2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 6000 8000 SNOWMOIBLE SERVICE MANUAL – PDF DOWNLOAD

Description

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 6000 8000 SNOWMOIBLE SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 6000 8000 SNOWMOIBLE SERVICE MANUAL – PDF DOWNLOAD

Foreword

NOTE: General specifications for each 2019 Arctic Cat Snowmobile can be accessed from the Arctic Cat Cat Tracker Dealer Communication System. NOTE: Some illustrations and photographs used in this section are used for clarity purposes only and are not designed to depict actual conditions.

• This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2019 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage.
• Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol  NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct.
• Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred

TABLE OF CONTENTS:

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 6000 8000 SNOWMOIBLE SERVICE MANUAL – PDF DOWNLOAD

General Information/Foreword ……………………………………….. 2
Snowmobile Identification ………………………………………………..2
Recommended Gasoline and Oil ………………………………………2
Engine Break-In ……………………………………………………………..3
Drive Belt Break-In ………………………………………………………….3
Genuine Parts ………………………………………………………………..3
Varying Altitude Operation ……………………………………………….3
Preparation for Storage……………………………………………………4
Preparation after Storage…………………………………………………5
After Break-In Checkup/Checklist ……………………………………..5
Engine Specifications………………………………………………………6
Crankshaft Runout/Repair Specifications …………………………..6
Arctic Power Valve (APV) System Specifications ………………..7
Electrical Specifications …………………………………………………..7
Drive System Specifications……………………………………………..8
Drive Clutch/Driven Clutch-Related Specifications ………………8
Drive System Components ………………………………………………8
Chain Case Performance Calibrations……………………………….9
Track Specifications ………………………………………………………11
IFP Shock Specifications ……………………………………………….11
Torque Conversions………………………………………………………11
Torque Specifications…………………………………………………….11
Steering and Body……………………………………………………….. 13
Steering Post (ZR/XF/Pantera/Norseman)………………………..13
Steering Post (XF HC) …………………………………………………..15
Steering Post (M) ………………………………………………………….18
Ski (ZR/XF/Pantera)………………………………………………………20
Ski (Norseman) …………………………………………………………….21
Ski (XF HC/M)………………………………………………………………22
Ski Wear Bar………………………………………………………………..22
Spindle (ZR/XF/Pantera/Norseman) ………………………………..23
Spindle (XF HC/M)………………………………………………………..23
Steering Tie Rod …………………………………………………………..24
Ski Alignment ……………………………………………………………….25
A-Arms (ZR/XF/Pantera/Norseman) ………………………………..27
A-Arms (XF HC/M)………………………………………………………..28
Ski Shock Absorber……………………………………………………….29
Sway Bar (ZR/XF/Pantera/Norseman)……………………………..30
Front Bumper ……………………………………………………………….30
Seat Assembly (ZR/XF/Norseman)………………………………….31
Seat Assembly (Pantera) ……………………………………………….31
Seat Assembly (M)………………………………………………………..32
Taillight/Brake Light Assembly (ZR/XF/M) ………………………..32
Taillight/Brake Light Assembly (Pantera) ………………………….33
Rear Bumper/Snowflap ………………………………………………….33
Windshield/Console/ Headlight ……………………………………….33
Headlight Bulb — Non-LED ……………………………………………34
Adjusting Headlight Aim ………………………………………………..35
Engine…………………………………………………………………………. 36
Engine Removing/Installing (6000/8000) ………………………….36
Assembly Schematic (6000) …………………………………………..42
Assembly Schematic (8000) …………………………………………..44
Engine Servicing (6000)…………………………………………………46
Engine Servicing (8000)…………………………………………………60
Troubleshooting Engine …………………………………………………72
Engine-Related Items…………………………………………………….74
Water Pump………………………………………………………………… 74
Pressure Testing Engine ………………………………………………. 76
Liquid Cooling System………………………………………………….. 76
Cooling System Schematic……………………………………………. 77
Recoil Starter………………………………………………………………. 77
Arctic Power Valve (APV) System………………………………….. 79
Exhaust Controlled Timing (ECT) System……………………….. 84
Fuel Systems ………………………………………………………………..85
EFI System …………………………………………………………………. 85
Individual Components …………………………………………………. 85
Self-Diagnostic System/Codes ………………………………………. 87
Fuel Pressure Regulator……………………………………………….. 88
Throttle Body Assembly………………………………………………… 88
Throttle Cable ……………………………………………………………… 88
Fuel Pump ………………………………………………………………….. 89
Troubleshooting…………………………………………………………… 91
Electric Oil Pump …………………………………………………………. 91
Gas Tank ……………………………………………………………………. 92
Electrical Systems ………………………………………………………..93
Ignition System ……………………………………………………………. 93
Throttle Position Sensor ……………………………………………….. 93
Electrical Resistance Tests …………………………………………… 94
Testing Electric Oil Pump ……………………………………………… 95
Testing Voltage Regulator …………………………………………….. 95
Testing Oil Level Sensor ………………………………………………. 96
Testing Fuel Gauge Sender ………………………………………….. 96
Emergency Stop Switch ……………………………………………….. 96
Starter Relay Solenoid………………………………………………….. 96
Fuse…………………………………………………………………………… 97
Ignition Switch …………………………………………………………….. 97
Starter Motor……………………………………………………………….. 97
Troubleshooting Electric Start ……………………………………… 100
Brake Light Switch……………………………………………………… 100
Testing Headlight Dimmer Switch ………………………………… 101
Testing Handlebar Warmer Elements ………………………….. 101
Testing Thumb Warmer Element………………………………….. 101
Testing Handlebar Warmer/Thumb Warmer Switch………… 102
Testing Speedometer Sensor………………………………………. 102
Testing Shift Switch ……………………………………………………. 102
Drive Train/Track/Brake Systems …………………………………103
Drive Belt ………………………………………………………………….. 103
Drive Clutch ………………………………………………………………. 103
Driven Clutch …………………………………………………………….. 105
Drive Clutch/Driven Clutch ………………………………………….. 107
Drive Train ………………………………………………………………… 108
Drive Sprockets …………………………………………………………. 114
Track Tension……………………………………………………………. 116
Track Alignment…………………………………………………………. 117
Brake System ……………………………………………………………. 118
Brake Lever/Master Cylinder Assembly ………………………… 122
Troubleshooting Hydraulic Brake System ……………………… 124
Troubleshooting Track………………………………………………… 124
Troubleshooting Drive Clutch/Driven Clutch…………………… 125
Suspension…………………………………………………………………126
Suspension Setup Basics……………………………………………. 126
Servicing Suspension …………………………………………………. 133
FOX Air Shocks …………………………………………………………. 151
Servicing IFP Shock …………………………………………………… 152

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 6000 8000 SNOWMOIBLE SERVICE MANUAL – PDF DOWNLOAD:

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