2020 Arctic Cat 570 & 700 ATV Service Manual – PDF DOWNLOAD

Description

2020 Arctic Cat 570 & 700 ATV Service Manual – PDF DOWNLOAD

DESCRIPTION:

2020 Arctic Cat 570 & 700 ATV Service Manual – PDF DOWNLOAD

Foreword

This Service Manual contains service, maintenance, and troubleshooting information for the 2020 570 and 700 ATV models. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.

• When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgment when determining which procedures can be completed based on skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit.
• Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• Because products are constantly refined and improved, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
  TABLE OF CONTENTS:

2020 Arctic Cat 570 & 700 ATV Service Manual – PDF DOWNLOAD

General Information/Foreword 2
Specifications 2
Torque Specifications 2
Torque Conversions (ft-lb/N-m) 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 5
Periodic Maintenance/Tune-up 6
Air Filter 6
Valve/Tappet Clearance 7
Testing Engine Compression 7
Spark Plug 8
Muffler/Spark Arrester 8
Engine/Transmission Oil — Filter 9
Front Differential/Rear Drive Lubricant 10
Shift Lever 10
Hydraulic Brake Systems 11
Burnishing Brake Pads 13
Checking/Replacing V-Belt 13
Steering/Body/Controls 15
Front Body Panel/Side Panels/Rack 15
Rear Body Panel/Rack 16
LCD Gauge 17
Steering Post/Tie Rods 17
Handlebar Grip 20
Drive Select Switch 20
Throttle Control 20
Steering Knuckles 21
Measuring/Adjusting Toe-Out 23
Shift Lever 24
Front Bumper 24
Belly Panel 24
Muffler 25
Seat 25
Headlights — Taillights 25
Troubleshooting 27
Engine/Transmission 28
Specifications 28
Troubleshooting 29
Removing Engine/Transmission 31
Servicing Engine (570/700) 33
Installing Engine/Transmission 81
Fuel/Lubrication/Cooling 83
Throttle Body 83
Throttle Cable Free-Play 84
Gas Tank 84
Oil Pump 85
Liquid Cooling System 86
Troubleshooting 88
Electrical System 89
Battery89
Electronic Power Steering (EPS) 90
Ignition Switch 92
Ignition Coil 93
Ignition Timing93
Accessory Receptacle/Connector 93
Switches94
Fan Motor 95
Front Differential Actuator System 96
Lights96
Power Distribution Module (PDM) 96
EFI Sensors/Components 97
RPM Limiter 102
Stator Coil 103
Regulator/Rectifier 103
Starter Motor 103
Starter Relay 104
Electronic Control Module (ECM)104
EFI Diagnostic System105
Troubleshooting 109
Drive System/Brake System 110
Front Drive Actuator/Differential Lock 110
Front Differential111
Drive Axles 122
Rear Gear Case 125
Hub125
Hand Brake Lever/Master Cylinder Assembly127
Hydraulic Brake Caliper128
Troubleshooting Drive System131
Troubleshooting Brake System 131
Suspension 132
Shock Absorbers132
Front A-Arms133
Rear A-Arms 135
Rear Sway Bar 137
Wheels and Tires 138
Troubleshooting 139

2020 ARCTIC CAT 570 & 700 ATV SERVICE MANUAL – PDF DOWNLOAD:

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