Aichi RZ150 IRZ500 SERVICE MANUAL SME-117A – PDF DOWNLOAD

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Aichi RZ150 IRZ500 SERVICE MANUAL SME-117A – PDF DOWNLOAD

FILE DETAILS:

Aichi RZ150 IRZ500 SERVICE MANUAL SME-117A – PDF DOWNLOAD

Language : English
Pages : 137
Downloadable : Yes
File Type : PDF
Size: 19.1 MB

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Aichi RZ150 IRZ500 SERVICE MANUAL SME-117A – PDF DOWNLOAD

6 Tension of electric cable ” 2-7
BOOM TUBING 2-8
TURNTABLE BEARING 2-9
1 Inspection procedures 2-9
PLATFORM 2-11
PLATFORM ROTATION GEAR BOX 2-12
3 HYDRAULIC SECTION , 3-1
NOTE ON OVERHAULING HYDRAULIC SYSTEM 00 3-2
HYDRAULIC OIL 3-3
OIL RESERVOIR 3-5
IN-LINE FILTER 3-6
HYDRAULIC PUMP 3-7
MAIN CONTROL VALVE No 1 and No 2 3-8
1 Illustrations” 3-9
2 Sectional drawings 3-10
3 Troubleshooting 3-11
PLATFORM ROTATION DEVICES 3-12
1 Platform rotation solenoid valve 3-12
2 Platform rotation motor” 3-12
PRIORITY VALVE 3-13
SWIVEL JOINT 3-14
ROTATION MOTOR UNIT ” 3-15
TRAVEL MOTOR UNIT 3-16
ELEVATION CYLINDER 3-17
SINGLE HOLDING VALVE (for Elevation Cylinder) 3-18
EXTENSION CYLINDER 3-20
DOUBLE HOLDING VALVE (for Extension Cylinder) 3-21
PLATFORM LEVELING SYSTEM 3-23
1 Notes on function 3-24
2 Inspection procedures 3-24
3 Air bleeding procedures 3-25
LOWER LEVELING CYLINDER 3-26
UPPER LEVELING CYLINDER 3-27
DOUBLE PILOT CHECK VALVE (for Upper Leveling Cylinder) 3-28
COMBINATION VALVE (for platform leveling system) 3-29
PLATFORM LEVELING SOLENOID VALVE 3-30
DOUBLE PILOT CHECK VALVE (for platform leveling system) 3-31
EMERGENCY SOLENOID VALVE 3-32
4 ELECTRIC SECTION 4-1
UPPER CONTROL BOX 4-2
1 Electric circuit 4-3
2 Lever potentiometer 4-4
3 Control board 4-4
LOWER CONTROL BOX 4-5
1 Electric circuit 4-6
MAIN KEY SWITCH 4-7
VALVE CONTROL UNIT 4-8
1 External view 4-9
2 Trimmers and their functions 4-10
3 LEDs and their functions 4-11
4 Note on function (No 1) 4-12
5 Note on function (No 2) 4-13
INTERFACE BOARD (without CE/US selector switch) 4-14
INTERFACE BOARD (with CE/ US selector switch) 4-15
1 Electric circuit 4-16
ACCELERATOR MOTOR 4-17
1 Electric circuit 4-18
TILT SENSOR 4-19
FUEL LEVEL SENSOR 4-20
FOOT SWITCH 4-21
PROXIMITY SWITCH 4-22
ELECTRIC COMPONENTS attached to the Engine” 4-23
1 Engine stop solenoid 4-23
2 Glow indicator- 4-23
3 Timer 4-24
4 Starter motor 4-25
5 Safety relay 4-26
6 Alternator 4-27
7 Battery relay 4-28
5 ELECTRIC CIRCUIT for INDIVIDUAL SYSTEM 5-1
ENGINE CONTROL SYSTEM 5-2
ROTATION SYSTEM (for Spec E1 ) 5-3
ROTATION SYSTEM (for Spec F1 ) 5-4
EXTENSION SYSTEM (for Spec E1 ) 5-5
EXTENSION SYSTEM (for Spec F1 ) 5-6
ELEVATION SYSTEM (for Spec E1) 5-7
ELEVATION SYSTEM (for Spec F1) 5-8
TRAVEL (RIGHT) SYSTEM (for Spec E1 ) 5-9
TRAVEL (RIGHT) SYSTEM (for Spec F1 ) 5-1 O
TRAVEL (LEFT) SYSTEM (for Spec E1 ) 5-11
TRAVEL (LEFT) SYSTEM (for Spec F1) 5-12
ACCELERATOR SYSTEM 5-13
PLATFORM ROTATION & PLATFORM LEVEL SYSTEM 5-14
ELEVATION (DOWN) LIMIT SYSTEM 5-15
TILT WARNING, HORN & WORKING LIGHT SYSTEM 5-16
MOTION ALARM SYSTEM 5-17
EMERGENCY PUMP SYSTEM 5-18
AC GENERATOR SYSTEM (Optional for USA only) 5-19
6 ADJUSTMENT SECTION 6-1
RELIEF VALVE P1 and P4 6-2
RELIEF VALVE P2 6-3
RELIEF VALVE P3 6-4
OPERATIONAL SPEED 6-5
1 Measuring procedures of “Maximum operational speed” 6-5
2 Specific “Maximum operational speed” 6-6
3 Adjustment procedures of operational speed 6-6
4 Trim mer’ s identification on “Valve Control Unit” 6-13
ADJUSTMENT DATA SHEET 6-14
7 APPENDIX 1-1
HYDRAULIC CIRCUIT DIAGRAM 7-2
ELECTRIC CIRCUIT DIAGRAM 7-3
IDENTIFICATION OF ELECTRIC COMPONENTS 7-4
TIGHTENING TORQUE STANDARD 7-5
8 INSPECTION a-1
PROCEDURES OF DAILY INSPECTION– 8-2
DAILY INSPECTION CHECK SHEET 8-4
PROCEDURES OF PERIODICAL INSPECTION 8-6
PROCEDURES OF FUNCTION TEST — 8-12
PERIODICAL INSPECTION CHECK SHEET 8-13

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