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Komatsu Wa500-6 Wheel Loader Service Repair Workshop Manual Download Sn H60051 And Up – PDF DOWNLOAD
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Description
Komatsu Wa500-6 Wheel Loader Service Repair Workshop Manual Download Sn H60051 And Up
FILE DETAILS:
LANGUAGE:ENGLISH
PAGES:1767
DOWNLOADABLE:YES
FILE TYPE:PDF
KOMATSU WA500-6 WHEEL LOADER SERVICE REPAIR WORKSHOP MANUAL DOWNLOAD SN H60051 AND UP – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Komatsu Wa500-6 Wheel Loader Service Repair Workshop Manual Download Sn H60051 And Up
How to read the shop manual
1. Composition of shop manual
This shop manual contains the necessary technical information for services performed in a workshop. For ease of understanding, the manual is divided into the following sections.
00. Index and foreword
This section explains the shop manuals list, table of contents, safety, and basic information.
01. Specification
This section explains the specifications of the machine.
10. Structure, function and maintenance standard
This section explains the structure, function, and maintenance standard values of each component. The structure and function sub-section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. The maintenance standard sub-section explains the criteria and remedies for disassemblyand service.
20. Standard value table
This section explains the standard values for new machine and judgement criteria for testing, adjusting, and troubleshooting. This standard value table is used to check the standard values in
testing and adjusting and to judge parts in troubleshooting.
30. Testing and adjusting
This section explains measuring instruments and measuring methods for testing and adjusting, and method of adjusting each part. The standard values and judgement criteria for testing and adjusting are explained in Testing and adjusting.
40. Troubleshooting
This section explains how to find out failed parts and how to repair them. The troubleshooting is divided by failure modes. The “S mode” of the troubleshooting related to the engine may be also
explained in the Chassis volume and Engine volume. In this case, see the Chassis volume.
50. Disassembly and assembly
This section explains the special tools and procedures for removing, installing, disassembling, and assembling each component, as well as precautions for them. In addition, tightening torque and quantity and weight of coating material, oil, grease, and coolant necessary for the work are also explained.
90. Diagrams and drawings (chassis volume)/Repair and replacement of parts (engine volume)
- q Chassis volume
This section gives hydraulic circuit diagrams and electrical circuit diagrams. - q Engine volume
This section explains the method of reproducing, repairing, and replacing parts.
TABLE OF CONTENTS:
Komatsu Wa500-6 Wheel Loader Service Repair Workshop Manual Download Sn H60051 And Up covers
00 Index and foreword................................................................................................................................. 3 Index............................................................................................................................................. 3 Composition of shop manual.................................................................................................................... 4 Table of contents............................................................................................................................. 6 Foreword and general information.................................................................................................................. 19 Safety notice................................................................................................................................. 20 How to read the shop manual................................................................................................................... 25 Explanation of terms for maintenance standard................................................................................................. 27 Handling of electric equipment and hydraulic component........................................................................................ 29 Handling of connectors newly used for engines................................................................................................. 38 How to read electric wire code................................................................................................................ 41 Precautions when carrying out operation....................................................................................................... 44 Method of disassembling and connecting push-pull type coupler................................................................................. 47 Standard tightening torque table.............................................................................................................. 50 Conversion table.............................................................................................................................. 54 01 Specification...................................................................................................................................... 59 Specification and technical data.................................................................................................................. 60 Specification dimension drawing............................................................................................................... 60 Specifications................................................................................................................................ 61 Weight table.................................................................................................................................. 64 Table of fuel, coolant and lubricants......................................................................................................... 66 10 Structure, function and maintenance standard....................................................................................................... 67 Engine and cooling system......................................................................................................................... 68 Cooling system................................................................................................................................ 68 Engine mount and transmission mount........................................................................................................... 71 Power train, Part 1............................................................................................................................... 75 Power train................................................................................................................................... 75 Power train system diagram.................................................................................................................... 76 Joint......................................................................................................................................... 78 Drive shaft................................................................................................................................... 79 Power train piping diagram.................................................................................................................... 82 Torque converter.............................................................................................................................. 84 Torque converter regulator valve.............................................................................................................. 102 Transmission.................................................................................................................................. 104 Transfer...................................................................................................................................... 124 Transmission control valve.................................................................................................................... 126 ECMV.......................................................................................................................................... 130 Main relief valve and torque converter relief valve........................................................................................... 137 Lubrication relief valve...................................................................................................................... 139 Power train, Part 2............................................................................................................................... 142 Torque converter oil cooler................................................................................................................... 142 Torque converter oil filter................................................................................................................... 143 Center support................................................................................................................................ 146 Axle.......................................................................................................................................... 148 Differential.................................................................................................................................. 150 Limited slip differential..................................................................................................................... 159 Final drive................................................................................................................................... 164 Steering system................................................................................................................................... 170 Steering piping diagram....................................................................................................................... 170 Steering column............................................................................................................................... 171 Steering control valve........................................................................................................................ 172 Steering valve................................................................................................................................ 183 Stop valve.................................................................................................................................... 187 Joystick steering lever linkage (if equipped)................................................................................................. 188 Steering cylinder............................................................................................................................. 189 Emergency steering piping diagram (if equipped)............................................................................................... 190 Diverter valve................................................................................................................................ 191 Brake system...................................................................................................................................... 198 Brake piping diagram.......................................................................................................................... 198 Brake valve................................................................................................................................... 200 Slack adjuster................................................................................................................................ 205 Accumulator charge valve...................................................................................................................... 208 PPC relief valve.............................................................................................................................. 212 Accumulator (for brake)....................................................................................................................... 214 Brake......................................................................................................................................... 216 Parking brake control......................................................................................................................... 219 Parking brake................................................................................................................................. 220 Parking brake solenoid valve.................................................................................................................. 222 Emergency parking brake release valve......................................................................................................... 224 Undercarriage and frame........................................................................................................................... 226 Axle mount.................................................................................................................................... 226 Center hinge pin.............................................................................................................................. 231 Hydraulic system, Part 1.......................................................................................................................... 236 Hydraulic piping diagram...................................................................................................................... 236 Work equipment control lever linkage.......................................................................................................... 238 Hydraulic tank................................................................................................................................ 239 Cooling fan motor............................................................................................................................. 241 Cooling fan pump.............................................................................................................................. 248 Steering pump................................................................................................................................. 255 Work equipment hydraulic pump................................................................................................................. 266 Hydraulic system, Part 2.......................................................................................................................... 286 Control valve................................................................................................................................. 286 CLSS.......................................................................................................................................... 300 Each function and operation of each valve..................................................................................................... 305 Accumulator (for PPC circuit)................................................................................................................. 316 Work equipment electric lever................................................................................................................. 317 Work equipment.................................................................................................................................... 322 Work equipment linkage........................................................................................................................ 322 Bucket........................................................................................................................................ 326 Bucket positioner and boom kick-out........................................................................................................... 328 Work equipment lubrication.................................................................................................................... 329 Cab and its attachments........................................................................................................................... 332 ROPS cab...................................................................................................................................... 332 Air conditioner............................................................................................................................... 334 Electrical system, Part 1......................................................................................................................... 344 Machine monitor system........................................................................................................................ 344 Machine monitor............................................................................................................................... 352 Electrical system, Part 2......................................................................................................................... 406 Work equipment control system................................................................................................................. 406 Transmission controller system................................................................................................................ 440 Electrical system, Part 3......................................................................................................................... 474 Electric transmission control................................................................................................................. 474 Engine starting circuit....................................................................................................................... 478 Engine stopping circuit....................................................................................................................... 480 Preheating circuit............................................................................................................................ 481 Parking brake circuit......................................................................................................................... 483 Backup and stop lamp circuits................................................................................................................. 488 Small lamp and head lamp circuits............................................................................................................. 490 Working lamp circuit.......................................................................................................................... 491 Horn circuit.................................................................................................................................. 492 Wiper and window washer circuits.............................................................................................................. 493 Sensor........................................................................................................................................ 496 KOMTRAX terminal system (if equipped)......................................................................................................... 514 20 Standard value table............................................................................................................................... 517 Standard service value table...................................................................................................................... 518 Standard service value table for engine....................................................................................................... 518 Standard service value table for chassis...................................................................................................... 519 30 Testing and adjusting.............................................................................................................................. 527 Testing and adjusting, Part 1..................................................................................................................... 529 Tools for testing, adjusting, and troubleshooting............................................................................................. 529 Measuring engine speed........................................................................................................................ 532 Measuring exhaust gas color................................................................................................................... 534 Measuring exhaust temperature................................................................................................................. 536 Adjusting valve clearance..................................................................................................................... 538 Testing compression pressure.................................................................................................................. 539 Measuring blow-by pressure.................................................................................................................... 541 Measuring engine oil pressure................................................................................................................. 542 Measuring intake air (boost) pressure......................................................................................................... 543 Handling fuel system equipment................................................................................................................ 545 Releasing residual pressure in fuel system.................................................................................................... 545 Testing fuel pressure......................................................................................................................... 546 Testing return rate and leakage............................................................................................................... 547 Bleeding air from fuel circuit................................................................................................................ 550 Testing leakage in fuel system................................................................................................................ 552 Handling reduced cylinder mode operation...................................................................................................... 553 Handling no injection cranking operation...................................................................................................... 553 Handling controller voltage circuit........................................................................................................... 554 Testing and adjusting alternator belt tension................................................................................................. 555 Testing and adjusting air conditioner compressor belt tension................................................................................. 556 Adjusting transmission speed sensor........................................................................................................... 557 Measuring directional lever (Steering wheel specification).................................................................................... 559 Testing and adjusting power train oil pressure................................................................................................ 560 Flushing procedure for torque converter and transmission hydraulic circuit.................................................................... 573 Method of moving machine when transmission valve is broken.................................................................................... 576 Testing and adjusting, Part 2..................................................................................................................... 581 Testing and adjusting steering stop valve..................................................................................................... 581 Testing and adjusting steering wheel.......................................................................................................... 583 Testing steering oil pressure................................................................................................................. 585 Bleeding air from steering cylinder circuit................................................................................................... 588 Testing hydraulic drive fan................................................................................................................... 589 Bleeding air from hydraulic drive fan circuit................................................................................................. 592 Measuring brake pedal......................................................................................................................... 594 Measuring brake performance................................................................................................................... 595 Testing and adjusting accumulator charge pressure............................................................................................. 596 Testing wheel brake oil pressure.............................................................................................................. 598 Measuring wear of wheel brake disc............................................................................................................ 600 Bleeding air from brake circuit............................................................................................................... 601 Releasing residual pressure in brake accumulator circuit...................................................................................... 603 Testing parking brake performance............................................................................................................. 604 Measuring parking brake oil pressure.......................................................................................................... 605 Testing wear of parking brake disc............................................................................................................ 608 Method of releasing parking brake manually.................................................................................................... 609 Measuring and adjusting work equipment control lever.......................................................................................... 610 Testing and adjusting work equipment PPC oil pressure......................................................................................... 611 Measuring work equipment oil pressure......................................................................................................... 613 Bleeding air from work equipment circuit...................................................................................................... 619 Releasing residual pressure in work equipment circuit......................................................................................... 620 Method of moving machine when removing operator cab (when separate cab and floor specification)............................................... 621 Testing and adjusting bucket positioner....................................................................................................... 622 Testing and adjusting lift arm position detecting lever....................................................................................... 624 Checking proximity switch operation indication lamp........................................................................................... 625 Procedure for testing diodes.................................................................................................................. 626 Preparations for work on troubleshooting of electrical system................................................................................. 627 Testing and adjusting, Part 3..................................................................................................................... 632 How to start KOMTRAX terminal operations...................................................................................................... 632 Indicator lamps of KOMTRAX terminal........................................................................................................... 637 Machine monitor-based adjustment at replacement, disassembly and assembly, and additional installation for each sensor and controller......... 640 Special functions of machine monitor (EMMS)................................................................................................... 642 Testing and adjusting, Part 4..................................................................................................................... 684 Special functions of machine monitor (EMMS)................................................................................................... 684 Pm clinic inspection table.................................................................................................................... 722 40 Troubleshooting.................................................................................................................................... 725 General information on troubleshooting............................................................................................................ 726 Points to remember when troubleshooting....................................................................................................... 726 Sequence of events in troubleshooting......................................................................................................... 727 Testing before troubleshooting................................................................................................................ 728 Classification and procedures of troubleshooting.............................................................................................. 729 Connection table for connector pin numbers.................................................................................................... 732 T-branch box and T-branch adapter table....................................................................................................... 755 Troubleshooting by failure code (Display of code), Part 1......................................................................................... 761 Failure codes list............................................................................................................................ 761 Before carrying out troubleshooting for electrical system..................................................................................... 772 Information contained in troubleshooting table................................................................................................ 774 Failure code [1500L0] (TORQFLOW transmission : Double meshing)................................................................................ 776 Failure code [15B0NX] (Transmission filter: Clogged).......................................................................................... 778 Failure code [15SAL1] (ECMV F clutch: When command current is OFF, fill signal is ON)......................................................... 780 Failure code [15SALH] (ECMV F clutch: When command current is ON, fill signal is OFF)......................................................... 782 Failure code [15SBL1] (ECMV R clutch: When command current is OFF, fill signal is ON)......................................................... 784 Failure code [15SBLH] (ECMV R clutch: When command current is ON, fill signal is OFF)......................................................... 786 Failure code [15SEL1] (ECMV 1st clutch: When command current is OFF, fill signal is ON)....................................................... 788 Failure code [15SELH] (ECMV 1st clutch: When command current is ON, fill signal is OFF)....................................................... 790 Failure code [15SFL1] (ECMV 2nd clutch: When command current is OFF, fill signal is ON)....................................................... 792 Failure code [15SFLH] (ECMV 2nd clutch: When command current is ON, fill signal is OFF)....................................................... 794 Failure code [15SGL1] (ECMV 3rd clutch: When command current is OFF, fill signal is ON)....................................................... 796 Failure code [15SGLH] (ECMV 3rd clutch: When command current is ON, fill signal is OFF)....................................................... 798 Failure code [15SHL1] (ECMV 4th clutch: When command current is OFF, fill signal is ON)....................................................... 800 Failure code [15SHLH] (ECMV 4th clutch: When command current is ON, fill signal is OFF)....................................................... 802 Failure code [2F00MA] (Parking brake: Malfunction)............................................................................................ 804 Failure code [2G42ZG] (Front accumulator: Low oil pressure)................................................................................... 806 Troubleshooting by failure code (Display of code), Part 2......................................................................................... 812 Failure code [2G43ZG] (Rear accumulator: Low oil pressure).................................................................................... 812 Failure code [44K0L4] (Bucket positioner: ON/OFF signals disagree)............................................................................ 814 Failure code [AA1ANX] (Air cleaner: Clogging)................................................................................................. 816 Failure code [AB00L6] (Alternator: Signal disagrees with operating state of engine)........................................................... 818 Failure code [AB00MA] (Alternator: Malfunction)............................................................................................... 820 Failure code [B@BAZG] (Low engine oil pressure)............................................................................................... 822 Failure code [B@BAZK] (Engine oil: Low level)................................................................................................. 824 Failure code [B@BCNS] (Coolant: Overheating).................................................................................................. 826 Failure code [B@BCZK] (Coolant: Low level).................................................................................................... 828 Failure code [B@C7NS] (Brake oil: Overheating)................................................................................................ 830 Failure code [b@CENS] (Torque converter oil: Overheating)..................................................................................... 832 Failure code [B@CENS] (Torque converter oil: Overheating)..................................................................................... 834 Failure code [B@GAZK] (Battery electrolyte: Low level)........................................................................................ 836 Failure code [B@HANS] (Hydraulic oil: Overheating)............................................................................................ 838 Failure code [CA111] (Abnormality in engine controller)....................................................................................... 840 Failure code [CA115] (Engine Ne or Bkup speed sensor error)................................................................................... 843 Failure code [CA122] (Charge pressure sensor high error)...................................................................................... 844 Failure code [CA123] (Charge pressure sensor low error)....................................................................................... 846 Failure code [CA131] (Throttle sensor high error)............................................................................................. 847 Failure code [CA132] (Throttle sensor low error).............................................................................................. 849 Failure code [CA135] (Engine oil pressure sensor high error).................................................................................. 850 Failure code [CA141] (Engine oil pressure sensor low error)................................................................................... 852 Failure code [CA144] (Coolant temperature sensor high error).................................................................................. 853 Failure code [CA145] (Coolant temperature sensor low error)................................................................................... 855 Failure code [CA153] (Charge temperature sensor high error)................................................................................... 856 Failure code [CA154] (Charge temperature sensor low error).................................................................................... 858 Failure code [CA187] (Sensor power supply 2 low error)........................................................................................ 858 Failure code [CA221] (Atmospheric pressure sensor high error)................................................................................. 859 Failure code [CA222] (Atmospheric pressure sensor low error).................................................................................. 861 Failure code [CA227] (Sensor power supply 2 high error)....................................................................................... 862 Troubleshooting by failure code (Display of code), Part 3......................................................................................... 867 Failure code [CA234] (Engine overspeed)....................................................................................................... 867 Failure code [CA238] (Ne speed sensor power supply error)..................................................................................... 868 Failure code [CA263] (Fuel temperature sensor high error)..................................................................................... 870 Failure code [CA265] (Fuel temperature sensor low error)...................................................................................... 872 Failure code [CA271] (PCV1 Short circuit)..................................................................................................... 874 Failure code [CA272] (PCV1 Disconnection)..................................................................................................... 876 Failure code [CA273] (PCV2 Short circuit)..................................................................................................... 878 Failure code [CA274] (PCV2 Disconnection)..................................................................................................... 880 Failure code [CA322] (Injector #1 (L/B #1) open/short error).................................................................................. 882 Failure code [CA323] (Injector #5 (L/B #5) open/short error).................................................................................. 884 Failure code [CA324] (Injector #3 (L/B #3) open/short error).................................................................................. 886 Failure code [CA325] (Injector #6 (L/B #6) open/short error).................................................................................. 888 Failure code [CA331] (Injector #2 (L/B #2) open/short error).................................................................................. 890 Failure code [CA332] (Injector #4 (L/B #4) open/short error).................................................................................. 892 Failure code [CA342] (Calibration code inconsistency)......................................................................................... 894 Failure code [CA351] (Injector drive circuit error)........................................................................................... 895 Failure code [CA352] (Sensor power supply 1 low error)........................................................................................ 898 Failure code [CA386] (Sensor power supply 1 high error)....................................................................................... 900 Failure code [CA431] (Idle validation switch error)........................................................................................... 902 Failure code [CA432] (Idle validation action error)........................................................................................... 904 Failure code [CA441] (Battery voltage low error).............................................................................................. 904 Failure code [CA442] (Battery voltage high error)............................................................................................. 905 Failure code [CA449] Common rail pressure high error 2........................................................................................ 905 Failure code [CA451] (Common rail pressure sensor high error)................................................................................. 906 Failure code [CA452] (Common rail pressure sensor low error).................................................................................. 908 Failure code [CA553] (Common rail pressure high error 1)...................................................................................... 909 Failure code [CA554] (Common rail pressure sensor in-range error)............................................................................. 910 Failure code [CA559] (Supply pump pressure very low error).................................................................................... 911 Failure code [CA689] (Engine Ne speed sensor error)........................................................................................... 914 Failure code [CA731] (Engine Bkup speed sensor phase error)................................................................................... 916 Failure code [CA757] (All continuous data lost error)......................................................................................... 917 Failure code [CA778] (Engine Bkup speed sensor error)......................................................................................... 918 Failure code [CA1228] (EGR valve servo error 1)............................................................................................... 920 Failure code [CA1625] (EGR valve servo error 2)............................................................................................... 921 Failure code [CA1626] (Bypass valve solenoid current high error).............................................................................. 922 Failure code [CA1627] (Bypass valve solenoid current low error)............................................................................... 924 Failure code [CA1628] (Bypass valve servo error 1)............................................................................................ 925 Failure code [CA1629] (Bypass valve servo error 2)............................................................................................ 926 Failure code [CA1631] (Bypass valve lift sensor high error)................................................................................... 928 Failure code [CA1632] (Bypass valve lift sensor low error).................................................................................... 930 Failure code [CA1633] (KOMNET datalink timeout error)......................................................................................... 930 Troubleshooting by failure code (Display of code), Part 4......................................................................................... 933 Failure code [CA1642] (EGR inlet pressure sensor low error)................................................................................... 933 Failure code [CA1653] (EGR inlet pressure sensor high error).................................................................................. 934 Failure code [CA2185] (Throttle sensor supply voltage high error)............................................................................. 936 Failure code [CA2186] (Throttle sensor power supply low error)................................................................................ 938 Failure code [CA2249] (Supply pump pressure very low error 2)................................................................................. 939 Failure code [CA2271] (EGR valve lift sensor high error)...................................................................................... 940 Failure code [CA2272] (EGR valve lift sensor low error)....................................................................................... 942 Failure code [CA2351] (EGR valve solenoid operation short circuit)............................................................................ 944 Failure code [CA2352] (EGR valve solenoid operation disconnect)............................................................................... 946 Failure code [CA2555] (Intake heater relay disconnection error)............................................................................... 947 Failure code [CA2556] (Intake heater relay short circuit error)............................................................................... 948 Failure code [D160KZ] (Backup lamp relay: Disconnection or short circuit)..................................................................... 950 Failure code [D191KA] (Joystick steering neutral safety relay: Disconnection)................................................................. 952 Failure code [D191KB] (Joystick steering neutral safety relay: Short circuit)................................................................. 954 Failure code [D192KA] (ECSS solenoid: Disconnection).......................................................................................... 956 Failure code [D192KB] (ECSS solenoid: Short circuit).......................................................................................... 957 Failure code [D192KY] (ECSS solenoid: Short circuit with power supply line)................................................................... 958 Failure code [D193KA] (Joystick steering solenoid cut relay: Disconnection)................................................................... 960 Failure code [D193KB] (Joystick steering solenoid cut relay: Short circuit)................................................................... 962 Failure code [D193KY] (Joystick steering solenoid cut relay: Short circuit with power supply line)............................................ 964 Failure code [D5ZHKA] (Terminal C signal: Disconnection)...................................................................................... 966 Failure code [D5ZHKB] (Terminal C signal: Short circuit)...................................................................................... 968 Failure code [D5ZHKZ] (Terminal C signal: Disconnection or short circuit)..................................................................... 970 Failure code [D5ZHL6] (Terminal C signal: Signal does not match engine running or stopped state).............................................. 972 Failure code [DA80L4] (Auto grease controller: ON/OFF signals disagree)....................................................................... 974 Failure code [DAF3KK] (Machine monitor: Low source voltage (input))........................................................................... 976 Failure code [DAF5KP] (Machine monitor: Low output voltage)................................................................................... 978 Failure code [DAFRKR] (CAN communication with machine monitor: Defective communication (Abnormality in target component system)).............. 980 Failure code [DAQ0KK] (Transmission controller: Low source voltage)........................................................................... 982 Failure code [DAQ0KT] (Transmission controller: Abnormality in controller).................................................................... 984 Failure code [DAQ2KK] (Transmission controller load power supply line: Low source voltage (input))............................................ 986 Failure code [DAQ9KQ] (Transmission controller model selection: Disagreement of model selection signals)...................................... 988 Troubleshooting by failure code (Display of code), Part 5......................................................................................... 992 Failure code [DAQRKR] (CAN communication with transmission controller: Defective communication (Abnormality in target component system))...... 992 Failure code [DAQRMA] (Transmission controller option setting: Malfunction)................................................................... 994 Failure code [DB2RKR] (CAN communication with engine controller: Defective communication (Abnormality in target component system)............. 996 Failure code [DB90KK] Work equipment controller: Low source voltage (input)................................................................... 998 Failure code [DB90KT] (Work equipment controller: Abnormality in controller)..................................................................1000 Failure code [DB92KK] Work equipment controller load power supply line: Low source voltage (input)............................................1002 Failure code [DB95KX] (Work equipment controller power supply output: Out of input signal range)..............................................1004 Failure code [DB99KQ] (Work equipment controller model selection: Disagreement of model selection signals)....................................1006 Failure code [DB9RKR] (CAN communication with work equipment controller: Defective communication (Abnormality in target component system))....1008 Failure code [DB9RMA] (Work equipment controller option setting: Malfunction).................................................................1010 Failure code [DB9RMC] (CAN communication with work equipment controller: Defective operation).................................................1012 Failure code [DD15LD] (t switch (Panel switch 1): Switch is kept pressed for long time).......................................................1014 Failure code [DD16LD] (U switch (Panel switch 2): Switch is kept pressed for long time).......................................................1016 Failure code [DD17LD] (< switch (Panel switch 3): Switch is kept pressed for long time).......................................................1018 Failure code [DD18LD] (> switch (Panel switch 4): Switch is kept pressed for long time).......................................................1020 Failure code [DD1ALD] (Remote positioner raise/lower set switch (raise): Switch is kept pressed for long time)................................1022 Failure code [DD1BLD] (Remote positioner raise/lower set switch (lower): Switch is kept pressed for long time)................................1024 Failure code [DD1CLD] (Load meter subtotal switch: Switch is kept pressed for long time)......................................................1026 Failure code [DD1FLD] (Load meter mode selector switch (A/B): Switch is kept pressed for long time)...........................................1028 Failure code [DD1GLD] (Load meter mode selector switch (+/-): Switch is kept pressed for long time)...........................................1030 Failure code [DD1HLD] (Load meter display selector switch: Switch is kept pressed for long time)..............................................1032 Failure code [DDA7L4] (RPM set ON/OFF switch: ON-OFF signals disagree)........................................................................1034 Failure code [DDA8KB] (RPM set idle-up/down selector switch (idle-up): Short circuit).........................................................1036 Failure code [DDA9KB] (RPM set idle-up/down selector switch (idle-down): Short circuit).......................................................1038 Failure code [DDB6L4] (Parking brake switch (Neutralizer): ON/OFF signals disagree)...........................................................1040 Troubleshooting by failure code (Display of code), Part 6.........................................................................................1046 Failure code [DDD1LD] (Remote positioner bucket angle set switch: Switch is kept pressed for long time).......................................1046 Failure code [DDE5MA] (Emergency steering drive switch: Malfunction)..........................................................................1048 Failure code [DDK3KA] (Right FNR switch: Disconnection).......................................................................................1050 Failure code [DDK3KB] (Right FNR switch: Short circuit).......................................................................................1052 Failure code [DDK4KA] (Joystick steering FNR switch: Disconnection)...........................................................................1054 Failure code [DDK4KB] (Joystick steering FNR switch: Short circuit)...........................................................................1056 Failure code [DDK5L4] (Joystick steering shift-up/down switch: ON/OFF signals disagree).......................................................1058 Failure code [DDK6KA] (FNR lever switch: Disconnection).......................................................................................1060 Failure code [DDK6KB] (FNR lever switch: Short circuit).......................................................................................1064 Failure code [DDT0L4] (Shift mode selector switch: ON/OFF signals disagree)...................................................................1066 Failure code [DDT4LD] (Transmission cut-off set switch: Switch is kept pressed for long time).................................................1068 Failure code [DDW9LD] (Kick-down switch: Switch is kept pressed for long time)................................................................1070 Failure code [DDWLLD] (Hold switch: Switch is kept pressed for long time).....................................................................1072 Failure code [DDY0LD] (Load meter cancel switch: Switch is kept pressed for long time)........................................................1074 Failure code [DF10KA] (Transmission shift lever switch: Disconnection)........................................................................1076 Failure code [DF10KB] (Transmission shift lever switch: Short circuit)........................................................................1080 Failure code [DGF1KA] (Transmission oil temperature sensor: Disconnection)....................................................................1082 Failure code [DGF1KB] (Transmission oil temperature sensor: Short circuit)....................................................................1084 Failure code [DGH2KX] (Hydraulic oil temperature sensor: Out of input signal range)...........................................................1086 Failure code [DGR2KA] (Rear brake oil temperature sensor: Disconnection)......................................................................1088 Failure code [DGR2KX] (Rear brake oil temperature sensor: Out of input signal range)..........................................................1090 Failure code [DGT1KX] (Torque converter oil temperature sensor: Out of input signal range)....................................................1092 Failure code [DH21KA] (Work equipment pump oil pressure sensor: Disconnection)................................................................1094 Troubleshooting by failure code (Display of code), Part 7.........................................................................................1100 Failure code [DH21KB] (Work equipment pump oil pressure sensor: Short circuit)................................................................1100 Failure code [DHPCKX] (Lift arm cylinder bottom pressure sensor: Out of input signal range)...................................................1102 Failure code [DHPDKX] (Lift arm cylinder head pressure sensor: Out of input signal range).....................................................1104 Failure code [DHT1KX] (Left brake pressure sensor: Out of input signal range).................................................................1106 Failure code [DHT2L6] (Transmission filter clogging sensor: Signal disagrees with operating and stopped states of engine).....................1108 Failure code [DK59KA] (Lift arm EPC lever potentiometer (Main): Disconnection)................................................................1110 Failure code [DK59KY] (Lift arm EPC lever potentiometer (Main): Short circuit with power supply line).........................................1114 Failure code [DK59L8] (Lift arm EPC lever potentiometer (Main): Analog signals disagree)......................................................1117 Failure code [DK5AKA] (Lift arm EPC lever potentiometer (Sub): Disconnection).................................................................1120 Failure code [DK5AKY] (Lift arm EPC lever potentiometer (Sub): Short circuit with power supply line)..........................................1123 Failure code [DK5BKA] (Bucket EPC lever potentiometer (Main): Disconnection)..................................................................1126 Failure code [DK5BKY] (Bucket EPC lever potentiometer (Main): Short circuit with power supply line)...........................................1129 Failure code [DK5BL8] (Bucket EPC lever potentiometer (Main): Analog signals disagree)........................................................1132 Failure code [DK5CKA] (Bucket EPC lever potentiometer (Sub): Disconnection)...................................................................1135 Failure code [DK5CKY] (Bucket EPC lever potentiometer (Sub): Short circuit with power supply line)............................................1138 Failure code [DK5DKA] (3-spool valve (attachment) EPC lever potentiometer (Main): Disconnection)..............................................1142 Failure code [DK5DKY] (3-spool valve (attachment) EPC lever potentiometer (Main): Short circuit with power supply line).......................1144 Failure code [DK5DL8] (3-spool valve (attachment) EPC lever potentiometer (Main): Analog signals disagree)....................................1146 Failure code [DK5EKA] (3-spool valve (attachment) EPC lever potentiometer (Sub): Disconnection)...............................................1150 Troubleshooting by failure code (Display of code), Part 8.........................................................................................1156 Failure code [DK5EKY] (3-spool valve EPC lever potentiometer (Sub): Short circuit with power supply line).....................................1156 Failure code [DK5FKA] (Joystick steering EPC lever potentiometer (Main): Disconnection).......................................................1158 Failure code [DK5FKY] (Joystick steering EPC lever potentiometer (Main): Short circuit with power supply line)................................1160 Failure code [DK5GKA] (Joystick steering EPC lever potentiometer (Sub): Disconnection)........................................................1162 Failure code [DK5GKY] (Joystick steering EPC lever potentiometer (Sub): Short circuit with power supply line).................................1164 Failure code [DK5FL8] (Joystick steering EPC lever potentiometer (Main): Analog signals disagree).............................................1166 Failure code [DKA0KA] (Lift arm angle sensor: Disconnection)..................................................................................1170 Failure code [DKA0KX] (Lift arm angle sensor: Out of input signal range)......................................................................1172 Failure code [DKA0KY] (Lift arm angle sensor: Short circuit with power supply line)...........................................................1174 Failure code [DKA0L0] (Lift arm angle sensor: Double meshing).................................................................................1176 Failure code [DLF1KA] (Transmission input shaft speed sensor: Disconnection)..................................................................1178 Failure code [DLF1LC] (Transmission input shaft speed sensor: Speed signals disagree).........................................................1180 Failure code [DLT4KB] (Transmission output shaft speed sensor: Short circuit).................................................................1182 Failure code [DLT4KX] (Transmission output shaft speed sensor: Out of input signal range).....................................................1184 Failure code [DT20KB] (Transmission cut-off indicator lamp: Short circuit)....................................................................1186 Failure code [DUM1KB] (Remote positioner raise set indicator lamp: Short circuit).............................................................1188 Failure code [DUM2KB] (Remote positioner lower set indicator lamp: Short circuit).............................................................1190 Failure code [DV00KB] (Alarm buzzer: Short circuit)...........................................................................................1192 Failure code [DW4PKA] (Lift arm raise EPC solenoid: Disconnection)............................................................................1194 Failure code [DW4PKB] (Lift arm raise EPC solenoid: Short circuit)............................................................................1195 Failure code [DW4PKY] (Lift arm raise EPC solenoid: Short circuit with power supply line).....................................................1196 Failure code [DW4QKA] (Lift arm lower EPC solenoid: Disconnection)............................................................................1198 Failure code [DW4QKB] (Lift arm lower EPC solenoid: Short circuit)............................................................................1199 Failure code [DW4QKY] (Lift arm lower EPC solenoid: Short circuit with power supply line).....................................................1200 Failure code [DW4RKA] (Bucket tilt EPC solenoid: Disconnection)...............................................................................1202 Failure code [DW4RKB] (Bucket tilt EPC solenoid: Short circuit)...............................................................................1204 Failure code [DW4RKY] (Bucket tilt EPC solenoid: Short circuit with power supply line)........................................................1206 Troubleshooting by failure code (Display of code), Part 9.........................................................................................1211 Failure code [DW4SKA] (Bucket dump EPC solenoid: Disconnection)...............................................................................1211 Failure code [DW4SKB] (Bucket dump EPC solenoid: Short circuit)...............................................................................1212 Failure code [DW4SKY] (Bucket dump EPC solenoid: Short circuit with power supply line)........................................................1214 Failure code [DW7BKA] (Fan reverse solenoid: Disconnection)...................................................................................1216 Failure code [DW7BKB] (Fan reverse solenoid: Short circuit)...................................................................................1218 Failure code [DW7BKY] (Fan reverse solenoid: Short circuit with power supply line)............................................................1220 Failure code [DW7DKA] (Hydraulic drive fan neutral solenoid: Disconnection)...................................................................1222 Failure code [DW7DKB] (Hydraulic drive fan neutral solenoid: Short circuit)...................................................................1222 Failure code [DW7DKY] (Hydraulic drive fan neutral solenoid: Short circuit with power supply line)............................................1223 Failure code [DWM1KA] (Work equipment neutral lock solenoid: Disconnection)...................................................................1224 Failure code [DWM1KB] (Work equipment neutral lock solenoid: Short circuit)...................................................................1226 Failure code [DWM1KY] (Work equipment neutral lock solenoid: Short circuit with power supply line)............................................1228 Failure code [DWN6KA] (Lift arm raise magnet detent solenoid: Disconnection)..................................................................1230 Failure code [DWN6KB] (Lift arm raise magnet detent solenoid: Short circuit)..................................................................1232 Failure code [DWN6KY] (Lift arm raise magnet detent solenoid: Short circuit with power supply line)...........................................1234 Failure code [DWN7KA] (Lift arm float magnet detent solenoid: Disconnection)..................................................................1236 Failure code [DWN7KB] (Lift arm float magnet detent solenoid: Short circuit)..................................................................1238 Failure code [DWN7KY] (Lift arm float magnet detent solenoid: Short circuit with power supply line)...........................................1240 Failure code [DWN8KA] (Bucket tilt magnet detent solenoid: Disconnection).....................................................................1242 Failure code [DWN8KB] (Bucket tilt magnet detent solenoid: Short circuit).....................................................................1244 Failure code [DWN8KY] (Bucket tilt magnet detent solenoid: Shorted with the power source).....................................................1246 Failure code [DX16KA] (Fan pump EPC solenoid: Disconnection)..................................................................................1248 Failure code [DX16KB] (Fan pump EPC solenoid: Short circuit)..................................................................................1249 Failure code [DX16KY] (Fan pump EPC solenoid: Short circuit with power supply line)...........................................................1250 Failure code [DXA1KA] (Pump PC-EPC solenoid: Disconnection)...................................................................................1251 Failure code [DXA1KB] (Pump PC-EPC solenoid: Short circuit)...................................................................................1252 Failure code [DXH1KA] (Lockup ECMV solenoid: Disconnection)...................................................................................1253 Failure code [DXH1KB] (Lockup ECMV solenoid: Short circuit)...................................................................................1254 Failure code [DXH1KY] (Lockup ECMV solenoid: Short circuit with power supply line)............................................................1256 Failure code [DXH4KA] (1st clutch ECMV solenoid: Disconnection)...............................................................................1258 Failure code [DXH4KB] (1st clutch ECMV solenoid: Short circuit)...............................................................................1260 Troubleshooting by failure code (Display of code), Part 10........................................................................................1266 Failure code [DXH4KY] (1st clutch ECMV solenoid: Short circuit with power supply line)........................................................1266 Failure code [DXH5KA] (2nd clutch ECMV solenoid: Disconnection)...............................................................................1268 Failure code [DXH5KB] (2nd clutch ECMV solenoid: Short circuit)...............................................................................1270 Failure code [DXH5KY] (2nd clutch ECMV solenoid: Short circuit with power supply line)........................................................1272 Failure code [DXH6KA] (3rd clutch ECMV solenoid: Disconnection)...............................................................................1274 Failure code [DXH6KB] (3rd clutch ECMV solenoid: Short circuit)...............................................................................1276 Failure code [DXH6KY] (3rd clutch ECMV solenoid: Short circuit with power supply line)........................................................1278 Failure code [DXH7KA] (R clutch ECMV solenoid: Disconnection).................................................................................1280 Failure code [DXH7KB] (R clutch ECMV solenoid: Short circuit).................................................................................1282 Failure code [DXH7KY] (R clutch ECMV solenoid: Short circuit with power supply line)..........................................................1284 Failure code [DXH8KA] (F clutch ECMV solenoid: Disconnection).................................................................................1286 Failure code [DXH8KB] (F clutch ECMV solenoid: Short circuit).................................................................................1288 Failure code [DXH8KY] (F clutch ECMV solenoid: Short circuit with power supply line)..........................................................1290 Failure code [DXHHKA] (4th clutch ECMV solenoid: Disconnection)...............................................................................1292 Failure code [DXHHKB] (4th clutch ECMV solenoid: Short circuit)...............................................................................1294 Failure code [DXHHKY] (4th clutch ECMV solenoid: Short circuit with power supply line)........................................................1296 Failure code [DXHJKA] (3-spool valve extract EPC solenoid: Disconnection).....................................................................1298 Failure code [DXHJKB] (3-spool valve extract EPC solenoid: Short circuit).....................................................................1299 Failure code [DXHJKY] (3-spool valve extract EPC solenoid: Short circuit with power supply line)..............................................1300 Failure code [DXHKKA] (3-spool valve retract EPC solenoid: Disconnection).....................................................................1301 Failure code [DXHKKB] (3-spool valve retract EPC solenoid: Short circuit).....................................................................1302 Failure code [DXHKKY] (3-spool valve retract EPC solenoid: Short circuit with power supply line)..............................................1303 Failure code [DXHLKA] (Joystick steering right EPC solenoid: Disconnection)...................................................................1304 Failure code [DXHLKB] (Joystick steering right EPC solenoid: Short circuit)...................................................................1306 Failure code [DXHLKY] (Joystick steering right EPC solenoid: Short circuit with power supply line)............................................1308 Failure code [DXHMKA] (Joystick steering left EPC solenoid: Disconnection)....................................................................1310 Failure code [DXHMKB] (Joystick steering left EPC solenoid: Short circuit)....................................................................1312 Failure code [DXHMKY] (Joystick steering left EPC solenoid: Short circuit with power supply line).............................................1314 Troubleshooting of electrical system (E-mode).....................................................................................................1319 Before carrying out troubleshooting of electrical system......................................................................................1319 Information in troubleshooting table..........................................................................................................1322 E-1 Engine does not start.....................................................................................................................1323 E-2 Wiper does not operate....................................................................................................................1328 E-3 Windshield washer does not operate........................................................................................................1332 E-4 Headlamp, clearance lamp, tail lamp, and license lamp do not light up or go off...........................................................1335 E-5 Working lamp does not light up or go off..................................................................................................1343 E-6 Turn signal lamp and hazard lamp do not light up or go off................................................................................1348 E-7 Brake lamp does not light or it keeps lighting up.........................................................................................1354 E-8 Backup lamp does not light or it keeps lighting up........................................................................................1356 E-9 Backup buzzer does not sound or it keeps sounding.........................................................................................1358 E-10 Horn does not sound or it keeps sounding.................................................................................................1360 E-11 Alarm buzzer does not sound or it keeps sounding.........................................................................................1364 E-12 Air conditioner does not operate or stop.................................................................................................1366 E-13 KOMTRAX system does not work properly....................................................................................................1370 Troubleshooting of hydraulic and mechanical system (H-mode).......................................................................................1375 Method of using troubleshooting chart.........................................................................................................1375 Table of failure modes and causes.............................................................................................................1378 H-1 Machine does not start....................................................................................................................1382 H-2 Torque converter lockup is not switched off (engine stalls) [Machine with lockup clutch (if equipped)]....................................1384 H-3 Torque converter lockup is not switched ON [Machine with lockup clutch (if equipped)].....................................................1385 H-4 Travel speed is slow, thrusting force is weak, uphill traveling power is weak, and gear is not shifted....................................1386 H-5 Shocks are large at the times of starting and shifting gear...............................................................................1388 H-6 Time lag is large at the times of starting and shifting gear..............................................................................1390 H-7 Torque converter oil temperature is high..................................................................................................1392 H-8 Steering does not turn....................................................................................................................1393 H-9 Steering does not turn [Machine with joystick steering (if equipped)].....................................................................1394 H-10 Steering response is low.................................................................................................................1395 H-11 Turning response of steering is poor [machine with joystick steering (if equipped)]......................................................1396 H-12 Steering is heavy........................................................................................................................1397 H-13 When machine turns, it shakes or makes large shocks......................................................................................1398 H-14 When machine turns, it shakes or makes large shocks [machine with joystick steering (if equipped)].......................................1399 H-15 Wheel brake does not work or does not work well..........................................................................................1400 H-16 Wheel brake is not released or it drags..................................................................................................1401 H-17 Parking brake does not work or does not work well........................................................................................1402 H-18 Parking brake is not released or it drags (including emergency release system)...........................................................1403 H-19 Lift arm does not rise...................................................................................................................1404 H-20 Lift arm speed is low or rising force of lift arm is insufficient........................................................................1405 H-21 When rising, lift arm comes to move slowly at specific height............................................................................1406 H-22 Lift arm cylinder cannot hold down bucket (Bucket floats)................................................................................1406 H-23 Hydraulic drifts of lift arm occur often.................................................................................................1406 H-24 Lift arm wobbles during operation........................................................................................................1406 H-25 Bucket does not tilt back................................................................................................................1407 H-26 Bucket speed is low or tilting back force is insufficient................................................................................1408 H-27 Bucket comes to operate slowly in the midst of tilting-back..............................................................................1409 H-28 Bucket cylinder cannot hold down the bucket..............................................................................................1409 H-29 Hydraulic drifts of bucket occur often...................................................................................................1409 H-30 Bucket wobbles during travel with cargo (Work equipment valve is set to “HOLD”)..........................................................1409 H-31 During operation of machine, engine speed lowers remarkably or engine stalls.............................................................1410 H-32 Large shocks are made when work equipment starts and stops...............................................................................1410 H-33 When work equipment circuit is relieved singly, other work equipment moves...............................................................1410 H-34 ECSS does not operate, and pitching and bouncing occur...................................................................................1411 Troubleshooting of engine (S-mode)................................................................................................................1415 Method of using troubleshooting chart.........................................................................................................1415 S-1 Engine does not start easily..............................................................................................................1418 S-2 Engine does not start.....................................................................................................................1420 S-3 Engine does not pick up smoothly..........................................................................................................1424 S-4 Engine stops during operation.............................................................................................................1425 S-5 Engine does not rotate smoothly (Engine hunts.)...........................................................................................1426 S-6 Engine lacks output (or lacks power)......................................................................................................1427 S-7 Exhaust smoke is black (Incomplete combustion)............................................................................................1428 S-8 Oil is consumed much (or exhaust gas color is blue).......................................................................................1430 S-9 Engine oil becomes contaminated quickly...................................................................................................1431 S-10 Fuel consumption is excessive............................................................................................................1432 S-11 Coolant contains oil (blows back or reduces).............................................................................................1433 S-12 Oil pressure drops.......................................................................................................................1434 S-13 Oil level rises (Water, fuel in oil).....................................................................................................1435 S-14 Coolant temperature rises too high (Overheating).........................................................................................1437 S-15 Abnormal noise is made...................................................................................................................1438 S-16 Vibration is excessive...................................................................................................................1439 50 Disassembly and assembly...........................................................................................................................1441 General information on disassembly and assembly...................................................................................................1441 How to read this manual.......................................................................................................................1442 Coating materials list........................................................................................................................1444 Special tool list.............................................................................................................................1447 Sketches of special tools.....................................................................................................................1451 Engine and cooling system.........................................................................................................................1457 Removal and installation of engine assembly...................................................................................................1458 Removal and installation of radiator assembly.................................................................................................1463 Removal and installation of air aftercooler...................................................................................................1465 Removal and installation of cooling fan and fan motor assembly................................................................................1466 Removal and installation of radiator guard and cooling fan motor assembly.....................................................................1468 Removal and installation of fuel tank assembly................................................................................................1471 Removal and installation of hood..............................................................................................................1473 Engine (SAA6D140E-5)..............................................................................................................................1477 Removal and installation of fuel supply pump assembly.........................................................................................1478 Removal and installation of cylinder head assembly............................................................................................1482 Removal and installation of fuel injector assembly............................................................................................1493 Removal and installation of engine front seal.................................................................................................1496 Removal and installation of engine rear seal..................................................................................................1500 Power train, Part 1...............................................................................................................................1505 Removal and installation of torque converter and transmission assembly........................................................................1506 Disconnection and connection of power train unit..............................................................................................1512 Disassembly and assembly of input transfer assembly...........................................................................................1516 Disassembly and assembly of torque converter assembly (Lockup specification)..................................................................1523 Disassembly and assembly of torque converter assembly (Lockup-less specification).............................................................1536 Power train, Part 2...............................................................................................................................1547 Disassembly and assembly of transmission assembly.............................................................................................1548 Disassembly and assembly of transfer and parking brake assembly...............................................................................1578 Removal and installation of front axle assembly...............................................................................................1594 Removal and installation of rear axle assembly................................................................................................1596 Power train, Part 3...............................................................................................................................1599 Removal and installation of front differential assembly.......................................................................................1600 Disassembly and assembly of differential assembly (LSD specification).........................................................................1602 Disassembly and assembly of differential assembly (LSD-less specification)....................................................................1616 Disassembly and assembly of final drive assembly (Front and rear).............................................................................1627 Brake system......................................................................................................................................1636 Removal and installation of brake assembly (Front and rear)...................................................................................1636 Disassembly and assembly of brake assembly (Front and rear)...................................................................................1638 Disassembly and assembly of slack adjuster assembly...........................................................................................1644 Disassembly and assembly of brake accumulator charge valve assembly...........................................................................1645 Removal and installation of center hinge pin......................................................................................................1648 Hydraulic system..................................................................................................................................1655 Removal and installation of hydraulic tank assembly...........................................................................................1656 Removal and installation of cooling pump assembly.............................................................................................1659 Removal and installation of fan pump assembly.................................................................................................1660 Removal and installation of work equipment pump assembly......................................................................................1661 Removal and installation of steering, torque converter charge and EPC pump assembly...........................................................1663 Removal and installation of work equipment valve assembly.....................................................................................1664 Disassembly and assembly of work equipment control valve assembly.............................................................................1667 Disassembly and assembly of steering cylinder assembly........................................................................................1670 Disassembly and assembly of lift arm and/bucket cylinder assembly.............................................................................1674 Removal and installation of steering valve assembly...........................................................................................1680 Work equipment....................................................................................................................................1681 Removal and installation of work equipment assembly...........................................................................................1682 Removal and installation of large counterweight assembly......................................................................................1686 Removal and installation of small counterweight assembly......................................................................................1687 Cab and its attachments...........................................................................................................................1689 Removal and installation of operator's cab assembly (Separate cab and floor specification)....................................................1690 Removal and installation of operator's cab and floor frame assembly (Cab-floor unit specification)............................................1695 Removal and installation of operator's cab glass (Stuck glass)................................................................................1699 Disassembly and assembly of operator’s seat assembly..........................................................................................1708 Electrical system.................................................................................................................................1741 Removal and installation of engine controller assembly........................................................................................1742 Removal and installation of transmission controller assembly..................................................................................1743 Removal and installation of work equipment controller assembly................................................................................1744 Removal and installation of air conditioner unit assembly.....................................................................................1745 90 Diagrams and drawings..............................................................................................................................1749 Hydraulic diagrams and drawings...................................................................................................................1749 Power train hydraulic circuit diagram.........................................................................................................1751 Brake hydraulic circuit diagram...............................................................................................................1753 Work equipment hydraulic circuit diagram......................................................................................................1755 Electrical diagrams and drawings..................................................................................................................1756 Air conditioner electrical circuit diagram....................................................................................................1758 Electrical circuit diagram (1/7)..............................................................................................................1759 Electrical circuit diagram (2/7)..............................................................................................................1760 Electrical circuit diagram (3/7)..............................................................................................................1761 Electrical circuit diagram (4/7)..............................................................................................................1762 Electrical circuit diagram (5/7)..............................................................................................................1763 Electrical circuit diagram (6/7)..............................................................................................................1764 Electrical circuit diagram (7/7)..............................................................................................................1765 Connector arrangement diagram.....................................................................................................................1766
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
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