5508 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5509 A/C CONTROL...............................................................................................................................................................................................................................................5509 Exploded View.........................................................................................................................................................................................................................................5509 Removal and Installation..............................................................................................................................................................................................................................5509 REMOVAL...........................................................................................................................................................................................................................................5509 INSTALLATION......................................................................................................................................................................................................................................5509 A/C AUTO AMP..............................................................................................................................................................................................................................................5510 Removal and Installation..............................................................................................................................................................................................................................5510 REMOVAL...........................................................................................................................................................................................................................................5510 INSTALLATION......................................................................................................................................................................................................................................5510 AMBIENT SENSOR............................................................................................................................................................................................................................................5511 Removal and Installation..............................................................................................................................................................................................................................5511 REMOVAL...........................................................................................................................................................................................................................................5511 INSTALLATION......................................................................................................................................................................................................................................5511 IN-VEHICLE SENSOR.........................................................................................................................................................................................................................................5512 Removal and Installation..............................................................................................................................................................................................................................5512 REMOVAL...........................................................................................................................................................................................................................................5512 INSTALLATION......................................................................................................................................................................................................................................5512 SUNLOAD SENSOR............................................................................................................................................................................................................................................5513 Removal and Installation..............................................................................................................................................................................................................................5513 REMOVAL...........................................................................................................................................................................................................................................5513 INSTALLATION......................................................................................................................................................................................................................................5513 INTAKE SENSOR.............................................................................................................................................................................................................................................5514 Exploded View.........................................................................................................................................................................................................................................5514 Removal and Installation..............................................................................................................................................................................................................................5514 REMOVAL...........................................................................................................................................................................................................................................5514 INSTALLATION......................................................................................................................................................................................................................................5514 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................5515 Exploded View.........................................................................................................................................................................................................................................5515 Removal and Installation..............................................................................................................................................................................................................................5515 REMOVAL...........................................................................................................................................................................................................................................5515 INSTALLATION......................................................................................................................................................................................................................................5515 PTC HEATER................................................................................................................................................................................................................................................5516 Removal and Installation..............................................................................................................................................................................................................................5516 REMOVAL...........................................................................................................................................................................................................................................5516 INSTALLATION......................................................................................................................................................................................................................................5516 POWER TRANSISTOR..........................................................................................................................................................................................................................................5517 Exploded View.........................................................................................................................................................................................................................................5517 Removal and Installation..............................................................................................................................................................................................................................5517 REMOVAL...........................................................................................................................................................................................................................................5517 INSTALLATION......................................................................................................................................................................................................................................5517 DOOR MOTOR................................................................................................................................................................................................................................................5518 Exploded View.........................................................................................................................................................................................................................................5518 LEFT SIDE.........................................................................................................................................................................................................................................5518 RIGHT SIDE........................................................................................................................................................................................................................................5518 AIR MIX DOOR MOTOR....................................................................................................................................................................................................................................5519 AIR MIX DOOR MOTOR : Removal and Installation.....................................................................................................................................................................................................5519 REMOVAL.......................................................................................................................................................................................................................................5519 Air Mix Door Motor RH.....................................................................................................................................................................................................................5519 Air Mix Door Motor LH.....................................................................................................................................................................................................................5520 INSTALLATION..................................................................................................................................................................................................................................5520 INTAKE DOOR MOTOR.....................................................................................................................................................................................................................................5520 INTAKE DOOR MOTOR : Removal and Installation......................................................................................................................................................................................................5520 REMOVAL.......................................................................................................................................................................................................................................5520 INSTALLATION..................................................................................................................................................................................................................................5521 MODE DOOR MOTOR.......................................................................................................................................................................................................................................5521 MODE DOOR MOTOR : Removal and Installation........................................................................................................................................................................................................5521 REMOVAL.......................................................................................................................................................................................................................................5521 INSTALLATION..................................................................................................................................................................................................................................5521 MANUAL AIR CONDITIONING...........................................................................................................................................................................................................................................5522 PRECAUTION....................................................................................................................................................................................................................................................5522 PRECAUTIONS...............................................................................................................................................................................................................................................5522 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5522 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5522 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5522 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5522 INSTRUCTION 1.................................................................................................................................................................................................................................5522 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5523 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5524 COMPONENT PARTS...........................................................................................................................................................................................................................................5524 MANUAL AIR CONDITIONING SYSTEM........................................................................................................................................................................................................................5524 MANUAL AIR CONDITIONING SYSTEM : Component Parts Location.........................................................................................................................................................................................5524 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5525 PTC HEATER CONTROL SYSTEM : Component Parts Location..............................................................................................................................................................................................5525 RHD MODELS....................................................................................................................................................................................................................................5525 LHD MODELS....................................................................................................................................................................................................................................5527 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5528 A/C UNIT ASSEMBLY : Intake Sensor.................................................................................................................................................................................................................5528 A/C UNIT ASSEMBLY : Air Mix Door Motor............................................................................................................................................................................................................5528 DESCRIPTION...................................................................................................................................................................................................................................5528 AIR MIX DOOR MOTOR DRIVE METHOD...............................................................................................................................................................................................................5528 A/C UNIT ASSEMBLY : Mode Door Motor...............................................................................................................................................................................................................5529 DESCRIPTION...................................................................................................................................................................................................................................5529 MODE DOOR MOTOR DRIVE METHOD..................................................................................................................................................................................................................5529 A/C UNIT ASSEMBLY : Intake Door Motor.............................................................................................................................................................................................................5529 DESCRIPTION...................................................................................................................................................................................................................................5529 INTAKE DOOR MOTOR DRIVE METHOD................................................................................................................................................................................................................5529 A/C UNIT ASSEMBLY : Blower Motor..................................................................................................................................................................................................................5530 A/C UNIT ASSEMBLY : Fan Control Amp...............................................................................................................................................................................................................5530 A/C UNIT ASSEMBLY : PTC Heater....................................................................................................................................................................................................................5531 COMPRESSOR............................................................................................................................................................................................................................................5531 COMPRESSOR : Magnet Clutch........................................................................................................................................................................................................................5531 DESCRIPTION...................................................................................................................................................................................................................................5531 STRUCTURE AND OPERATION.......................................................................................................................................................................................................................5531 COMPRESSOR : ECV (Electrical Control Valve).......................................................................................................................................................................................................5531 A/C Control (A/C Amp.)................................................................................................................................................................................................................................5532 Ambient Sensor........................................................................................................................................................................................................................................5532 Refrigerant Pressure Sensor...........................................................................................................................................................................................................................5532 DESCRIPTION.......................................................................................................................................................................................................................................5532 STRUCTURE AND OPERATION...........................................................................................................................................................................................................................5532 SYSTEM....................................................................................................................................................................................................................................................5533 MANUAL AIR CONDITIONING SYSTEM........................................................................................................................................................................................................................5533 MANUAL AIR CONDITIONING SYSTEM : System Description...............................................................................................................................................................................................5533 SYSTEM DIAGRAM................................................................................................................................................................................................................................5533 DESCRIPTION...................................................................................................................................................................................................................................5533 CONTROL BY A/C AMP............................................................................................................................................................................................................................5533 CONTROL BY ECM................................................................................................................................................................................................................................5534 CONTROL BY IPDM E/R...........................................................................................................................................................................................................................5534 MANUAL AIR CONDITIONING SYSTEM : Air Inlet Control................................................................................................................................................................................................5534 DESCRIPTION...................................................................................................................................................................................................................................5534 HIGH ENGINE COOLANT TEMPERATURE CONTROL.......................................................................................................................................................................................................5534 MANUAL AIR CONDITIONING SYSTEM : Compressor Control...............................................................................................................................................................................................5534 DESCRIPTION...................................................................................................................................................................................................................................5534 CONTROL BY A/C AMP............................................................................................................................................................................................................................5534 Low Temperature Protection Control........................................................................................................................................................................................................5534 Refrigerant Discharge Amount Control......................................................................................................................................................................................................5535 Compressor Oil Circulation Control........................................................................................................................................................................................................5535 CONTROL BY ECM................................................................................................................................................................................................................................5535 Compressor Protection Control at Pressure Malfunction.....................................................................................................................................................................................5535 Air Conditioning Cut Control..............................................................................................................................................................................................................5535 MANUAL AIR CONDITIONING SYSTEM : Door Control.....................................................................................................................................................................................................5535 SWITCH AND THEIR CONTROL FUNCTION.............................................................................................................................................................................................................5535 AIR DISTRIBUTION..............................................................................................................................................................................................................................5537 MANUAL AIR CONDITIONING SYSTEM : Cooling Fan Control..............................................................................................................................................................................................5537 DESCRIPTION...................................................................................................................................................................................................................................5537 CONTROL OUTLINE...............................................................................................................................................................................................................................5538 MANUAL AIR CONDITIONING SYSTEM : Door Motor Starting Position Reset Control.......................................................................................................................................................................5538 MANUAL AIR CONDITIONING SYSTEM : Circuit Diagram..................................................................................................................................................................................................5539 MR20DD ENGINE MODELS..........................................................................................................................................................................................................................5539 R9M ENGINE MODELS.............................................................................................................................................................................................................................5541 PTC HEATER CONTROL SYSTEM.............................................................................................................................................................................................................................5542 PTC HEATER CONTROL SYSTEM : System Description....................................................................................................................................................................................................5543 SYSTEM DIAGRAM................................................................................................................................................................................................................................5543 DESCRIPTION...................................................................................................................................................................................................................................5543 PTC HEATER CONTROL SYSTEM : Circuit Diagram.......................................................................................................................................................................................................5544 OPERATION.................................................................................................................................................................................................................................................5545 Switch Name and Function..............................................................................................................................................................................................................................5545 OPERATION AND DISPLAY OF AUTOMATIC AIR CONDITIONING SYSTEM........................................................................................................................................................................................5545 Operation: A/C control........................................................................................................................................................................................................................5545 DIAGNOSIS SYSTEM (A/C AMP.)...............................................................................................................................................................................................................................5548 Description...........................................................................................................................................................................................................................................5548 CONSULT Function......................................................................................................................................................................................................................................5548 ECU IDENTIFICATION................................................................................................................................................................................................................................5548 SELF-DIAGNOSIS RESULTS............................................................................................................................................................................................................................5548 DATA MONITOR......................................................................................................................................................................................................................................5548 ACTIVE TEST.......................................................................................................................................................................................................................................5549 Check each output device......................................................................................................................................................................................................................5549 WORK SUPPORT......................................................................................................................................................................................................................................5549 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................5550 COMMON ITEM...........................................................................................................................................................................................................................................5550 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................5550 APPLICATION ITEM..............................................................................................................................................................................................................................5550 SYSTEM APPLICATION............................................................................................................................................................................................................................5550 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................5550 AIR CONDITIONER.......................................................................................................................................................................................................................................5551 AIR CONDITIONER : CONSULT Function (BCM - AIR CONDITIONER)........................................................................................................................................................................................5551 ACTIVE TEST...................................................................................................................................................................................................................................5551 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................5552 A/C AMP...................................................................................................................................................................................................................................................5552 Reference Value.......................................................................................................................................................................................................................................5552 CONSULT DATA MONITOR REFERENCE VALUES.............................................................................................................................................................................................................5552 TERMINAL LAYOUT...................................................................................................................................................................................................................................5552 PHYSICAL VALUES...................................................................................................................................................................................................................................5552 DTC Index.............................................................................................................................................................................................................................................5555 BCM, ECM, IPDM E/R........................................................................................................................................................................................................................................5556 List of ECU Reference.................................................................................................................................................................................................................................5556 WIRING DIAGRAM................................................................................................................................................................................................................................................5557 MANUAL AIR CONDITIONING SYSTEM............................................................................................................................................................................................................................5557 Wiring Diagram........................................................................................................................................................................................................................................5557 BASIC INSPECTION..............................................................................................................................................................................................................................................5567 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................5567 Work Flow.............................................................................................................................................................................................................................................5567 OVERALL SEQUENCE..................................................................................................................................................................................................................................5567 DETAILED FLOW.....................................................................................................................................................................................................................................5567 OPERATION INSPECTION......................................................................................................................................................................................................................................5570 Work Procedure........................................................................................................................................................................................................................................5570 DESCRIPTION.......................................................................................................................................................................................................................................5570 OPERATION INSPECTION..............................................................................................................................................................................................................................5570 SYSTEM SETTING............................................................................................................................................................................................................................................5572 Setting of Target Evaporator Temperature Upper Limit Value............................................................................................................................................................................................5572 DESCRIPTION.......................................................................................................................................................................................................................................5572 HOW TO SET........................................................................................................................................................................................................................................5572 DOOR MOTOR STARTING POSITION RESET........................................................................................................................................................................................................................5573 Description...........................................................................................................................................................................................................................................5573 Work Procedure........................................................................................................................................................................................................................................5573 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................5574 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................5574 DTC Description.......................................................................................................................................................................................................................................5574 DESCRIPTION.......................................................................................................................................................................................................................................5574 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5574 POSSIBLE CAUSE....................................................................................................................................................................................................................................5574 FAIL-SAFE.........................................................................................................................................................................................................................................5574 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5574 Diagnosis Procedure...................................................................................................................................................................................................................................5574 U1010 CONTROL UNIT (CAN)..................................................................................................................................................................................................................................5575 DTC Description.......................................................................................................................................................................................................................................5575 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5575 POSSIBLE CAUSE....................................................................................................................................................................................................................................5575 FAIL-SAFE.........................................................................................................................................................................................................................................5575 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5575 Diagnosis Procedure...................................................................................................................................................................................................................................5575 B24A4 INTAKE SENSOR.......................................................................................................................................................................................................................................5576 DTC Description.......................................................................................................................................................................................................................................5576 DTC DETECTION LOGIC ..............................................................................................................................................................................................................................5576 POSSIBLE CAUSE....................................................................................................................................................................................................................................5576 FAIL-SAFE.........................................................................................................................................................................................................................................5576 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5576 Diagnosis Procedure...................................................................................................................................................................................................................................5576 Component Inspection..................................................................................................................................................................................................................................5578 B24B7 INTAKE DOOR MOTOR...................................................................................................................................................................................................................................5579 DTC Description.......................................................................................................................................................................................................................................5579 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5579 POSSIBLE CAUSE....................................................................................................................................................................................................................................5579 FAIL-SAFE.........................................................................................................................................................................................................................................5579 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5579 Diagnosis Procedure...................................................................................................................................................................................................................................5579 Component Inspection..................................................................................................................................................................................................................................5581 B24B9 MODE DOOR MOTOR.....................................................................................................................................................................................................................................5582 DTC Description.......................................................................................................................................................................................................................................5582 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5582 POSSIBLE CAUSE....................................................................................................................................................................................................................................5582 FAIL-SAFE.........................................................................................................................................................................................................................................5582 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5582 Diagnosis Procedure...................................................................................................................................................................................................................................5582 Component Inspection..................................................................................................................................................................................................................................5584 B24BB LEFT AIR MIX DOOR MOTOR.............................................................................................................................................................................................................................5585 DTC Description.......................................................................................................................................................................................................................................5585 DTC DETECTION LOGIC...............................................................................................................................................................................................................................5585 POSSIBLE CAUSE....................................................................................................................................................................................................................................5585 FAIL-SAFE.........................................................................................................................................................................................................................................5585 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................5585 Diagnosis Procedure...................................................................................................................................................................................................................................5585 Component Inspection..................................................................................................................................................................................................................................5587 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................5588 A/C AMP...............................................................................................................................................................................................................................................5588 A/C AMP. : Diagnosis Procedure....................................................................................................................................................................................................................5588 BLOWER MOTOR..............................................................................................................................................................................................................................................5589 Diagnosis Procedure...................................................................................................................................................................................................................................5589 Component Inspection (Blower Motor)...................................................................................................................................................................................................................5592 Component Inspection (Blower Relay)...................................................................................................................................................................................................................5592 Component Inspection (Fan Control Amp.)...............................................................................................................................................................................................................5592 MAGNET CLUTCH.............................................................................................................................................................................................................................................5594 Component Function Check..............................................................................................................................................................................................................................5594 Diagnosis Procedure...................................................................................................................................................................................................................................5594 ECV (ELECTRICAL CONTROL VALVE)............................................................................................................................................................................................................................5596 Diagnosis Procedure...................................................................................................................................................................................................................................5596 Component Inspection..................................................................................................................................................................................................................................5596 PTC HEATER................................................................................................................................................................................................................................................5598 Component Function Check..............................................................................................................................................................................................................................5598 Diagnosis Procedure...................................................................................................................................................................................................................................5598 Component Inspection (PTC Relay)......................................................................................................................................................................................................................5599 Component Inspection (PTC Heater).....................................................................................................................................................................................................................5600 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5601 MANUAL AIR CONDITIONING SYSTEM............................................................................................................................................................................................................................5601 Symptom Table.........................................................................................................................................................................................................................................5601 INSUFFICIENT COOLING......................................................................................................................................................................................................................................5603 Description...........................................................................................................................................................................................................................................5603 Diagnosis Procedure...................................................................................................................................................................................................................................5603 INSUFFICIENT HEATING......................................................................................................................................................................................................................................5604 Description...........................................................................................................................................................................................................................................5604 Diagnosis Procedure...................................................................................................................................................................................................................................5604 COMPRESSOR DOES NOT OPERATE...............................................................................................................................................................................................................................5605 Description...........................................................................................................................................................................................................................................5605 SYMPTOM...........................................................................................................................................................................................................................................5605 Diagnosis Procedure...................................................................................................................................................................................................................................5605 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5606 A/C CONTROL (A/C AUTO AMP.)...............................................................................................................................................................................................................................5606 Exploded View.........................................................................................................................................................................................................................................5606 Removal and Installation..............................................................................................................................................................................................................................5606 REMOVAL...........................................................................................................................................................................................................................................5606 INSTALLATION......................................................................................................................................................................................................................................5606 AMBIENT SENSOR............................................................................................................................................................................................................................................5607 Removal and Installation..............................................................................................................................................................................................................................5607 REMOVAL...........................................................................................................................................................................................................................................5607 INSTALLATION......................................................................................................................................................................................................................................5607 INTAKE SENSOR.............................................................................................................................................................................................................................................5608 Exploded View.........................................................................................................................................................................................................................................5608 Removal and Installation..............................................................................................................................................................................................................................5608 REMOVAL...........................................................................................................................................................................................................................................5608 INSTALLATION......................................................................................................................................................................................................................................5608 REFRIGERANT PRESSURE SENSOR...............................................................................................................................................................................................................................5609 Exploded View.........................................................................................................................................................................................................................................5609 Removal and Installation..............................................................................................................................................................................................................................5609 REMOVAL...........................................................................................................................................................................................................................................5609 INSTALLATION......................................................................................................................................................................................................................................5609 PTC HEATER................................................................................................................................................................................................................................................5610 Removal and Installation..............................................................................................................................................................................................................................5610 REMOVAL...........................................................................................................................................................................................................................................5610 INSTALLATION......................................................................................................................................................................................................................................5610 FAN CONTROL AMPLIFIER.....................................................................................................................................................................................................................................5611 Exploded View.........................................................................................................................................................................................................................................5611 Removal and Installation..............................................................................................................................................................................................................................5611 REMOVAL...........................................................................................................................................................................................................................................5611 INSTALLATION......................................................................................................................................................................................................................................5611 DOOR MOTOR................................................................................................................................................................................................................................................5612 Exploded View.........................................................................................................................................................................................................................................5612 LEFT SIDE.........................................................................................................................................................................................................................................5612 RIGHT SIDE........................................................................................................................................................................................................................................5612 AIR MIX DOOR MOTOR....................................................................................................................................................................................................................................5613 AIR MIX DOOR MOTOR : Removal and Installation.....................................................................................................................................................................................................5613 REMOVAL.......................................................................................................................................................................................................................................5613 Air Mix Door Motor LH.....................................................................................................................................................................................................................5613 INSTALLATION..................................................................................................................................................................................................................................5614 INTAKE DOOR MOTOR.....................................................................................................................................................................................................................................5614 INTAKE DOOR MOTOR : Removal and Installation......................................................................................................................................................................................................5614 REMOVAL.......................................................................................................................................................................................................................................5614 INSTALLATION..................................................................................................................................................................................................................................5614 MODE DOOR MOTOR.......................................................................................................................................................................................................................................5614 MODE DOOR MOTOR : Removal and Installation........................................................................................................................................................................................................5614 REMOVAL.......................................................................................................................................................................................................................................5614 INSTALLATION..................................................................................................................................................................................................................................5614 HEATER & AIR CONDITIONING SYSTEM..........................................................................................................................................................................................................................................5615 HEATER & AIR CONDITIONING SYSTEM......................................................................................................................................................................................................................................5615 R9M (EXCEPT FOR RUSSIA)...........................................................................................................................................................................................................................................5620 PRECAUTION....................................................................................................................................................................................................................................................5620 PRECAUTIONS...............................................................................................................................................................................................................................................5620 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5620 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5620 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5620 OPERATION PROCEDURE...............................................................................................................................................................................................................................5620 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5621 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5621 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5621 INSTRUCTION 1.................................................................................................................................................................................................................................5621 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5622 Precautions For Refrigerant System Service............................................................................................................................................................................................................5622 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5622 WORKING WITH HFO-1234yf (R-1234yf)................................................................................................................................................................................................................5622 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5623 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5623 COMPRESSOR........................................................................................................................................................................................................................................5624 Service Equipment.....................................................................................................................................................................................................................................5624 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5624 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5624 VACUUM PUMP.......................................................................................................................................................................................................................................5624 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5625 SERVICE HOSES.....................................................................................................................................................................................................................................5625 SERVICE COUPLERS..................................................................................................................................................................................................................................5625 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5625 CHARGING CYLINDER.................................................................................................................................................................................................................................5625 PREPARATION...................................................................................................................................................................................................................................................5626 PREPARATION...............................................................................................................................................................................................................................................5626 Commercial Service Tools..............................................................................................................................................................................................................................5626 Sealant or/and Lubricant..............................................................................................................................................................................................................................5627 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5629 COMPONENT PARTS...........................................................................................................................................................................................................................................5629 Component Parts Location..............................................................................................................................................................................................................................5629 SYSTEM....................................................................................................................................................................................................................................................5630 System Diagram........................................................................................................................................................................................................................................5630 System Description....................................................................................................................................................................................................................................5630 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5630 Refrigerant Flow..............................................................................................................................................................................................................................5630 Freeze Protection.............................................................................................................................................................................................................................5630 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5630 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5630 Pressure Relief Valve.........................................................................................................................................................................................................................5630 BASIC INSPECTION..............................................................................................................................................................................................................................................5631 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5631 Work Flow.............................................................................................................................................................................................................................................5631 OVERALL SEQUENCE..................................................................................................................................................................................................................................5631 DETAILED FLOW.....................................................................................................................................................................................................................................5631 REFRIGERANT...............................................................................................................................................................................................................................................5633 Description...........................................................................................................................................................................................................................................5633 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5633 Leak Test.............................................................................................................................................................................................................................................5633 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5633 Recycle Refrigerant...................................................................................................................................................................................................................................5634 Charge Refrigerant....................................................................................................................................................................................................................................5635 LUBRICANT.................................................................................................................................................................................................................................................5636 Description...........................................................................................................................................................................................................................................5636 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5636 Inspection............................................................................................................................................................................................................................................5636 Perform Lubricant Return Operation....................................................................................................................................................................................................................5636 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5636 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5637 PERFORMANCE TEST..........................................................................................................................................................................................................................................5639 Inspection............................................................................................................................................................................................................................................5639 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5639 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5639 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5639 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5641 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5641 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5641 Symptom Table.........................................................................................................................................................................................................................................5641 NOISE.....................................................................................................................................................................................................................................................5643 Symptom Table.........................................................................................................................................................................................................................................5643 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5644 COMPRESSOR................................................................................................................................................................................................................................................5644 Exploded View.........................................................................................................................................................................................................................................5644 REMOVAL...........................................................................................................................................................................................................................................5644 Removal and Installation..............................................................................................................................................................................................................................5644 REMOVAL...........................................................................................................................................................................................................................................5644 INSTALLATION......................................................................................................................................................................................................................................5645 Inspection............................................................................................................................................................................................................................................5645 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5645 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5646 Exploded View.........................................................................................................................................................................................................................................5646 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5646 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5646 REMOVAL.......................................................................................................................................................................................................................................5646 INSTALLATION..................................................................................................................................................................................................................................5647 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5647 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5647 REMOVAL.......................................................................................................................................................................................................................................5647 INSTALLATION..................................................................................................................................................................................................................................5648 INTERNAL HEAT EXCHANGER PIPE..........................................................................................................................................................................................................................5648 INTERNAL HEAT EXCHANGER PIPE : Removal and Installation...........................................................................................................................................................................................5648 REMOVAL.......................................................................................................................................................................................................................................5648 INSTALLATION..................................................................................................................................................................................................................................5649 HIGH-PRESSURE PIPE 1..................................................................................................................................................................................................................................5649 HIGH-PRESSURE PIPE 1 : Removal and Installation...................................................................................................................................................................................................5649 REMOVAL.......................................................................................................................................................................................................................................5649 INSTALLATION..................................................................................................................................................................................................................................5649 HIGH-PRESSURE PIPE 2..................................................................................................................................................................................................................................5650 HIGH-PRESSURE PIPE 2 : Removal and Installation...................................................................................................................................................................................................5650 REMOVAL.......................................................................................................................................................................................................................................5650 INSTALLATION..................................................................................................................................................................................................................................5650 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5650 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5650 REMOVAL.......................................................................................................................................................................................................................................5650 INSTALLATION..................................................................................................................................................................................................................................5651 CONDENSER.................................................................................................................................................................................................................................................5652 Exploded View.........................................................................................................................................................................................................................................5652 CONDENSER.............................................................................................................................................................................................................................................5652 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5652 REMOVAL.......................................................................................................................................................................................................................................5652 INSTALLATION..................................................................................................................................................................................................................................5653 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5654 Exploded View.........................................................................................................................................................................................................................................5654 REMOVAL...........................................................................................................................................................................................................................................5654 DISASSEMBLY.......................................................................................................................................................................................................................................5655 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5656 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5657 REMOVAL.......................................................................................................................................................................................................................................5657 INSTALLATION..................................................................................................................................................................................................................................5658 EVAPORATOR............................................................................................................................................................................................................................................5659 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5659 REMOVAL.......................................................................................................................................................................................................................................5659 INSTALLATION..................................................................................................................................................................................................................................5660 HEATER CORE...........................................................................................................................................................................................................................................5660 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5660 REMOVAL.......................................................................................................................................................................................................................................5660 INSTALLATION..................................................................................................................................................................................................................................5660 EXPANSION VALVE.......................................................................................................................................................................................................................................5660 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5661 REMOVAL.......................................................................................................................................................................................................................................5661 INSTALLATION..................................................................................................................................................................................................................................5661 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5662 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5662 Compressor............................................................................................................................................................................................................................................5662 Lubricant.............................................................................................................................................................................................................................................5662 Refrigerant...........................................................................................................................................................................................................................................5662 Engine Idling Speed...................................................................................................................................................................................................................................5662 Belt Tension..........................................................................................................................................................................................................................................5662 MR20DD............................................................................................................................................................................................................................................................5663 PRECAUTION....................................................................................................................................................................................................................................................5663 PRECAUTIONS...............................................................................................................................................................................................................................................5663 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5663 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5663 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5663 OPERATION PROCEDURE...............................................................................................................................................................................................................................5663 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5664 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5664 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5664 INSTRUCTION 1.................................................................................................................................................................................................................................5664 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5665 Precautions For Refrigerant System Service............................................................................................................................................................................................................5665 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5665 WORKING WITH HFC-134a (R-134a)....................................................................................................................................................................................................................5665 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5666 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5666 COMPRESSOR........................................................................................................................................................................................................................................5667 LEAK DETECTION DYE................................................................................................................................................................................................................................5667 Service Equipment.....................................................................................................................................................................................................................................5668 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5668 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5668 VACUUM PUMP.......................................................................................................................................................................................................................................5668 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5668 SERVICE HOSES.....................................................................................................................................................................................................................................5668 SERVICE COUPLERS..................................................................................................................................................................................................................................5669 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5669 CHARGING CYLINDER.................................................................................................................................................................................................................................5669 PREPARATION...................................................................................................................................................................................................................................................5670 PREPARATION...............................................................................................................................................................................................................................................5670 Special Service Tool..................................................................................................................................................................................................................................5670 Commercial Service Tools..............................................................................................................................................................................................................................5671 Sealant or/and Lubricant..............................................................................................................................................................................................................................5672 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5674 COMPONENT PARTS...........................................................................................................................................................................................................................................5674 Component Parts Location..............................................................................................................................................................................................................................5674 SYSTEM....................................................................................................................................................................................................................................................5675 System Diagram........................................................................................................................................................................................................................................5675 System Description....................................................................................................................................................................................................................................5675 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5675 Refrigerant Flow..............................................................................................................................................................................................................................5675 Freeze Protection.............................................................................................................................................................................................................................5675 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5675 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5675 Pressure Relief Valve.........................................................................................................................................................................................................................5675 BASIC INSPECTION..............................................................................................................................................................................................................................................5676 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5676 Work Flow.............................................................................................................................................................................................................................................5676 OVERALL SEQUENCE..................................................................................................................................................................................................................................5676 DETAILED FLOW.....................................................................................................................................................................................................................................5676 REFRIGERANT...............................................................................................................................................................................................................................................5678 Description...........................................................................................................................................................................................................................................5678 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5678 Leak Test.............................................................................................................................................................................................................................................5678 CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE....................................................................................................................................................................................5678 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5679 Recycle Refrigerant...................................................................................................................................................................................................................................5680 Charge Refrigerant....................................................................................................................................................................................................................................5680 LUBRICANT.................................................................................................................................................................................................................................................5682 Description...........................................................................................................................................................................................................................................5682 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5682 Inspection............................................................................................................................................................................................................................................5682 Perform Lubricant Return Operation....................................................................................................................................................................................................................5682 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5682 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5683 PERFORMANCE TEST..........................................................................................................................................................................................................................................5685 Inspection............................................................................................................................................................................................................................................5685 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5685 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5685 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5685 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5687 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5687 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5687 Symptom Table.........................................................................................................................................................................................................................................5687 NOISE.....................................................................................................................................................................................................................................................5689 Symptom Table.........................................................................................................................................................................................................................................5689 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5690 COMPRESSOR................................................................................................................................................................................................................................................5690 Exploded View.........................................................................................................................................................................................................................................5690 Removal and Installation..............................................................................................................................................................................................................................5690 REMOVAL...........................................................................................................................................................................................................................................5690 INSTALLATION......................................................................................................................................................................................................................................5691 Inspection............................................................................................................................................................................................................................................5691 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5691 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5692 Exploded View.........................................................................................................................................................................................................................................5692 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5692 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5692 REMOVAL.......................................................................................................................................................................................................................................5692 INSTALLATION..................................................................................................................................................................................................................................5694 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5694 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5694 REMOVAL.......................................................................................................................................................................................................................................5694 INSTALLATION..................................................................................................................................................................................................................................5694 HIGH-PRESSURE PIPE....................................................................................................................................................................................................................................5695 HIGH-PRESSURE PIPE : Removal and Installation.....................................................................................................................................................................................................5695 REMOVAL.......................................................................................................................................................................................................................................5695 INSTALLATION..................................................................................................................................................................................................................................5695 CONDENSER.................................................................................................................................................................................................................................................5696 Exploded View.........................................................................................................................................................................................................................................5696 CONDENSER.............................................................................................................................................................................................................................................5696 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5696 REMOVAL.......................................................................................................................................................................................................................................5696 INSTALLATION..................................................................................................................................................................................................................................5698 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5698 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5698 REMOVAL.......................................................................................................................................................................................................................................5698 INSTALLATION..................................................................................................................................................................................................................................5698 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5700 Exploded View.........................................................................................................................................................................................................................................5700 REMOVAL...........................................................................................................................................................................................................................................5700 DISASSEMBLY.......................................................................................................................................................................................................................................5700 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5701 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5702 REMOVAL.......................................................................................................................................................................................................................................5702 INSTALLATION..................................................................................................................................................................................................................................5704 HEATER CORE...........................................................................................................................................................................................................................................5704 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5705 REMOVAL.......................................................................................................................................................................................................................................5705 INSTALLATION..................................................................................................................................................................................................................................5705 EVAPORATOR............................................................................................................................................................................................................................................5705 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5705 REMOVAL.......................................................................................................................................................................................................................................5705 INSTALLATION..................................................................................................................................................................................................................................5705 EXPANSION VALVE.......................................................................................................................................................................................................................................5706 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5706 REMOVAL.......................................................................................................................................................................................................................................5706 INSTALLATION..................................................................................................................................................................................................................................5706 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5707 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5707 Compressor............................................................................................................................................................................................................................................5707 Lubricant.............................................................................................................................................................................................................................................5707 Refrigerant...........................................................................................................................................................................................................................................5707 Engine Idling Speed...................................................................................................................................................................................................................................5707 Belt Tension..........................................................................................................................................................................................................................................5707 QR25DE............................................................................................................................................................................................................................................................5708 PRECAUTION....................................................................................................................................................................................................................................................5708 PRECAUTIONS...............................................................................................................................................................................................................................................5708 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5708 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5708 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5708 OPERATION PROCEDURE...............................................................................................................................................................................................................................5708 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5709 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5709 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5709 INSTRUCTION 1.................................................................................................................................................................................................................................5709 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5710 Precautions For Refrigerant System Service............................................................................................................................................................................................................5710 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5710 WORKING WITH HFC-134a (R-134a)....................................................................................................................................................................................................................5710 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5711 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5711 COMPRESSOR........................................................................................................................................................................................................................................5712 LEAK DETECTION DYE................................................................................................................................................................................................................................5712 Service Equipment.....................................................................................................................................................................................................................................5713 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5713 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5713 VACUUM PUMP.......................................................................................................................................................................................................................................5713 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5713 SERVICE HOSES.....................................................................................................................................................................................................................................5713 SERVICE COUPLERS..................................................................................................................................................................................................................................5714 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5714 CHARGING CYLINDER.................................................................................................................................................................................................................................5714 PREPARATION...................................................................................................................................................................................................................................................5715 PREPARATION...............................................................................................................................................................................................................................................5715 Special Service Tool..................................................................................................................................................................................................................................5715 Commercial Service Tools..............................................................................................................................................................................................................................5716 Sealant or/and Lubricant..............................................................................................................................................................................................................................5717 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5719 COMPONENT PARTS...........................................................................................................................................................................................................................................5719 Component Parts Location..............................................................................................................................................................................................................................5719 SYSTEM....................................................................................................................................................................................................................................................5720 System Diagram........................................................................................................................................................................................................................................5720 System Description....................................................................................................................................................................................................................................5720 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5720 Refrigerant Flow..............................................................................................................................................................................................................................5720 Freeze Protection.............................................................................................................................................................................................................................5720 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5720 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5720 Pressure Relief Valve.........................................................................................................................................................................................................................5720 BASIC INSPECTION..............................................................................................................................................................................................................................................5721 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5721 Work Flow.............................................................................................................................................................................................................................................5721 OVERALL SEQUENCE..................................................................................................................................................................................................................................5721 DETAILED FLOW.....................................................................................................................................................................................................................................5721 REFRIGERANT...............................................................................................................................................................................................................................................5723 Description...........................................................................................................................................................................................................................................5723 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5723 Leak Test.............................................................................................................................................................................................................................................5723 CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE....................................................................................................................................................................................5723 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5724 Recycle Refrigerant...................................................................................................................................................................................................................................5725 Charge Refrigerant....................................................................................................................................................................................................................................5725 LUBRICANT.................................................................................................................................................................................................................................................5727 Description...........................................................................................................................................................................................................................................5727 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5727 Inspection............................................................................................................................................................................................................................................5727 Perform Lubricant Return Operation....................................................................................................................................................................................................................5727 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5727 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5728 PERFORMANCE TEST..........................................................................................................................................................................................................................................5730 Inspection............................................................................................................................................................................................................................................5730 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5730 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5730 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5730 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5732 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5732 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5732 Symptom Table.........................................................................................................................................................................................................................................5732 NOISE.....................................................................................................................................................................................................................................................5734 Symptom Table.........................................................................................................................................................................................................................................5734 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5735 COMPRESSOR................................................................................................................................................................................................................................................5735 Exploded View.........................................................................................................................................................................................................................................5735 Removal and Installation..............................................................................................................................................................................................................................5735 REMOVAL...........................................................................................................................................................................................................................................5735 INSTALLATION......................................................................................................................................................................................................................................5736 Inspection............................................................................................................................................................................................................................................5736 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5736 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5737 Exploded View.........................................................................................................................................................................................................................................5737 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5737 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5737 REMOVAL.......................................................................................................................................................................................................................................5737 INSTALLATION..................................................................................................................................................................................................................................5739 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5739 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5739 REMOVAL.......................................................................................................................................................................................................................................5739 INSTALLATION..................................................................................................................................................................................................................................5739 HIGH-PRESSURE PIPE....................................................................................................................................................................................................................................5740 HIGH-PRESSURE PIPE : Removal and Installation.....................................................................................................................................................................................................5740 REMOVAL.......................................................................................................................................................................................................................................5740 INSTALLATION..................................................................................................................................................................................................................................5740 CONDENSER.................................................................................................................................................................................................................................................5741 Exploded View.........................................................................................................................................................................................................................................5741 CONDENSER.............................................................................................................................................................................................................................................5741 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5741 REMOVAL.......................................................................................................................................................................................................................................5741 INSTALLATION..................................................................................................................................................................................................................................5743 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5743 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5743 REMOVAL.......................................................................................................................................................................................................................................5743 INSTALLATION..................................................................................................................................................................................................................................5743 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5745 Exploded View.........................................................................................................................................................................................................................................5745 REMOVAL...........................................................................................................................................................................................................................................5745 DISASSEMBLY.......................................................................................................................................................................................................................................5745 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5746 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5747 REMOVAL.......................................................................................................................................................................................................................................5747 INSTALLATION..................................................................................................................................................................................................................................5749 HEATER CORE...........................................................................................................................................................................................................................................5749 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5750 REMOVAL.......................................................................................................................................................................................................................................5750 INSTALLATION..................................................................................................................................................................................................................................5750 EVAPORATOR............................................................................................................................................................................................................................................5750 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5750 REMOVAL.......................................................................................................................................................................................................................................5750 INSTALLATION..................................................................................................................................................................................................................................5751 EXPANSION VALVE.......................................................................................................................................................................................................................................5751 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5751 REMOVAL.......................................................................................................................................................................................................................................5751 INSTALLATION..................................................................................................................................................................................................................................5752 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5753 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5753 Compressor............................................................................................................................................................................................................................................5753 Lubricant.............................................................................................................................................................................................................................................5753 Refrigerant...........................................................................................................................................................................................................................................5753 Engine Idling Speed...................................................................................................................................................................................................................................5753 Belt Tension..........................................................................................................................................................................................................................................5753 R9M (FOR RUSSIA)..................................................................................................................................................................................................................................................5754 PRECAUTION....................................................................................................................................................................................................................................................5754 PRECAUTIONS...............................................................................................................................................................................................................................................5754 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5754 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5754 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5754 OPERATION PROCEDURE...............................................................................................................................................................................................................................5754 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5755 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5755 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5755 INSTRUCTION 1.................................................................................................................................................................................................................................5755 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5756 Precautions For Refrigerant System Service............................................................................................................................................................................................................5756 GENERAL REFRIGERANT PRECAUTION....................................................................................................................................................................................................................5756 WORKING WITH HFC-134a (R-134a)....................................................................................................................................................................................................................5756 CONTAMINATED REFRIGERANT..........................................................................................................................................................................................................................5757 REFRIGERANT CONNECTION............................................................................................................................................................................................................................5757 COMPRESSOR........................................................................................................................................................................................................................................5758 LEAK DETECTION DYE................................................................................................................................................................................................................................5758 Service Equipment.....................................................................................................................................................................................................................................5759 RECOVERY/RECYCLING RECHARGING EQUIPMENT...........................................................................................................................................................................................................5759 ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................................................5759 VACUUM PUMP.......................................................................................................................................................................................................................................5759 MANIFOLD GAUGE SET................................................................................................................................................................................................................................5759 SERVICE HOSES.....................................................................................................................................................................................................................................5759 SERVICE COUPLERS..................................................................................................................................................................................................................................5760 REFRIGERANT WEIGHT SCALE..........................................................................................................................................................................................................................5760 CHARGING CYLINDER.................................................................................................................................................................................................................................5760 PREPARATION...................................................................................................................................................................................................................................................5761 PREPARATION...............................................................................................................................................................................................................................................5761 Special Service Tool..................................................................................................................................................................................................................................5761 Commercial Service Tools..............................................................................................................................................................................................................................5762 Sealant or/and Lubricant..............................................................................................................................................................................................................................5763 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................5765 COMPONENT PARTS...........................................................................................................................................................................................................................................5765 Component Parts Location..............................................................................................................................................................................................................................5765 SYSTEM....................................................................................................................................................................................................................................................5766 System Diagram........................................................................................................................................................................................................................................5766 System Description....................................................................................................................................................................................................................................5766 REFRIGERANT CYCLE.................................................................................................................................................................................................................................5766 Refrigerant Flow..............................................................................................................................................................................................................................5766 Freeze Protection.............................................................................................................................................................................................................................5766 REFRIGERANT SYSTEM PROTECTION.....................................................................................................................................................................................................................5766 Refrigerant Pressure Sensor...................................................................................................................................................................................................................5766 Pressure Relief Valve.........................................................................................................................................................................................................................5766 BASIC INSPECTION..............................................................................................................................................................................................................................................5767 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................5767 Work Flow.............................................................................................................................................................................................................................................5767 OVERALL SEQUENCE..................................................................................................................................................................................................................................5767 DETAILED FLOW.....................................................................................................................................................................................................................................5767 REFRIGERANT...............................................................................................................................................................................................................................................5769 Description...........................................................................................................................................................................................................................................5769 CONNECTION OF SERVICE TOOLS AND EQUIPMENT.........................................................................................................................................................................................................5769 Leak Test.............................................................................................................................................................................................................................................5769 CHECK REFRIGERANT LEAKAGE USING FLUORESCENT LEAK DETECTION DYE....................................................................................................................................................................................5769 CHECK REFRIGERANT LEAKAGE USING ELECTRICAL LEAK DETECTOR..........................................................................................................................................................................................5770 Recycle Refrigerant...................................................................................................................................................................................................................................5771 Charge Refrigerant....................................................................................................................................................................................................................................5771 LUBRICANT.................................................................................................................................................................................................................................................5773 Description...........................................................................................................................................................................................................................................5773 MAINTENANCE OF LUBRICANT LEVEL....................................................................................................................................................................................................................5773 Inspection............................................................................................................................................................................................................................................5773 Perform Lubricant Return Operation....................................................................................................................................................................................................................5773 Lubricant Adjusting Procedure for Components Replacement Except Compressor............................................................................................................................................................................5773 Lubricant Adjusting Procedure for Compressor Replacement..............................................................................................................................................................................................5774 PERFORMANCE TEST..........................................................................................................................................................................................................................................5776 Inspection............................................................................................................................................................................................................................................5776 INSPECTION PROCEDURE..............................................................................................................................................................................................................................5776 RECIRCULATING-TO-DISCHARGE AIR TEMPERATURE TABLE..................................................................................................................................................................................................5776 AMBIENT AIR TEMPERATURE-TO-OPERATING PRESSURE TABLE...............................................................................................................................................................................................5776 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5778 REFRIGERATION SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5778 Trouble Diagnosis For Unusual Pressure................................................................................................................................................................................................................5778 Symptom Table.........................................................................................................................................................................................................................................5778 NOISE.....................................................................................................................................................................................................................................................5780 Symptom Table.........................................................................................................................................................................................................................................5780 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5781 COMPRESSOR................................................................................................................................................................................................................................................5781 Exploded View.........................................................................................................................................................................................................................................5781 REMOVAL...........................................................................................................................................................................................................................................5781 Removal and Installation..............................................................................................................................................................................................................................5781 REMOVAL...........................................................................................................................................................................................................................................5781 INSTALLATION......................................................................................................................................................................................................................................5782 Inspection............................................................................................................................................................................................................................................5782 CHECK DISC TO PULLEY CLEARANCE....................................................................................................................................................................................................................5782 COOLER PIPE AND HOSE......................................................................................................................................................................................................................................5783 Exploded View.........................................................................................................................................................................................................................................5783 HIGH-PRESSURE FLEXIBLE HOSE...........................................................................................................................................................................................................................5783 HIGH-PRESSURE FLEXIBLE HOSE : Removal and Installation............................................................................................................................................................................................5783 REMOVAL.......................................................................................................................................................................................................................................5784 INSTALLATION..................................................................................................................................................................................................................................5784 LOW-PRESSURE FLEXIBLE HOSE............................................................................................................................................................................................................................5784 LOW-PRESSURE FLEXIBLE HOSE : Removal and Installation.............................................................................................................................................................................................5784 REMOVAL.......................................................................................................................................................................................................................................5784 INSTALLATION..................................................................................................................................................................................................................................5785 LOW-PRESSURE PIPE.....................................................................................................................................................................................................................................5785 LOW-PRESSURE PIPE : Removal and Installation......................................................................................................................................................................................................5785 REMOVAL.......................................................................................................................................................................................................................................5785 INSTALLATION..................................................................................................................................................................................................................................5785 HIGH-PRESSURE PIPE 1..................................................................................................................................................................................................................................5785 HIGH-PRESSURE PIPE 1 : Removal and Installation...................................................................................................................................................................................................5786 REMOVAL.......................................................................................................................................................................................................................................5786 INSTALLATION..................................................................................................................................................................................................................................5786 HIGH-PRESSURE PIPE 2..................................................................................................................................................................................................................................5786 HIGH-PRESSURE PIPE 2 : Removal and Installation...................................................................................................................................................................................................5786 REMOVAL.......................................................................................................................................................................................................................................5787 INSTALLATION..................................................................................................................................................................................................................................5787 HIGH-PRESSURE PIPE 3..................................................................................................................................................................................................................................5787 HIGH-PRESSURE PIPE 3 : Removal and Installation...................................................................................................................................................................................................5787 REMOVAL.......................................................................................................................................................................................................................................5787 INSTALLATION..................................................................................................................................................................................................................................5788 REFRIGERANT PRESSURE SENSOR...........................................................................................................................................................................................................................5788 REFRIGERANT PRESSURE SENSOR : Removal and Installation............................................................................................................................................................................................5788 REMOVAL.......................................................................................................................................................................................................................................5788 INSTALLATION..................................................................................................................................................................................................................................5788 CONDENSER.................................................................................................................................................................................................................................................5789 Exploded View.........................................................................................................................................................................................................................................5789 CONDENSER.............................................................................................................................................................................................................................................5789 CONDENSER : Removal and Installation..............................................................................................................................................................................................................5789 REMOVAL.......................................................................................................................................................................................................................................5789 INSTALLATION..................................................................................................................................................................................................................................5790 A/C UNIT ASSEMBLY.........................................................................................................................................................................................................................................5791 Exploded View.........................................................................................................................................................................................................................................5791 REMOVAL...........................................................................................................................................................................................................................................5791 DISASSEMBLY.......................................................................................................................................................................................................................................5791 A/C UNIT ASSEMBLY.....................................................................................................................................................................................................................................5792 A/C UNIT ASSEMBLY : Removal and Installation......................................................................................................................................................................................................5793 REMOVAL.......................................................................................................................................................................................................................................5793 INSTALLATION..................................................................................................................................................................................................................................5794 EVAPORATOR............................................................................................................................................................................................................................................5795 EVAPORATOR : Removal and Installation.............................................................................................................................................................................................................5795 REMOVAL.......................................................................................................................................................................................................................................5795 INSTALLATION..................................................................................................................................................................................................................................5796 HEATER CORE...........................................................................................................................................................................................................................................5796 HEATER CORE : Removal and Installation............................................................................................................................................................................................................5796 REMOVAL.......................................................................................................................................................................................................................................5796 INSTALLATION..................................................................................................................................................................................................................................5796 EXPANSION VALVE.......................................................................................................................................................................................................................................5796 EXPANSION VALVE : Removal and Installation........................................................................................................................................................................................................5796 REMOVAL.......................................................................................................................................................................................................................................5797 INSTALLATION..................................................................................................................................................................................................................................5797 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5798 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................5798 Compressor............................................................................................................................................................................................................................................5798 Lubricant.............................................................................................................................................................................................................................................5798 Refrigerant...........................................................................................................................................................................................................................................5798 Engine Idling Speed...................................................................................................................................................................................................................................5798 Belt Tension..........................................................................................................................................................................................................................................5798 HORN......................................................................................................................................................................................................................................................................5799 HORN..................................................................................................................................................................................................................................................................5799 PRECAUTION........................................................................................................................................................................................................................................................5800 PRECAUTIONS...................................................................................................................................................................................................................................................5800 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5800 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5800 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5800 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5800 INSTRUCTION 1.....................................................................................................................................................................................................................................5800 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5801 WIRING DIAGRAM....................................................................................................................................................................................................................................................5802 HORN..........................................................................................................................................................................................................................................................5802 Wiring Diagram............................................................................................................................................................................................................................................5802 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5805 HORN..........................................................................................................................................................................................................................................................5805 Exploded View.............................................................................................................................................................................................................................................5805 Removal and Installation..................................................................................................................................................................................................................................5805 REMOVAL ..............................................................................................................................................................................................................................................5805 Horn (high).......................................................................................................................................................................................................................................5805 Horn (low)........................................................................................................................................................................................................................................5805 INSTALLATION..........................................................................................................................................................................................................................................5806 INSTRUMENT PANEL..........................................................................................................................................................................................................................................................5807 INSTRUMENT PANEL......................................................................................................................................................................................................................................................5807 LHD MODELS........................................................................................................................................................................................................................................................5808 PRECAUTION....................................................................................................................................................................................................................................................5808 PRECAUTIONS...............................................................................................................................................................................................................................................5808 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5808 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5808 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................5808 OPERATION PROCEDURE...............................................................................................................................................................................................................................5808 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5809 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5809 INSTRUCTION 1.................................................................................................................................................................................................................................5809 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5809 Service...............................................................................................................................................................................................................................................5810 PREPARATION...................................................................................................................................................................................................................................................5811 PREPARATION...............................................................................................................................................................................................................................................5811 Commercial Service Tools..............................................................................................................................................................................................................................5811 CLIP LIST.................................................................................................................................................................................................................................................5812 Clip List.............................................................................................................................................................................................................................................5812 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5813 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................5813 Work Flow.............................................................................................................................................................................................................................................5813 CUSTOMER INTERVIEW................................................................................................................................................................................................................................5813 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................5813 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................5814 REPAIR THE CAUSE .................................................................................................................................................................................................................................5814 CONFIRM THE REPAIR................................................................................................................................................................................................................................5814 Inspection Procedure..................................................................................................................................................................................................................................5815 INSTRUMENT PANEL..................................................................................................................................................................................................................................5815 CENTER CONSOLE....................................................................................................................................................................................................................................5815 DOORS.............................................................................................................................................................................................................................................5815 TRUNK.............................................................................................................................................................................................................................................5815 SUNROOF/HEADLINING................................................................................................................................................................................................................................5815 SEATS.............................................................................................................................................................................................................................................5816 UNDERHOOD.........................................................................................................................................................................................................................................5816 Diagnostic Worksheet..................................................................................................................................................................................................................................5817 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5819 INSTRUMENT PANEL ASSEMBLY.................................................................................................................................................................................................................................5819 Exploded View.........................................................................................................................................................................................................................................5819 Removal and Installation..............................................................................................................................................................................................................................5820 WORK STEP.........................................................................................................................................................................................................................................5820 REMOVAL...........................................................................................................................................................................................................................................5821 INSTALLATION......................................................................................................................................................................................................................................5828 CENTER CONSOLE ASSEMBLY...................................................................................................................................................................................................................................5830 Exploded View.........................................................................................................................................................................................................................................5830 Removal and Installation..............................................................................................................................................................................................................................5831 REMOVAL...........................................................................................................................................................................................................................................5831 INSTALLATION......................................................................................................................................................................................................................................5834 Disassembly and Assembly..............................................................................................................................................................................................................................5834 Disassembly and Assembly of Center Console Assembly...............................................................................................................................................................................................5834 DISASSEMBLY...................................................................................................................................................................................................................................5834 ASSEMBLY......................................................................................................................................................................................................................................5834 RHD MODELS........................................................................................................................................................................................................................................................5835 PRECAUTION....................................................................................................................................................................................................................................................5835 PRECAUTIONS...............................................................................................................................................................................................................................................5835 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................5835 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................5835 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................5835 Precautions Necessary for Steering Wheel Rotation After Battery Disconnection.........................................................................................................................................................................5835 OPERATION PROCEDURE...............................................................................................................................................................................................................................5836 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................5836 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................5836 INSTRUCTION 1.................................................................................................................................................................................................................................5836 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................5836 Service...............................................................................................................................................................................................................................................5837 PREPARATION...................................................................................................................................................................................................................................................5838 PREPARATION...............................................................................................................................................................................................................................................5838 Commercial Service Tools..............................................................................................................................................................................................................................5838 CLIP LIST.................................................................................................................................................................................................................................................5839 Clip List.............................................................................................................................................................................................................................................5839 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................5840 SQUEAK AND RATTLE TROUBLE DIAGNOSES.......................................................................................................................................................................................................................5840 Work Flow.............................................................................................................................................................................................................................................5840 CUSTOMER INTERVIEW................................................................................................................................................................................................................................5840 DUPLICATE THE NOISE AND TEST DRIVE................................................................................................................................................................................................................5840 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE......................................................................................................................................................................................................5841 REPAIR THE CAUSE .................................................................................................................................................................................................................................5841 CONFIRM THE REPAIR................................................................................................................................................................................................................................5841 Inspection Procedure..................................................................................................................................................................................................................................5842 INSTRUMENT PANEL..................................................................................................................................................................................................................................5842 CENTER CONSOLE....................................................................................................................................................................................................................................5842 DOORS.............................................................................................................................................................................................................................................5842 TRUNK.............................................................................................................................................................................................................................................5842 SUNROOF/HEADLINING................................................................................................................................................................................................................................5842 SEATS.............................................................................................................................................................................................................................................5843 UNDERHOOD.........................................................................................................................................................................................................................................5843 Diagnostic Worksheet..................................................................................................................................................................................................................................5844 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................5846 INSTRUMENT PANEL ASSEMBLY.................................................................................................................................................................................................................................5846 Exploded View.........................................................................................................................................................................................................................................5846 Removal and Installation..............................................................................................................................................................................................................................5847 WORK STEP.........................................................................................................................................................................................................................................5847 REMOVAL...........................................................................................................................................................................................................................................5848 INSTALLATION......................................................................................................................................................................................................................................5856 CENTER CONSOLE ASSEMBLY...................................................................................................................................................................................................................................5857 Exploded View.........................................................................................................................................................................................................................................5857 Removal and Installation..............................................................................................................................................................................................................................5858 REMOVAL...........................................................................................................................................................................................................................................5858 INSTALLATION......................................................................................................................................................................................................................................5861 Disassembly and Assembly..............................................................................................................................................................................................................................5861 Disassembly and Assembly of Center Console Assembly...............................................................................................................................................................................................5861 DISASSEMBLY...................................................................................................................................................................................................................................5861 ASSEMBLY......................................................................................................................................................................................................................................5861 INTERIOR LIGHTING SYSTEM..................................................................................................................................................................................................................................................5862 INTERIOR LIGHTING SYSTEM..............................................................................................................................................................................................................................................5862 PRECAUTION........................................................................................................................................................................................................................................................5864 PRECAUTIONS...................................................................................................................................................................................................................................................5864 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5864 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5864 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5864 OPERATION PROCEDURE...................................................................................................................................................................................................................................5864 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5865 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5865 INSTRUCTION 1.....................................................................................................................................................................................................................................5865 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5865 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................5867 COMPONENT PARTS...............................................................................................................................................................................................................................................5867 Interior Lamp Appearance and Bulb Specifications..........................................................................................................................................................................................................5867 Component Parts Location..................................................................................................................................................................................................................................5867 LHD MODELS............................................................................................................................................................................................................................................5867 RHD MODELS............................................................................................................................................................................................................................................5869 SYSTEM........................................................................................................................................................................................................................................................5872 INTERIOR ROOM LAMP CONTROL SYSTEM.........................................................................................................................................................................................................................5872 INTERIOR ROOM LAMP CONTROL SYSTEM : System Description................................................................................................................................................................................................5872 SYSTEM DIAGRAM....................................................................................................................................................................................................................................5872 With Personal Lamp............................................................................................................................................................................................................................5872 Without Personal Lamp.........................................................................................................................................................................................................................5873 OUTLINE...........................................................................................................................................................................................................................................5873 INTERIOR ROOM LAMP TIMER CONTROL..................................................................................................................................................................................................................5873 Interior Room Lamp Timer Basic Operation......................................................................................................................................................................................................5873 Interior Room Lamp ON Operation...............................................................................................................................................................................................................5874 Interior Room Lamp OFF Operation..............................................................................................................................................................................................................5874 LUGGAGE ROOM LAMP CONTROL.........................................................................................................................................................................................................................5874 PUSH-BUTTON IGNITION SWITCH ILLUMINATION CONTROL..................................................................................................................................................................................................5874 Push-button Ignition Switch Illumination ON Operation.........................................................................................................................................................................................5874 Push-button Ignition Switch Illumination OFF Operation........................................................................................................................................................................................5874 INTERIOR ROOM LAMP CONTROL SYSTEM : Circuit Diagram...................................................................................................................................................................................................5875 INTERIOR ROOM LAMP BATTERY SAVER SYSTEM...................................................................................................................................................................................................................5875 INTERIOR ROOM LAMP BATTERY SAVER SYSTEM : System Description..........................................................................................................................................................................................5875 SYSTEM DIAGRAM....................................................................................................................................................................................................................................5875 With Personal Lamp............................................................................................................................................................................................................................5876 Without Personal Lamp.........................................................................................................................................................................................................................5876 OUTLINE...........................................................................................................................................................................................................................................5877 INTERIOR ROOM LAMP BATTERY SAVER FUNCTION.........................................................................................................................................................................................................5877 INTERIOR ROOM LAMP BATTERY SAVER SYSTEM : Circuit Diagram.............................................................................................................................................................................................5878 ILLUMINATION CONTROL SYSTEM...............................................................................................................................................................................................................................5878 ILLUMINATION CONTROL SYSTEM : System Description......................................................................................................................................................................................................5879 SYSTEM DIAGRAM....................................................................................................................................................................................................................................5879 OUTLINE...........................................................................................................................................................................................................................................5879 ILLUMINATION CONTROL..............................................................................................................................................................................................................................5879 ILLUMINATION CONTROL SYSTEM : Circuit Diagram.........................................................................................................................................................................................................5880 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................5881 COMMON ITEM...............................................................................................................................................................................................................................................5881 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................5881 APPLICATION ITEM..................................................................................................................................................................................................................................5881 SYSTEM APPLICATION................................................................................................................................................................................................................................5881 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................5881 INT LAMP..................................................................................................................................................................................................................................................5882 INT LAMP : CONSULT Function (BCM - INT LAMP)..........................................................................................................................................................................................................5882 WORK SUPPORT......................................................................................................................................................................................................................................5882 DATA MONITOR......................................................................................................................................................................................................................................5882 ACTIVE TEST.......................................................................................................................................................................................................................................5883 BATTERY SAVER.............................................................................................................................................................................................................................................5883 BATTERY SAVER : CONSULT Function (BCM - BATTERY SAVER)................................................................................................................................................................................................5883 DATA MONITOR......................................................................................................................................................................................................................................5883 ACTIVE TEST.......................................................................................................................................................................................................................................5884 INTELLIGENT KEY...........................................................................................................................................................................................................................................5884 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)..........................................................................................................................................................................5884 WORK SUPPORT......................................................................................................................................................................................................................................5884 SELF-DIAG RESULT..................................................................................................................................................................................................................................5884 DATA MONITOR......................................................................................................................................................................................................................................5884 ACTIVE TEST.......................................................................................................................................................................................................................................5887 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock).......................................................................................................................................................................5888 WORK SUPPORT......................................................................................................................................................................................................................................5888 SELF-DIAG RESULT..................................................................................................................................................................................................................................5888 DATA MONITOR......................................................................................................................................................................................................................................5888 ACTIVE TEST.......................................................................................................................................................................................................................................5891 MULTI REMOTE ENT..........................................................................................................................................................................................................................................5892 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)........................................................................................................................................................................5892 WORK SUPPORT......................................................................................................................................................................................................................................5892 DATA MONITOR......................................................................................................................................................................................................................................5892 ACTIVE TEST.......................................................................................................................................................................................................................................5893 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).....................................................................................................................................................................5893 WORK SUPPORT......................................................................................................................................................................................................................................5893 DATA MONITOR......................................................................................................................................................................................................................................5894 ACTIVE TEST.......................................................................................................................................................................................................................................5895 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................5896 BCM...........................................................................................................................................................................................................................................................5896 List of ECU Reference.....................................................................................................................................................................................................................................5896 WIRING DIAGRAM....................................................................................................................................................................................................................................................5897 INTERIOR ROOM LAMP CONTROL SYSTEM.............................................................................................................................................................................................................................5897 Wiring Diagram............................................................................................................................................................................................................................................5897 ILLUMINATION..................................................................................................................................................................................................................................................5909 Wiring Diagram............................................................................................................................................................................................................................................5909 BASIC INSPECTION..................................................................................................................................................................................................................................................5923 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................5923 Work Flow.................................................................................................................................................................................................................................................5923 OVERALL SEQUENCE......................................................................................................................................................................................................................................5923 DETAILED FLOW.........................................................................................................................................................................................................................................5923 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................5926 INTERIOR ROOM LAMP POWER SUPPLY CIRCUIT.......................................................................................................................................................................................................................5926 Diagnosis Procedure.......................................................................................................................................................................................................................................5926 Component Inspection......................................................................................................................................................................................................................................5927 INTERIOR ROOM LAMP CIRCUIT....................................................................................................................................................................................................................................5928 Diagnosis Procedure.......................................................................................................................................................................................................................................5928 INTERIOR ROOM LAMP CONTROL CIRCUIT............................................................................................................................................................................................................................5929 Component Function Check..................................................................................................................................................................................................................................5929 Diagnosis Procedure.......................................................................................................................................................................................................................................5929 Component Inspection......................................................................................................................................................................................................................................5930 LUGGAGE ROOM LAMP CIRCUIT.....................................................................................................................................................................................................................................5931 Component Function Check..................................................................................................................................................................................................................................5931 Diagnosis Procedure.......................................................................................................................................................................................................................................5931 PUSH-BUTTON IGNITION SWITCH ILLUMINATION CIRCUIT..............................................................................................................................................................................................................5933 Component Function Check..................................................................................................................................................................................................................................5933 Diagnosis Procedure.......................................................................................................................................................................................................................................5933 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5935 INTERIOR LIGHTING SYSTEM SYMPTOMS.............................................................................................................................................................................................................................5935 Symptom Table.............................................................................................................................................................................................................................................5935 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5937 MAP LAMP......................................................................................................................................................................................................................................................5937 Exploded View.............................................................................................................................................................................................................................................5937 MAP LAMP..................................................................................................................................................................................................................................................5937 MAP LAMP : Removal and Installation...................................................................................................................................................................................................................5937 REMOVAL...........................................................................................................................................................................................................................................5937 INSTALLATION......................................................................................................................................................................................................................................5938 MAP LAMP : Replacement................................................................................................................................................................................................................................5938 MAP LAMP BULB.....................................................................................................................................................................................................................................5938 MAP LAMP BRACKET..........................................................................................................................................................................................................................................5938 MAP LAMP BRACKET : Removal and Installation...........................................................................................................................................................................................................5938 REMOVAL...........................................................................................................................................................................................................................................5938 INSTALLATION......................................................................................................................................................................................................................................5940 VANITY MIRROR LAMP............................................................................................................................................................................................................................................5941 Exploded View.............................................................................................................................................................................................................................................5941 Replacement...............................................................................................................................................................................................................................................5941 VANITY MIRROR LAMP BULB...............................................................................................................................................................................................................................5941 GLOVE BOX LAMP................................................................................................................................................................................................................................................5943 Exploded View.............................................................................................................................................................................................................................................5943 Replacement...............................................................................................................................................................................................................................................5943 GLOVE BOX LAMP BULB...................................................................................................................................................................................................................................5943 ROOM LAMP.....................................................................................................................................................................................................................................................5945 Exploded View.............................................................................................................................................................................................................................................5945 Removal and Installation..................................................................................................................................................................................................................................5945 REMOVAL...............................................................................................................................................................................................................................................5946 INSTALLATION..........................................................................................................................................................................................................................................5946 Replacement...............................................................................................................................................................................................................................................5946 ROOM LAMP BULB........................................................................................................................................................................................................................................5946 PERSONAL LAMP.................................................................................................................................................................................................................................................5948 Exploded View.............................................................................................................................................................................................................................................5948 Removal and Installation..................................................................................................................................................................................................................................5948 REMOVAL...............................................................................................................................................................................................................................................5948 INSTALLATION..........................................................................................................................................................................................................................................5949 Replacement...............................................................................................................................................................................................................................................5949 PERSONAL LAMP BULB....................................................................................................................................................................................................................................5949 LUGGAGE ROOM LAMP.............................................................................................................................................................................................................................................5951 Exploded View.............................................................................................................................................................................................................................................5951 Removal and Installation..................................................................................................................................................................................................................................5951 REMOVAL...............................................................................................................................................................................................................................................5951 INSTALLATION..........................................................................................................................................................................................................................................5952 Replacement...............................................................................................................................................................................................................................................5952 LUGGAGE ROOM LAMP BULB................................................................................................................................................................................................................................5952 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................5953 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................5953 Bulb Specifications.......................................................................................................................................................................................................................................5953 INTERIOR..................................................................................................................................................................................................................................................................5954 INTERIOR..............................................................................................................................................................................................................................................................5954 PRECAUTION........................................................................................................................................................................................................................................................5956 PRECAUTIONS...................................................................................................................................................................................................................................................5956 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................5956 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................5956 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................5956 OPERATION PROCEDURE...................................................................................................................................................................................................................................5956 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................5957 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................5957 INSTRUCTION 1.....................................................................................................................................................................................................................................5957 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................5957 Precaution for Work.......................................................................................................................................................................................................................................5958 PREPARATION.......................................................................................................................................................................................................................................................5959 PREPARATION...................................................................................................................................................................................................................................................5959 Commercial Service Tools..................................................................................................................................................................................................................................5959 CLIP LIST.....................................................................................................................................................................................................................................................5960 Clip List.................................................................................................................................................................................................................................................5960 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................5961 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................5961 Work Flow.................................................................................................................................................................................................................................................5961 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................5961 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................5961 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................5962 REPAIR THE CAUSE .....................................................................................................................................................................................................................................5962 CONFIRM THE REPAIR....................................................................................................................................................................................................................................5962 Inspection Procedure......................................................................................................................................................................................................................................5963 INSTRUMENT PANEL......................................................................................................................................................................................................................................5963 CENTER CONSOLE........................................................................................................................................................................................................................................5963 DOORS.................................................................................................................................................................................................................................................5963 TRUNK.................................................................................................................................................................................................................................................5963 SUNROOF/HEADLINING....................................................................................................................................................................................................................................5963 SEATS.................................................................................................................................................................................................................................................5964 UNDERHOOD.............................................................................................................................................................................................................................................5964 Diagnostic Worksheet......................................................................................................................................................................................................................................5965 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................5967 FRONT DOOR FINISHER...........................................................................................................................................................................................................................................5967 Exploded View.............................................................................................................................................................................................................................................5967 Removal and Installation..................................................................................................................................................................................................................................5967 REMOVAL...............................................................................................................................................................................................................................................5967 INSTALLATION..........................................................................................................................................................................................................................................5970 REAR DOOR FINISHER............................................................................................................................................................................................................................................5972 Exploded View.............................................................................................................................................................................................................................................5972 Removal and Installation..................................................................................................................................................................................................................................5972 REMOVAL...............................................................................................................................................................................................................................................5972 INSTALLATION..........................................................................................................................................................................................................................................5975 BODY SIDE TRIM................................................................................................................................................................................................................................................5976 Exploded View.............................................................................................................................................................................................................................................5976 FRONT PILLAR GARNISH......................................................................................................................................................................................................................................5976 FRONT PILLAR GARNISH : Removal and Installation.......................................................................................................................................................................................................5976 REMOVAL...........................................................................................................................................................................................................................................5976 INSTALLATION......................................................................................................................................................................................................................................5977 KICKING PLATE.............................................................................................................................................................................................................................................5977 KICKING PLATE : Removal and Installation..............................................................................................................................................................................................................5977 REMOVAL...........................................................................................................................................................................................................................................5977 Front Kicking Plate...........................................................................................................................................................................................................................5977 Rear Kicking Plate............................................................................................................................................................................................................................5978 INSTALLATION......................................................................................................................................................................................................................................5979 DASH SIDE FINISHER........................................................................................................................................................................................................................................5979 DASH SIDE FINISHER : Removal and Installation.........................................................................................................................................................................................................5979 REMOVAL...........................................................................................................................................................................................................................................5979 INSTALLATION......................................................................................................................................................................................................................................5979 BODY SIDE WELT............................................................................................................................................................................................................................................5980 BODY SIDE WELT : Removal and Installation.............................................................................................................................................................................................................5980 REMOVAL...........................................................................................................................................................................................................................................5980 Front Body Side Welt..........................................................................................................................................................................................................................5980 Rear Body Side Welt...........................................................................................................................................................................................................................5980 INSTALLATION......................................................................................................................................................................................................................................5980 CENTER PILLAR LOWER GARNISH...............................................................................................................................................................................................................................5980 CENTER PILLAR LOWER GARNISH : Removal and Installation................................................................................................................................................................................................5980 REMOVAL...........................................................................................................................................................................................................................................5980 INSTALLATION......................................................................................................................................................................................................................................5981 CENTER PILLAR UPPER GARNISH...............................................................................................................................................................................................................................5981 CENTER PILLAR UPPER GARNISH : Removal and Installation................................................................................................................................................................................................5981 REMOVAL...........................................................................................................................................................................................................................................5981 INSTALLATION......................................................................................................................................................................................................................................5982 FLOOR TRIM....................................................................................................................................................................................................................................................5983 Exploded View.............................................................................................................................................................................................................................................5983 FRONT FLOOR CARPET........................................................................................................................................................................................................................................5983 FRONT FLOOR CARPET : Removal and Installation.........................................................................................................................................................................................................5983 REMOVAL...........................................................................................................................................................................................................................................5983 INSTALLATION......................................................................................................................................................................................................................................5986 REAR FLOOR CARPET.........................................................................................................................................................................................................................................5986 REAR FLOOR CARPET : Removal and Installation..........................................................................................................................................................................................................5986 REMOVAL...........................................................................................................................................................................................................................................5986 INSTALLATION......................................................................................................................................................................................................................................5987 HEADLINING....................................................................................................................................................................................................................................................5988 Exploded View.............................................................................................................................................................................................................................................5988 Removal and Installation..................................................................................................................................................................................................................................5990 REMOVAL...............................................................................................................................................................................................................................................5990 INSTALLATION..........................................................................................................................................................................................................................................5992 LUGGAGE TRIM..................................................................................................................................................................................................................................................5993 Exploded View.............................................................................................................................................................................................................................................5993 LUGGAGE REAR PLATE........................................................................................................................................................................................................................................5994 LUGGAGE REAR PLATE : Removal and Installation.........................................................................................................................................................................................................5994 REMOVAL...........................................................................................................................................................................................................................................5994 INSTALLATION......................................................................................................................................................................................................................................5996 LUGGAGE SIDE LOWER FINISHER...............................................................................................................................................................................................................................5996 LUGGAGE SIDE LOWER FINISHER : Removal and Installation................................................................................................................................................................................................5996 REMOVAL...........................................................................................................................................................................................................................................5996 INSTALLATION......................................................................................................................................................................................................................................5998 LUGGAGE SIDE UPPER FINISHER...............................................................................................................................................................................................................................5998 LUGGAGE SIDE UPPER FINISHER : Removal and Installation................................................................................................................................................................................................5998 REMOVAL...........................................................................................................................................................................................................................................5998 INSTALLATION......................................................................................................................................................................................................................................5999 BACK DOOR TRIM................................................................................................................................................................................................................................................6000 Exploded View.............................................................................................................................................................................................................................................6000 Removal and Installation..................................................................................................................................................................................................................................6000 REMOVAL...............................................................................................................................................................................................................................................6000 INSTALLATION..........................................................................................................................................................................................................................................6003 LAN SYSTEM................................................................................................................................................................................................................................................................6004 LAN SYSTEM............................................................................................................................................................................................................................................................6004 CAN FUNDAMENTAL...................................................................................................................................................................................................................................................6010 PRECAUTION....................................................................................................................................................................................................................................................6010 PRECAUTIONS...............................................................................................................................................................................................................................................6010 Precautions for Trouble Diagnosis.....................................................................................................................................................................................................................6010 Precautions for Harness Repair........................................................................................................................................................................................................................6010 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6011 CAN COMMUNICATION SYSTEM..................................................................................................................................................................................................................................6011 System Description....................................................................................................................................................................................................................................6011 System Diagram........................................................................................................................................................................................................................................6011 CAN Communication Control Circuit.....................................................................................................................................................................................................................6012 DIAG ON CAN...............................................................................................................................................................................................................................................6013 Description...........................................................................................................................................................................................................................................6013 System Diagram........................................................................................................................................................................................................................................6013 TROUBLE DIAGNOSIS.........................................................................................................................................................................................................................................6014 Condition of Error Detection..........................................................................................................................................................................................................................6014 CAN COMMUNICATION SYSTEM ERROR....................................................................................................................................................................................................................6014 WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL.........................................................................................................................................................6014 Symptom When Error Occurs in CAN Communication System.................................................................................................................................................................................................6014 ERROR EXAMPLE.....................................................................................................................................................................................................................................6014 Example: TCM branch line open circuit.........................................................................................................................................................................................................6014 Example: Data link connector branch line open circuit.........................................................................................................................................................................................6015 Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit.................................................................................................................................6016 Example: CAN-H, CAN-L Harness Short Circuit...................................................................................................................................................................................................6016 CAN Diagnosis with CONSULT............................................................................................................................................................................................................................6017 Self-Diagnosis........................................................................................................................................................................................................................................6017 CAN Diagnostic Support Monitor........................................................................................................................................................................................................................6017 MONITOR ITEM (CONSULT)............................................................................................................................................................................................................................6017 Without PAST..................................................................................................................................................................................................................................6018 With PAST.....................................................................................................................................................................................................................................6018 MONITOR ITEM (ON-BOARD DIAGNOSIS).................................................................................................................................................................................................................6018 How to Use CAN Communication Signal Chart.............................................................................................................................................................................................................6019 BASIC INSPECTION..............................................................................................................................................................................................................................................6020 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................6020 Trouble Diagnosis Flow Chart..........................................................................................................................................................................................................................6020 Trouble Diagnosis Procedure...........................................................................................................................................................................................................................6020 INTERVIEW WITH CUSTOMER...........................................................................................................................................................................................................................6020 INSPECTION OF VEHICLE CONDITION...................................................................................................................................................................................................................6021 CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART).........................................................................................................................................................................6021 CAN System Type Specification Chart (Style A).................................................................................................................................................................................................6021 CAN System Type Specification Chart (Style B).................................................................................................................................................................................................6022 CREATE INTERVIEW SHEET............................................................................................................................................................................................................................6023 Interview Sheet (Example).....................................................................................................................................................................................................................6024 DETECT THE ROOT CAUSE.............................................................................................................................................................................................................................6024 CAN...............................................................................................................................................................................................................................................................6025 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................6025 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................6025 Caution...............................................................................................................................................................................................................................................6025 Abbreviation List.....................................................................................................................................................................................................................................6025 PRECAUTION....................................................................................................................................................................................................................................................6026 PRECAUTIONS...............................................................................................................................................................................................................................................6026 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................6026 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................6026 Precautions for Trouble Diagnosis.....................................................................................................................................................................................................................6026 Precautions for Harness Repair........................................................................................................................................................................................................................6026 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6027 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6027 INSTRUCTION 1.................................................................................................................................................................................................................................6027 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6028 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6029 COMPONENT PARTS...........................................................................................................................................................................................................................................6029 Component Parts Location..............................................................................................................................................................................................................................6029 LHD models........................................................................................................................................................................................................................................6029 RHD models........................................................................................................................................................................................................................................6029 SYSTEM....................................................................................................................................................................................................................................................6031 CAN COMMUNICATION SYSTEM..............................................................................................................................................................................................................................6031 CAN COMMUNICATION SYSTEM : System Description.....................................................................................................................................................................................................6031 SYSTEM DIAGRAM................................................................................................................................................................................................................................6031 Without forward emergency braking ........................................................................................................................................................................................................6031 With forward emergency braking............................................................................................................................................................................................................6032 DESCRIPTION...................................................................................................................................................................................................................................6032 CAN Communication Signal Generation.......................................................................................................................................................................................................6032 The Construction of CAN Communication Signal (Message)....................................................................................................................................................................................6033 CAN Communication Line........................................................................................................................................................................................................................6034 CAN Signal Communications.....................................................................................................................................................................................................................6034 CAN COMMUNICATION SYSTEM : CAN Communication Control Circuit......................................................................................................................................................................................6036 CAN COMMUNICATION SYSTEM : CAN System Specification Chart.........................................................................................................................................................................................6036 SPECIFICATION CHART A.........................................................................................................................................................................................................................6036 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................6037 SPECIFICATION CHART B.........................................................................................................................................................................................................................6038 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................6040 SPECIFICATION CHART C.........................................................................................................................................................................................................................6040 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................6041 SPECIFICATION CHART D.........................................................................................................................................................................................................................6042 VEHICLE EQUIPMENT IDENTIFICATION INFORMATION..................................................................................................................................................................................................6043 CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart.........................................................................................................................................................................................6044 WIRING DIAGRAM................................................................................................................................................................................................................................................6052 CAN SYSTEM (WITHOUT FORWARD EMERGENCY BRAKING)............................................................................................................................................................................................................6052 Wiring Diagram - CAN SYSTEM -.........................................................................................................................................................................................................................6052 CAN SYSTEM (WITH FORWARD EMERGENCY BRAKING)...............................................................................................................................................................................................................6062 Wiring Diagram - CAN SYSTEM -.........................................................................................................................................................................................................................6062 BASIC INSPECTION..............................................................................................................................................................................................................................................6072 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................6072 Interview Sheet.......................................................................................................................................................................................................................................6072 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6073 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6073 CAN Communication Circuit.............................................................................................................................................................................................................................6073 MAIN LINE.........................................................................................................................................................................................................................................6073 BRANCH LINE.......................................................................................................................................................................................................................................6073 SHORT CIRCUIT.....................................................................................................................................................................................................................................6073 Chassis Communication Circuit.........................................................................................................................................................................................................................6074 BRANCH LINE.......................................................................................................................................................................................................................................6074 SHORT CIRCUIT.....................................................................................................................................................................................................................................6074 MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT..................................................................................................................................................................................................................6075 Diagnosis Procedure...................................................................................................................................................................................................................................6075 MAIN LINE BETWEEN DLC AND CCM CIRCUIT.....................................................................................................................................................................................................................6076 Diagnosis Procedure...................................................................................................................................................................................................................................6076 MAIN LINE BETWEEN CCM AND 4WD CIRCUIT.....................................................................................................................................................................................................................6077 Diagnosis Procedure...................................................................................................................................................................................................................................6077 MAIN LINE BETWEEN CCM AND PWBD CIRCUIT....................................................................................................................................................................................................................6078 Diagnosis Procedure...................................................................................................................................................................................................................................6078 MAIN LINE BETWEEN CCM AND SONAR CIRCUIT...................................................................................................................................................................................................................6079 Diagnosis Procedure...................................................................................................................................................................................................................................6079 MAIN LINE BETWEEN HVAC AND LANE CIRCUIT...................................................................................................................................................................................................................6080 Diagnosis Procedure...................................................................................................................................................................................................................................6080 ECM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6081 Diagnosis Procedure...................................................................................................................................................................................................................................6081 ABS BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6082 Diagnosis Procedure...................................................................................................................................................................................................................................6082 IPDM-E BRANCH LINE CIRCUIT................................................................................................................................................................................................................................6083 Diagnosis Procedure...................................................................................................................................................................................................................................6083 TCM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6084 Diagnosis Procedure...................................................................................................................................................................................................................................6084 DLC BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6086 Diagnosis Procedure...................................................................................................................................................................................................................................6086 EHS/PKB BRANCH LINE CIRCUIT...............................................................................................................................................................................................................................6087 Diagnosis Procedure...................................................................................................................................................................................................................................6087 ESCL BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6088 Diagnosis Procedure...................................................................................................................................................................................................................................6088 M&A BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6089 Diagnosis Procedure...................................................................................................................................................................................................................................6089 A-BAG BRANCH LINE CIRCUIT.................................................................................................................................................................................................................................6090 Diagnosis Procedure...................................................................................................................................................................................................................................6090 CCM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6091 Diagnosis Procedure...................................................................................................................................................................................................................................6091 EPS BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6092 Diagnosis Procedure...................................................................................................................................................................................................................................6092 STRG BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6093 Diagnosis Procedure...................................................................................................................................................................................................................................6093 4WD BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6094 Diagnosis Procedure...................................................................................................................................................................................................................................6094 PWBD BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6095 Diagnosis Procedure...................................................................................................................................................................................................................................6095 SONAR BRANCH LINE CIRCUIT.................................................................................................................................................................................................................................6096 Diagnosis Procedure...................................................................................................................................................................................................................................6096 BCM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6097 Diagnosis Procedure...................................................................................................................................................................................................................................6097 AV BRANCH LINE CIRCUIT....................................................................................................................................................................................................................................6098 Diagnosis Procedure...................................................................................................................................................................................................................................6098 AVM BRANCH LINE CIRCUIT...................................................................................................................................................................................................................................6099 Diagnosis Procedure...................................................................................................................................................................................................................................6099 HVAC BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6100 Diagnosis Procedure...................................................................................................................................................................................................................................6100 ICC BRANCH LINE CIRCUIT (CAN COMMUNICATION CIRCUIT).......................................................................................................................................................................................................6102 Diagnosis Procedure...................................................................................................................................................................................................................................6102 ICC BRANCH LINE CIRCUIT (CHASSIS COMMUNICATION CIRCUIT)...................................................................................................................................................................................................6103 Diagnosis Procedure...................................................................................................................................................................................................................................6103 LANE BRANCH LINE CIRCUIT..................................................................................................................................................................................................................................6104 Diagnosis Procedure...................................................................................................................................................................................................................................6104 CAN COMMUNICATION CIRCUIT 1...............................................................................................................................................................................................................................6105 Diagnosis Procedure...................................................................................................................................................................................................................................6105 CAN COMMUNICATION CIRCUIT 2...............................................................................................................................................................................................................................6107 Diagnosis Procedure...................................................................................................................................................................................................................................6107 CHASSIS COMMUNICATION CIRCUIT.............................................................................................................................................................................................................................6109 Diagnosis Procedure...................................................................................................................................................................................................................................6109 CAN GATEWAY.......................................................................................................................................................................................................................................................6111 PRECAUTION....................................................................................................................................................................................................................................................6111 PRECAUTIONS...............................................................................................................................................................................................................................................6111 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................6111 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................6111 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6111 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6111 INSTRUCTION 1.................................................................................................................................................................................................................................6111 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6112 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6113 SYSTEM....................................................................................................................................................................................................................................................6113 System Description....................................................................................................................................................................................................................................6113 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6113 SYSTEM DESCRIPTION................................................................................................................................................................................................................................6113 DIAGNOSIS SYSTEM (CAN GATEWAY)............................................................................................................................................................................................................................6114 CONSULT Function......................................................................................................................................................................................................................................6114 APPLICATION ITEM..................................................................................................................................................................................................................................6114 ECU IDENTIFICATION................................................................................................................................................................................................................................6114 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................6114 Freeze Frame Data (FFD).......................................................................................................................................................................................................................6114 DATA MONITOR......................................................................................................................................................................................................................................6114 CONFIGURATION.....................................................................................................................................................................................................................................6114 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................6115 CAN GATEWAY...............................................................................................................................................................................................................................................6115 Reference Value.......................................................................................................................................................................................................................................6115 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................6115 DTC Index.............................................................................................................................................................................................................................................6115 BASIC INSPECTION..............................................................................................................................................................................................................................................6116 CONFIGURATION (CAN GATEWAY)...............................................................................................................................................................................................................................6116 Work Procedure........................................................................................................................................................................................................................................6116 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6117 B2600-46 CONFIG ERROR.....................................................................................................................................................................................................................................6117 DTC Description.......................................................................................................................................................................................................................................6117 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6117 POSSIBLE CAUSE....................................................................................................................................................................................................................................6117 FAIL-SAFE.........................................................................................................................................................................................................................................6117 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6117 Diagnosis Procedure...................................................................................................................................................................................................................................6117 B2600-55 CONFIG ERROR.....................................................................................................................................................................................................................................6118 DTC Description.......................................................................................................................................................................................................................................6118 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6118 POSSIBLE CAUSE....................................................................................................................................................................................................................................6118 FAIL-SAFE.........................................................................................................................................................................................................................................6118 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6118 Diagnosis Procedure...................................................................................................................................................................................................................................6118 CAN SYSTEM (TYPE 101).............................................................................................................................................................................................................................................6119 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6119 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6119 CAN Communication Circuit.............................................................................................................................................................................................................................6119 MAIN LINE.........................................................................................................................................................................................................................................6119 BRANCH LINE.......................................................................................................................................................................................................................................6119 SHORT CIRCUIT.....................................................................................................................................................................................................................................6119 CAN SYSTEM (TYPE 102).............................................................................................................................................................................................................................................6120 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6120 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6120 CAN Communication Circuit.............................................................................................................................................................................................................................6120 MAIN LINE.........................................................................................................................................................................................................................................6120 BRANCH LINE.......................................................................................................................................................................................................................................6120 SHORT CIRCUIT.....................................................................................................................................................................................................................................6120 CAN SYSTEM (TYPE 103).............................................................................................................................................................................................................................................6121 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6121 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6121 CAN Communication Circuit.............................................................................................................................................................................................................................6121 MAIN LINE.........................................................................................................................................................................................................................................6121 BRANCH LINE.......................................................................................................................................................................................................................................6121 SHORT CIRCUIT.....................................................................................................................................................................................................................................6121 CAN SYSTEM (TYPE 104).............................................................................................................................................................................................................................................6122 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6122 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6122 CAN Communication Circuit.............................................................................................................................................................................................................................6122 MAIN LINE.........................................................................................................................................................................................................................................6122 BRANCH LINE.......................................................................................................................................................................................................................................6122 SHORT CIRCUIT.....................................................................................................................................................................................................................................6122 CAN SYSTEM (TYPE 105).............................................................................................................................................................................................................................................6123 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6123 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6123 CAN Communication Circuit.............................................................................................................................................................................................................................6123 MAIN LINE.........................................................................................................................................................................................................................................6123 BRANCH LINE.......................................................................................................................................................................................................................................6123 SHORT CIRCUIT.....................................................................................................................................................................................................................................6123 CAN SYSTEM (TYPE 106).............................................................................................................................................................................................................................................6124 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6124 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6124 CAN Communication Circuit.............................................................................................................................................................................................................................6124 MAIN LINE.........................................................................................................................................................................................................................................6124 BRANCH LINE.......................................................................................................................................................................................................................................6124 SHORT CIRCUIT.....................................................................................................................................................................................................................................6124 CAN SYSTEM (TYPE 107).............................................................................................................................................................................................................................................6125 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6125 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6125 CAN Communication Circuit.............................................................................................................................................................................................................................6125 MAIN LINE.........................................................................................................................................................................................................................................6125 BRANCH LINE.......................................................................................................................................................................................................................................6125 SHORT CIRCUIT.....................................................................................................................................................................................................................................6125 CAN SYSTEM (TYPE 108).............................................................................................................................................................................................................................................6126 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6126 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6126 CAN Communication Circuit.............................................................................................................................................................................................................................6126 MAIN LINE.........................................................................................................................................................................................................................................6126 BRANCH LINE.......................................................................................................................................................................................................................................6126 SHORT CIRCUIT.....................................................................................................................................................................................................................................6126 CAN SYSTEM (TYPE 109).............................................................................................................................................................................................................................................6127 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6127 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6127 CAN Communication Circuit.............................................................................................................................................................................................................................6127 MAIN LINE.........................................................................................................................................................................................................................................6127 BRANCH LINE.......................................................................................................................................................................................................................................6127 SHORT CIRCUIT.....................................................................................................................................................................................................................................6127 Chassis Communication Circuit.........................................................................................................................................................................................................................6128 BRANCH LINE.......................................................................................................................................................................................................................................6128 SHORT CIRCUIT.....................................................................................................................................................................................................................................6128 CAN SYSTEM (TYPE 110).............................................................................................................................................................................................................................................6129 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6129 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6129 CAN Communication Circuit.............................................................................................................................................................................................................................6129 MAIN LINE.........................................................................................................................................................................................................................................6129 BRANCH LINE.......................................................................................................................................................................................................................................6129 SHORT CIRCUIT.....................................................................................................................................................................................................................................6129 CAN SYSTEM (TYPE 111).............................................................................................................................................................................................................................................6130 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6130 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6130 CAN Communication Circuit.............................................................................................................................................................................................................................6130 MAIN LINE.........................................................................................................................................................................................................................................6130 BRANCH LINE.......................................................................................................................................................................................................................................6130 SHORT CIRCUIT.....................................................................................................................................................................................................................................6130 CAN SYSTEM (TYPE 112).............................................................................................................................................................................................................................................6131 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6131 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6131 CAN Communication Circuit.............................................................................................................................................................................................................................6131 MAIN LINE.........................................................................................................................................................................................................................................6131 BRANCH LINE.......................................................................................................................................................................................................................................6131 SHORT CIRCUIT.....................................................................................................................................................................................................................................6131 CAN SYSTEM (TYPE 113).............................................................................................................................................................................................................................................6132 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6132 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6132 CAN Communication Circuit.............................................................................................................................................................................................................................6132 MAIN LINE.........................................................................................................................................................................................................................................6132 BRANCH LINE.......................................................................................................................................................................................................................................6132 SHORT CIRCUIT.....................................................................................................................................................................................................................................6132 Chassis Communication Circuit.........................................................................................................................................................................................................................6133 BRANCH LINE.......................................................................................................................................................................................................................................6133 SHORT CIRCUIT.....................................................................................................................................................................................................................................6133 CAN SYSTEM (TYPE 114).............................................................................................................................................................................................................................................6134 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6134 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6134 CAN Communication Circuit.............................................................................................................................................................................................................................6134 MAIN LINE.........................................................................................................................................................................................................................................6134 BRANCH LINE.......................................................................................................................................................................................................................................6134 SHORT CIRCUIT.....................................................................................................................................................................................................................................6134 Chassis Communication Circuit.........................................................................................................................................................................................................................6135 BRANCH LINE.......................................................................................................................................................................................................................................6135 SHORT CIRCUIT.....................................................................................................................................................................................................................................6135 CAN SYSTEM (TYPE 115).............................................................................................................................................................................................................................................6136 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6136 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6136 CAN Communication Circuit.............................................................................................................................................................................................................................6136 MAIN LINE.........................................................................................................................................................................................................................................6136 BRANCH LINE.......................................................................................................................................................................................................................................6136 SHORT CIRCUIT.....................................................................................................................................................................................................................................6136 Chassis Communication Circuit.........................................................................................................................................................................................................................6137 BRANCH LINE.......................................................................................................................................................................................................................................6137 SHORT CIRCUIT.....................................................................................................................................................................................................................................6137 CAN SYSTEM (TYPE 116).............................................................................................................................................................................................................................................6138 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6138 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6138 CAN Communication Circuit.............................................................................................................................................................................................................................6138 MAIN LINE.........................................................................................................................................................................................................................................6138 BRANCH LINE.......................................................................................................................................................................................................................................6138 SHORT CIRCUIT.....................................................................................................................................................................................................................................6138 CAN SYSTEM (TYPE 117).............................................................................................................................................................................................................................................6139 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6139 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6139 CAN Communication Circuit.............................................................................................................................................................................................................................6139 MAIN LINE.........................................................................................................................................................................................................................................6139 BRANCH LINE.......................................................................................................................................................................................................................................6139 SHORT CIRCUIT.....................................................................................................................................................................................................................................6139 Chassis Communication Circuit.........................................................................................................................................................................................................................6140 BRANCH LINE.......................................................................................................................................................................................................................................6140 SHORT CIRCUIT.....................................................................................................................................................................................................................................6140 CAN SYSTEM (TYPE 118).............................................................................................................................................................................................................................................6141 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6141 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6141 CAN Communication Circuit.............................................................................................................................................................................................................................6141 MAIN LINE.........................................................................................................................................................................................................................................6141 BRANCH LINE.......................................................................................................................................................................................................................................6141 SHORT CIRCUIT.....................................................................................................................................................................................................................................6141 Chassis Communication Circuit.........................................................................................................................................................................................................................6142 BRANCH LINE.......................................................................................................................................................................................................................................6142 SHORT CIRCUIT.....................................................................................................................................................................................................................................6142 CAN SYSTEM (TYPE 119).............................................................................................................................................................................................................................................6143 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6143 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6143 CAN Communication Circuit.............................................................................................................................................................................................................................6143 MAIN LINE.........................................................................................................................................................................................................................................6143 BRANCH LINE.......................................................................................................................................................................................................................................6143 SHORT CIRCUIT.....................................................................................................................................................................................................................................6143 Chassis Communication Circuit.........................................................................................................................................................................................................................6144 BRANCH LINE.......................................................................................................................................................................................................................................6144 SHORT CIRCUIT.....................................................................................................................................................................................................................................6144 CAN SYSTEM (TYPE 120).............................................................................................................................................................................................................................................6145 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6145 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6145 CAN Communication Circuit.............................................................................................................................................................................................................................6145 MAIN LINE.........................................................................................................................................................................................................................................6145 BRANCH LINE.......................................................................................................................................................................................................................................6145 SHORT CIRCUIT.....................................................................................................................................................................................................................................6145 Chassis Communication Circuit.........................................................................................................................................................................................................................6146 BRANCH LINE.......................................................................................................................................................................................................................................6146 SHORT CIRCUIT.....................................................................................................................................................................................................................................6146 CAN SYSTEM (TYPE 121).............................................................................................................................................................................................................................................6147 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6147 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6147 CAN Communication Circuit.............................................................................................................................................................................................................................6147 MAIN LINE.........................................................................................................................................................................................................................................6147 BRANCH LINE.......................................................................................................................................................................................................................................6147 SHORT CIRCUIT.....................................................................................................................................................................................................................................6147 CAN SYSTEM (TYPE 122).............................................................................................................................................................................................................................................6148 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6148 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6148 CAN Communication Circuit.............................................................................................................................................................................................................................6148 MAIN LINE.........................................................................................................................................................................................................................................6148 BRANCH LINE.......................................................................................................................................................................................................................................6148 SHORT CIRCUIT.....................................................................................................................................................................................................................................6148 CAN SYSTEM (TYPE 123).............................................................................................................................................................................................................................................6149 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6149 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6149 CAN Communication Circuit.............................................................................................................................................................................................................................6149 MAIN LINE.........................................................................................................................................................................................................................................6149 BRANCH LINE.......................................................................................................................................................................................................................................6149 SHORT CIRCUIT.....................................................................................................................................................................................................................................6149 CAN SYSTEM (TYPE 124).............................................................................................................................................................................................................................................6150 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6150 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6150 CAN Communication Circuit.............................................................................................................................................................................................................................6150 MAIN LINE.........................................................................................................................................................................................................................................6150 BRANCH LINE.......................................................................................................................................................................................................................................6150 SHORT CIRCUIT.....................................................................................................................................................................................................................................6150 CAN SYSTEM (TYPE 125).............................................................................................................................................................................................................................................6151 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6151 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6151 CAN Communication Circuit.............................................................................................................................................................................................................................6151 MAIN LINE.........................................................................................................................................................................................................................................6151 BRANCH LINE.......................................................................................................................................................................................................................................6151 SHORT CIRCUIT.....................................................................................................................................................................................................................................6151 Chassis Communication Circuit.........................................................................................................................................................................................................................6152 BRANCH LINE.......................................................................................................................................................................................................................................6152 SHORT CIRCUIT.....................................................................................................................................................................................................................................6152 CAN SYSTEM (TYPE 126).............................................................................................................................................................................................................................................6153 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6153 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6153 CAN Communication Circuit.............................................................................................................................................................................................................................6153 MAIN LINE.........................................................................................................................................................................................................................................6153 BRANCH LINE.......................................................................................................................................................................................................................................6153 SHORT CIRCUIT.....................................................................................................................................................................................................................................6153 CAN SYSTEM (TYPE 127).............................................................................................................................................................................................................................................6154 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6154 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6154 CAN Communication Circuit.............................................................................................................................................................................................................................6154 MAIN LINE.........................................................................................................................................................................................................................................6154 BRANCH LINE.......................................................................................................................................................................................................................................6154 SHORT CIRCUIT.....................................................................................................................................................................................................................................6154 CAN SYSTEM (TYPE 128).............................................................................................................................................................................................................................................6155 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6155 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6155 CAN Communication Circuit.............................................................................................................................................................................................................................6155 MAIN LINE.........................................................................................................................................................................................................................................6155 BRANCH LINE.......................................................................................................................................................................................................................................6155 SHORT CIRCUIT.....................................................................................................................................................................................................................................6155 CAN SYSTEM (TYPE 129).............................................................................................................................................................................................................................................6156 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6156 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6156 CAN Communication Circuit.............................................................................................................................................................................................................................6156 MAIN LINE.........................................................................................................................................................................................................................................6156 BRANCH LINE.......................................................................................................................................................................................................................................6156 SHORT CIRCUIT.....................................................................................................................................................................................................................................6156 Chassis Communication Circuit.........................................................................................................................................................................................................................6157 BRANCH LINE.......................................................................................................................................................................................................................................6157 SHORT CIRCUIT.....................................................................................................................................................................................................................................6157 CAN SYSTEM (TYPE 130).............................................................................................................................................................................................................................................6158 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6158 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6158 CAN Communication Circuit.............................................................................................................................................................................................................................6158 MAIN LINE.........................................................................................................................................................................................................................................6158 BRANCH LINE.......................................................................................................................................................................................................................................6158 SHORT CIRCUIT.....................................................................................................................................................................................................................................6158 Chassis Communication Circuit.........................................................................................................................................................................................................................6159 BRANCH LINE.......................................................................................................................................................................................................................................6159 SHORT CIRCUIT.....................................................................................................................................................................................................................................6159 CAN SYSTEM (TYPE 131).............................................................................................................................................................................................................................................6160 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6160 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6160 CAN Communication Circuit.............................................................................................................................................................................................................................6160 MAIN LINE.........................................................................................................................................................................................................................................6160 BRANCH LINE.......................................................................................................................................................................................................................................6160 SHORT CIRCUIT.....................................................................................................................................................................................................................................6160 Chassis Communication Circuit.........................................................................................................................................................................................................................6161 BRANCH LINE.......................................................................................................................................................................................................................................6161 SHORT CIRCUIT.....................................................................................................................................................................................................................................6161 CAN SYSTEM (TYPE 132).............................................................................................................................................................................................................................................6162 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6162 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6162 CAN Communication Circuit.............................................................................................................................................................................................................................6162 MAIN LINE.........................................................................................................................................................................................................................................6162 BRANCH LINE.......................................................................................................................................................................................................................................6162 SHORT CIRCUIT.....................................................................................................................................................................................................................................6162 CAN SYSTEM (TYPE 133).............................................................................................................................................................................................................................................6163 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6163 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6163 CAN Communication Circuit.............................................................................................................................................................................................................................6163 MAIN LINE.........................................................................................................................................................................................................................................6163 BRANCH LINE.......................................................................................................................................................................................................................................6163 SHORT CIRCUIT.....................................................................................................................................................................................................................................6163 Chassis Communication Circuit.........................................................................................................................................................................................................................6164 BRANCH LINE.......................................................................................................................................................................................................................................6164 SHORT CIRCUIT.....................................................................................................................................................................................................................................6164 CAN SYSTEM (TYPE 134).............................................................................................................................................................................................................................................6165 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6165 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6165 CAN Communication Circuit.............................................................................................................................................................................................................................6165 MAIN LINE.........................................................................................................................................................................................................................................6165 BRANCH LINE.......................................................................................................................................................................................................................................6165 SHORT CIRCUIT.....................................................................................................................................................................................................................................6165 Chassis Communication Circuit.........................................................................................................................................................................................................................6166 BRANCH LINE.......................................................................................................................................................................................................................................6166 SHORT CIRCUIT.....................................................................................................................................................................................................................................6166 CAN SYSTEM (TYPE 135).............................................................................................................................................................................................................................................6167 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6167 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6167 CAN Communication Circuit.............................................................................................................................................................................................................................6167 MAIN LINE.........................................................................................................................................................................................................................................6167 BRANCH LINE.......................................................................................................................................................................................................................................6167 SHORT CIRCUIT.....................................................................................................................................................................................................................................6167 Chassis Communication Circuit.........................................................................................................................................................................................................................6168 BRANCH LINE.......................................................................................................................................................................................................................................6168 SHORT CIRCUIT.....................................................................................................................................................................................................................................6168 CAN SYSTEM (TYPE 136).............................................................................................................................................................................................................................................6169 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6169 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6169 CAN Communication Circuit.............................................................................................................................................................................................................................6169 MAIN LINE.........................................................................................................................................................................................................................................6169 BRANCH LINE.......................................................................................................................................................................................................................................6169 SHORT CIRCUIT.....................................................................................................................................................................................................................................6169 Chassis Communication Circuit.........................................................................................................................................................................................................................6170 BRANCH LINE.......................................................................................................................................................................................................................................6170 SHORT CIRCUIT.....................................................................................................................................................................................................................................6170 CAN SYSTEM (TYPE 137).............................................................................................................................................................................................................................................6171 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6171 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6171 CAN Communication Circuit.............................................................................................................................................................................................................................6171 MAIN LINE.........................................................................................................................................................................................................................................6171 BRANCH LINE.......................................................................................................................................................................................................................................6171 SHORT CIRCUIT.....................................................................................................................................................................................................................................6171 CAN SYSTEM (TYPE 138).............................................................................................................................................................................................................................................6172 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6172 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6172 CAN Communication Circuit.............................................................................................................................................................................................................................6172 MAIN LINE.........................................................................................................................................................................................................................................6172 BRANCH LINE.......................................................................................................................................................................................................................................6172 SHORT CIRCUIT.....................................................................................................................................................................................................................................6172 CAN SYSTEM (TYPE 139).............................................................................................................................................................................................................................................6173 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6173 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6173 CAN Communication Circuit.............................................................................................................................................................................................................................6173 MAIN LINE.........................................................................................................................................................................................................................................6173 BRANCH LINE.......................................................................................................................................................................................................................................6173 SHORT CIRCUIT.....................................................................................................................................................................................................................................6173 CAN SYSTEM (TYPE 140).............................................................................................................................................................................................................................................6174 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6174 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6174 CAN Communication Circuit.............................................................................................................................................................................................................................6174 MAIN LINE.........................................................................................................................................................................................................................................6174 BRANCH LINE.......................................................................................................................................................................................................................................6174 SHORT CIRCUIT.....................................................................................................................................................................................................................................6174 CAN SYSTEM (TYPE 141).............................................................................................................................................................................................................................................6175 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6175 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6175 CAN Communication Circuit.............................................................................................................................................................................................................................6175 MAIN LINE.........................................................................................................................................................................................................................................6175 BRANCH LINE.......................................................................................................................................................................................................................................6175 SHORT CIRCUIT.....................................................................................................................................................................................................................................6175 CAN SYSTEM (TYPE 142).............................................................................................................................................................................................................................................6176 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6176 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6176 CAN Communication Circuit.............................................................................................................................................................................................................................6176 MAIN LINE.........................................................................................................................................................................................................................................6176 BRANCH LINE.......................................................................................................................................................................................................................................6176 SHORT CIRCUIT.....................................................................................................................................................................................................................................6176 CAN SYSTEM (TYPE 143).............................................................................................................................................................................................................................................6177 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6177 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6177 CAN Communication Circuit.............................................................................................................................................................................................................................6177 MAIN LINE.........................................................................................................................................................................................................................................6177 BRANCH LINE.......................................................................................................................................................................................................................................6177 SHORT CIRCUIT.....................................................................................................................................................................................................................................6177 CAN SYSTEM (TYPE 144).............................................................................................................................................................................................................................................6178 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6178 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6178 CAN Communication Circuit.............................................................................................................................................................................................................................6178 MAIN LINE.........................................................................................................................................................................................................................................6178 BRANCH LINE.......................................................................................................................................................................................................................................6178 SHORT CIRCUIT.....................................................................................................................................................................................................................................6178 CAN SYSTEM (TYPE 145).............................................................................................................................................................................................................................................6179 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6179 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6179 CAN Communication Circuit.............................................................................................................................................................................................................................6179 MAIN LINE.........................................................................................................................................................................................................................................6179 BRANCH LINE.......................................................................................................................................................................................................................................6179 SHORT CIRCUIT.....................................................................................................................................................................................................................................6179 CAN SYSTEM (TYPE 146).............................................................................................................................................................................................................................................6180 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6180 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6180 CAN Communication Circuit.............................................................................................................................................................................................................................6180 MAIN LINE.........................................................................................................................................................................................................................................6180 BRANCH LINE.......................................................................................................................................................................................................................................6180 SHORT CIRCUIT.....................................................................................................................................................................................................................................6180 CAN SYSTEM (TYPE 147).............................................................................................................................................................................................................................................6181 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6181 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6181 CAN Communication Circuit.............................................................................................................................................................................................................................6181 MAIN LINE.........................................................................................................................................................................................................................................6181 BRANCH LINE.......................................................................................................................................................................................................................................6181 SHORT CIRCUIT.....................................................................................................................................................................................................................................6181 CAN SYSTEM (TYPE 148).............................................................................................................................................................................................................................................6182 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6182 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6182 CAN Communication Circuit.............................................................................................................................................................................................................................6182 MAIN LINE.........................................................................................................................................................................................................................................6182 BRANCH LINE.......................................................................................................................................................................................................................................6182 SHORT CIRCUIT.....................................................................................................................................................................................................................................6182 CAN SYSTEM (TYPE 149).............................................................................................................................................................................................................................................6183 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6183 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6183 CAN Communication Circuit.............................................................................................................................................................................................................................6183 MAIN LINE.........................................................................................................................................................................................................................................6183 BRANCH LINE.......................................................................................................................................................................................................................................6183 SHORT CIRCUIT.....................................................................................................................................................................................................................................6183 CAN SYSTEM (TYPE 150).............................................................................................................................................................................................................................................6184 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6184 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6184 CAN Communication Circuit.............................................................................................................................................................................................................................6184 MAIN LINE.........................................................................................................................................................................................................................................6184 BRANCH LINE.......................................................................................................................................................................................................................................6184 SHORT CIRCUIT.....................................................................................................................................................................................................................................6184 CAN SYSTEM (TYPE 151).............................................................................................................................................................................................................................................6185 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6185 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6185 CAN Communication Circuit.............................................................................................................................................................................................................................6185 MAIN LINE.........................................................................................................................................................................................................................................6185 BRANCH LINE.......................................................................................................................................................................................................................................6185 SHORT CIRCUIT.....................................................................................................................................................................................................................................6185 CAN SYSTEM (TYPE 152).............................................................................................................................................................................................................................................6186 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6186 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6186 CAN Communication Circuit.............................................................................................................................................................................................................................6186 MAIN LINE.........................................................................................................................................................................................................................................6186 BRANCH LINE.......................................................................................................................................................................................................................................6186 SHORT CIRCUIT.....................................................................................................................................................................................................................................6186 Chassis Communication Circuit.........................................................................................................................................................................................................................6187 BRANCH LINE.......................................................................................................................................................................................................................................6187 SHORT CIRCUIT.....................................................................................................................................................................................................................................6187 CAN SYSTEM (TYPE 153).............................................................................................................................................................................................................................................6188 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6188 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6188 CAN Communication Circuit.............................................................................................................................................................................................................................6188 MAIN LINE.........................................................................................................................................................................................................................................6188 BRANCH LINE.......................................................................................................................................................................................................................................6188 SHORT CIRCUIT.....................................................................................................................................................................................................................................6188 CAN SYSTEM (TYPE 154).............................................................................................................................................................................................................................................6189 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6189 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6189 CAN Communication Circuit.............................................................................................................................................................................................................................6189 MAIN LINE.........................................................................................................................................................................................................................................6189 BRANCH LINE.......................................................................................................................................................................................................................................6189 SHORT CIRCUIT.....................................................................................................................................................................................................................................6189 CAN SYSTEM (TYPE 155).............................................................................................................................................................................................................................................6190 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6190 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6190 CAN Communication Circuit.............................................................................................................................................................................................................................6190 MAIN LINE.........................................................................................................................................................................................................................................6190 BRANCH LINE.......................................................................................................................................................................................................................................6190 SHORT CIRCUIT.....................................................................................................................................................................................................................................6190 CAN SYSTEM (TYPE 156).............................................................................................................................................................................................................................................6191 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6191 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6191 CAN Communication Circuit.............................................................................................................................................................................................................................6191 MAIN LINE.........................................................................................................................................................................................................................................6191 BRANCH LINE.......................................................................................................................................................................................................................................6191 SHORT CIRCUIT.....................................................................................................................................................................................................................................6191 Chassis Communication Circuit.........................................................................................................................................................................................................................6192 BRANCH LINE.......................................................................................................................................................................................................................................6192 SHORT CIRCUIT.....................................................................................................................................................................................................................................6192 CAN SYSTEM (TYPE 157).............................................................................................................................................................................................................................................6193 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6193 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6193 CAN Communication Circuit.............................................................................................................................................................................................................................6193 MAIN LINE.........................................................................................................................................................................................................................................6193 BRANCH LINE.......................................................................................................................................................................................................................................6193 SHORT CIRCUIT.....................................................................................................................................................................................................................................6193 CAN SYSTEM (TYPE 158).............................................................................................................................................................................................................................................6194 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6194 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6194 CAN Communication Circuit.............................................................................................................................................................................................................................6194 MAIN LINE.........................................................................................................................................................................................................................................6194 BRANCH LINE.......................................................................................................................................................................................................................................6194 SHORT CIRCUIT.....................................................................................................................................................................................................................................6194 Chassis Communication Circuit.........................................................................................................................................................................................................................6195 BRANCH LINE.......................................................................................................................................................................................................................................6195 SHORT CIRCUIT.....................................................................................................................................................................................................................................6195 CAN SYSTEM (TYPE 159).............................................................................................................................................................................................................................................6196 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6196 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6196 CAN Communication Circuit.............................................................................................................................................................................................................................6196 MAIN LINE.........................................................................................................................................................................................................................................6196 BRANCH LINE.......................................................................................................................................................................................................................................6196 SHORT CIRCUIT.....................................................................................................................................................................................................................................6196 Chassis Communication Circuit.........................................................................................................................................................................................................................6197 BRANCH LINE.......................................................................................................................................................................................................................................6197 SHORT CIRCUIT.....................................................................................................................................................................................................................................6197 CAN SYSTEM (TYPE 160).............................................................................................................................................................................................................................................6198 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6198 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6198 CAN Communication Circuit.............................................................................................................................................................................................................................6198 MAIN LINE.........................................................................................................................................................................................................................................6198 BRANCH LINE.......................................................................................................................................................................................................................................6198 SHORT CIRCUIT.....................................................................................................................................................................................................................................6198 CAN SYSTEM (TYPE 161).............................................................................................................................................................................................................................................6199 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6199 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6199 CAN Communication Circuit.............................................................................................................................................................................................................................6199 MAIN LINE.........................................................................................................................................................................................................................................6199 BRANCH LINE.......................................................................................................................................................................................................................................6199 SHORT CIRCUIT.....................................................................................................................................................................................................................................6199 Chassis Communication Circuit.........................................................................................................................................................................................................................6200 BRANCH LINE.......................................................................................................................................................................................................................................6200 SHORT CIRCUIT.....................................................................................................................................................................................................................................6200 CAN SYSTEM (TYPE 162).............................................................................................................................................................................................................................................6201 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6201 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6201 CAN Communication Circuit.............................................................................................................................................................................................................................6201 MAIN LINE.........................................................................................................................................................................................................................................6201 BRANCH LINE.......................................................................................................................................................................................................................................6201 SHORT CIRCUIT.....................................................................................................................................................................................................................................6201 CAN SYSTEM (TYPE 163).............................................................................................................................................................................................................................................6202 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6202 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6202 CAN Communication Circuit.............................................................................................................................................................................................................................6202 MAIN LINE.........................................................................................................................................................................................................................................6202 BRANCH LINE.......................................................................................................................................................................................................................................6202 SHORT CIRCUIT.....................................................................................................................................................................................................................................6202 Chassis Communication Circuit.........................................................................................................................................................................................................................6203 BRANCH LINE.......................................................................................................................................................................................................................................6203 SHORT CIRCUIT.....................................................................................................................................................................................................................................6203 CAN SYSTEM (TYPE 164).............................................................................................................................................................................................................................................6204 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6204 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6204 CAN Communication Circuit.............................................................................................................................................................................................................................6204 MAIN LINE.........................................................................................................................................................................................................................................6204 BRANCH LINE.......................................................................................................................................................................................................................................6204 SHORT CIRCUIT.....................................................................................................................................................................................................................................6204 Chassis Communication Circuit.........................................................................................................................................................................................................................6205 BRANCH LINE.......................................................................................................................................................................................................................................6205 SHORT CIRCUIT.....................................................................................................................................................................................................................................6205 CAN SYSTEM (TYPE 165).............................................................................................................................................................................................................................................6206 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6206 MALFUNCTION AREA CHART....................................................................................................................................................................................................................................6206 CAN Communication Circuit.............................................................................................................................................................................................................................6206 MAIN LINE.........................................................................................................................................................................................................................................6206 BRANCH LINE.......................................................................................................................................................................................................................................6206 SHORT CIRCUIT.....................................................................................................................................................................................................................................6206 Chassis Communication Circuit.........................................................................................................................................................................................................................6207 BRANCH LINE.......................................................................................................................................................................................................................................6207 SHORT CIRCUIT.....................................................................................................................................................................................................................................6207 MAINTENANCE...............................................................................................................................................................................................................................................................6208 MAINTENANCE...........................................................................................................................................................................................................................................................6208 PREPARATION.......................................................................................................................................................................................................................................................6211 PREPARATION...................................................................................................................................................................................................................................................6211 Special Service Tool......................................................................................................................................................................................................................................6211 MR20DD ENGINE MODELS AND QR25DE ENGINE MODELS.........................................................................................................................................................................................................6211 R9M ENGINE MODELS.....................................................................................................................................................................................................................................6211 Commercial Service Tool...................................................................................................................................................................................................................................6212 MR20DD ENGINE MODELS AND QR25DE ENGINE MODELS.........................................................................................................................................................................................................6212 R9M ENGINE MODELS.....................................................................................................................................................................................................................................6212 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................6213 GENERAL MAINTENANCE...........................................................................................................................................................................................................................................6213 General Maintenance.......................................................................................................................................................................................................................................6213 OUTSIDE THE VEHICLE...................................................................................................................................................................................................................................6213 INSIDE THE VEHICLE....................................................................................................................................................................................................................................6213 UNDER THE HOOD AND VEHICLE............................................................................................................................................................................................................................6214 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6215 Periodic Maintenance......................................................................................................................................................................................................................................6215 ENGINE AND EMISSION CONTROL MAINTENANCE (MR20DD AND QR25DE PETROL ENGINE MODELS)......................................................................................................................................................................6215 CHASSIS AND BODY MAINTENANCE (MR20DD AND QR25DE PETROL ENGINE MODELS).................................................................................................................................................................................6216 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS ..........................................................................................................................................................................................................6217 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6218 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6219 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6220 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6221 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6222 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6223 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6224 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6225 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6226 ENGINE AND EMISSION CONTROL MAINTENANCE (R9M DIESEL ENGINE MODELS)....................................................................................................................................................................................6227 CHASSIS AND BODY MAINTENANCE (R9M DIESEL ENGINE MODELS)...............................................................................................................................................................................................6228 MAINTENANCE UNDER SEVERE DRIVING CONDITIONS...........................................................................................................................................................................................................6228 RECOMMENDED FLUIDS AND LUBRICANTS.............................................................................................................................................................................................................................6230 Fluids and Lubricants.....................................................................................................................................................................................................................................6230 SAE Viscosity Number......................................................................................................................................................................................................................................6231 GASOLINE ENGINE.......................................................................................................................................................................................................................................6231 Engine Coolant Mixture Ratio..............................................................................................................................................................................................................................6231 ENGINE MAINTENANCE (MR20DD)...................................................................................................................................................................................................................................6233 DRIVE BELTS...............................................................................................................................................................................................................................................6233 DRIVE BELTS : Exploded View...........................................................................................................................................................................................................................6233 DRIVE BELTS : Inspection..............................................................................................................................................................................................................................6233 DRIVE BELTS : Adjustment..............................................................................................................................................................................................................................6233 ENGINE COOLANT............................................................................................................................................................................................................................................6233 ENGINE COOLANT : Inspection...........................................................................................................................................................................................................................6234 LEVEL ............................................................................................................................................................................................................................................6234 LEAKAGE...........................................................................................................................................................................................................................................6234 ENGINE COOLANT : Draining.............................................................................................................................................................................................................................6234 ENGINE COOLANT : Refilling............................................................................................................................................................................................................................6235 ENGINE COOLANT : Flushing.............................................................................................................................................................................................................................6236 RADIATOR CAP..............................................................................................................................................................................................................................................6236 RADIATOR CAP : Inspection.............................................................................................................................................................................................................................6236 RADIATOR..................................................................................................................................................................................................................................................6237 RADIATOR : Inspection.................................................................................................................................................................................................................................6237 FUEL LINES................................................................................................................................................................................................................................................6237 FUEL LINES : Inspection...............................................................................................................................................................................................................................6237 AIR CLEANER FILTER........................................................................................................................................................................................................................................6237 AIR CLEANER FILTER : Removal and Installation.........................................................................................................................................................................................................6237 REMOVAL...........................................................................................................................................................................................................................................6237 INSTALLATION......................................................................................................................................................................................................................................6238 AIR CLEANER FILTER : Inspection (Dry Paper Type)......................................................................................................................................................................................................6239 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6239 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................6239 ENGINE OIL................................................................................................................................................................................................................................................6239 ENGINE OIL : Draining.................................................................................................................................................................................................................................6239 ENGINE OIL : Refilling................................................................................................................................................................................................................................6239 OIL FILTER................................................................................................................................................................................................................................................6240 OIL FILTER : Removal and Installation.................................................................................................................................................................................................................6240 REMOVAL...........................................................................................................................................................................................................................................6240 INSTALLATION......................................................................................................................................................................................................................................6240 OIL FILTER : Inspection...............................................................................................................................................................................................................................6240 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6240 SPARK PLUG................................................................................................................................................................................................................................................6241 SPARK PLUG : Removal and Installation.................................................................................................................................................................................................................6241 REMOVAL...........................................................................................................................................................................................................................................6241 INSTALLATION......................................................................................................................................................................................................................................6241 SPARK PLUG : Inspection...............................................................................................................................................................................................................................6241 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6241 EVAP VAPOR LINES..........................................................................................................................................................................................................................................6241 EVAP VAPOR LINES : Inspection.........................................................................................................................................................................................................................6242 ENGINE MAINTENANCE (QR25DE)...................................................................................................................................................................................................................................6243 DRIVE BELTS...............................................................................................................................................................................................................................................6243 DRIVE BELTS : Exploded View...........................................................................................................................................................................................................................6243 DRIVE BELTS : Inspection..............................................................................................................................................................................................................................6243 DRIVE BELTS : Adjustment..............................................................................................................................................................................................................................6244 ENGINE COOLANT............................................................................................................................................................................................................................................6244 ENGINE COOLANT : Inspection...........................................................................................................................................................................................................................6244 LEVEL ............................................................................................................................................................................................................................................6244 LEAKAGE...........................................................................................................................................................................................................................................6244 ENGINE COOLANT : Draining.............................................................................................................................................................................................................................6244 ENGINE COOLANT : Refilling............................................................................................................................................................................................................................6245 ENGINE COOLANT : Flushing.............................................................................................................................................................................................................................6246 RADIATOR CAP..............................................................................................................................................................................................................................................6246 RADIATOR CAP : Inspection.............................................................................................................................................................................................................................6247 RADIATOR..................................................................................................................................................................................................................................................6247 RADIATOR : Inspection.................................................................................................................................................................................................................................6247 FUEL LINES................................................................................................................................................................................................................................................6247 FUEL LINES : Inspection...............................................................................................................................................................................................................................6248 AIR CLEANER FILTER........................................................................................................................................................................................................................................6248 AIR CLEANER FILTER : Removal and Installation.........................................................................................................................................................................................................6248 REMOVAL...........................................................................................................................................................................................................................................6248 INSTALLATION......................................................................................................................................................................................................................................6248 AIR CLEANER FILTER : Inspection (Dry Paper Type)......................................................................................................................................................................................................6249 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6249 MAINTENANCE INTERVAL..............................................................................................................................................................................................................................6249 ENGINE OIL................................................................................................................................................................................................................................................6249 ENGINE OIL : Draining.................................................................................................................................................................................................................................6249 ENGINE OIL : Refilling................................................................................................................................................................................................................................6250 OIL FILTER................................................................................................................................................................................................................................................6250 OIL FILTER : Removal and Installation.................................................................................................................................................................................................................6250 REMOVAL...........................................................................................................................................................................................................................................6250 INSTALLATION......................................................................................................................................................................................................................................6250 OIL FILTER : Inspection...............................................................................................................................................................................................................................6251 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6251 SPARK PLUG................................................................................................................................................................................................................................................6251 SPARK PLUG : Removal and Installation.................................................................................................................................................................................................................6251 REMOVAL...........................................................................................................................................................................................................................................6251 INSTALLAITON......................................................................................................................................................................................................................................6251 SPARK PLUG : Inspection...............................................................................................................................................................................................................................6251 INSPECTION AFTER REMOVAL .........................................................................................................................................................................................................................6251 EVAP VAPOR LINES..........................................................................................................................................................................................................................................6252 EVAP VAPOR LINES : Inspection.........................................................................................................................................................................................................................6252 ENGINE MAINTENANCE (R9M)......................................................................................................................................................................................................................................6253 DRIVE BELTS...............................................................................................................................................................................................................................................6253 DRIVE BELTS : Exploded View...........................................................................................................................................................................................................................6253 DRIVE BELTS : Inspection..............................................................................................................................................................................................................................6253 DRIVE BELTS : Adjustment..............................................................................................................................................................................................................................6254 ENGINE COOLANT............................................................................................................................................................................................................................................6254 ENGINE COOLANT : Inspection...........................................................................................................................................................................................................................6254 LEVEL ............................................................................................................................................................................................................................................6254 LEAKAGE...........................................................................................................................................................................................................................................6254 ENGINE COOLANT : Draining.............................................................................................................................................................................................................................6254 ENGINE COOLANT : Refilling............................................................................................................................................................................................................................6255 ENGINE COOLANT : Flushing.............................................................................................................................................................................................................................6257 RESERVOIR TANK CAP........................................................................................................................................................................................................................................6258 RESERVOIR TANK CAP : Inspection.......................................................................................................................................................................................................................6258 RADIATOR..................................................................................................................................................................................................................................................6258 RADIATOR : Inspection.................................................................................................................................................................................................................................6258 FUEL LINES................................................................................................................................................................................................................................................6258 FUEL LINES : Inspection...............................................................................................................................................................................................................................6258 FUEL FILTER...............................................................................................................................................................................................................................................6258 FUEL FILTER : Draining Water from Fuel Filter.........................................................................................................................................................................................................6259 FUEL FILTER : Inspection..............................................................................................................................................................................................................................6259 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6259 AIR CLEANER FILTER........................................................................................................................................................................................................................................6259 AIR CLEANER FILTER : Removal and Installation.........................................................................................................................................................................................................6259 REMOVAL...........................................................................................................................................................................................................................................6259 INSTALLATION......................................................................................................................................................................................................................................6260 ENGINE OIL................................................................................................................................................................................................................................................6260 ENGINE OIL : Draining.................................................................................................................................................................................................................................6260 ENGINE OIL : Refilling................................................................................................................................................................................................................................6261 OIL FILTER................................................................................................................................................................................................................................................6261 OIL FILTER : Removal and Installation.................................................................................................................................................................................................................6261 REMOVAL...........................................................................................................................................................................................................................................6261 INSTALLATION......................................................................................................................................................................................................................................6262 OIL FILTER : Inspection...............................................................................................................................................................................................................................6262 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6262 CHASSIS MAINTENANCE...........................................................................................................................................................................................................................................6263 EXHAUST SYSTEM............................................................................................................................................................................................................................................6263 EXHAUST SYSTEM : Inspection...........................................................................................................................................................................................................................6263 CVT FLUID (RE0F10D).......................................................................................................................................................................................................................................6263 CVT FLUID (RE0F10D) : Inspection......................................................................................................................................................................................................................6263 FLUID LEAKAGE.....................................................................................................................................................................................................................................6263 CVT FLUID (RE0F10G).......................................................................................................................................................................................................................................6263 CVT FLUID (RE0F10G) : Inspection......................................................................................................................................................................................................................6263 FLUID LEAKAGE.....................................................................................................................................................................................................................................6263 M/T OIL (RS6F94R).........................................................................................................................................................................................................................................6263 M/T OIL (RS6F94R) : Inspection........................................................................................................................................................................................................................6263 OIL LEAKAGE.......................................................................................................................................................................................................................................6263 OIL LEVEL.........................................................................................................................................................................................................................................6263 M/T OIL (RS6F94R) : Draining..........................................................................................................................................................................................................................6264 M/T OIL (RS6F94R) : Refilling.........................................................................................................................................................................................................................6264 M/T OIL [RS6F52A (2WD)]...................................................................................................................................................................................................................................6264 M/T OIL [RS6F52A (2WD)] : Inspection..................................................................................................................................................................................................................6264 OIL LEAKAGE.......................................................................................................................................................................................................................................6264 OIL LEVEL.........................................................................................................................................................................................................................................6264 M/T OIL [RS6F52A (2WD)] : Draining....................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (2WD)] : Refilling...................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (4WD)]...................................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (4WD)] : Inspection..................................................................................................................................................................................................................6265 OIL LEAKAGE.......................................................................................................................................................................................................................................6265 OIL LEVEL.........................................................................................................................................................................................................................................6265 M/T OIL [RS6F52A (4WD)] : Draining....................................................................................................................................................................................................................6266 M/T OIL [RS6F52A (4WD)] : Refilling...................................................................................................................................................................................................................6266 CLUTCH FLUID..............................................................................................................................................................................................................................................6266 CLUTCH FLUID : Inspection.............................................................................................................................................................................................................................6266 FLUID LEAKAGE.....................................................................................................................................................................................................................................6266 FLUID LEVEL.......................................................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)].............................................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)] : Inspection............................................................................................................................................................................................................6267 OIL LEAKAGE.......................................................................................................................................................................................................................................6267 OIL LEVEL.........................................................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)] : Draining..............................................................................................................................................................................................................6267 TRANSFER OIL [TY21C (MR20DD)] : Refilling.............................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)].............................................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)] : Inspection............................................................................................................................................................................................................6268 OIL LEAKAGE.......................................................................................................................................................................................................................................6268 OIL LEVEL.........................................................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)] : Draining..............................................................................................................................................................................................................6268 TRANSFER OIL [TY21C (QR25DE)] : Refilling.............................................................................................................................................................................................................6269 TRANSFER OIL (TY30A)......................................................................................................................................................................................................................................6269 TRANSFER OIL (TY30A) : Inspection.....................................................................................................................................................................................................................6269 OIL LEAKAGE.......................................................................................................................................................................................................................................6269 OIL LEVEL.........................................................................................................................................................................................................................................6269 TRANSFER OIL (TY30A) : Draining.......................................................................................................................................................................................................................6269 TRANSFER OIL (TY30A) : Refilling......................................................................................................................................................................................................................6270 REAR PROPELLER SHAFT......................................................................................................................................................................................................................................6270 REAR PROPELLER SHAFT : Inspection.....................................................................................................................................................................................................................6270 LOOSENESS OF CONNECTED PART.......................................................................................................................................................................................................................6270 BACKLASH OF JOINT PART............................................................................................................................................................................................................................6270 BACKLASH OF CENTER BEARING........................................................................................................................................................................................................................6270 APPEARANCE AND NOISE..............................................................................................................................................................................................................................6270 VIBRATION.........................................................................................................................................................................................................................................6270 REAR DIFFERENTIAL GEAR OIL................................................................................................................................................................................................................................6271 REAR DIFFERENTIAL GEAR OIL : Inspection...............................................................................................................................................................................................................6271 OIL LEAKAGE.......................................................................................................................................................................................................................................6271 OIL LEVEL.........................................................................................................................................................................................................................................6271 REAR DIFFERENTIAL GEAR OIL : Draining.................................................................................................................................................................................................................6271 REAR DIFFERENTIAL GEAR OIL : Refilling................................................................................................................................................................................................................6271 WHEELS....................................................................................................................................................................................................................................................6271 WHEELS : Wheel Balance Adjustment (Aluminum Wheel)....................................................................................................................................................................................................6272 PREPARATION BEFORE ADJUSTMENT.....................................................................................................................................................................................................................6272 ADJUSTMENT........................................................................................................................................................................................................................................6272 WHEELS : Wheel Balance Adjustment (Steel Wheel).......................................................................................................................................................................................................6273 PREPARATION BEFORE ADJUSTMENT.....................................................................................................................................................................................................................6273 ADJUSTMENT........................................................................................................................................................................................................................................6273 WHEELS : Tire Rotation................................................................................................................................................................................................................................6274 BRAKE FLUID LEVEL AND LEAKS...............................................................................................................................................................................................................................6274 BRAKE FLUID LEVEL AND LEAKS : Inspection..............................................................................................................................................................................................................6274 BRAKE LINES AND CABLES....................................................................................................................................................................................................................................6274 BRAKE LINES AND CABLES : Inspection...................................................................................................................................................................................................................6274 BRAKE FLUID...............................................................................................................................................................................................................................................6274 BRAKE FLUID : Changing................................................................................................................................................................................................................................6275 DISC BRAKE (LHD)..........................................................................................................................................................................................................................................6275 DISC BRAKE (LHD) : Inspection.........................................................................................................................................................................................................................6275 DISC ROTOR........................................................................................................................................................................................................................................6275 CALIPER...........................................................................................................................................................................................................................................6275 BRAKE PAD.........................................................................................................................................................................................................................................6275 DISC BRAKE (LHD) : Front Disc Brake...................................................................................................................................................................................................................6275 DISC BRAKE (LHD) : Rear Disc Brake....................................................................................................................................................................................................................6276 DISC BRAKE (RHD)..........................................................................................................................................................................................................................................6276 DISC BRAKE (RHD) : Inspection.........................................................................................................................................................................................................................6276 DISC ROTOR........................................................................................................................................................................................................................................6276 CALIPER...........................................................................................................................................................................................................................................6276 BRAKE PAD.........................................................................................................................................................................................................................................6276 DISC BRAKE (RHD) : Front Disc Brake...................................................................................................................................................................................................................6276 DISC BRAKE (RHD) : Rear Disc Brake....................................................................................................................................................................................................................6277 STEERING GEAR AND LINKAGE.................................................................................................................................................................................................................................6277 STEERING GEAR AND LINKAGE : Inspection................................................................................................................................................................................................................6277 STEERING GEAR.....................................................................................................................................................................................................................................6277 STEERING LINKAGE..................................................................................................................................................................................................................................6277 AXLE AND SUSPENSION PARTS.................................................................................................................................................................................................................................6277 AXLE AND SUSPENSION PARTS : Inspection................................................................................................................................................................................................................6277 DRIVE SHAFT...............................................................................................................................................................................................................................................6277 DRIVE SHAFT : Inspection..............................................................................................................................................................................................................................6278 BODY MAINTENANCE..............................................................................................................................................................................................................................................6279 LOCKS, HINGES AND HOOD LATCH..............................................................................................................................................................................................................................6279 LOCKS, HINGES AND HOOD LATCH : Lubricating............................................................................................................................................................................................................6279 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS.....................................................................................................................................................................................................6279 SEAT BELT, BUCKLES, RETRACTORS, ANCHORS AND ADJUSTERS : Inspection....................................................................................................................................................................................6279 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................6280 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6280 DRIVE BELTS (MR20DD)......................................................................................................................................................................................................................................6280 DRIVE BELTS (MR20DD) : Drive Belt.....................................................................................................................................................................................................................6280 DRIVE BELT........................................................................................................................................................................................................................................6280 DRIVE BELTS (QR25DE)......................................................................................................................................................................................................................................6280 DRIVE BELTS (QR25DE) : Drive belt.....................................................................................................................................................................................................................6280 DRIVE BELT........................................................................................................................................................................................................................................6280 DRIVE BELTS (R9M).........................................................................................................................................................................................................................................6280 DRIVE BELTS (R9M) : Drive Belts.......................................................................................................................................................................................................................6280 DRIVE BELT........................................................................................................................................................................................................................................6280 ENGINE COOLANT (MR20DD)...................................................................................................................................................................................................................................6280 ENGINE COOLANT (MR20DD) : Periodical Maintenance Specification........................................................................................................................................................................................6280 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................6280 ENGINE COOLANT (QR25DE)...................................................................................................................................................................................................................................6280 ENGINE COOLANT (QR25DE) : Periodical Maintenance Specification........................................................................................................................................................................................6280 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................6280 ENGINE COOLANT (R9M)......................................................................................................................................................................................................................................6280 ENGINE COOLANT (R9M) : Periodical Maintenance Specification...........................................................................................................................................................................................6280 ENGINE COOLANT CAPACITY (APPROXIMATE).............................................................................................................................................................................................................6280 ENGINE OIL (MR20DD).......................................................................................................................................................................................................................................6280 ENGINE OIL (MR20DD) : Periodical Maintenance Specification............................................................................................................................................................................................6281 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6281 ENGINE OIL (QR25DE).......................................................................................................................................................................................................................................6281 ENGINE OIL (QR25DE) : Periodical Maintenance Specification............................................................................................................................................................................................6281 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6281 ENGINE OIL (R9M)..........................................................................................................................................................................................................................................6281 ENGINE OIL (R9M) : Periodical Maintenance Specification...............................................................................................................................................................................................6281 ENGINE OIL CAPACITY (APPROXIMATE).................................................................................................................................................................................................................6281 SPARK PLUG (MR20DD).......................................................................................................................................................................................................................................6281 SPARK PLUG (MR20DD) : Spark Plug......................................................................................................................................................................................................................6281 SPARK PLUG........................................................................................................................................................................................................................................6281 SPARK PLUG (QR25DE).......................................................................................................................................................................................................................................6281 SPARK PLUG (QR25DE) : Spark Plug......................................................................................................................................................................................................................6281 SPARK PLUG........................................................................................................................................................................................................................................6281 ROAD WHEEL................................................................................................................................................................................................................................................6281 ROAD WHEEL : Road Wheel...............................................................................................................................................................................................................................6281 ALUMINUM WHEEL....................................................................................................................................................................................................................................6281 STEEL WHEEL (17¥7J)...............................................................................................................................................................................................................................6282 STEEL WHEEL (17¥4T)...............................................................................................................................................................................................................................6282 METER, WARNING LAMP & INDICATOR...........................................................................................................................................................................................................................................6283 METER, WARNING LAMP & INDICATOR.......................................................................................................................................................................................................................................6283 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................6286 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................6286 Information...............................................................................................................................................................................................................................................6286 PRECAUTION........................................................................................................................................................................................................................................................6287 PRECAUTIONS...................................................................................................................................................................................................................................................6287 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6287 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6287 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6287 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6287 INSTRUCTION 1.....................................................................................................................................................................................................................................6287 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6288 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6289 COMPONENT PARTS...............................................................................................................................................................................................................................................6289 METER SYSTEM..............................................................................................................................................................................................................................................6289 METER SYSTEM : Component Parts Location...............................................................................................................................................................................................................6289 LHD MODELS........................................................................................................................................................................................................................................6289 RHD MODELS........................................................................................................................................................................................................................................6290 METER SYSTEM : Design.................................................................................................................................................................................................................................6292 ARRANGEMENT OF COMBINATION METER..................................................................................................................................................................................................................6292 METER SYSTEM : Combination Meter......................................................................................................................................................................................................................6295 CLOCK SPECIFICATIONS..............................................................................................................................................................................................................................6295 METER SYSTEM : Steering Switch........................................................................................................................................................................................................................6295 METER SYSTEM : Meter Control Switch...................................................................................................................................................................................................................6296 SYSTEM........................................................................................................................................................................................................................................................6297 METER SYSTEM..............................................................................................................................................................................................................................................6297 METER SYSTEM : System Description.....................................................................................................................................................................................................................6297 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6297 Combination Meter Input Signal (CAN Communication Signal).....................................................................................................................................................................................6297 DESCRIPTION.......................................................................................................................................................................................................................................6299 Combination Meter.............................................................................................................................................................................................................................6299 METER CONTROL FUNCTION LIST.......................................................................................................................................................................................................................6300 METER SYSTEM : Circuit Diagram........................................................................................................................................................................................................................6301 METER SYSTEM : Fail-Safe..............................................................................................................................................................................................................................6301 SPEEDOMETER...............................................................................................................................................................................................................................................6303 SPEEDOMETER : System Description......................................................................................................................................................................................................................6303 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6303 DESCRIPTION.......................................................................................................................................................................................................................................6303 TACHOMETER................................................................................................................................................................................................................................................6304 TACHOMETER : System Description.......................................................................................................................................................................................................................6304 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6304 DESCRIPTION.......................................................................................................................................................................................................................................6304 ENGINE COOLANT TEMPERATURE GAUGE..........................................................................................................................................................................................................................6304 ENGINE COOLANT TEMPERATURE GAUGE : System Description.................................................................................................................................................................................................6304 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6304 DESCRIPTION.......................................................................................................................................................................................................................................6304 FUEL GAUGE................................................................................................................................................................................................................................................6304 FUEL GAUGE : System Description.......................................................................................................................................................................................................................6304 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6304 Except R9M Engine Models......................................................................................................................................................................................................................6305 R9M Engine Models.............................................................................................................................................................................................................................6305 DESCRIPTION.......................................................................................................................................................................................................................................6305 Control Outline...............................................................................................................................................................................................................................6305 Refuel Control................................................................................................................................................................................................................................6305 WARNING LAMPS/INDICATOR LAMPS.............................................................................................................................................................................................................................6305 WARNING LAMPS/INDICATOR LAMPS : 4WD Indicator Lamp and LOCK Indicator Lamp............................................................................................................................................................................6305 DESIGN/PURPOSE....................................................................................................................................................................................................................................6305 BULB CHECK........................................................................................................................................................................................................................................6306 SYNCRONIZATION WITH MASTER WARNING LAMP...........................................................................................................................................................................................................6306 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6306 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6306 SIGNAL PATH.......................................................................................................................................................................................................................................6306 LIGHTING AND SHUTOFF CONDITION....................................................................................................................................................................................................................6306 WARNING LAMPS/INDICATOR LAMPS : ABS Warning Lamp......................................................................................................................................................................................................6306 DESIGN/PURPOSE....................................................................................................................................................................................................................................6306 BULB CHECK........................................................................................................................................................................................................................................6307 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6307 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6307 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6307 SIGNAL PATH.......................................................................................................................................................................................................................................6307 LIGHTING CONDITION................................................................................................................................................................................................................................6307 SHUTOFF CONDITION.................................................................................................................................................................................................................................6307 TIMING CHART......................................................................................................................................................................................................................................6308 WARNING LAMPS/INDICATOR LAMPS : Brake Warning Lamp (Red)..............................................................................................................................................................................................6308 DESIGN/PURPOSE....................................................................................................................................................................................................................................6308 BULB CHECK........................................................................................................................................................................................................................................6308 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6308 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6308 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6308 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6309 SIGNAL PATH.......................................................................................................................................................................................................................................6309 When Brake Fluid Is Insufficient..............................................................................................................................................................................................................6309 When The EBD Function Is In Abnormal State....................................................................................................................................................................................................6309 When The Brake Vacuum Sensor System Is In Abnormal State......................................................................................................................................................................................6309 LIGHTING CONDITION................................................................................................................................................................................................................................6309 SHUTOFF CONDITION.................................................................................................................................................................................................................................6309 TIMING CHART......................................................................................................................................................................................................................................6310 WARNING LAMPS/INDICATOR LAMPS : Brake System Warning Lamp (Yellow)....................................................................................................................................................................................6310 DESIGN/PURPOSE....................................................................................................................................................................................................................................6310 BULB CHECK........................................................................................................................................................................................................................................6310 SYNCHRONIZATION WITH WARNING BUZZER...............................................................................................................................................................................................................6310 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6310 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6310 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6311 SIGNAL PATH.......................................................................................................................................................................................................................................6311 LIGHTING CONDITION................................................................................................................................................................................................................................6311 SHUTOFF CONDITION.................................................................................................................................................................................................................................6311 TIMING CHART......................................................................................................................................................................................................................................6312 WARNING LAMPS/INDICATOR LAMPS : Charge Warning Lamp...................................................................................................................................................................................................6312 DESIGN/PURPOSE....................................................................................................................................................................................................................................6312 BULB CHECK........................................................................................................................................................................................................................................6312 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6312 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6312 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6313 SIGNAL PATH.......................................................................................................................................................................................................................................6313 LIGHTING CONDITION................................................................................................................................................................................................................................6313 SHUTOFF CONDITION.................................................................................................................................................................................................................................6313 TIMING CHART......................................................................................................................................................................................................................................6314 WARNING LAMPS/INDICATOR LAMPS : Dipped Beam Indicator Lamp............................................................................................................................................................................................6314 DESIGN/PURPOSE....................................................................................................................................................................................................................................6314 BULB CHECK........................................................................................................................................................................................................................................6314 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6314 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6314 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6315 SIGNAL PATH.......................................................................................................................................................................................................................................6315 LIGHTING CONDITION................................................................................................................................................................................................................................6315 SHUTOFF CONDITION.................................................................................................................................................................................................................................6315 WARNING LAMPS/INDICATOR LAMPS : Electric Parking Brake Indicator Lamp.................................................................................................................................................................................6315 DESIGN/PURPOSE....................................................................................................................................................................................................................................6315 BULB CHECK........................................................................................................................................................................................................................................6315 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6315 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6315 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6315 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6316 SIGNAL PATH.......................................................................................................................................................................................................................................6316 When Operating The Parking Brake .............................................................................................................................................................................................................6316 When The Electric Parking Brake System Is In Abnormal State (Blinking)........................................................................................................................................................................6316 LIGHTING CONDITION................................................................................................................................................................................................................................6316 BLINKING CONDITION................................................................................................................................................................................................................................6316 SHUTOFF CONDITION.................................................................................................................................................................................................................................6317 TIMING CHART......................................................................................................................................................................................................................................6317 WARNING LAMPS/INDICATOR LAMPS : Electric Power Steering Warning Lamp..................................................................................................................................................................................6317 DESIGN/PURPOSE....................................................................................................................................................................................................................................6317 BULB CHECK........................................................................................................................................................................................................................................6317 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6317 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6317 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6318 SIGNAL PATH.......................................................................................................................................................................................................................................6318 LIGHTING CONDITION................................................................................................................................................................................................................................6318 SHUTOFF CONDITION.................................................................................................................................................................................................................................6318 TIMING CHART......................................................................................................................................................................................................................................6318 WARNING LAMPS/INDICATOR LAMPS : FEB Warning Lamp......................................................................................................................................................................................................6318 DESIGN/PURPOSE....................................................................................................................................................................................................................................6318 BULB CHECK........................................................................................................................................................................................................................................6319 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6319 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6319 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6319 SIGNAL PATH.......................................................................................................................................................................................................................................6319 LIGHTING CONDITION................................................................................................................................................................................................................................6319 SHUTOFF CONDITION.................................................................................................................................................................................................................................6319 TIMING CHART......................................................................................................................................................................................................................................6320 WARNING LAMPS/INDICATOR LAMPS : Front Fog Lamp Indicator Lamp.........................................................................................................................................................................................6320 DESIGN/PURPOSE....................................................................................................................................................................................................................................6320 BULB CHECK........................................................................................................................................................................................................................................6320 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6320 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6320 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6321 SIGNAL PATH.......................................................................................................................................................................................................................................6321 LIGHTING CONDITION................................................................................................................................................................................................................................6321 SHUTOFF CONDITION.................................................................................................................................................................................................................................6321 WARNING LAMPS/INDICATOR LAMPS : Glow Indicator Lamp...................................................................................................................................................................................................6321 DESIGN/PURPOSE....................................................................................................................................................................................................................................6321 BULB CHECK........................................................................................................................................................................................................................................6321 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6321 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6321 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6322 SIGNAL PATH.......................................................................................................................................................................................................................................6322 LIGHTING CONDITION................................................................................................................................................................................................................................6322 SHUTOFF CONDITION.................................................................................................................................................................................................................................6322 TIMING CHART......................................................................................................................................................................................................................................6322 WARNING LAMPS/INDICATOR LAMPS : High Beam Assist Indicator Lamp.......................................................................................................................................................................................6322 DESIGN/PURPOSE....................................................................................................................................................................................................................................6322 BULB CHECK........................................................................................................................................................................................................................................6323 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6323 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6323 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6323 SIGNAL PATH.......................................................................................................................................................................................................................................6323 LIGHTING CONDITION................................................................................................................................................................................................................................6323 SHUTOFF CONDITION.................................................................................................................................................................................................................................6323 WARNING LAMPS/INDICATOR LAMPS : High Beam Indicator Lamp..............................................................................................................................................................................................6323 DESIGN/PURPOSE....................................................................................................................................................................................................................................6323 BULB CHECK........................................................................................................................................................................................................................................6324 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6324 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6324 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6324 SIGNAL PATH.......................................................................................................................................................................................................................................6324 LIGHTING CONDITION................................................................................................................................................................................................................................6324 SHUTOFF CONDITION.................................................................................................................................................................................................................................6324 WARNING LAMPS/INDICATOR LAMPS : hill descent control (Downhill Drive Support) Indicator lamp..........................................................................................................................................................6324 DESIGN/PURPOSE....................................................................................................................................................................................................................................6324 BULB CHECK........................................................................................................................................................................................................................................6325 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6325 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6325 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6325 SIGNAL PATH.......................................................................................................................................................................................................................................6325 Advanced hill descent control Function Operating or Operational (Condition is Satisfied)......................................................................................................................................................6325 Advanced hill descent control Function Operating or Operational (Condition is Not Satisfied)..................................................................................................................................................6325 LIGHTING CONDITION................................................................................................................................................................................................................................6325 BLINKING CONDITION................................................................................................................................................................................................................................6325 SHUTOFF CONDITION.................................................................................................................................................................................................................................6325 TIMING CHART......................................................................................................................................................................................................................................6326 WARNING LAMPS/INDICATOR LAMPS : hill start assist (Uphill Start Support) Indicator lamp...............................................................................................................................................................6326 DESIGN/PURPOSE....................................................................................................................................................................................................................................6326 BULB CHECK........................................................................................................................................................................................................................................6326 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6326 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6326 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6326 SIGNAL PATH.......................................................................................................................................................................................................................................6327 hill start assist Function Operating..........................................................................................................................................................................................................6327 hill start assist Function Operational (Condition is Satisfied)...............................................................................................................................................................................6327 LIGHTING CONDITION................................................................................................................................................................................................................................6327 BLINKING CONDITION................................................................................................................................................................................................................................6327 SHUTOFF CONDITION.................................................................................................................................................................................................................................6327 TIMING CHART......................................................................................................................................................................................................................................6327 WARNING LAMPS/INDICATOR LAMPS : Low Tire Pressure Warning Lamp........................................................................................................................................................................................6327 DESIGN/PURPOSE....................................................................................................................................................................................................................................6327 BULB CHECK........................................................................................................................................................................................................................................6328 SYNCHRONIZATION WITH MASTER WARNING...............................................................................................................................................................................................................6328 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6328 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6328 SIGNAL PATH.......................................................................................................................................................................................................................................6328 LIGHTING CONDITION................................................................................................................................................................................................................................6328 SHUTOFF CONDITION.................................................................................................................................................................................................................................6328 TIMING CHART......................................................................................................................................................................................................................................6329 WARNING LAMPS/INDICATOR LAMPS : Master Warning Lamp...................................................................................................................................................................................................6329 DESIGN/PURPOSE....................................................................................................................................................................................................................................6329 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6330 DESCRIPTION.......................................................................................................................................................................................................................................6330 WARNING LAMPS/INDICATOR LAMPS : Malfunction Indicator Lamp (MIL)......................................................................................................................................................................................6332 DESIGN/PURPOSE....................................................................................................................................................................................................................................6332 BULB CHECK........................................................................................................................................................................................................................................6332 SYNCHRONIZATION WITH MASTER WARNING...............................................................................................................................................................................................................6333 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6333 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6333 SIGNAL PATH.......................................................................................................................................................................................................................................6333 LIGHTING CONDITION................................................................................................................................................................................................................................6333 SHUTOFF CONDITION.................................................................................................................................................................................................................................6333 TIMING CHART......................................................................................................................................................................................................................................6334 WARNING LAMPS/INDICATOR LAMPS : Position Lamp Indicator Lamp..........................................................................................................................................................................................6334 DESIGN/PURPOSE....................................................................................................................................................................................................................................6334 BULB CHECK........................................................................................................................................................................................................................................6334 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6334 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6334 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6334 SIGNAL PATH.......................................................................................................................................................................................................................................6335 LIGHTING CONDITION................................................................................................................................................................................................................................6335 SHUTOFF CONDITION.................................................................................................................................................................................................................................6335 WARNING LAMPS/INDICATOR LAMPS : Rear Fog Lamp Indicator Lamp..........................................................................................................................................................................................6335 DESIGN/PURPOSE....................................................................................................................................................................................................................................6335 BULB CHECK........................................................................................................................................................................................................................................6335 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6335 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6335 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6335 SIGNAL PATH.......................................................................................................................................................................................................................................6335 LIGHTING CONDITION................................................................................................................................................................................................................................6335 SHUTOFF CONDITION.................................................................................................................................................................................................................................6336 WARNING LAMPS/INDICATOR LAMPS : Seat Belt Warning Lamp................................................................................................................................................................................................6336 DESIGN/PURPOSE....................................................................................................................................................................................................................................6336 BULB CHECK........................................................................................................................................................................................................................................6336 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6336 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6336 SIGNAL PATH.......................................................................................................................................................................................................................................6336 LIGHTING CONDITION................................................................................................................................................................................................................................6336 SHUTOFF CONDITION.................................................................................................................................................................................................................................6336 TIMING CHART......................................................................................................................................................................................................................................6337 WARNING LAMPS/INDICATOR LAMPS : Security Indicator Lamp (Turn ON).....................................................................................................................................................................................6337 DESIGN/PURPOSE....................................................................................................................................................................................................................................6337 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6337 SIGNAL PATH.......................................................................................................................................................................................................................................6338 LIGHTING CONDITION................................................................................................................................................................................................................................6338 SHUTOFF CONDITION.................................................................................................................................................................................................................................6338 TIMING CHART......................................................................................................................................................................................................................................6338 WARNING LAMPS/INDICATOR LAMPS : Security Indicator Lamp (Blinks)......................................................................................................................................................................................6338 DESIGN/PURPOSE....................................................................................................................................................................................................................................6338 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6338 SIGNAL PATH.......................................................................................................................................................................................................................................6339 LIGHTING CONDITION................................................................................................................................................................................................................................6339 SHUTOFF CONDITION.................................................................................................................................................................................................................................6339 TIMING CHART......................................................................................................................................................................................................................................6339 WARNING LAMPS/INDICATOR LAMPS : SRS Air Bag Warning Lamp..............................................................................................................................................................................................6339 DESIGN/PURPOSE....................................................................................................................................................................................................................................6339 BULB CHECK........................................................................................................................................................................................................................................6339 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6339 SIGNAL PATH.......................................................................................................................................................................................................................................6339 LIGHTING CONDITION................................................................................................................................................................................................................................6340 SHUTOFF CONDITION.................................................................................................................................................................................................................................6340 When Being Turned ON Due to Deployment of Air Bag.............................................................................................................................................................................................6340 When Turned ON Due to a Malfunction of SRS Air Bag Warning Lamp Circuit.......................................................................................................................................................................6340 When Turned ON Due to a Malfunction of Air Bag Module or Air Bag Module Circuit...............................................................................................................................................................6340 TIMING CHART......................................................................................................................................................................................................................................6340 WARNING LAMPS/INDICATOR LAMPS : Turn Signal Indicator Lamp............................................................................................................................................................................................6341 DESIGN/PURPOSE....................................................................................................................................................................................................................................6341 BULB CHECK........................................................................................................................................................................................................................................6341 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6341 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6341 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6341 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6341 SIGNAL PATH.......................................................................................................................................................................................................................................6341 LIGHTING CONDITION................................................................................................................................................................................................................................6341 Turn Signal Indicator Lamp (LH)...............................................................................................................................................................................................................6341 Turn Signal Indicator Lamp (RH)...............................................................................................................................................................................................................6341 SHUTOFF CONDITION.................................................................................................................................................................................................................................6342 Turn Signal Indicator Lamp (LH)...............................................................................................................................................................................................................6342 Turn Signal Indicator Lamp (RH)...............................................................................................................................................................................................................6342 WARNING LAMPS/INDICATOR LAMPS : VDC (ESP) OFF Indicator Lamp..........................................................................................................................................................................................6342 DESIGN/PURPOSE....................................................................................................................................................................................................................................6342 BULB CHECK........................................................................................................................................................................................................................................6342 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6342 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6342 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6342 SIGNAL PATH.......................................................................................................................................................................................................................................6342 LIGHTING CONDITION................................................................................................................................................................................................................................6342 SHUTOFF CONDITION.................................................................................................................................................................................................................................6342 TIMING CHART......................................................................................................................................................................................................................................6343 WARNING LAMPS/INDICATOR LAMPS : VDC (ESP) Warning Lamp................................................................................................................................................................................................6343 DESIGN/PURPOSE....................................................................................................................................................................................................................................6343 BULB CHECK........................................................................................................................................................................................................................................6343 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6343 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6343 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6344 SIGNAL PATH.......................................................................................................................................................................................................................................6344 When Operating VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function....................................................................................................................................................6344 When VDC Function, TCS Function, ABS Function, EBD Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Funct..............................................................................................................6344 LIGHTING CONDITION................................................................................................................................................................................................................................6344 BLINKING CONDITION................................................................................................................................................................................................................................6344 SHUTOFF CONDITION.................................................................................................................................................................................................................................6344 TIMING CHART......................................................................................................................................................................................................................................6345 WARNING LAMPS/INDICATOR LAMPS : Water-in-fuel-filter warning lamp.....................................................................................................................................................................................6345 DESIGN/PURPOSE....................................................................................................................................................................................................................................6345 BULB CHECK........................................................................................................................................................................................................................................6345 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................6345 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6345 SIGNAL PATH.......................................................................................................................................................................................................................................6345 LIGHTING CONDITION................................................................................................................................................................................................................................6345 SHUTOFF CONDITION.................................................................................................................................................................................................................................6346 WARNING/INDICATOR (ON INFORMATION DISPLAY)................................................................................................................................................................................................................6346 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Alert....................................................................................................................................................................................................6346 DESIGN/PURPOSE....................................................................................................................................................................................................................................6346 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6346 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6346 SIGNAL PATH.......................................................................................................................................................................................................................................6346 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6346 WARNING/INDICATOR CANCEL CONDITION................................................................................................................................................................................................................6346 TIMING CHART......................................................................................................................................................................................................................................6347 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Maintenance..............................................................................................................................................................................................6347 DESIGN/PURPOSE....................................................................................................................................................................................................................................6347 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6348 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6348 SIGNAL PATH.......................................................................................................................................................................................................................................6348 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6348 WARNING/INDICATOR CANCEL CONDITION................................................................................................................................................................................................................6348 TIMING CHART......................................................................................................................................................................................................................................6349 WARNING/INDICATOR (ON INFORMATION DISPLAY) : Oil Level Warning........................................................................................................................................................................................6349 DESIGN/PURPOSE....................................................................................................................................................................................................................................6349 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6349 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6350 SIGNAL PATH.......................................................................................................................................................................................................................................6350 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6350 Oil Level Low Warning.........................................................................................................................................................................................................................6350 Oil Level Sensor Warning......................................................................................................................................................................................................................6350 WARNING/INDICATOR CANCEL CONDITION................................................................................................................................................................................................................6350 Oil Level Low Warning.........................................................................................................................................................................................................................6350 Oil Level Sensor Warning......................................................................................................................................................................................................................6350 METER ILLUMINATION CONTROL................................................................................................................................................................................................................................6350 METER ILLUMINATION CONTROL : System Description.......................................................................................................................................................................................................6350 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6350 DESCRIPTION.......................................................................................................................................................................................................................................6350 Back Light Illumination Control Function......................................................................................................................................................................................................6350 Meter Illumination Control Function...........................................................................................................................................................................................................6351 Signal Path...................................................................................................................................................................................................................................6351 METER EFFECT FUNCTION.....................................................................................................................................................................................................................................6351 METER EFFECT FUNCTION : System Description............................................................................................................................................................................................................6351 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6351 DESCRIPTION.......................................................................................................................................................................................................................................6351 Driver Welcome Function.......................................................................................................................................................................................................................6351 Signal Path...................................................................................................................................................................................................................................6352 Engine-start Effect Function..................................................................................................................................................................................................................6352 Meter and Illumination Operations During Engine-start Effect..................................................................................................................................................................................6352 Engine Start Judgement........................................................................................................................................................................................................................6352 Signal Path...................................................................................................................................................................................................................................6352 INFORMATION DISPLAY.......................................................................................................................................................................................................................................6353 INFORMATION DISPLAY : System Description..............................................................................................................................................................................................................6353 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6353 DESCRIPTION.......................................................................................................................................................................................................................................6353 WARNING/INDICATOR LIST............................................................................................................................................................................................................................6354 ODO/TRIP METER....................................................................................................................................................................................................................................6357 WARNING CONFIRMATION..............................................................................................................................................................................................................................6357 SETTINGS..........................................................................................................................................................................................................................................6357 TRIP COMPUTER.....................................................................................................................................................................................................................................6357 Current Fuel Consumption......................................................................................................................................................................................................................6357 ECO Pedal Guide...............................................................................................................................................................................................................................6357 Average Fuel Consumption......................................................................................................................................................................................................................6360 Average Vehicle Speed.........................................................................................................................................................................................................................6361 Distance to Empty.............................................................................................................................................................................................................................6361 Travel Time...................................................................................................................................................................................................................................6361 ECO Drive Report..............................................................................................................................................................................................................................6361 Stop/Start System Information.................................................................................................................................................................................................................6362 AMBIENT TEMPERATURE...............................................................................................................................................................................................................................6362 METER ILLUMINATION LEVEL..........................................................................................................................................................................................................................6362 CLOCK.............................................................................................................................................................................................................................................6362 OPERATION.....................................................................................................................................................................................................................................................6364 Switch Name and Function..................................................................................................................................................................................................................................6364 STEERING SWITCH.......................................................................................................................................................................................................................................6364 METER CONTROL SWITCH..................................................................................................................................................................................................................................6364 DIAGNOSIS SYSTEM (COMBINATION METER)..........................................................................................................................................................................................................................6366 On Board Diagnosis Function...............................................................................................................................................................................................................................6366 COMBINATION METER SELF-DIAGNOSIS MODE.................................................................................................................................................................................................................6366 STARTING COMBINATION METER SELF-DIAGNOSIS MODE........................................................................................................................................................................................................6366 How to Initiate Self-Diagnosis Mode...............................................................................................................................................................................................................6366 How to Reset Error Code...........................................................................................................................................................................................................................6368 CONSULT Function..........................................................................................................................................................................................................................................6368 APPLICATION ITEMS.....................................................................................................................................................................................................................................6368 SELF DIAG RESULT......................................................................................................................................................................................................................................6368 Freeze frame data (FFD)...........................................................................................................................................................................................................................6368 WORK SUPPORT..........................................................................................................................................................................................................................................6368 DATA MONITOR..........................................................................................................................................................................................................................................6369 Display Item List.................................................................................................................................................................................................................................6369 WARNING HISTORY.......................................................................................................................................................................................................................................6373 Display Item......................................................................................................................................................................................................................................6373 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................6375 COMBINATION METER.............................................................................................................................................................................................................................................6375 Reference Value...........................................................................................................................................................................................................................................6375 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................6375 TERMINAL LAYOUT.......................................................................................................................................................................................................................................6382 PHYSICAL VALUES.......................................................................................................................................................................................................................................6382 Fail-Safe.................................................................................................................................................................................................................................................6385 DTC Inspection Priority Chart.............................................................................................................................................................................................................................6387 DTC Index.................................................................................................................................................................................................................................................6387 WIRING DIAGRAM....................................................................................................................................................................................................................................................6388 METER SYSTEM..................................................................................................................................................................................................................................................6388 Wiring Diagram............................................................................................................................................................................................................................................6388 BASIC INSPECTION..................................................................................................................................................................................................................................................6400 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................6400 Work flow.................................................................................................................................................................................................................................................6400 OVERALL SEQUENCE......................................................................................................................................................................................................................................6400 DETAILED FLOW.........................................................................................................................................................................................................................................6400 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6403 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................6403 DTC Description...........................................................................................................................................................................................................................................6403 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6403 POSSIBLE CAUSE........................................................................................................................................................................................................................................6403 FAIL-SAFE.............................................................................................................................................................................................................................................6403 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6403 Diagnosis Procedure.......................................................................................................................................................................................................................................6403 U1010 CONTROL UNIT (CAN)......................................................................................................................................................................................................................................6404 DTC Description...........................................................................................................................................................................................................................................6404 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6404 POSSIBLE CAUSE........................................................................................................................................................................................................................................6404 FAIL-SAFE.............................................................................................................................................................................................................................................6404 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6404 Diagnosis Procedure.......................................................................................................................................................................................................................................6404 B2205 VEHICLE SPEED...........................................................................................................................................................................................................................................6405 DTC Description...........................................................................................................................................................................................................................................6405 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6405 POSSIBLE CAUSE........................................................................................................................................................................................................................................6405 FAIL-SAFE.............................................................................................................................................................................................................................................6405 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6405 Diagnosis Procedure.......................................................................................................................................................................................................................................6405 B2267 ENGINE SPEED............................................................................................................................................................................................................................................6406 DTC Description...........................................................................................................................................................................................................................................6406 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6406 POSSIBLE CAUSE........................................................................................................................................................................................................................................6406 FAIL-SAFE.............................................................................................................................................................................................................................................6406 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6406 Diagnosis Procedure.......................................................................................................................................................................................................................................6406 B2268 WATER TEMP..............................................................................................................................................................................................................................................6407 DTC Description...........................................................................................................................................................................................................................................6407 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6407 POSSIBLE CAUSE........................................................................................................................................................................................................................................6407 FAIL-SAFE.............................................................................................................................................................................................................................................6407 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6407 Diagnosis Procedure.......................................................................................................................................................................................................................................6407 B2321, B2322 OIL LEVEL SENSOR.................................................................................................................................................................................................................................6408 DTC Description...........................................................................................................................................................................................................................................6408 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6408 POSSIBLE CAUSE........................................................................................................................................................................................................................................6408 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6408 Diagnosis Procedure.......................................................................................................................................................................................................................................6408 Component Inspection......................................................................................................................................................................................................................................6408 B2323 ILLUMINATION CONTROL SIGNAL.............................................................................................................................................................................................................................6410 DTC Description...........................................................................................................................................................................................................................................6410 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6410 POSSIBLE CAUSE........................................................................................................................................................................................................................................6410 FAIL-SAFE.............................................................................................................................................................................................................................................6410 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6410 Diagnosis Procedure.......................................................................................................................................................................................................................................6410 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................6411 COMBINATION METER.........................................................................................................................................................................................................................................6411 COMBINATION METER : Diagnosis Procedure...............................................................................................................................................................................................................6411 STEERING SWITCH SIGNAL A CIRCUIT..............................................................................................................................................................................................................................6412 Component Function Check..................................................................................................................................................................................................................................6412 Diagnosis Procedure.......................................................................................................................................................................................................................................6412 Component Inspection......................................................................................................................................................................................................................................6413 STEERING SWITCH SIGNAL B CIRCUIT..............................................................................................................................................................................................................................6414 Component Function Check..................................................................................................................................................................................................................................6414 Diagnosis Procedure.......................................................................................................................................................................................................................................6414 Component Inspection......................................................................................................................................................................................................................................6415 METER CONTROL SWITCH SIGNAL CIRCUIT...........................................................................................................................................................................................................................6416 Component Function Check..................................................................................................................................................................................................................................6416 Diagnosis Procedure.......................................................................................................................................................................................................................................6416 Component Inspection......................................................................................................................................................................................................................................6417 FUEL LEVEL SENSOR SIGNAL CIRCUIT..............................................................................................................................................................................................................................6418 EXCEPT FOR R9M............................................................................................................................................................................................................................................6418 EXCEPT FOR R9M : Component Function Check.............................................................................................................................................................................................................6418 EXCEPT FOR R9M : Diagnosis Procedure..................................................................................................................................................................................................................6418 EXCEPT FOR R9M : Component Inspection.................................................................................................................................................................................................................6419 R9M.......................................................................................................................................................................................................................................................6420 R9M : Component Function Check........................................................................................................................................................................................................................6420 R9M : Diagnosis Procedure.............................................................................................................................................................................................................................6421 R9M : Component Inspection [Fuel Level Sensor Unit (Main and Sub)]....................................................................................................................................................................................6422 R9M : Component Inspection (Fuel Pump Control Module).................................................................................................................................................................................................6423 AMBIENT SENSOR SIGNAL CIRCUIT.................................................................................................................................................................................................................................6424 Diagnosis Procedure.......................................................................................................................................................................................................................................6424 Component Inspection......................................................................................................................................................................................................................................6425 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6426 WARNING/INDICATOR LAMP REMAINS ON.............................................................................................................................................................................................................................6426 Work Flow.................................................................................................................................................................................................................................................6426 THE FUEL GAUGE INDICATOR DOES NOT OPERATE.....................................................................................................................................................................................................................6427 Description...............................................................................................................................................................................................................................................6427 Diagnosis Procedure.......................................................................................................................................................................................................................................6427 THE STEERING SWITCHES ARE INOPERATIVE.........................................................................................................................................................................................................................6428 Description...............................................................................................................................................................................................................................................6428 Diagnosis Procedure.......................................................................................................................................................................................................................................6428 THE METER CONTROL SWITCH IS INOPERATIVE.......................................................................................................................................................................................................................6429 Description...............................................................................................................................................................................................................................................6429 Diagnosis Procedure.......................................................................................................................................................................................................................................6429 THE DOOR OPEN WARNING CONTINUES DISPLAYING, OR DOES NOT DISPLAY...............................................................................................................................................................................................6430 Description...............................................................................................................................................................................................................................................6430 Diagnosis Procedure.......................................................................................................................................................................................................................................6430 THE AMBIENT TEMPERATURE DISPLAY IS INCORRECT..................................................................................................................................................................................................................6431 Description...............................................................................................................................................................................................................................................6431 Diagnosis Procedure.......................................................................................................................................................................................................................................6431 NORMAL OPERATING CONDITION....................................................................................................................................................................................................................................6432 INFORMATION DISPLAY.......................................................................................................................................................................................................................................6432 INFORMATION DISPLAY : Description.....................................................................................................................................................................................................................6432 DISTANCE TO EMPTY.................................................................................................................................................................................................................................6432 AMBIENT TEMPERATURE...............................................................................................................................................................................................................................6432 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6433 COMBINATION METER.............................................................................................................................................................................................................................................6433 Exploded View.............................................................................................................................................................................................................................................6433 REMOVAL...............................................................................................................................................................................................................................................6433 DISASSEMBLY...........................................................................................................................................................................................................................................6433 Removal and Installation..................................................................................................................................................................................................................................6433 REMOVAL...............................................................................................................................................................................................................................................6433 INSTALLATION..........................................................................................................................................................................................................................................6434 Disassembly and Assembly..................................................................................................................................................................................................................................6434 DISASSEMBLY...........................................................................................................................................................................................................................................6434 ASSEMBLY..............................................................................................................................................................................................................................................6435 STEERING SWITCH...............................................................................................................................................................................................................................................6436 Removal and Installation..................................................................................................................................................................................................................................6436 REMOVAL...............................................................................................................................................................................................................................................6436 INSTALLATION..........................................................................................................................................................................................................................................6436 METER CONTROL SWITCH..........................................................................................................................................................................................................................................6437 Exploded View.............................................................................................................................................................................................................................................6437 Removal and Installation..................................................................................................................................................................................................................................6437 REMOVAL...............................................................................................................................................................................................................................................6437 INSTALLATION..........................................................................................................................................................................................................................................6437 AMBIENT SENSOR................................................................................................................................................................................................................................................6438 Removal and Installation..................................................................................................................................................................................................................................6438 REMOVAL...............................................................................................................................................................................................................................................6438 INSTALLATION..........................................................................................................................................................................................................................................6438 MIRRORS...................................................................................................................................................................................................................................................................6439 MIRRORS...............................................................................................................................................................................................................................................................6439 PRECAUTION........................................................................................................................................................................................................................................................6440 PRECAUTIONS...................................................................................................................................................................................................................................................6440 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6440 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6440 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................6440 OPERATION PROCEDURE...................................................................................................................................................................................................................................6440 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6441 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6441 INSTRUCTION 1.....................................................................................................................................................................................................................................6441 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6441 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6443 DOOR MIRROR SYSTEM............................................................................................................................................................................................................................................6443 Component Description.....................................................................................................................................................................................................................................6443 WIRING DIAGRAM....................................................................................................................................................................................................................................................6444 DOOR MIRROR SYSTEM............................................................................................................................................................................................................................................6444 LHD MODELS................................................................................................................................................................................................................................................6444 LHD MODELS : Wiring Diagram...........................................................................................................................................................................................................................6444 RHD MODELS................................................................................................................................................................................................................................................6446 RHD MODELS : Wiring Diagram...........................................................................................................................................................................................................................6447 AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM.......................................................................................................................................................................................................................6450 Wiring Diagram............................................................................................................................................................................................................................................6450 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6452 DOOR MIRROR REMOTE CONTROL SWITCH (MIRROR SWITCH/ CHANGEOVER SWITCH)..........................................................................................................................................................................................6452 Component Inspection......................................................................................................................................................................................................................................6452 DOOR MIRROR REMOTE CONTROL SWITCH (OPEN/CLOSE SWITCH).........................................................................................................................................................................................................6454 Component Inspection......................................................................................................................................................................................................................................6454 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6455 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................6455 Work Flow.................................................................................................................................................................................................................................................6455 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................6455 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................6455 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................6456 REPAIR THE CAUSE .....................................................................................................................................................................................................................................6456 CONFIRM THE REPAIR....................................................................................................................................................................................................................................6456 Inspection Procedure......................................................................................................................................................................................................................................6457 INSTRUMENT PANEL......................................................................................................................................................................................................................................6457 CENTER CONSOLE........................................................................................................................................................................................................................................6457 DOORS.................................................................................................................................................................................................................................................6457 TRUNK.................................................................................................................................................................................................................................................6457 SUNROOF/HEADLINING....................................................................................................................................................................................................................................6457 SEATS.................................................................................................................................................................................................................................................6458 UNDERHOOD.............................................................................................................................................................................................................................................6458 Diagnostic Worksheet......................................................................................................................................................................................................................................6459 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6461 INSIDE MIRROR.................................................................................................................................................................................................................................................6461 Exploded View.............................................................................................................................................................................................................................................6461 AUTO ANTI-DAZZLING....................................................................................................................................................................................................................................6461 MANUAL ANTI-DAZZLING..................................................................................................................................................................................................................................6462 Removal and Installation..................................................................................................................................................................................................................................6463 REMOVAL...............................................................................................................................................................................................................................................6463 Auto Anti-Dazzling................................................................................................................................................................................................................................6463 Manual Anti-Dazzling..............................................................................................................................................................................................................................6464 INSTALLATION..........................................................................................................................................................................................................................................6464 DOOR MIRROR...................................................................................................................................................................................................................................................6465 Exploded View.............................................................................................................................................................................................................................................6465 DOOR MIRROR ASSEMBLY......................................................................................................................................................................................................................................6465 DOOR MIRROR ASSEMBLY : Removal and Installation.......................................................................................................................................................................................................6465 REMOVAL...........................................................................................................................................................................................................................................6465 INSTALLATION......................................................................................................................................................................................................................................6466 DOOR MIRROR ASSEMBLY : Disassembly and Assembly.......................................................................................................................................................................................................6467 DISASSEMBLY.......................................................................................................................................................................................................................................6467 ASSEMBLY..........................................................................................................................................................................................................................................6467 GLASS MIRROR..............................................................................................................................................................................................................................................6467 GLASS MIRROR : Removal and Installation...............................................................................................................................................................................................................6468 REMOVAL...........................................................................................................................................................................................................................................6468 INSTALLATION......................................................................................................................................................................................................................................6468 DOOR MIRROR COVER.........................................................................................................................................................................................................................................6468 DOOR MIRROR COVER : Removal and Installation..........................................................................................................................................................................................................6468 REMOVAL...........................................................................................................................................................................................................................................6468 INSTALLATION......................................................................................................................................................................................................................................6469 DOOR MIRROR REMOTE CONTROL SWITCH.............................................................................................................................................................................................................................6470 Exploded View.............................................................................................................................................................................................................................................6470 Removal and Installation..................................................................................................................................................................................................................................6470 REMOVAL...............................................................................................................................................................................................................................................6470 INSTALLATION..........................................................................................................................................................................................................................................6471 PARKING BRAKE SYSTEM......................................................................................................................................................................................................................................................6472 PARKING BRAKE SYSTEM..................................................................................................................................................................................................................................................6472 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................6475 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................6475 Information...............................................................................................................................................................................................................................................6475 PRECAUTION........................................................................................................................................................................................................................................................6476 PRECAUTIONS...................................................................................................................................................................................................................................................6476 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6476 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6476 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6476 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6476 INSTRUCTION 1.....................................................................................................................................................................................................................................6476 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6477 Precaution for Stop/Start System Service..................................................................................................................................................................................................................6477 Precautions for Harness Repair............................................................................................................................................................................................................................6477 Precaution for Parking Brake System.......................................................................................................................................................................................................................6478 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6479 COMPONENT PARTS...............................................................................................................................................................................................................................................6479 Component Parts Location..................................................................................................................................................................................................................................6479 LHD models............................................................................................................................................................................................................................................6479 RHD models............................................................................................................................................................................................................................................6480 Electric Parking Brake Control Module.....................................................................................................................................................................................................................6483 Parking Brake Switch......................................................................................................................................................................................................................................6483 Parking Brake Actuator....................................................................................................................................................................................................................................6483 Clutch Pedal Stroke Sensor................................................................................................................................................................................................................................6483 SYSTEM........................................................................................................................................................................................................................................................6484 System Description........................................................................................................................................................................................................................................6484 OPERATION.............................................................................................................................................................................................................................................6484 RELEASE...............................................................................................................................................................................................................................................6484 SYSTEM DIAGRAM........................................................................................................................................................................................................................................6484 INPUT SIGNAL AND OUTPUT SIGNAL........................................................................................................................................................................................................................6485 ELECTRIC PARKING BRAKE OPERATION......................................................................................................................................................................................................................6486 Normal Operation..................................................................................................................................................................................................................................6486 Automatic Operation...............................................................................................................................................................................................................................6486 Normal Release (ignition switch ON)...............................................................................................................................................................................................................6487 Normal Release (Ignition Switch OFF)..............................................................................................................................................................................................................6488 Automatic Release.................................................................................................................................................................................................................................6488 Driving...........................................................................................................................................................................................................................................6489 CONDITION FOR TURN ON THE WARNING LAMP, THE INDICATOR LAMP AND INFORMATION DISPLAY....................................................................................................................................................................6490 Circuit Diagram...........................................................................................................................................................................................................................................6492 Fail-Safe.................................................................................................................................................................................................................................................6492 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................6494 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................6494 INFORMATION DISPLAY (COMBINATION METER)...................................................................................................................................................................................................................6495 INFORMATION DISPLAY (COMBINATION METER) : Parking Brake Warning.......................................................................................................................................................................................6495 DESIGN/PURPOSE....................................................................................................................................................................................................................................6495 Warning Message...............................................................................................................................................................................................................................6495 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................6495 SYNCHRONIZATION WITH WARNING CHIME................................................................................................................................................................................................................6495 SYSTEM DIAGRAM....................................................................................................................................................................................................................................6495 SIGNAL PATH.......................................................................................................................................................................................................................................6495 WARNING/INDICATOR OPERATING CONDITION.............................................................................................................................................................................................................6495 DIAGNOSIS SYSTEM (ELECTRIC PARKING BRAKE CONTROL MODULE)......................................................................................................................................................................................................6496 CONSULT Function..........................................................................................................................................................................................................................................6496 APPLICATION ITEM......................................................................................................................................................................................................................................6496 ECU IDENTIFICATION....................................................................................................................................................................................................................................6496 SELF DIAGNOSTIC RESULT................................................................................................................................................................................................................................6496 Freeze Frame Data (FFD)...........................................................................................................................................................................................................................6496 DATA MONITOR..........................................................................................................................................................................................................................................6498 WORK SUPPORT..........................................................................................................................................................................................................................................6499 RE/PROGRAMMING, CONFIGURATION.........................................................................................................................................................................................................................6499 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................6500 ELECTRIC PARKING BRAKE CONTROL MODULE.........................................................................................................................................................................................................................6500 Reference Value...........................................................................................................................................................................................................................................6500 CONSULT DATA MONITOR STANDARD VALUE...................................................................................................................................................................................................................6500 TERMINAL LAYOUT.......................................................................................................................................................................................................................................6503 PHYSICAL VALUE........................................................................................................................................................................................................................................6503 Fail-Safe.................................................................................................................................................................................................................................................6505 DTC Inspection Priority Chart.............................................................................................................................................................................................................................6506 DTC Index.................................................................................................................................................................................................................................................6507 WIRING DIAGRAM....................................................................................................................................................................................................................................................6510 ELECTRIC PARKING BRAKE SYSTEM.................................................................................................................................................................................................................................6510 Wiring Diagram............................................................................................................................................................................................................................................6510 BASIC INSPECTION..................................................................................................................................................................................................................................................6514 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................6514 Work Flow.................................................................................................................................................................................................................................................6514 DETAILS OF TROUBLE DIAGNOSIS FLOWCHART................................................................................................................................................................................................................6514 Diagnostic Work Sheet.....................................................................................................................................................................................................................................6515 DESCRIPTION...........................................................................................................................................................................................................................................6515 INTERVIEW SHEET SAMPLE................................................................................................................................................................................................................................6515 CONFIGURATION (ELECTRIC PARKING BRAKE CONTROL MODULE).........................................................................................................................................................................................................6518 Work Procedure............................................................................................................................................................................................................................................6518 INSTRUCTIONS FOR RELEASING PARKING BRAKE WHERE PARKING BRAKE SWITCH CANNOT BE USED............................................................................................................................................................................6521 Description...............................................................................................................................................................................................................................................6521 Work Procedure............................................................................................................................................................................................................................................6521 ADDITIONAL SERVICE WHEN REPLACING ELECTRIC PARKING BRAKE CONTROL MODULE.......................................................................................................................................................................................6522 Work Procedure............................................................................................................................................................................................................................................6522 REPLACEMENT OF REAR BRAKE PAD.................................................................................................................................................................................................................................6523 Description...............................................................................................................................................................................................................................................6523 Work Procedure............................................................................................................................................................................................................................................6523 ADJUSTMENT OF REAR BRAKE CALIPER INITIAL POSITION.............................................................................................................................................................................................................6526 Description...............................................................................................................................................................................................................................................6526 Work Procedure............................................................................................................................................................................................................................................6526 CALIBRATION OF G SENSOR.......................................................................................................................................................................................................................................6528 Description...............................................................................................................................................................................................................................................6528 Work Procedure............................................................................................................................................................................................................................................6528 RESET OF CLUTCH STROKE SENSOR.................................................................................................................................................................................................................................6530 Description...............................................................................................................................................................................................................................................6530 Work Procedure............................................................................................................................................................................................................................................6530 OPERATION OF REAR BRAKE CALIPER...............................................................................................................................................................................................................................6532 Description...............................................................................................................................................................................................................................................6532 Work Procedure............................................................................................................................................................................................................................................6532 RELEASE OF REAR BRAKE CALIPER.................................................................................................................................................................................................................................6534 Description...............................................................................................................................................................................................................................................6534 Work Procedure............................................................................................................................................................................................................................................6534 CHANGE OF SYSTEM MODE.........................................................................................................................................................................................................................................6536 Description...............................................................................................................................................................................................................................................6536 Work Procedure............................................................................................................................................................................................................................................6536 AUTOMATIC ACTIVATION ON SETTING...............................................................................................................................................................................................................................6538 Description...............................................................................................................................................................................................................................................6538 Work Procedure............................................................................................................................................................................................................................................6538 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6540 C10C8 ELECTRIC PARKING BRAKE CONTROL MODULE...................................................................................................................................................................................................................6540 DTC Description...........................................................................................................................................................................................................................................6540 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6540 POSSIBLE CAUSE........................................................................................................................................................................................................................................6540 FAIL-SAFE.............................................................................................................................................................................................................................................6540 Type 1............................................................................................................................................................................................................................................6540 Type 2............................................................................................................................................................................................................................................6540 Type 3............................................................................................................................................................................................................................................6540 Type 4............................................................................................................................................................................................................................................6540 Type 5............................................................................................................................................................................................................................................6540 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6540 TYPE 1....................................................................................................................................................................................................................................................6541 TYPE 1 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 2....................................................................................................................................................................................................................................................6541 TYPE 2 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 3....................................................................................................................................................................................................................................................6541 TYPE 3 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 4....................................................................................................................................................................................................................................................6541 TYPE 4 : Diagnosis Procedure..........................................................................................................................................................................................................................6541 TYPE 5....................................................................................................................................................................................................................................................6542 TYPE 5 : Diagnosis Procedure..........................................................................................................................................................................................................................6542 C10E3 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6543 DTC Description...........................................................................................................................................................................................................................................6543 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6543 POSSIBLE CAUSE........................................................................................................................................................................................................................................6543 FAIL-SAFE.............................................................................................................................................................................................................................................6543 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6543 Diagnosis Procedure.......................................................................................................................................................................................................................................6543 Component Inspection......................................................................................................................................................................................................................................6545 C10E6 IGNITION SWITCH.........................................................................................................................................................................................................................................6546 DTC Description...........................................................................................................................................................................................................................................6546 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6546 POSSIBLE CAUSE........................................................................................................................................................................................................................................6546 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6546 Diagnosis Procedure.......................................................................................................................................................................................................................................6546 C1BD0 MOTOR...................................................................................................................................................................................................................................................6549 DTC Description...........................................................................................................................................................................................................................................6549 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6549 POSSIBLE CAUSE........................................................................................................................................................................................................................................6549 FAIL-SAFE.............................................................................................................................................................................................................................................6549 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6549 Diagnosis Procedure.......................................................................................................................................................................................................................................6549 C1BD1 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6552 DTC Description...........................................................................................................................................................................................................................................6552 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6552 POSSIBLE CAUSE........................................................................................................................................................................................................................................6552 FAIL-SAFE.............................................................................................................................................................................................................................................6552 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6552 Diagnosis Procedure.......................................................................................................................................................................................................................................6552 Component Inspection......................................................................................................................................................................................................................................6554 C1BD2 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6555 DTC Description...........................................................................................................................................................................................................................................6555 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6555 POSSIBLE CAUSE........................................................................................................................................................................................................................................6555 FAIL-SAFE.............................................................................................................................................................................................................................................6555 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6555 Diagnosis Procedure.......................................................................................................................................................................................................................................6555 Component Inspection......................................................................................................................................................................................................................................6557 C1BD3 PARKING BRAKE SWITCH....................................................................................................................................................................................................................................6558 DTC Description...........................................................................................................................................................................................................................................6558 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6558 POSSIBLE CAUSE........................................................................................................................................................................................................................................6558 FAIL-SAFE.............................................................................................................................................................................................................................................6558 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6558 Diagnosis Procedure.......................................................................................................................................................................................................................................6558 Component Inspection......................................................................................................................................................................................................................................6560 C1BD4 G SENSOR................................................................................................................................................................................................................................................6561 DTC Description...........................................................................................................................................................................................................................................6561 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6561 POSSIBLE CAUSE........................................................................................................................................................................................................................................6561 FAIL-SAFE.............................................................................................................................................................................................................................................6561 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6561 Diagnosis Procedure.......................................................................................................................................................................................................................................6561 C1BD5 CONTROL MODULE POWER SUPPLY.............................................................................................................................................................................................................................6562 DTC Description...........................................................................................................................................................................................................................................6562 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6562 POSSIBLE CAUSE........................................................................................................................................................................................................................................6562 FAIL-SAFE.............................................................................................................................................................................................................................................6562 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6562 Diagnosis Procedure.......................................................................................................................................................................................................................................6562 C1BD6 DOOR SYSTEM.............................................................................................................................................................................................................................................6565 DTC Description...........................................................................................................................................................................................................................................6565 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6565 POSSIBLE CAUSE........................................................................................................................................................................................................................................6565 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6565 Diagnosis Procedure.......................................................................................................................................................................................................................................6565 C1BD7 CLUTCH SENSOR SYSTEM....................................................................................................................................................................................................................................6567 DTC Description...........................................................................................................................................................................................................................................6567 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6567 POSSIBLE CAUSE........................................................................................................................................................................................................................................6567 FAIL-SAFE.............................................................................................................................................................................................................................................6567 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6567 Diagnosis Procedure.......................................................................................................................................................................................................................................6567 C1BD9 INITIALIZE POSITION.....................................................................................................................................................................................................................................6571 DTC Description...........................................................................................................................................................................................................................................6571 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6571 POSSIBLE CAUSE........................................................................................................................................................................................................................................6571 FAIL-SAFE.............................................................................................................................................................................................................................................6571 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6571 Diagnosis Procedure.......................................................................................................................................................................................................................................6571 C1BDA PARKING BRAKE ACTUATOR LEFT.............................................................................................................................................................................................................................6573 DTC Description...........................................................................................................................................................................................................................................6573 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6573 POSSIBLE CAUSE........................................................................................................................................................................................................................................6573 FAIL-SAFE.............................................................................................................................................................................................................................................6573 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6573 TYPE 1....................................................................................................................................................................................................................................................6574 TYPE 1 : Diagnosis Procedure..........................................................................................................................................................................................................................6574 TYPE 2....................................................................................................................................................................................................................................................6574 TYPE 2 : Diagnosis Procedure..........................................................................................................................................................................................................................6574 TYPE 3....................................................................................................................................................................................................................................................6575 TYPE 3 : Diagnosis Procedure..........................................................................................................................................................................................................................6575 TYPE 4....................................................................................................................................................................................................................................................6576 TYPE 4 : Diagnosis Procedure..........................................................................................................................................................................................................................6576 TYPE 5....................................................................................................................................................................................................................................................6577 TYPE 5 : Diagnosis Procedure..........................................................................................................................................................................................................................6577 TYPE 6....................................................................................................................................................................................................................................................6579 TYPE 6 : Diagnosis Procedure..........................................................................................................................................................................................................................6579 C1BDB PARKING BRAKE ACTUATOR RIGHT............................................................................................................................................................................................................................6581 DTC Description...........................................................................................................................................................................................................................................6581 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6581 POSSIBLE CAUSE........................................................................................................................................................................................................................................6581 FAIL-SAFE.............................................................................................................................................................................................................................................6581 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6581 TYPE 1....................................................................................................................................................................................................................................................6582 TYPE 1 : Diagnosis Procedure..........................................................................................................................................................................................................................6582 TYPE 2....................................................................................................................................................................................................................................................6582 TYPE 2 : Diagnosis Procedure..........................................................................................................................................................................................................................6582 TYPE 3....................................................................................................................................................................................................................................................6583 TYPE 3 : Diagnosis Procedure..........................................................................................................................................................................................................................6583 TYPE 4....................................................................................................................................................................................................................................................6584 TYPE 4 : Diagnosis Procedure..........................................................................................................................................................................................................................6584 TYPE 5....................................................................................................................................................................................................................................................6585 TYPE 5 : Diagnosis Procedure..........................................................................................................................................................................................................................6585 TYPE 6....................................................................................................................................................................................................................................................6587 TYPE 6 : Diagnosis Procedure..........................................................................................................................................................................................................................6587 C1BDF MODE....................................................................................................................................................................................................................................................6589 DTC Description...........................................................................................................................................................................................................................................6589 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6589 POSSIBLE CAUSE........................................................................................................................................................................................................................................6589 FAIL-SAFE.............................................................................................................................................................................................................................................6589 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6589 Diagnosis Procedure.......................................................................................................................................................................................................................................6589 U0100 ECM COMMUNICATION.......................................................................................................................................................................................................................................6591 DTC Description...........................................................................................................................................................................................................................................6591 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6591 POSSIBLE CAUSE........................................................................................................................................................................................................................................6591 FAIL-SAFE.............................................................................................................................................................................................................................................6591 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6591 Diagnosis Procedure.......................................................................................................................................................................................................................................6591 U0101 TCM COMMUNICATION.......................................................................................................................................................................................................................................6593 DTC Description...........................................................................................................................................................................................................................................6593 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6593 POSSIBLE CAUSE........................................................................................................................................................................................................................................6593 FAIL-SAFE.............................................................................................................................................................................................................................................6593 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6593 Diagnosis Procedure.......................................................................................................................................................................................................................................6593 U0111 IPDM E/R COMMUNICATION..................................................................................................................................................................................................................................6595 DTC Description...........................................................................................................................................................................................................................................6595 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6595 POSSIBLE CAUSE........................................................................................................................................................................................................................................6595 FAIL-SAFE.............................................................................................................................................................................................................................................6595 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6595 Diagnosis Procedure.......................................................................................................................................................................................................................................6595 U0129 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) COMMUNICATION.............................................................................................................................................................................................6597 DTC Description...........................................................................................................................................................................................................................................6597 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6597 POSSIBLE CAUSE........................................................................................................................................................................................................................................6597 FAIL-SAFE.............................................................................................................................................................................................................................................6597 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6597 Diagnosis Procedure.......................................................................................................................................................................................................................................6597 U0140 BCM COMMUNICATION.......................................................................................................................................................................................................................................6599 DTC Description...........................................................................................................................................................................................................................................6599 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6599 POSSIBLE CAUSE........................................................................................................................................................................................................................................6599 FAIL-SAFE.............................................................................................................................................................................................................................................6599 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6599 Diagnosis Procedure.......................................................................................................................................................................................................................................6599 U0155 METER COMMUNICATION.....................................................................................................................................................................................................................................6601 DTC Description...........................................................................................................................................................................................................................................6601 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6601 POSSIBLE CAUSE........................................................................................................................................................................................................................................6601 FAIL-SAFE.............................................................................................................................................................................................................................................6601 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6601 Diagnosis Procedure.......................................................................................................................................................................................................................................6601 U0401 ECM SIGNAL..............................................................................................................................................................................................................................................6603 DTC Description...........................................................................................................................................................................................................................................6603 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6603 POSSIBLE CAUSE........................................................................................................................................................................................................................................6603 FAIL-SAFE.............................................................................................................................................................................................................................................6603 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6603 Diagnosis Procedure.......................................................................................................................................................................................................................................6603 U0402 TCM SIGNAL..............................................................................................................................................................................................................................................6605 DTC Description...........................................................................................................................................................................................................................................6605 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6605 POSSIBLE CAUSE........................................................................................................................................................................................................................................6605 FAIL-SAFE.............................................................................................................................................................................................................................................6605 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6605 Diagnosis Procedure.......................................................................................................................................................................................................................................6605 U0418 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SIGNAL....................................................................................................................................................................................................6607 DTC Description...........................................................................................................................................................................................................................................6607 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6607 POSSIBLE CAUSE........................................................................................................................................................................................................................................6607 FAIL-SAFE.............................................................................................................................................................................................................................................6607 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6607 Diagnosis Procedure.......................................................................................................................................................................................................................................6607 U0422 BCM SIGNAL..............................................................................................................................................................................................................................................6609 DTC Description...........................................................................................................................................................................................................................................6609 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6609 POSSIBLE CAUSE........................................................................................................................................................................................................................................6609 FAIL-SAFE.............................................................................................................................................................................................................................................6609 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6609 Diagnosis Procedure.......................................................................................................................................................................................................................................6609 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................6611 DTC Description...........................................................................................................................................................................................................................................6611 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6611 POSSIBLE CAUSE........................................................................................................................................................................................................................................6611 FAIL-SAFE.............................................................................................................................................................................................................................................6611 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6611 Diagnosis Procedure.......................................................................................................................................................................................................................................6611 U1060 VEHICLE SPEED...........................................................................................................................................................................................................................................6612 DTC Description...........................................................................................................................................................................................................................................6612 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6612 POSSIBLE CAUSE........................................................................................................................................................................................................................................6612 FAIL-SAFE.............................................................................................................................................................................................................................................6612 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6612 Diagnosis Procedure.......................................................................................................................................................................................................................................6612 U1061 IPDM E/R SYSTEM.........................................................................................................................................................................................................................................6614 DTC Description...........................................................................................................................................................................................................................................6614 DTC DETECTION LOGIC...................................................................................................................................................................................................................................6614 POSSIBLE CAUSE........................................................................................................................................................................................................................................6614 FAIL-SAFE.............................................................................................................................................................................................................................................6614 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................6614 Diagnosis Procedure.......................................................................................................................................................................................................................................6614 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................6616 Diagnosis Procedure.......................................................................................................................................................................................................................................6616 ELECTRIC PARKING BRAKE INDICATOR LAMP.........................................................................................................................................................................................................................6618 Component Function Check..................................................................................................................................................................................................................................6618 Diagnosis Procedure.......................................................................................................................................................................................................................................6618 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6619 PARKING BRAKE DOES NOT RELEASE................................................................................................................................................................................................................................6619 Description...............................................................................................................................................................................................................................................6619 Diagnosis Procedure.......................................................................................................................................................................................................................................6619 PARKING BRAKE DOES NOT OPERATE................................................................................................................................................................................................................................6621 Description...............................................................................................................................................................................................................................................6621 Diagnosis Procedure.......................................................................................................................................................................................................................................6621 THE BRAKING FORCE OF PARKING BRAKE IS LOW.....................................................................................................................................................................................................................6622 Description...............................................................................................................................................................................................................................................6622 Diagnosis Procedure.......................................................................................................................................................................................................................................6622 THE BRAKING FORCE OF PARKING BRAKE IS HIGH....................................................................................................................................................................................................................6623 Description...............................................................................................................................................................................................................................................6623 Diagnosis Procedure.......................................................................................................................................................................................................................................6623 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6624 ELECTRIC PARKING BRAKE CONTROL MODULE.........................................................................................................................................................................................................................6624 Exploded View.............................................................................................................................................................................................................................................6624 Removal and Installation..................................................................................................................................................................................................................................6624 REMOVAL...............................................................................................................................................................................................................................................6624 INSTALLATION..........................................................................................................................................................................................................................................6624 PARKING BRAKE CONTROL.........................................................................................................................................................................................................................................6625 Exploded View.............................................................................................................................................................................................................................................6625 Removal and Installation..................................................................................................................................................................................................................................6625 REMOVAL...............................................................................................................................................................................................................................................6625 INSTALLATION..........................................................................................................................................................................................................................................6625 PARKING BRAKE ACTUATOR........................................................................................................................................................................................................................................6626 Removal and Installation..................................................................................................................................................................................................................................6626 PARKING BRAKE SWITCH..........................................................................................................................................................................................................................................6627 Removal and Installation..................................................................................................................................................................................................................................6627 REMOVAL...............................................................................................................................................................................................................................................6627 INSTALLATION..........................................................................................................................................................................................................................................6627 POWER CONTROL SYSTEM......................................................................................................................................................................................................................................................6628 POWER CONTROL SYSTEM..................................................................................................................................................................................................................................................6628 IPDM E/R..........................................................................................................................................................................................................................................................6630 PRECAUTION....................................................................................................................................................................................................................................................6630 PRECAUTIONS...............................................................................................................................................................................................................................................6630 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................6630 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................6630 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6630 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6630 INSTRUCTION 1.................................................................................................................................................................................................................................6630 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6631 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6632 COMPONENT PARTS...........................................................................................................................................................................................................................................6632 Component Parts Location..............................................................................................................................................................................................................................6632 Smart FET.............................................................................................................................................................................................................................................6633 SYSTEM....................................................................................................................................................................................................................................................6634 RELAY CONTROL SYSTEM..................................................................................................................................................................................................................................6634 RELAY CONTROL SYSTEM : System Description.........................................................................................................................................................................................................6634 SYSTEM DIAGRAM................................................................................................................................................................................................................................6634 DESCRIPTION...................................................................................................................................................................................................................................6634 RELAY CONTROL SYSTEM : Fail-safe..................................................................................................................................................................................................................6635 FAIL-SAFE CONTROL BY DTC......................................................................................................................................................................................................................6635 CAN COMMUNICATION CONTROL.....................................................................................................................................................................................................................6637 If No CAN Communication Is Available With ECM.............................................................................................................................................................................................6637 If No CAN Communication Is Available With BCM.............................................................................................................................................................................................6637 IGNITION RELAY CONTROL........................................................................................................................................................................................................................6637 FRONT WIPER CONTROL...........................................................................................................................................................................................................................6638 POWER CONTROL SYSTEM..................................................................................................................................................................................................................................6638 POWER CONTROL SYSTEM : System Description.........................................................................................................................................................................................................6638 SYSTEM DIAGRAM................................................................................................................................................................................................................................6638 EACH LAMP CONTROL.............................................................................................................................................................................................................................6638 COOLING FAN CONTROL...........................................................................................................................................................................................................................6638 SIGNAL BUFFER SYSTEM..................................................................................................................................................................................................................................6638 SIGNAL BUFFER SYSTEM : System Description.........................................................................................................................................................................................................6639 SYSTEM DIAGRAM................................................................................................................................................................................................................................6639 DESCRIPTION...................................................................................................................................................................................................................................6639 POWER CONSUMPTION CONTROL SYSTEM......................................................................................................................................................................................................................6639 POWER CONSUMPTION CONTROL SYSTEM : System Description.............................................................................................................................................................................................6639 SYSTEM DIAGRAM................................................................................................................................................................................................................................6639 DESCRIPTION...................................................................................................................................................................................................................................6639 Outline...................................................................................................................................................................................................................................6639 Sleep Mode Activation.....................................................................................................................................................................................................................6640 Wake-Up Operation.........................................................................................................................................................................................................................6640 ENERGY MANAGEMENT SYSTEM..............................................................................................................................................................................................................................6640 ENERGY MANAGEMENT SYSTEM : System Description.....................................................................................................................................................................................................6640 SYSTEM DIAGRAM................................................................................................................................................................................................................................6640 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................6641 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................6641 APPLICATION ITEM..................................................................................................................................................................................................................................6641 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................6641 Freeze Frame Data (FFD).......................................................................................................................................................................................................................6641 DATA MONITOR......................................................................................................................................................................................................................................6641 ACTIVE TEST.......................................................................................................................................................................................................................................6647 WORK SUPPORT......................................................................................................................................................................................................................................6648 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................6649 IPDM E/R..................................................................................................................................................................................................................................................6649 Reference Value.......................................................................................................................................................................................................................................6649 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................6649 TERMINAL LAYOUT...................................................................................................................................................................................................................................6655 PHYSICAL VALUES...................................................................................................................................................................................................................................6655 Fail-safe.............................................................................................................................................................................................................................................6661 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................6661 CAN COMMUNICATION CONTROL.........................................................................................................................................................................................................................6663 If No CAN Communication Is Available With ECM.................................................................................................................................................................................................6663 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................6664 IGNITION RELAY CONTROL............................................................................................................................................................................................................................6664 FRONT WIPER CONTROL...............................................................................................................................................................................................................................6664 DTC Inspection Priority Chart.........................................................................................................................................................................................................................6664 DTC Index.............................................................................................................................................................................................................................................6665 WIRING DIAGRAM................................................................................................................................................................................................................................................6668 IPDM E/R..................................................................................................................................................................................................................................................6668 Wiring Diagram........................................................................................................................................................................................................................................6668 BASIC INSPECTION..............................................................................................................................................................................................................................................6674 ADDITIONAL SERVICE WHEN REPLACING IPDM E/R................................................................................................................................................................................................................6674 Description...........................................................................................................................................................................................................................................6674 BEFORE REPLACEMENT................................................................................................................................................................................................................................6674 AFTER REPLACEMENT.................................................................................................................................................................................................................................6674 Work Procedure........................................................................................................................................................................................................................................6674 CONFIGURATION (IPDM E/R)..................................................................................................................................................................................................................................6675 Description...........................................................................................................................................................................................................................................6675 Work Procedure........................................................................................................................................................................................................................................6675 Configuration list....................................................................................................................................................................................................................................6676 CUMULATIVE BATTERY DISCHARGE CURRENT CLEAR................................................................................................................................................................................................................6678 Description...........................................................................................................................................................................................................................................6678 Work Procedure........................................................................................................................................................................................................................................6678 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6679 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................6679 DTC Description.......................................................................................................................................................................................................................................6679 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6679 POSSIBLE CAUSE....................................................................................................................................................................................................................................6679 FAIL-SAFE.........................................................................................................................................................................................................................................6679 If No CAN Communication Is Available With ECM.................................................................................................................................................................................................6679 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................6679 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6679 Diagnosis Procedure...................................................................................................................................................................................................................................6680 B120E IPDM E/R............................................................................................................................................................................................................................................6681 DTC Description.......................................................................................................................................................................................................................................6681 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6681 POSSIBLE CAUSE....................................................................................................................................................................................................................................6681 FAIL-SAFE.........................................................................................................................................................................................................................................6681 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6681 Diagnosis Procedure...................................................................................................................................................................................................................................6681 B20DD IGNITION RELAY ON CIRCUIT...........................................................................................................................................................................................................................6682 DTC Description.......................................................................................................................................................................................................................................6682 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6682 POSSIBLE CAUSE....................................................................................................................................................................................................................................6682 FAIL-SAFE.........................................................................................................................................................................................................................................6682 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6682 Diagnosis Procedure...................................................................................................................................................................................................................................6682 B20DE IGNITION RELAY OFF CIRCUIT..........................................................................................................................................................................................................................6685 DTC Description.......................................................................................................................................................................................................................................6685 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6685 POSSIBLE CAUSE....................................................................................................................................................................................................................................6685 FAIL-SAFE.........................................................................................................................................................................................................................................6685 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6685 Diagnosis Procedure...................................................................................................................................................................................................................................6685 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................6686 Diagnosis Procedure...................................................................................................................................................................................................................................6686 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6687 IPDM E/R..................................................................................................................................................................................................................................................6687 Exploded View.........................................................................................................................................................................................................................................6687 Removal and Installation..............................................................................................................................................................................................................................6687 REMOVAL...........................................................................................................................................................................................................................................6687 INSTALLATION......................................................................................................................................................................................................................................6688 POWER DISTRIBUTION SYSTEM.........................................................................................................................................................................................................................................6689 PRECAUTION....................................................................................................................................................................................................................................................6689 PRECAUTIONS...............................................................................................................................................................................................................................................6689 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................6689 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................6689 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................6689 OPERATION PROCEDURE...............................................................................................................................................................................................................................6689 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6690 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6690 INSTRUCTION 1.................................................................................................................................................................................................................................6690 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6690 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................6692 COMPONENT PARTS...........................................................................................................................................................................................................................................6692 Component Parts Location..............................................................................................................................................................................................................................6692 Push-button Ignition Switch...........................................................................................................................................................................................................................6693 SYSTEM....................................................................................................................................................................................................................................................6694 POWER DISTRIBUTION SYSTEM.............................................................................................................................................................................................................................6694 POWER DISTRIBUTION SYSTEM : System Description....................................................................................................................................................................................................6694 SYSTEM DIADRAM................................................................................................................................................................................................................................6694 SYSTEM DESCRIPTION............................................................................................................................................................................................................................6694 IGNITION BATTERY SAVER SYSTEM.................................................................................................................................................................................................................6694 Reset Condition of Ignition Battery Saver System..........................................................................................................................................................................................6694 IGNITION SWITCH POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION................................................................................................................................................................6695 AUTO ACC FUNCTION.....................................................................................................................................................................................................................................6695 AUTO ACC FUNCTION : System Description............................................................................................................................................................................................................6695 SYSTEM DIAGRAM................................................................................................................................................................................................................................6695 MODELS WITH INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................6695 MODELS WITHOUT INTELLIGENT KEY SYSTEM.....................................................................................................................................................................................................6695 DESCRIPTION...................................................................................................................................................................................................................................6695 OPERATION FLOW................................................................................................................................................................................................................................6696 Ignition Switch On Status.................................................................................................................................................................................................................6696 Audio / Navigation Available Status.......................................................................................................................................................................................................6696 Audio / navigation use intention check status.............................................................................................................................................................................................6696 Audio / navigation unavailable status.....................................................................................................................................................................................................6696 OFF status................................................................................................................................................................................................................................6696 Fail-safe.............................................................................................................................................................................................................................................6698 FAIL-SAFE CONTROL BY DTC..........................................................................................................................................................................................................................6698 REAR WIPER MOTOR PROTECTION.......................................................................................................................................................................................................................6698 FAIL-SAFE CONTROL BY RAIN SENSOR MALFUNCTION......................................................................................................................................................................................................6699 FAIL-SAFE CONTROL OF COMBINATION SWITCH READING FUNCTION CAUSED BY LOW POWER SUPPLY VOLTAGE.......................................................................................................................................................6699 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................6700 COMMON ITEM...........................................................................................................................................................................................................................................6700 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................6700 APPLICATION ITEM..............................................................................................................................................................................................................................6700 SYSTEM APPLICATION............................................................................................................................................................................................................................6700 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................6700 INTELLIGENT KEY.......................................................................................................................................................................................................................................6701 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)......................................................................................................................................................................6701 WORK SUPPORT..................................................................................................................................................................................................................................6701 SELF-DIAG RESULT..............................................................................................................................................................................................................................6701 DATA MONITOR..................................................................................................................................................................................................................................6701 ACTIVE TEST...................................................................................................................................................................................................................................6704 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)...................................................................................................................................................................6705 WORK SUPPORT..................................................................................................................................................................................................................................6705 SELF-DIAG RESULT..............................................................................................................................................................................................................................6705 DATA MONITOR..................................................................................................................................................................................................................................6705 ACTIVE TEST...................................................................................................................................................................................................................................6708 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................6710 BCM.......................................................................................................................................................................................................................................................6710 List of ECU Reference.................................................................................................................................................................................................................................6710 WIRING DIAGRAM................................................................................................................................................................................................................................................6711 POWER DISTRIBUTION SYSTEM.................................................................................................................................................................................................................................6711 Wiring Diagram........................................................................................................................................................................................................................................6711 BASIC INSPECTION..............................................................................................................................................................................................................................................6724 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................6724 Work Flow.............................................................................................................................................................................................................................................6724 OVERALL SEQUENCE..................................................................................................................................................................................................................................6724 DETAILED FLOW.....................................................................................................................................................................................................................................6724 PROCEDURE FOR TEMPORARILY DISABLING THE IGNITION BATTERY SAVER SYSTEM.....................................................................................................................................................................................6727 Description...........................................................................................................................................................................................................................................6727 Work Procedure........................................................................................................................................................................................................................................6727 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................6728 B261A PUSH-BUTTON IGNITION SWITCH.........................................................................................................................................................................................................................6728 DTC Description.......................................................................................................................................................................................................................................6728 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6728 POSSIBLE CAUSE....................................................................................................................................................................................................................................6728 FAIL-SAFE.........................................................................................................................................................................................................................................6728 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6728 Diagnosis Procedure...................................................................................................................................................................................................................................6728 B26F1 IGNITION RELAY......................................................................................................................................................................................................................................6730 DTC Description.......................................................................................................................................................................................................................................6730 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6730 POSSIBLE CAUSE....................................................................................................................................................................................................................................6730 FAIL-SAFE.........................................................................................................................................................................................................................................6730 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6730 Diagnosis Procedure...................................................................................................................................................................................................................................6730 Component Inspection..................................................................................................................................................................................................................................6731 B26F2 IGNITION RELAY......................................................................................................................................................................................................................................6732 DTC Description.......................................................................................................................................................................................................................................6732 DTC DETECTION LOGIC...............................................................................................................................................................................................................................6732 POSSIBLE CAUSE....................................................................................................................................................................................................................................6732 FAIL-SAFE.........................................................................................................................................................................................................................................6732 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................6732 Diagnosis Procedure...................................................................................................................................................................................................................................6732 Component Inspection..................................................................................................................................................................................................................................6733 ACCESSORY RELAY...........................................................................................................................................................................................................................................6734 Diagnosis Procedure...................................................................................................................................................................................................................................6734 Component Inspection..................................................................................................................................................................................................................................6735 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................6736 Diagnosis Procedure...................................................................................................................................................................................................................................6736 PUSH-BUTTON IGNITION SWITCH...............................................................................................................................................................................................................................6737 Component Function Check..............................................................................................................................................................................................................................6737 Diagnosis Procedure...................................................................................................................................................................................................................................6737 Component Inspection..................................................................................................................................................................................................................................6738 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................6740 PUSH-BUTTON IGNITION SWITCH DOES NOT OPERATE..............................................................................................................................................................................................................6740 Diagnosis Procedure...................................................................................................................................................................................................................................6740 ACCESSORY POWER SUPPLY IS NOT SUPPLIED EVEN IF DOOR IS UNLOCKED BY KEY ...................................................................................................................................................................................6741 ALL SWITCHES AND UNITS................................................................................................................................................................................................................................6741 ALL SWITCHES AND UNITS : Diagnosis Procedure......................................................................................................................................................................................................6741 EXCEPT AUDIO/NAVIGATION...............................................................................................................................................................................................................................6741 EXCEPT AUDIO/NAVIGATION : Diagnosis Procedure.....................................................................................................................................................................................................6741 AUDIO/NAVIGATION ONLY.................................................................................................................................................................................................................................6741 AUDIO/NAVIGATION ONLY : Diagnosis Procedure.......................................................................................................................................................................................................6741 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6743 PUSH-BUTTON IGNITION SWITCH...............................................................................................................................................................................................................................6743 Removal and Installation..............................................................................................................................................................................................................................6743 REMOVAL...........................................................................................................................................................................................................................................6743 INSTALLATION......................................................................................................................................................................................................................................6743 POWER OUTLET..............................................................................................................................................................................................................................................................6744 POWER OUTLET..........................................................................................................................................................................................................................................................6744 PRECAUTION........................................................................................................................................................................................................................................................6745 PRECAUTIONS...................................................................................................................................................................................................................................................6745 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6745 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6745 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6745 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6745 INSTRUCTION 1.....................................................................................................................................................................................................................................6745 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6746 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6747 COMPONENT PARTS...............................................................................................................................................................................................................................................6747 Component Parts Location..................................................................................................................................................................................................................................6747 Power Socket..............................................................................................................................................................................................................................................6747 WIRING DIAGRAM....................................................................................................................................................................................................................................................6749 POWER SOCKET..................................................................................................................................................................................................................................................6749 Wiring Diagram............................................................................................................................................................................................................................................6749 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6752 POWER SOCKET..................................................................................................................................................................................................................................................6752 FRONT POWER SOCKET........................................................................................................................................................................................................................................6752 FRONT POWER SOCKET : Removal and Installation.........................................................................................................................................................................................................6752 REMOVAL...........................................................................................................................................................................................................................................6752 INSTALLATION......................................................................................................................................................................................................................................6752 CONSOLE POWER SOCKET......................................................................................................................................................................................................................................6752 CONSOLE POWER SOCKET : Removal and Installation.......................................................................................................................................................................................................6752 REMOVAL...........................................................................................................................................................................................................................................6752 INSTALLATION......................................................................................................................................................................................................................................6752 LUGGAGE ROOM POWER SOCKET.................................................................................................................................................................................................................................6753 LUGGAGE ROOM POWER SOCKET : Removal and Installation..................................................................................................................................................................................................6753 REMOVAL...........................................................................................................................................................................................................................................6753 INSTALLATION......................................................................................................................................................................................................................................6753 POWER SUPPLY, GROUND & CIRCUIT ELEMENTS...................................................................................................................................................................................................................................6754 POWER SUPPLY, GROUND & CIRCUIT ELEMENTS...............................................................................................................................................................................................................................6754 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................6756 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................6756 Information...............................................................................................................................................................................................................................................6756 PRECAUTION........................................................................................................................................................................................................................................................6757 PRECAUTIONS...................................................................................................................................................................................................................................................6757 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6757 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6757 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6757 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6757 INSTRUCTION 1.....................................................................................................................................................................................................................................6757 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6758 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6759 COMPONENT PARTS...............................................................................................................................................................................................................................................6759 Component Parts Location..................................................................................................................................................................................................................................6759 Battery...................................................................................................................................................................................................................................................6759 R9M...................................................................................................................................................................................................................................................6759 EXCEPT FOR R9M........................................................................................................................................................................................................................................6759 Circuit Breaker...........................................................................................................................................................................................................................................6760 Harness Connector.........................................................................................................................................................................................................................................6760 HARNESS CONNECTOR (TAB-LOCKING TYPE)..................................................................................................................................................................................................................6760 HARNESS CONNECTOR (SLIDE-LOCKING TYPE)................................................................................................................................................................................................................6761 HARNESS CONNECTOR (LEVER LOCKING TYPE)................................................................................................................................................................................................................6761 Standardized Relay........................................................................................................................................................................................................................................6762 NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS......................................................................................................................................................................................................6762 TYPE OF STANDARDIZED RELAYS...........................................................................................................................................................................................................................6762 WIRING DIAGRAM....................................................................................................................................................................................................................................................6765 POWER SUPPLY ROUTING CIRCUIT..................................................................................................................................................................................................................................6765 Wiring Diagram - BATTERY POWER SUPPLY -...................................................................................................................................................................................................................6765 Wiring Diagram - BATTERY POWER SUPPLY FUSIBLE LINK No. M,F -..............................................................................................................................................................................................6792 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 16 -.......................................................................................................................................................................................................6793 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 26 -.......................................................................................................................................................................................................6794 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 82 -.......................................................................................................................................................................................................6795 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 84 -.......................................................................................................................................................................................................6797 Wiring Diagram - BATTERY POWER SUPPLY FUSE No. 85 -.......................................................................................................................................................................................................6798 Wiring Diagram - ACCESSORY POWER SUPPLY -.................................................................................................................................................................................................................6799 Wiring Diagram - ACCESSORY POWER SUPPLY FUSE No. 20 -.....................................................................................................................................................................................................6804 Wiring Diagram - IGNITION POWER SUPPLY -..................................................................................................................................................................................................................6805 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 30 -......................................................................................................................................................................................................6825 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 56 -......................................................................................................................................................................................................6827 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 57 -......................................................................................................................................................................................................6828 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 86 -......................................................................................................................................................................................................6829 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 93 -......................................................................................................................................................................................................6830 Wiring Diagram - IGNITION POWER SUPPLY FUSE No. 97 -......................................................................................................................................................................................................6831 OPTION HARNESS................................................................................................................................................................................................................................................6832 Wiring Diagram............................................................................................................................................................................................................................................6832 FUSE BLOCK - JUNCTION BOX (J/B)...............................................................................................................................................................................................................................6837 Fuse, Connector and Terminal Arrangement..................................................................................................................................................................................................................6837 WITH STOP/START SYSTEM................................................................................................................................................................................................................................6838 FUSE, FUSIBLE LINK AND RELAY BOX..............................................................................................................................................................................................................................6839 Fuse and Fusible Link Arrangement.........................................................................................................................................................................................................................6839 QR ENGINE.............................................................................................................................................................................................................................................6839 MR ENGINE.............................................................................................................................................................................................................................................6840 R9M ENGINE............................................................................................................................................................................................................................................6841 IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)..................................................................................................................................................................................................6842 Fuse, Connector and Terminal Arrangement..................................................................................................................................................................................................................6842 HARNESS LAYOUT................................................................................................................................................................................................................................................6843 LHD.......................................................................................................................................................................................................................................................6843 LHD : Outline.........................................................................................................................................................................................................................................6843 LHD : Engine Room Harness.............................................................................................................................................................................................................................6844 ENGINE COMPARTMENT................................................................................................................................................................................................................................6844 PASSENGER COMPARTMENT.............................................................................................................................................................................................................................6845 LHD : Engine Control Harness..........................................................................................................................................................................................................................6846 MR ENGINE.........................................................................................................................................................................................................................................6846 QR ENGINE.........................................................................................................................................................................................................................................6847 R9M ENGINE........................................................................................................................................................................................................................................6848 LHD : Main Harness....................................................................................................................................................................................................................................6849 LHD : Body Harness....................................................................................................................................................................................................................................6850 BODY HARNESS......................................................................................................................................................................................................................................6850 BODY No. 2 HARNESS................................................................................................................................................................................................................................6851 LHD : Door Harness....................................................................................................................................................................................................................................6852 FRONT DOOR HARNESS (LH SIDE)......................................................................................................................................................................................................................6852 FRONT DOOR HARNESS (RH SIDE)......................................................................................................................................................................................................................6853 REAR DOOR HARNESS (LH SIDE).......................................................................................................................................................................................................................6854 REAR DOOR HARNESS (RH SIDE).......................................................................................................................................................................................................................6855 BACK DOOR HARNESS.................................................................................................................................................................................................................................6856 LHD : Room Lamp Harness...............................................................................................................................................................................................................................6857 RHD.......................................................................................................................................................................................................................................................6857 RHD : Outline.........................................................................................................................................................................................................................................6858 RHD : Engine Room Harness.............................................................................................................................................................................................................................6859 ENGINE COMPARTMENT................................................................................................................................................................................................................................6859 PASSENGER COMPARTMENT.............................................................................................................................................................................................................................6860 RHD : Engine Control Harness..........................................................................................................................................................................................................................6861 RHD : Main Harness....................................................................................................................................................................................................................................6862 RHD : Body Harness....................................................................................................................................................................................................................................6863 BODY HARNESS......................................................................................................................................................................................................................................6863 BODY No. 2 HARNESS................................................................................................................................................................................................................................6864 RHD : Door Harness....................................................................................................................................................................................................................................6865 FRONT DOOR HARNESS (LH SIDE)......................................................................................................................................................................................................................6865 FRONT DOOR HARNESS (RH SIDE)......................................................................................................................................................................................................................6866 REAR DOOR HARNESS (LH SIDE).......................................................................................................................................................................................................................6867 REAR DOOR HARNESS (RH SIDE).......................................................................................................................................................................................................................6868 BACK DOOR HARNESS.................................................................................................................................................................................................................................6869 RHD : Room Lamp Harness...............................................................................................................................................................................................................................6870 BASIC INSPECTION..................................................................................................................................................................................................................................................6871 BATTERY INSPECTION............................................................................................................................................................................................................................................6871 R9M.......................................................................................................................................................................................................................................................6871 R9M : How to Handle Battery...........................................................................................................................................................................................................................6871 Methods of Preventing Over-discharge..............................................................................................................................................................................................................6871 Checking Electrolyte Level........................................................................................................................................................................................................................6871 Specific Gravity Check............................................................................................................................................................................................................................6872 R9M : Work Flow.......................................................................................................................................................................................................................................6873 EXCEPT FOR R9M............................................................................................................................................................................................................................................6874 EXCEPT FOR R9M : How to Handle Battery................................................................................................................................................................................................................6874 METHODS OF PREVENTING OVER-DISCHARGE..............................................................................................................................................................................................................6874 CHECKING ELECTROLYTE LEVEL........................................................................................................................................................................................................................6875 Sulphation....................................................................................................................................................................................................................................6875 SPECIFIC GRAVITY CHECK............................................................................................................................................................................................................................6875 EXCEPT FOR R9M : Work Procedure.......................................................................................................................................................................................................................6877 OVERALL SEQUENCE..................................................................................................................................................................................................................................6877 DETAILED FLOW.....................................................................................................................................................................................................................................6877 FUSE INSPECTION...............................................................................................................................................................................................................................................6882 How To Check..............................................................................................................................................................................................................................................6882 EXTENDED STORAGE FUSE SWITCH (IF EQUIPPED)............................................................................................................................................................................................................6882 How To Extended Storage Fuse Switch ON/OFF .......................................................................................................................................................................................................6882 How To Remove Extended Storage Fuse Switch........................................................................................................................................................................................................6883 FUSIBLE LINK INSPECTION.......................................................................................................................................................................................................................................6886 How To Check..............................................................................................................................................................................................................................................6886 BATTERY CHARGING CHART........................................................................................................................................................................................................................................6887 Slow Charge...............................................................................................................................................................................................................................................6887 Standard Charge...........................................................................................................................................................................................................................................6888 Quick Charge..............................................................................................................................................................................................................................................6889 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6891 BATTERY.......................................................................................................................................................................................................................................................6891 R9M.......................................................................................................................................................................................................................................................6891 R9M : Exploded View...................................................................................................................................................................................................................................6891 R9M : Removal and Installation........................................................................................................................................................................................................................6892 REMOVAL...........................................................................................................................................................................................................................................6892 INSTALLATION......................................................................................................................................................................................................................................6892 EXCEPT FOR R9M............................................................................................................................................................................................................................................6892 EXCEPT FOR R9M : Exploded View........................................................................................................................................................................................................................6893 EXCEPT FOR R9M : Removal and Installation.............................................................................................................................................................................................................6895 REMOVAL...........................................................................................................................................................................................................................................6895 INSTALLATION......................................................................................................................................................................................................................................6895 BATTERY TRAY..................................................................................................................................................................................................................................................6896 R9M.......................................................................................................................................................................................................................................................6896 R9M : Exploded View...................................................................................................................................................................................................................................6896 R9M : Removal and Installation........................................................................................................................................................................................................................6896 REMOVAL...........................................................................................................................................................................................................................................6896 INSTALLATION......................................................................................................................................................................................................................................6897 EXCEPT FOR R9M............................................................................................................................................................................................................................................6898 EXCEPT FOR R9M : Exploded View........................................................................................................................................................................................................................6899 EXCEPT FOR R9M : Removal and Installation.............................................................................................................................................................................................................6901 REMOVAL...........................................................................................................................................................................................................................................6901 INSTALLATION......................................................................................................................................................................................................................................6902 BATTERY TERMINAL WITH FUSIBLE LINK............................................................................................................................................................................................................................6903 Exploded View.............................................................................................................................................................................................................................................6903 Removal and Installation..................................................................................................................................................................................................................................6903 REMOVAL...............................................................................................................................................................................................................................................6903 INSTALLATION..........................................................................................................................................................................................................................................6903 BATTERY CURRENT SENSOR........................................................................................................................................................................................................................................6904 R9M.......................................................................................................................................................................................................................................................6904 R9M : Exploded View...................................................................................................................................................................................................................................6904 R9M : Removal and Installation........................................................................................................................................................................................................................6904 REMOVAL...........................................................................................................................................................................................................................................6904 INSTALLATION......................................................................................................................................................................................................................................6904 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................6905 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6905 Battery...................................................................................................................................................................................................................................................6905 R9M...................................................................................................................................................................................................................................................6905 EXCEPT FOR R9M........................................................................................................................................................................................................................................6905 POWER WINDOW CONTROL SYSTEM...............................................................................................................................................................................................................................................6906 POWER WINDOW CONTROL SYSTEM...........................................................................................................................................................................................................................................6906 PRECAUTION........................................................................................................................................................................................................................................................6909 PRECAUTIONS...................................................................................................................................................................................................................................................6909 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................6909 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................6909 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................6909 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................6909 INSTRUCTION 1.....................................................................................................................................................................................................................................6909 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................6910 PREPARATION.......................................................................................................................................................................................................................................................6911 PREPARATION...................................................................................................................................................................................................................................................6911 Commercial Service Tools..................................................................................................................................................................................................................................6911 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................6912 COMPONENT PARTS...............................................................................................................................................................................................................................................6912 Component Parts Location..................................................................................................................................................................................................................................6912 LHD MODELS............................................................................................................................................................................................................................................6912 RHD MODELS............................................................................................................................................................................................................................................6913 Power Window Main Switch..................................................................................................................................................................................................................................6915 Front Power Window Switch (Passenger side)................................................................................................................................................................................................................6915 LHD MODELS............................................................................................................................................................................................................................................6915 RHD MODELS............................................................................................................................................................................................................................................6915 Rear Power Window Switch..................................................................................................................................................................................................................................6916 Power Window Motor........................................................................................................................................................................................................................................6916 SYSTEM........................................................................................................................................................................................................................................................6917 System Description........................................................................................................................................................................................................................................6917 SYSTEM DIAGRAM........................................................................................................................................................................................................................................6917 POWER WINDOW OPERATION................................................................................................................................................................................................................................6917 POWER WINDOW AUTO-OPERATION (FRONT DRIVER SIDE).......................................................................................................................................................................................................6917 POWER WINDOW LOCK.....................................................................................................................................................................................................................................6917 ANTI-PINCH SYSTEM (FRONT DRIVER SIDE).................................................................................................................................................................................................................6917 Circuit Diagram...........................................................................................................................................................................................................................................6918 Fail Safe.................................................................................................................................................................................................................................................6919 FAIL-SAFE CONTROL.....................................................................................................................................................................................................................................6919 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................6920 BCM (BODY CONTROL MODULE).....................................................................................................................................................................................................................................6920 List of ECU Reference.....................................................................................................................................................................................................................................6920 POWER WINDOW MAIN SWITCH......................................................................................................................................................................................................................................6921 Reference Value ..........................................................................................................................................................................................................................................6921 TERMINAL LAYOUT.......................................................................................................................................................................................................................................6921 PHYSICAL VALUES.......................................................................................................................................................................................................................................6921 PHYSICAL VALUES.......................................................................................................................................................................................................................................6922 Fail Safe.................................................................................................................................................................................................................................................6923 FAIL-SAFE CONTROL.....................................................................................................................................................................................................................................6923 WIRING DIAGRAM....................................................................................................................................................................................................................................................6925 POWER WINDOW SYSTEM...........................................................................................................................................................................................................................................6925 Wiring Diagram............................................................................................................................................................................................................................................6925 BASIC INSPECTION..................................................................................................................................................................................................................................................6933 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................6933 Work Flow.................................................................................................................................................................................................................................................6933 OVERALL SEQUENCE......................................................................................................................................................................................................................................6933 DETAILED FLOW.........................................................................................................................................................................................................................................6933 ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL....................................................................................................................................................................................................6936 Description...............................................................................................................................................................................................................................................6936 Work Procedure............................................................................................................................................................................................................................................6936 ADDITIONAL SERVICE WHEN REPLACING POWER WINDOW MAIN SWITCH....................................................................................................................................................................................................6937 Description...............................................................................................................................................................................................................................................6937 Work Procedure............................................................................................................................................................................................................................................6937 SYSTEM INITIALIZATION.........................................................................................................................................................................................................................................6938 Description...............................................................................................................................................................................................................................................6938 Work Procedure............................................................................................................................................................................................................................................6938 ANTI-PINCH INSPECTION.........................................................................................................................................................................................................................................6939 Description...............................................................................................................................................................................................................................................6939 Work Procedure............................................................................................................................................................................................................................................6939 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................6940 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................6940 POWER WINDOW MAIN SWITCH..................................................................................................................................................................................................................................6940 POWER WINDOW MAIN SWITCH : Diagnosis Procedure........................................................................................................................................................................................................6940 LHD MODELS........................................................................................................................................................................................................................................6940 RHD MODELS........................................................................................................................................................................................................................................6942 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)................................................................................................................................................................................................................6944 FRONT POWER WINDOW SWITCH (PASSENGER SIDE) : Diagnosis Procedure......................................................................................................................................................................................6944 LHD MODELS........................................................................................................................................................................................................................................6944 RHD MODELS........................................................................................................................................................................................................................................6945 REAR POWER WINDOW SWITCH..................................................................................................................................................................................................................................6945 REAR POWER WINDOW SWITCH : Diagnosis Procedure........................................................................................................................................................................................................6945 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)....................................................................................................................................................................................................................6948 Component Function Check..................................................................................................................................................................................................................................6948 Diagnosis Procedure.......................................................................................................................................................................................................................................6948 LHD MODELS............................................................................................................................................................................................................................................6948 RHD MODELS............................................................................................................................................................................................................................................6949 Component Inspection......................................................................................................................................................................................................................................6950 REAR POWER WINDOW SWITCH .....................................................................................................................................................................................................................................6951 Component Function Check..................................................................................................................................................................................................................................6951 Diagnosis Procedure.......................................................................................................................................................................................................................................6951 Component Inspection......................................................................................................................................................................................................................................6953 POWER WINDOW MOTOR............................................................................................................................................................................................................................................6954 DRIVER SIDE...............................................................................................................................................................................................................................................6954 DRIVER SIDE : Component Function Check................................................................................................................................................................................................................6954 DRIVER SIDE : Diagnosis Procedure.....................................................................................................................................................................................................................6954 LHD MODELS........................................................................................................................................................................................................................................6954 RHD MODELS........................................................................................................................................................................................................................................6955 PASSENGER SIDE............................................................................................................................................................................................................................................6955 PASSENGER SIDE : Component Function Check.............................................................................................................................................................................................................6955 PASSENGER SIDE : Diagnosis Procedure..................................................................................................................................................................................................................6955 LHD MODELS........................................................................................................................................................................................................................................6955 RHD MODELS........................................................................................................................................................................................................................................6956 REAR LH...................................................................................................................................................................................................................................................6957 REAR LH : Component Function Check....................................................................................................................................................................................................................6957 REAR LH : Diagnosis Procedure.........................................................................................................................................................................................................................6957 REAR RH...................................................................................................................................................................................................................................................6959 REAR RH : Component Function Check....................................................................................................................................................................................................................6959 REAR RH : Diagnosis Procedure.........................................................................................................................................................................................................................6959 ENCODER CIRCUIT...............................................................................................................................................................................................................................................6962 Component Function Check..................................................................................................................................................................................................................................6962 Diagnosis Procedure.......................................................................................................................................................................................................................................6962 LHD MODELS............................................................................................................................................................................................................................................6962 RHD MODELS............................................................................................................................................................................................................................................6964 POWER WINDOW RELAY............................................................................................................................................................................................................................................6967 Component Function Check..................................................................................................................................................................................................................................6967 Diagnosis Procedure.......................................................................................................................................................................................................................................6967 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................6968 POWER WINDOWS DO NOT OPERATE WITH ANY POWER WINDOW SWITCHES...................................................................................................................................................................................................6968 Diagnosis Procedure.......................................................................................................................................................................................................................................6968 DRIVER SIDE POWER WINDOW DOES NOT OPERATE.....................................................................................................................................................................................................................6969 Diagnosis Procedure.......................................................................................................................................................................................................................................6969 FRONT PASSENGER SIDE POWER WINDOW DOES NOT OPERATE............................................................................................................................................................................................................6970 WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED.............................................................................................................................................................................6970 WHEN BOTH POWER WINDOW MAIN SWITCH AND FRONT POWER WINDOW SWITCH ARE OPERATED : Diagnosis Procedure...................................................................................................................................................6970 WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED...............................................................................................................................................................................................6970 WHEN FRONT POWER WINDOW SWITCH (PASSENGER SIDE) IS OPERATED : Diagnosis Procedure....................................................................................................................................................................6970 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.................................................................................................................................................................................................................6970 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure.......................................................................................................................................................................................6971 REAR LH SIDE POWER WINDOW DOES NOT OPERATE....................................................................................................................................................................................................................6972 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED...........................................................................................................................................................................6972 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH LH ARE OPERATED : Diagnosis Procedure.................................................................................................................................................6972 WHEN REAR POWER WINDOW SWITCH LH IS OPERATED..............................................................................................................................................................................................................6972 WHEN REAR POWER WINDOW SWITCH LH IS OPERATED : Diagnosis Procedure....................................................................................................................................................................................6972 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.................................................................................................................................................................................................................6972 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure.......................................................................................................................................................................................6973 REAR RH SIDE POWER WINDOW DOES NOT OPERATE....................................................................................................................................................................................................................6974 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED...........................................................................................................................................................................6974 WHEN BOTH POWER WINDOW MAIN SWITCH AND REAR POWER WINDOW SWITCH RH ARE OPERATED : Diagnosis Procedure.................................................................................................................................................6974 WHEN REAR POWER WINDOW SWITCH RH IS OPERATED..............................................................................................................................................................................................................6974 WHEN REAR POWER WINDOW SWITCH RH IS OPERATED : Diagnosis Procedure....................................................................................................................................................................................6974 WHEN POWER WINDOW MAIN SWITCH IS OPERATED.................................................................................................................................................................................................................6974 WHEN POWER WINDOW MAIN SWITCH IS OPERATED : Diagnosis Procedure.......................................................................................................................................................................................6975 AUTO OPERATION DOES NOT OPERATE BUT MANUAL OPERATE NORMALLY (DRIVER SIDE).....................................................................................................................................................................................6976 Diagnosis Procedure.......................................................................................................................................................................................................................................6976 ANTI-PINCH SYSTEM DOES NOT OPERATE NORMALLY (DRIVER SIDE).....................................................................................................................................................................................................6977 Diagnosis Procedure.......................................................................................................................................................................................................................................6977 POWER WINDOW LOCK SWITCH DOES NOT FUNCTION....................................................................................................................................................................................................................6978 Diagnosis Procedure.......................................................................................................................................................................................................................................6978 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................6979 FRONT POWER WINDOW SWITCH.....................................................................................................................................................................................................................................6979 POWER WINDOW MAIN SWITCH..................................................................................................................................................................................................................................6979 POWER WINDOW MAIN SWITCH : Removal and Installation...................................................................................................................................................................................................6979 REMOVAL...........................................................................................................................................................................................................................................6979 INSTALLATION......................................................................................................................................................................................................................................6979 FRONT POWER WINDOW SWITCH (PASSENGER SIDE)................................................................................................................................................................................................................6979 FRONT POWER WINDOW SWITCH (PASSENGER SIDE) : Removal and Installation.................................................................................................................................................................................6979 REMOVAL...........................................................................................................................................................................................................................................6979 INSTALLATION......................................................................................................................................................................................................................................6979 REAR POWER WINDOW SWITCH......................................................................................................................................................................................................................................6980 Removal and Installation..................................................................................................................................................................................................................................6980 REMOVAL...............................................................................................................................................................................................................................................6980 INSTALLATION..........................................................................................................................................................................................................................................6980 REAR AXLE.................................................................................................................................................................................................................................................................6981 REAR AXLE.............................................................................................................................................................................................................................................................6981 2WD...............................................................................................................................................................................................................................................................6982 PRECAUTION....................................................................................................................................................................................................................................................6982 PRECAUTIONS...............................................................................................................................................................................................................................................6982 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6982 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6982 INSTRUCTION 1.................................................................................................................................................................................................................................6982 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6982 PREPARATION...................................................................................................................................................................................................................................................6984 PREPARATION...............................................................................................................................................................................................................................................6984 Commercial Service Tools..............................................................................................................................................................................................................................6984 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................6985 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................6985 NVH Troubleshooting Chart.............................................................................................................................................................................................................................6985 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6986 REAR WHEEL HUB AND HOUSING................................................................................................................................................................................................................................6986 Inspection............................................................................................................................................................................................................................................6986 COMPONENT PART....................................................................................................................................................................................................................................6986 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................6986 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6987 REAR WHEEL HUB............................................................................................................................................................................................................................................6987 Exploded View.........................................................................................................................................................................................................................................6987 Removal and Installation..............................................................................................................................................................................................................................6987 REMOVAL...........................................................................................................................................................................................................................................6987 Wheel Hub and Bearing Assembly................................................................................................................................................................................................................6987 INSTALLATION......................................................................................................................................................................................................................................6988 Hub Bolts.....................................................................................................................................................................................................................................6988 Disc rotor....................................................................................................................................................................................................................................6988 Inspection............................................................................................................................................................................................................................................6989 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................6989 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................6989 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................6990 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................6990 Wheel Bearing.........................................................................................................................................................................................................................................6990 4WD...............................................................................................................................................................................................................................................................6991 PRECAUTION....................................................................................................................................................................................................................................................6991 PRECAUTIONS...............................................................................................................................................................................................................................................6991 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................6991 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................6991 INSTRUCTION 1.................................................................................................................................................................................................................................6991 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................6991 Precautions for Drive Shaft...........................................................................................................................................................................................................................6992 PREPARATION...................................................................................................................................................................................................................................................6993 PREPARATION...............................................................................................................................................................................................................................................6993 Special Service Tool..................................................................................................................................................................................................................................6993 Commercial Service Tool...............................................................................................................................................................................................................................6994 Lubricant or/and Sealant..............................................................................................................................................................................................................................6994 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................6995 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................6995 NVH Troubleshooting Chart.............................................................................................................................................................................................................................6995 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................6996 REAR WHEEL HUB AND HOUSING................................................................................................................................................................................................................................6996 Inspection............................................................................................................................................................................................................................................6996 COMPONENT PART....................................................................................................................................................................................................................................6996 WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)......................................................................................................................................................................................................6996 REAR DRIVE SHAFT..........................................................................................................................................................................................................................................6997 Inspection............................................................................................................................................................................................................................................6997 REAR DRIVE SHAFT INSPECTION.......................................................................................................................................................................................................................6997 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................6998 REAR WHEEL HUB AND HOUSING................................................................................................................................................................................................................................6998 Exploded View.........................................................................................................................................................................................................................................6998 Removal and Installation..............................................................................................................................................................................................................................6998 REMOVAL...........................................................................................................................................................................................................................................6998 Wheel Hub and Bearing Assembly................................................................................................................................................................................................................6998 INSTALLATION......................................................................................................................................................................................................................................7000 Hub Bolts.....................................................................................................................................................................................................................................7000 Drive shaft...................................................................................................................................................................................................................................7000 Disc rotor....................................................................................................................................................................................................................................7000 Inspection............................................................................................................................................................................................................................................7001 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................7001 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................7001 REAR DRIVE SHAFT..........................................................................................................................................................................................................................................7002 Exploded View.........................................................................................................................................................................................................................................7002 Removal and Installation..............................................................................................................................................................................................................................7002 REMOVAL...........................................................................................................................................................................................................................................7002 INSTALLATION......................................................................................................................................................................................................................................7003 Disassembly and Assembly..............................................................................................................................................................................................................................7004 DISASSEMBLY.......................................................................................................................................................................................................................................7004 Final Drive Side..............................................................................................................................................................................................................................7004 Wheel Side....................................................................................................................................................................................................................................7004 ASSEMBLY..........................................................................................................................................................................................................................................7005 Final drive Side..............................................................................................................................................................................................................................7005 Wheel Side....................................................................................................................................................................................................................................7007 Inspection............................................................................................................................................................................................................................................7010 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................7010 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................7010 Shaft.........................................................................................................................................................................................................................................7010 Joint Sub-Assembly (Wheel Side)...............................................................................................................................................................................................................7010 Housing and Spider assembly (Final Drive Side)................................................................................................................................................................................................7010 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................7010 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................7011 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................7011 Wheel Bearing.........................................................................................................................................................................................................................................7011 Drive Shaft...........................................................................................................................................................................................................................................7011 REAR SUSPENSION...........................................................................................................................................................................................................................................................7012 REAR SUSPENSION.......................................................................................................................................................................................................................................................7012 PRECAUTION........................................................................................................................................................................................................................................................7013 PRECAUTIONS...................................................................................................................................................................................................................................................7013 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7013 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7013 INSTRUCTION 1.....................................................................................................................................................................................................................................7013 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7013 Precautions for Suspension................................................................................................................................................................................................................................7014 PREPARATION.......................................................................................................................................................................................................................................................7015 PREPARATION...................................................................................................................................................................................................................................................7015 Commercial Service Tools..................................................................................................................................................................................................................................7015 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7016 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................7016 NVH Troubleshooting Chart.................................................................................................................................................................................................................................7016 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................7017 REAR SUSPENSION ASSEMBLY......................................................................................................................................................................................................................................7017 Inspection................................................................................................................................................................................................................................................7017 COMPONENT PART........................................................................................................................................................................................................................................7017 SHOCK ABSORBER........................................................................................................................................................................................................................................7017 WHEEL ALIGNMENT...............................................................................................................................................................................................................................................7018 Inspection................................................................................................................................................................................................................................................7018 DESCRIPTION...........................................................................................................................................................................................................................................7018 PRELIMINARY CHECK.....................................................................................................................................................................................................................................7018 CAMBER................................................................................................................................................................................................................................................7018 TOE-IN................................................................................................................................................................................................................................................7018 Adjustment................................................................................................................................................................................................................................................7019 CAMBER................................................................................................................................................................................................................................................7019 TOE-IN................................................................................................................................................................................................................................................7019 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7020 COIL SPRING...................................................................................................................................................................................................................................................7020 Exploded View.............................................................................................................................................................................................................................................7020 Removal and Installation..................................................................................................................................................................................................................................7020 REMOVAL...............................................................................................................................................................................................................................................7020 INSTALLATION..........................................................................................................................................................................................................................................7020 Inspection................................................................................................................................................................................................................................................7021 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7021 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7021 REAR SHOCK ABSORBER...........................................................................................................................................................................................................................................7022 Exploded View.............................................................................................................................................................................................................................................7022 Removal and Installation..................................................................................................................................................................................................................................7022 REMOVAL...............................................................................................................................................................................................................................................7022 INSTALLATION..........................................................................................................................................................................................................................................7022 Inspection................................................................................................................................................................................................................................................7022 INSPECTION AFTER DISASSEMBLY..........................................................................................................................................................................................................................7022 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7022 Disposal..................................................................................................................................................................................................................................................7023 REAR SUSPENSION ARM...........................................................................................................................................................................................................................................7024 Exploded View.............................................................................................................................................................................................................................................7024 Removal and Installation..................................................................................................................................................................................................................................7024 REMOVAL...............................................................................................................................................................................................................................................7024 INSTALLATION..........................................................................................................................................................................................................................................7025 Inspection................................................................................................................................................................................................................................................7025 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7025 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7025 LOWER LINK....................................................................................................................................................................................................................................................7026 Exploded View.............................................................................................................................................................................................................................................7026 Removal and Installation..................................................................................................................................................................................................................................7026 REMOVAL...............................................................................................................................................................................................................................................7026 INSTALLATION..........................................................................................................................................................................................................................................7026 Inspection................................................................................................................................................................................................................................................7026 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7026 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7026 UPPER LINK....................................................................................................................................................................................................................................................7028 Exploded View.............................................................................................................................................................................................................................................7028 Removal and Installation..................................................................................................................................................................................................................................7028 REMOVAL...............................................................................................................................................................................................................................................7028 INSTALLATION..........................................................................................................................................................................................................................................7028 Inspection................................................................................................................................................................................................................................................7028 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7028 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7028 REAR STABILIZER...............................................................................................................................................................................................................................................7030 Exploded View.............................................................................................................................................................................................................................................7030 Removal and Installation..................................................................................................................................................................................................................................7030 REMOVAL...............................................................................................................................................................................................................................................7030 INSTALLATION..........................................................................................................................................................................................................................................7030 Inspection................................................................................................................................................................................................................................................7030 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7030 REAR SUSPENSION MEMBER........................................................................................................................................................................................................................................7031 Exploded View.............................................................................................................................................................................................................................................7031 Removal and Installation..................................................................................................................................................................................................................................7031 REMOVAL...............................................................................................................................................................................................................................................7031 INSTALLATION..........................................................................................................................................................................................................................................7032 Inspection................................................................................................................................................................................................................................................7032 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................7032 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................7032 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................7033 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................7033 Wheel Alignment...........................................................................................................................................................................................................................................7033 Wheelarch Height..........................................................................................................................................................................................................................................7033 2ROW..................................................................................................................................................................................................................................................7033 3ROW..................................................................................................................................................................................................................................................7033 ROAD WHEELS & TIRES.......................................................................................................................................................................................................................................................7035 ROAD WHEELS & TIRES...................................................................................................................................................................................................................................................7035 PRECAUTION........................................................................................................................................................................................................................................................7037 PRECAUTIONS...................................................................................................................................................................................................................................................7037 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7037 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7037 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7037 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7037 INSTRUCTION 1.....................................................................................................................................................................................................................................7037 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7038 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7038 OPERATION PROCEDURE...................................................................................................................................................................................................................................7038 Service Notice and Precautions for TPMS...................................................................................................................................................................................................................7039 Service Notice and Precautions for Road Wheel.............................................................................................................................................................................................................7039 PREPARATION.......................................................................................................................................................................................................................................................7040 PREPARATION...................................................................................................................................................................................................................................................7040 Special Service Tool......................................................................................................................................................................................................................................7040 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7041 COMPONENT PARTS...............................................................................................................................................................................................................................................7041 Component Parts Location..................................................................................................................................................................................................................................7041 LHD MODELS............................................................................................................................................................................................................................................7041 RHD MODELS............................................................................................................................................................................................................................................7042 BCM.......................................................................................................................................................................................................................................................7043 Tire Pressure Sensor......................................................................................................................................................................................................................................7043 SYSTEM........................................................................................................................................................................................................................................................7044 System Description........................................................................................................................................................................................................................................7044 SYSTEM DIAGRAM........................................................................................................................................................................................................................................7044 INPUT/OUTPUT SIGNAL...................................................................................................................................................................................................................................7044 LOW TIRE PRESSURE WARNING LAMP INDICATION CONDITION...................................................................................................................................................................................................7045 TPMS RESET CONDITION..................................................................................................................................................................................................................................7045 HAZARD WARNING LAMP INDICATION CONDITION..............................................................................................................................................................................................................7045 Circuit Diagram...........................................................................................................................................................................................................................................7046 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7046 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7046 INFORMATION DISPLAY (COMBINATION METER)...................................................................................................................................................................................................................7046 INFORMATION DISPLAY (COMBINATION METER) : Low Tire Pressure Location Indicator........................................................................................................................................................................7046 INFORMATION DISPLAY (COMBINATION METER) : Tire Pressure Display.......................................................................................................................................................................................7047 OPERATION.....................................................................................................................................................................................................................................................7048 TPMS reset operation......................................................................................................................................................................................................................................7048 DESCRIPTION...........................................................................................................................................................................................................................................7048 TPMS RESET PROCEDURE..................................................................................................................................................................................................................................7048 DIAGNOSIS SYSTEM (TIRE PRESSURE MONITORING SYSTEM)............................................................................................................................................................................................................7049 CONSULT Function..........................................................................................................................................................................................................................................7049 APPLICATION ITEM......................................................................................................................................................................................................................................7049 ACTIVE TEST...........................................................................................................................................................................................................................................7049 ECU IDENTIFICATION....................................................................................................................................................................................................................................7049 SELF DIAGNOSTIC RESULT................................................................................................................................................................................................................................7049 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................7049 DATA MONITOR..........................................................................................................................................................................................................................................7050 WORK SUPPORT..........................................................................................................................................................................................................................................7051 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................7052 TIRE PRESSURE MONITORING SYSTEM...............................................................................................................................................................................................................................7052 Reference Value...........................................................................................................................................................................................................................................7052 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................7052 TERMINAL LAYOUT.......................................................................................................................................................................................................................................7054 PHYSICAL VALUES.......................................................................................................................................................................................................................................7054 DTC Inspection Priority Chart.............................................................................................................................................................................................................................7054 DTC Index.................................................................................................................................................................................................................................................7055 WIRING DIAGRAM....................................................................................................................................................................................................................................................7057 TIRE PRESSURE MONITORING SYSTEM...............................................................................................................................................................................................................................7057 Wiring Diagram............................................................................................................................................................................................................................................7057 BASIC INSPECTION..................................................................................................................................................................................................................................................7061 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................7061 Work Flow ................................................................................................................................................................................................................................................7061 OVERALL SEQUENCE......................................................................................................................................................................................................................................7061 DETAILED FLOW.........................................................................................................................................................................................................................................7061 TIRE PRESSURE SENSOR ID REGISTRATION..........................................................................................................................................................................................................................7064 Description...............................................................................................................................................................................................................................................7064 Work Procedure............................................................................................................................................................................................................................................7064 CONFIGURATION (TIRE PRESSURE MONITORING SYSTEM)...............................................................................................................................................................................................................7065 Work Procedure............................................................................................................................................................................................................................................7065 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7067 C1704-00, C1705-00, C1706-00, C1707-00 LOW TIRE PRESSURE......................................................................................................................................................................................................7067 DTC Description...........................................................................................................................................................................................................................................7067 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7067 POSSIBLE CAUSE........................................................................................................................................................................................................................................7067 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7067 Diagnosis Procedure.......................................................................................................................................................................................................................................7067 C1708-00, C1709-00, C1710-00, C1711-00 TIRE PRESSURE SENSOR...................................................................................................................................................................................................7069 DTC Description...........................................................................................................................................................................................................................................7069 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7069 POSSIBLE CAUSE........................................................................................................................................................................................................................................7069 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7069 Diagnosis Procedure.......................................................................................................................................................................................................................................7069 C1716-00, C1717-00, C1718-00, C1719-00 TIRE PRESSURE SENSOR...................................................................................................................................................................................................7071 DTC Description...........................................................................................................................................................................................................................................7071 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7071 POSSIBLE CAUSE........................................................................................................................................................................................................................................7071 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7071 Diagnosis Procedure.......................................................................................................................................................................................................................................7071 C1729-00 VEHICLE SPEED SIGNAL.................................................................................................................................................................................................................................7072 DTC Description...........................................................................................................................................................................................................................................7072 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7072 POSSIBLE CAUSES.......................................................................................................................................................................................................................................7072 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7072 Diagnosis Procedure.......................................................................................................................................................................................................................................7072 C1734-00 CONTROL UNIT.........................................................................................................................................................................................................................................7073 DTC Description...........................................................................................................................................................................................................................................7073 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7073 POSSIBLE CAUSE........................................................................................................................................................................................................................................7073 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7073 Diagnosis Procedure.......................................................................................................................................................................................................................................7073 C1735-00 IGNITION SIGNAL......................................................................................................................................................................................................................................7074 DTC Description...........................................................................................................................................................................................................................................7074 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7074 POSSIBLE CAUSE........................................................................................................................................................................................................................................7074 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7074 Diagnosis Procedure.......................................................................................................................................................................................................................................7074 C1761-00, C1762-00, C1763-00, C1764-00 TIRE PRESSURE SENSOR...................................................................................................................................................................................................7075 DTC Description...........................................................................................................................................................................................................................................7075 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7075 POSSIBLE CAUSE........................................................................................................................................................................................................................................7075 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7075 Diagnosis Procedure.......................................................................................................................................................................................................................................7075 C1765-00, C1766-00, C1767-00, C1768-00 WHEEL SENSOR...........................................................................................................................................................................................................7076 DTC Description...........................................................................................................................................................................................................................................7076 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7076 POSSIBLE CAUSE........................................................................................................................................................................................................................................7076 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7076 Diagnosis Procedure.......................................................................................................................................................................................................................................7076 C1769-00 CONFIGURATION SETTING................................................................................................................................................................................................................................7077 DTC Description...........................................................................................................................................................................................................................................7077 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7077 POSSIBLE CAUSE........................................................................................................................................................................................................................................7077 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7077 Diagnosis Procedure.......................................................................................................................................................................................................................................7077 C1770-00, C1771-00, C1772-00, C1773-00 G SENSOR...............................................................................................................................................................................................................7078 DTC Description...........................................................................................................................................................................................................................................7078 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7078 POSSIBLE CAUSE........................................................................................................................................................................................................................................7078 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7078 Diagnosis Procedure.......................................................................................................................................................................................................................................7078 U1000-01 CAN COMM CIRCUIT.....................................................................................................................................................................................................................................7079 Description...............................................................................................................................................................................................................................................7079 DTC Description...........................................................................................................................................................................................................................................7079 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7079 POSSIBLE CAUSE........................................................................................................................................................................................................................................7079 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7079 Diagnosis Procedure.......................................................................................................................................................................................................................................7079 U1010-49 CONTROL UNIT (CAN)...................................................................................................................................................................................................................................7080 Description...............................................................................................................................................................................................................................................7080 DTC Description...........................................................................................................................................................................................................................................7080 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7080 POSSIBLE CAUSE........................................................................................................................................................................................................................................7080 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7080 Diagnosis Procedure.......................................................................................................................................................................................................................................7080 LOW TIRE PRESSURE WARNING LAMP................................................................................................................................................................................................................................7081 Component Function Check..................................................................................................................................................................................................................................7081 Diagnosis Procedure.......................................................................................................................................................................................................................................7081 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7082 TPMS..........................................................................................................................................................................................................................................................7082 Symptom Table ............................................................................................................................................................................................................................................7082 LOW TIRE PRESSURE WARNING LAMP SYMPTOM CHART..........................................................................................................................................................................................................7082 LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN ON...............................................................................................................................................................................................................7084 Description...............................................................................................................................................................................................................................................7084 Diagnosis Procedure.......................................................................................................................................................................................................................................7084 LOW TIRE PRESSURE WARNING LAMP DOES NOT TURN OFF..............................................................................................................................................................................................................7085 Description...............................................................................................................................................................................................................................................7085 Diagnosis Procedure.......................................................................................................................................................................................................................................7085 LOW TIRE PRESSURE WARNING LAMP BLINKS.........................................................................................................................................................................................................................7086 Description...............................................................................................................................................................................................................................................7086 Diagnosis Procedure.......................................................................................................................................................................................................................................7086 LOW TIRE PRESSURE LOCATION INDICATOR DOES NOT DISPLAY.........................................................................................................................................................................................................7087 Description...............................................................................................................................................................................................................................................7087 Diagnosis Procedure.......................................................................................................................................................................................................................................7087 LOW TIRE PRESSURE LOCATION INDICATOR CONTINUES DISPLAYING.....................................................................................................................................................................................................7088 Description...............................................................................................................................................................................................................................................7088 Diagnosis Procedure.......................................................................................................................................................................................................................................7088 TIRE PRESSURE SENSOR ID REGISTRATION CANNOT BE COMPLETED......................................................................................................................................................................................................7089 Description...............................................................................................................................................................................................................................................7089 Diagnosis Procedure.......................................................................................................................................................................................................................................7089 HAZARD WARNING LAMP REMAINS ON................................................................................................................................................................................................................................7090 Description...............................................................................................................................................................................................................................................7090 Diagnosis Procedure.......................................................................................................................................................................................................................................7090 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................7091 NVH Troubleshooting Chart.................................................................................................................................................................................................................................7091 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................7092 ROAD WHEEL....................................................................................................................................................................................................................................................7092 Inspection................................................................................................................................................................................................................................................7092 APPEARANCE............................................................................................................................................................................................................................................7092 Road Wheel........................................................................................................................................................................................................................................7092 Tire..............................................................................................................................................................................................................................................7092 Wheel Balance Adjustment (Aluminum Wheel).................................................................................................................................................................................................................7092 PREPARATION BEFORE ADJUSTMENT.........................................................................................................................................................................................................................7092 ADJUSTMENT............................................................................................................................................................................................................................................7092 Wheel Balance Adjustment (Steel Wheel)....................................................................................................................................................................................................................7093 PREPARATION BEFORE ADJUSTMENT.........................................................................................................................................................................................................................7093 ADJUSTMENT............................................................................................................................................................................................................................................7093 Tire Rotation.............................................................................................................................................................................................................................................7094 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7095 ROAD WHEEL TIRE ASSEMBLY......................................................................................................................................................................................................................................7095 Exploded View.............................................................................................................................................................................................................................................7095 Removal and Installation..................................................................................................................................................................................................................................7095 REMOVAL...............................................................................................................................................................................................................................................7095 INSTALLATION..........................................................................................................................................................................................................................................7095 Inspection................................................................................................................................................................................................................................................7095 TIRE PRESSURE SENSOR..........................................................................................................................................................................................................................................7096 Exploded View.............................................................................................................................................................................................................................................7096 Removal and Installation..................................................................................................................................................................................................................................7096 REMOVAL...............................................................................................................................................................................................................................................7096 INSTALLATION..........................................................................................................................................................................................................................................7097 Disposal..................................................................................................................................................................................................................................................7099 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................7100 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................7100 Road Wheel................................................................................................................................................................................................................................................7100 ALUMINUM WHEEL........................................................................................................................................................................................................................................7100 STEEL WHEEL (17¥7J)...................................................................................................................................................................................................................................7100 STEEL WHEEL (17¥4T)...................................................................................................................................................................................................................................7100 Tire Air Pressure.........................................................................................................................................................................................................................................7100 ROOF......................................................................................................................................................................................................................................................................7101 ROOF..................................................................................................................................................................................................................................................................7101 PRECAUTION........................................................................................................................................................................................................................................................7103 PRECAUTIONS...................................................................................................................................................................................................................................................7103 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7103 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7103 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7103 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7103 INSTRUCTION 1.....................................................................................................................................................................................................................................7103 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7104 PREPARATION.......................................................................................................................................................................................................................................................7105 PREPARATION...................................................................................................................................................................................................................................................7105 Commercial Service Tool...................................................................................................................................................................................................................................7105 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7106 COMPONENT PARTS...............................................................................................................................................................................................................................................7106 SUNROOF SYSTEM............................................................................................................................................................................................................................................7106 SUNROOF SYSTEM : Component Description................................................................................................................................................................................................................7106 LHD MODELS........................................................................................................................................................................................................................................7106 RHD MODELS........................................................................................................................................................................................................................................7107 SUNROOF SYSTEM : Sunroof Switch.......................................................................................................................................................................................................................7108 SUNROOF SYSTEM : Sunroof Motor Assembly...............................................................................................................................................................................................................7108 SUNROOF SYSTEM : Sunshade Motor Assembly..............................................................................................................................................................................................................7108 SYSTEM........................................................................................................................................................................................................................................................7109 System Description........................................................................................................................................................................................................................................7109 SYSTEM DIAGRAM........................................................................................................................................................................................................................................7109 SUNROOF SYSTEM........................................................................................................................................................................................................................................7109 OPERATION DESCRIPTION.................................................................................................................................................................................................................................7109 AUTO OPERATION .......................................................................................................................................................................................................................................7112 ANTI-PINCH FUNCTION...................................................................................................................................................................................................................................7112 Circuit Diagram...........................................................................................................................................................................................................................................7113 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................7114 BCM (BODY CONTROL MODULE).....................................................................................................................................................................................................................................7114 List of ECU Reference.....................................................................................................................................................................................................................................7114 SUNROOF MOTOR ASSEMBLY........................................................................................................................................................................................................................................7115 Reference Value...........................................................................................................................................................................................................................................7115 TERMINAL LAYOUT.......................................................................................................................................................................................................................................7115 PHYSICAL VALUES.......................................................................................................................................................................................................................................7115 SUNSHADE MOTOR ASSEMBLY.......................................................................................................................................................................................................................................7117 Reference Value...........................................................................................................................................................................................................................................7117 TERMINAL LAYOUT.......................................................................................................................................................................................................................................7117 PHYSICAL VALUES.......................................................................................................................................................................................................................................7117 WIRING DIAGRAM....................................................................................................................................................................................................................................................7118 SUNROOF SYSTEM................................................................................................................................................................................................................................................7118 Wiring Diagram............................................................................................................................................................................................................................................7118 BASIC INSPECTION..................................................................................................................................................................................................................................................7121 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................7121 Work Flow.................................................................................................................................................................................................................................................7121 OVERALL SEQUENCE......................................................................................................................................................................................................................................7121 DETAILED FLOW.........................................................................................................................................................................................................................................7121 SYSTEM INITIALIZATION.........................................................................................................................................................................................................................................7124 Description...............................................................................................................................................................................................................................................7124 Work Procedure............................................................................................................................................................................................................................................7124 ANTI-PINCH INSPECTION.........................................................................................................................................................................................................................................7125 Description...............................................................................................................................................................................................................................................7125 Work Procedure............................................................................................................................................................................................................................................7125 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7126 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................7126 SUNROOF MOTOR ASSEMBLY....................................................................................................................................................................................................................................7126 SUNROOF MOTOR ASSEMBLY : Diagnosis Procedure..........................................................................................................................................................................................................7126 SUNSHADE MOTOR ASSEMBLY...................................................................................................................................................................................................................................7128 SUNSHADE MOTOR ASSEMBLY : Diagnosis Procedure.........................................................................................................................................................................................................7128 COMMUNICATION SIGNAL CIRCUIT..................................................................................................................................................................................................................................7130 Component Function Check..................................................................................................................................................................................................................................7130 Diagnosis Procedure.......................................................................................................................................................................................................................................7130 VEHICLE SPEED SIGNAL CIRCUIT..................................................................................................................................................................................................................................7131 Component Function Check..................................................................................................................................................................................................................................7131 Diagnosis Procedure.......................................................................................................................................................................................................................................7131 SUNROOF SWITCH................................................................................................................................................................................................................................................7132 Component Function Check..................................................................................................................................................................................................................................7132 Diagnosis Procedure.......................................................................................................................................................................................................................................7132 Component Inspection......................................................................................................................................................................................................................................7133 SUNROOF SWITCH........................................................................................................................................................................................................................................7133 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7134 SUNROOF AND SUNSHADE DOES NOT OPERATE PROPERLY................................................................................................................................................................................................................7134 Description...............................................................................................................................................................................................................................................7134 Diagnosis Procedure.......................................................................................................................................................................................................................................7134 SUNSHADE DOES NOT OPERATE PROPERLY............................................................................................................................................................................................................................7136 Description...............................................................................................................................................................................................................................................7136 Diagnosis Procedure.......................................................................................................................................................................................................................................7136 AUTO OPERATION DOES NOT OPERATE...............................................................................................................................................................................................................................7137 SUNROOF...................................................................................................................................................................................................................................................7137 SUNROOF : Description.................................................................................................................................................................................................................................7137 SUNROOF : Diagnosis Procedure.........................................................................................................................................................................................................................7137 SUNSHADE..................................................................................................................................................................................................................................................7137 SUNSHADE : Description................................................................................................................................................................................................................................7137 SUNSHADE : Diagnosis Procedure........................................................................................................................................................................................................................7138 ANTI-PINCH FUNCTION DOES NOT OPERATE..........................................................................................................................................................................................................................7139 SUNROOF...................................................................................................................................................................................................................................................7139 SUNROOF : Diagnosis Procedure.........................................................................................................................................................................................................................7139 SUNSHADE..................................................................................................................................................................................................................................................7139 SUNSHADE : Diagnosis Procedure........................................................................................................................................................................................................................7139 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................7140 Work Flow.................................................................................................................................................................................................................................................7140 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................7140 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................7140 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................7141 REPAIR THE CAUSE .....................................................................................................................................................................................................................................7141 CONFIRM THE REPAIR....................................................................................................................................................................................................................................7141 Inspection Procedure......................................................................................................................................................................................................................................7142 INSTRUMENT PANEL......................................................................................................................................................................................................................................7142 CENTER CONSOLE........................................................................................................................................................................................................................................7142 DOORS.................................................................................................................................................................................................................................................7142 TRUNK.................................................................................................................................................................................................................................................7142 SUNROOF/HEADLINING....................................................................................................................................................................................................................................7142 SEATS.................................................................................................................................................................................................................................................7143 UNDERHOOD.............................................................................................................................................................................................................................................7143 Diagnostic Worksheet......................................................................................................................................................................................................................................7144 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7146 GLASS LID.....................................................................................................................................................................................................................................................7146 Exploded View.............................................................................................................................................................................................................................................7146 Removal and Installation..................................................................................................................................................................................................................................7147 REMOVAL...............................................................................................................................................................................................................................................7147 INSTALLATION..........................................................................................................................................................................................................................................7147 Adjustment................................................................................................................................................................................................................................................7147 REAR SUNROOF GLASS............................................................................................................................................................................................................................................7149 Exploded View.............................................................................................................................................................................................................................................7149 Removal and Installation..................................................................................................................................................................................................................................7150 REMOVAL...............................................................................................................................................................................................................................................7150 INSTALLATION..........................................................................................................................................................................................................................................7150 Adjustment................................................................................................................................................................................................................................................7150 SUNROOF MOTOR ASSEMBLY........................................................................................................................................................................................................................................7152 Exploded View.............................................................................................................................................................................................................................................7152 Removal and Installation..................................................................................................................................................................................................................................7153 REMOVAL...............................................................................................................................................................................................................................................7153 INSTALLATION..........................................................................................................................................................................................................................................7153 SUNSHADE MOTOR ASSEMBLY.......................................................................................................................................................................................................................................7154 Exploded View.............................................................................................................................................................................................................................................7154 Removal and Installation..................................................................................................................................................................................................................................7155 REMOVAL...............................................................................................................................................................................................................................................7155 INSTALLATION..........................................................................................................................................................................................................................................7155 SUNROOF UNIT ASSEMBLY.........................................................................................................................................................................................................................................7156 Exploded View.............................................................................................................................................................................................................................................7156 Removal and Installation..................................................................................................................................................................................................................................7157 REMOVAL...............................................................................................................................................................................................................................................7157 INSTALLATION..........................................................................................................................................................................................................................................7157 Disassembly and Assembly..................................................................................................................................................................................................................................7157 DISASSEMBLY...........................................................................................................................................................................................................................................7157 ASSEMBLY..............................................................................................................................................................................................................................................7158 SUNSHADE......................................................................................................................................................................................................................................................7159 Exploded View.............................................................................................................................................................................................................................................7159 Removal and Installation..................................................................................................................................................................................................................................7160 REMOVAL...............................................................................................................................................................................................................................................7160 INSTALLATION..........................................................................................................................................................................................................................................7161 WIND DEFLECTOR................................................................................................................................................................................................................................................7162 Exploded View.............................................................................................................................................................................................................................................7162 Removal and Installation..................................................................................................................................................................................................................................7163 REMOVAL...............................................................................................................................................................................................................................................7163 INSTALLATION..........................................................................................................................................................................................................................................7163 SUNROOF SWITCH................................................................................................................................................................................................................................................7164 Removal and Installation..................................................................................................................................................................................................................................7164 Removal...............................................................................................................................................................................................................................................7164 Installation..........................................................................................................................................................................................................................................7164 SEAT BELT CONTROL SYSTEM..................................................................................................................................................................................................................................................7165 SEAT BELT CONTROL SYSTEM..............................................................................................................................................................................................................................................7165 PRECAUTION........................................................................................................................................................................................................................................................7166 PRECAUTIONS...................................................................................................................................................................................................................................................7166 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7166 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7166 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7166 OPERATION PROCEDURE...................................................................................................................................................................................................................................7166 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7167 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7167 INSTRUCTION 1.....................................................................................................................................................................................................................................7167 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7167 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7169 COMPONENT PARTS...............................................................................................................................................................................................................................................7169 Component Parts Location..................................................................................................................................................................................................................................7169 Seat Belt Buckle Switch...................................................................................................................................................................................................................................7170 SYSTEM........................................................................................................................................................................................................................................................7171 SEAT BELT WARNING LAMP CONTROL SYSTEM.....................................................................................................................................................................................................................7171 SEAT BELT WARNING LAMP CONTROL SYSTEM : System Description............................................................................................................................................................................................7171 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7171 SEAT BELT WARNING LAMP OPERATION..................................................................................................................................................................................................................7171 REAR SEAT BELT WARNING LAMP OPERATION.............................................................................................................................................................................................................7171 SEAT BELT WARNING CHIME OPERATION.................................................................................................................................................................................................................7171 Front.........................................................................................................................................................................................................................................7171 SEAT BELT WARNING LAMP CONTROL SYSTEM : Circuit Diagram...............................................................................................................................................................................................7172 INFORMATION DISPLAY (COMBINATION METER)...................................................................................................................................................................................................................7172 INFORMATION DISPLAY (COMBINATION METER) : Rear Seat Belt Warning......................................................................................................................................................................................7172 DESIGN/PURPOSE ...................................................................................................................................................................................................................................7172 SYNCHRONIZATION WITH MASTER WARNING LAMP..........................................................................................................................................................................................................7173 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7173 SIGNAL PATH.......................................................................................................................................................................................................................................7173 WARNING OPERATION CONDITION.......................................................................................................................................................................................................................7173 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................7173 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7173 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7173 WARNING/INDICATOR/CHIME LIST : Warning Chime..........................................................................................................................................................................................................7174 WIRING DIAGRAM....................................................................................................................................................................................................................................................7175 SEAT BELT WARNING LAMP CONTROL SYSTEM.........................................................................................................................................................................................................................7175 Wiring Diagram............................................................................................................................................................................................................................................7175 BASIC INSPECTION..................................................................................................................................................................................................................................................7180 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................7180 Work Flow.................................................................................................................................................................................................................................................7180 OVERALL SEQUENCE......................................................................................................................................................................................................................................7180 DETAILED FLOW.........................................................................................................................................................................................................................................7180 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7183 SEAT BELT BUCKLE SWITCH (PASSENGER SIDE)......................................................................................................................................................................................................................7183 Diagnosis Procedure.......................................................................................................................................................................................................................................7183 Component Inspection......................................................................................................................................................................................................................................7183 REAR SEAT BELT BUCKLE SWITCH..................................................................................................................................................................................................................................7184 Diagnosis Procedure.......................................................................................................................................................................................................................................7184 Component Inspection .....................................................................................................................................................................................................................................7184 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7185 FRONT SEAT BELT WARNING LAMP DOES NOT ILLUMINATE..............................................................................................................................................................................................................7185 Diagnosis Procedure.......................................................................................................................................................................................................................................7185 FRONT SEAT BELT WARNING LAMP DOES NOT TURN OFF................................................................................................................................................................................................................7187 Diagnosis Procedure.......................................................................................................................................................................................................................................7187 REAR SEAT BELT WARNING LAMP DOES NOT ILLUMINATE...............................................................................................................................................................................................................7189 Diagnosis Procedure.......................................................................................................................................................................................................................................7189 REAR SEAT BELT WARNING LAMP DOES NOT TURN OFF.................................................................................................................................................................................................................7191 Diagnosis Procedure.......................................................................................................................................................................................................................................7191 SEAT BELT.................................................................................................................................................................................................................................................................7192 SEAT BELT.............................................................................................................................................................................................................................................................7192 PRECAUTION........................................................................................................................................................................................................................................................7193 PRECAUTIONS...................................................................................................................................................................................................................................................7193 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7193 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7193 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7193 OPERATION PROCEDURE...................................................................................................................................................................................................................................7193 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7194 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7194 INSTRUCTION 1.....................................................................................................................................................................................................................................7194 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7194 Precaution for Seat Belt Service..........................................................................................................................................................................................................................7195 AFTER A COLLISION.....................................................................................................................................................................................................................................7195 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7196 COMPONENT PARTS...............................................................................................................................................................................................................................................7196 Seat belt pre-tensioner with Load limiter.................................................................................................................................................................................................................7196 DESCRIPTION...........................................................................................................................................................................................................................................7196 STRUCTURE.............................................................................................................................................................................................................................................7196 PRE-TENSIONER MECHANISM...............................................................................................................................................................................................................................7196 LOAD LIMITER (ELR) MECHANISM..........................................................................................................................................................................................................................7196 Double pre-tensioner seat belt............................................................................................................................................................................................................................7197 DESCRIPTION...........................................................................................................................................................................................................................................7197 LAP PRE-TENSIONER MECHANISM...........................................................................................................................................................................................................................7197 Seat belt warning lamp/indicator..........................................................................................................................................................................................................................7197 SEAT BELT WARNING LAMP................................................................................................................................................................................................................................7197 REAR SEAT BELT WARNING................................................................................................................................................................................................................................7197 Seat belt warning chime...................................................................................................................................................................................................................................7198 SYSTEM........................................................................................................................................................................................................................................................7199 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7199 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7199 WARNING/INDICATOR/CHIME LIST : Warning Chime..........................................................................................................................................................................................................7199 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator (Information Display)...........................................................................................................................................................................7199 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7200 FRONT SEAT BELT...............................................................................................................................................................................................................................................7200 Exploded View.............................................................................................................................................................................................................................................7200 SEAT BELT RETRACTOR.......................................................................................................................................................................................................................................7201 SEAT BELT RETRACTOR : Removal and Installation........................................................................................................................................................................................................7201 REMOVAL...........................................................................................................................................................................................................................................7201 INSTALLATION......................................................................................................................................................................................................................................7203 SEAT BELT RETRACTOR : Inspection......................................................................................................................................................................................................................7204 AFTER A COLLISION.................................................................................................................................................................................................................................7204 PRELIMINARY CHECKS................................................................................................................................................................................................................................7204 SEAT BELT RETRACTOR ON-VEHICLE CHECK..............................................................................................................................................................................................................7205 Emergency Locking Retractors (ELR)............................................................................................................................................................................................................7205 ELR Function Stationary Check.................................................................................................................................................................................................................7205 ELR Function Moving Check.....................................................................................................................................................................................................................7205 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.............................................................................................................................................................................................................7205 SEAT BELT BUCKLE..........................................................................................................................................................................................................................................7205 SEAT BELT BUCKLE : Removal and Installation...........................................................................................................................................................................................................7205 REMOVAL...........................................................................................................................................................................................................................................7205 INSTALLATION......................................................................................................................................................................................................................................7206 SEAT BELT BUCKLE : Inspection.........................................................................................................................................................................................................................7206 AFTER A COLLISION.................................................................................................................................................................................................................................7206 PRELIMINARY CHECKS................................................................................................................................................................................................................................7206 REAR SEAT BELT................................................................................................................................................................................................................................................7207 Exploded View.............................................................................................................................................................................................................................................7207 SEAT BELT RETRACTOR.......................................................................................................................................................................................................................................7208 SEAT BELT RETRACTOR : Removal and Installation........................................................................................................................................................................................................7208 REMOVAL...........................................................................................................................................................................................................................................7208 Seat Belt Retractor LH/RH.....................................................................................................................................................................................................................7208 Center Seat Belt Retractor....................................................................................................................................................................................................................7208 INSTALLATION......................................................................................................................................................................................................................................7209 SEAT BELT RETRACTOR : Inspection......................................................................................................................................................................................................................7209 AFTER A COLLISION.................................................................................................................................................................................................................................7209 PRELIMINARY CHECKS................................................................................................................................................................................................................................7209 SEAT BELT RETRACTOR ON-VEHICLE CHECK..............................................................................................................................................................................................................7209 Emergency Locking Retractors (ELR) ...........................................................................................................................................................................................................7209 ELR Function Stationary Check.................................................................................................................................................................................................................7209 ELR Function Moving Check.....................................................................................................................................................................................................................7210 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.............................................................................................................................................................................................................7210 SEAT BELT BUCKLE..........................................................................................................................................................................................................................................7210 SEAT BELT BUCKLE : Removal and Installation...........................................................................................................................................................................................................7210 REMOVAL...........................................................................................................................................................................................................................................7210 Sliding Seat Type.............................................................................................................................................................................................................................7210 INSTALLATION......................................................................................................................................................................................................................................7211 SEAT BELT BUCKLE : Inspection.........................................................................................................................................................................................................................7211 AFTER A COLLISION.................................................................................................................................................................................................................................7211 PRELIMINARY CHECKS................................................................................................................................................................................................................................7211 THIRD SEAT BELT...............................................................................................................................................................................................................................................7212 Exploded View.............................................................................................................................................................................................................................................7212 SEAT BELT RETRACTOR.......................................................................................................................................................................................................................................7212 SEAT BELT RETRACTOR : Removal and Installation........................................................................................................................................................................................................7212 REMOVAL...........................................................................................................................................................................................................................................7212 INSTALLATION......................................................................................................................................................................................................................................7213 SEAT BELT RETRACTOR : Inspection......................................................................................................................................................................................................................7213 AFTER A COLLISION.................................................................................................................................................................................................................................7213 PRELIMINARY CHECKS................................................................................................................................................................................................................................7213 SEAT BELT RETRACTOR ON-VEHICLE CHECK..............................................................................................................................................................................................................7213 Emergency Locking Retractors (ELR) ...........................................................................................................................................................................................................7213 ELR Function Stationary Check.................................................................................................................................................................................................................7213 ELR Function Moving Check.....................................................................................................................................................................................................................7214 SEAT BELT RETRACTOR OFF-VEHICLE CHECK.............................................................................................................................................................................................................7214 SEAT BELT BUCKLE..........................................................................................................................................................................................................................................7214 SEAT BELT BUCKLE : Removal and Installation...........................................................................................................................................................................................................7214 REMOVAL...........................................................................................................................................................................................................................................7214 INSTALLATION......................................................................................................................................................................................................................................7214 SEAT BELT BUCKLE : Inspection.........................................................................................................................................................................................................................7214 AFTER A COLLISION.................................................................................................................................................................................................................................7214 PRELIMINARY CHECKS................................................................................................................................................................................................................................7215 SEAT......................................................................................................................................................................................................................................................................7216 SEAT..................................................................................................................................................................................................................................................................7216 PRECAUTION........................................................................................................................................................................................................................................................7218 PRECAUTIONS...................................................................................................................................................................................................................................................7218 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7218 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7218 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7218 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7218 INSTRUCTION 1.....................................................................................................................................................................................................................................7218 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7219 Service Notice............................................................................................................................................................................................................................................7219 Precaution for Work.......................................................................................................................................................................................................................................7219 PREPARATION.......................................................................................................................................................................................................................................................7221 PREPARATION...................................................................................................................................................................................................................................................7221 Commercial Service Tool...................................................................................................................................................................................................................................7221 CLIP LIST.....................................................................................................................................................................................................................................................7222 Clip List.................................................................................................................................................................................................................................................7222 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7223 COMPONENT PARTS...............................................................................................................................................................................................................................................7223 POWER SEAT SYSTEM.........................................................................................................................................................................................................................................7223 POWER SEAT SYSTEM : Component Parts Location..........................................................................................................................................................................................................7223 LUMBAR SUPPORT SYSTEM.....................................................................................................................................................................................................................................7223 LUMBAR SUPPORT SYSTEM : Component Parts Location......................................................................................................................................................................................................7223 HEATED SEAT SYSTEM........................................................................................................................................................................................................................................7224 HEATED SEAT SYSTEM : Component Parts Location.........................................................................................................................................................................................................7224 Power Seat Switch.........................................................................................................................................................................................................................................7224 Lumbar Support Switch.....................................................................................................................................................................................................................................7224 SYSTEM........................................................................................................................................................................................................................................................7226 POWER SEAT SYSTEM.........................................................................................................................................................................................................................................7226 POWER SEAT SYSTEM : System Description................................................................................................................................................................................................................7226 SLIDING OPERATION.................................................................................................................................................................................................................................7226 RECLINING OPERATION...............................................................................................................................................................................................................................7226 LIFTING OPERATION.................................................................................................................................................................................................................................7226 LUMBAR SUPPORT SYSTEM.....................................................................................................................................................................................................................................7226 LUMBAR SUPPORT SYSTEM : System Description............................................................................................................................................................................................................7226 DESCRIPTION.......................................................................................................................................................................................................................................7226 HEATED SEAT SYSTEM........................................................................................................................................................................................................................................7226 HEATED SEAT SYSTEM : System Description...............................................................................................................................................................................................................7226 HEATER OPERATION..................................................................................................................................................................................................................................7226 WIRING DIAGRAM....................................................................................................................................................................................................................................................7227 POWER SEAT CONTROL SYSTEM.....................................................................................................................................................................................................................................7227 Wiring Diagram ...........................................................................................................................................................................................................................................7227 FOR DRIVER SIDE.......................................................................................................................................................................................................................................7227 FOR PASSENGER SIDE....................................................................................................................................................................................................................................7231 LUMBAR SUPPORT SYSTEM.........................................................................................................................................................................................................................................7235 LHD.......................................................................................................................................................................................................................................................7235 LHD : Wiring Diagram..................................................................................................................................................................................................................................7235 RHD.......................................................................................................................................................................................................................................................7237 RHD : Wiring Diagram..................................................................................................................................................................................................................................7238 HEATED SEAT SYSTEM............................................................................................................................................................................................................................................7241 LHD.......................................................................................................................................................................................................................................................7241 LHD : Wiring Diagram..................................................................................................................................................................................................................................7241 RHD.......................................................................................................................................................................................................................................................7243 RHD : Wiring Diagram..................................................................................................................................................................................................................................7244 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7247 SQUEAK AND RATTLE TROUBLE DIAGNOSES...........................................................................................................................................................................................................................7247 Work Flow.................................................................................................................................................................................................................................................7247 CUSTOMER INTERVIEW....................................................................................................................................................................................................................................7247 DUPLICATE THE NOISE AND TEST DRIVE....................................................................................................................................................................................................................7247 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE..........................................................................................................................................................................................................7248 REPAIR THE CAUSE .....................................................................................................................................................................................................................................7248 CONFIRM THE REPAIR....................................................................................................................................................................................................................................7248 Inspection Procedure......................................................................................................................................................................................................................................7249 INSTRUMENT PANEL......................................................................................................................................................................................................................................7249 CENTER CONSOLE........................................................................................................................................................................................................................................7249 DOORS.................................................................................................................................................................................................................................................7249 TRUNK.................................................................................................................................................................................................................................................7249 SUNROOF/HEADLINING....................................................................................................................................................................................................................................7249 SEATS.................................................................................................................................................................................................................................................7250 UNDERHOOD.............................................................................................................................................................................................................................................7250 Diagnostic Worksheet......................................................................................................................................................................................................................................7251 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7253 FRONT SEAT....................................................................................................................................................................................................................................................7253 Exploded View.............................................................................................................................................................................................................................................7253 Removal and Installation..................................................................................................................................................................................................................................7256 REMOVAL...............................................................................................................................................................................................................................................7256 INSTALLATION..........................................................................................................................................................................................................................................7256 SEATBACK..................................................................................................................................................................................................................................................7256 SEATBACK : Disassembly and Assembly...................................................................................................................................................................................................................7256 DISASSEMBLY.......................................................................................................................................................................................................................................7256 ASSEMBLY..........................................................................................................................................................................................................................................7260 SEAT CUSHION..............................................................................................................................................................................................................................................7261 SEAT CUSHION : Disassembly and Assembly...............................................................................................................................................................................................................7261 DISASSEMBLY.......................................................................................................................................................................................................................................7261 ASSEMBLY..........................................................................................................................................................................................................................................7262 SEAT CUSHION FINISHER.....................................................................................................................................................................................................................................7263 SEAT CUSHION FINISHER : Disassembly and Assembly......................................................................................................................................................................................................7263 DISASSEMBLY.......................................................................................................................................................................................................................................7263 SEAT CUSHION OUTSIDE FINISHER.................................................................................................................................................................................................................7263 SEAT CUSHION INSIDE FINISHER..................................................................................................................................................................................................................7264 SEAT CUSHION LOWSIDE FINISHER.................................................................................................................................................................................................................7265 DISASSEMBLY.......................................................................................................................................................................................................................................7266 SECOND SEAT (SLIDING TYPE)....................................................................................................................................................................................................................................7267 Exploded View.............................................................................................................................................................................................................................................7267 Removal and Installation..................................................................................................................................................................................................................................7269 REMOVAL...............................................................................................................................................................................................................................................7269 INSTALLATION..........................................................................................................................................................................................................................................7270 ARMREST...................................................................................................................................................................................................................................................7270 ARMREST : Removal and Installation....................................................................................................................................................................................................................7270 REMOVAL...........................................................................................................................................................................................................................................7270 INSTALLATION......................................................................................................................................................................................................................................7272 ARMREST : Disassembly and Assembly....................................................................................................................................................................................................................7272 DISASSEMBLY.......................................................................................................................................................................................................................................7272 Cup Holder....................................................................................................................................................................................................................................7272 Armrest Bracket Inner Cover...................................................................................................................................................................................................................7272 Armrest Trim and Armrest Pad..................................................................................................................................................................................................................7272 ASSEMBLY..........................................................................................................................................................................................................................................7273 SEATBACK..................................................................................................................................................................................................................................................7273 SEATBACK : Disassembly and Assembly...................................................................................................................................................................................................................7273 DISASSEMBLY.......................................................................................................................................................................................................................................7273 ASSEMBLY..........................................................................................................................................................................................................................................7278 SEAT CUSHION..............................................................................................................................................................................................................................................7278 SEAT CUSHION : Disassembly and Assembly...............................................................................................................................................................................................................7278 DISASSEMBLY.......................................................................................................................................................................................................................................7278 ASSEMBLY..........................................................................................................................................................................................................................................7280 SEAT CUSHION FINISHER.....................................................................................................................................................................................................................................7280 SEAT CUSHION FINISHER : Disassembly and Assembly......................................................................................................................................................................................................7280 DISASSEMBLY.......................................................................................................................................................................................................................................7280 Seat Cushion Outside Finisher Outer Side......................................................................................................................................................................................................7280 Seat Cushion Outside Finisher Inner Side......................................................................................................................................................................................................7281 Seat Cushion Inside Finisher Outer Side.......................................................................................................................................................................................................7281 Seat Cushion Inside Finisher Inner Side.......................................................................................................................................................................................................7282 Seat Cushion Center Finisher..................................................................................................................................................................................................................7283 ASSEMBLY..........................................................................................................................................................................................................................................7283 THIRD SEAT....................................................................................................................................................................................................................................................7284 Exploded View.............................................................................................................................................................................................................................................7284 Removal and Installation..................................................................................................................................................................................................................................7285 REMOVAL...............................................................................................................................................................................................................................................7285 Third Seat........................................................................................................................................................................................................................................7285 Striker...........................................................................................................................................................................................................................................7286 INSTALLATION..........................................................................................................................................................................................................................................7286 SEATBACK..................................................................................................................................................................................................................................................7287 SEATBACK : Disassembly and Assembly...................................................................................................................................................................................................................7287 DISASSEMBLY.......................................................................................................................................................................................................................................7287 ASSEMBLY..........................................................................................................................................................................................................................................7289 SEAT CUSHION..............................................................................................................................................................................................................................................7289 SEAT CUSHION : Disassembly and Assembly...............................................................................................................................................................................................................7289 DISASSEMBLY.......................................................................................................................................................................................................................................7289 ASSEMBLY..........................................................................................................................................................................................................................................7292 ASSIST STAY...............................................................................................................................................................................................................................................7292 ASSIST STAY : Removal and Installation................................................................................................................................................................................................................7292 REMOVAL...........................................................................................................................................................................................................................................7292 INSTALLATION......................................................................................................................................................................................................................................7293 ASSIST STAY : Disposal................................................................................................................................................................................................................................7293 POWER SEAT SWITCH.............................................................................................................................................................................................................................................7294 Removal and Installation..................................................................................................................................................................................................................................7294 REMOVAL...............................................................................................................................................................................................................................................7294 INSTALLATION..........................................................................................................................................................................................................................................7294 LUMBAR SUPPORT SWITCH.........................................................................................................................................................................................................................................7295 Removal and Installation..................................................................................................................................................................................................................................7295 REMOVAL...............................................................................................................................................................................................................................................7295 INSTALLRATION.........................................................................................................................................................................................................................................7295 HEATED SEAT SWITCH............................................................................................................................................................................................................................................7296 Removal and Installation..................................................................................................................................................................................................................................7296 REMOVAL...............................................................................................................................................................................................................................................7296 INSTALLATION..........................................................................................................................................................................................................................................7296 SECURITY CONTROL SYSTEM...................................................................................................................................................................................................................................................7297 SECURITY CONTROL SYSTEM...............................................................................................................................................................................................................................................7297 WITH INTELLIGENT KEY SYSTEM.......................................................................................................................................................................................................................................7303 PRECAUTION....................................................................................................................................................................................................................................................7303 PRECAUTIONS...............................................................................................................................................................................................................................................7303 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7303 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7303 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................7303 OPERATION PROCEDURE...............................................................................................................................................................................................................................7303 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7304 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7304 INSTRUCTION 1.................................................................................................................................................................................................................................7304 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7304 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7306 COMPONENT PARTS...........................................................................................................................................................................................................................................7306 Component Parts Location..............................................................................................................................................................................................................................7306 NATS Antenna Amp......................................................................................................................................................................................................................................7309 Hood Switch...........................................................................................................................................................................................................................................7309 Steering Lock Unit....................................................................................................................................................................................................................................7309 Siren Control Unit....................................................................................................................................................................................................................................7309 Intruder Sensor.......................................................................................................................................................................................................................................7310 Sensor Cancel Switch..................................................................................................................................................................................................................................7310 SYSTEM....................................................................................................................................................................................................................................................7311 INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION..........................................................................................................................................................................................................7311 INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION : System Description.................................................................................................................................................................................7311 SYSTEM DIAGRAM................................................................................................................................................................................................................................7311 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7311 Input Signal Item.........................................................................................................................................................................................................................7311 Output Signal Item........................................................................................................................................................................................................................7312 SYSTEM DESCRIPTION ...........................................................................................................................................................................................................................7312 PRECAUTIONS FOR INTELLIGENT KEY SYSTEM........................................................................................................................................................................................................7313 OPERATION WHEN INTELLIGENT KEY IS CARRIED.....................................................................................................................................................................................................7313 OPERATION RANGE...............................................................................................................................................................................................................................7313 STEERING LOCK OPERATION.......................................................................................................................................................................................................................7313 IGNITION SWITCH POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION................................................................................................................................................................7313 Vehicle speed: less than 4 km/h (2.5 MPH).................................................................................................................................................................................................7314 Vehicle speed: 4 km/h (2.5 MPH) or more...................................................................................................................................................................................................7314 INTELLIGENT KEY SYSTEM/ENGINE START FUNCTION : Circuit Diagram....................................................................................................................................................................................7315 LHD models....................................................................................................................................................................................................................................7315 RHD models....................................................................................................................................................................................................................................7318 NISSAN ANTI-THEFT SYSTEM..............................................................................................................................................................................................................................7320 NISSAN ANTI-THEFT SYSTEM : System Description.....................................................................................................................................................................................................7321 SYSTEM DIAGRAM................................................................................................................................................................................................................................7321 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7321 Input Signal Item.........................................................................................................................................................................................................................7321 Output Signal Item........................................................................................................................................................................................................................7322 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7322 PRECAUTIONS FOR KEY REGISTRATION..............................................................................................................................................................................................................7322 SECURITY INDICATOR LAMP.......................................................................................................................................................................................................................7322 ENGINE START OPERATION WHEN INTELLIGENT KEY IS CONTACTED TO PUSH-BUTTON IGNITION SWITCH.......................................................................................................................................................7323 IGNITION SWITCH POSITION CHANGE TABLE BY PUSH-BUTTON IGNITION SWITCH OPERATION................................................................................................................................................................7323 Vehicle speed: less than 4 km/h (2.5 MPH).................................................................................................................................................................................................7323 Vehicle speed: 4 km/h (2.5 MPH) or more...................................................................................................................................................................................................7324 NISSAN ANTI-THEFT SYSTEM : Circuit Diagram........................................................................................................................................................................................................7325 LHD models....................................................................................................................................................................................................................................7325 RHD models....................................................................................................................................................................................................................................7328 VEHICLE SECURITY SYSTEM...............................................................................................................................................................................................................................7330 VEHICLE SECURITY SYSTEM : System Description......................................................................................................................................................................................................7330 SYSTEM DIAGRAM................................................................................................................................................................................................................................7330 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7331 Input Signal Item.........................................................................................................................................................................................................................7331 Output Signal Item........................................................................................................................................................................................................................7331 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7331 Operation Flow............................................................................................................................................................................................................................7331 Disarmed Phase............................................................................................................................................................................................................................7333 Pre-armed Phase...........................................................................................................................................................................................................................7333 Armed Phase...............................................................................................................................................................................................................................7333 Alarm Phase...............................................................................................................................................................................................................................7333 SENSOR CANCEL FUNCTION........................................................................................................................................................................................................................7333 VEHICLE SECURITY SYSTEM : Circuit Diagram.........................................................................................................................................................................................................7334 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................7336 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................7336 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................7337 COMMON ITEM...........................................................................................................................................................................................................................................7337 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................7337 APPLICATION ITEM..............................................................................................................................................................................................................................7337 SYSTEM APPLICATION............................................................................................................................................................................................................................7337 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................7337 INTELLIGENT KEY.......................................................................................................................................................................................................................................7338 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (With Super Lock)......................................................................................................................................................................7338 WORK SUPPORT..................................................................................................................................................................................................................................7338 SELF-DIAG RESULT..............................................................................................................................................................................................................................7338 DATA MONITOR..................................................................................................................................................................................................................................7338 ACTIVE TEST...................................................................................................................................................................................................................................7341 INTELLIGENT KEY : CONSULT Function (BCM - INTELLIGENT KEY) (Without Super Lock)...................................................................................................................................................................7342 WORK SUPPORT..................................................................................................................................................................................................................................7342 SELF-DIAG RESULT..............................................................................................................................................................................................................................7342 DATA MONITOR..................................................................................................................................................................................................................................7342 ACTIVE TEST...................................................................................................................................................................................................................................7345 MULTI REMOTE ENT......................................................................................................................................................................................................................................7346 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)....................................................................................................................................................................7346 WORK SUPPORT..................................................................................................................................................................................................................................7346 DATA MONITOR..................................................................................................................................................................................................................................7346 ACTIVE TEST...................................................................................................................................................................................................................................7347 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).................................................................................................................................................................7347 WORK SUPPORT..................................................................................................................................................................................................................................7347 DATA MONITOR..................................................................................................................................................................................................................................7348 ACTIVE TEST...................................................................................................................................................................................................................................7349 THEFT ALM.............................................................................................................................................................................................................................................7349 THEFT ALM : CONSULT Function (BCM - THEFT) (With Intelligent Key System)..........................................................................................................................................................................7349 DATA MONITOR..................................................................................................................................................................................................................................7349 WORK SUPPORT..................................................................................................................................................................................................................................7350 ACTIVE TEST...................................................................................................................................................................................................................................7350 IMMU..................................................................................................................................................................................................................................................7350 IMMU : CONSULT Function (BCM - IMMU) (With Intelligent Key System)................................................................................................................................................................................7350 DATA MONITOR..................................................................................................................................................................................................................................7350 WORK SUPPORT..................................................................................................................................................................................................................................7350 ACTIVE TEST...................................................................................................................................................................................................................................7350 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................7352 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................7352 APPLICATION ITEM..................................................................................................................................................................................................................................7352 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................7352 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7352 DATA MONITOR......................................................................................................................................................................................................................................7352 ACTIVE TEST.......................................................................................................................................................................................................................................7358 WORK SUPPORT......................................................................................................................................................................................................................................7359 DIAGNOSIS SYSTEM (SIREN CONTROL UNIT).....................................................................................................................................................................................................................7360 Diagnosis Description.................................................................................................................................................................................................................................7360 DIAGNOSIS FUNCTION................................................................................................................................................................................................................................7360 SELF-DIAGNOSIS PROCEDURE..........................................................................................................................................................................................................................7360 SELF-DIAGNOSIS RESULT DISPLAY.....................................................................................................................................................................................................................7360 DIAGNOSIS PROCEDURE...............................................................................................................................................................................................................................7361 Precaution for Diagnosis Procedure............................................................................................................................................................................................................7361 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7364 SIREN CONTROL UNIT........................................................................................................................................................................................................................................7364 Reference Value.......................................................................................................................................................................................................................................7364 TERMINAL LAYOUT...................................................................................................................................................................................................................................7364 PHYSICAL VALUES...................................................................................................................................................................................................................................7364 ECM, IPDM E/R, BCM........................................................................................................................................................................................................................................7365 List of ECU Reference.................................................................................................................................................................................................................................7365 WIRING DIAGRAM................................................................................................................................................................................................................................................7366 SECURITY CONTROL SYSTEM...................................................................................................................................................................................................................................7366 Wiring Diagram........................................................................................................................................................................................................................................7366 LHD models........................................................................................................................................................................................................................................7366 RHD models........................................................................................................................................................................................................................................7379 BASIC INSPECTION..............................................................................................................................................................................................................................................7393 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................7393 Work Flow.............................................................................................................................................................................................................................................7393 OVERALL SEQUENCE..................................................................................................................................................................................................................................7393 DETAILED FLOW.....................................................................................................................................................................................................................................7393 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT............................................................................................................................................................................................................7396 ECM...................................................................................................................................................................................................................................................7396 ECM : Description.................................................................................................................................................................................................................................7396 ECM : Work Procedure..............................................................................................................................................................................................................................7396 BCM...................................................................................................................................................................................................................................................7396 BCM : Description.................................................................................................................................................................................................................................7396 BEFORE REPLACEMENT............................................................................................................................................................................................................................7396 AFTER REPLACEMENT.............................................................................................................................................................................................................................7396 BCM : Work Procedure..............................................................................................................................................................................................................................7396 STEERING LOCK UNIT....................................................................................................................................................................................................................................7397 STEERING LOCK UNIT : Description..................................................................................................................................................................................................................7397 STEERING LOCK UNIT : Work Procedure...............................................................................................................................................................................................................7397 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7398 P161D IMMOBILIZER.........................................................................................................................................................................................................................................7398 DTC Description.......................................................................................................................................................................................................................................7398 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7398 POSSIBLE CAUSE....................................................................................................................................................................................................................................7398 FAIL-SAFE.........................................................................................................................................................................................................................................7398 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7398 Diagnosis Procedure...................................................................................................................................................................................................................................7398 P161E IMMOBILIZER.........................................................................................................................................................................................................................................7399 DTC Description.......................................................................................................................................................................................................................................7399 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7399 POSSIBLE CAUSE....................................................................................................................................................................................................................................7399 FAIL-SAFE.........................................................................................................................................................................................................................................7399 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7399 Diagnosis Procedure...................................................................................................................................................................................................................................7399 P161F IMMOBILIZER.........................................................................................................................................................................................................................................7400 DTC Description.......................................................................................................................................................................................................................................7400 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7400 POSSIBLE CAUSE....................................................................................................................................................................................................................................7400 FAIL-SAFE.........................................................................................................................................................................................................................................7400 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7400 Diagnosis Procedure...................................................................................................................................................................................................................................7400 P1616 ECM.................................................................................................................................................................................................................................................7401 DTC Description.......................................................................................................................................................................................................................................7401 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7401 POSSIBLE CAUSE....................................................................................................................................................................................................................................7401 FAIL-SAFE.........................................................................................................................................................................................................................................7401 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7401 Diagnosis Procedure...................................................................................................................................................................................................................................7401 B121D STEERING LOCK POWER SUPPLY CIRCUIT..................................................................................................................................................................................................................7402 DTC Description.......................................................................................................................................................................................................................................7402 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7402 POSSIBLE CAUSE....................................................................................................................................................................................................................................7402 FAIL-SAFE.........................................................................................................................................................................................................................................7402 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7402 Diagnosis Procedure...................................................................................................................................................................................................................................7402 B20DF STARTER RELAY OFF CIRCUIT...........................................................................................................................................................................................................................7404 DTC Description.......................................................................................................................................................................................................................................7404 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7404 POSSIBLE CAUSE....................................................................................................................................................................................................................................7404 FAIL-SAFE.........................................................................................................................................................................................................................................7404 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7404 Diagnosis Procedure...................................................................................................................................................................................................................................7404 B2190 CHAIN OF BCM - IMM ANT..............................................................................................................................................................................................................................7406 DTC Description.......................................................................................................................................................................................................................................7406 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7406 POSSIBLE CAUSE....................................................................................................................................................................................................................................7406 FAIL-SAFE.........................................................................................................................................................................................................................................7406 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7406 Diagnosis Procedure...................................................................................................................................................................................................................................7406 B2191 ID DISCORD, BCM - IMM ANT...........................................................................................................................................................................................................................7409 DTC Description.......................................................................................................................................................................................................................................7409 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7409 POSSIBLE CAUSE....................................................................................................................................................................................................................................7409 FAIL-SAFE.........................................................................................................................................................................................................................................7409 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7409 Diagnosis Procedure...................................................................................................................................................................................................................................7409 B2192 ID DISCORD, BCM-ECM.................................................................................................................................................................................................................................7410 DTC Description.......................................................................................................................................................................................................................................7410 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7410 POSSIBLE CAUSE....................................................................................................................................................................................................................................7410 FAIL-SAFE.........................................................................................................................................................................................................................................7410 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7410 Diagnosis Procedure...................................................................................................................................................................................................................................7410 B2193 CHAIN OF BCM-ECM....................................................................................................................................................................................................................................7412 DTC Description.......................................................................................................................................................................................................................................7412 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7412 POSSIBLE CAUSE....................................................................................................................................................................................................................................7412 FAIL-SAFE.........................................................................................................................................................................................................................................7412 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7412 Diagnosis Procedure...................................................................................................................................................................................................................................7412 B2195 ANTI-SCANNING.......................................................................................................................................................................................................................................7414 DTC Description.......................................................................................................................................................................................................................................7414 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7414 POSSIBLE CAUSE....................................................................................................................................................................................................................................7414 FAIL-SAFE.........................................................................................................................................................................................................................................7414 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7414 Diagnosis Procedure...................................................................................................................................................................................................................................7414 B2196 DONGLE UNIT.........................................................................................................................................................................................................................................7415 DTC Description.......................................................................................................................................................................................................................................7415 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7415 POSSIBLE CAUSE....................................................................................................................................................................................................................................7415 FAIL-SAFE.........................................................................................................................................................................................................................................7415 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7415 Diagnosis Procedure...................................................................................................................................................................................................................................7415 B2198 NATS ANTENNA AMP....................................................................................................................................................................................................................................7417 DTC Description.......................................................................................................................................................................................................................................7417 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7417 POSSIBLE CAUSE....................................................................................................................................................................................................................................7417 FAIL-SAFE.........................................................................................................................................................................................................................................7417 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7417 Diagnosis Procedure...................................................................................................................................................................................................................................7417 B2556 PUSH-BUTTON IGNITION SWITCH.........................................................................................................................................................................................................................7419 DTC Description.......................................................................................................................................................................................................................................7419 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7419 POSSIBLE CAUSE....................................................................................................................................................................................................................................7419 FAIL-SAFE.........................................................................................................................................................................................................................................7419 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7419 Diagnosis Procedure...................................................................................................................................................................................................................................7419 Component Inspection..................................................................................................................................................................................................................................7420 B2557 VEHICLE SPEED.......................................................................................................................................................................................................................................7421 DTC Description.......................................................................................................................................................................................................................................7421 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7421 POSSIBLE CAUSE....................................................................................................................................................................................................................................7421 FAIL-SAFE.........................................................................................................................................................................................................................................7421 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7421 Diagnosis Procedure...................................................................................................................................................................................................................................7421 B2602 SHIFT POSITION......................................................................................................................................................................................................................................7423 DTC Description.......................................................................................................................................................................................................................................7423 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7423 POSSIBLE CAUSE....................................................................................................................................................................................................................................7423 FAIL-SAFE.........................................................................................................................................................................................................................................7423 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7423 Diagnosis Procedure...................................................................................................................................................................................................................................7423 Component Inspection..................................................................................................................................................................................................................................7425 B2604 SHIFT POSITION......................................................................................................................................................................................................................................7426 DTC Description.......................................................................................................................................................................................................................................7426 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7426 POSSIBLE CAUSE....................................................................................................................................................................................................................................7426 FAIL-SAFE.........................................................................................................................................................................................................................................7426 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7426 Diagnosis Procedure...................................................................................................................................................................................................................................7426 Component Inspection..................................................................................................................................................................................................................................7428 B2608 STARTER RELAY.......................................................................................................................................................................................................................................7429 DTC Description.......................................................................................................................................................................................................................................7429 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7429 POSSIBLE CAUSE....................................................................................................................................................................................................................................7429 FAIL-SAFE.........................................................................................................................................................................................................................................7429 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7429 Diagnosis Procedure...................................................................................................................................................................................................................................7429 B260F ENGINE STATUS.......................................................................................................................................................................................................................................7430 DTC Description.......................................................................................................................................................................................................................................7430 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7430 POSSIBLE CAUSE....................................................................................................................................................................................................................................7430 FAIL-SAFE.........................................................................................................................................................................................................................................7430 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7430 Diagnosis Procedure...................................................................................................................................................................................................................................7430 B261F ASCD CLUTCH SWITCH..................................................................................................................................................................................................................................7432 DTC Description.......................................................................................................................................................................................................................................7432 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7432 POSSIBLE CAUSE....................................................................................................................................................................................................................................7432 FAIL-SAFE.........................................................................................................................................................................................................................................7432 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7432 Diagnosis Procedure...................................................................................................................................................................................................................................7432 Component Inspection..................................................................................................................................................................................................................................7434 B2620 REVERSE/NEUTRAL POSITION SWITCH.....................................................................................................................................................................................................................7435 DTC Description.......................................................................................................................................................................................................................................7435 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7435 POSSIBLE CAUSE....................................................................................................................................................................................................................................7435 FAIL-SAFE.........................................................................................................................................................................................................................................7435 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7435 Diagnosis Procedure...................................................................................................................................................................................................................................7435 Component Inspection..................................................................................................................................................................................................................................7436 B26FC KEY REGISTRATION....................................................................................................................................................................................................................................7438 DTC Description.......................................................................................................................................................................................................................................7438 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7438 POSSIBLE CAUSE....................................................................................................................................................................................................................................7438 FAIL-SAFE.........................................................................................................................................................................................................................................7438 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7438 Diagnosis Procedure...................................................................................................................................................................................................................................7438 B26E8 CLUTCH INTERLOCK SWITCH.............................................................................................................................................................................................................................7439 DTC Description.......................................................................................................................................................................................................................................7439 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7439 POSSIBLE CAUSE....................................................................................................................................................................................................................................7439 FAIL-SAFE.........................................................................................................................................................................................................................................7439 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7439 Diagnosis Procedure...................................................................................................................................................................................................................................7439 Component Inspection (Clutch interlock switch)........................................................................................................................................................................................................7441 B27D1 START CUT RELAY OFF.................................................................................................................................................................................................................................7442 DTC Description.......................................................................................................................................................................................................................................7442 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7442 POSSIBLE CAUSE....................................................................................................................................................................................................................................7442 FAIL-SAFE.........................................................................................................................................................................................................................................7442 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7442 Diagnosis Procedure...................................................................................................................................................................................................................................7442 Component Inspection..................................................................................................................................................................................................................................7444 B27D2 START CUT RELAY ON..................................................................................................................................................................................................................................7445 DTC Description.......................................................................................................................................................................................................................................7445 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7445 POSSIBLE CAUSE....................................................................................................................................................................................................................................7445 FAIL-SAFE.........................................................................................................................................................................................................................................7445 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7445 Diagnosis Procedure...................................................................................................................................................................................................................................7445 Component Inspection..................................................................................................................................................................................................................................7447 B27D3 S/L THERMAL PROTECTION..............................................................................................................................................................................................................................7448 DTC Description.......................................................................................................................................................................................................................................7448 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7448 POSSIBLE CAUSE....................................................................................................................................................................................................................................7448 FAIL-SAFE.........................................................................................................................................................................................................................................7448 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7448 Diagnosis Procedure...................................................................................................................................................................................................................................7448 B27D4 BCM - S/L SENSOR CIRCUIT............................................................................................................................................................................................................................7449 DTC Description.......................................................................................................................................................................................................................................7449 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7449 POSSIBLE CAUSE....................................................................................................................................................................................................................................7449 FAIL-SAFE.........................................................................................................................................................................................................................................7449 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7449 Diagnosis Procedure...................................................................................................................................................................................................................................7449 B27D5 S/L SENSOR TEST OUTPUT..............................................................................................................................................................................................................................7451 DTC Description.......................................................................................................................................................................................................................................7451 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7451 POSSIBLE CAUSE....................................................................................................................................................................................................................................7451 FAIL-SAFE.........................................................................................................................................................................................................................................7451 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7451 Diagnosis Procedure...................................................................................................................................................................................................................................7451 B27D6 S/L CAN COMM CIRCUIT................................................................................................................................................................................................................................7454 DTC Description.......................................................................................................................................................................................................................................7454 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7454 POSSIBLE CAUSE....................................................................................................................................................................................................................................7454 FAIL-SAFE.........................................................................................................................................................................................................................................7454 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7454 Diagnosis Procedure...................................................................................................................................................................................................................................7454 B27D7 S/L PWR RELAY.......................................................................................................................................................................................................................................7456 DTC Description.......................................................................................................................................................................................................................................7456 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7456 POSSIBLE CAUSE....................................................................................................................................................................................................................................7456 FAIL-SAFE.........................................................................................................................................................................................................................................7456 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7456 Diagnosis Procedure...................................................................................................................................................................................................................................7456 B27D8 S/L VEHICLE SPEED MALFUNCTION.......................................................................................................................................................................................................................7458 DTC Description.......................................................................................................................................................................................................................................7458 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7458 POSSIBLE CAUSE....................................................................................................................................................................................................................................7458 FAIL-SAFE.........................................................................................................................................................................................................................................7458 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7458 Diagnosis Procedure...................................................................................................................................................................................................................................7458 B27D9 S/L IGN MALFUNCTION.................................................................................................................................................................................................................................7460 DTC Description.......................................................................................................................................................................................................................................7460 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7460 POSSIBLE CAUSE....................................................................................................................................................................................................................................7460 FAIL-SAFE.........................................................................................................................................................................................................................................7460 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7460 Diagnosis Procedure...................................................................................................................................................................................................................................7460 B27DA IPDM CAN COMM CIRCUIT...............................................................................................................................................................................................................................7461 DTC Description.......................................................................................................................................................................................................................................7461 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7461 POSSIBLE CAUSE....................................................................................................................................................................................................................................7461 FAIL-SAFE.........................................................................................................................................................................................................................................7461 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7461 Diagnosis Procedure...................................................................................................................................................................................................................................7461 B27DB S/L IGN OFF.........................................................................................................................................................................................................................................7463 DTC Description.......................................................................................................................................................................................................................................7463 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7463 POSSIBLE CAUSE....................................................................................................................................................................................................................................7463 FAIL-SAFE.........................................................................................................................................................................................................................................7463 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7463 Diagnosis Procedure...................................................................................................................................................................................................................................7463 B27DC S/L POWER SUPPLY....................................................................................................................................................................................................................................7465 DTC Description.......................................................................................................................................................................................................................................7465 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7465 POSSIBLE CAUSE....................................................................................................................................................................................................................................7465 FAIL-SAFE.........................................................................................................................................................................................................................................7465 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7465 Diagnosis Procedure...................................................................................................................................................................................................................................7465 B27DD BCM - S/L ID DISCORD................................................................................................................................................................................................................................7467 DTC Description.......................................................................................................................................................................................................................................7467 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7467 POSSIBLE CAUSE....................................................................................................................................................................................................................................7467 FAIL-SAFE.........................................................................................................................................................................................................................................7467 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7467 Diagnosis Procedure...................................................................................................................................................................................................................................7467 B27DE S/L MECHANICAL MALFUNCTION..........................................................................................................................................................................................................................7469 DTC Description.......................................................................................................................................................................................................................................7469 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7469 POSSIBLE CAUSE....................................................................................................................................................................................................................................7469 FAIL-SAFE.........................................................................................................................................................................................................................................7469 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7469 Diagnosis Procedure...................................................................................................................................................................................................................................7469 B27DF S/L HIGH LEVEL MALFUNCTION..........................................................................................................................................................................................................................7470 DTC Description.......................................................................................................................................................................................................................................7470 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7470 POSSIBLE CAUSE....................................................................................................................................................................................................................................7470 FAIL-SAFE.........................................................................................................................................................................................................................................7470 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7470 Diagnosis Procedure...................................................................................................................................................................................................................................7470 B27E0 S/L LOW LEVEL MALFUNCTION...........................................................................................................................................................................................................................7471 DTC Description.......................................................................................................................................................................................................................................7471 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7471 POSSIBLE CAUSE....................................................................................................................................................................................................................................7471 FAIL-SAFE.........................................................................................................................................................................................................................................7471 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7471 Diagnosis Procedure...................................................................................................................................................................................................................................7471 B27E1 S/L SAFETY CIRCUIT..................................................................................................................................................................................................................................7472 DTC Description.......................................................................................................................................................................................................................................7472 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7472 POSSIBLE CAUSE....................................................................................................................................................................................................................................7472 FAIL-SAFE.........................................................................................................................................................................................................................................7472 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7472 Diagnosis Procedure...................................................................................................................................................................................................................................7472 B27E3 S/L KEY NOT REGISTRATION............................................................................................................................................................................................................................7474 DTC Description.......................................................................................................................................................................................................................................7474 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7474 POSSIBLE CAUSE....................................................................................................................................................................................................................................7474 FAIL-SAFE.........................................................................................................................................................................................................................................7474 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7474 Diagnosis Procedure...................................................................................................................................................................................................................................7474 B27E4 S/L REGISTRATION STATUS.............................................................................................................................................................................................................................7475 DTC Description.......................................................................................................................................................................................................................................7475 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7475 POSSIBLE CAUSE....................................................................................................................................................................................................................................7475 FAIL-SAFE.........................................................................................................................................................................................................................................7475 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7475 Diagnosis Procedure...................................................................................................................................................................................................................................7475 B27E5 S/L IGN OFF POSITION................................................................................................................................................................................................................................7476 DTC Description.......................................................................................................................................................................................................................................7476 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7476 POSSIBLE CAUSE....................................................................................................................................................................................................................................7476 FAIL-SAFE.........................................................................................................................................................................................................................................7476 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7476 Diagnosis Procedure...................................................................................................................................................................................................................................7476 B27E6 S/L ANTI-SCAN MODE..................................................................................................................................................................................................................................7478 DTC Description.......................................................................................................................................................................................................................................7478 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7478 POSSIBLE CAUSE....................................................................................................................................................................................................................................7478 FAIL-SAFE.........................................................................................................................................................................................................................................7478 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7478 Diagnosis Procedure...................................................................................................................................................................................................................................7478 B27E7 S/L UNDETERMINED UNLOCK POS.........................................................................................................................................................................................................................7480 DTC Description.......................................................................................................................................................................................................................................7480 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7480 POSSIBLE CAUSE....................................................................................................................................................................................................................................7480 FAIL-SAFE.........................................................................................................................................................................................................................................7480 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7480 Diagnosis Procedure...................................................................................................................................................................................................................................7480 B27E8 S/L UNDETERMINED LOCK POS...........................................................................................................................................................................................................................7482 DTC Description.......................................................................................................................................................................................................................................7482 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7482 POSSIBLE CAUSE....................................................................................................................................................................................................................................7482 FAIL-SAFE.........................................................................................................................................................................................................................................7482 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7482 Diagnosis Procedure...................................................................................................................................................................................................................................7482 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7483 SIREN CONTROL UNIT....................................................................................................................................................................................................................................7483 SIREN CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7483 STEERING LOCK UNIT....................................................................................................................................................................................................................................7483 STEERING LOCK UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7483 SECURITY INDICATOR LAMP...................................................................................................................................................................................................................................7486 Component Function Check..............................................................................................................................................................................................................................7486 Diagnosis Procedure...................................................................................................................................................................................................................................7486 HOOD SWITCH...............................................................................................................................................................................................................................................7488 Component Function Check..............................................................................................................................................................................................................................7488 Diagnosis Procedure...................................................................................................................................................................................................................................7488 Component Inspection..................................................................................................................................................................................................................................7489 INTRUDER SENSOR...........................................................................................................................................................................................................................................7490 Component Function Check..............................................................................................................................................................................................................................7490 Diagnosis Procedure...................................................................................................................................................................................................................................7490 SENSOR CANCEL SWITCH......................................................................................................................................................................................................................................7492 Diagnosis Procedure...................................................................................................................................................................................................................................7492 Component Inspection..................................................................................................................................................................................................................................7493 SIREN CONTROL UNIT CIRCUIT (COMMUNICATION SIGNAL).........................................................................................................................................................................................................7494 Component Function Check..............................................................................................................................................................................................................................7494 Diagnosis Procedure...................................................................................................................................................................................................................................7494 SIREN CONTROL UNIT CIRCUIT (HAZARD SWITCH SIGNAL).........................................................................................................................................................................................................7495 Component Function Check..............................................................................................................................................................................................................................7495 Diagnosis Procedure...................................................................................................................................................................................................................................7495 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7496 ENGINE DOES NOT START WHEN INTELLIGENT KEY IS INSIDE OF VEHICLE...........................................................................................................................................................................................7496 Description...........................................................................................................................................................................................................................................7496 Conditions of Vehicle (Operating Conditions)......................................................................................................................................................................................................7496 Diagnosis Procedure...................................................................................................................................................................................................................................7496 STEERING DOES NOT LOCK....................................................................................................................................................................................................................................7497 Description...........................................................................................................................................................................................................................................7497 Diagnosis Procedure...................................................................................................................................................................................................................................7497 SECURITY INDICATOR LAMP DOES NOT TURN ON OR BLINK.........................................................................................................................................................................................................7498 Description...........................................................................................................................................................................................................................................7498 Conditions of Vehicle (Operating Conditions)......................................................................................................................................................................................................7498 Diagnosis Procedure...................................................................................................................................................................................................................................7498 VEHICLE SECURITY SYSTEM CANNOT BE SET.....................................................................................................................................................................................................................7499 INTELLIGENT KEY.......................................................................................................................................................................................................................................7499 INTELLIGENT KEY : Description.....................................................................................................................................................................................................................7499 CONDITION OF VEHICLE (OPERATING CONDITION)....................................................................................................................................................................................................7499 INTELLIGENT KEY : Diagnosis Procedure.............................................................................................................................................................................................................7499 DOOR REQUEST SWITCH...................................................................................................................................................................................................................................7499 DOOR REQUEST SWITCH : Description.................................................................................................................................................................................................................7499 CONDITION OF VEHICLE (OPERATING CONDITION)....................................................................................................................................................................................................7499 DOOR REQUEST SWITCH : Diagnosis Procedure.........................................................................................................................................................................................................7499 VEHICLE SECURITY ALARM DOES NOT ACTIVATE..................................................................................................................................................................................................................7501 Description...........................................................................................................................................................................................................................................7501 Diagnosis Procedure...................................................................................................................................................................................................................................7501 INTRUDER SENSOR CANNOT BE DEACTIVATED.....................................................................................................................................................................................................................7503 Diagnosis Procedure...................................................................................................................................................................................................................................7503 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7504 NATS ANTENNA AMP..........................................................................................................................................................................................................................................7504 Removal and Installation..............................................................................................................................................................................................................................7504 REMOVAL...........................................................................................................................................................................................................................................7504 INSTALLATION......................................................................................................................................................................................................................................7504 WITHOUT INTELLIGENT KEY SYSTEM....................................................................................................................................................................................................................................7505 PRECAUTION....................................................................................................................................................................................................................................................7505 PRECAUTIONS...............................................................................................................................................................................................................................................7505 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7505 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7505 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7505 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7505 INSTRUCTION 1.................................................................................................................................................................................................................................7505 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7506 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7507 COMPONENT PARTS...........................................................................................................................................................................................................................................7507 Component Parts Location..............................................................................................................................................................................................................................7507 NATS Antenna Amp......................................................................................................................................................................................................................................7508 Hood Switch...........................................................................................................................................................................................................................................7509 Siren Control Unit....................................................................................................................................................................................................................................7509 Intruder Sensor.......................................................................................................................................................................................................................................7509 Sensor Cancel Switch..................................................................................................................................................................................................................................7509 SYSTEM....................................................................................................................................................................................................................................................7510 NISSAN ANTI-THEFT SYSTEM..............................................................................................................................................................................................................................7510 NISSAN ANTI-THEFT SYSTEM : System Description.....................................................................................................................................................................................................7510 SYSTEM DIAGRAM................................................................................................................................................................................................................................7510 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7510 SECURITY INDICATOR LAMP.......................................................................................................................................................................................................................7510 OPERATION WHEN IGNITION KEY IS INSERTED INTO IGNITION KEY CYLINDER............................................................................................................................................................................7510 NISSAN ANTI-THEFT SYSTEM : Circuit Diagram........................................................................................................................................................................................................7511 LHD models....................................................................................................................................................................................................................................7511 RHD models....................................................................................................................................................................................................................................7512 VEHICLE SECURITY SYSTEM...............................................................................................................................................................................................................................7512 VEHICLE SECURITY SYSTEM : System Description......................................................................................................................................................................................................7513 SYSTEM DIAGRAM................................................................................................................................................................................................................................7513 BCM INPUT/OUTPUT SIGNAL CHART.................................................................................................................................................................................................................7513 Input Signal Item.........................................................................................................................................................................................................................7513 Output Signal Item........................................................................................................................................................................................................................7513 SYSTEM DESCRIPTION............................................................................................................................................................................................................................7513 Operation Flow............................................................................................................................................................................................................................7514 Disarmed Phase............................................................................................................................................................................................................................7515 Pre-armed Phase...........................................................................................................................................................................................................................7515 Armed Phase...............................................................................................................................................................................................................................7515 Alarm Phase...............................................................................................................................................................................................................................7515 SENSOR CANCEL FUNCTION........................................................................................................................................................................................................................7516 VEHICLE SECURITY SYSTEM : Circuit Diagram.........................................................................................................................................................................................................7517 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................7518 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................7519 DIAGNOSIS SYSTEM (BCM)....................................................................................................................................................................................................................................7520 COMMON ITEM...........................................................................................................................................................................................................................................7520 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)................................................................................................................................................................................................7520 APPLICATION ITEM..............................................................................................................................................................................................................................7520 SYSTEM APPLICATION............................................................................................................................................................................................................................7520 FREEZE FRAME DATA (FFD).......................................................................................................................................................................................................................7520 MULTI REMOTE ENT......................................................................................................................................................................................................................................7521 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (With Super Lock)....................................................................................................................................................................7521 WORK SUPPORT..................................................................................................................................................................................................................................7521 DATA MONITOR..................................................................................................................................................................................................................................7521 ACTIVE TEST...................................................................................................................................................................................................................................7522 MULTI REMOTE ENT : CONSULT Function (BCM - MULTI REMOTE ENT) (Without Super Lock).................................................................................................................................................................7522 WORK SUPPORT..................................................................................................................................................................................................................................7522 DATA MONITOR..................................................................................................................................................................................................................................7523 ACTIVE TEST...................................................................................................................................................................................................................................7524 THEFT ALM.............................................................................................................................................................................................................................................7524 THEFT ALM : CONSULT Function (BCM - THEFT) (Without Intelligent Key System).......................................................................................................................................................................7524 DATA MONITOR..................................................................................................................................................................................................................................7524 WORK SUPPORT..................................................................................................................................................................................................................................7525 ACTIVE TEST...................................................................................................................................................................................................................................7525 IMMU..................................................................................................................................................................................................................................................7525 IMMU : CONSULT Function (BCM - IMMU) (Without Intelligent Key System).............................................................................................................................................................................7525 WORK SUPPORT..................................................................................................................................................................................................................................7525 ACTIVE TEST...................................................................................................................................................................................................................................7525 DIAGNOSIS SYSTEM (IPDM E/R)...............................................................................................................................................................................................................................7526 CONSULT Function (IPDM E/R)...........................................................................................................................................................................................................................7526 APPLICATION ITEM..................................................................................................................................................................................................................................7526 SELF DIAGNOSTIC RESULT............................................................................................................................................................................................................................7526 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7526 DATA MONITOR......................................................................................................................................................................................................................................7526 ACTIVE TEST.......................................................................................................................................................................................................................................7532 WORK SUPPORT......................................................................................................................................................................................................................................7533 DIAGNOSIS SYSTEM (SIREN CONTROL UNIT).....................................................................................................................................................................................................................7534 Diagnosis Description.................................................................................................................................................................................................................................7534 DIAGNOSIS FUNCTION................................................................................................................................................................................................................................7534 SELF-DIAGNOSIS PROCEDURE..........................................................................................................................................................................................................................7534 SELF-DIAGNOSIS RESULT DISPLAY.....................................................................................................................................................................................................................7534 DIAGNOSIS PROCEDURE...............................................................................................................................................................................................................................7535 Precaution for Diagnosis Procedure............................................................................................................................................................................................................7535 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7538 SIREN CONTROL UNIT........................................................................................................................................................................................................................................7538 Reference Value.......................................................................................................................................................................................................................................7538 TERMINAL LAYOUT...................................................................................................................................................................................................................................7538 PHYSICAL VALUES...................................................................................................................................................................................................................................7538 ECM, IPDM E/R, BCM........................................................................................................................................................................................................................................7539 List of ECU Reference.................................................................................................................................................................................................................................7539 WIRING DIAGRAM................................................................................................................................................................................................................................................7540 SECURITY CONTROL SYSTEM...................................................................................................................................................................................................................................7540 Wiring Diagram........................................................................................................................................................................................................................................7540 LHD models........................................................................................................................................................................................................................................7540 RHD models........................................................................................................................................................................................................................................7545 BASIC INSPECTION..............................................................................................................................................................................................................................................7555 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................7555 Work Flow.............................................................................................................................................................................................................................................7555 OVERALL SEQUENCE..................................................................................................................................................................................................................................7555 DETAILED FLOW.....................................................................................................................................................................................................................................7555 ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT............................................................................................................................................................................................................7558 ECM...................................................................................................................................................................................................................................................7558 ECM : Description.................................................................................................................................................................................................................................7558 ECM : Work Procedure..............................................................................................................................................................................................................................7558 BCM...................................................................................................................................................................................................................................................7558 BCM : Description.................................................................................................................................................................................................................................7558 BEFORE REPLACEMENT............................................................................................................................................................................................................................7558 AFTER REPLACEMENT.............................................................................................................................................................................................................................7558 BCM : Work Procedure..............................................................................................................................................................................................................................7558 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7560 P161D IMMOBILIZER.........................................................................................................................................................................................................................................7560 DTC Description.......................................................................................................................................................................................................................................7560 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7560 POSSIBLE CAUSE....................................................................................................................................................................................................................................7560 FAIL-SAFE.........................................................................................................................................................................................................................................7560 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7560 Diagnosis Procedure...................................................................................................................................................................................................................................7560 P161E IMMOBILIZER.........................................................................................................................................................................................................................................7561 DTC Description.......................................................................................................................................................................................................................................7561 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7561 POSSIBLE CAUSE....................................................................................................................................................................................................................................7561 FAIL-SAFE.........................................................................................................................................................................................................................................7561 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7561 Diagnosis Procedure...................................................................................................................................................................................................................................7561 P161F IMMOBILIZER.........................................................................................................................................................................................................................................7562 DTC Description.......................................................................................................................................................................................................................................7562 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7562 POSSIBLE CAUSE....................................................................................................................................................................................................................................7562 FAIL-SAFE.........................................................................................................................................................................................................................................7562 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7562 Diagnosis Procedure...................................................................................................................................................................................................................................7562 P1616 ECM.................................................................................................................................................................................................................................................7563 DTC Logic.............................................................................................................................................................................................................................................7563 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7563 POSSIBLE CAUSE....................................................................................................................................................................................................................................7563 FAIL-SAFE.........................................................................................................................................................................................................................................7563 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7563 Diagnosis Procedure...................................................................................................................................................................................................................................7563 B20DF STARTER RELAY OFF CIRCUIT...........................................................................................................................................................................................................................7564 DTC Description.......................................................................................................................................................................................................................................7564 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7564 POSSIBLE CAUSE....................................................................................................................................................................................................................................7564 FAIL-SAFE.........................................................................................................................................................................................................................................7564 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7564 Diagnosis Procedure...................................................................................................................................................................................................................................7564 B2190 CHAIN OF BCM - IMM ANT..............................................................................................................................................................................................................................7566 DTC Description.......................................................................................................................................................................................................................................7566 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7566 POSSIBLE CAUSE....................................................................................................................................................................................................................................7566 FAIL-SAFE.........................................................................................................................................................................................................................................7566 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7566 Diagnosis Procedure...................................................................................................................................................................................................................................7566 B2191 ID DISCORD, BCM - IMM ANT...........................................................................................................................................................................................................................7569 DTC Description.......................................................................................................................................................................................................................................7569 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7569 POSSIBLE CAUSE....................................................................................................................................................................................................................................7569 FAIL-SAFE.........................................................................................................................................................................................................................................7569 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7569 Diagnosis Procedure...................................................................................................................................................................................................................................7569 B2192 ID DISCORD, BCM-ECM.................................................................................................................................................................................................................................7570 DTC Description.......................................................................................................................................................................................................................................7570 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7570 POSSIBLE CAUSE....................................................................................................................................................................................................................................7570 FAIL-SAFE.........................................................................................................................................................................................................................................7570 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7570 Diagnosis Procedure...................................................................................................................................................................................................................................7570 B2193 CHAIN OF BCM-ECM....................................................................................................................................................................................................................................7571 DTC Description.......................................................................................................................................................................................................................................7571 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7571 POSSIBLE CAUSE....................................................................................................................................................................................................................................7571 FAIL-SAFE.........................................................................................................................................................................................................................................7571 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7571 Diagnosis Procedure...................................................................................................................................................................................................................................7571 B2195 ANTI-SCANNING.......................................................................................................................................................................................................................................7573 DTC Description.......................................................................................................................................................................................................................................7573 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7573 POSSIBLE CAUSE....................................................................................................................................................................................................................................7573 FAIL-SAFE.........................................................................................................................................................................................................................................7573 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7573 Diagnosis Procedure...................................................................................................................................................................................................................................7573 B2196 DONGLE UNIT.........................................................................................................................................................................................................................................7574 Description...........................................................................................................................................................................................................................................7574 DTC Logic.............................................................................................................................................................................................................................................7574 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7574 POSSIBLE CAUSE....................................................................................................................................................................................................................................7574 FAIL-SAFE.........................................................................................................................................................................................................................................7574 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7574 Diagnosis Procedure...................................................................................................................................................................................................................................7574 B2198 NATS ANTENNA AMP....................................................................................................................................................................................................................................7576 DTC Description.......................................................................................................................................................................................................................................7576 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7576 POSSIBLE CAUSE....................................................................................................................................................................................................................................7576 FAIL-SAFE.........................................................................................................................................................................................................................................7576 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7576 Diagnosis Procedure...................................................................................................................................................................................................................................7576 B2608 STARTER RELAY.......................................................................................................................................................................................................................................7579 DTC Description.......................................................................................................................................................................................................................................7579 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7579 POSSIBLE CAUSE....................................................................................................................................................................................................................................7579 FAIL-SAFE.........................................................................................................................................................................................................................................7579 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7579 Diagnosis Procedure...................................................................................................................................................................................................................................7579 B260F ENGINE STATUS.......................................................................................................................................................................................................................................7580 DTC Description.......................................................................................................................................................................................................................................7580 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7580 POSSIBLE CAUSE....................................................................................................................................................................................................................................7580 FAIL-SAFE.........................................................................................................................................................................................................................................7580 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7580 Diagnosis Procedure...................................................................................................................................................................................................................................7580 B27D1 START CUT RELAY OFF.................................................................................................................................................................................................................................7582 DTC Description.......................................................................................................................................................................................................................................7582 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7582 POSSIBLE CAUSE....................................................................................................................................................................................................................................7582 FAIL-SAFE.........................................................................................................................................................................................................................................7582 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7582 Diagnosis Procedure...................................................................................................................................................................................................................................7582 Component Inspection..................................................................................................................................................................................................................................7584 B27D2 START CUT RELAY ON..................................................................................................................................................................................................................................7585 DTC Description.......................................................................................................................................................................................................................................7585 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7585 POSSIBLE CAUSE....................................................................................................................................................................................................................................7585 FAIL-SAFE.........................................................................................................................................................................................................................................7585 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7585 Diagnosis Procedure...................................................................................................................................................................................................................................7585 Component Inspection..................................................................................................................................................................................................................................7587 B27DA IPDM CAN COMM CIRCUIT...............................................................................................................................................................................................................................7588 DTC Description.......................................................................................................................................................................................................................................7588 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7588 POSSIBLE CAUSE....................................................................................................................................................................................................................................7588 FAIL-SAFE.........................................................................................................................................................................................................................................7588 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7588 Diagnosis Procedure...................................................................................................................................................................................................................................7588 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7590 SIREN CONTROL UNIT....................................................................................................................................................................................................................................7590 SIREN CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7590 SECURITY INDICATOR LAMP...................................................................................................................................................................................................................................7591 Diagnosis Procedure...................................................................................................................................................................................................................................7591 HOOD SWITCH...............................................................................................................................................................................................................................................7593 Component Function Check..............................................................................................................................................................................................................................7593 Diagnosis Procedure...................................................................................................................................................................................................................................7593 Component Inspection..................................................................................................................................................................................................................................7594 INTRUDER SENSOR...........................................................................................................................................................................................................................................7595 Component Function Check..............................................................................................................................................................................................................................7595 Diagnosis Procedure...................................................................................................................................................................................................................................7595 SENSOR CANCEL SWITCH......................................................................................................................................................................................................................................7597 Diagnosis Procedure...................................................................................................................................................................................................................................7597 Component Inspection..................................................................................................................................................................................................................................7598 SIREN CONTROL UNIT CIRCUIT (COMMUNICATION SIGNAL).........................................................................................................................................................................................................7599 Component Function Check..............................................................................................................................................................................................................................7599 Diagnosis Procedure...................................................................................................................................................................................................................................7599 SIREN CONTROL UNIT CIRCUIT (HAZARD SWITCH SIGNAL).........................................................................................................................................................................................................7600 Component Function Check..............................................................................................................................................................................................................................7600 Diagnosis Procedure...................................................................................................................................................................................................................................7600 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7601 SECURITY INDICATOR LAMP DOES NOT TURN ON OR BLINK.........................................................................................................................................................................................................7601 Description...........................................................................................................................................................................................................................................7601 CONDITIONS OF VEHICLE (OPERATING CONDITIONS)......................................................................................................................................................................................................7601 Diagnosis Procedure...................................................................................................................................................................................................................................7601 VEHICLE SECURITY SYSTEM CANNOT BE SET.....................................................................................................................................................................................................................7602 KEY FOB...............................................................................................................................................................................................................................................7602 KEY FOB : Description.............................................................................................................................................................................................................................7602 CONDITION OF VEHICLE (OPERATING CONDITIONS)...................................................................................................................................................................................................7602 KEY FOB : Diagnosis Procedure.....................................................................................................................................................................................................................7602 DOOR LOCK AND UNLOCK SWITCH...........................................................................................................................................................................................................................7602 DOOR LOCK AND UNLOCK SWITCH : Description.........................................................................................................................................................................................................7602 CONDITION OF VEHICLE (OPERATING CONDITION)....................................................................................................................................................................................................7602 DOOR LOCK AND UNLOCK SWITCH : Diagnosis Procedure.................................................................................................................................................................................................7602 VEHICLE SECURITY ALARM DOES NOT ACTIVATE..................................................................................................................................................................................................................7604 Description...........................................................................................................................................................................................................................................7604 CONDITION OF VEHICLE (OPERATING CONDITIONS).......................................................................................................................................................................................................7604 Diagnosis Procedure...................................................................................................................................................................................................................................7604 INTRUDER SENSOR CANNOT BE DEACTIVATED.....................................................................................................................................................................................................................7606 Diagnosis Procedure...................................................................................................................................................................................................................................7606 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7607 NATS ANTENNA AMP..........................................................................................................................................................................................................................................7607 Removal and Installation..............................................................................................................................................................................................................................7607 REMOVAL...........................................................................................................................................................................................................................................7607 INSTALLATION......................................................................................................................................................................................................................................7607 SONAR SYSTEM..............................................................................................................................................................................................................................................................7608 SONAR SYSTEM..........................................................................................................................................................................................................................................................7608 WITHOUT PARK ASSIST...............................................................................................................................................................................................................................................7613 PRECAUTION....................................................................................................................................................................................................................................................7613 PRECAUTIONS...............................................................................................................................................................................................................................................7613 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7613 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7613 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7613 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7613 INSTRUCTION 1.................................................................................................................................................................................................................................7613 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7614 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7615 COMPONENT PARTS...........................................................................................................................................................................................................................................7615 Component Parts Location..............................................................................................................................................................................................................................7615 LHD MODELS........................................................................................................................................................................................................................................7615 RHD MODELS........................................................................................................................................................................................................................................7617 Sonar Control Unit....................................................................................................................................................................................................................................7618 DESCRIPTION.......................................................................................................................................................................................................................................7618 Sonar System Switch...................................................................................................................................................................................................................................7618 Sonar Sensor..........................................................................................................................................................................................................................................7619 Buzzer................................................................................................................................................................................................................................................7619 SYSTEM....................................................................................................................................................................................................................................................7620 SONAR SYSTEM..........................................................................................................................................................................................................................................7620 SONAR SYSTEM : System Description.................................................................................................................................................................................................................7620 SYSTEM DIAGRAM................................................................................................................................................................................................................................7620 Sonar Control Unit Input Signal (CAN Communication).......................................................................................................................................................................................7620 Sonar Control Unit Output Signal (CAN Communication)......................................................................................................................................................................................7620 DESCRIPTION...................................................................................................................................................................................................................................7620 SONAR SYSTEM ACTIVATION CONDITION.............................................................................................................................................................................................................7621 OBSTACLE DETECTION DISTANCE...................................................................................................................................................................................................................7621 Sonar Indicator...........................................................................................................................................................................................................................7622 Warning Buzzer............................................................................................................................................................................................................................7622 Trailer Hitch Mode........................................................................................................................................................................................................................7623 SONAR SYSTEM : Circuit Diagram....................................................................................................................................................................................................................7624 SONAR SYSTEM : Fail-Safe..........................................................................................................................................................................................................................7624 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................7624 INFORMATION DISPLAY (COMBINATION METER) : Parking Sensor Error....................................................................................................................................................................................7624 DESIGN/PURPOSE................................................................................................................................................................................................................................7624 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................7624 SYSTEM DIAGRAM................................................................................................................................................................................................................................7625 SIGNAL PATH...................................................................................................................................................................................................................................7625 WARNING OPERATING CONDITION...................................................................................................................................................................................................................7625 WARNING CANCEL CONDITION......................................................................................................................................................................................................................7625 TIMING CHART..................................................................................................................................................................................................................................7625 DIAGNOSIS SYSTEM (SONAR CONTROL UNIT).....................................................................................................................................................................................................................7626 CONSULT Function......................................................................................................................................................................................................................................7626 APPLICATION ITEMS.................................................................................................................................................................................................................................7626 ECU IDENTIFICATION................................................................................................................................................................................................................................7626 SELF-DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................7626 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7626 DATA MONITOR......................................................................................................................................................................................................................................7626 ACTIVE TEST.......................................................................................................................................................................................................................................7628 WORK SUPPORT......................................................................................................................................................................................................................................7628 CONFIGURATION.....................................................................................................................................................................................................................................7628 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7630 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7630 Reference Value.......................................................................................................................................................................................................................................7630 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................7630 TERMINAL LAYOUT...................................................................................................................................................................................................................................7632 PHYSICAL VALUES...................................................................................................................................................................................................................................7632 Fail-Safe.............................................................................................................................................................................................................................................7634 DTC Inspection Priority Chart.........................................................................................................................................................................................................................7635 DTC Index.............................................................................................................................................................................................................................................7635 WIRING DIAGRAM................................................................................................................................................................................................................................................7637 SONAR SYSTEM..............................................................................................................................................................................................................................................7637 Wiring Diagram........................................................................................................................................................................................................................................7637 BASIC INSPECTION..............................................................................................................................................................................................................................................7646 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................7646 Work Flow.............................................................................................................................................................................................................................................7646 OVERALL SEQUENCE..................................................................................................................................................................................................................................7646 DETAILED FLOW.....................................................................................................................................................................................................................................7646 INSPECTION AND ADJUSTMENT.................................................................................................................................................................................................................................7648 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT..................................................................................................................................................................................................7648 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT : Description................................................................................................................................................................................7648 CONFIGURATION (SONAR CONTROL UNIT)....................................................................................................................................................................................................................7648 CONFIGURATION (SONAR CONTROL UNIT) : Description..................................................................................................................................................................................................7648 CONFIGURATION (SONAR CONTROL UNIT) : Work Procedure...............................................................................................................................................................................................7648 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7650 B2720-12 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7650 DTC Description.......................................................................................................................................................................................................................................7650 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7650 POSSIBLE CAUSE....................................................................................................................................................................................................................................7650 FAIL-SAFE.........................................................................................................................................................................................................................................7650 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7650 Diagnosis Procedure...................................................................................................................................................................................................................................7650 B2720-14 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7652 DTC Description.......................................................................................................................................................................................................................................7652 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7652 POSSIBLE CAUSE....................................................................................................................................................................................................................................7652 FAIL-SAFE.........................................................................................................................................................................................................................................7652 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7652 Diagnosis Procedure...................................................................................................................................................................................................................................7652 B2720-55 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7654 DTC Description.......................................................................................................................................................................................................................................7654 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7654 POSSIBLE CAUSE....................................................................................................................................................................................................................................7654 FAIL-SAFE.........................................................................................................................................................................................................................................7654 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7654 Diagnosis Procedure...................................................................................................................................................................................................................................7654 B2720-92 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7655 DTC Description.......................................................................................................................................................................................................................................7655 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7655 POSSIBLE CAUSE....................................................................................................................................................................................................................................7655 FAIL-SAFE.........................................................................................................................................................................................................................................7655 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7655 Diagnosis Procedure...................................................................................................................................................................................................................................7655 B2721-12 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7656 DTC Description.......................................................................................................................................................................................................................................7656 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7656 POSSIBLE CAUSE....................................................................................................................................................................................................................................7656 FAIL-SAFE.........................................................................................................................................................................................................................................7656 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7656 Diagnosis Procedure...................................................................................................................................................................................................................................7656 B2721-14 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7658 DTC Description.......................................................................................................................................................................................................................................7658 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7658 POSSIBLE CAUSE....................................................................................................................................................................................................................................7658 FAIL-SAFE.........................................................................................................................................................................................................................................7658 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7658 Diagnosis Procedure...................................................................................................................................................................................................................................7658 B2721-55 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7660 DTC Description.......................................................................................................................................................................................................................................7660 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7660 POSSIBLE CAUSE....................................................................................................................................................................................................................................7660 FAIL-SAFE.........................................................................................................................................................................................................................................7660 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7660 Diagnosis Procedure...................................................................................................................................................................................................................................7660 B2721-92 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7661 DTC Description.......................................................................................................................................................................................................................................7661 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7661 POSSIBLE CAUSE....................................................................................................................................................................................................................................7661 FAIL-SAFE.........................................................................................................................................................................................................................................7661 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7661 Diagnosis Procedure...................................................................................................................................................................................................................................7661 B2722-12 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7662 DTC Description.......................................................................................................................................................................................................................................7662 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7662 POSSIBLE CAUSE....................................................................................................................................................................................................................................7662 FAIL-SAFE.........................................................................................................................................................................................................................................7662 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7662 Diagnosis Procedure...................................................................................................................................................................................................................................7662 B2722-14 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7664 DTC Description.......................................................................................................................................................................................................................................7664 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7664 POSSIBLE CAUSE....................................................................................................................................................................................................................................7664 FAIL-SAFE.........................................................................................................................................................................................................................................7664 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7664 Diagnosis Procedure...................................................................................................................................................................................................................................7664 B2722-55 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7666 DTC Description.......................................................................................................................................................................................................................................7666 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7666 POSSIBLE CAUSE....................................................................................................................................................................................................................................7666 FAIL-SAFE.........................................................................................................................................................................................................................................7666 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7666 Diagnosis Procedure...................................................................................................................................................................................................................................7666 B2722-92 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7667 DTC Description.......................................................................................................................................................................................................................................7667 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7667 POSSIBLE CAUSE....................................................................................................................................................................................................................................7667 FAIL-SAFE.........................................................................................................................................................................................................................................7667 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7667 Diagnosis Procedure...................................................................................................................................................................................................................................7667 B2723-12 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7668 DTC Description.......................................................................................................................................................................................................................................7668 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7668 POSSIBLE CAUSE....................................................................................................................................................................................................................................7668 FAIL-SAFE.........................................................................................................................................................................................................................................7668 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7668 Diagnosis Procedure...................................................................................................................................................................................................................................7668 B2723-14 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7670 DTC Description.......................................................................................................................................................................................................................................7670 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7670 POSSIBLE CAUSE....................................................................................................................................................................................................................................7670 FAIL-SAFE.........................................................................................................................................................................................................................................7670 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7670 Diagnosis Procedure...................................................................................................................................................................................................................................7670 B2723-55 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7672 DTC Description.......................................................................................................................................................................................................................................7672 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7672 POSSIBLE CAUSE....................................................................................................................................................................................................................................7672 FAIL-SAFE.........................................................................................................................................................................................................................................7672 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7672 Diagnosis Procedure...................................................................................................................................................................................................................................7672 B2723-92 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7673 DTC Description.......................................................................................................................................................................................................................................7673 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7673 POSSIBLE CAUSE....................................................................................................................................................................................................................................7673 FAIL-SAFE.........................................................................................................................................................................................................................................7673 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7673 Diagnosis Procedure...................................................................................................................................................................................................................................7673 B2724-55 SONAR CONTROL UNIT...............................................................................................................................................................................................................................7674 DTC Description.......................................................................................................................................................................................................................................7674 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7674 POSSIBLE CAUSE....................................................................................................................................................................................................................................7674 FAIL-SAFE.........................................................................................................................................................................................................................................7674 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7674 Diagnosis Procedure...................................................................................................................................................................................................................................7674 B2725-12 REAR BUZZER......................................................................................................................................................................................................................................7675 DTC Description.......................................................................................................................................................................................................................................7675 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7675 POSSIBLE CAUSE....................................................................................................................................................................................................................................7675 FAIL-SAFE.........................................................................................................................................................................................................................................7675 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7675 Diagnosis Procedure...................................................................................................................................................................................................................................7675 B2725-14 REAR BUZZER......................................................................................................................................................................................................................................7677 DTC Description.......................................................................................................................................................................................................................................7677 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7677 POSSIBLE CAUSE....................................................................................................................................................................................................................................7677 FAIL-SAFE.........................................................................................................................................................................................................................................7677 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7677 Diagnosis Procedure...................................................................................................................................................................................................................................7677 B2728-11 LED..............................................................................................................................................................................................................................................7679 DTC Description.......................................................................................................................................................................................................................................7679 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7679 POSSIBLE CAUSE....................................................................................................................................................................................................................................7679 FAIL-SAFE.........................................................................................................................................................................................................................................7679 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7679 Diagnosis Procedure...................................................................................................................................................................................................................................7679 B2728-12 LED..............................................................................................................................................................................................................................................7680 DTC Description.......................................................................................................................................................................................................................................7680 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7680 POSSIBLE CAUSE....................................................................................................................................................................................................................................7680 FAIL-SAFE.........................................................................................................................................................................................................................................7680 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7680 Diagnosis Procedure...................................................................................................................................................................................................................................7680 B2728-14 LED..............................................................................................................................................................................................................................................7681 DTC Description.......................................................................................................................................................................................................................................7681 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7681 POSSIBLE CAUSE....................................................................................................................................................................................................................................7681 FAIL-SAFE.........................................................................................................................................................................................................................................7681 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7681 Diagnosis Procedure...................................................................................................................................................................................................................................7681 Component Inspection..................................................................................................................................................................................................................................7682 B2729-12 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7683 DTC Description.......................................................................................................................................................................................................................................7683 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7683 POSSIBLE CAUSE....................................................................................................................................................................................................................................7683 FAIL-SAFE.........................................................................................................................................................................................................................................7683 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7683 Diagnosis Procedure...................................................................................................................................................................................................................................7683 B2729-14 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7685 DTC Description.......................................................................................................................................................................................................................................7685 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7685 POSSIBLE CAUSE....................................................................................................................................................................................................................................7685 FAIL-SAFE.........................................................................................................................................................................................................................................7685 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7685 Diagnosis Procedure...................................................................................................................................................................................................................................7685 B2729-55 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7687 DTC Description.......................................................................................................................................................................................................................................7687 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7687 POSSIBLE CAUSE....................................................................................................................................................................................................................................7687 FAIL-SAFE.........................................................................................................................................................................................................................................7687 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7687 Diagnosis Procedure...................................................................................................................................................................................................................................7687 B2729-92 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7688 DTC Description.......................................................................................................................................................................................................................................7688 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7688 POSSIBLE CAUSE....................................................................................................................................................................................................................................7688 FAIL-SAFE.........................................................................................................................................................................................................................................7688 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7688 Diagnosis Procedure...................................................................................................................................................................................................................................7688 B272A-12 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7689 DTC Description.......................................................................................................................................................................................................................................7689 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7689 POSSIBLE CAUSE....................................................................................................................................................................................................................................7689 FAIL-SAFE.........................................................................................................................................................................................................................................7689 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7689 Diagnosis Procedure...................................................................................................................................................................................................................................7689 B272A-14 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7691 DTC Description.......................................................................................................................................................................................................................................7691 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7691 POSSIBLE CAUSE....................................................................................................................................................................................................................................7691 FAIL-SAFE.........................................................................................................................................................................................................................................7691 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7691 Diagnosis Procedure...................................................................................................................................................................................................................................7691 B272A-55 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7693 DTC Description.......................................................................................................................................................................................................................................7693 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7693 POSSIBLE CAUSE....................................................................................................................................................................................................................................7693 FAIL-SAFE.........................................................................................................................................................................................................................................7693 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7693 Diagnosis Procedure...................................................................................................................................................................................................................................7693 B272A-92 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7694 DTC Description.......................................................................................................................................................................................................................................7694 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7694 POSSIBLE CAUSE....................................................................................................................................................................................................................................7694 FAIL-SAFE.........................................................................................................................................................................................................................................7694 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7694 Diagnosis Procedure...................................................................................................................................................................................................................................7694 B272B-12 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7695 DTC Description.......................................................................................................................................................................................................................................7695 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7695 POSSIBLE CAUSE....................................................................................................................................................................................................................................7695 FAIL-SAFE.........................................................................................................................................................................................................................................7695 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7695 Diagnosis Procedure...................................................................................................................................................................................................................................7695 B272B-14 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7697 DTC Description.......................................................................................................................................................................................................................................7697 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7697 POSSIBLE CAUSE....................................................................................................................................................................................................................................7697 FAIL-SAFE.........................................................................................................................................................................................................................................7697 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7697 Diagnosis Procedure...................................................................................................................................................................................................................................7697 B272B-55 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7699 DTC Description.......................................................................................................................................................................................................................................7699 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7699 POSSIBLE CAUSE....................................................................................................................................................................................................................................7699 FAIL-SAFE.........................................................................................................................................................................................................................................7699 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7699 Diagnosis Procedure...................................................................................................................................................................................................................................7699 B272B-92 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7700 DTC Description.......................................................................................................................................................................................................................................7700 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7700 POSSIBLE CAUSE....................................................................................................................................................................................................................................7700 FAIL-SAFE.........................................................................................................................................................................................................................................7700 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7700 Diagnosis Procedure...................................................................................................................................................................................................................................7700 B272C-12 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7701 DTC Description.......................................................................................................................................................................................................................................7701 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7701 POSSIBLE CAUSE....................................................................................................................................................................................................................................7701 FAIL-SAFE.........................................................................................................................................................................................................................................7701 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7701 Diagnosis Procedure...................................................................................................................................................................................................................................7701 B272C-14 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7703 DTC Description.......................................................................................................................................................................................................................................7703 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7703 POSSIBLE CAUSE....................................................................................................................................................................................................................................7703 FAIL-SAFE.........................................................................................................................................................................................................................................7703 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7703 Diagnosis Procedure...................................................................................................................................................................................................................................7703 B272C-55 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7705 DTC Description.......................................................................................................................................................................................................................................7705 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7705 POSSIBLE CAUSE....................................................................................................................................................................................................................................7705 FAIL-SAFE.........................................................................................................................................................................................................................................7705 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7705 Diagnosis Procedure...................................................................................................................................................................................................................................7705 B272C-92 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7706 DTC Description.......................................................................................................................................................................................................................................7706 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7706 POSSIBLE CAUSE....................................................................................................................................................................................................................................7706 FAIL-SAFE.........................................................................................................................................................................................................................................7706 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7706 Diagnosis Procedure...................................................................................................................................................................................................................................7706 B272D-12 FRONT BUZZER.....................................................................................................................................................................................................................................7707 DTC Description.......................................................................................................................................................................................................................................7707 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7707 POSSIBLE CAUSE....................................................................................................................................................................................................................................7707 FAIL-SAFE.........................................................................................................................................................................................................................................7707 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7707 Diagnosis Procedure...................................................................................................................................................................................................................................7707 B272D-14 FRONT BUZZER.....................................................................................................................................................................................................................................7709 DTC Description.......................................................................................................................................................................................................................................7709 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7709 POSSIBLE CAUSE....................................................................................................................................................................................................................................7709 FAIL-SAFE.........................................................................................................................................................................................................................................7709 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7709 Diagnosis Procedure...................................................................................................................................................................................................................................7709 U1000-01 CAN COMM CIRCUIT.................................................................................................................................................................................................................................7711 DTC Description.......................................................................................................................................................................................................................................7711 DESCRIPTION.......................................................................................................................................................................................................................................7711 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7711 POSSIBLE CAUSE....................................................................................................................................................................................................................................7711 FAIL-SAFE.........................................................................................................................................................................................................................................7711 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7711 Diagnosis Procedure...................................................................................................................................................................................................................................7711 U1010-49 CONTROL UNIT (CAN)...............................................................................................................................................................................................................................7712 DTC Description.......................................................................................................................................................................................................................................7712 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7712 POSSIBLE CAUSE....................................................................................................................................................................................................................................7712 FAIL-SAFE.........................................................................................................................................................................................................................................7712 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7712 Diagnosis Procedure...................................................................................................................................................................................................................................7712 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7713 SONAR CONTROL UNIT....................................................................................................................................................................................................................................7713 SONAR CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7713 SONAR SYSTEM SWITCH.......................................................................................................................................................................................................................................7714 Description...........................................................................................................................................................................................................................................7714 Diagnosis Procedure...................................................................................................................................................................................................................................7714 Component Inspection..................................................................................................................................................................................................................................7715 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7716 SONAR SYSTEM SYMPTOMS.....................................................................................................................................................................................................................................7716 Symptom Table.........................................................................................................................................................................................................................................7716 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................7717 Description...........................................................................................................................................................................................................................................7717 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7718 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7718 Removal and Installation..............................................................................................................................................................................................................................7718 REMOVAL...........................................................................................................................................................................................................................................7718 INSTALLATION......................................................................................................................................................................................................................................7718 SONAR SYSTEM SWITCH.......................................................................................................................................................................................................................................7719 Removal and Installation..............................................................................................................................................................................................................................7719 REMOVAL...........................................................................................................................................................................................................................................7719 INSTALLATION......................................................................................................................................................................................................................................7719 SONAR SENSOR..............................................................................................................................................................................................................................................7720 FRONT.................................................................................................................................................................................................................................................7720 FRONT : Removal and Installation..................................................................................................................................................................................................................7720 REMOVAL.......................................................................................................................................................................................................................................7720 INSTALLATION..................................................................................................................................................................................................................................7720 REAR..................................................................................................................................................................................................................................................7721 REAR : Removal and Installation...................................................................................................................................................................................................................7721 REMOVAL.......................................................................................................................................................................................................................................7721 INSTALLATION..................................................................................................................................................................................................................................7721 BUZZER....................................................................................................................................................................................................................................................7723 FRONT.................................................................................................................................................................................................................................................7723 FRONT : Removal and Installation..................................................................................................................................................................................................................7723 REMOVAL.......................................................................................................................................................................................................................................7723 INSTALLATION..................................................................................................................................................................................................................................7723 REAR..................................................................................................................................................................................................................................................7723 REAR : Removal and Installation...................................................................................................................................................................................................................7723 REMOVAL.......................................................................................................................................................................................................................................7723 INSTALLATION..................................................................................................................................................................................................................................7723 WITH PARK ASSIST..................................................................................................................................................................................................................................................7724 PRECAUTION....................................................................................................................................................................................................................................................7724 PRECAUTIONS...............................................................................................................................................................................................................................................7724 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................7724 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................7724 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................7724 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................7724 INSTRUCTION 1.................................................................................................................................................................................................................................7724 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................7725 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................7726 COMPONENT PARTS...........................................................................................................................................................................................................................................7726 Component Parts Location..............................................................................................................................................................................................................................7726 LHD MODELS........................................................................................................................................................................................................................................7726 RHD MODELS........................................................................................................................................................................................................................................7728 Sonar Control Unit....................................................................................................................................................................................................................................7729 Sonar System Switch...................................................................................................................................................................................................................................7729 Sonar Sensor..........................................................................................................................................................................................................................................7730 Buzzer................................................................................................................................................................................................................................................7730 SYSTEM....................................................................................................................................................................................................................................................7731 SONAR SYSTEM..........................................................................................................................................................................................................................................7731 SONAR SYSTEM : System Description.................................................................................................................................................................................................................7731 SYSTEM DIAGRAM................................................................................................................................................................................................................................7731 Sonar Control Unit Input Signal (CAN Communication).......................................................................................................................................................................................7731 Sonar Control Unit Output Signal (CAN Communication)......................................................................................................................................................................................7731 DESCRIPTION...................................................................................................................................................................................................................................7731 SONAR SYSTEM ACTIVATION CONDITION.............................................................................................................................................................................................................7732 OBSTACLE DETECTION DISTANCE...................................................................................................................................................................................................................7732 Sonar Indicator...........................................................................................................................................................................................................................7733 Warning Buzzer............................................................................................................................................................................................................................7733 Trailer Hitch Mode........................................................................................................................................................................................................................7734 SONAR SYSTEM : Circuit Diagram....................................................................................................................................................................................................................7735 SONAR SYSTEM : Fail-Safe (Sonar Control Unit).....................................................................................................................................................................................................7735 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................7735 INFORMATION DISPLAY (COMBINATION METER) : Parking Sensor Error....................................................................................................................................................................................7735 DESIGN/PURPOSE................................................................................................................................................................................................................................7735 SYNCHRONIZATION WITH MASTER WARNING LAMP......................................................................................................................................................................................................7736 SYSTEM DIAGRAM................................................................................................................................................................................................................................7736 SIGNAL PATH...................................................................................................................................................................................................................................7736 WARNING OPERATING CONDITION...................................................................................................................................................................................................................7736 WARNING CANCEL CONDITION......................................................................................................................................................................................................................7736 TIMING CHART..................................................................................................................................................................................................................................7737 DIAGNOSIS SYSTEM (SONAR CONTROL UNIT).....................................................................................................................................................................................................................7738 CONSULT Function......................................................................................................................................................................................................................................7738 APPLICATION ITEMS.................................................................................................................................................................................................................................7738 ECU IDENTIFICATION................................................................................................................................................................................................................................7738 SELF-DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................7738 Freeze Frame Data (FFD).......................................................................................................................................................................................................................7738 DATA MONITOR......................................................................................................................................................................................................................................7738 ACTIVE TEST.......................................................................................................................................................................................................................................7741 WORK SUPPORT......................................................................................................................................................................................................................................7741 CONFIGURATION.....................................................................................................................................................................................................................................7742 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................7743 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7743 Reference Value.......................................................................................................................................................................................................................................7743 VALUES ON THE DIAGNOSIS TOOL......................................................................................................................................................................................................................7743 TERMINAL LAYOUT...................................................................................................................................................................................................................................7746 PHYSICAL VALUES...................................................................................................................................................................................................................................7747 Fail-Safe (Sonar Control Unit)........................................................................................................................................................................................................................7749 DTC Inspection Priority Chart.........................................................................................................................................................................................................................7749 DTC Index.............................................................................................................................................................................................................................................7750 WIRING DIAGRAM................................................................................................................................................................................................................................................7752 SONAR SYSTEM..............................................................................................................................................................................................................................................7752 Wiring Diagram........................................................................................................................................................................................................................................7752 BASIC INSPECTION..............................................................................................................................................................................................................................................7761 DIAGNOSIS AND REPAIR WORKFLOW.............................................................................................................................................................................................................................7761 Work Flow.............................................................................................................................................................................................................................................7761 OVERALL SEQUENCE..................................................................................................................................................................................................................................7761 DETAILED FLOW.....................................................................................................................................................................................................................................7761 INSPECTION AND ADJUSTMENT.................................................................................................................................................................................................................................7763 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT..................................................................................................................................................................................................7763 ADDITIONAL SERVICE WHEN REPLACING SONAR CONTROL UNIT : Description................................................................................................................................................................................7763 CONFIGURATION (SONAR CONTROL UNIT)....................................................................................................................................................................................................................7763 CONFIGURATION (SONAR CONTROL UNIT) : Description..................................................................................................................................................................................................7763 CONFIGURATION (SONAR CONTROL UNIT) : Work Procedure...............................................................................................................................................................................................7763 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................7765 B2720-12 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7765 DTC Description.......................................................................................................................................................................................................................................7765 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7765 POSSIBLE CAUSE....................................................................................................................................................................................................................................7765 FAIL-SAFE.........................................................................................................................................................................................................................................7765 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7765 Diagnosis Procedure...................................................................................................................................................................................................................................7765 B2720-14 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7767 DTC Description.......................................................................................................................................................................................................................................7767 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7767 POSSIBLE CAUSE....................................................................................................................................................................................................................................7767 FAIL-SAFE.........................................................................................................................................................................................................................................7767 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7767 Diagnosis Procedure...................................................................................................................................................................................................................................7767 B2720-55 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7769 DTC Description.......................................................................................................................................................................................................................................7769 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7769 POSSIBLE CAUSE....................................................................................................................................................................................................................................7769 FAIL-SAFE.........................................................................................................................................................................................................................................7769 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7769 Diagnosis Procedure...................................................................................................................................................................................................................................7769 B2720-92 CORNER SENSOR [RL]...............................................................................................................................................................................................................................7770 DTC Description.......................................................................................................................................................................................................................................7770 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7770 POSSIBLE CAUSE....................................................................................................................................................................................................................................7770 FAIL-SAFE.........................................................................................................................................................................................................................................7770 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7770 Diagnosis Procedure...................................................................................................................................................................................................................................7770 B2721-12 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7771 DTC Description.......................................................................................................................................................................................................................................7771 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7771 POSSIBLE CAUSE....................................................................................................................................................................................................................................7771 FAIL-SAFE.........................................................................................................................................................................................................................................7771 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7771 Diagnosis Procedure...................................................................................................................................................................................................................................7771 B2721-14 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7773 DTC Description.......................................................................................................................................................................................................................................7773 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7773 POSSIBLE CAUSE....................................................................................................................................................................................................................................7773 FAIL-SAFE.........................................................................................................................................................................................................................................7773 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7773 Diagnosis Procedure...................................................................................................................................................................................................................................7773 B2721-55 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7775 DTC Description.......................................................................................................................................................................................................................................7775 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7775 POSSIBLE CAUSE....................................................................................................................................................................................................................................7775 FAIL-SAFE.........................................................................................................................................................................................................................................7775 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7775 Diagnosis Procedure...................................................................................................................................................................................................................................7775 B2721-92 CENTER SENSOR [RL]...............................................................................................................................................................................................................................7776 DTC Description.......................................................................................................................................................................................................................................7776 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7776 POSSIBLE CAUSE....................................................................................................................................................................................................................................7776 FAIL-SAFE.........................................................................................................................................................................................................................................7776 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7776 Diagnosis Procedure...................................................................................................................................................................................................................................7776 B2722-12 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7777 DTC Description.......................................................................................................................................................................................................................................7777 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7777 POSSIBLE CAUSE....................................................................................................................................................................................................................................7777 FAIL-SAFE.........................................................................................................................................................................................................................................7777 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7777 Diagnosis Procedure...................................................................................................................................................................................................................................7777 B2722-14 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7779 DTC Description.......................................................................................................................................................................................................................................7779 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7779 POSSIBLE CAUSE....................................................................................................................................................................................................................................7779 FAIL-SAFE.........................................................................................................................................................................................................................................7779 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7779 Diagnosis Procedure...................................................................................................................................................................................................................................7779 B2722-55 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7781 DTC Description.......................................................................................................................................................................................................................................7781 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7781 POSSIBLE CAUSE....................................................................................................................................................................................................................................7781 FAIL-SAFE.........................................................................................................................................................................................................................................7781 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7781 Diagnosis Procedure...................................................................................................................................................................................................................................7781 B2722-92 CENTER SENSOR [RR]...............................................................................................................................................................................................................................7782 DTC Description.......................................................................................................................................................................................................................................7782 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7782 POSSIBLE CAUSE....................................................................................................................................................................................................................................7782 FAIL-SAFE.........................................................................................................................................................................................................................................7782 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7782 Diagnosis Procedure...................................................................................................................................................................................................................................7782 B2723-12 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7783 DTC Description.......................................................................................................................................................................................................................................7783 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7783 POSSIBLE CAUSE....................................................................................................................................................................................................................................7783 FAIL-SAFE.........................................................................................................................................................................................................................................7783 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7783 Diagnosis Procedure...................................................................................................................................................................................................................................7783 B2723-14 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7785 DTC Description.......................................................................................................................................................................................................................................7785 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7785 POSSIBLE CAUSE....................................................................................................................................................................................................................................7785 FAIL-SAFE.........................................................................................................................................................................................................................................7785 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7785 Diagnosis Procedure...................................................................................................................................................................................................................................7785 B2723-55 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7787 DTC Description.......................................................................................................................................................................................................................................7787 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7787 POSSIBLE CAUSE....................................................................................................................................................................................................................................7787 FAIL-SAFE.........................................................................................................................................................................................................................................7787 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7787 Diagnosis Procedure...................................................................................................................................................................................................................................7787 B2723-92 CORNER SENSOR [RR]...............................................................................................................................................................................................................................7788 DTC Description.......................................................................................................................................................................................................................................7788 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7788 POSSIBLE CAUSE....................................................................................................................................................................................................................................7788 FAIL-SAFE.........................................................................................................................................................................................................................................7788 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7788 Diagnosis Procedure...................................................................................................................................................................................................................................7788 B2724-55 SONAR CONTROL UNIT...............................................................................................................................................................................................................................7789 DTC Description.......................................................................................................................................................................................................................................7789 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7789 POSSIBLE CAUSE....................................................................................................................................................................................................................................7789 FAIL-SAFE.........................................................................................................................................................................................................................................7789 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7789 Diagnosis Procedure...................................................................................................................................................................................................................................7789 B2725-12 REAR BUZZER......................................................................................................................................................................................................................................7790 DTC Description.......................................................................................................................................................................................................................................7790 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7790 POSSIBLE CAUSE....................................................................................................................................................................................................................................7790 FAIL-SAFE.........................................................................................................................................................................................................................................7790 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7790 Diagnosis Procedure...................................................................................................................................................................................................................................7790 B2725-14 REAR BUZZER......................................................................................................................................................................................................................................7792 DTC Description.......................................................................................................................................................................................................................................7792 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7792 POSSIBLE CAUSE....................................................................................................................................................................................................................................7792 FAIL-SAFE.........................................................................................................................................................................................................................................7792 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7792 Diagnosis Procedure...................................................................................................................................................................................................................................7792 B2728-11 LED..............................................................................................................................................................................................................................................7794 DTC Description.......................................................................................................................................................................................................................................7794 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7794 POSSIBLE CAUSE....................................................................................................................................................................................................................................7794 FAIL-SAFE.........................................................................................................................................................................................................................................7794 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7794 Diagnosis Procedure...................................................................................................................................................................................................................................7794 B2728-12 LED..............................................................................................................................................................................................................................................7795 DTC Description.......................................................................................................................................................................................................................................7795 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7795 POSSIBLE CAUSE....................................................................................................................................................................................................................................7795 FAIL-SAFE.........................................................................................................................................................................................................................................7795 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7795 Diagnosis Procedure...................................................................................................................................................................................................................................7795 B2728-14 LED..............................................................................................................................................................................................................................................7796 DTC Description.......................................................................................................................................................................................................................................7796 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7796 POSSIBLE CAUSE....................................................................................................................................................................................................................................7796 FAIL-SAFE.........................................................................................................................................................................................................................................7796 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7796 Diagnosis Procedure...................................................................................................................................................................................................................................7796 Component Inspection..................................................................................................................................................................................................................................7797 B2729-12 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7798 DTC Description.......................................................................................................................................................................................................................................7798 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7798 POSSIBLE CAUSE....................................................................................................................................................................................................................................7798 FAIL-SAFE.........................................................................................................................................................................................................................................7798 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7798 Diagnosis Procedure...................................................................................................................................................................................................................................7798 B2729-14 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7800 DTC Description.......................................................................................................................................................................................................................................7800 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7800 POSSIBLE CAUSE....................................................................................................................................................................................................................................7800 FAIL-SAFE.........................................................................................................................................................................................................................................7800 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7800 Diagnosis Procedure...................................................................................................................................................................................................................................7800 B2729-55 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7802 DTC Description.......................................................................................................................................................................................................................................7802 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7802 POSSIBLE CAUSE....................................................................................................................................................................................................................................7802 FAIL-SAFE.........................................................................................................................................................................................................................................7802 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7802 Diagnosis Procedure...................................................................................................................................................................................................................................7802 B2729-92 CORNER SENSOR [FL]...............................................................................................................................................................................................................................7803 DTC Description.......................................................................................................................................................................................................................................7803 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7803 POSSIBLE CAUSE....................................................................................................................................................................................................................................7803 FAIL-SAFE.........................................................................................................................................................................................................................................7803 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7803 Diagnosis Procedure...................................................................................................................................................................................................................................7803 B272A-12 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7804 DTC Description.......................................................................................................................................................................................................................................7804 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7804 POSSIBLE CAUSE....................................................................................................................................................................................................................................7804 FAIL-SAFE.........................................................................................................................................................................................................................................7804 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7804 Diagnosis Procedure...................................................................................................................................................................................................................................7804 B272A-14 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7806 DTC Description.......................................................................................................................................................................................................................................7806 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7806 POSSIBLE CAUSE....................................................................................................................................................................................................................................7806 FAIL-SAFE.........................................................................................................................................................................................................................................7806 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7806 Diagnosis Procedure...................................................................................................................................................................................................................................7806 B272A-55 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7808 DTC Description.......................................................................................................................................................................................................................................7808 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7808 POSSIBLE CAUSE....................................................................................................................................................................................................................................7808 FAIL-SAFE.........................................................................................................................................................................................................................................7808 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7808 Diagnosis Procedure...................................................................................................................................................................................................................................7808 B272A-92 CENTER SENSOR [FL]...............................................................................................................................................................................................................................7809 DTC Description.......................................................................................................................................................................................................................................7809 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7809 POSSIBLE CAUSE....................................................................................................................................................................................................................................7809 FAIL-SAFE.........................................................................................................................................................................................................................................7809 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7809 Diagnosis Procedure...................................................................................................................................................................................................................................7809 B272B-12 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7810 DTC Description.......................................................................................................................................................................................................................................7810 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7810 POSSIBLE CAUSE....................................................................................................................................................................................................................................7810 FAIL-SAFE.........................................................................................................................................................................................................................................7810 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7810 Diagnosis Procedure...................................................................................................................................................................................................................................7810 B272B-14 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7812 DTC Description.......................................................................................................................................................................................................................................7812 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7812 POSSIBLE CAUSE....................................................................................................................................................................................................................................7812 FAIL-SAFE.........................................................................................................................................................................................................................................7812 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7812 Diagnosis Procedure...................................................................................................................................................................................................................................7812 B272B-55 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7814 DTC Description.......................................................................................................................................................................................................................................7814 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7814 POSSIBLE CAUSE....................................................................................................................................................................................................................................7814 FAIL-SAFE.........................................................................................................................................................................................................................................7814 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7814 Diagnosis Procedure...................................................................................................................................................................................................................................7814 B272B-92 CENTER SENSOR [FR]...............................................................................................................................................................................................................................7815 DTC Description.......................................................................................................................................................................................................................................7815 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7815 POSSIBLE CAUSE....................................................................................................................................................................................................................................7815 FAIL-SAFE.........................................................................................................................................................................................................................................7815 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7815 Diagnosis Procedure...................................................................................................................................................................................................................................7815 B272C-12 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7816 DTC Description.......................................................................................................................................................................................................................................7816 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7816 POSSIBLE CAUSE....................................................................................................................................................................................................................................7816 FAIL-SAFE.........................................................................................................................................................................................................................................7816 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7816 Diagnosis Procedure...................................................................................................................................................................................................................................7816 B272C-14 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7818 DTC Description.......................................................................................................................................................................................................................................7818 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7818 POSSIBLE CAUSE....................................................................................................................................................................................................................................7818 FAIL-SAFE.........................................................................................................................................................................................................................................7818 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7818 Diagnosis Procedure...................................................................................................................................................................................................................................7818 B272C-55 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7820 DTC Description.......................................................................................................................................................................................................................................7820 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7820 POSSIBLE CAUSE....................................................................................................................................................................................................................................7820 FAIL-SAFE.........................................................................................................................................................................................................................................7820 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7820 Diagnosis Procedure...................................................................................................................................................................................................................................7820 B272C-92 CORNER SENSOR [FR]...............................................................................................................................................................................................................................7821 DTC Description.......................................................................................................................................................................................................................................7821 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7821 POSSIBLE CAUSE....................................................................................................................................................................................................................................7821 FAIL-SAFE.........................................................................................................................................................................................................................................7821 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7821 Diagnosis Procedure...................................................................................................................................................................................................................................7821 B272D-12 FRONT BUZZER.....................................................................................................................................................................................................................................7822 DTC Description.......................................................................................................................................................................................................................................7822 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7822 POSSIBLE CAUSE....................................................................................................................................................................................................................................7822 FAIL-SAFE.........................................................................................................................................................................................................................................7822 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7822 Diagnosis Procedure...................................................................................................................................................................................................................................7822 B272D-14 FRONT BUZZER.....................................................................................................................................................................................................................................7824 DTC Description.......................................................................................................................................................................................................................................7824 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7824 POSSIBLE CAUSE....................................................................................................................................................................................................................................7824 FAIL-SAFE.........................................................................................................................................................................................................................................7824 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7824 Diagnosis Procedure...................................................................................................................................................................................................................................7824 B272E-12 SIDE SENSOR [FL].................................................................................................................................................................................................................................7826 DTC Description.......................................................................................................................................................................................................................................7826 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7826 POSSIBLE CAUSE....................................................................................................................................................................................................................................7826 FAIL-SAFE.........................................................................................................................................................................................................................................7826 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7826 Diagnosis Procedure...................................................................................................................................................................................................................................7826 B272E-14 SIDE SENSOR [FL].................................................................................................................................................................................................................................7828 DTC Description.......................................................................................................................................................................................................................................7828 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7828 POSSIBLE CAUSE....................................................................................................................................................................................................................................7828 FAIL-SAFE.........................................................................................................................................................................................................................................7828 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7828 Diagnosis Procedure...................................................................................................................................................................................................................................7828 B272E-55 SIDE SENSOR [FL].................................................................................................................................................................................................................................7830 DTC Description.......................................................................................................................................................................................................................................7830 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7830 POSSIBLE CAUSE....................................................................................................................................................................................................................................7830 FAIL-SAFE.........................................................................................................................................................................................................................................7830 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7830 Diagnosis Procedure...................................................................................................................................................................................................................................7830 B272E-92 SIDE SENSOR [FL].................................................................................................................................................................................................................................7831 DTC Description.......................................................................................................................................................................................................................................7831 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7831 POSSIBLE CAUSE....................................................................................................................................................................................................................................7831 FAIL-SAFE.........................................................................................................................................................................................................................................7831 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7831 Diagnosis Procedure...................................................................................................................................................................................................................................7831 B272F-12 SIDE SENSOR [FR].................................................................................................................................................................................................................................7832 DTC Description.......................................................................................................................................................................................................................................7832 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7832 POSSIBLE CAUSE....................................................................................................................................................................................................................................7832 FAIL-SAFE.........................................................................................................................................................................................................................................7832 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7832 Diagnosis Procedure...................................................................................................................................................................................................................................7832 B272F-14 SIDE SENSOR [FR].................................................................................................................................................................................................................................7834 DTC Description.......................................................................................................................................................................................................................................7834 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7834 POSSIBLE CAUSE....................................................................................................................................................................................................................................7834 FAIL-SAFE.........................................................................................................................................................................................................................................7834 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7834 Diagnosis Procedure...................................................................................................................................................................................................................................7834 B272F-55 SIDE SENSOR [FR].................................................................................................................................................................................................................................7836 DTC Description.......................................................................................................................................................................................................................................7836 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7836 POSSIBLE CAUSE....................................................................................................................................................................................................................................7836 FAIL-SAFE.........................................................................................................................................................................................................................................7836 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7836 Diagnosis Procedure...................................................................................................................................................................................................................................7836 B272F-92 SIDE SENSOR [FR].................................................................................................................................................................................................................................7837 DTC Description.......................................................................................................................................................................................................................................7837 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7837 POSSIBLE CAUSE....................................................................................................................................................................................................................................7837 FAIL-SAFE.........................................................................................................................................................................................................................................7837 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7837 Diagnosis Procedure...................................................................................................................................................................................................................................7837 U1000-01 CAN COMM CIRCUIT.................................................................................................................................................................................................................................7838 DTC Description.......................................................................................................................................................................................................................................7838 DESCRIPTION.......................................................................................................................................................................................................................................7838 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7838 POSSIBLE CAUSE....................................................................................................................................................................................................................................7838 FAIL-SAFE.........................................................................................................................................................................................................................................7838 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7838 Diagnosis Procedure...................................................................................................................................................................................................................................7838 U1010-49 CONTROL UNIT (CAN)...............................................................................................................................................................................................................................7839 DTC Description.......................................................................................................................................................................................................................................7839 DTC DETECTION LOGIC...............................................................................................................................................................................................................................7839 POSSIBLE CAUSE....................................................................................................................................................................................................................................7839 FAIL-SAFE.........................................................................................................................................................................................................................................7839 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................7839 Diagnosis Procedure...................................................................................................................................................................................................................................7839 POWER SUPPLY AND GROUND CIRCUIT...........................................................................................................................................................................................................................7840 SONAR CONTROL UNIT....................................................................................................................................................................................................................................7840 SONAR CONTROL UNIT : Diagnosis Procedure..........................................................................................................................................................................................................7840 SONAR SYSTEM SWITCH CIRCUIT...............................................................................................................................................................................................................................7841 Description...........................................................................................................................................................................................................................................7841 Diagnosis Procedure...................................................................................................................................................................................................................................7841 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................7842 SONAR SYSTEM SYMPTOMS.....................................................................................................................................................................................................................................7842 Symptom Table.........................................................................................................................................................................................................................................7842 NORMAL OPERATING CONDITION................................................................................................................................................................................................................................7843 Description...........................................................................................................................................................................................................................................7843 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................7844 SONAR CONTROL UNIT........................................................................................................................................................................................................................................7844 Removal and Installation..............................................................................................................................................................................................................................7844 REMOVAL...........................................................................................................................................................................................................................................7844 INSTALLATION......................................................................................................................................................................................................................................7844 SONAR SYSTEM SWITCH.......................................................................................................................................................................................................................................7845 Removal and Installation..............................................................................................................................................................................................................................7845 REMOVAL...........................................................................................................................................................................................................................................7845 INSTALLATION......................................................................................................................................................................................................................................7845 SONAR SENSOR..............................................................................................................................................................................................................................................7846 FRONT.................................................................................................................................................................................................................................................7846 FRONT : Removal and Installation..................................................................................................................................................................................................................7846 REMOVAL.......................................................................................................................................................................................................................................7846 INSTALLATION..................................................................................................................................................................................................................................7846 REAR..................................................................................................................................................................................................................................................7847 REAR : Removal and Installation...................................................................................................................................................................................................................7847 REMOVAL.......................................................................................................................................................................................................................................7847 INSTALLATION..................................................................................................................................................................................................................................7847 BUZZER....................................................................................................................................................................................................................................................7849 FRONT.................................................................................................................................................................................................................................................7849 FRONT : Removal and Installation..................................................................................................................................................................................................................7849 REMOVAL.......................................................................................................................................................................................................................................7849 INSTALLATION..................................................................................................................................................................................................................................7849 REAR..................................................................................................................................................................................................................................................7849 REAR : Removal and Installation...................................................................................................................................................................................................................7849 REMOVAL.......................................................................................................................................................................................................................................7849 INSTALLATION..................................................................................................................................................................................................................................7849 SRS AIRBAG CONTROL SYSTEM.................................................................................................................................................................................................................................................7850 SRS AIRBAG CONTROL SYSTEM.............................................................................................................................................................................................................................................7850 PRECAUTION........................................................................................................................................................................................................................................................7852 PRECAUTIONS...................................................................................................................................................................................................................................................7852 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7852 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7852 INSTRUCTION 1.....................................................................................................................................................................................................................................7852 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7852 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7853 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7853 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7853 OPERATION PROCEDURE...................................................................................................................................................................................................................................7853 Service...................................................................................................................................................................................................................................................7854 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7855 COMPONENT PARTS...............................................................................................................................................................................................................................................7855 Component Parts Location..................................................................................................................................................................................................................................7855 RHD models............................................................................................................................................................................................................................................7855 LHD models............................................................................................................................................................................................................................................7856 Front Passenger Air Bag Off Indicator.....................................................................................................................................................................................................................7858 Front Passenger Air Bag On Indicator......................................................................................................................................................................................................................7859 SYSTEM........................................................................................................................................................................................................................................................7860 SRS AIR BAG SYSTEM........................................................................................................................................................................................................................................7860 SRS AIR BAG SYSTEM : System Description...............................................................................................................................................................................................................7860 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7860 SYSTEM DESCRIPTION................................................................................................................................................................................................................................7860 AIR BAG DIAGNOSIS SENSOR UNIT FUNCTIONS...........................................................................................................................................................................................................7861 Air Bag Warning Lamp..............................................................................................................................................................................................................................7861 COLLISION MODES...................................................................................................................................................................................................................................7862 PASSENGER AIR BAG CUTOFF FUNCTION.................................................................................................................................................................................................................7863 SRS AIR BAG SYSTEM : Circuit Diagram..................................................................................................................................................................................................................7864 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................7865 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................7865 DIAGNOSIS SYSTEM (AIR BAG)....................................................................................................................................................................................................................................7866 CONSULT Function..........................................................................................................................................................................................................................................7866 APPLICATION ITEM......................................................................................................................................................................................................................................7866 SELF-DIAG RESULT......................................................................................................................................................................................................................................7866 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................7867 DIAGNOSIS SENSOR UNIT.........................................................................................................................................................................................................................................7867 DTC Index.................................................................................................................................................................................................................................................7867 WIRING DIAGRAM....................................................................................................................................................................................................................................................7871 SRS AIR BAG SYSTEM............................................................................................................................................................................................................................................7871 Wiring Diagram............................................................................................................................................................................................................................................7871 BASIC INSPECTION..................................................................................................................................................................................................................................................7877 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................7877 Work Flow.................................................................................................................................................................................................................................................7877 OVERALL SEQUENCE......................................................................................................................................................................................................................................7877 DETAILED FLOW.........................................................................................................................................................................................................................................7877 ADDITIONAL SERVICE WHEN REPLACING AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7880 Description...............................................................................................................................................................................................................................................7880 BEFORE REPLACEMENT....................................................................................................................................................................................................................................7880 AFTER REPLACEMENT.....................................................................................................................................................................................................................................7880 Work Procedure............................................................................................................................................................................................................................................7880 CONFIGURATION (AIR BAG DIAGNOSIS SENSOR UNIT).................................................................................................................................................................................................................7881 Work Procedure............................................................................................................................................................................................................................................7881 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................7882 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................7882 Description...............................................................................................................................................................................................................................................7882 DTC Logic.................................................................................................................................................................................................................................................7882 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7882 POSSIBLE CAUSE........................................................................................................................................................................................................................................7882 FAIL-SAFE.............................................................................................................................................................................................................................................7882 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7882 Diagnosis Procedure.......................................................................................................................................................................................................................................7882 U1010 CONTROL UNIT (CAN)......................................................................................................................................................................................................................................7883 DTC Logic.................................................................................................................................................................................................................................................7883 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7883 POSSIBLE CAUSE........................................................................................................................................................................................................................................7883 FAIL-SAFE.............................................................................................................................................................................................................................................7883 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7883 Diagnosis Procedure.......................................................................................................................................................................................................................................7883 B0001 DRIVER AIR BAG MODULE...................................................................................................................................................................................................................................7884 DTC Description...........................................................................................................................................................................................................................................7884 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7884 POSSIBLE CAUSE........................................................................................................................................................................................................................................7884 FAIL-SAFE.............................................................................................................................................................................................................................................7884 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7884 Diagnosis Procedure.......................................................................................................................................................................................................................................7884 B0010 PASSENGER AIR BAG MODULE................................................................................................................................................................................................................................7887 DTC Description...........................................................................................................................................................................................................................................7887 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7887 POSSIBLE CAUSE........................................................................................................................................................................................................................................7887 FAIL-SAFE.............................................................................................................................................................................................................................................7887 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7887 Diagnosis Procedure.......................................................................................................................................................................................................................................7887 B0020 SIDE AIR BAG MODULE.....................................................................................................................................................................................................................................7889 DTC Description...........................................................................................................................................................................................................................................7889 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7889 POSSIBLE CAUSE........................................................................................................................................................................................................................................7889 FAIL-SAFE.............................................................................................................................................................................................................................................7889 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7889 Diagnosis Procedure.......................................................................................................................................................................................................................................7889 B0021 CURTAIN AIR BAG MODULE..................................................................................................................................................................................................................................7891 DTC Description...........................................................................................................................................................................................................................................7891 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7891 POSSIBLE CAUSE........................................................................................................................................................................................................................................7891 FAIL-SAFE.............................................................................................................................................................................................................................................7891 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7891 Diagnosis Procedure.......................................................................................................................................................................................................................................7891 B0028 SIDE AIR BAG MODULE.....................................................................................................................................................................................................................................7893 DTC Description...........................................................................................................................................................................................................................................7893 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7893 POSSIBLE CAUSE........................................................................................................................................................................................................................................7893 FAIL-SAFE.............................................................................................................................................................................................................................................7893 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7893 Diagnosis Procedure.......................................................................................................................................................................................................................................7893 B0029 CURTAIN AIR BAG MODULE..................................................................................................................................................................................................................................7895 DTC Description...........................................................................................................................................................................................................................................7895 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7895 POSSIBLE CAUSE........................................................................................................................................................................................................................................7895 FAIL-SAFE.............................................................................................................................................................................................................................................7895 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7895 Diagnosis Procedure.......................................................................................................................................................................................................................................7895 B0091 B-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7897 DTC Description...........................................................................................................................................................................................................................................7897 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7897 POSSIBLE CAUSE........................................................................................................................................................................................................................................7897 FAIL-SAFE.............................................................................................................................................................................................................................................7897 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7897 Diagnosis Procedure.......................................................................................................................................................................................................................................7897 B0092 C-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7899 DTC Description...........................................................................................................................................................................................................................................7899 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7899 POSSIBLE CAUSE........................................................................................................................................................................................................................................7899 FAIL-SAFE.............................................................................................................................................................................................................................................7899 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7899 Diagnosis Procedure.......................................................................................................................................................................................................................................7899 B0094 CRASH ZONE SENSOR.......................................................................................................................................................................................................................................7901 DTC Description...........................................................................................................................................................................................................................................7901 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7901 POSSIBLE CAUSE........................................................................................................................................................................................................................................7901 FAIL-SAFE.............................................................................................................................................................................................................................................7901 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7901 Diagnosis Procedure.......................................................................................................................................................................................................................................7901 B0096 B-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7903 DTC Description...........................................................................................................................................................................................................................................7903 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7903 POSSIBLE CAUSE........................................................................................................................................................................................................................................7903 FAIL-SAFE.............................................................................................................................................................................................................................................7903 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7903 Diagnosis Procedure.......................................................................................................................................................................................................................................7903 B0097 C-PILLAR SATELLITE SENSOR...............................................................................................................................................................................................................................7905 DTC Description...........................................................................................................................................................................................................................................7905 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7905 POSSIBLE CAUSE........................................................................................................................................................................................................................................7905 FAIL-SAFE.............................................................................................................................................................................................................................................7905 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7905 Diagnosis Procedure.......................................................................................................................................................................................................................................7905 B0099 SATELLITE SENSOR........................................................................................................................................................................................................................................7907 DTC Description...........................................................................................................................................................................................................................................7907 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7907 POSSIBLE CAUSE........................................................................................................................................................................................................................................7907 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7907 Diagnosis Procedure.......................................................................................................................................................................................................................................7907 B00D2 FRONT PASSENGER AIR BAG ON INDICATOR....................................................................................................................................................................................................................7909 DTC Description...........................................................................................................................................................................................................................................7909 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7909 POSSIBLE CAUSE........................................................................................................................................................................................................................................7909 FAIL-SAFE.............................................................................................................................................................................................................................................7909 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7909 Diagnosis Procedure.......................................................................................................................................................................................................................................7909 DIAGNOSTIC PROCEDURE..................................................................................................................................................................................................................................7910 B00D5 FRONT PASSENGER AIR BAG OFF INDICATOR...................................................................................................................................................................................................................7911 DTC Description...........................................................................................................................................................................................................................................7911 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7911 POSSIBLE CAUSE........................................................................................................................................................................................................................................7911 FAIL-SAFE.............................................................................................................................................................................................................................................7911 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7911 Diagnosis Procedure.......................................................................................................................................................................................................................................7911 DIAGNOSTIC PROCEDURE..................................................................................................................................................................................................................................7912 B00DF AIR BAG CUTOFF SWITCH...................................................................................................................................................................................................................................7913 DTC Description...........................................................................................................................................................................................................................................7913 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7913 POSSIBLE CAUSE........................................................................................................................................................................................................................................7913 FAIL-SAFE.............................................................................................................................................................................................................................................7913 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7913 Diagnosis Procedure.......................................................................................................................................................................................................................................7913 B1400, B1401, B1402, B1403, B1404, B1405 AIR BAG DIAGNOSIS SENSOR UNIT........................................................................................................................................................................................7915 DTC Description...........................................................................................................................................................................................................................................7915 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7915 POSSIBLE CAUSE........................................................................................................................................................................................................................................7915 FAIL-SAFE.............................................................................................................................................................................................................................................7915 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7915 Diagnosis Procedure.......................................................................................................................................................................................................................................7915 B1406, B1407, B1408, B1409, B1410 AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7917 DTC Description...........................................................................................................................................................................................................................................7917 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7917 POSSIBLE CAUSE........................................................................................................................................................................................................................................7917 FAIL-SAFE.............................................................................................................................................................................................................................................7917 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7917 Diagnosis Procedure.......................................................................................................................................................................................................................................7917 B1411, B1412, B1413, B1414, B1415 AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7919 DTC Description...........................................................................................................................................................................................................................................7919 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7919 POSSIBLE CAUSE........................................................................................................................................................................................................................................7919 FAIL-SAFE.............................................................................................................................................................................................................................................7919 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7919 Diagnosis Procedure.......................................................................................................................................................................................................................................7919 B1416, B1417, B1418, B1419, B1420 AIR BAG DIAGNOSIS SENSOR UNIT...............................................................................................................................................................................................7921 DTC Description...........................................................................................................................................................................................................................................7921 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7921 POSSIBLE CAUSE........................................................................................................................................................................................................................................7921 FAIL-SAFE.............................................................................................................................................................................................................................................7921 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7921 Diagnosis Procedure.......................................................................................................................................................................................................................................7921 B1421 FRONTAL COLLISION DETECTION.............................................................................................................................................................................................................................7923 DTC Description...........................................................................................................................................................................................................................................7923 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7923 POSSIBLE CAUSE........................................................................................................................................................................................................................................7923 FAIL-SAFE.............................................................................................................................................................................................................................................7923 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7923 Diagnosis Procedure.......................................................................................................................................................................................................................................7923 B1422 SIDE COLLISION DETECTION................................................................................................................................................................................................................................7924 DTC Description...........................................................................................................................................................................................................................................7924 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7924 POSSIBLE CAUSE........................................................................................................................................................................................................................................7924 FAIL-SAFE.............................................................................................................................................................................................................................................7924 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7924 Diagnosis Procedure.......................................................................................................................................................................................................................................7924 B1425 REAR COLLISION DETECTION................................................................................................................................................................................................................................7925 DTC Description...........................................................................................................................................................................................................................................7925 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7925 POSSIBLE CAUSE........................................................................................................................................................................................................................................7925 FAIL-SAFE.............................................................................................................................................................................................................................................7925 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7925 Diagnosis Procedure.......................................................................................................................................................................................................................................7925 B1426 DISPOSAL DEPLOYMENT DETECTION...........................................................................................................................................................................................................................7926 DTC Description...........................................................................................................................................................................................................................................7926 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7926 POSSIBLE CAUSE........................................................................................................................................................................................................................................7926 FAIL-SAFE.............................................................................................................................................................................................................................................7926 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7926 Diagnosis Procedure.......................................................................................................................................................................................................................................7926 B1427 CONFIG SETTING..........................................................................................................................................................................................................................................7927 DTC Description...........................................................................................................................................................................................................................................7927 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7927 POSSIBLE CAUSE........................................................................................................................................................................................................................................7927 [B1427-54]........................................................................................................................................................................................................................................7927 [B1427-55]........................................................................................................................................................................................................................................7927 FAIL-SAFE.............................................................................................................................................................................................................................................7927 Diagnosis Procedure.......................................................................................................................................................................................................................................7927 B142A IGN VOLTAGE.............................................................................................................................................................................................................................................7928 DTC Description...........................................................................................................................................................................................................................................7928 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7928 POSSIBLE CAUSE........................................................................................................................................................................................................................................7928 FAIL-SAFE.............................................................................................................................................................................................................................................7928 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7928 Diagnosis Procedure.......................................................................................................................................................................................................................................7928 B1430 SEAT BELT PRE-TENSIONER.................................................................................................................................................................................................................................7930 DTC Description...........................................................................................................................................................................................................................................7930 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7930 POSSIBLE CAUSE........................................................................................................................................................................................................................................7930 FAIL-SAFE.............................................................................................................................................................................................................................................7930 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7930 Diagnosis Procedure.......................................................................................................................................................................................................................................7931 B1431 SEAT BELT PRE-TENSIONER.................................................................................................................................................................................................................................7932 DTC Description...........................................................................................................................................................................................................................................7932 DTC DETECTION LOGIC...................................................................................................................................................................................................................................7932 POSSIBLE CAUSE........................................................................................................................................................................................................................................7932 FAIL-SAFE.............................................................................................................................................................................................................................................7932 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7932 Diagnosis Procedure.......................................................................................................................................................................................................................................7933 B1432 LAP PRE-TENSIONER.......................................................................................................................................................................................................................................7934 DTC Description...........................................................................................................................................................................................................................................7934 POSSIBLE CAUSE........................................................................................................................................................................................................................................7934 FAIL-SAFE.............................................................................................................................................................................................................................................7934 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7934 Diagnosis Procedure.......................................................................................................................................................................................................................................7934 B1433 LAP PRE-TENSIONER.......................................................................................................................................................................................................................................7936 DTC Description...........................................................................................................................................................................................................................................7936 POSSIBLE CAUSE........................................................................................................................................................................................................................................7936 FAIL-SAFE.............................................................................................................................................................................................................................................7936 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................7936 Diagnosis Procedure.......................................................................................................................................................................................................................................7936 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................7938 SRS AIR BAG WARNING LAMP DOES NOT TURN OFF....................................................................................................................................................................................................................7938 Diagnosis Procedure.......................................................................................................................................................................................................................................7938 SRS AIR BAG WARNING LAMP DOES NOT TURN ON.....................................................................................................................................................................................................................7939 Diagnosis Procedure.......................................................................................................................................................................................................................................7939 SRS AIRBAG................................................................................................................................................................................................................................................................7940 SRS AIRBAG............................................................................................................................................................................................................................................................7940 PRECAUTION........................................................................................................................................................................................................................................................7942 PRECAUTIONS...................................................................................................................................................................................................................................................7942 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7942 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7942 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................7942 OPERATION PROCEDURE...................................................................................................................................................................................................................................7942 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7943 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7943 INSTRUCTION 1.....................................................................................................................................................................................................................................7943 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7943 Precaution for Disposal...................................................................................................................................................................................................................................7944 Service...................................................................................................................................................................................................................................................7944 PREPARATION.......................................................................................................................................................................................................................................................7945 PREPARATION...................................................................................................................................................................................................................................................7945 Special Service Tool......................................................................................................................................................................................................................................7945 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7946 COMPONENT PARTS...............................................................................................................................................................................................................................................7946 AIR BAG MODULE............................................................................................................................................................................................................................................7946 AIR BAG MODULE : Driver air bag module................................................................................................................................................................................................................7946 AIR BAG MODULE : Passenger air bag module.............................................................................................................................................................................................................7946 AIR BAG MODULE : Side air bag module..................................................................................................................................................................................................................7947 AIR BAG MODULE : Curtain air bag module...............................................................................................................................................................................................................7947 INFLATOR..................................................................................................................................................................................................................................................7948 INFLATOR : Driver air bag inflator....................................................................................................................................................................................................................7948 INFLATOR : Passenger air bag inflator.................................................................................................................................................................................................................7948 INFLATOR : Side air bag inflator......................................................................................................................................................................................................................7949 INFLATOR : Curtain air bag inflator...................................................................................................................................................................................................................7949 MAIN COMPONENT PARTS AND FUNCTIONS........................................................................................................................................................................................................................7949 MAIN COMPONENT PARTS AND FUNCTIONS : Spiral cable.....................................................................................................................................................................................................7949 MAIN COMPONENT PARTS AND FUNCTIONS : Crash zone sensor................................................................................................................................................................................................7949 MAIN COMPONENT PARTS AND FUNCTIONS : Satellite sensor.................................................................................................................................................................................................7949 MAIN COMPONENT PARTS AND FUNCTIONS : Air bag diagnosis sensor unit....................................................................................................................................................................................7950 MAIN COMPONENT PARTS AND FUNCTIONS : Air bag warning lamp.............................................................................................................................................................................................7951 BASIC INSPECTION..................................................................................................................................................................................................................................................7952 COLLISION DIAGNOSIS...........................................................................................................................................................................................................................................7952 FOR FRONTAL COLLISION.....................................................................................................................................................................................................................................7952 FOR FRONTAL COLLISION : When SRS is activated in a collision..........................................................................................................................................................................................7952 WORK PROCEDURE....................................................................................................................................................................................................................................7952 SRS INSPECTION (FOR FRONTAL COLLISION)............................................................................................................................................................................................................7952 FOR FRONTAL COLLISION : When SRS is not activated in a collision......................................................................................................................................................................................7953 WORK PROCEDURE....................................................................................................................................................................................................................................7953 SRS INSPECTION (FOR FRONTAL COLLISION)............................................................................................................................................................................................................7953 FOR SIDE AND ROLLOVER COLLISION...........................................................................................................................................................................................................................7954 FOR SIDE AND ROLLOVER COLLISION : When SRS is activated in a collision................................................................................................................................................................................7954 WORK PROCEDURE....................................................................................................................................................................................................................................7954 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)..................................................................................................................................................................................................7955 FOR SIDE AND ROLLOVER COLLISION : When SRS is not activated in a collision............................................................................................................................................................................7955 WORK PROCEDURE....................................................................................................................................................................................................................................7955 SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)..................................................................................................................................................................................................7955 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................7958 DRIVER AIR BAG MODULE.........................................................................................................................................................................................................................................7958 Exploded View.............................................................................................................................................................................................................................................7958 Removal and Installation..................................................................................................................................................................................................................................7958 REMOVAL...............................................................................................................................................................................................................................................7958 INSTALLATION..........................................................................................................................................................................................................................................7960 SPIRAL CABLE..................................................................................................................................................................................................................................................7962 Exploded View.............................................................................................................................................................................................................................................7962 Removal and Installation..................................................................................................................................................................................................................................7962 REMOVAL...............................................................................................................................................................................................................................................7962 INSTALLATION..........................................................................................................................................................................................................................................7963 PASSENGER AIR BAG MODULE......................................................................................................................................................................................................................................7965 Exploded View.............................................................................................................................................................................................................................................7965 Removal and Installation..................................................................................................................................................................................................................................7965 REMOVAL...............................................................................................................................................................................................................................................7965 INSTALLATION..........................................................................................................................................................................................................................................7966 SIDE AIR BAG MODULE...........................................................................................................................................................................................................................................7967 Exploded View.............................................................................................................................................................................................................................................7967 Removal and Installation..................................................................................................................................................................................................................................7967 CURTAIN AIR BAG MODULE........................................................................................................................................................................................................................................7968 Exploded View.............................................................................................................................................................................................................................................7968 Removal and Installation..................................................................................................................................................................................................................................7968 REMOVAL...............................................................................................................................................................................................................................................7969 INSTALLATION..........................................................................................................................................................................................................................................7969 CRASH ZONE SENSOR.............................................................................................................................................................................................................................................7970 Exploded View.............................................................................................................................................................................................................................................7970 Removal and Installation..................................................................................................................................................................................................................................7970 REMOVAL...............................................................................................................................................................................................................................................7970 INSTALLATION..........................................................................................................................................................................................................................................7971 SATELLITE SENSOR..............................................................................................................................................................................................................................................7972 Exploded View.............................................................................................................................................................................................................................................7972 Removal and Installation..................................................................................................................................................................................................................................7972 REMOVAL...............................................................................................................................................................................................................................................7972 B-pillar Satellite Sensor.........................................................................................................................................................................................................................7972 C-pillar Satellite Sensor.........................................................................................................................................................................................................................7973 INSTALLATION..........................................................................................................................................................................................................................................7973 AIR BAG CUTOFF SWITCH.........................................................................................................................................................................................................................................7974 Exploded View.............................................................................................................................................................................................................................................7974 Removal and Installation..................................................................................................................................................................................................................................7974 REMOVAL...............................................................................................................................................................................................................................................7974 INSTALLATION..........................................................................................................................................................................................................................................7974 SEAT BELT PRE-TENSIONER.......................................................................................................................................................................................................................................7975 Exploded View.............................................................................................................................................................................................................................................7975 Removal and Installation..................................................................................................................................................................................................................................7975 LAP PRE-TENSIONER.............................................................................................................................................................................................................................................7976 Exploded View.............................................................................................................................................................................................................................................7976 Removal and Installation..................................................................................................................................................................................................................................7976 DIAGNOSIS SENSOR UNIT.........................................................................................................................................................................................................................................7977 Exploded View.............................................................................................................................................................................................................................................7977 Removal and Installation..................................................................................................................................................................................................................................7977 REMOVAL...............................................................................................................................................................................................................................................7977 INSTALLATION..........................................................................................................................................................................................................................................7978 DISPOSAL OF AIR BAG MODULE....................................................................................................................................................................................................................................7979 DRIVER AIR BAG MODULE.....................................................................................................................................................................................................................................7979 DRIVER AIR BAG MODULE : Deployment....................................................................................................................................................................................................................7979 DEPLOYMENT OF DRIVER AIR BAG MODULE (OUTSIDE OF VEHICLE)..........................................................................................................................................................................................7979 DRIVER AIR BAG MODULE : Disposal......................................................................................................................................................................................................................7979 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7979 PASSENGER AIR BAG MODULE..................................................................................................................................................................................................................................7980 PASSENGER AIR BAG MODULE : Deployment.................................................................................................................................................................................................................7980 DEPLOYMENT OF PASSENGER AIR BAG MODULE (OUTSIDE OF VEHICLE).......................................................................................................................................................................................7980 PASSENGER AIR BAG MODULE : Disposal...................................................................................................................................................................................................................7980 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7980 SIDE AIR BAG MODULE.......................................................................................................................................................................................................................................7981 SIDE AIR BAG MODULE : Deployment......................................................................................................................................................................................................................7981 DEPLOYMENT OF SIDE AIR BAG MODULE (OUTSIDE OF VEHICLE)............................................................................................................................................................................................7981 SIDE AIR BAG MODULE : Disposal........................................................................................................................................................................................................................7982 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7982 CURTAIN AIR BAG MODULE....................................................................................................................................................................................................................................7982 CURTAIN AIR BAG MODULE : Deployment...................................................................................................................................................................................................................7982 DEPLOYMENT OF CURTAIN AIR BAG MODULE (OUTSIDE OF VEHICLE).........................................................................................................................................................................................7982 CURTAIN AIR BAG MODULE : Disposal.....................................................................................................................................................................................................................7983 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7983 SEAT BELT PRE-TENSIONER...................................................................................................................................................................................................................................7983 SEAT BELT PRE-TENSIONER : Deployment..................................................................................................................................................................................................................7983 DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)........................................................................................................................................................................................7983 SEAT BELT PRE-TENSIONER : Disposal....................................................................................................................................................................................................................7984 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7984 LAP PRE-TENSIONER.........................................................................................................................................................................................................................................7984 LAP PRE-TENSIONER : Deployment........................................................................................................................................................................................................................7984 DEPLOYMENT OF LAP PRE-TENSIONER (OUTSIDE OF VEHICLE)..............................................................................................................................................................................................7984 LAP PRE-TENSIONER : Disposal..........................................................................................................................................................................................................................7985 DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER...........................................................................................................................................................................................7985 STARTING SYSTEM...........................................................................................................................................................................................................................................................7986 STARTING SYSTEM.......................................................................................................................................................................................................................................................7986 PRECAUTION........................................................................................................................................................................................................................................................7987 PRECAUTIONS...................................................................................................................................................................................................................................................7987 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................7987 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................7987 Precaution for Stop/Start System Service..................................................................................................................................................................................................................7987 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................7987 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................7988 INSTRUCTION 1.....................................................................................................................................................................................................................................7988 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................7988 PREPARATION.......................................................................................................................................................................................................................................................7989 PREPARATION...................................................................................................................................................................................................................................................7989 Commercial Service Tools..................................................................................................................................................................................................................................7989 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................7990 COMPONENT PARTS...............................................................................................................................................................................................................................................7990 Component Parts Location..................................................................................................................................................................................................................................7990 QR ENGINE.............................................................................................................................................................................................................................................7990 EXCEPT FOR QR ENGINE..................................................................................................................................................................................................................................7991 For LHD models....................................................................................................................................................................................................................................7991 For RHD models....................................................................................................................................................................................................................................7992 Starter motor.............................................................................................................................................................................................................................................7993 SYSTEM........................................................................................................................................................................................................................................................7994 STARTING SYSTEM...........................................................................................................................................................................................................................................7994 STARTING SYSTEM : System Description..................................................................................................................................................................................................................7994 SYSTEM DIAGRAM....................................................................................................................................................................................................................................7994 CVT Models....................................................................................................................................................................................................................................7994 MT Models.....................................................................................................................................................................................................................................7994 SYSTEM DESCRIPTION................................................................................................................................................................................................................................7994 CVT Models....................................................................................................................................................................................................................................7994 M/T Models....................................................................................................................................................................................................................................7994 WIRING DIAGRAM....................................................................................................................................................................................................................................................7996 STARTING SYSTEM...............................................................................................................................................................................................................................................7996 Wiring Diagram............................................................................................................................................................................................................................................7996 BASIC INSPECTION..................................................................................................................................................................................................................................................8004 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................8004 Work Flow.................................................................................................................................................................................................................................................8004 DETAILED FLOW.........................................................................................................................................................................................................................................8004 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8006 B TERMINAL CIRCUIT............................................................................................................................................................................................................................................8006 Diagnosis Procedure.......................................................................................................................................................................................................................................8006 S TERMINAL CIRCUIT............................................................................................................................................................................................................................................8008 Diagnosis Procedure.......................................................................................................................................................................................................................................8008 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8010 STARTING SYSTEM...............................................................................................................................................................................................................................................8010 Symptom Table.............................................................................................................................................................................................................................................8010 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8011 STARTER MOTOR.................................................................................................................................................................................................................................................8011 MR20DD....................................................................................................................................................................................................................................................8011 MR20DD : Exploded View................................................................................................................................................................................................................................8011 REMOVAL...........................................................................................................................................................................................................................................8011 DISASSEMBLY.......................................................................................................................................................................................................................................8011 MR20DD : Removal and Installation.....................................................................................................................................................................................................................8012 REMOVAL...........................................................................................................................................................................................................................................8012 INSTALLATION......................................................................................................................................................................................................................................8013 MR20DD : Inspection...................................................................................................................................................................................................................................8013 MAGNETIC SWITCH...................................................................................................................................................................................................................................8013 PINION PROTRUSION LENGTH..........................................................................................................................................................................................................................8013 PINION ASSEMBLY...................................................................................................................................................................................................................................8014 BRUSH HOLDER ASSEMBLY.............................................................................................................................................................................................................................8014 Brush.........................................................................................................................................................................................................................................8014 Brush Spring..................................................................................................................................................................................................................................8014 Brush Holder..................................................................................................................................................................................................................................8014 YOKE CHECK........................................................................................................................................................................................................................................8015 ARMATURE CHECK....................................................................................................................................................................................................................................8015 QR25DE....................................................................................................................................................................................................................................................8016 QR25DE : Exploded View................................................................................................................................................................................................................................8016 REMOVAL...........................................................................................................................................................................................................................................8016 DISASSEMBLY.......................................................................................................................................................................................................................................8017 QR25DE : Removal and Installation.....................................................................................................................................................................................................................8019 REMOVAL...........................................................................................................................................................................................................................................8019 INSTALLATION......................................................................................................................................................................................................................................8020 QR25DE : Inspection...................................................................................................................................................................................................................................8020 MAGNETIC SWITCH...................................................................................................................................................................................................................................8020 PINION PROTRUSION LENGTH..........................................................................................................................................................................................................................8021 PINION ASSEMBLY...................................................................................................................................................................................................................................8021 BRUSH HOLDER ASSEMBLY.............................................................................................................................................................................................................................8021 Brush.........................................................................................................................................................................................................................................8021 Brush Spring..................................................................................................................................................................................................................................8022 Brush Holder..................................................................................................................................................................................................................................8022 YOKE CHECK........................................................................................................................................................................................................................................8022 ARMATURE CHECK....................................................................................................................................................................................................................................8022 R9M.......................................................................................................................................................................................................................................................8024 R9M : Exploded View...................................................................................................................................................................................................................................8024 R9M : Removal and Installation........................................................................................................................................................................................................................8024 REMOVAL...........................................................................................................................................................................................................................................8024 INSTALLATION......................................................................................................................................................................................................................................8025 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................8027 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8027 Starter Motor.............................................................................................................................................................................................................................................8027 STEERING CONTROL SYSTEM...................................................................................................................................................................................................................................................8028 STEERING CONTROL SYSTEM...............................................................................................................................................................................................................................................8028 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................8030 HOW TO USE THIS SECTION.......................................................................................................................................................................................................................................8030 Information...............................................................................................................................................................................................................................................8030 PRECAUTION........................................................................................................................................................................................................................................................8031 PRECAUTIONS...................................................................................................................................................................................................................................................8031 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8031 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8031 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................8031 OPERATION PROCEDURE...................................................................................................................................................................................................................................8031 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8032 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8032 INSTRUCTION 1.....................................................................................................................................................................................................................................8032 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8032 Precaution for Stop/Start System Service..................................................................................................................................................................................................................8033 Service Notice and Precautions for EPS System.............................................................................................................................................................................................................8033 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8034 COMPONENT PARTS...............................................................................................................................................................................................................................................8034 Component Parts Location..................................................................................................................................................................................................................................8034 LHD models............................................................................................................................................................................................................................................8034 RHD models............................................................................................................................................................................................................................................8035 EPS Control Unit..........................................................................................................................................................................................................................................8037 EPS Motor, Torque Sensor, Reduction Gear..................................................................................................................................................................................................................8037 EPS MOTOR.............................................................................................................................................................................................................................................8038 TORQUE SENSOR.........................................................................................................................................................................................................................................8038 REDUCTION GEAR........................................................................................................................................................................................................................................8038 SYSTEM........................................................................................................................................................................................................................................................8039 EPS SYSTEM................................................................................................................................................................................................................................................8039 EPS SYSTEM : System Description.......................................................................................................................................................................................................................8039 DESCRIPTION.......................................................................................................................................................................................................................................8039 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8039 INPUT/OUTPUT SIGNAL...............................................................................................................................................................................................................................8040 ELECTRIC POWER STEERING WARNING LAMP INDICATION...................................................................................................................................................................................................8040 EPS SYSTEM : Circuit Diagram..........................................................................................................................................................................................................................8041 EPS SYSTEM : Fail-Safe................................................................................................................................................................................................................................8041 EPS SYSTEM : Protection Function......................................................................................................................................................................................................................8042 WARNING/INDICATOR/CHIME LIST..............................................................................................................................................................................................................................8042 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp............................................................................................................................................................................................8042 DIAGNOSIS SYSTEM (EPS CONTROL UNIT)...........................................................................................................................................................................................................................8043 CONSULT Function..........................................................................................................................................................................................................................................8043 FUNCTION..............................................................................................................................................................................................................................................8043 ECU IDENTIFICATION....................................................................................................................................................................................................................................8043 SELF-DIAG RESULTS MODE................................................................................................................................................................................................................................8043 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................8043 DATA MONITOR MODE.....................................................................................................................................................................................................................................8043 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................8045 EPS CONTROL UNIT..............................................................................................................................................................................................................................................8045 Reference Value...........................................................................................................................................................................................................................................8045 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................8045 TERMINAL LAYOUT.......................................................................................................................................................................................................................................8046 PHYSICAL VALUES.......................................................................................................................................................................................................................................8046 Fail-Safe.................................................................................................................................................................................................................................................8047 Protection Function.......................................................................................................................................................................................................................................8047 DTC Inspection Priority Chart.............................................................................................................................................................................................................................8047 DTC Index.................................................................................................................................................................................................................................................8048 WIRING DIAGRAM....................................................................................................................................................................................................................................................8049 EPS SYSTEM....................................................................................................................................................................................................................................................8049 Wiring Diagram............................................................................................................................................................................................................................................8049 BASIC INSPECTION..................................................................................................................................................................................................................................................8051 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................8051 Work Flow.................................................................................................................................................................................................................................................8051 DETAILED FLOW.........................................................................................................................................................................................................................................8051 Diagnostic Work Sheet.....................................................................................................................................................................................................................................8052 Description...........................................................................................................................................................................................................................................8052 Interview sheet sample................................................................................................................................................................................................................................8052 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8054 C1601 BATTERY POWER SUPPLY....................................................................................................................................................................................................................................8054 DTC Description...........................................................................................................................................................................................................................................8054 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8054 POSSIBLE CAUSE........................................................................................................................................................................................................................................8054 FAIL-SAFE.............................................................................................................................................................................................................................................8054 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8054 Diagnosis Procedure.......................................................................................................................................................................................................................................8054 C1604 TORQUE SENSOR...........................................................................................................................................................................................................................................8057 DTC Description...........................................................................................................................................................................................................................................8057 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8057 POSSIBLE CAUSE........................................................................................................................................................................................................................................8057 FAIL-SAFE.............................................................................................................................................................................................................................................8057 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8057 Diagnosis Procedure.......................................................................................................................................................................................................................................8057 C1606 EPS MOTOR...............................................................................................................................................................................................................................................8058 DTC Description...........................................................................................................................................................................................................................................8058 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8058 POSSIBLE CAUSE........................................................................................................................................................................................................................................8058 FAIL-SAFE.............................................................................................................................................................................................................................................8058 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8058 Diagnosis Procedure.......................................................................................................................................................................................................................................8058 C1607, C1608 EPS CONTROL UNIT.................................................................................................................................................................................................................................8059 DTC Description...........................................................................................................................................................................................................................................8059 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8059 POSSIBLE CAUSE........................................................................................................................................................................................................................................8059 FAIL-SAFE.............................................................................................................................................................................................................................................8059 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8059 Diagnosis Procedure.......................................................................................................................................................................................................................................8059 C1609 VEHICLE SPEED SIGNAL....................................................................................................................................................................................................................................8060 DTC Description...........................................................................................................................................................................................................................................8060 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8060 POSSIBLE CAUSE........................................................................................................................................................................................................................................8060 FAIL-SAFE.............................................................................................................................................................................................................................................8060 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8060 Diagnosis Procedure.......................................................................................................................................................................................................................................8060 U1000 CAN COMM CIRCUIT........................................................................................................................................................................................................................................8061 DTC Description...........................................................................................................................................................................................................................................8061 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8061 POSSIBLE CAUSE........................................................................................................................................................................................................................................8061 FAIL-SAFE.............................................................................................................................................................................................................................................8061 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8061 Diagnosis Procedure.......................................................................................................................................................................................................................................8061 U1010 CONTROL UNIT (CAN)......................................................................................................................................................................................................................................8062 DTC Description...........................................................................................................................................................................................................................................8062 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8062 POSSIBLE CAUSE........................................................................................................................................................................................................................................8062 FAIL-SAFE.............................................................................................................................................................................................................................................8062 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8062 Diagnosis Procedure.......................................................................................................................................................................................................................................8062 U1970 AROUND VIEW MONITOR SYSTEM..............................................................................................................................................................................................................................8063 DTC Description...........................................................................................................................................................................................................................................8063 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8063 POSSIBLE CAUSE........................................................................................................................................................................................................................................8063 FAIL-SAFE.............................................................................................................................................................................................................................................8063 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8063 Diagnosis Procedure.......................................................................................................................................................................................................................................8063 U1971 SONAR SYSTEM............................................................................................................................................................................................................................................8065 DTC Description...........................................................................................................................................................................................................................................8065 DTC DETECTION LOGIC...................................................................................................................................................................................................................................8065 POSSIBLE CAUSE........................................................................................................................................................................................................................................8065 FAIL-SAFE.............................................................................................................................................................................................................................................8065 DTC CONFIRMATION PROCEDURE............................................................................................................................................................................................................................8065 Diagnosis Procedure.......................................................................................................................................................................................................................................8065 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................8067 Diagnosis Procedure.......................................................................................................................................................................................................................................8067 ELECTRIC POWER STEERING WARNING LAMP..........................................................................................................................................................................................................................8069 Component Function Check..................................................................................................................................................................................................................................8069 Diagnosis Procedure.......................................................................................................................................................................................................................................8069 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8070 ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN ON.........................................................................................................................................................................................................8070 Description...............................................................................................................................................................................................................................................8070 Diagnosis Procedure.......................................................................................................................................................................................................................................8070 ELECTRIC POWER STEERING WARNING LAMP DOES NOT TURN OFF........................................................................................................................................................................................................8071 Description...............................................................................................................................................................................................................................................8071 Diagnosis Procedure.......................................................................................................................................................................................................................................8071 STEERING WHEEL TURNING FORCE IS HEAVY OR LIGHT................................................................................................................................................................................................................8072 Description...............................................................................................................................................................................................................................................8072 Diagnosis Procedure.......................................................................................................................................................................................................................................8072 UNBALANCE STEERING WHEEL TURNING FORCE AND RETURN BETWEEN RIGHT AND LEFT......................................................................................................................................................................................8074 Description...............................................................................................................................................................................................................................................8074 Diagnosis Procedure.......................................................................................................................................................................................................................................8074 UNBALANCE STEERING WHEEL TURNING FORCE (TORQUE VARIATION).....................................................................................................................................................................................................8075 Description...............................................................................................................................................................................................................................................8075 Diagnosis Procedure.......................................................................................................................................................................................................................................8075 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8077 EPS CONTROL UNIT..............................................................................................................................................................................................................................................8077 Removal and Installation..................................................................................................................................................................................................................................8077 STEERING SYSTEM...........................................................................................................................................................................................................................................................8078 STEERING SYSTEM.......................................................................................................................................................................................................................................................8078 PRECAUTION........................................................................................................................................................................................................................................................8079 PRECAUTIONS...................................................................................................................................................................................................................................................8079 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8079 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8079 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................8079 OPERATION PROCEDURE...................................................................................................................................................................................................................................8079 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8080 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8080 INSTRUCTION 1.....................................................................................................................................................................................................................................8080 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8080 Service Notice or Precautions for Steering System.........................................................................................................................................................................................................8081 PREPARATION.......................................................................................................................................................................................................................................................8082 PREPARATION...................................................................................................................................................................................................................................................8082 Special Service Tools.....................................................................................................................................................................................................................................8082 Commercial Service Tools..................................................................................................................................................................................................................................8082 Sealant or/and Lubricant..................................................................................................................................................................................................................................8082 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8084 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING..........................................................................................................................................................................................................8084 NVH Troubleshooting Chart.................................................................................................................................................................................................................................8084 2WD MODELS............................................................................................................................................................................................................................................8084 4WD MODELS............................................................................................................................................................................................................................................8084 BASIC INSPECTION..................................................................................................................................................................................................................................................8086 STEERING WHEEL................................................................................................................................................................................................................................................8086 Inspection................................................................................................................................................................................................................................................8086 NEUTRAL POSITION STEERING WHEEL.......................................................................................................................................................................................................................8086 STEERING WHEEL TURNING FORCE..........................................................................................................................................................................................................................8086 FRONT WHEEL TURNING ANGLE.............................................................................................................................................................................................................................8086 PERIODIC MAINTENANCE..............................................................................................................................................................................................................................................8088 STEERING WHEEL................................................................................................................................................................................................................................................8088 Inspection................................................................................................................................................................................................................................................8088 STEERING WHEEL AXIAL END PLAY.........................................................................................................................................................................................................................8088 STEERING WHEEL PLAY...................................................................................................................................................................................................................................8088 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8089 STEERING WHEEL................................................................................................................................................................................................................................................8089 Exploded View.............................................................................................................................................................................................................................................8089 Removal and Installation..................................................................................................................................................................................................................................8089 REMOVAL...............................................................................................................................................................................................................................................8089 INSTALLATION..........................................................................................................................................................................................................................................8089 STEERING COLUMN...............................................................................................................................................................................................................................................8090 Exploded View.............................................................................................................................................................................................................................................8090 Removal and Installation..................................................................................................................................................................................................................................8090 REMOVAL...............................................................................................................................................................................................................................................8090 INSTALLATION..........................................................................................................................................................................................................................................8091 Inspection................................................................................................................................................................................................................................................8092 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................8092 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................8092 STEERING SHAFT................................................................................................................................................................................................................................................8094 Exploded View.............................................................................................................................................................................................................................................8094 Removal and Installation..................................................................................................................................................................................................................................8094 REMOVAL...............................................................................................................................................................................................................................................8094 INSTALLATION..........................................................................................................................................................................................................................................8095 Inspection................................................................................................................................................................................................................................................8096 INSPECTION AFTER REMOVAL..............................................................................................................................................................................................................................8096 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................8096 STEERING GEAR AND LINKAGE.....................................................................................................................................................................................................................................8097 LHD.......................................................................................................................................................................................................................................................8097 LHD : Exploded View...................................................................................................................................................................................................................................8097 REMOVAL...........................................................................................................................................................................................................................................8097 DISASSEMBLY.......................................................................................................................................................................................................................................8097 RHD.......................................................................................................................................................................................................................................................8098 RHD : Exploded View...................................................................................................................................................................................................................................8098 REMOVAL...........................................................................................................................................................................................................................................8098 DISASSEMBLY.......................................................................................................................................................................................................................................8098 Removal and Installation..................................................................................................................................................................................................................................8099 REMOVAL...............................................................................................................................................................................................................................................8099 INSTALLATION..........................................................................................................................................................................................................................................8101 Disassembly and Assembly..................................................................................................................................................................................................................................8102 DISASSEMBLY...........................................................................................................................................................................................................................................8102 ASSEMBLY..............................................................................................................................................................................................................................................8102 Inspection................................................................................................................................................................................................................................................8103 INSPECTION AFTER INSTALLATION.........................................................................................................................................................................................................................8103 INSPECTION AFTER DISASSEMBLY..........................................................................................................................................................................................................................8103 Boot..............................................................................................................................................................................................................................................8104 Pinion Assembly...................................................................................................................................................................................................................................8104 Rack..............................................................................................................................................................................................................................................8104 Gear Housing Assembly.............................................................................................................................................................................................................................8104 Outer Socket and Inner Socket.....................................................................................................................................................................................................................8104 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................8105 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8105 Steering Wheel............................................................................................................................................................................................................................................8105 Steering Angle............................................................................................................................................................................................................................................8105 Steering Column...........................................................................................................................................................................................................................................8105 Steering Gear and Linkage.................................................................................................................................................................................................................................8105 TRANSAXLE & TRANSMISSION..................................................................................................................................................................................................................................................8106 TRANSAXLE & TRANSMISSION..............................................................................................................................................................................................................................................8106 6MT: RS6F94R......................................................................................................................................................................................................................................................8118 PRECAUTION....................................................................................................................................................................................................................................................8118 PRECAUTIONS...............................................................................................................................................................................................................................................8118 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8118 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8118 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8118 OPERATION PROCEDURE...............................................................................................................................................................................................................................8118 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8119 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8119 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8119 INSTRUCTION 1.................................................................................................................................................................................................................................8119 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8120 Service Notice or Precautions for Manual Transaxle....................................................................................................................................................................................................8120 PREPARATION...................................................................................................................................................................................................................................................8121 PREPARATION...............................................................................................................................................................................................................................................8121 Special Service Tools.................................................................................................................................................................................................................................8121 Commercial Service Tools..............................................................................................................................................................................................................................8123 Lubricant or/and Sealant..............................................................................................................................................................................................................................8125 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8126 COMPONENT PARTS...........................................................................................................................................................................................................................................8126 Component Parts Location..............................................................................................................................................................................................................................8126 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8127 Sectional View........................................................................................................................................................................................................................................8127 System Description....................................................................................................................................................................................................................................8128 TRIPLE-CONE SYNCHRONIZER..........................................................................................................................................................................................................................8128 REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD).....................................................................................................................................................................................8128 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8129 POSITION SWITCH...........................................................................................................................................................................................................................................8129 Component Function Check..............................................................................................................................................................................................................................8129 Diagnosis Procedure...................................................................................................................................................................................................................................8129 Component Inspection..................................................................................................................................................................................................................................8129 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8131 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................8131 NVH Troubleshooting Chart.............................................................................................................................................................................................................................8131 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8132 M/T OIL...................................................................................................................................................................................................................................................8132 Inspection............................................................................................................................................................................................................................................8132 OIL LEAKAGE.......................................................................................................................................................................................................................................8132 OIL LEVEL.........................................................................................................................................................................................................................................8132 Draining..............................................................................................................................................................................................................................................8132 Refilling.............................................................................................................................................................................................................................................8132 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8133 M/T SHIFT SELECTOR........................................................................................................................................................................................................................................8133 Exploded View.........................................................................................................................................................................................................................................8133 Removal and Installation..............................................................................................................................................................................................................................8133 REMOVAL ..........................................................................................................................................................................................................................................8133 INSTALLATION......................................................................................................................................................................................................................................8134 CONTROL LINKAGE...........................................................................................................................................................................................................................................8136 Exploded View.........................................................................................................................................................................................................................................8136 Removal and Installation..............................................................................................................................................................................................................................8136 REMOVAL ..........................................................................................................................................................................................................................................8136 INSTALLATION......................................................................................................................................................................................................................................8138 Inspection............................................................................................................................................................................................................................................8140 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8140 POSITION SWITCH...........................................................................................................................................................................................................................................8141 Exploded View.........................................................................................................................................................................................................................................8141 Removal and Installation..............................................................................................................................................................................................................................8141 REMOVAL...........................................................................................................................................................................................................................................8141 INSTALLATION......................................................................................................................................................................................................................................8141 Inspection............................................................................................................................................................................................................................................8142 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8142 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8142 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8143 Exploded View.........................................................................................................................................................................................................................................8143 Removal and Installation..............................................................................................................................................................................................................................8143 REMOVAL...........................................................................................................................................................................................................................................8143 INSTALLATION......................................................................................................................................................................................................................................8143 Inspection............................................................................................................................................................................................................................................8144 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8144 AIR BREATHER..............................................................................................................................................................................................................................................8145 Exploded View.........................................................................................................................................................................................................................................8145 Removal and Installation..............................................................................................................................................................................................................................8145 REMOVAL...........................................................................................................................................................................................................................................8145 INSTALLATION......................................................................................................................................................................................................................................8145 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8146 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8146 Exploded View.........................................................................................................................................................................................................................................8146 Removal and Installation..............................................................................................................................................................................................................................8146 REMOVAL...........................................................................................................................................................................................................................................8146 INSTALLATION......................................................................................................................................................................................................................................8146 Inspection............................................................................................................................................................................................................................................8147 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8147 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8148 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8148 Exploded View.........................................................................................................................................................................................................................................8148 CASE AND HOUSING..................................................................................................................................................................................................................................8148 SHAFT AND GEAR....................................................................................................................................................................................................................................8149 SHIFT FORK AND FORK ROD...........................................................................................................................................................................................................................8151 FINAL DRIVE.......................................................................................................................................................................................................................................8152 Disassembly and Assembly..............................................................................................................................................................................................................................8153 DISASSEMBLY.......................................................................................................................................................................................................................................8153 ASSEMBLY..........................................................................................................................................................................................................................................8158 INPUT SHAFT AND GEAR......................................................................................................................................................................................................................................8165 Exploded View.........................................................................................................................................................................................................................................8165 Disassembly and Assembly..............................................................................................................................................................................................................................8166 DISASSEMBLY.......................................................................................................................................................................................................................................8166 ASSEMBLY..........................................................................................................................................................................................................................................8167 Inspection............................................................................................................................................................................................................................................8169 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8169 Input Shaft and Gear..........................................................................................................................................................................................................................8169 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8169 Baulk Ring....................................................................................................................................................................................................................................8169 Bearing.......................................................................................................................................................................................................................................8170 MAINSHAFT AND GEAR........................................................................................................................................................................................................................................8171 Exploded View.........................................................................................................................................................................................................................................8171 Disassembly and Assembly..............................................................................................................................................................................................................................8172 DISASSEMBLY.......................................................................................................................................................................................................................................8172 ASSEMBLY..........................................................................................................................................................................................................................................8173 Inspection............................................................................................................................................................................................................................................8175 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8175 Mainshaft and Gear............................................................................................................................................................................................................................8176 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8176 Baulk Ring....................................................................................................................................................................................................................................8176 Bearing.......................................................................................................................................................................................................................................8176 REVERSE IDLER SHAFT AND GEAR..............................................................................................................................................................................................................................8177 Exploded View.........................................................................................................................................................................................................................................8177 Disassembly and Assembly..............................................................................................................................................................................................................................8177 DISASSEMBLY.......................................................................................................................................................................................................................................8177 ASSEMBLY..........................................................................................................................................................................................................................................8178 Inspection............................................................................................................................................................................................................................................8178 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8178 Shaft and Gear................................................................................................................................................................................................................................8179 Bearing.......................................................................................................................................................................................................................................8179 SHIFT FORK AND FORK ROD...................................................................................................................................................................................................................................8180 Exploded View.........................................................................................................................................................................................................................................8180 Disassembly and Assembly..............................................................................................................................................................................................................................8180 Inspection............................................................................................................................................................................................................................................8180 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8180 FINAL DRIVE...............................................................................................................................................................................................................................................8182 Exploded View.........................................................................................................................................................................................................................................8182 Disassembly and Assembly..............................................................................................................................................................................................................................8182 DISASSEMBLY.......................................................................................................................................................................................................................................8182 ASSEMBLY..........................................................................................................................................................................................................................................8183 Inspection............................................................................................................................................................................................................................................8183 INSPECTION AFTER DISASSEMBLY......................................................................................................................................................................................................................8183 Gear and Case.................................................................................................................................................................................................................................8184 Bearing.......................................................................................................................................................................................................................................8184 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8185 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8185 General Specifications................................................................................................................................................................................................................................8185 6MT: RS6F52A......................................................................................................................................................................................................................................................8186 PRECAUTION....................................................................................................................................................................................................................................................8186 PRECAUTIONS...............................................................................................................................................................................................................................................8186 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8186 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8186 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8186 OPERATION PROCEDURE...............................................................................................................................................................................................................................8186 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8187 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8187 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8187 INSTRUCTION 1.................................................................................................................................................................................................................................8187 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8188 Precaution for Stop/Start System Service..............................................................................................................................................................................................................8188 Service Notice or Precautions for Manual Transaxle....................................................................................................................................................................................................8188 PREPARATION...................................................................................................................................................................................................................................................8189 PREPARATION...............................................................................................................................................................................................................................................8189 Special Service Tools.................................................................................................................................................................................................................................8189 Commercial Service Tools..............................................................................................................................................................................................................................8192 Lubricant or/and Sealant..............................................................................................................................................................................................................................8193 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8194 COMPONENT PARTS...........................................................................................................................................................................................................................................8194 Component Parts Location..............................................................................................................................................................................................................................8194 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8195 Sectional View........................................................................................................................................................................................................................................8195 2WD...............................................................................................................................................................................................................................................8195 4WD...............................................................................................................................................................................................................................................8195 System Description....................................................................................................................................................................................................................................8197 DOUBLE-CONE SYNCHRONIZER..........................................................................................................................................................................................................................8197 TRIPLE-CONE SYNCHRONIZER..........................................................................................................................................................................................................................8197 REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD).....................................................................................................................................................................................8197 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8198 BACK-UP LAMP SWITCH.......................................................................................................................................................................................................................................8198 Component Function Check..............................................................................................................................................................................................................................8198 Diagnosis Procedure...................................................................................................................................................................................................................................8198 Component Inspection..................................................................................................................................................................................................................................8198 NEUTRAL POSITION SWITCH...................................................................................................................................................................................................................................8199 Component Function Check..............................................................................................................................................................................................................................8199 Diagnosis Procedure...................................................................................................................................................................................................................................8199 Component Inspection..................................................................................................................................................................................................................................8199 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8200 SHIFTING IS DIFFICULT OR GEAR SQUEAL OCCURS WHEN SHIFTING TO THE 2ND GEAR.................................................................................................................................................................................8200 Description...........................................................................................................................................................................................................................................8200 Diagnosis Procedure...................................................................................................................................................................................................................................8200 SHIFTING IS DIFFICULT OR GEAR SQUEAL OCCURS WHEN SHIFTING TO THE 3RD GEAR.................................................................................................................................................................................8202 Description...........................................................................................................................................................................................................................................8202 Diagnosis Procedure...................................................................................................................................................................................................................................8202 GEAR SHIFT TO 1ST OR 2ND IS HARD OR LEVER BECOMES STUCK...................................................................................................................................................................................................8204 Description...........................................................................................................................................................................................................................................8204 Diagnosis Procedure...................................................................................................................................................................................................................................8204 UNUSUAL NOISE OCCURS DURING DRIVING.......................................................................................................................................................................................................................8205 Description...........................................................................................................................................................................................................................................8205 Diagnosis Procedure...................................................................................................................................................................................................................................8205 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING......................................................................................................................................................................................................8206 NVH Troubleshooting Chart.............................................................................................................................................................................................................................8206 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8208 M/T OIL...................................................................................................................................................................................................................................................8208 2WD...................................................................................................................................................................................................................................................8208 2WD : Inspection..................................................................................................................................................................................................................................8208 OIL LEAKAGE...................................................................................................................................................................................................................................8208 OIL LEVEL.....................................................................................................................................................................................................................................8208 2WD : Draining....................................................................................................................................................................................................................................8208 2WD : Refilling...................................................................................................................................................................................................................................8208 4WD...................................................................................................................................................................................................................................................8209 4WD : Inspection..................................................................................................................................................................................................................................8209 OIL LEAKAGE...................................................................................................................................................................................................................................8209 OIL LEVEL.....................................................................................................................................................................................................................................8209 4WD : Draining....................................................................................................................................................................................................................................8209 4WD : Refilling...................................................................................................................................................................................................................................8209 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8211 M/T SHIFT SELECTOR........................................................................................................................................................................................................................................8211 Exploded View.........................................................................................................................................................................................................................................8211 Removal and Installation..............................................................................................................................................................................................................................8211 REMOVAL ..........................................................................................................................................................................................................................................8211 INSTALLATION......................................................................................................................................................................................................................................8212 CONTROL LINKAGE...........................................................................................................................................................................................................................................8214 Exploded View.........................................................................................................................................................................................................................................8214 Removal and Installation..............................................................................................................................................................................................................................8214 REMOVAL ..........................................................................................................................................................................................................................................8214 INSTALLATION......................................................................................................................................................................................................................................8216 Inspection............................................................................................................................................................................................................................................8218 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8218 BACK-UP LAMP SWITCH.......................................................................................................................................................................................................................................8219 Exploded View.........................................................................................................................................................................................................................................8219 Removal and Installation..............................................................................................................................................................................................................................8219 REMOVAL...........................................................................................................................................................................................................................................8219 INSTALLATION......................................................................................................................................................................................................................................8219 Inspection............................................................................................................................................................................................................................................8220 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8220 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8220 NEUTRAL POSITION SWITCH...................................................................................................................................................................................................................................8221 Exploded View.........................................................................................................................................................................................................................................8221 Removal and Installation..............................................................................................................................................................................................................................8221 REMOVAL...........................................................................................................................................................................................................................................8221 INSTALLATION......................................................................................................................................................................................................................................8221 Inspection............................................................................................................................................................................................................................................8222 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8222 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8222 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8223 Exploded View.........................................................................................................................................................................................................................................8223 Removal and Installation..............................................................................................................................................................................................................................8223 REMOVAL...........................................................................................................................................................................................................................................8223 INSTALLATION......................................................................................................................................................................................................................................8223 Inspection............................................................................................................................................................................................................................................8224 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8224 AIR BREATHER..............................................................................................................................................................................................................................................8225 Exploded View.........................................................................................................................................................................................................................................8225 Removal and Installation..............................................................................................................................................................................................................................8225 REMOVAL...........................................................................................................................................................................................................................................8225 INSTALLATION......................................................................................................................................................................................................................................8225 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8227 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8227 Exploded View.........................................................................................................................................................................................................................................8227 Removal and Installation..............................................................................................................................................................................................................................8227 REMOVAL...........................................................................................................................................................................................................................................8227 INSTALLATION......................................................................................................................................................................................................................................8228 Inspection............................................................................................................................................................................................................................................8228 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8228 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8229 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8229 2WD...................................................................................................................................................................................................................................................8229 2WD : Exploded View...............................................................................................................................................................................................................................8229 CASE AND HOUSING..............................................................................................................................................................................................................................8229 SHAFT AND GEAR................................................................................................................................................................................................................................8230 SHIFT FORK AND FORK ROD.......................................................................................................................................................................................................................8232 FINAL DRIVE...................................................................................................................................................................................................................................8233 2WD : Disassembly and Assembly....................................................................................................................................................................................................................8234 DISASSEMBLY...................................................................................................................................................................................................................................8234 ASSEMBLY......................................................................................................................................................................................................................................8241 2WD : Inspection and Adjustment...................................................................................................................................................................................................................8252 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8252 Case and Housing..........................................................................................................................................................................................................................8252 Bearing...................................................................................................................................................................................................................................8252 ADJUSTMENT....................................................................................................................................................................................................................................8252 Differential Side Bearing Preload.........................................................................................................................................................................................................8252 Reverse Idler Gear End Play...............................................................................................................................................................................................................8253 Input Shaft End Play......................................................................................................................................................................................................................8253 Striking Rod End Play.....................................................................................................................................................................................................................8254 Mainshaft End Play........................................................................................................................................................................................................................8255 4WD...................................................................................................................................................................................................................................................8258 4WD : Exploded View...............................................................................................................................................................................................................................8258 CASE AND HOUSING..............................................................................................................................................................................................................................8258 SHAFT AND GEAR................................................................................................................................................................................................................................8259 SHIFT FORK AND FORK ROD.......................................................................................................................................................................................................................8262 FINAL DRIVE...................................................................................................................................................................................................................................8263 4WD : Disassembly and Assembly....................................................................................................................................................................................................................8264 DISASSEMBLY...................................................................................................................................................................................................................................8264 ASSEMBLY......................................................................................................................................................................................................................................8272 4WD : Inspection and Adjustment...................................................................................................................................................................................................................8283 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8283 Case and Housing..........................................................................................................................................................................................................................8283 Bearing...................................................................................................................................................................................................................................8283 ADJUSTMENT....................................................................................................................................................................................................................................8283 Differential Side Bearing Preload.........................................................................................................................................................................................................8283 Reverse Idler Gear End Play...............................................................................................................................................................................................................8284 Input Shaft End Play......................................................................................................................................................................................................................8284 Striking Rod End Play.....................................................................................................................................................................................................................8285 Mainshaft End Play........................................................................................................................................................................................................................8286 INPUT SHAFT AND GEAR......................................................................................................................................................................................................................................8290 Exploded View.........................................................................................................................................................................................................................................8290 Disassembly and Assembly..............................................................................................................................................................................................................................8291 DISASSEMBLY.......................................................................................................................................................................................................................................8291 ASSEMBLY..........................................................................................................................................................................................................................................8292 Inspection............................................................................................................................................................................................................................................8296 INPUT SHAFT AND GEAR..............................................................................................................................................................................................................................8296 SYNCHRONIZER......................................................................................................................................................................................................................................8296 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8296 Baulk Ring and Spread Spring..................................................................................................................................................................................................................8296 Baulk Ring Clearance for Single Cone Synchronizer (4th, 5th, and 6th).........................................................................................................................................................................8296 Baulk Ring Clearance for Double Cone Synchronizer (3rd).......................................................................................................................................................................................8296 BEARING...........................................................................................................................................................................................................................................8297 MAINSHAFT AND GEAR........................................................................................................................................................................................................................................8298 Exploded View.........................................................................................................................................................................................................................................8298 Disassembly and Assembly..............................................................................................................................................................................................................................8299 DISASSEMBLY.......................................................................................................................................................................................................................................8299 ASSEMBLY..........................................................................................................................................................................................................................................8300 Inspection............................................................................................................................................................................................................................................8305 MAINSHAFT AND GEAR................................................................................................................................................................................................................................8305 SYNCHRONIZER......................................................................................................................................................................................................................................8305 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8305 Baulk Ring and Spread Spring..................................................................................................................................................................................................................8305 Baulk Ring Clearance for Triple Cone Synchronizer (1st and 2nd)...............................................................................................................................................................................8306 BEARING...........................................................................................................................................................................................................................................8307 REVERSE IDLER SHAFT AND GEAR..............................................................................................................................................................................................................................8308 Exploded View.........................................................................................................................................................................................................................................8308 Disassembly and Assembly..............................................................................................................................................................................................................................8308 DISASSEMBLY.......................................................................................................................................................................................................................................8308 ASSEMBLY..........................................................................................................................................................................................................................................8308 Inspection............................................................................................................................................................................................................................................8309 REVERSE IDLER SHAFT AND GEAR......................................................................................................................................................................................................................8309 SYNCHRONIZER......................................................................................................................................................................................................................................8309 Synchronizer Hub and Coupling Sleeve..........................................................................................................................................................................................................8309 Baulk Ring....................................................................................................................................................................................................................................8309 Baulk Ring Clearance for Single Cone Synchronizer (Reverse)...................................................................................................................................................................................8309 BEARING...........................................................................................................................................................................................................................................8310 SHIFT FORK AND FORK ROD...................................................................................................................................................................................................................................8311 Exploded View.........................................................................................................................................................................................................................................8311 Disassembly and Assembly..............................................................................................................................................................................................................................8311 DISASSEMBLY.......................................................................................................................................................................................................................................8311 Striking Rod..................................................................................................................................................................................................................................8312 ASSEMBLY..........................................................................................................................................................................................................................................8312 Striking Rod..................................................................................................................................................................................................................................8312 Inspection............................................................................................................................................................................................................................................8313 STRIKING ROD AND RETURN SPRING....................................................................................................................................................................................................................8313 FORK ROD AND SHIFT FORK...........................................................................................................................................................................................................................8313 FINAL DRIVE...............................................................................................................................................................................................................................................8315 2WD...................................................................................................................................................................................................................................................8315 2WD : Exploded View...............................................................................................................................................................................................................................8315 2WD : Disassembly and Assembly....................................................................................................................................................................................................................8315 DISASSEMBLY...................................................................................................................................................................................................................................8315 ASSEMBLY......................................................................................................................................................................................................................................8316 2WD : Inspection..................................................................................................................................................................................................................................8318 INSPECTION BEFORE DISASSEMBLY.................................................................................................................................................................................................................8318 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8319 Gear, Washer, Shaft, and Case.............................................................................................................................................................................................................8319 Bearing...................................................................................................................................................................................................................................8319 4WD...................................................................................................................................................................................................................................................8319 4WD : Exploded View...............................................................................................................................................................................................................................8320 4WD : Disassembly and Assembly....................................................................................................................................................................................................................8320 DISASSEMBLY...................................................................................................................................................................................................................................8320 Differential Case.........................................................................................................................................................................................................................8320 Output Gear...............................................................................................................................................................................................................................8321 ASSEMBLY......................................................................................................................................................................................................................................8322 Differential Case.........................................................................................................................................................................................................................8322 Output Gear...............................................................................................................................................................................................................................8324 4WD : Inspection..................................................................................................................................................................................................................................8326 INSPECTION BEFORE DISASSEMBLY.................................................................................................................................................................................................................8326 INSPECTION AFTER DISASSEMBLY..................................................................................................................................................................................................................8326 Gear, Washer, Shaft, and Case.............................................................................................................................................................................................................8327 Output Gear and Reduction Gear............................................................................................................................................................................................................8327 Bearing...................................................................................................................................................................................................................................8327 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8328 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8328 General Specifications................................................................................................................................................................................................................................8328 End Play..............................................................................................................................................................................................................................................8329 Baulk Ring Clearance..................................................................................................................................................................................................................................8329 Dimension.............................................................................................................................................................................................................................................8330 INPUT SHAFT.......................................................................................................................................................................................................................................8330 MAINSHAFT.........................................................................................................................................................................................................................................8330 SHIFT FORK........................................................................................................................................................................................................................................8330 Differential Side Bearing Preload.....................................................................................................................................................................................................................8331 Differential Side Gear Clearance......................................................................................................................................................................................................................8331 CVT: RE0F10D......................................................................................................................................................................................................................................................8332 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................8332 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................8332 Information...........................................................................................................................................................................................................................................8332 PRECAUTION....................................................................................................................................................................................................................................................8333 PRECAUTIONS...............................................................................................................................................................................................................................................8333 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8333 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8333 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8333 OPERATION PROCEDURE...............................................................................................................................................................................................................................8333 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8334 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8334 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8334 INSTRUCTION 1.................................................................................................................................................................................................................................8334 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8335 Precaution for TCM and Transaxle Assembly Replacement.................................................................................................................................................................................................8335 General Precautions...................................................................................................................................................................................................................................8335 On Board Diagnosis (OBD) System of CVT and Engine.....................................................................................................................................................................................................8336 Removal and Installation Procedure for CVT Unit Connector.............................................................................................................................................................................................8336 REMOVAL...........................................................................................................................................................................................................................................8336 INSTALLATION......................................................................................................................................................................................................................................8337 PREPARATION...................................................................................................................................................................................................................................................8338 PREPARATION...............................................................................................................................................................................................................................................8338 Special Service Tools.................................................................................................................................................................................................................................8338 Commercial Service Tools..............................................................................................................................................................................................................................8338 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8340 COMPONENT PARTS...........................................................................................................................................................................................................................................8340 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8340 CVT CONTROL SYSTEM : Component Parts Location.....................................................................................................................................................................................................8340 CVT CONTROL SYSTEM : TCM..........................................................................................................................................................................................................................8343 CVT CONTROL SYSTEM : Transmission Range Switch....................................................................................................................................................................................................8343 CVT CONTROL SYSTEM : Primary Speed Sensor.........................................................................................................................................................................................................8343 CVT CONTROL SYSTEM : Output Speed Sensor..........................................................................................................................................................................................................8344 CVT CONTROL SYSTEM : Input Speed Sensor...........................................................................................................................................................................................................8344 CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor.................................................................................................................................................................................................8345 CVT CONTROL SYSTEM : Primary Pressure Sensor......................................................................................................................................................................................................8346 CVT CONTROL SYSTEM : Secondary Pressure Sensor....................................................................................................................................................................................................8346 CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve..............................................................................................................................................................................................8347 CVT CONTROL SYSTEM : Secondary Pressure Solenoid Valve............................................................................................................................................................................................8347 CVT CONTROL SYSTEM : Select Solenoid Valve........................................................................................................................................................................................................8347 CVT CONTROL SYSTEM : Torque Converter Clutch Solenoid Valve.......................................................................................................................................................................................8348 CVT CONTROL SYSTEM : Line Pressure Solenoid Valve.................................................................................................................................................................................................8348 CVT CONTROL SYSTEM : Manual Mode Switch...........................................................................................................................................................................................................8348 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8349 SHIFT LOCK SYSTEM : Component Parts Location......................................................................................................................................................................................................8349 SHIFT LOCK SYSTEM : Stop Lamp Switch..............................................................................................................................................................................................................8349 SHIFT LOCK SYSTEM : Shift Lock Solenoid...........................................................................................................................................................................................................8350 SHIFT LOCK SYSTEM : Park Position Switch..........................................................................................................................................................................................................8350 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8351 TRANSAXLE.............................................................................................................................................................................................................................................8351 TRANSAXLE : Cross-Sectional View..................................................................................................................................................................................................................8351 TRANSAXLE : Operation Status......................................................................................................................................................................................................................8352 TRANSAXLE : Transaxle Mechanism...................................................................................................................................................................................................................8352 TORQUE CONVERTER (WITH LOCK-UP FUNCTION)......................................................................................................................................................................................................8352 OIL PUMP......................................................................................................................................................................................................................................8352 PLANETARY GEAR................................................................................................................................................................................................................................8352 Operation of Planetary gear...............................................................................................................................................................................................................8352 BELT & PULLEY.................................................................................................................................................................................................................................8352 Steel Belt................................................................................................................................................................................................................................8353 Pulley....................................................................................................................................................................................................................................8353 FINAL DRIVE AND DIFFERENTIAL..................................................................................................................................................................................................................8354 TRANSAXLE : Oil Pressure System ..................................................................................................................................................................................................................8355 TRANSAXLE : Component Description.................................................................................................................................................................................................................8356 FLUID COOLER & FLUID WARMER SYSTEM....................................................................................................................................................................................................................8356 FLUID COOLER & FLUID WARMER SYSTEM : .............................................................................................................................................................................................................8357 CVT FLUID COOLER SCHEMATIC....................................................................................................................................................................................................................8357 COMPONENT DESCRIPTION.........................................................................................................................................................................................................................8357 CVT Oil Warmer............................................................................................................................................................................................................................8357 Heater Thermostat.........................................................................................................................................................................................................................8358 CVT Fluid Cooler (Air Cooling Type).......................................................................................................................................................................................................8358 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8358 SHIFT LOCK SYSTEM : System Description............................................................................................................................................................................................................8359 SHIFT LOCK OPERATION AT P POSITION............................................................................................................................................................................................................8359 When brake pedal is not depressed (no selector operation allowed).........................................................................................................................................................................8359 When brake pedal is depressed (selector lever operation allowed)..........................................................................................................................................................................8359 FORCIBLE RELEASE OF SHIFT LOCK................................................................................................................................................................................................................8359 KEY LOCK SYSTEM.......................................................................................................................................................................................................................................8360 KEY LOCK SYSTEM : System Description..............................................................................................................................................................................................................8360 KEY LOCK MECHANISM............................................................................................................................................................................................................................8360 Key lock status...........................................................................................................................................................................................................................8360 Key unlock status.........................................................................................................................................................................................................................8360 SYSTEM....................................................................................................................................................................................................................................................8361 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8361 CVT CONTROL SYSTEM : System Description...........................................................................................................................................................................................................8361 SYSTEM DIAGRAM................................................................................................................................................................................................................................8361 MAIN CONTROL CONTENTS OF TCM..................................................................................................................................................................................................................8361 LIST OF CONTROL ITEMS AND INPUT/OUTPUT........................................................................................................................................................................................................8361 CVT CONTROL SYSTEM : Circuit Diagram..............................................................................................................................................................................................................8363 CVT CONTROL SYSTEM : Fail-safe....................................................................................................................................................................................................................8363 Fail-safe function............................................................................................................................................................................................................................8364 CVT CONTROL SYSTEM : Protection Control ..........................................................................................................................................................................................................8366 CONTROL FOR WHEEL SPIN........................................................................................................................................................................................................................8366 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..........................................................................................................................................................................................8366 CONTROL WHEN FLUID TEMPERATURE IS HIGH........................................................................................................................................................................................................8366 REVERSE PROHIBIT CONTROL......................................................................................................................................................................................................................8367 LINE PRESSURE CONTROL.................................................................................................................................................................................................................................8367 LINE PRESSURE CONTROL : System Description........................................................................................................................................................................................................8367 SYSTEM DIAGRAM................................................................................................................................................................................................................................8367 DESCRIPTION...................................................................................................................................................................................................................................8367 Normal Oil Pressure Control...............................................................................................................................................................................................................8367 Secondary Pressure Feedback Control.......................................................................................................................................................................................................8368 SHIFT CONTROL.........................................................................................................................................................................................................................................8368 SHIFT CONTROL : System Description................................................................................................................................................................................................................8368 SYSTEM DIAGRAM................................................................................................................................................................................................................................8368 DESCRIPTION...................................................................................................................................................................................................................................8368 Shift Position Function...................................................................................................................................................................................................................8369 Blipping Control..........................................................................................................................................................................................................................8369 Hill Climbing And Descending Control......................................................................................................................................................................................................8370 Control In Acceleration...................................................................................................................................................................................................................8370 SELECT CONTROL........................................................................................................................................................................................................................................8371 SELECT CONTROL : System Description...............................................................................................................................................................................................................8371 SYSTEM DIAGRAM................................................................................................................................................................................................................................8371 DESCRIPTION...................................................................................................................................................................................................................................8371 LOCK-UP CONTROL.......................................................................................................................................................................................................................................8371 LOCK-UP CONTROL : System Description..............................................................................................................................................................................................................8372 SYSTEM DIAGRAM................................................................................................................................................................................................................................8372 DESCRIPTION...................................................................................................................................................................................................................................8372 Lock-up engagement .......................................................................................................................................................................................................................8372 Lock-up release condition ................................................................................................................................................................................................................8372 ECO MODE SYSTEM.......................................................................................................................................................................................................................................8372 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................8372 FAIL-SAFE.....................................................................................................................................................................................................................................8372 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................8373 INFORMATION DISPLAY (COMBINATION METER) : Shift Position Indicator................................................................................................................................................................................8373 PURPOSE.......................................................................................................................................................................................................................................8373 SYSTEM DIAGRAM................................................................................................................................................................................................................................8373 SIGNAL PATH...................................................................................................................................................................................................................................8373 LIGHTING CONDITION............................................................................................................................................................................................................................8373 SHUTOFF CONDITION.............................................................................................................................................................................................................................8373 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................8373 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................8373 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................8373 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................8374 Description...........................................................................................................................................................................................................................................8374 GST (Generic Scan Tool)...............................................................................................................................................................................................................................8374 DIAGNOSIS SYSTEM (TCM)....................................................................................................................................................................................................................................8375 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................8375 DIAGNOSIS DESCRIPTION : 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis.................................................................................................................................................................8375 1 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8375 2 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8375 DIAGNOSIS DESCRIPTION : DTC and DTC of 1st Trip...................................................................................................................................................................................................8375 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL...............................................................................................................................................................................................8375 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................8375 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................8375 RELATION BETWEEN DTC AT 1ST TRIP/DTC/MIL AND DRIVING CONDITIONS (FOR 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL).........................................................................................................................8375 COUNTER SYSTEM LIST...........................................................................................................................................................................................................................8376 DRIVING CONDITION.............................................................................................................................................................................................................................8376 Driving condition A.......................................................................................................................................................................................................................8376 Driving condition B.......................................................................................................................................................................................................................8376 TIME CHART....................................................................................................................................................................................................................................8377 CONSULT Function......................................................................................................................................................................................................................................8377 APPLICABLE ITEM...................................................................................................................................................................................................................................8377 SELF DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................8378 DTC at 1st trip and method to read DTC........................................................................................................................................................................................................8378 DTC deletion method ..........................................................................................................................................................................................................................8378 IGN counter...................................................................................................................................................................................................................................8378 DATA MONITOR......................................................................................................................................................................................................................................8378 WORK SUPPORT......................................................................................................................................................................................................................................8381 Engine brake adjustment.......................................................................................................................................................................................................................8381 Check the degradation level of the CVT fluid..................................................................................................................................................................................................8381 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................8382 TCM.......................................................................................................................................................................................................................................................8382 Reference Value.......................................................................................................................................................................................................................................8382 CONSULT DATA MONITOR STANDARD VALUE...............................................................................................................................................................................................................8382 TERMINAL LAYOUT...................................................................................................................................................................................................................................8386 INPUT/OUTPUT SIGNAL STANDARD......................................................................................................................................................................................................................8386 Fail-safe.............................................................................................................................................................................................................................................8389 Fail-safe function................................................................................................................................................................................................................................8389 Protection Control ...................................................................................................................................................................................................................................8391 CONTROL FOR WHEEL SPIN............................................................................................................................................................................................................................8391 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..............................................................................................................................................................................................8391 CONTROL WHEN FLUID TEMPERATURE IS HIGH............................................................................................................................................................................................................8392 REVERSE PROHIBIT CONTROL..........................................................................................................................................................................................................................8392 DTC Inspection Priority Chart.........................................................................................................................................................................................................................8392 DTC Index.............................................................................................................................................................................................................................................8393 WIRING DIAGRAM................................................................................................................................................................................................................................................8395 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8395 Wiring Diagram........................................................................................................................................................................................................................................8395 CVT SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8400 Wiring Diagram........................................................................................................................................................................................................................................8400 BASIC INSPECTION..............................................................................................................................................................................................................................................8403 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................8403 Work Flow.............................................................................................................................................................................................................................................8403 Diagnostic Work Sheet.................................................................................................................................................................................................................................8404 DESCRIPTION.......................................................................................................................................................................................................................................8404 Worksheet Sample..................................................................................................................................................................................................................................8404 ADDITIONAL SERVICE WHEN REPLACING TCM.....................................................................................................................................................................................................................8406 Description...........................................................................................................................................................................................................................................8406 Work Procedure........................................................................................................................................................................................................................................8406 ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY......................................................................................................................................................................................................8408 Description...........................................................................................................................................................................................................................................8408 Work Procedure........................................................................................................................................................................................................................................8408 ADDITIONAL SERVICE WHEN REPLACING TCM AND TRANSAXLE ASSEMBLY..............................................................................................................................................................................................8410 Description...........................................................................................................................................................................................................................................8410 Work Procedure........................................................................................................................................................................................................................................8410 STALL TEST................................................................................................................................................................................................................................................8412 Work Procedure........................................................................................................................................................................................................................................8412 INSPECTION........................................................................................................................................................................................................................................8412 NARROWING-DOWN MALFUNCTIONING PARTS...............................................................................................................................................................................................................8412 CVT POSITION..............................................................................................................................................................................................................................................8413 Inspection............................................................................................................................................................................................................................................8413 Adjustment............................................................................................................................................................................................................................................8413 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8415 U0073 COMMUNICATION BUS A OFF.............................................................................................................................................................................................................................8415 DTC Description.......................................................................................................................................................................................................................................8415 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8415 POSSIBLE CAUSE....................................................................................................................................................................................................................................8415 FAIL-SAFE.........................................................................................................................................................................................................................................8415 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8415 Diagnosis Procedure...................................................................................................................................................................................................................................8415 U0100 LOST COMMUNICATION (ECM A)..........................................................................................................................................................................................................................8416 DTC Description.......................................................................................................................................................................................................................................8416 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8416 POSSIBLE CAUSE....................................................................................................................................................................................................................................8416 FAIL-SAFE.........................................................................................................................................................................................................................................8416 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8416 Diagnosis Procedure...................................................................................................................................................................................................................................8416 U0102 LOST COMMUNICATION (TRANSFER).......................................................................................................................................................................................................................8417 DTC Description.......................................................................................................................................................................................................................................8417 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8417 POSSIBLE CAUSE....................................................................................................................................................................................................................................8417 FAIL-SAFE.........................................................................................................................................................................................................................................8417 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8417 Diagnosis Procedure...................................................................................................................................................................................................................................8417 U0140 LOST COMMUNICATION (BCM)............................................................................................................................................................................................................................8418 DTC Description.......................................................................................................................................................................................................................................8418 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8418 POSSIBLE CAUSE....................................................................................................................................................................................................................................8418 FAIL-SAFE.........................................................................................................................................................................................................................................8418 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8418 Diagnosis Procedure...................................................................................................................................................................................................................................8418 U0141 LOST COMMUNICATION (BCM A)..........................................................................................................................................................................................................................8419 DTC Description.......................................................................................................................................................................................................................................8419 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8419 POSSIBLE CAUSE....................................................................................................................................................................................................................................8419 FAIL-SAFE.........................................................................................................................................................................................................................................8419 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8419 Diagnosis Procedure...................................................................................................................................................................................................................................8419 U0155 LOST COMMUNICATION (IPC)............................................................................................................................................................................................................................8420 DTC Description.......................................................................................................................................................................................................................................8420 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8420 POSSIBLE CAUSE....................................................................................................................................................................................................................................8420 FAIL-SAFE.........................................................................................................................................................................................................................................8420 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8420 Diagnosis Procedure...................................................................................................................................................................................................................................8420 U0300 CAN COMMUNICATION DATA..............................................................................................................................................................................................................................8421 DTC Description.......................................................................................................................................................................................................................................8421 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8421 POSSIBLE CAUSE....................................................................................................................................................................................................................................8421 FAIL-SAFE.........................................................................................................................................................................................................................................8421 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8421 Diagnosis Procedure...................................................................................................................................................................................................................................8421 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................8422 DTC Description.......................................................................................................................................................................................................................................8422 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8422 POSSIBLE CAUSE....................................................................................................................................................................................................................................8422 FAIL-SAFE.........................................................................................................................................................................................................................................8422 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8422 Diagnosis Procedure...................................................................................................................................................................................................................................8422 U110F LOST COMMUNICATION (ECM)............................................................................................................................................................................................................................8423 DTC Description.......................................................................................................................................................................................................................................8423 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8423 POSSIBLE CAUSE....................................................................................................................................................................................................................................8423 FAIL-SAFE.........................................................................................................................................................................................................................................8423 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8423 Diagnosis Procedure...................................................................................................................................................................................................................................8423 U1111 LOST COMMUNICATION (CHASSIS CONTROL MODULE).........................................................................................................................................................................................................8424 DTC Description.......................................................................................................................................................................................................................................8424 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8424 POSSIBLE CAUSE....................................................................................................................................................................................................................................8424 FAIL-SAFE.........................................................................................................................................................................................................................................8424 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8424 Diagnosis Procedure...................................................................................................................................................................................................................................8424 U1117 LOST COMMUNICATION (ABS)............................................................................................................................................................................................................................8425 DTC Description.......................................................................................................................................................................................................................................8425 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8425 POSSIBLE CAUSE....................................................................................................................................................................................................................................8425 FAIL-SAFE.........................................................................................................................................................................................................................................8425 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8425 Diagnosis Procedure...................................................................................................................................................................................................................................8425 P062F EEPROM..............................................................................................................................................................................................................................................8426 DTC Description.......................................................................................................................................................................................................................................8426 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8426 POSSIBLE CAUSE....................................................................................................................................................................................................................................8426 FAIL-SAFE.........................................................................................................................................................................................................................................8426 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8426 Diagnosis Procedure...................................................................................................................................................................................................................................8426 P0705 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8427 DTC Description.......................................................................................................................................................................................................................................8427 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8427 POSSIBLE CAUSE....................................................................................................................................................................................................................................8427 FAIL-SAFE.........................................................................................................................................................................................................................................8427 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8427 Diagnosis Procedure...................................................................................................................................................................................................................................8427 Component Inspection..................................................................................................................................................................................................................................8430 P0706 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8432 DTC Description.......................................................................................................................................................................................................................................8432 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8432 POSSIBLE CAUSE....................................................................................................................................................................................................................................8432 FAIL-SAFE.........................................................................................................................................................................................................................................8432 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8432 Diagnosis Procedure...................................................................................................................................................................................................................................8432 Component Inspection..................................................................................................................................................................................................................................8434 P0712 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8435 DTC Description.......................................................................................................................................................................................................................................8435 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8435 POSSIBLE CAUSE....................................................................................................................................................................................................................................8435 FAIL-SAFE.........................................................................................................................................................................................................................................8435 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8435 Diagnosis Procedure...................................................................................................................................................................................................................................8435 P0713 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8437 DTC Description.......................................................................................................................................................................................................................................8437 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8437 POSSIBLE CAUSE....................................................................................................................................................................................................................................8437 FAIL-SAFE.........................................................................................................................................................................................................................................8437 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8437 Diagnosis Procedure...................................................................................................................................................................................................................................8437 P0715 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8439 DTC Description.......................................................................................................................................................................................................................................8439 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8439 POSSIBLE CAUSE....................................................................................................................................................................................................................................8439 FAIL-SAFE.........................................................................................................................................................................................................................................8439 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8439 Diagnosis Procedure...................................................................................................................................................................................................................................8440 P0717 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8442 DTC Description.......................................................................................................................................................................................................................................8442 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8442 POSSIBLE CAUSE....................................................................................................................................................................................................................................8442 FAIL-SAFE.........................................................................................................................................................................................................................................8442 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8442 Diagnosis Procedure...................................................................................................................................................................................................................................8443 P0740 TORQUE CONVERTER....................................................................................................................................................................................................................................8445 DTC Description.......................................................................................................................................................................................................................................8445 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8445 POSSIBLE CAUSE....................................................................................................................................................................................................................................8445 FAIL-SAFE.........................................................................................................................................................................................................................................8445 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8445 Diagnosis Procedure...................................................................................................................................................................................................................................8446 P0743 TORQUE CONVERTER....................................................................................................................................................................................................................................8447 DTC Description.......................................................................................................................................................................................................................................8447 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8447 POSSIBLE CAUSE....................................................................................................................................................................................................................................8447 FAIL-SAFE.........................................................................................................................................................................................................................................8447 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8447 Diagnosis Procedure...................................................................................................................................................................................................................................8448 P0744 TORQUE CONVERTER....................................................................................................................................................................................................................................8449 DTC Description.......................................................................................................................................................................................................................................8449 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8449 POSSIBLE CAUSE....................................................................................................................................................................................................................................8449 FAIL-SAFE.........................................................................................................................................................................................................................................8449 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8449 Diagnosis Procedure...................................................................................................................................................................................................................................8450 P0746 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8451 DTC Description.......................................................................................................................................................................................................................................8451 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8451 POSSIBLE CAUSE....................................................................................................................................................................................................................................8451 FAIL-SAFE.........................................................................................................................................................................................................................................8451 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8451 Diagnosis Procedure...................................................................................................................................................................................................................................8452 P0776 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8453 DTC Description.......................................................................................................................................................................................................................................8453 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8453 POSSIBLE CAUSE....................................................................................................................................................................................................................................8453 FAIL-SAFE.........................................................................................................................................................................................................................................8453 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8453 Diagnosis Procedure...................................................................................................................................................................................................................................8454 P0778 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8455 DTC Description.......................................................................................................................................................................................................................................8455 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8455 POSSIBLE CAUSE....................................................................................................................................................................................................................................8455 FAIL-SAFE.........................................................................................................................................................................................................................................8455 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8455 Diagnosis Procedure...................................................................................................................................................................................................................................8455 P0779 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8457 DTC Description.......................................................................................................................................................................................................................................8457 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8457 POSSIBLE CAUSE....................................................................................................................................................................................................................................8457 FAIL-SAFE.........................................................................................................................................................................................................................................8457 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8457 Diagnosis Procedure...................................................................................................................................................................................................................................8457 P0826 UP AND DOWN SHIFT SW................................................................................................................................................................................................................................8459 DTC Description.......................................................................................................................................................................................................................................8459 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8459 POSSIBLE CAUSE....................................................................................................................................................................................................................................8459 FAIL-SAFE.........................................................................................................................................................................................................................................8459 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8459 Diagnosis Procedure...................................................................................................................................................................................................................................8460 Component Inspection..................................................................................................................................................................................................................................8461 P0841 TRANSMISSION FLUID PRESSURE SEN/SW A................................................................................................................................................................................................................8462 DTC Description.......................................................................................................................................................................................................................................8462 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8462 POSSIBLE CAUSE....................................................................................................................................................................................................................................8462 FAIL-SAFE.........................................................................................................................................................................................................................................8462 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8462 Diagnosis Procedure...................................................................................................................................................................................................................................8462 P0847 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8463 DTC Description.......................................................................................................................................................................................................................................8463 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8463 POSSIBLE CAUSE....................................................................................................................................................................................................................................8463 FAIL-SAFE.........................................................................................................................................................................................................................................8463 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8463 Diagnosis Procedure...................................................................................................................................................................................................................................8463 P0848 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8465 DTC Description.......................................................................................................................................................................................................................................8465 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8465 POSSIBLE CAUSE....................................................................................................................................................................................................................................8465 FAIL-SAFE.........................................................................................................................................................................................................................................8465 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8465 Diagnosis Procedure...................................................................................................................................................................................................................................8465 P084C TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8467 DTC Description.......................................................................................................................................................................................................................................8467 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8467 POSSIBLE CAUSE....................................................................................................................................................................................................................................8467 FAIL-SAFE.........................................................................................................................................................................................................................................8467 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8467 Diagnosis Procedure...................................................................................................................................................................................................................................8467 P084D TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8469 DTC Description.......................................................................................................................................................................................................................................8469 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8469 POSSIBLE CAUSE....................................................................................................................................................................................................................................8469 FAIL-SAFE.........................................................................................................................................................................................................................................8469 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8469 Diagnosis Procedure...................................................................................................................................................................................................................................8469 P0863 TCM COMMUNICATION...................................................................................................................................................................................................................................8471 DTC Description.......................................................................................................................................................................................................................................8471 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8471 POSSIBLE CAUSE....................................................................................................................................................................................................................................8471 FAIL-SAFE.........................................................................................................................................................................................................................................8471 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8471 Diagnosis Procedure...................................................................................................................................................................................................................................8471 P0890 TCM.................................................................................................................................................................................................................................................8472 DTC Description.......................................................................................................................................................................................................................................8472 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8472 POSSIBLE CAUSE....................................................................................................................................................................................................................................8472 FAIL-SAFE.........................................................................................................................................................................................................................................8472 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8472 Diagnosis Procedure...................................................................................................................................................................................................................................8472 P0962 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8474 DTC Description.......................................................................................................................................................................................................................................8474 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8474 POSSIBLE CAUSE....................................................................................................................................................................................................................................8474 FAIL-SAFE.........................................................................................................................................................................................................................................8474 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8474 Diagnosis Procedure...................................................................................................................................................................................................................................8474 P0963 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8476 DTC Description.......................................................................................................................................................................................................................................8476 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8476 POSSIBLE CAUSE....................................................................................................................................................................................................................................8476 FAIL-SAFE.........................................................................................................................................................................................................................................8476 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8476 Diagnosis Procedure...................................................................................................................................................................................................................................8476 P0965 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8478 DTC Description.......................................................................................................................................................................................................................................8478 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8478 POSSIBLE CAUSE....................................................................................................................................................................................................................................8478 FAIL-SAFE.........................................................................................................................................................................................................................................8478 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8478 Diagnosis Procedure...................................................................................................................................................................................................................................8479 P0966 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8480 DTC Description.......................................................................................................................................................................................................................................8480 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8480 POSSIBLE CAUSE....................................................................................................................................................................................................................................8480 FAIL-SAFE.........................................................................................................................................................................................................................................8480 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8480 Diagnosis Procedure...................................................................................................................................................................................................................................8480 P0967 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8482 DTC Description.......................................................................................................................................................................................................................................8482 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8482 POSSIBLE CAUSE....................................................................................................................................................................................................................................8482 FAIL-SAFE.........................................................................................................................................................................................................................................8482 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8482 Diagnosis Procedure...................................................................................................................................................................................................................................8482 P2765 INPUT SPEED SENSOR B................................................................................................................................................................................................................................8484 DTC Description.......................................................................................................................................................................................................................................8484 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8484 POSSIBLE CAUSE....................................................................................................................................................................................................................................8484 FAIL-SAFE.........................................................................................................................................................................................................................................8484 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8484 Diagnosis Procedure...................................................................................................................................................................................................................................8485 P2813 SELECT SOLENOID.....................................................................................................................................................................................................................................8487 DTC Description.......................................................................................................................................................................................................................................8487 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8487 POSSIBLE CAUSE....................................................................................................................................................................................................................................8487 FAIL-SAFE.........................................................................................................................................................................................................................................8487 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8487 Diagnosis Procedure...................................................................................................................................................................................................................................8488 P2814 SELECT SOLENOID.....................................................................................................................................................................................................................................8489 DTC Description.......................................................................................................................................................................................................................................8489 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8489 POSSIBLE CAUSE....................................................................................................................................................................................................................................8489 FAIL-SAFE.........................................................................................................................................................................................................................................8489 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8489 Diagnosis Procedure...................................................................................................................................................................................................................................8489 P2815 SELECT SOLENOID.....................................................................................................................................................................................................................................8491 DTC Description.......................................................................................................................................................................................................................................8491 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8491 POSSIBLE CAUSE....................................................................................................................................................................................................................................8491 FAIL-SAFE.........................................................................................................................................................................................................................................8491 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8491 Diagnosis Procedure...................................................................................................................................................................................................................................8491 MAIN POWER SUPPLY AND GROUND CIRCUIT......................................................................................................................................................................................................................8493 Diagnosis Procedure...................................................................................................................................................................................................................................8493 SHIFT POSITION INDICATOR CIRCUIT..........................................................................................................................................................................................................................8495 Component Parts Function Inspection...................................................................................................................................................................................................................8495 Diagnosis Procedure...................................................................................................................................................................................................................................8495 SHIFT LOCK SYSTEM.........................................................................................................................................................................................................................................8496 Component Function Check..............................................................................................................................................................................................................................8496 Diagnosis Procedure...................................................................................................................................................................................................................................8496 Component Inspection (Shift Lock Solenoid)............................................................................................................................................................................................................8497 Component Inspection (Park Position Switch)...........................................................................................................................................................................................................8498 Component Inspection (CVT Shift Selector Harness).....................................................................................................................................................................................................8498 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................8499 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8500 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8500 Symptom Table.........................................................................................................................................................................................................................................8500 Symptom Table 1...................................................................................................................................................................................................................................8500 Symptom Table 2...................................................................................................................................................................................................................................8502 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8504 CVT FLUID.................................................................................................................................................................................................................................................8504 Inspection............................................................................................................................................................................................................................................8504 FLUID LEAKAGE.....................................................................................................................................................................................................................................8504 Replacement...........................................................................................................................................................................................................................................8504 Adjustment............................................................................................................................................................................................................................................8506 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8508 CVT SHIFT SELECTOR........................................................................................................................................................................................................................................8508 Exploded View.........................................................................................................................................................................................................................................8508 Removal and Installation..............................................................................................................................................................................................................................8508 REMOVAL...........................................................................................................................................................................................................................................8508 INSTALLATION......................................................................................................................................................................................................................................8509 Disassembly and Assembly..............................................................................................................................................................................................................................8509 DISASSEMBLY.......................................................................................................................................................................................................................................8509 ASSEMBLY..........................................................................................................................................................................................................................................8510 Inspection............................................................................................................................................................................................................................................8510 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8510 CONTROL CABLE.............................................................................................................................................................................................................................................8511 MR20DD................................................................................................................................................................................................................................................8511 MR20DD : Exploded View............................................................................................................................................................................................................................8511 MR20DD : Removal and Installation.................................................................................................................................................................................................................8511 REMOVAL.......................................................................................................................................................................................................................................8511 INSTALLATION..................................................................................................................................................................................................................................8513 MR20DD : Inspection...............................................................................................................................................................................................................................8513 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8513 QR25DE................................................................................................................................................................................................................................................8513 QR25DE : Exploded View............................................................................................................................................................................................................................8514 QR25DE : Removal and Installation.................................................................................................................................................................................................................8514 REMOVAL.......................................................................................................................................................................................................................................8514 INSTALLATION..................................................................................................................................................................................................................................8516 QR25DE : Inspection...............................................................................................................................................................................................................................8516 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8516 KEY INTERLOCK CABLE.......................................................................................................................................................................................................................................8517 Exploded View.........................................................................................................................................................................................................................................8517 Removal and Installation..............................................................................................................................................................................................................................8517 REMOVAL...........................................................................................................................................................................................................................................8517 INSTALLATION......................................................................................................................................................................................................................................8518 Inspection............................................................................................................................................................................................................................................8518 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8518 TCM.......................................................................................................................................................................................................................................................8520 Exploded View.........................................................................................................................................................................................................................................8520 Removal and Installation..............................................................................................................................................................................................................................8520 REMOVAL...........................................................................................................................................................................................................................................8520 INSTALLATION......................................................................................................................................................................................................................................8521 Adjustment............................................................................................................................................................................................................................................8521 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8521 AIR BREATHER..............................................................................................................................................................................................................................................8522 MR20DD................................................................................................................................................................................................................................................8522 MR20DD : Exploded View............................................................................................................................................................................................................................8522 MR20DD : Removal and Installation.................................................................................................................................................................................................................8522 REMOVAL.......................................................................................................................................................................................................................................8522 INSTALLATION..................................................................................................................................................................................................................................8522 QR25DE................................................................................................................................................................................................................................................8522 QR25DE : Exploded View............................................................................................................................................................................................................................8523 QR25DE : Removal and Installation.................................................................................................................................................................................................................8523 REMOVAL.......................................................................................................................................................................................................................................8523 INSTALLATION..................................................................................................................................................................................................................................8523 OIL PAN...................................................................................................................................................................................................................................................8524 Exploded View.........................................................................................................................................................................................................................................8524 Removal and Installation..............................................................................................................................................................................................................................8524 REMOVAL...........................................................................................................................................................................................................................................8524 INSTALLATION......................................................................................................................................................................................................................................8525 Inspection............................................................................................................................................................................................................................................8526 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8526 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8526 INPUT SPEED SENSOR........................................................................................................................................................................................................................................8527 MR20DD................................................................................................................................................................................................................................................8527 MR20DD : Exploded View............................................................................................................................................................................................................................8527 MR20DD : Removal and Installation.................................................................................................................................................................................................................8527 REMOVAL.......................................................................................................................................................................................................................................8527 INSTALLATION..................................................................................................................................................................................................................................8528 MR20DD : Inspection and Adjustment................................................................................................................................................................................................................8528 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8528 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8528 QR25DE................................................................................................................................................................................................................................................8528 QR25DE : Exploded View............................................................................................................................................................................................................................8528 QR25DE : Removal and Installation.................................................................................................................................................................................................................8529 REMOVAL.......................................................................................................................................................................................................................................8529 INSTALLATION..................................................................................................................................................................................................................................8529 QR25DE : Inspection and Adjustment................................................................................................................................................................................................................8529 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8529 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8529 PRIMARY SPEED SENSOR......................................................................................................................................................................................................................................8530 Exploded View.........................................................................................................................................................................................................................................8530 Removal and Installation..............................................................................................................................................................................................................................8530 REMOVAL...........................................................................................................................................................................................................................................8530 INSTALLATION......................................................................................................................................................................................................................................8531 Inspection and Adjustment.............................................................................................................................................................................................................................8531 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8531 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8531 OUTPUT SPEED SENSOR.......................................................................................................................................................................................................................................8532 Exploded View.........................................................................................................................................................................................................................................8532 Removal and Installation..............................................................................................................................................................................................................................8532 REMOVAL...........................................................................................................................................................................................................................................8532 INSTALLATION......................................................................................................................................................................................................................................8533 Inspection and Adjustment.............................................................................................................................................................................................................................8533 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8533 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8533 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8534 Exploded View.........................................................................................................................................................................................................................................8534 Removal and Installation..............................................................................................................................................................................................................................8534 REMOVAL...........................................................................................................................................................................................................................................8534 Differential Side Oil Seal (Left Side)........................................................................................................................................................................................................8534 Differential Side Oil Seal (Right Side) (2WD Models Only).....................................................................................................................................................................................8534 INSTALLATION......................................................................................................................................................................................................................................8535 Inspection and Adjustment.............................................................................................................................................................................................................................8535 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8535 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8535 WATER HOSE................................................................................................................................................................................................................................................8536 MR20DD................................................................................................................................................................................................................................................8536 MR20DD : Exploded View............................................................................................................................................................................................................................8536 MR20DD : Removal and Installation.................................................................................................................................................................................................................8536 REMOVAL.......................................................................................................................................................................................................................................8536 INSTALLATION..................................................................................................................................................................................................................................8536 MR20DD : Inspection...............................................................................................................................................................................................................................8537 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................8537 Heater Thermostat.........................................................................................................................................................................................................................8537 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8538 QR25DE................................................................................................................................................................................................................................................8538 QR25DE : Exploded View............................................................................................................................................................................................................................8538 QR25DE : Removal and Installation.................................................................................................................................................................................................................8538 REMOVAL.......................................................................................................................................................................................................................................8538 INSTALLATION..................................................................................................................................................................................................................................8539 QR25DE : Inspection...............................................................................................................................................................................................................................8539 INSPECTION AFTER REMOVAL......................................................................................................................................................................................................................8539 Heater Thermostat.........................................................................................................................................................................................................................8540 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8540 CVT FLUID COOLER SYSTEM...................................................................................................................................................................................................................................8541 MR20DD................................................................................................................................................................................................................................................8541 MR20DD : Exploded View............................................................................................................................................................................................................................8541 MR20DD : Removal and Installation.................................................................................................................................................................................................................8542 REMOVAL.......................................................................................................................................................................................................................................8542 INSTALLATION..................................................................................................................................................................................................................................8543 Transaxle side............................................................................................................................................................................................................................8543 Vehicle side..............................................................................................................................................................................................................................8544 MR20DD : Inspection and Adjustment................................................................................................................................................................................................................8545 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8545 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8545 QR25DE................................................................................................................................................................................................................................................8545 QR25DE : Exploded View............................................................................................................................................................................................................................8546 QR25DE : Removal and Installation.................................................................................................................................................................................................................8546 REMOVAL.......................................................................................................................................................................................................................................8546 INSTALLATION..................................................................................................................................................................................................................................8548 QR25DE : Inspection and Adjustment................................................................................................................................................................................................................8549 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8549 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8549 CVT OIL WARMER............................................................................................................................................................................................................................................8550 MR20DD................................................................................................................................................................................................................................................8550 MR20DD : Exploded View............................................................................................................................................................................................................................8550 MR20DD : Removal and Installation.................................................................................................................................................................................................................8550 REMOVAL.......................................................................................................................................................................................................................................8550 INSTALLATION..................................................................................................................................................................................................................................8551 MR20DD : Inspection and Adjustment................................................................................................................................................................................................................8551 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8551 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8551 QR25DE................................................................................................................................................................................................................................................8551 QR25DE : Exploded View............................................................................................................................................................................................................................8551 QR25DE : Removal and Installation.................................................................................................................................................................................................................8551 REMOVAL.......................................................................................................................................................................................................................................8551 INSTALLATION..................................................................................................................................................................................................................................8552 QR25DE : Inspection and Adjustment................................................................................................................................................................................................................8552 INSPECTION AFTER INSTALLATION.................................................................................................................................................................................................................8552 ADJUSTMENT AFTER INSTALLATION.................................................................................................................................................................................................................8552 PLUG......................................................................................................................................................................................................................................................8553 Description...........................................................................................................................................................................................................................................8553 Exploded View.........................................................................................................................................................................................................................................8553 Removal and Installation..............................................................................................................................................................................................................................8553 REMOVAL...........................................................................................................................................................................................................................................8553 INSTALLATION......................................................................................................................................................................................................................................8553 Inspection and Adjustment.............................................................................................................................................................................................................................8553 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8553 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8553 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8554 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8554 Exploded View.........................................................................................................................................................................................................................................8554 Removal and Installation..............................................................................................................................................................................................................................8555 REMOVAL...........................................................................................................................................................................................................................................8555 INSTALLATION......................................................................................................................................................................................................................................8556 Inspection and Adjustment.............................................................................................................................................................................................................................8557 INSPECTION BEFORE INSTALLATION....................................................................................................................................................................................................................8557 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8557 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8557 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8558 TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL...........................................................................................................................................................................................................8558 Exploded View.........................................................................................................................................................................................................................................8558 Disassembly...........................................................................................................................................................................................................................................8558 Assembly..............................................................................................................................................................................................................................................8558 Inspection............................................................................................................................................................................................................................................8559 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8559 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8561 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8561 General Specification.................................................................................................................................................................................................................................8561 Shift Characteristics.................................................................................................................................................................................................................................8561 MR20DD............................................................................................................................................................................................................................................8561 QR25DE............................................................................................................................................................................................................................................8561 Stall Speed...........................................................................................................................................................................................................................................8561 MR20DD............................................................................................................................................................................................................................................8561 QR25DE............................................................................................................................................................................................................................................8561 Torque Converter......................................................................................................................................................................................................................................8562 Heater Thermostat.....................................................................................................................................................................................................................................8562 CVT: RE0F10G......................................................................................................................................................................................................................................................8563 HOW TO USE THIS MANUAL........................................................................................................................................................................................................................................8563 HOW TO USE THIS SECTION...................................................................................................................................................................................................................................8563 Information...........................................................................................................................................................................................................................................8563 PRECAUTION....................................................................................................................................................................................................................................................8564 PRECAUTIONS...............................................................................................................................................................................................................................................8564 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"............................................................................................................................................................8564 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS..................................................................................................................................................................................8564 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.............................................................................................................................................................................8564 OPERATION PROCEDURE...............................................................................................................................................................................................................................8564 Precaution for Procedure without Cowl Top Cover.......................................................................................................................................................................................................8565 Precautions for Removing Battery Terminal.............................................................................................................................................................................................................8565 HOW TO DISCONNECT 12V BATTERY TERMINAL............................................................................................................................................................................................................8565 INSTRUCTION 1.................................................................................................................................................................................................................................8565 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)....................................................................................................................................................................................8566 Precaution for TCM and Transaxle Assembly Replacement.................................................................................................................................................................................................8566 General Precautions...................................................................................................................................................................................................................................8566 On Board Diagnosis (OBD) System of CVT and Engine.....................................................................................................................................................................................................8567 Removal and Installation Procedure for CVT Unit Connector.............................................................................................................................................................................................8567 REMOVAL...........................................................................................................................................................................................................................................8567 INSTALLATION......................................................................................................................................................................................................................................8568 PREPARATION...................................................................................................................................................................................................................................................8569 PREPARATION...............................................................................................................................................................................................................................................8569 Special Service Tools.................................................................................................................................................................................................................................8569 Commercial Service Tools..............................................................................................................................................................................................................................8569 SYSTEM DESCRIPTION............................................................................................................................................................................................................................................8571 COMPONENT PARTS...........................................................................................................................................................................................................................................8571 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8571 CVT CONTROL SYSTEM : Component Parts Location.....................................................................................................................................................................................................8571 LHD MODELS....................................................................................................................................................................................................................................8571 RHD MODELS....................................................................................................................................................................................................................................8574 CVT CONTROL SYSTEM : TCM..........................................................................................................................................................................................................................8577 CVT CONTROL SYSTEM : Transmission Range Switch....................................................................................................................................................................................................8577 CVT CONTROL SYSTEM : Primary Speed Sensor.........................................................................................................................................................................................................8577 CVT CONTROL SYSTEM : Output Speed Sensor..........................................................................................................................................................................................................8578 CVT CONTROL SYSTEM : Input Speed Sensor...........................................................................................................................................................................................................8579 CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor.................................................................................................................................................................................................8579 CVT CONTROL SYSTEM : Primary Pressure Sensor......................................................................................................................................................................................................8580 CVT CONTROL SYSTEM : Secondary Pressure Sensor....................................................................................................................................................................................................8580 CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve..............................................................................................................................................................................................8580 CVT CONTROL SYSTEM : Secondary Pressure Solenoid Valve............................................................................................................................................................................................8581 CVT CONTROL SYSTEM : Select Solenoid Valve........................................................................................................................................................................................................8581 CVT CONTROL SYSTEM : Torque Converter Clutch Solenoid Valve.......................................................................................................................................................................................8581 CVT CONTROL SYSTEM : Line Pressure Solenoid Valve.................................................................................................................................................................................................8582 CVT CONTROL SYSTEM : G Sensor.....................................................................................................................................................................................................................8582 CVT CONTROL SYSTEM : Electric Oil Pump............................................................................................................................................................................................................8582 CVT CONTROL SYSTEM : Electric Oil Pump Relay......................................................................................................................................................................................................8583 CVT CONTROL SYSTEM : Manual Mode Switch...........................................................................................................................................................................................................8583 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8583 SHIFT LOCK SYSTEM : Component Parts Location......................................................................................................................................................................................................8583 LHD MODELS....................................................................................................................................................................................................................................8583 RHD MODELS....................................................................................................................................................................................................................................8584 SHIFT LOCK SYSTEM : Stop Lamp Switch..............................................................................................................................................................................................................8585 SHIFT LOCK SYSTEM : Shift Lock Solenoid...........................................................................................................................................................................................................8586 SHIFT LOCK SYSTEM : Park Position Switch..........................................................................................................................................................................................................8586 STRUCTURE AND OPERATION...................................................................................................................................................................................................................................8587 TRANSAXLE.............................................................................................................................................................................................................................................8587 TRANSAXLE : Cross-Sectional View..................................................................................................................................................................................................................8587 TRANSAXLE : Operation Status......................................................................................................................................................................................................................8588 TRANSAXLE : Transaxle Mechanism...................................................................................................................................................................................................................8588 TORQUE CONVERTER (WITH LOCK-UP FUNCTION)......................................................................................................................................................................................................8588 OIL PUMP......................................................................................................................................................................................................................................8588 PLANETARY GEAR................................................................................................................................................................................................................................8588 Operation of Planetary gear...............................................................................................................................................................................................................8588 BELT & PULLEY.................................................................................................................................................................................................................................8588 Chain belt................................................................................................................................................................................................................................8588 Pulley....................................................................................................................................................................................................................................8589 FINAL DRIVE AND DIFFERENTIAL..................................................................................................................................................................................................................8589 TRANSAXLE : Oil Pressure System ..................................................................................................................................................................................................................8590 TRANSAXLE : Component Description.................................................................................................................................................................................................................8591 FLUID COOLER & FLUID WARMER SYSTEM....................................................................................................................................................................................................................8591 FLUID COOLER & FLUID WARMER SYSTEM : .............................................................................................................................................................................................................8592 CVT FLUID COOLER SCHEMATIC....................................................................................................................................................................................................................8592 COMPONENT DESCRIPTION.........................................................................................................................................................................................................................8592 CVT Oil Warmer............................................................................................................................................................................................................................8592 CVT Fluid Cooler (Air Cooling Type).......................................................................................................................................................................................................8592 SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8592 SHIFT LOCK SYSTEM : System Description............................................................................................................................................................................................................8592 SHIFT LOCK OPERATION AT P POSITION............................................................................................................................................................................................................8592 When brake pedal is not depressed (no selector operation allowed).........................................................................................................................................................................8592 When brake pedal is depressed (selector lever operation allowed)..........................................................................................................................................................................8593 FORCIBLE RELEASE OF SHIFT LOCK................................................................................................................................................................................................................8593 KEY LOCK SYSTEM.......................................................................................................................................................................................................................................8594 KEY LOCK SYSTEM : System Description..............................................................................................................................................................................................................8594 KEY LOCK MECHANISM............................................................................................................................................................................................................................8594 Key lock status...........................................................................................................................................................................................................................8594 Key unlock status.........................................................................................................................................................................................................................8594 SYSTEM....................................................................................................................................................................................................................................................8595 CVT CONTROL SYSTEM....................................................................................................................................................................................................................................8595 CVT CONTROL SYSTEM : System Description...........................................................................................................................................................................................................8595 SYSTEM DIAGRAM................................................................................................................................................................................................................................8595 MAIN CONTROL CONTENTS OF TCM..................................................................................................................................................................................................................8595 LIST OF CONTROL ITEMS AND INPUT/OUTPUT........................................................................................................................................................................................................8595 CVT CONTROL SYSTEM : Circuit Diagram..............................................................................................................................................................................................................8597 CVT CONTROL SYSTEM : Fail-safe....................................................................................................................................................................................................................8597 Fail-safe function............................................................................................................................................................................................................................8598 CVT CONTROL SYSTEM : Protection Control ..........................................................................................................................................................................................................8602 CONTROL FOR WHEEL SPIN........................................................................................................................................................................................................................8602 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..........................................................................................................................................................................................8602 CONTROL WHEN FLUID TEMPERATURE IS HIGH........................................................................................................................................................................................................8602 REVERSE PROHIBIT CONTROL......................................................................................................................................................................................................................8602 LINE PRESSURE CONTROL.................................................................................................................................................................................................................................8603 LINE PRESSURE CONTROL : System Description........................................................................................................................................................................................................8603 SYSTEM DIAGRAM................................................................................................................................................................................................................................8603 DESCRIPTION...................................................................................................................................................................................................................................8603 Normal Oil Pressure Control...............................................................................................................................................................................................................8603 Secondary Pressure Feedback Control.......................................................................................................................................................................................................8603 SHIFT CONTROL.........................................................................................................................................................................................................................................8603 SHIFT CONTROL : System Description................................................................................................................................................................................................................8604 SYSTEM DIAGRAM................................................................................................................................................................................................................................8604 DESCRIPTION...................................................................................................................................................................................................................................8604 Shift Position Function...................................................................................................................................................................................................................8604 Blipping Control..........................................................................................................................................................................................................................8605 Hill Climbing And Descending Control......................................................................................................................................................................................................8606 Control In Acceleration...................................................................................................................................................................................................................8606 SELECT CONTROL........................................................................................................................................................................................................................................8607 SELECT CONTROL : System Description...............................................................................................................................................................................................................8607 SYSTEM DIAGRAM................................................................................................................................................................................................................................8607 DESCRIPTION...................................................................................................................................................................................................................................8607 LOCK-UP CONTROL.......................................................................................................................................................................................................................................8607 LOCK-UP CONTROL : System Description..............................................................................................................................................................................................................8608 SYSTEM DIAGRAM................................................................................................................................................................................................................................8608 DESCRIPTION...................................................................................................................................................................................................................................8608 Lock-up engagement .......................................................................................................................................................................................................................8608 Lock-up release condition ................................................................................................................................................................................................................8608 ECO MODE SYSTEM.......................................................................................................................................................................................................................................8608 ECO MODE SYSTEM : System Description..............................................................................................................................................................................................................8608 FAIL-SAFE.....................................................................................................................................................................................................................................8608 STOP/START SYSTEM.....................................................................................................................................................................................................................................8609 STOP/START SYSTEM : System Description............................................................................................................................................................................................................8609 STOP/START OPERATION PERMISSION CONDITION EVALUATED BY TCM....................................................................................................................................................................................8609 TCM INDICATION CHARACTERISTICS................................................................................................................................................................................................................8609 TIME CHART................................................................................................................................................................................................................................8610 INFORMATION DISPLAY (COMBINATION METER)...............................................................................................................................................................................................................8610 INFORMATION DISPLAY (COMBINATION METER) : Shift Position Indicator................................................................................................................................................................................8610 PURPOSE.......................................................................................................................................................................................................................................8610 SYSTEM DIAGRAM................................................................................................................................................................................................................................8611 SIGNAL PATH...................................................................................................................................................................................................................................8611 LIGHTING CONDITION............................................................................................................................................................................................................................8611 SHUTOFF CONDITION.............................................................................................................................................................................................................................8611 WARNING/INDICATOR/CHIME LIST..........................................................................................................................................................................................................................8611 WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp........................................................................................................................................................................................8611 WARNING/INDICATOR/CHIME LIST : Warning/Indicator (On Information Display).........................................................................................................................................................................8611 ON BOARD DIAGNOSTIC (OBD) SYSTEM..........................................................................................................................................................................................................................8612 Description...........................................................................................................................................................................................................................................8612 GST (Generic Scan Tool)...............................................................................................................................................................................................................................8612 DIAGNOSIS SYSTEM (TCM)....................................................................................................................................................................................................................................8613 DIAGNOSIS DESCRIPTION.................................................................................................................................................................................................................................8613 DIAGNOSIS DESCRIPTION : 1 Trip Detection Diagnosis and 2 Trip Detection Diagnosis.................................................................................................................................................................8613 1 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8613 2 TRIP DETECTION DIAGNOSIS....................................................................................................................................................................................................................8613 DIAGNOSIS DESCRIPTION : DTC and DTC of 1st Trip...................................................................................................................................................................................................8613 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL...............................................................................................................................................................................................8613 DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)..........................................................................................................................................................................................8613 DIAGNOSIS DESCRIPTION : Counter System............................................................................................................................................................................................................8613 RELATION BETWEEN DTC AT 1ST TRIP/DTC/MIL AND DRIVING CONDITIONS (FOR 2 TRIP DETECTION DIAGNOSIS THAT ILLUMINATES MIL).........................................................................................................................8613 COUNTER SYSTEM LIST...........................................................................................................................................................................................................................8614 DRIVING CONDITION.............................................................................................................................................................................................................................8614 Driving condition A.......................................................................................................................................................................................................................8614 Driving condition B.......................................................................................................................................................................................................................8614 TIME CHART....................................................................................................................................................................................................................................8615 CONSULT Function......................................................................................................................................................................................................................................8615 APPLICABLE ITEM...................................................................................................................................................................................................................................8615 SELF DIAGNOSTIC RESULTS...........................................................................................................................................................................................................................8616 DTC at 1st trip and method to read DTC........................................................................................................................................................................................................8616 DTC deletion method ..........................................................................................................................................................................................................................8616 IGN counter...................................................................................................................................................................................................................................8616 DATA MONITOR......................................................................................................................................................................................................................................8616 WORK SUPPORT......................................................................................................................................................................................................................................8619 Engine brake adjustment.......................................................................................................................................................................................................................8619 Check the degradation level of the CVT fluid..................................................................................................................................................................................................8619 ECU DIAGNOSIS INFORMATION.....................................................................................................................................................................................................................................8620 TCM.......................................................................................................................................................................................................................................................8620 Reference Value.......................................................................................................................................................................................................................................8620 CONSULT DATA MONITOR STANDARD VALUE...............................................................................................................................................................................................................8620 TERMINAL LAYOUT...................................................................................................................................................................................................................................8624 INPUT/OUTPUT SIGNAL STANDARD......................................................................................................................................................................................................................8625 Fail-safe.............................................................................................................................................................................................................................................8627 Fail-safe function................................................................................................................................................................................................................................8628 Protection Control ...................................................................................................................................................................................................................................8632 CONTROL FOR WHEEL SPIN............................................................................................................................................................................................................................8632 TORQUE IS REDUCED WHEN DRIVING WITH THE REVERSE GEAR..............................................................................................................................................................................................8632 CONTROL WHEN FLUID TEMPERATURE IS HIGH............................................................................................................................................................................................................8632 REVERSE PROHIBIT CONTROL..........................................................................................................................................................................................................................8632 DTC Inspection Priority Chart.........................................................................................................................................................................................................................8633 DTC Index.............................................................................................................................................................................................................................................8634 WIRING DIAGRAM................................................................................................................................................................................................................................................8636 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8636 Wiring Diagram........................................................................................................................................................................................................................................8636 CVT SHIFT LOCK SYSTEM.....................................................................................................................................................................................................................................8643 Wiring Diagram........................................................................................................................................................................................................................................8643 BASIC INSPECTION..............................................................................................................................................................................................................................................8646 DIAGNOSIS AND REPAIR WORK FLOW............................................................................................................................................................................................................................8646 Work Flow.............................................................................................................................................................................................................................................8646 Diagnostic Work Sheet.................................................................................................................................................................................................................................8647 DESCRIPTION.......................................................................................................................................................................................................................................8647 Worksheet Sample..................................................................................................................................................................................................................................8647 ADDITIONAL SERVICE WHEN REPLACING TCM.....................................................................................................................................................................................................................8649 Description...........................................................................................................................................................................................................................................8649 Work Procedure........................................................................................................................................................................................................................................8649 ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY......................................................................................................................................................................................................8651 Description...........................................................................................................................................................................................................................................8651 Work Procedure........................................................................................................................................................................................................................................8651 ADDITIONAL SERVICE WHEN REPLACING TCM AND TRANSAXLE ASSEMBLY..............................................................................................................................................................................................8653 Description...........................................................................................................................................................................................................................................8653 Work Procedure........................................................................................................................................................................................................................................8653 CALIBRATION OF G SENSOR...................................................................................................................................................................................................................................8656 Description...........................................................................................................................................................................................................................................8656 Work Procedure........................................................................................................................................................................................................................................8656 BLEEDING ELECTRIC OIL PUMP................................................................................................................................................................................................................................8657 Description...........................................................................................................................................................................................................................................8657 Work Procedure........................................................................................................................................................................................................................................8657 STALL TEST................................................................................................................................................................................................................................................8658 Work Procedure........................................................................................................................................................................................................................................8658 INSPECTION........................................................................................................................................................................................................................................8658 NARROWING-DOWN MALFUNCTIONING PARTS...............................................................................................................................................................................................................8658 CVT POSITION..............................................................................................................................................................................................................................................8659 Inspection............................................................................................................................................................................................................................................8659 Adjustment............................................................................................................................................................................................................................................8659 DTC/CIRCUIT DIAGNOSIS.........................................................................................................................................................................................................................................8660 U0073 COMMUNICATION BUS A OFF.............................................................................................................................................................................................................................8660 DTC Description.......................................................................................................................................................................................................................................8660 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8660 POSSIBLE CAUSE....................................................................................................................................................................................................................................8660 FAIL-SAFE.........................................................................................................................................................................................................................................8660 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8660 Diagnosis Procedure...................................................................................................................................................................................................................................8660 U0100 LOST COMMUNICATION (ECM A)..........................................................................................................................................................................................................................8661 DTC Description.......................................................................................................................................................................................................................................8661 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8661 POSSIBLE CAUSE....................................................................................................................................................................................................................................8661 FAIL-SAFE.........................................................................................................................................................................................................................................8661 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8661 Diagnosis Procedure...................................................................................................................................................................................................................................8661 U0102 LOST COMMUNICATION (TRANSFER).......................................................................................................................................................................................................................8662 DTC Description.......................................................................................................................................................................................................................................8662 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8662 POSSIBLE CAUSE....................................................................................................................................................................................................................................8662 FAIL-SAFE.........................................................................................................................................................................................................................................8662 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8662 Diagnosis Procedure...................................................................................................................................................................................................................................8662 U0140 LOST COMMUNICATION (BCM)............................................................................................................................................................................................................................8663 DTC Description.......................................................................................................................................................................................................................................8663 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8663 POSSIBLE CAUSE....................................................................................................................................................................................................................................8663 FAIL-SAFE.........................................................................................................................................................................................................................................8663 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8663 Diagnosis Procedure...................................................................................................................................................................................................................................8663 U0141 LOST COMMUNICATION (BCM A)..........................................................................................................................................................................................................................8664 DTC Description.......................................................................................................................................................................................................................................8664 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8664 POSSIBLE CAUSE....................................................................................................................................................................................................................................8664 FAIL-SAFE.........................................................................................................................................................................................................................................8664 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8664 Diagnosis Procedure...................................................................................................................................................................................................................................8664 U0155 LOST COMMUNICATION (IPC)............................................................................................................................................................................................................................8665 DTC Description.......................................................................................................................................................................................................................................8665 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8665 POSSIBLE CAUSE....................................................................................................................................................................................................................................8665 FAIL-SAFE.........................................................................................................................................................................................................................................8665 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8665 Diagnosis Procedure...................................................................................................................................................................................................................................8665 U0300 CAN COMMUNICATION DATA..............................................................................................................................................................................................................................8666 DTC Description.......................................................................................................................................................................................................................................8666 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8666 POSSIBLE CAUSE....................................................................................................................................................................................................................................8666 FAIL-SAFE.........................................................................................................................................................................................................................................8666 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8666 Diagnosis Procedure...................................................................................................................................................................................................................................8666 U1000 CAN COMM CIRCUIT....................................................................................................................................................................................................................................8668 DTC Description.......................................................................................................................................................................................................................................8668 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8668 POSSIBLE CAUSE....................................................................................................................................................................................................................................8668 FAIL-SAFE.........................................................................................................................................................................................................................................8668 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8668 Diagnosis Procedure...................................................................................................................................................................................................................................8668 U110F LOST COMMUNICATION (ECM)............................................................................................................................................................................................................................8669 DTC Description.......................................................................................................................................................................................................................................8669 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8669 POSSIBLE CAUSE....................................................................................................................................................................................................................................8669 FAIL-SAFE.........................................................................................................................................................................................................................................8669 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8669 Diagnosis Procedure...................................................................................................................................................................................................................................8669 U1111 LOST COMMUNICATION (CHASSIS CONTROL MODULE).........................................................................................................................................................................................................8670 DTC Description.......................................................................................................................................................................................................................................8670 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8670 POSSIBLE CAUSE....................................................................................................................................................................................................................................8670 FAIL-SAFE.........................................................................................................................................................................................................................................8670 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8670 Diagnosis Procedure...................................................................................................................................................................................................................................8670 U1117 LOST COMMUNICATION (ABS)............................................................................................................................................................................................................................8671 DTC Description.......................................................................................................................................................................................................................................8671 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8671 POSSIBLE CAUSE....................................................................................................................................................................................................................................8671 FAIL-SAFE.........................................................................................................................................................................................................................................8671 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8671 Diagnosis Procedure...................................................................................................................................................................................................................................8671 P062F EEPROM..............................................................................................................................................................................................................................................8672 DTC Description.......................................................................................................................................................................................................................................8672 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8672 POSSIBLE CAUSE....................................................................................................................................................................................................................................8672 FAIL-SAFE.........................................................................................................................................................................................................................................8672 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8672 Diagnosis Procedure...................................................................................................................................................................................................................................8672 P0705 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8673 DTC Description.......................................................................................................................................................................................................................................8673 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8673 POSSIBLE CAUSE....................................................................................................................................................................................................................................8673 FAIL-SAFE.........................................................................................................................................................................................................................................8673 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8673 Diagnosis Procedure...................................................................................................................................................................................................................................8673 Component Inspection..................................................................................................................................................................................................................................8677 P0706 TRANSMISSION RANGE SENSOR A.........................................................................................................................................................................................................................8678 DTC Description.......................................................................................................................................................................................................................................8678 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8678 POSSIBLE CAUSE....................................................................................................................................................................................................................................8678 FAIL-SAFE.........................................................................................................................................................................................................................................8678 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8678 Diagnosis Procedure...................................................................................................................................................................................................................................8678 Component Inspection..................................................................................................................................................................................................................................8680 P0712 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8681 DTC Description.......................................................................................................................................................................................................................................8681 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8681 POSSIBLE CAUSE....................................................................................................................................................................................................................................8681 FAIL-SAFE.........................................................................................................................................................................................................................................8681 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8681 Diagnosis Procedure...................................................................................................................................................................................................................................8681 P0713 TRANSMISSION FLUID TEMPERATURE SENSOR A.............................................................................................................................................................................................................8683 DTC Description.......................................................................................................................................................................................................................................8683 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8683 POSSIBLE CAUSE....................................................................................................................................................................................................................................8683 FAIL-SAFE.........................................................................................................................................................................................................................................8683 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8683 Diagnosis Procedure...................................................................................................................................................................................................................................8684 P0715 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8685 DTC Description.......................................................................................................................................................................................................................................8685 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8685 POSSIBLE CAUSE....................................................................................................................................................................................................................................8685 FAIL-SAFE.........................................................................................................................................................................................................................................8685 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8685 Diagnosis Procedure...................................................................................................................................................................................................................................8686 P0717 INPUT SPEED SENSOR A................................................................................................................................................................................................................................8688 DTC Description.......................................................................................................................................................................................................................................8688 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8688 POSSIBLE CAUSE....................................................................................................................................................................................................................................8688 FAIL-SAFE.........................................................................................................................................................................................................................................8688 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8688 Diagnosis Procedure...................................................................................................................................................................................................................................8689 P0740 TORQUE CONVERTER....................................................................................................................................................................................................................................8691 DTC Description.......................................................................................................................................................................................................................................8691 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8691 POSSIBLE CAUSE....................................................................................................................................................................................................................................8691 FAIL-SAFE.........................................................................................................................................................................................................................................8691 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8691 Diagnosis Procedure...................................................................................................................................................................................................................................8692 P0743 TORQUE CONVERTER....................................................................................................................................................................................................................................8693 DTC Description.......................................................................................................................................................................................................................................8693 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8693 POSSIBLE CAUSE....................................................................................................................................................................................................................................8693 FAIL-SAFE.........................................................................................................................................................................................................................................8693 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8693 Diagnosis Procedure...................................................................................................................................................................................................................................8694 P0744 TORQUE CONVERTER....................................................................................................................................................................................................................................8695 DTC Description.......................................................................................................................................................................................................................................8695 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8695 POSSIBLE CAUSE....................................................................................................................................................................................................................................8695 FAIL-SAFE.........................................................................................................................................................................................................................................8695 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8695 Diagnosis Procedure...................................................................................................................................................................................................................................8696 P0746 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8697 DTC Description.......................................................................................................................................................................................................................................8697 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8697 POSSIBLE CAUSE....................................................................................................................................................................................................................................8697 FAIL-SAFE.........................................................................................................................................................................................................................................8697 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8697 Diagnosis Procedure...................................................................................................................................................................................................................................8698 P0776 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8699 DTC Description.......................................................................................................................................................................................................................................8699 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8699 POSSIBLE CAUSE....................................................................................................................................................................................................................................8699 FAIL-SAFE.........................................................................................................................................................................................................................................8699 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8699 Diagnosis Procedure...................................................................................................................................................................................................................................8700 P0778 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8701 DTC Description.......................................................................................................................................................................................................................................8701 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8701 POSSIBLE CAUSE....................................................................................................................................................................................................................................8701 FAIL-SAFE.........................................................................................................................................................................................................................................8701 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8701 Diagnosis Procedure...................................................................................................................................................................................................................................8701 P0779 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8703 DTC Description.......................................................................................................................................................................................................................................8703 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8703 POSSIBLE CAUSE....................................................................................................................................................................................................................................8703 FAIL-SAFE.........................................................................................................................................................................................................................................8703 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8703 Diagnosis Procedure...................................................................................................................................................................................................................................8703 P0826 UP AND DOWN SHIFT SW................................................................................................................................................................................................................................8705 DTC Description.......................................................................................................................................................................................................................................8705 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8705 POSSIBLE CAUSE....................................................................................................................................................................................................................................8705 FAIL-SAFE.........................................................................................................................................................................................................................................8705 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8705 Diagnosis Procedure...................................................................................................................................................................................................................................8706 Component Inspection..................................................................................................................................................................................................................................8707 P0841 TRANSMISSION FLUID PRESSURE SEN/SW A................................................................................................................................................................................................................8708 DTC Description.......................................................................................................................................................................................................................................8708 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8708 POSSIBLE CAUSE....................................................................................................................................................................................................................................8708 FAIL-SAFE.........................................................................................................................................................................................................................................8708 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8708 Diagnosis Procedure...................................................................................................................................................................................................................................8708 P0847 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8710 DTC Description.......................................................................................................................................................................................................................................8710 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8710 POSSIBLE CAUSE....................................................................................................................................................................................................................................8710 FAIL-SAFE.........................................................................................................................................................................................................................................8710 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8710 Diagnosis Procedure...................................................................................................................................................................................................................................8710 P0848 TRANSMISSION FLUID PRESSURE SEN/SW B................................................................................................................................................................................................................8712 DTC Description.......................................................................................................................................................................................................................................8712 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8712 POSSIBLE CAUSE....................................................................................................................................................................................................................................8712 FAIL-SAFE.........................................................................................................................................................................................................................................8712 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8712 Diagnosis Procedure...................................................................................................................................................................................................................................8712 P084C TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8714 DTC Description.......................................................................................................................................................................................................................................8714 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8714 POSSIBLE CAUSE....................................................................................................................................................................................................................................8714 FAIL-SAFE.........................................................................................................................................................................................................................................8714 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8714 Diagnosis Procedure...................................................................................................................................................................................................................................8714 P084D TRANSMISSION FLUID PRESSURE SEN/SW H................................................................................................................................................................................................................8716 DTC Description.......................................................................................................................................................................................................................................8716 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8716 POSSIBLE CAUSE....................................................................................................................................................................................................................................8716 FAIL-SAFE.........................................................................................................................................................................................................................................8716 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8716 Diagnosis Procedure...................................................................................................................................................................................................................................8716 P0863 TCM COMMUNICATION...................................................................................................................................................................................................................................8718 DTC Description.......................................................................................................................................................................................................................................8718 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8718 POSSIBLE CAUSE....................................................................................................................................................................................................................................8718 FAIL-SAFE.........................................................................................................................................................................................................................................8718 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8718 Diagnosis Procedure...................................................................................................................................................................................................................................8718 P0890 TCM.................................................................................................................................................................................................................................................8719 DTC Description.......................................................................................................................................................................................................................................8719 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8719 POSSIBLE CAUSE....................................................................................................................................................................................................................................8719 FAIL-SAFE.........................................................................................................................................................................................................................................8719 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8719 Diagnosis Procedure...................................................................................................................................................................................................................................8719 P0962 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8721 DTC Description.......................................................................................................................................................................................................................................8721 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8721 POSSIBLE CAUSE....................................................................................................................................................................................................................................8721 FAIL-SAFE.........................................................................................................................................................................................................................................8721 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8721 Diagnosis Procedure...................................................................................................................................................................................................................................8721 P0963 PRESSURE CONTROL SOLENOID A.........................................................................................................................................................................................................................8723 DTC Description.......................................................................................................................................................................................................................................8723 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8723 POSSIBLE CAUSE....................................................................................................................................................................................................................................8723 FAIL-SAFE.........................................................................................................................................................................................................................................8723 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8723 Diagnosis Procedure...................................................................................................................................................................................................................................8723 P0965 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8725 DTC Description.......................................................................................................................................................................................................................................8725 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8725 POSSIBLE CAUSE....................................................................................................................................................................................................................................8725 FAIL-SAFE.........................................................................................................................................................................................................................................8725 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8726 Diagnosis Procedure...................................................................................................................................................................................................................................8726 P0966 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8727 DTC Description.......................................................................................................................................................................................................................................8727 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8727 POSSIBLE CAUSE....................................................................................................................................................................................................................................8727 FAIL-SAFE.........................................................................................................................................................................................................................................8727 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8727 Diagnosis Procedure...................................................................................................................................................................................................................................8727 P0967 PRESSURE CONTROL SOLENOID B.........................................................................................................................................................................................................................8729 DTC Description.......................................................................................................................................................................................................................................8729 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8729 POSSIBLE CAUSE....................................................................................................................................................................................................................................8729 FAIL-SAFE.........................................................................................................................................................................................................................................8729 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8729 Diagnosis Procedure...................................................................................................................................................................................................................................8729 P1586 G SENSOR............................................................................................................................................................................................................................................8731 DTC Description.......................................................................................................................................................................................................................................8731 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8731 POSSIBLE CAUSE....................................................................................................................................................................................................................................8731 FAIL-SAFE.........................................................................................................................................................................................................................................8731 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8731 Diagnosis Procedure...................................................................................................................................................................................................................................8731 P1588 G SENSOR............................................................................................................................................................................................................................................8734 DTC Description.......................................................................................................................................................................................................................................8734 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8734 POSSIBLE CAUSE....................................................................................................................................................................................................................................8734 FAIL-SAFE.........................................................................................................................................................................................................................................8734 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8734 Diagnosis Procedure...................................................................................................................................................................................................................................8735 P188E ELECTRIC OIL PUMP...................................................................................................................................................................................................................................8737 DTC Description.......................................................................................................................................................................................................................................8737 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8737 POSSIBLE CAUSE....................................................................................................................................................................................................................................8737 FAIL-SAFE.........................................................................................................................................................................................................................................8737 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8737 Diagnosis Procedure...................................................................................................................................................................................................................................8738 Component Inspection (Electric Oil Pump Relay)........................................................................................................................................................................................................8740 Component Inspection (Diode)..........................................................................................................................................................................................................................8740 P188F ELECTRIC OIL PUMP...................................................................................................................................................................................................................................8742 DTC Description.......................................................................................................................................................................................................................................8742 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8742 POSSIBLE CAUSE....................................................................................................................................................................................................................................8742 FAIL-SAFE.........................................................................................................................................................................................................................................8742 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8742 Diagnosis Procedure...................................................................................................................................................................................................................................8743 P1890 ELECTRIC OIL PUMP RELAY.............................................................................................................................................................................................................................8744 DTC Description.......................................................................................................................................................................................................................................8744 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8744 POSSIBLE CAUSE....................................................................................................................................................................................................................................8744 FAIL-SAFE.........................................................................................................................................................................................................................................8744 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8744 Diagnosis Procedure...................................................................................................................................................................................................................................8744 Component Inspection (Electric Oil Pump Relay)........................................................................................................................................................................................................8746 Component Inspection (Diode)..........................................................................................................................................................................................................................8746 P2765 INPUT SPEED SENSOR B................................................................................................................................................................................................................................8748 DTC Description.......................................................................................................................................................................................................................................8748 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8748 POSSIBLE CAUSE....................................................................................................................................................................................................................................8748 FAIL-SAFE.........................................................................................................................................................................................................................................8748 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8748 Diagnosis Procedure...................................................................................................................................................................................................................................8749 P2813 SELECT SOLENOID.....................................................................................................................................................................................................................................8751 DTC Description.......................................................................................................................................................................................................................................8751 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8751 POSSIBLE CAUSE....................................................................................................................................................................................................................................8751 FAIL-SAFE.........................................................................................................................................................................................................................................8751 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8751 Diagnosis Procedure...................................................................................................................................................................................................................................8752 P2814 SELECT SOLENOID.....................................................................................................................................................................................................................................8753 DTC Description.......................................................................................................................................................................................................................................8753 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8753 POSSIBLE CAUSE....................................................................................................................................................................................................................................8753 FAIL-SAFE.........................................................................................................................................................................................................................................8753 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8753 Diagnosis Procedure...................................................................................................................................................................................................................................8753 P2815 SELECT SOLENOID.....................................................................................................................................................................................................................................8755 DTC Description.......................................................................................................................................................................................................................................8755 DTC DETECTION LOGIC...............................................................................................................................................................................................................................8755 POSSIBLE CAUSE....................................................................................................................................................................................................................................8755 FAIL-SAFE.........................................................................................................................................................................................................................................8755 DTC CONFIRMATION PROCEDURE........................................................................................................................................................................................................................8755 Diagnosis Procedure...................................................................................................................................................................................................................................8755 MAIN POWER SUPPLY AND GROUND CIRCUIT......................................................................................................................................................................................................................8757 Diagnosis Procedure...................................................................................................................................................................................................................................8757 SHIFT POSITION INDICATOR CIRCUIT..........................................................................................................................................................................................................................8759 Component Parts Function Inspection...................................................................................................................................................................................................................8759 Diagnosis Procedure...................................................................................................................................................................................................................................8759 SHIFT LOCK SYSTEM.........................................................................................................................................................................................................................................8760 Component Function Check..............................................................................................................................................................................................................................8760 Diagnosis Procedure...................................................................................................................................................................................................................................8760 Component Inspection (Shift Lock Solenoid)............................................................................................................................................................................................................8761 Component Inspection (Park Position Switch)...........................................................................................................................................................................................................8762 Component Inspection (CVT Shift Selector Harness).....................................................................................................................................................................................................8762 Component Inspection (Stop Lamp Switch)...............................................................................................................................................................................................................8763 SYMPTOM DIAGNOSIS.............................................................................................................................................................................................................................................8764 CVT CONTROL SYSTEM........................................................................................................................................................................................................................................8764 Symptom Table.........................................................................................................................................................................................................................................8764 Symptom Table 1...................................................................................................................................................................................................................................8764 Symptom Table 2...................................................................................................................................................................................................................................8766 PERIODIC MAINTENANCE..........................................................................................................................................................................................................................................8768 CVT FLUID.................................................................................................................................................................................................................................................8768 Inspection............................................................................................................................................................................................................................................8768 FLUID LEAKAGE.....................................................................................................................................................................................................................................8768 Replacement...........................................................................................................................................................................................................................................8768 Adjustment............................................................................................................................................................................................................................................8770 REMOVAL AND INSTALLATION......................................................................................................................................................................................................................................8772 CVT SHIFT SELECTOR........................................................................................................................................................................................................................................8772 Exploded View.........................................................................................................................................................................................................................................8772 Removal and Installation..............................................................................................................................................................................................................................8772 REMOVAL...........................................................................................................................................................................................................................................8772 INSTALLATION......................................................................................................................................................................................................................................8773 Disassembly and Assembly..............................................................................................................................................................................................................................8773 DISASSEMBLY.......................................................................................................................................................................................................................................8773 ASSEMBLY..........................................................................................................................................................................................................................................8774 Inspection............................................................................................................................................................................................................................................8774 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8774 CONTROL CABLE.............................................................................................................................................................................................................................................8775 Exploded View.........................................................................................................................................................................................................................................8775 Removal and Installation..............................................................................................................................................................................................................................8775 REMOVAL...........................................................................................................................................................................................................................................8775 INSTALLATION......................................................................................................................................................................................................................................8777 Inspection............................................................................................................................................................................................................................................8777 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8777 KEY INTERLOCK CABLE.......................................................................................................................................................................................................................................8778 Exploded View.........................................................................................................................................................................................................................................8778 Removal and Installation..............................................................................................................................................................................................................................8778 REMOVAL...........................................................................................................................................................................................................................................8778 INSTALLATION......................................................................................................................................................................................................................................8779 Inspection............................................................................................................................................................................................................................................8779 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8779 TCM.......................................................................................................................................................................................................................................................8781 Exploded View.........................................................................................................................................................................................................................................8781 Removal and Installation..............................................................................................................................................................................................................................8781 REMOVAL...........................................................................................................................................................................................................................................8781 INSTALLATION......................................................................................................................................................................................................................................8782 Adjustment............................................................................................................................................................................................................................................8782 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8782 G SENSOR..................................................................................................................................................................................................................................................8783 Exploded View.........................................................................................................................................................................................................................................8783 Removal and Installation..............................................................................................................................................................................................................................8783 REMOVAL...........................................................................................................................................................................................................................................8783 INSTALLATION......................................................................................................................................................................................................................................8783 Adjustment............................................................................................................................................................................................................................................8784 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8784 AIR BREATHER..............................................................................................................................................................................................................................................8785 Exploded View.........................................................................................................................................................................................................................................8785 Removal and Installation..............................................................................................................................................................................................................................8785 REMOVAL...........................................................................................................................................................................................................................................8785 INSTALLATION......................................................................................................................................................................................................................................8785 OIL PAN...................................................................................................................................................................................................................................................8786 Exploded View.........................................................................................................................................................................................................................................8786 Removal and Installation..............................................................................................................................................................................................................................8786 REMOVAL...........................................................................................................................................................................................................................................8786 INSTALLATION......................................................................................................................................................................................................................................8787 Inspection............................................................................................................................................................................................................................................8788 INSPECTION AFTER REMOVAL..........................................................................................................................................................................................................................8788 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8788 INPUT SPEED SENSOR........................................................................................................................................................................................................................................8789 Exploded View.........................................................................................................................................................................................................................................8789 Removal and Installation..............................................................................................................................................................................................................................8789 REMOVAL...........................................................................................................................................................................................................................................8789 INSTALLATION......................................................................................................................................................................................................................................8790 Inspection and Adjustment.............................................................................................................................................................................................................................8790 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8790 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8790 PRIMARY SPEED SENSOR......................................................................................................................................................................................................................................8791 Exploded View.........................................................................................................................................................................................................................................8791 Removal and Installation..............................................................................................................................................................................................................................8791 REMOVAL...........................................................................................................................................................................................................................................8791 INSTALLATION......................................................................................................................................................................................................................................8792 Inspection and Adjustment.............................................................................................................................................................................................................................8792 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8792 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8792 OUTPUT SPEED SENSOR.......................................................................................................................................................................................................................................8793 Exploded View.........................................................................................................................................................................................................................................8793 Removal and Installation..............................................................................................................................................................................................................................8793 REMOVAL...........................................................................................................................................................................................................................................8793 INSTALLATION......................................................................................................................................................................................................................................8794 Inspection and Adjustment.............................................................................................................................................................................................................................8794 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8794 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8794 DIFFERENTIAL SIDE OIL SEAL................................................................................................................................................................................................................................8795 Exploded View.........................................................................................................................................................................................................................................8795 Removal and Installation..............................................................................................................................................................................................................................8795 REMOVAL...........................................................................................................................................................................................................................................8795 Differential Side Oil Seal (Left Side)........................................................................................................................................................................................................8795 Differential Side Oil Seal (Right Side).......................................................................................................................................................................................................8795 INSTALLATION......................................................................................................................................................................................................................................8796 Inspection and Adjustment.............................................................................................................................................................................................................................8796 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8796 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8796 WATER HOSE................................................................................................................................................................................................................................................8797 Exploded View.........................................................................................................................................................................................................................................8797 Removal and Installation..............................................................................................................................................................................................................................8797 REMOVAL...........................................................................................................................................................................................................................................8797 INSTALLATION......................................................................................................................................................................................................................................8797 Inspection............................................................................................................................................................................................................................................8798 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8798 CVT FLUID COOLER SYSTEM...................................................................................................................................................................................................................................8799 Exploded View.........................................................................................................................................................................................................................................8799 Removal and Installation..............................................................................................................................................................................................................................8800 REMOVAL...........................................................................................................................................................................................................................................8800 INSTALLATION......................................................................................................................................................................................................................................8801 Transaxle side................................................................................................................................................................................................................................8801 Vehicle side..................................................................................................................................................................................................................................8802 Inspection and Adjustment.............................................................................................................................................................................................................................8803 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8803 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8803 CVT OIL WARMER............................................................................................................................................................................................................................................8804 Exploded View.........................................................................................................................................................................................................................................8804 Removal and Installation..............................................................................................................................................................................................................................8804 REMOVAL...........................................................................................................................................................................................................................................8804 INSTALLATION......................................................................................................................................................................................................................................8804 Inspection and Adjustment.............................................................................................................................................................................................................................8805 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8805 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8805 PLUG......................................................................................................................................................................................................................................................8806 Description...........................................................................................................................................................................................................................................8806 Exploded View.........................................................................................................................................................................................................................................8806 Removal and Installation..............................................................................................................................................................................................................................8806 REMOVAL...........................................................................................................................................................................................................................................8806 INSTALLATION......................................................................................................................................................................................................................................8806 Inspection and Adjustment.............................................................................................................................................................................................................................8806 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8806 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8806 ELECTRIC OIL PUMP.........................................................................................................................................................................................................................................8807 Exploded View.........................................................................................................................................................................................................................................8807 Removal and Installation..............................................................................................................................................................................................................................8807 REMOVAL...........................................................................................................................................................................................................................................8807 INSTALLATION......................................................................................................................................................................................................................................8808 Inspection and Adjustment.............................................................................................................................................................................................................................8808 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8808 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8808 UNIT REMOVAL AND INSTALLATION.................................................................................................................................................................................................................................8809 TRANSAXLE ASSEMBLY........................................................................................................................................................................................................................................8809 Exploded View.........................................................................................................................................................................................................................................8809 Removal and Installation..............................................................................................................................................................................................................................8809 REMOVAL...........................................................................................................................................................................................................................................8809 INSTALLATION......................................................................................................................................................................................................................................8810 Inspection and Adjustment.............................................................................................................................................................................................................................8811 INSPECTION BEFORE INSTALLATION....................................................................................................................................................................................................................8811 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8811 ADJUSTMENT AFTER INSTALLATION.....................................................................................................................................................................................................................8811 UNIT DISASSEMBLY AND ASSEMBLY.................................................................................................................................................................................................................................8812 TORQUE CONVERTER AND CONVERTER HOUSING OIL SEAL...........................................................................................................................................................................................................8812 Exploded View.........................................................................................................................................................................................................................................8812 Disassembly...........................................................................................................................................................................................................................................8812 Assembly..............................................................................................................................................................................................................................................8812 Inspection............................................................................................................................................................................................................................................8813 INSPECTION AFTER INSTALLATION.....................................................................................................................................................................................................................8813 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8815 SERVICE DATA AND SPECIFICATIONS (SDS).....................................................................................................................................................................................................................8815 General Specification.................................................................................................................................................................................................................................8815 Shift Characteristics.................................................................................................................................................................................................................................8815 Stall Speed...........................................................................................................................................................................................................................................8815 Torque Converter......................................................................................................................................................................................................................................8815 VENTILATION SYSTEM........................................................................................................................................................................................................................................................8816 VENTILATION SYSTEM....................................................................................................................................................................................................................................................8816 PRECAUTION........................................................................................................................................................................................................................................................8817 PRECAUTIONS...................................................................................................................................................................................................................................................8817 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8817 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8817 Precaution Necessary for Steering Wheel Rotation After Battery Disconnect.................................................................................................................................................................................8817 OPERATION PROCEDURE...................................................................................................................................................................................................................................8817 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8818 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8818 INSTRUCTION 1.....................................................................................................................................................................................................................................8818 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8818 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8820 VENTILATION SYSTEM............................................................................................................................................................................................................................................8820 System Description........................................................................................................................................................................................................................................8820 OUTLINE...............................................................................................................................................................................................................................................8820 AIR FLOW..............................................................................................................................................................................................................................................8820 Front.............................................................................................................................................................................................................................................8820 Rear..............................................................................................................................................................................................................................................8820 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8822 DUCT AND GRILLE...............................................................................................................................................................................................................................................8822 Exploded View.............................................................................................................................................................................................................................................8822 CENTER VENTILATOR GRILLE..................................................................................................................................................................................................................................8823 CENTER VENTILATOR GRILLE : Removal and Installation...................................................................................................................................................................................................8823 REMOVAL...........................................................................................................................................................................................................................................8823 INSTALLATION......................................................................................................................................................................................................................................8824 SIDE VENTILATOR GRILLE....................................................................................................................................................................................................................................8824 SIDE VENTILATOR GRILLE : Removal and Installation.....................................................................................................................................................................................................8824 REMOVAL...........................................................................................................................................................................................................................................8824 Driver Side...................................................................................................................................................................................................................................8824 Passenger Side................................................................................................................................................................................................................................8825 INSTALLATION......................................................................................................................................................................................................................................8825 CENTER VENTILATOR DUCT....................................................................................................................................................................................................................................8825 CENTER VENTILATOR DUCT : Removal and Installation.....................................................................................................................................................................................................8825 REMOVAL...........................................................................................................................................................................................................................................8825 INSTALLATION......................................................................................................................................................................................................................................8826 FRONT DEFROSTER NOZZLE....................................................................................................................................................................................................................................8826 FRONT DEFROSTER NOZZLE : Removal and Installation.....................................................................................................................................................................................................8826 REMOVAL...........................................................................................................................................................................................................................................8826 INSTALLATION......................................................................................................................................................................................................................................8826 SIDE DEFROSTER NOZZLE.....................................................................................................................................................................................................................................8826 SIDE DEFROSTER NOZZLE : Removal and Installation......................................................................................................................................................................................................8826 REMOVAL...........................................................................................................................................................................................................................................8826 INSTALLATION......................................................................................................................................................................................................................................8827 SIDE DEFROSTER GRILLE.....................................................................................................................................................................................................................................8827 SIDE DEFROSTER GRILLE : Removal and Installation......................................................................................................................................................................................................8827 REMOVAL...........................................................................................................................................................................................................................................8827 INSTALLATION......................................................................................................................................................................................................................................8827 FOOT DUCT.................................................................................................................................................................................................................................................8827 FOOT DUCT : Removal and Installation..................................................................................................................................................................................................................8827 REMOVAL...........................................................................................................................................................................................................................................8827 Foot Duct LH..................................................................................................................................................................................................................................8827 Foot Duct RH..................................................................................................................................................................................................................................8827 INSTALLATION......................................................................................................................................................................................................................................8828 REAR FLOOR DUCT 1.........................................................................................................................................................................................................................................8828 REAR FLOOR DUCT 1 : Removal and Installation..........................................................................................................................................................................................................8828 REMOVAL...........................................................................................................................................................................................................................................8828 INSTALLATION......................................................................................................................................................................................................................................8828 REAR FLOOR DUCT 2.........................................................................................................................................................................................................................................8828 REAR FLOOR DUCT 2 : Removal and Installation..........................................................................................................................................................................................................8828 REMOVAL...........................................................................................................................................................................................................................................8828 INSTALLATION......................................................................................................................................................................................................................................8828 REAR VENTILATOR DUCT 1....................................................................................................................................................................................................................................8828 REAR VENTILATOR DUCT 1 : Removal and Installation.....................................................................................................................................................................................................8828 REMOVAL...........................................................................................................................................................................................................................................8828 INSTALLATION......................................................................................................................................................................................................................................8829 REAR VENTILATOR DUCT 2....................................................................................................................................................................................................................................8829 REAR VENTILATOR DUCT 2 : Removal and Installation.....................................................................................................................................................................................................8829 REMOVAL...........................................................................................................................................................................................................................................8829 INSTALLATION......................................................................................................................................................................................................................................8829 REAR VENTILATOR GRILLE....................................................................................................................................................................................................................................8829 REAR VENTILATOR GRILLE : Removal and Installation.....................................................................................................................................................................................................8829 REMOVAL...........................................................................................................................................................................................................................................8829 INSTALLATION......................................................................................................................................................................................................................................8829 BLOWER MOTOR..................................................................................................................................................................................................................................................8830 Exploded View.............................................................................................................................................................................................................................................8830 Removal and Installation..................................................................................................................................................................................................................................8830 REMOVAL...............................................................................................................................................................................................................................................8830 INSTALLATION..........................................................................................................................................................................................................................................8830 AIR CONDITIONER FILTER........................................................................................................................................................................................................................................8831 Exploded View.............................................................................................................................................................................................................................................8831 Removal and Installation..................................................................................................................................................................................................................................8831 REMOVAL...............................................................................................................................................................................................................................................8831 INSTALLATION..........................................................................................................................................................................................................................................8831 Replacement...............................................................................................................................................................................................................................................8831 SERVICE DATA AND SPECIFICATIONS (SDS).............................................................................................................................................................................................................................8832 SERVICE DATA AND SPECIFICATIONS (SDS).........................................................................................................................................................................................................................8832 Air Conditioner Filter....................................................................................................................................................................................................................................8832 WARNING CHIME SYSTEM......................................................................................................................................................................................................................................................8833 WARNING CHIME SYSTEM..................................................................................................................................................................................................................................................8833 PRECAUTION........................................................................................................................................................................................................................................................8835 PRECAUTIONS...................................................................................................................................................................................................................................................8835 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8835 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8835 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8835 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8835 INSTRUCTION 1.....................................................................................................................................................................................................................................8835 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8836 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8837 COMPONENT PARTS...............................................................................................................................................................................................................................................8837 Component Parts Location..................................................................................................................................................................................................................................8837 LHD MODELS............................................................................................................................................................................................................................................8837 RHD MODELS............................................................................................................................................................................................................................................8838 Combination Meter.........................................................................................................................................................................................................................................8839 SYSTEM........................................................................................................................................................................................................................................................8840 WARNING CHIME SYSTEM......................................................................................................................................................................................................................................8840 WARNING CHIME SYSTEM : System Description.............................................................................................................................................................................................................8840 DESCRIPTION.......................................................................................................................................................................................................................................8840 Combination Meter.............................................................................................................................................................................................................................8840 BCM...........................................................................................................................................................................................................................................8840 WARNING CHIME FUNCTION LIST.......................................................................................................................................................................................................................8840 WARNING CHIME SYSTEM : Circuit Diagram................................................................................................................................................................................................................8841 WARNING CHIME SYSTEM : Fail-Safe......................................................................................................................................................................................................................8841 WARNING CHIME.............................................................................................................................................................................................................................................8842 WARNING CHIME : Door Lock Operation Warning...........................................................................................................................................................................................................8842 PURPOSE...........................................................................................................................................................................................................................................8842 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8842 SIGNAL PATH.......................................................................................................................................................................................................................................8842 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8842 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8842 TIMING CHART......................................................................................................................................................................................................................................8842 SOUND SPECIFICATION...............................................................................................................................................................................................................................8843 WARNING CHIME : Key Warning Chime (Without Intelligent Key System)....................................................................................................................................................................................8843 PURPOSE...........................................................................................................................................................................................................................................8843 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8843 SIGNAL PATH.......................................................................................................................................................................................................................................8843 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8843 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8843 TIMING CHART......................................................................................................................................................................................................................................8844 SOUND SPECIFICATION...............................................................................................................................................................................................................................8844 WARNING CHIME : Light Reminder Warning (Buzzer).......................................................................................................................................................................................................8844 PURPOSE...........................................................................................................................................................................................................................................8844 SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY)......................................................................................................................................................................................8844 OPERATION AT COMBINATION METER CAN COMMUNICATION CUT-OFF OR UNUSUAL SIGNAL........................................................................................................................................................................8844 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8845 SIGNAL PATH.......................................................................................................................................................................................................................................8845 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8845 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8845 TIMING CHART......................................................................................................................................................................................................................................8845 SOUND SPECIFICATION...............................................................................................................................................................................................................................8845 WARNING CHIME : OFF Position Warning..................................................................................................................................................................................................................8845 PURPOSE...........................................................................................................................................................................................................................................8845 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8846 SIGNAL PATH.......................................................................................................................................................................................................................................8846 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8846 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8846 TIMING CHART......................................................................................................................................................................................................................................8846 SOUND SPECIFICATION...............................................................................................................................................................................................................................8847 WARNING CHIME : P Position Warning (Buzzer)...........................................................................................................................................................................................................8847 PURPOSE...........................................................................................................................................................................................................................................8847 SYNCRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY).......................................................................................................................................................................................8847 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8847 SIGNAL PATH.......................................................................................................................................................................................................................................8847 For internal..................................................................................................................................................................................................................................8847 For external..................................................................................................................................................................................................................................8847 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8847 For internal..................................................................................................................................................................................................................................8847 For external..................................................................................................................................................................................................................................8848 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8848 For internal..................................................................................................................................................................................................................................8848 For external..................................................................................................................................................................................................................................8848 TIMING CHART......................................................................................................................................................................................................................................8848 For internal..................................................................................................................................................................................................................................8848 For external..................................................................................................................................................................................................................................8848 SOUND SPECIFICATION...............................................................................................................................................................................................................................8849 For internal..................................................................................................................................................................................................................................8849 For external..................................................................................................................................................................................................................................8849 WARNING CHIME : Seat Belt Warning.....................................................................................................................................................................................................................8849 DESCRIPTION.......................................................................................................................................................................................................................................8849 SYNCRONIZATION WITH WARNING LAMP/INDICATOR LAMP...................................................................................................................................................................................................8849 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8849 SIGNAL PATH.......................................................................................................................................................................................................................................8849 WARNING OPERATION CONDITIONS......................................................................................................................................................................................................................8849 WARNING CANCEL CONDITIONS.........................................................................................................................................................................................................................8850 TIMING CHART......................................................................................................................................................................................................................................8850 SOUND SPECIFICATION...............................................................................................................................................................................................................................8850 WARNING CHIME : Stop/Start warning....................................................................................................................................................................................................................8850 PURPOSE...........................................................................................................................................................................................................................................8850 SYNCHRONIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY)......................................................................................................................................................................................8850 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8851 SIGNAL PATH.......................................................................................................................................................................................................................................8851 WARNING OPERATING CONDITION.......................................................................................................................................................................................................................8851 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8851 TIMING CHART......................................................................................................................................................................................................................................8851 SOUND SPECIFICATION...............................................................................................................................................................................................................................8852 WARNING CHIME : Take Away Warning (Buzzer)............................................................................................................................................................................................................8852 PURPOSE...........................................................................................................................................................................................................................................8852 SYNCHROIZATION WITH WARNING/INDICATOR (INFORMATION DISPLAY).......................................................................................................................................................................................8852 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8852 SIGNAL PATH.......................................................................................................................................................................................................................................8852 Door status changes from open to close........................................................................................................................................................................................................8852 Door status is open...........................................................................................................................................................................................................................8852 Push-button ignition switch is pressed........................................................................................................................................................................................................8852 WARNING OPRATING CONDITION........................................................................................................................................................................................................................8853 Door status changes from open to close........................................................................................................................................................................................................8853 Door status is open...........................................................................................................................................................................................................................8853 Push-button ignition switch is pressed........................................................................................................................................................................................................8853 WARNING CANCEL CONDITION..........................................................................................................................................................................................................................8853 Door status changes from open to close........................................................................................................................................................................................................8853 Door status is open...........................................................................................................................................................................................................................8853 Push-button ignition switch is pressed........................................................................................................................................................................................................8853 TIMING CHART......................................................................................................................................................................................................................................8853 Door status changes from open to close........................................................................................................................................................................................................8854 Door status is open...........................................................................................................................................................................................................................8854 Push-button ignition switch is pressed........................................................................................................................................................................................................8855 SOUND SPECIFICATION...............................................................................................................................................................................................................................8855 Buzzer (combination meter)....................................................................................................................................................................................................................8855 Intelligent Key warning buzzer................................................................................................................................................................................................................8855 DIAGNOSIS SYSTEM (COMBINATION METER)..........................................................................................................................................................................................................................8856 CONSULT Function..........................................................................................................................................................................................................................................8856 APPLICATION ITEMS.....................................................................................................................................................................................................................................8856 SELF DIAG RESULT......................................................................................................................................................................................................................................8856 Freeze frame data (FFD)...........................................................................................................................................................................................................................8856 WORK SUPPORT..........................................................................................................................................................................................................................................8856 DATA MONITOR..........................................................................................................................................................................................................................................8856 Display Item List.................................................................................................................................................................................................................................8856 WARNING HISTORY.......................................................................................................................................................................................................................................8861 Display Item......................................................................................................................................................................................................................................8861 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................8862 COMMON ITEM...............................................................................................................................................................................................................................................8862 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................8862 APPLICATION ITEM..................................................................................................................................................................................................................................8862 SYSTEM APPLICATION................................................................................................................................................................................................................................8862 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................8862 BUZZER....................................................................................................................................................................................................................................................8863 BUZZER : CONSULT Function (BCM - BUZZER)..............................................................................................................................................................................................................8863 DATA MONITOR......................................................................................................................................................................................................................................8863 ACTIVE TEST.......................................................................................................................................................................................................................................8863 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................8864 COMBINATION METER.............................................................................................................................................................................................................................................8864 Reference Value...........................................................................................................................................................................................................................................8864 VALUES ON THE DIAGNOSIS TOOL..........................................................................................................................................................................................................................8864 TERMINAL LAYOUT.......................................................................................................................................................................................................................................8871 PHYSICAL VALUES.......................................................................................................................................................................................................................................8871 Fail-Safe.................................................................................................................................................................................................................................................8874 DTC Inspection Priority Chart.............................................................................................................................................................................................................................8876 DTC Index.................................................................................................................................................................................................................................................8876 BCM...........................................................................................................................................................................................................................................................8877 List of ECU Reference.....................................................................................................................................................................................................................................8877 WIRING DIAGRAM....................................................................................................................................................................................................................................................8878 WARNING CHIME SYSTEM..........................................................................................................................................................................................................................................8878 Wiring Diagram............................................................................................................................................................................................................................................8878 BASIC INSPECTION..................................................................................................................................................................................................................................................8883 DIAGNOSIS AND REPAIR WORKFLOW.................................................................................................................................................................................................................................8883 Work Flow.................................................................................................................................................................................................................................................8883 OVERALL SEQUENCE......................................................................................................................................................................................................................................8883 DETAILED FLOW.........................................................................................................................................................................................................................................8883 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8885 POWER SUPPLY AND GROUND CIRCUIT...............................................................................................................................................................................................................................8885 COMBINATION METER.........................................................................................................................................................................................................................................8885 COMBINATION METER : Diagnosis Procedure...............................................................................................................................................................................................................8885 METER BUZZER CIRCUIT..........................................................................................................................................................................................................................................8886 Component Function Check..................................................................................................................................................................................................................................8886 Diagnosis Procedure.......................................................................................................................................................................................................................................8886 SEAT BELT BUCKLE SWITCH SIGNAL CIRCUIT (DRIVER SIDE)..........................................................................................................................................................................................................8887 Component Function Check..................................................................................................................................................................................................................................8887 Diagnosis Procedure.......................................................................................................................................................................................................................................8887 Component Inspection......................................................................................................................................................................................................................................8888 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8889 THE SEAT BELT REMINDER WARNING CONTINUES SOUNDING, OR DOES NOT SOUND..........................................................................................................................................................................................8889 Description...............................................................................................................................................................................................................................................8889 Diagnosis Procedure.......................................................................................................................................................................................................................................8889 THE LIGHT REMINDER WARNING DOES NOT SOUND.....................................................................................................................................................................................................................8890 Description...............................................................................................................................................................................................................................................8890 Diagnosis Procedure.......................................................................................................................................................................................................................................8890 WIPER & WASHER............................................................................................................................................................................................................................................................8891 WIPER & WASHER........................................................................................................................................................................................................................................................8891 HOW TO USE THIS MANUAL............................................................................................................................................................................................................................................8894 APPLICATION NOTICE............................................................................................................................................................................................................................................8894 Information...............................................................................................................................................................................................................................................8894 PRECAUTION........................................................................................................................................................................................................................................................8895 PRECAUTIONS...................................................................................................................................................................................................................................................8895 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"................................................................................................................................................................8895 PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS......................................................................................................................................................................................8895 Precaution for Procedure without Cowl Top Cover...........................................................................................................................................................................................................8895 Precautions for Removing Battery Terminal.................................................................................................................................................................................................................8895 HOW TO DISCONNECT 12V BATTERY TERMINAL................................................................................................................................................................................................................8896 INSTRUCTION 1.....................................................................................................................................................................................................................................8896 INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)........................................................................................................................................................................................8896 PREPARATION.......................................................................................................................................................................................................................................................8897 PREPARATION...................................................................................................................................................................................................................................................8897 Commercial Service Tool...................................................................................................................................................................................................................................8897 SYSTEM DESCRIPTION................................................................................................................................................................................................................................................8898 COMPONENT PARTS...............................................................................................................................................................................................................................................8898 Component Parts Location..................................................................................................................................................................................................................................8898 LHD MODELS............................................................................................................................................................................................................................................8898 RHD MODELS............................................................................................................................................................................................................................................8899 Front Wiper Motor.........................................................................................................................................................................................................................................8901 Headlamp Washer Pump......................................................................................................................................................................................................................................8901 Headlamp Washer Switch....................................................................................................................................................................................................................................8901 Light & Rain Sensor.......................................................................................................................................................................................................................................8902 Rear Wiper Motor..........................................................................................................................................................................................................................................8902 Washer Switch.............................................................................................................................................................................................................................................8902 Washer Pump...............................................................................................................................................................................................................................................8902 SYSTEM........................................................................................................................................................................................................................................................8903 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) .................................................................................................................................................................................................8903 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) : ...........................................................................................................................................................................................8903 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8903 OUTLINE...........................................................................................................................................................................................................................................8903 FRONT WIPER BASIC OPERATION.......................................................................................................................................................................................................................8903 FRONT WIPER LO OPERATION..........................................................................................................................................................................................................................8903 FRONT WIPER HI OPERATION..........................................................................................................................................................................................................................8903 FRONT WIPER AUTO OPERATION........................................................................................................................................................................................................................8903 Rain Detection................................................................................................................................................................................................................................8904 Auto Wiping Operation ........................................................................................................................................................................................................................8904 Light & rain Sensor Sensitivity Setting.......................................................................................................................................................................................................8904 Splash mode operation.........................................................................................................................................................................................................................8904 FRONT WIPER AUTO STOP OPERATION...................................................................................................................................................................................................................8904 FRONT WIPER OPERATION LINKED WITH WASHER..........................................................................................................................................................................................................8904 FRONT WIPER DROP WIPE OPERATION...................................................................................................................................................................................................................8905 FRONT WIPER SERVICE POSITION OPERATION............................................................................................................................................................................................................8905 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) : ...........................................................................................................................................................................................8905 FRONT WIPER AND WASHER SYSTEM (WITH LIGHT & RAIN SENSOR) : ...........................................................................................................................................................................................8906 IPDM E/R..........................................................................................................................................................................................................................................8906 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................8906 Front Wiper Protection Function...............................................................................................................................................................................................................8907 BCM...............................................................................................................................................................................................................................................8907 Fail-safe Control By Light & Rain Sensor Malfunction..........................................................................................................................................................................................8907 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) ..............................................................................................................................................................................................8907 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) : ........................................................................................................................................................................................8907 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8907 OUTLINE...........................................................................................................................................................................................................................................8907 FRONT WIPER BASIC OPERATION.......................................................................................................................................................................................................................8908 FRONT WIPER LO OPERATION..........................................................................................................................................................................................................................8908 FRONT WIPER HI OPERATION..........................................................................................................................................................................................................................8908 FRONT WIPER INT OPERATION.........................................................................................................................................................................................................................8908 FRONT WIPER AUTO STOP OPERATION...................................................................................................................................................................................................................8908 FRONT WIPER OPERATION LINKED WITH WASHER..........................................................................................................................................................................................................8909 FRONT WIPER DROP WIPE OPERATION...................................................................................................................................................................................................................8909 FRONT WIPER SERVICE POSITION OPERATION............................................................................................................................................................................................................8909 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) : ........................................................................................................................................................................................8909 FRONT WIPER AND WASHER SYSTEM (WITHOUT LIGHT & RAIN SENSOR) : ........................................................................................................................................................................................8910 IPDM E/R..........................................................................................................................................................................................................................................8910 If No CAN Communication Is Available With BCM.................................................................................................................................................................................................8910 Front Wiper Protection Function...............................................................................................................................................................................................................8911 REAR WIPER AND WASHER SYSTEM..............................................................................................................................................................................................................................8911 REAR WIPER AND WASHER SYSTEM : System Description.....................................................................................................................................................................................................8911 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8911 OUTLINE...........................................................................................................................................................................................................................................8911 REAR WIPER BASIC OPERATION........................................................................................................................................................................................................................8911 REAR WIPER ON OPERATION...........................................................................................................................................................................................................................8911 REAR WIPER INT OPERATION..........................................................................................................................................................................................................................8911 REAR WIPER AUTO STOP OPERATION....................................................................................................................................................................................................................8912 REAR WIPER OPERATION LINKED WITH WASHER ..........................................................................................................................................................................................................8912 REAR WIPER DROP WIPE OPERATION....................................................................................................................................................................................................................8912 REAR WIPER OPERATION LINKED WITH REVERSE..........................................................................................................................................................................................................8913 REAR WIPER AND WASHER SYSTEM : Circuit Diagram........................................................................................................................................................................................................8914 REAR WIPER AND WASHER SYSTEM : Fail-safe..............................................................................................................................................................................................................8914 REAR WIPER MOTOR PROTECTION.......................................................................................................................................................................................................................8914 HEADLAMP WASHER SYSTEM....................................................................................................................................................................................................................................8915 HEADLAMP WASHER SYSTEM : System Description...........................................................................................................................................................................................................8915 SYSTEM DIAGRAM....................................................................................................................................................................................................................................8915 Except For Russia.............................................................................................................................................................................................................................8915 For Russia....................................................................................................................................................................................................................................8915 OUTLINE...........................................................................................................................................................................................................................................8915 HEADLAMP WASHER OPERATION.........................................................................................................................................................................................................................8915 Except For Russia.............................................................................................................................................................................................................................8915 For Russia....................................................................................................................................................................................................................................8916 HEADLAMP WASHER SYSTEM : Circuit Diagram..............................................................................................................................................................................................................8917 DIAGNOSIS SYSTEM (BCM)........................................................................................................................................................................................................................................8918 COMMON ITEM...............................................................................................................................................................................................................................................8918 COMMON ITEM : CONSULT Function (BCM - COMMON ITEM)....................................................................................................................................................................................................8918 APPLICATION ITEM..................................................................................................................................................................................................................................8918 SYSTEM APPLICATION................................................................................................................................................................................................................................8918 FREEZE FRAME DATA (FFD)...........................................................................................................................................................................................................................8918 WIPER.....................................................................................................................................................................................................................................................8919 WIPER : CONSULT Function - WIPER......................................................................................................................................................................................................................8919 WORK SUPPORT......................................................................................................................................................................................................................................8919 DATA MONITOR......................................................................................................................................................................................................................................8919 ACTIVE TEST.......................................................................................................................................................................................................................................8920 DIAGNOSIS SYSTEM (IPDM E/R)...................................................................................................................................................................................................................................8921 CONSULT Function (IPDM E/R)...............................................................................................................................................................................................................................8921 APPLICATION ITEM......................................................................................................................................................................................................................................8921 SELF DIAGNOSTIC RESULT................................................................................................................................................................................................................................8921 Freeze Frame Data (FFD)...........................................................................................................................................................................................................................8921 DATA MONITOR..........................................................................................................................................................................................................................................8921 ACTIVE TEST...........................................................................................................................................................................................................................................8927 WORK SUPPORT..........................................................................................................................................................................................................................................8928 ECU DIAGNOSIS INFORMATION.........................................................................................................................................................................................................................................8929 BCM, IPDM E/R.................................................................................................................................................................................................................................................8929 List of ECU Reference.....................................................................................................................................................................................................................................8929 WIRING DIAGRAM....................................................................................................................................................................................................................................................8930 WIPER AND WASHER SYSTEM.......................................................................................................................................................................................................................................8930 Wiring Diagram............................................................................................................................................................................................................................................8930 HEADLAMP WASHER SYSTEM........................................................................................................................................................................................................................................8937 Wiring Diagram............................................................................................................................................................................................................................................8937 BASIC INSPECTION..................................................................................................................................................................................................................................................8941 DIAGNOSIS AND REPAIR WORK FLOW................................................................................................................................................................................................................................8941 Work Flow.................................................................................................................................................................................................................................................8941 OVERALL SEQUENCE......................................................................................................................................................................................................................................8941 DETAILED FLOW.........................................................................................................................................................................................................................................8941 DTC/CIRCUIT DIAGNOSIS.............................................................................................................................................................................................................................................8944 FRONT WIPER MOTOR LO CIRCUIT..................................................................................................................................................................................................................................8944 Component Function Check..................................................................................................................................................................................................................................8944 Diagnosis Procedure.......................................................................................................................................................................................................................................8944 FRONT WIPER MOTOR HI CIRCUIT..................................................................................................................................................................................................................................8946 Component Function Check..................................................................................................................................................................................................................................8946 Diagnosis Procedure.......................................................................................................................................................................................................................................8946 FRONT WIPER STOP POSITION SIGNAL CIRCUIT......................................................................................................................................................................................................................8948 Component Function Check..................................................................................................................................................................................................................................8948 Diagnosis Procedure.......................................................................................................................................................................................................................................8948 FRONT WIPER MOTOR GROUND CIRCUIT..............................................................................................................................................................................................................................8950 Diagnosis Procedure.......................................................................................................................................................................................................................................8950 LIGHT & RAIN SENSOR...........................................................................................................................................................................................................................................8951 Component Function Check..................................................................................................................................................................................................................................8951 Diagnosis Procedure.......................................................................................................................................................................................................................................8951 Component Inspection......................................................................................................................................................................................................................................8953 WASHER SWITCH.................................................................................................................................................................................................................................................8954 Component Inspection......................................................................................................................................................................................................................................8954 REAR WIPER MOTOR CIRCUIT......................................................................................................................................................................................................................................8955 Diagnosis Procedure.......................................................................................................................................................................................................................................8955 REAR WIPER STOP POSITION SIGNAL CIRCUIT.......................................................................................................................................................................................................................8956 Component Function Check..................................................................................................................................................................................................................................8956 Diagnosis Procedure.......................................................................................................................................................................................................................................8956 HEADLAMP WASHER SWITCH........................................................................................................................................................................................................................................8958 Component Function Check..................................................................................................................................................................................................................................8958 Diagnosis Procedure.......................................................................................................................................................................................................................................8958 HEADLAMP WASHER CIRCUIT.......................................................................................................................................................................................................................................8960 Component Function Check..................................................................................................................................................................................................................................8960 Diagnosis Procedure.......................................................................................................................................................................................................................................8960 Component Inspection......................................................................................................................................................................................................................................8962 SYMPTOM DIAGNOSIS.................................................................................................................................................................................................................................................8963 WIPER AND WASHER SYSTEM SYMPTOMS..............................................................................................................................................................................................................................8963 WITH LIGHT & RAIN SENSOR..................................................................................................................................................................................................................................8963 WITH LIGHT & RAIN SENSOR : ...........................................................................................................................................................................................................................8963 WITHOUT LIGHT & RAIN SENSOR...............................................................................................................................................................................................................................8965 WITHOUT LIGHT & RAIN SENSOR : ........................................................................................................................................................................................................................8965 NORMAL OPERATING CONDITION....................................................................................................................................................................................................................................8969 Description...............................................................................................................................................................................................................................................8969 FRONT WIPER MOTOR PROTECTION FUNCTION.................................................................................................................................................................................................................8969 REAR WIPER MOTOR PROTECTION FUNCTION..................................................................................................................................................................................................................8969 FRONT WIPER DOES NOT OPERATE..................................................................................................................................................................................................................................8970 Description...............................................................................................................................................................................................................................................8970 Diagnosis Procedure.......................................................................................................................................................................................................................................8970 REMOVAL AND INSTALLATION..........................................................................................................................................................................................................................................8972 FRONT WIPER...................................................................................................................................................................................................................................................8972 Exploded View.............................................................................................................................................................................................................................................8972 WIPER ARM.................................................................................................................................................................................................................................................8972 WIPER ARM : Removal and Installation..................................................................................................................................................................................................................8972 REMOVAL...........................................................................................................................................................................................................................................8972 INSTALLATION......................................................................................................................................................................................................................................8973 WIPER ARM : Adjustment................................................................................................................................................................................................................................8973 WIPER BLADE POSITION ADJUSTMENT...................................................................................................................................................................................................................8973 WIPER BLADE...............................................................................................................................................................................................................................................8974 WIPER BLADE : Removal and Installation................................................................................................................................................................................................................8974 REMOVAL...........................................................................................................................................................................................................................................8974 INSTALLATION......................................................................................................................................................................................................................................8974 WIPER REFILL..............................................................................................................................................................................................................................................8974 WIPER REFILL : Removal and Installation...............................................................................................................................................................................................................8974 REMOVAL...........................................................................................................................................................................................................................................8974 INSTALLATION......................................................................................................................................................................................................................................8974 WIPER DRIVE ASSEMBLY......................................................................................................................................................................................................................................8975 WIPER DRIVE ASSEMBLY : Removal and Installation.......................................................................................................................................................................................................8975 REMOVAL...........................................................................................................................................................................................................................................8975 INSTALLATION......................................................................................................................................................................................................................................8976 WIPER DRIVE ASSEMBLY : Disassembly and Assembly.......................................................................................................................................................................................................8976 DISASSEMBLY.......................................................................................................................................................................................................................................8976 ASSEMBLY..........................................................................................................................................................................................................................................8976 REAR WIPER....................................................................................................................................................................................................................................................8977 Exploded View.............................................................................................................................................................................................................................................8977 WIPER ARM.................................................................................................................................................................................................................................................8977 WIPER ARM : Removal and Installation..................................................................................................................................................................................................................8977 REMOVAL...........................................................................................................................................................................................................................................8977 INSTALLATION......................................................................................................................................................................................................................................8978 WIPER ARM : Adjustment................................................................................................................................................................................................................................8978 REAR WIPER ARM POSITION ADJUSTMENT................................................................................................................................................................................................................8978 WIPER BLADE...............................................................................................................................................................................................................................................8979 WIPER BLADE : Removal and Installation................................................................................................................................................................................................................8979 REMOVAL...........................................................................................................................................................................................................................................8979 INSTALLATION......................................................................................................................................................................................................................................8979 WIPER MOTOR...............................................................................................................................................................................................................................................8979 WIPER MOTOR : Removal and Installation................................................................................................................................................................................................................8979 REMOVAL...........................................................................................................................................................................................................................................8979 INSTALLATION......................................................................................................................................................................................................................................8979 WASHER TANK...................................................................................................................................................................................................................................................8980 Exploded View.............................................................................................................................................................................................................................................8980 Removal and Installation..................................................................................................................................................................................................................................8981 REMOVAL...............................................................................................................................................................................................................................................8981 INSTALLATION..........................................................................................................................................................................................................................................8981 WASHER PUMP...................................................................................................................................................................................................................................................8982 Exploded View.............................................................................................................................................................................................................................................8982 Removal and Installation..................................................................................................................................................................................................................................8982 REMOVAL...............................................................................................................................................................................................................................................8982 INSTALLATION..........................................................................................................................................................................................................................................8983 WASHER NOZZLE AND TUBE........................................................................................................................................................................................................................................8984 Exploded View.............................................................................................................................................................................................................................................8984 WITHOUT AROUND VIEW MONITOR SYSTEM....................................................................................................................................................................................................................8984 WITH AROUND VIEW MONITOR SYSTEM.......................................................................................................................................................................................................................8985 Hydraulic Layout..........................................................................................................................................................................................................................................8986 WITHOUT AROUND VIEW MONITOR SYSTEM....................................................................................................................................................................................................................8986 WITH AROUND VIEW MONITOR SYSTEM.......................................................................................................................................................................................................................8986 FRONT WASHER NOZZLE.......................................................................................................................................................................................................................................8987 FRONT WASHER NOZZLE : Removal and Installation........................................................................................................................................................................................................8987 REMOVAL...........................................................................................................................................................................................................................................8987 INSTALLATION......................................................................................................................................................................................................................................8988 FRONT WASHER NOZZLE : Inspection and Adjustment.......................................................................................................................................................................................................8988 INSPECTION........................................................................................................................................................................................................................................8988 Front Check Valve Inspection..................................................................................................................................................................................................................8988 ADJUSTMENT........................................................................................................................................................................................................................................8988 Front Washer Nozzle Spray Position Adjustment.................................................................................................................................................................................................8988 REAR WASHER NOZZLE........................................................................................................................................................................................................................................8989 REAR WASHER NOZZLE : Removal and Installation.........................................................................................................................................................................................................8989 REMOVAL...........................................................................................................................................................................................................................................8989 INSTALLATION......................................................................................................................................................................................................................................8990 REAR WASHER NOZZLE : Inspection and Adjustment........................................................................................................................................................................................................8990 INSPECTION........................................................................................................................................................................................................................................8990 Rear Check Valve Inspection...................................................................................................................................................................................................................8990 ADJUSTMENT........................................................................................................................................................................................................................................8990 Rear Washer Nozzle Spray Position Adjustment..................................................................................................................................................................................................8990 FRONT WASHER TUBE.........................................................................................................................................................................................................................................8991 FRONT WASHER TUBE : Removal and Installation..........................................................................................................................................................................................................8991 REMOVAL...........................................................................................................................................................................................................................................8991 INSTALLATION......................................................................................................................................................................................................................................8992 REAR WASHER TUBE..........................................................................................................................................................................................................................................8992 REAR WASHER TUBE : Removal and Installation...........................................................................................................................................................................................................8992 REMOVAL...........................................................................................................................................................................................................................................8992 INSTALLATION......................................................................................................................................................................................................................................8993 REAR CAMERA WASHER TUBE...................................................................................................................................................................................................................................8993 REAR CAMERA WASHER TUBE : Removal and Installation....................................................................................................................................................................................................8993 REMOVAL...........................................................................................................................................................................................................................................8993 INSTALLATION......................................................................................................................................................................................................................................8993 HEADLAMP WASHER...............................................................................................................................................................................................................................................8994 Exploded View.............................................................................................................................................................................................................................................8994 Hydraulic Layout..........................................................................................................................................................................................................................................8995 WASHER NOZZLE.............................................................................................................................................................................................................................................8995 WASHER NOZZLE : Removal and Installation..............................................................................................................................................................................................................8995 REMOVAL...........................................................................................................................................................................................................................................8995 INSTALLATION......................................................................................................................................................................................................................................8996 WASHER NOZZLE : Inspection............................................................................................................................................................................................................................8996 HEADLAMP WASHER NOZZLE SPRAY POSITION INSPECTION..................................................................................................................................................................................................8996 WASHER TUBE...............................................................................................................................................................................................................................................8997 WASHER TUBE : Removal and Installation................................................................................................................................................................................................................8997 REMOVAL...........................................................................................................................................................................................................................................8997 INSTALLATION......................................................................................................................................................................................................................................8997 WASHER PUMP...............................................................................................................................................................................................................................................8997 WASHER PUMP : Removal and Installation................................................................................................................................................................................................................8997 REMOVAL...........................................................................................................................................................................................................................................8997 INSTALLATION......................................................................................................................................................................................................................................8998 LIGHT & RAIN SENSOR...........................................................................................................................................................................................................................................8999 Exploded View.............................................................................................................................................................................................................................................8999 WITH FRONT CAMERA UNIT................................................................................................................................................................................................................................8999 WITHOUT FRONT CAMERA UNIT.............................................................................................................................................................................................................................8999 Removal and Installation..................................................................................................................................................................................................................................8999 REMOVAL...............................................................................................................................................................................................................................................8999 With Front Camera Unit............................................................................................................................................................................................................................8999 Without Front Camera Unit.........................................................................................................................................................................................................................9000 INSTALLATION..........................................................................................................................................................................................................................................9000 Inspection................................................................................................................................................................................................................................................9000 WIPER AND WASHER SWITCH.......................................................................................................................................................................................................................................9002 Removal and Installation..................................................................................................................................................................................................................................9002 HEADLAMP WASHER SWITCH........................................................................................................................................................................................................................................9003 Removal and Installation..................................................................................................................................................................................................................................9003 REMOVAL...............................................................................................................................................................................................................................................9003 INSTALLATION..........................................................................................................................................................................................................................................9003
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2018 Nissan X-Trail T32 Series Service Manual PDF DOWNLOAD
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