2020 Arctic Cat Snowmobile ZR 200 Service Manual – PDF DOWNLOAD

Description

2020 Arctic Cat Snowmobile ZR 200 Service Manual

DESCRIPTION:

2020 Arctic Cat Snowmobile ZR 200 Service Manual 

FOREWORD:

This Arctic Cat Service Manual contains service and maintenance information for the 2020 Arctic Cat ZR 200 Snowmobile. The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.

• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

TABLE OF CONTENTS:

2020 Arctic Cat Snowmobile ZR 200 Service Manual 

General Information/Foreword 2
Snowmobile Identification 2
Recommended Gasoline and Oil 3
Break-In Procedure 3
Genuine Parts 3
Preparation for Storage 3
Preparation after Storage 4
Torque Conversions (ft-lb/N-m) 4
Torque Specifications 5
Engine Torque Diagram (B-25 Carburetor) 6
Engine Torque Diagram (B-24 Carburetor) 7
Engine Specifications 8
Carburetor Specifications (B-25) 8
Carburetor Specifications (B-24) 9
Track Specifications 9
Front/Rear Shock Spring 9
Rear Suspension Spring 9
Front Shock Absorber 9
Rear Shock Absorber 9
Engine (B-25 Carburetor) 10
Removing 10
Disassembling 12
Servicing Components 15
Assembling 22
Installing 25
Engine Oil 28
Recoil Starter 29
Troubleshooting Engine 30
Engine (B-24 Carburetor) 31
Removing 31
Disassembling 33
Servicing Components 36
Assembling 42
Installing 46
Engine Oil 50
Recoil Starter 50
Troubleshooting Engine 52
Fuel System 53
Pre-Maintenance Checks 53
In-Line Fuel Filter 53
Carburetor (B-25) 58
Carburetor (B-24) 58
Throttle Cable 61
Troubleshooting Fuel System 63
Electrical System64
Transistorized Ignition System64
Testing Ignition Switches (Wiring Harness)64
Testing Electrical Resistances 65
Testing Idle Switch 66
Testing Handlebar Warmer Elements 66
Testing Handlebar Warmer Switch66
Testing Headlight Switch67
Testing Tether 67
Testing Key Switch67
Testing DC Regulator68
Testing AC Regulator (with RPM Limiter) 68
Starter Relay Solenoid 69
Starter Motor 69
Drive Train/Track/Brake Systems 70
Drive Belt70
Drive Clutch70
Driven Clutch72
Drive Clutch/Driven Clutch 73
Dropcase73
Track 75
Brake System77
Troubleshooting Track 80
Rear Suspension 81
Removing Skid Frame81
End Cap 81
Wear Strip 81
Rear Suspension Arm/Rear Springs 82
Rear Idler Wheels and Axle83
Slide Rail 83
Installing Skid Frame85
Steering and Body86
Steering Post86
Ski 88
Ski Wear Bar 88
Tie Rods88
Spindle 89
Ski Alignment 90
Front Suspension A-Arms 90
Belly Pan 92
Seat Assembly 92
Gas Tank/Fuel Pump Assembly 93
Headlight Assembly 94
Wiring Diagram 95

2020 ARCTIC CAT SNOWMOBILE ZR 200 SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted