2020 Arctic Cat Snowmobile ZR Riot M Norseman X 6000 8000 Service Manual – PDF DOWNLOAD

Description

2020 Arctic Cat Snowmobile ZR Riot M Norseman X 6000 8000 Service Manual

DESCRIPTION:

2020 Arctic Cat Snowmobile ZR Riot M Norseman X 6000 8000 Service Manual

FOREWORD:

This Service Manual contains service and maintenance information for 2020 Arctic Cat ZR, Riot, M and Norseman X snowmobile models. The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.

• The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

TABLE OF CONTENTS:

2020 Arctic Cat Snowmobile ZR Riot M Norseman X 6000 8000 Service Manual

General Information/Foreword 2
Snowmobile Identification 2
Recommended Gasoline and Oil 2
Engine Break-In 3
Drive Belt Break-In 3
Genuine Parts 3
Varying Altitude Operation 3
Preparation for Storage4
Preparation after Storage 5
After Break-In Checkup/Checklist 6
Engine Specifications6
Crankshaft Runout/Repair Specifications 7
Arctic Power Valve (APV) System Specifications 7
Electrical Specifications 8
Drive System Specifications8
Drive Clutch/Driven Clutch-Related Specifications 8
Drive System Components 8
Chain Case Performance Calibrations9
Track Specifications 11
IFP Shock Specifications 11
Torque Conversions11
Torque Specifications11
Steering and Body 13
Steering Post (ZR/Riot/Norseman X) 13
Steering Post (Riot X) 15
Steering Post (M) 18
Ski (ZR/Riot)21
Ski (Norseman X)21
Ski (Riot X/M) 22
Ski Wear Bar22
Spindle (ZR/Riot)23
Spindle (Norseman X)23
Spindle (Riot X/M) 24
Steering Tie Rod 24
Ski Alignment 26
A-Arms (ZR/Riot)28
A-Arms (Norseman X)29
A-Arms (Riot X/M) 31
Ski Shock Absorber32
Sway Bar (ZR/Riot/Norseman X) 32
Front Bumper 33
Seat Assembly (ZR/Riot)33
Seat Assembly (Norseman X)34
Seat Assembly (M)34
Taillight/Brake Light Assembly (ZR/Riot/M) 35
Taillight/Brake Light Assembly (Norseman X)35
Rear Bumper/Snowflap 35
Windshield/Console/ Headlight 35
Headlight Bulb — Non-LED 36
Adjusting Headlight Aim 37
Engine 38
Engine Removing/Installing38
Assembly Schematic (6000) 44
Assembly Schematic (8000) 46
Engine Servicing (6000)48
Engine Servicing (8000 Early Build)61
Engine Servicing (8000)73
Troubleshooting Engine 86
Engine-Related Items 88
Water Pump 88
Pressure Testing Engine 90
Liquid Cooling System 90
Cooling System Schematic 91
Recoil Starter 91
Arctic Power Valve (APV) System 93
Troubleshooting Arctic Power Valve (APV) System 99
Exhaust Controlled Timing (ECT) System 99
Fuel Systems 100
EFI System 100
Individual Components 100
Self-Diagnostic System/Codes 102
Fuel Pressure Regulator 103
Throttle Body Assembly 103
Throttle Cable 103
Fuel Pump 104
Troubleshooting Fuel Systems 106
Electric Oil Pump 106
Gas Tank 107
Electrical Systems 108
Ignition System 108
Throttle Position Sensor 108
Electrical Resistance Tests 109
Testing Electric Oil Pump 110
Testing Voltage Regulator 110
Testing Oil Level Sensor 111
Testing Fuel Gauge Sender 111
Emergency Stop Switch 111
Starter Relay Solenoid 111
Fuse 112
Ignition Switch 112
Starter Motor 112
Troubleshooting Electric Start 116
Brake Light Switch 116
Testing Headlight Dimmer Switch 116
Testing Handlebar Warmer Elements 117
Testing Thumb Warmer Element 117
Testing Handlebar Warmer/Thumb Warmer Switch 117
Testing Tether 117
Testing Speedometer Sensor 117
Testing Shift Switch 118
Drivetrain/Track/Brake Systems 119
Drive Belt 119
Drive Clutch 119
Driven Clutch 121
Drive Clutch/Driven Clutch 123
Drivetrain 124
Drive Sprockets 130
Track Tension 132
Track Alignment 133
Brake System 133
Brake Lever/Master Cylinder Assembly 138
Troubleshooting Hydraulic Brake System 140
Troubleshooting Track 140
Troubleshooting Drive Clutch/Driven Clutch 141
Suspension142
Suspension Setup Basics 142
Chassis and Skid Frame Mounting Locations 147
Servicing Suspension 150
FOX Air Shocks 166
Servicing IFP Shocks 166

2020 ARCTIC CAT SNOWMOBILE ZR RIOT M NORSEMAN X 6000 8000 SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]