2020 Arctic Cat Prowler Pro ATV Service Manual – PDF DOWNLOAD

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2020 Arctic Cat Prowler Pro ATV Service Manual

2020 ARCTIC CAT PROWLER PRO ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

2020 Arctic Cat Prowler Pro ATV Service Manual

General Information/Foreword………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications …………………………………………… 3
Torque Conversions (ft-lb/N-m) ……………………………… 4
Gasoline — Oil — Lubricant ………………………………….. 4
Preparation for Storage ………………………………………… 5
Preparation after Storage ……………………………………… 6
Periodic Maintenance/Tune-Up……………………………….. 7
CVT Air Inlet ……………………………………………………….. 7
Engine Air Filter …………………………………………………… 7
Valve Clearance ………………………………………………… 10
Spark Plug ………………………………………………………… 11
Muffler/Spark Arrester…………………………………………. 11
Engine Oil — Filter …………………………………………….. 11
Front Differential Lubricant — Transaxle Fluid ……….. 12
Driveshaft/Coupling ……………………………………………. 13
Headlight — Taillight/Brake Light …………………………. 13
Shift Cable ………………………………………………………… 16
Hydraulic Brake System ……………………………………… 17
Burnishing Brake Pads ……………………………………….. 19
Checking/Replacing Drive Belt …………………………….. 19
Steering/Body/Controls ………………………………………… 22
Steering Wheel ………………………………………………….. 22
Steering System ………………………………………………… 22
Steering Knuckles………………………………………………. 29
Accelerator Pedal ………………………………………………. 31
Throttle Cable ……………………………………………………. 31
Shift Lever ………………………………………………………… 31
Shift Cable ………………………………………………………… 33
LCD Gauge……………………………………………………….. 35
Front Wheel Alignment ……………………………………….. 35
Hood ………………………………………………………………… 36
Front Fenders/Fender Flares……………………………….. 40
Doors ……………………………………………………………….. 44
Roof …………………………………………………………………. 44
Front Bumper…………………………………………………….. 44
Rear Bumper …………………………………………………….. 45
Dashboard (Mid/Upper) ………………………………………. 48
Dashboard (Lower)…………………………………………….. 49
Splash Panel …………………………………………………….. 51
Skid Plates………………………………………………………… 52
Muffler………………………………………………………………. 52
Cargo Box…………………………………………………………. 52
Seats ……………………………………………………………….. 54
Behind-the-Seat Storage Box Panel……………………… 56
Seat Base …………………………………………………………. 58
Troubleshooting…………………………………………………. 59
Engine …………………………………………………………………. 60
Removing Engine………………………………………………..60
Cylinder Head and Related Components………………..65
Removing Cylinder Head and Related Components…65
Servicing Left-Side Components……………………………84
Engine Block and Components……………………………..93
Installing Engine………………………………………………….95
Troubleshooting ………………………………………………….99
Fuel/Lubrication/Cooling…………………………………….. 101
Throttle Body…………………………………………………….101
Gas Tank………………………………………………………….101
Oil Filter/Oil Pump ……………………………………………..102
Liquid Cooling System ……………………………………….103
Troubleshooting ………………………………………………..108
Electrical System……………………………………………….. 109
Battery……………………………………………………………..109
Electronic Power Steering (EPS) …………………………109
Ignition Switch …………………………………………………..111
Ignition Coils……………………………………………………..111
Accessory Receptacle/Connector ………………………..112
Switches…………………………………………………………..112
Fan Motor …………………………………………………………115
Lights……………………………………………………………….115
Power Distribution Module (PDM) ………………………..116
EFI Sensors/Components …………………………………..117
Winch ………………………………………………………………123
Starter Motor …………………………………………………….124
Starter Relay …………………………………………………….125
Alternator/Regulator …………………………………………..126
Electronic Control Module (ECM)…………………………127
Gauge Diagnostic Menu……………………………………..127
Diagnostic Trouble Codes (DTC) …………………………130
Wiring Diagram………………………………………………….134
Troubleshooting ………………………………………………..135
Drive System……………………………………………………… 136
Front Drive Actuator …………………………………………..136
Front Differential………………………………………………..137
Drive Axles ……………………………………………………….148
Transaxle …………………………………………………………151
Hub/Brake Disc …………………………………………………169
Hydraulic Brake Caliper………………………………………171
Troubleshooting Drive System…………………………….175
Troubleshooting Brake System ……………………………175
Suspension………………………………………………………… 176
Shock Absorbers……………………………………………….176
Front A-Arms…………………………………………………….178
Rear A-Arms …………………………………………………….181
Wheels and Tires ………………………………………………183
Troubleshooting ………………………………………………..184

Description:

2020 Arctic Cat Prowler Pro ATV Service Manual

• This Service Manual contains service, maintenance, and troubleshooting information for the 2020 Prowler Pro. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
• When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by a CatMaster Basic Level service technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit.
• Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
• A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because products are constantly refined and improved, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]