2022 Harley-Davidson Softail Models Service Manual PDF 94000936

Description

2022 Harley-Davidson Softail Models Service Manual 94000936 PDF DOWNLOAD

DESCRIPTION

2022 Harley-Davidson Softail Models — Official Factory Service Manual (PDF Download)

This is the complete official Harley-Davidson factory service manual for all 2022 Softail® Models, part number 94000936, published by Harley-Davidson Motor Company. At 636 pages, this is one of the most comprehensive H-D Softail motorcycle workshop references available, written specifically for authorised Harley-Davidson technicians and covering every system from routine maintenance through full engine teardown, 6-speed transmission rebuild, ABS, ECM diagnostics, wiring diagrams, and security system service.

Whether you’re servicing a Fat Boy 114, Fat Bob 114, Low Rider S, Heritage Classic 114, Breakout, Softail Standard, Street Bob, Low Rider, Slim, or Sport Glide, this manual provides factory-grade step-by-step procedures with torque specifications, special tool callouts, part numbers, and detailed diagrams to get the job done right.

📋 File Details

📚 Complete Table of Contents

SAFETY (Chapter 1)

• Safety Messages, Customer Safety, Personal Protection, Tool Safety
• Product Safety, Hazardous Materials, Electrical Systems

MAINTENANCE (Chapter 2)

• 2.1 Fastener Torque Values
• 2.2 General — Servicing a Motorcycle, Securing for Service
• 2.3 Maintenance Schedule — Regular Service Intervals for all Softail Models
• 2.4 Fuel and Oil — Gasoline Blends, Engine Lubrication, Winter Lubrication
• 2.5 Replace Engine Oil and Filter
• 2.6 Replace Primary Chaincase Lubricant
• 2.7 Replace Transmission Lubricant
• 2.8 Inspect Tires and Wheels (Tire Pressure, Tread, Bearings, Spokes)
• 2.9 Lubricate Cables and Chassis
• 2.10 Inspect Brakes (Pads, Disc, Replace Front/Rear Brake Pads)
• 2.11 Check and Replace Brake Fluid
• 2.12 Check and Adjust Clutch
• 2.13 Rebuild Front Fork and Replace Fork Oil
• 2.14 Adjust and Lubricate Steering Head Bearings
• 2.15 Inspect Fuel Lines and Fittings
• 2.16 Inspect and Lubricate Jiffy Stand
• 2.17 Inspect and Adjust Drive Belt and Sprockets
• 2.18 Adjust Suspension (Shock Absorber Preload)
• 2.19 Inspect Exhaust System
• 2.20 Inspect Air Filter (Round, Oval, Cone types)
• 2.21 Inspect Battery (Remove, Install, Voltage Test, Storage)
• 2.22 Clean, Inspect, Replace Spark Plugs
• 2.23 Storage (Place and Remove from Storage)
• 2.24 Troubleshooting — Engine, Lubrication, Electrical, Transmission, Clutch, Brakes

CHASSIS (Chapter 3)

• 3.1 Fastener Torque Values
• 3.2 Specifications (Chassis & Tire)
• 3.3 Vehicle Identification Number (VIN)
• 3.4 Front Wheel
• 3.5 Rear Wheel
• 3.6 Wheel Lacing
• 3.7 Checking and Truing Wheels
• 3.8 Sealed Wheel Bearings
• 3.9 Tires (Tube-type, Tubeless Cast & Laced, Runout, Balance)
• 3.10 Wheel Alignment
• 3.11 Front Brake Master Cylinder
• 3.12 Front Brake Caliper
• 3.13 Rear Brake Master Cylinder
• 3.14 Rear Brake Caliper
• 3.15 Brake Lines (Non-ABS and ABS — Front & Rear)
• 3.16 ABS Module
• 3.17 Bleed Brakes
• 3.18 / 3.19 Left & Right Side Covers
• 3.20 Front Fork (Standard, Inverted Left & Right Side)
• 3.21 Steering Head / Fork Stem and Bracket Assembly
• 3.22 Fork Lock
• 3.23 Rear Fork
• 3.24 Belt Guards
• 3.25 Rear Shock Absorber
• 3.26 Clutch Control (Cable, Hand Control)
• 3.27 Headlamp Nacelle
• 3.28 Fairing (Screw-On, Clamp-On)
• 3.29 Fairing: Frame Mounted (Windshield, Air Deflector, Outer/Inner Fairing Shell)
• 3.30 Windshield
• 3.31 Hand Grips
• 3.32 Handlebar
• 3.33 Mirrors
• 3.34 Front Fender (Inverted Fork, FXBBS, FXLRS, FXLRST, Standard Fork)
• 3.35 Rear Fender (Standard, Chopped with/without License)
• 3.36 Rear Fender Wire Conduit
• 3.37 Saree Guard
• 3.38 / 3.39 Front & Rear License Plate Brackets
• 3.40 / 3.41 Left & Right Foot Controls (Forward, Mid, Footboards)
• 3.42 Passenger Footrests
• 3.43 Jiffy Stand
• 3.44 Seat (Two-Up, Solo)
• 3.45 Frame Crossmember
• 3.46 Saddlebags (Standard, Quick Disconnect)
• 3.47 Medallions, Badges, Tank Emblems and Adhesive Strips

ENGINE (Chapter 4)

• 4.1 Fastener Torque Values
• 4.2 Specifications — Engine & Service Wear Limits
• 4.3 Engine Oil Flow (Internal/External Distribution)
• 4.4 Oil Pump Operation
• 4.5 Breather Operation
• 4.6 Oil Pressure (Operation, Pressure Check)
• 4.7 Troubleshooting (Compression Test, Cylinder Leakdown, Crankshaft Runout, Valve Train Noise, Smoking Engine)
• 4.8 Crimp Clamps
• 4.9 Oil Cooler
• 4.10 Oil Check Valve
• 4.11 Oil Coolant Lines
• 4.12 / 4.13 Front & Left Side Engine Mounts
• 4.14 / 4.16 Upper & Lower Rocker Covers
• 4.15 Breathers
• 4.17 Rocker Arms
• 4.18 Pushrods, Lifters and Covers
• 4.19 Cylinder Heads (Valves, Guides, Seats, Springs, Tapered Keepers)
• 4.20 Cylinders (Deglaze Cylinder)
• 4.21 Pistons (Rings, Piston Ring Gap)
• 4.22 Cam Compartment and Components (Camshaft, Cam Support Plate, Drive Components, Needle Bearings)
• 4.23 Oil Pump
• 4.24 Replace Engine
• 4.25 Crankcase (Main/Balancer Bearings, Piston Jets, Cylinder Studs)
• 4.26 Flywheel and Connecting Rods
• 4.27 Oil Pan

DRIVE AND TRANSMISSION (Chapter 5)

• 5.1 Fastener Torque Values
• 5.2 Specifications (Drive, Transmission, Service Wear Limits)
• 5.3 Transmission Operation (Power Flow — Neutral through 6th Gear)
• 5.4 Drive Belt
• 5.5 Shifter Linkage (Shifter Rod, Foot Shift Lever)
• 5.6 Clutch Release Cover
• 5.7 Clutch Release Push Rod Components
• 5.8 Primary Chaincase Cover
• 5.9 Drive Components
• 5.10 Clutch (Pack Disassembly/Assembly, Hub)
• 5.11 Primary Chaincase Housing (Mainshaft Bearing & Seal)
• 5.12 Engine Oil Fill Spout
• 5.13 Transmission Sprocket
• 5.14 Transmission (Shift Cams, Shift Forks, Mainshaft, Countershaft, Bearing Housing)
• 5.15 Main Drive Gear and Bearing
• 5.16 Transmission Case

FUEL AND EXHAUST (Chapter 6)

• 6.1 Fastener Torque Values
• 6.2 Specifications
• 6.3 Air Cleaner Backplate Assembly (Round, Oval, Cone)
• 6.4 Console
• 6.5 Fuel Pressure Test
• 6.6 Purge Fuel Line
• 6.7 Fuel Line
• 6.8 Fuel Tank
• 6.9 Fuel Pump (Level Sender, Pressure Regulator, Filter, Pump, Inlet Strainer)
• 6.10 Vent Tube
• 6.11 Vapor Valve
• 6.12 TMAP Sensor (Temperature Manifold Absolute Pressure)
• 6.13 Twist Grip Sensor (TGS)
• 6.14 Fuel Injectors
• 6.15 Induction Module (Throttle Body, Induction Manifold)
• 6.16 Intake Leak Test
• 6.17 Heated Oxygen Sensors (HO2S)
• 6.18 Mufflers
• 6.19 Exhaust System (Standard, Upswept, Two Into One)
• 6.20 Purge Solenoid: Evaporative Emissions
• 6.21 Charcoal Canister: Evaporative Emissions
• 6.22 Purge Lines: Evaporative Emissions

ELECTRICAL (Chapter 7)

• 7.1 Fastener Torque Values
• 7.2 Specifications
• 7.3 Fuses
• 7.4 Power Disconnect (Main Fuse, Battery Cable)
• 7.5 Starter | 7.6 Alternator | 7.7 Voltage Regulator
• 7.8 Spark Plug Cables | 7.9 Ignition Coil
• 7.10 Handlebar Control Modules
• 7.11 Left Hand Control Module (LHCM)
• 7.12 Right Hand Control Module (RHCM)
• 7.13 Instrument Module (IM)
• 7.14 Indicator Lamps | 7.15 Oil Pressure Switch
• 7.16 Neutral Indicator Switch | 7.17 Horn
• 7.18 Headlamp (Round, LED, Nacelle, Oblong, Horizontal, Fixed Fairing)
• 7.19 Front Light Bar | 7.20 Auxiliary Lamps
• 7.21 Front Turn Signal Lamps | 7.22 Rear Turn Signal Lamps
• 7.23 Tail Lamp | 7.24 Rear Stoplamp Switch
• 7.25 License Plate Lamp | 7.26 Terminating Resistor
• 7.27 Electronic Control Module (ECM)
• 7.28 Body Control Module (BCM)
• 7.29 Security System Activation & Fob Assignment
• 7.30 Personal Identification Number (PIN)
• 7.31 Security System Maintenance (Service/Transport Mode, Fob Battery)
• 7.32 Security Siren | 7.33 Security System Antenna
• 7.34 Crankshaft Position Sensor (CKP)
• 7.35 Engine Temperature (ET) Sensor
• 7.36 Knock Sensor (KS)
• 7.37 Automatic Compression Release (ACR)
• 7.38 Vehicle Speed Sensor (VSS)
• 7.39 Front Wheel Speed Sensor (WSS)
• 7.40 Rear Wheel Speed Sensor (WSS)
• 7.41 Jiffy Stand Sensor (JSS)
• 7.42 Front Electrical Caddy | 7.43 USB Caddy
• 7.44 ECM Caddy | 7.45 BCM Caddy | 7.46 Rear Lighting Caddy
• 7.47 Battery Tray | 7.48 Engine Ground Cable
• 7.49 Engine Wire Harness | 7.50 Backbone Wire Harness
• 7.51 Fairing Wire Harness | 7.52 Main Wire Harness

WIRING (Appendix A)

• A.1 Wiring Diagrams (Wire Color Codes, Symbols, Complete Wiring Diagrams)
• A.2 Wire Harness Connectors (Function/Location, Connector End Views)

REFERENCE (Appendix B)

• B.1 Glossary — Acronyms and Abbreviations
• B.2 Metric Conversion Table
• B.3 Fluid Conversion (US, Metric, British Imperial)

REFERENCE MATERIAL

• Master Tools List
• Complete Torque Values Index
• Full Manual Index (XIX pages)

✅ Who Needs This Manual?

• H-D technicians and authorised Softail service centres requiring a digital reference
• Independent motorcycle mechanics servicing 2022 Softail® models
• Serious DIY riders tackling engine, transmission, ABS, or electrical work on their own bike
• Anyone needing 2022 Softail torque specs, service wear limits, or wiring diagrams
• Softail owners performing scheduled maintenance and needing exact factory intervals and procedures

🏍️ Your Softail Deserves Factory-Level Care — Get the Manual Now

With 636 pages of official Harley-Davidson engineering data, complete torque tables, wiring diagrams, and step-by-step procedures for every system on your 2022 Softail, this is the only workshop reference you’ll ever need — purchase now for an instant PDF download and have the full factory manual on your device in seconds.