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Genie Z-45/25 Z-45/25J Service & Repair Manual 1312350 – PDF DOWNLOAD
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Genie Z-45/25 Z-45/25J Service & Repair Manual 1312350 – PDF DOWNLOAD
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Description
Genie Z-45/25 Z-45/25J Service & Repair Manual 1312350 – PDF DOWNLOAD
Language : English
Pages : 143
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-45/25 Z-45/25J Service & Repair Manual 1312350 – PDF DOWNLOAD
Front Cover...................................................................... 1 Important Information............................................................ 2 Find a Manual for this Model..................................................... 2 Revision History................................................................. 3 Serial Number Legend............................................................. 4 General Safety Rules............................................................. 5 Table of Contents................................................................ 7 Specifications................................................................... 13 Machine Specifications....................................................... 13 Machine Component Weights.................................................... 14 Performance Specifications................................................... 15 Hydraulic Oil Specifications................................................. 16 Hydraulic Component Specifications........................................... 19 Deutz D2011 L03i Engine Specifications....................................... 21 Deutz D 2.9 L4 Engine Specifications......................................... 22 Kubota D1105-E4B Engine Specifications....................................... 23 Machine Torque Specifications................................................ 24 Hydraulic Hose and Fitting Torque Specifications............................. 25 Torque Procedure............................................................. 26 Repair Procedures................................................................ 28 Introduction................................................................. 28 Platform Controls............................................................ 30 1-1 ALC-500 Circuit Board................................................ 30 1-2 Joysticks............................................................ 31 How to Adjust the Joystick Max-out Setting........................... 31 How to Adjust the Joystick Ramp Rate Setting......................... 32 How to Adjust the Joystick Threshold Setting......................... 34 Platform Components.......................................................... 35 2-1 Platform Leveling Slave Cylinder..................................... 35 How to Bleed the Slave Cylinder...................................... 36 2-2 Platform Rotator..................................................... 37 2-3 Platform Overload System............................................. 38 Jib Boom Components.......................................................... 41 3-1 Jib Boom............................................................. 41 3-2 Jib Boom Lift Cylinder............................................... 42 Primary Boom Components...................................................... 44 4-1 Cable Track.......................................................... 44 How to Remove the Cable Track, Z-45/25............................... 44 How to Remove the Cable Track, Z-45/25J.............................. 45 How to Repair the Primary Boom Cable Track........................... 48 4-2 Primary Boom......................................................... 48 How to Disassemble the Primary Boom.................................. 50 4-3 Primary Boom Lift Cylinder........................................... 51 4-4 Primary Boom Extension Cylinder...................................... 52 4-5 Platform Leveling Master Cylinder.................................... 53 Secondary Boom Components.................................................... 55 5-1 Secondary Boom....................................................... 56 5-2 Secondary Boom Lift Cylinders........................................ 61 Engines...................................................................... 62 6-1 RPM Adjustment - Deutz D2011L03i and Kubota D1105 Models............. 62 6-2 Flex Plate........................................................... 62 How to Install the Flex Plate........................................ 63 How to install the Pump and Bell Housing Assembly.................... 64 6-3 Engine Fault Codes - Deutz D 2.9 L4 Models........................... 65 Hydraulic Pumps.............................................................. 66 7-1 Lift/Steer Pump...................................................... 66 7-2 Drive Pump........................................................... 67 How to Prime the Pump................................................ 68 Manifolds.................................................................... 70 8-1 Function Manifold Components......................................... 70 8-2 Valve Adjustments - Function Manifold................................ 74 How to Adjust the System Relief Valve................................ 74 How to Adjust the Secondary Boom Down Relief Valve................... 74 8-3 Jib Boom / Platform Rotate Manifold Components....................... 75 8-4 Turntable Rotation Manifold Components............................... 76 8-5 Directional Valve Manifold Components................................ 77 How to Set Up the Directional Valve Linkage.......................... 78 8-6 Traction Manifold Components, 2WD.................................... 79 8-7 Valve Adjustments, 2WD Traction Manifold............................. 81 8-8 Traction Manifold Components, 4WD.................................... 82 8-9 Valve Adjustments, 4WD Traction Manifold............................. 84 8-10 Hydraulic Generator Manifold Components, 2.2kW...................... 85 8-11 Valve Coils......................................................... 86 How to Test a Coil Diode............................................. 86 Turntable Rotation Components................................................ 88 9-1 Turntable Rotation Assembly.......................................... 88 Axle Components.............................................................. 89 10-1 Hub and Bearings, 2WD Models........................................ 89 How to Remove the Hub and Bearings................................... 89 How to Install the Hub and Bearings.................................. 89 10-2 Oscillating Axle Cylinders.......................................... 90 Fault Codes...................................................................... 91 Introduction................................................................. 91 Control System Fault Codes................................................... 92 How to Retrieve Control System Fault Codes............................... 92 Control System Fault Codes............................................... 93 Fault Code Display - Deutz Models............................................ 96 How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 Models.......... 96 Fault Code Display - Flashing and Solid LED's - Deutz D 2.9 L4 Models.... 97 Soft Key Functions and Icons - Deutz D 2.9 L4 Models..................... 97 Main Menu Structure - Deutz D 2.9 L4 Models.............................. 98 Deutz D 2.9 L4 Engine Fault Codes............................................100 Schematics.......................................................................111 Introduction.................................................................111 Electrical Symbol Legend.....................................................112 Hydraulic Symbols Legend.....................................................113 Electrical Component and Wire Color Legends..................................114 Engine Relay Layout - Deutz D 2.9 L4.........................................118 Electrical Schematics - Options..............................................119 Electrical Schematic, Options [ALC500-2].................................120 Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options....121 Wiring Diagram, 2.2kW Hydraulic Generator................................124 Electrical Schematics – CE Models............................................125 Electrical Schematic, Kubota D1105 Models................................126 Functions, Electrical Schematic..........................................127 Electrical Schematic, Deutz D2.9 Models..................................130 Deutz D2.9 L4 Engine Wire Harness........................................131 Electrical Schematic, Deutz 2011 L03i Models.............................134 Electrical Schematic, Deutz D436 CN3 Models 1............................135 Electrical Schematic, Deutz D436 - 2.....................................138 Hydraulic Schematics - All Models............................................139 Hydraulic Schematic, 2WD Models..........................................140 Hydraulic Schematic, 4WD Models..........................................141 Back Cover.......................................................................143
S.S 04/24
