Aichi SP14DJM SERVICE MANUAL SSJ00076 – PDF DOWNLOAD
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Aichi SP14DJM SERVICE MANUAL SSJ00076 – PDF DOWNLOAD
Description
Aichi SP14DJM SERVICE MANUAL SSJ00076 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Aichi SP14DJM SERVICE MANUAL SSJ00076 – PDF DOWNLOAD
This manual describes correct adjustment and servicing procedures for Boom
type self- propelled Elevation work platform: SP14DJM in order to ensure safe
and reliable operation, the most effective use of superb performance and excellent
features for your satisfaction.
Qualified personnel should read this manual carefully and understand the
descriptions correctly before making any repair or maintenance works.
Always be sure of the following items when conducting repair or maintenance
works.
Use only the spare parts approved by the manufacturer, particularly for load supporting
components (Structural components including chassis, turntable,
boom section and platform) and safety related components (Scheduled
replacement parts listed in the page 7-12).
Use proper tools, lifting equipment and suitable workshop.
It is strictly forbidden to make modifications to the machine without obtaining
AICHI’s written approval.
Constant improvement of its products is
Constant improvement of its products is AICHI’s policy.
Therefore, specifications of the machine are subject to change without prior
notice.
TABLE OF CONTENTS:
Aichi SP14DJM SERVICE MANUAL SSJ00076 – PDF DOWNLOAD
Chapter A
Introduction a
Location of Serial number plate b
Safety warnings c
Chapter 1 General Information
Specifications 1 2
Overall dimensions 1 3
Work range diagram 1 4
Safety devices 1 5
1. List of Safety devices 1 5
2. Travel speed limit system 1 7
3. Travel function limit system 1 8
Chapter 2 Mechanical Components
Chassis 2 2
Turntable 2 4
Hydraulic pump installation 2 5
Turntable bearing 2 6
Boom rotation gearbox 2 8
Boom 2 9
1. Structure 2 9
2. Inspection procedures 2 10
3. Extension / Retraction wire rope 2 12
4. Adjustment of Extension / Retraction wire rope 2 13
5. Boom sectional drawings 2 15
Fly jib 2 17
Platform 2 18
Chapter 3 Hydraulic Components
Locations of Hydraulic components 3 2
Hydraulic oil tank 3 4
Suction filter 3 5
High pressure filter 3 6
Charge filter 3 7
HST pump 3 8
Gear pump 3 9
Emergency pump 3 10
Index
SSJ00076 ii
Swivel joint 3 11
Travel motor 3 12
Boom rotation motor 3 13
Rotary actuator 3 14
Boom elevation cylinder 3 15
Single holding valve (for Boom elevation cylinder) 3 16
Boom telescope cylinder 3 18
Platform leveling cylinder, Upper 3 20
Holding valve for Platform leveling cylinder, Upper 3 21
Platform leveling cylinder, Lower 3 22
Fly jib cylinder 3 23
Holding valve for Fly jib cylinder 3 24
Oscillation axle cylinder 3 25
Oscillation axle lock valve 3 26
Steering cylinder 3 27
Main control valve 3 28
Upper control valve 3 31
Valve unit (Main) 3 32
Valve unit (Travel) 3 35
Parking brake control unit 3 36
Flow divider unit 3 37
Hydraulic generator solenoid valve 3 38
Relief valve “R10” 3 39
Chapter 4 Electric components
Locations of Electric components 4 2
Upper control box 4 4
CPU board “M5 C” (Sub2) 4 6
LED board 4 7
Joystick controller 4 8
Steering lever 4 10
Lower control box 4 11
CPU board “M5 C” (Main) 4 13
CPU board “M6” (Sub4) 4 14
Key switch 4 15
Toggle switches and buttons 4 16
Latching relay 4 18
Relay CR 10 4 18
Relay 4 19
Engine relay box 4 20
Index
iii SSJ00076
Fuel level sensor 4 21
Touch switch 4 22
Overload sensing system 4 23
Boom full retraction limit switches 4 26
Boom rotation limit switches 4 27
Boom wire rope failure limit switches 4 28
Limit switch 4 29
Boom angle sensor 4 30
Chapter 5 Troubleshooting
Troubleshooting by diagnostic code and LED indication 5 2
1. Diagnostic code list 5 3
2. Engine error code list 5 19
Troubleshooting by monitoring 5 27
1. Starting adjustment mode 5 27
2. Monitoring item list 5 29
3. Flow chart
(Structure of Adjustment mode) Monitor menu 5 46
Emergency operations 5 48
Emergency pump 5 48
Override switch 5 49
Manual control lever 5 51
Chapter 6 Inspection and Adjustment
Function speed measurement procedures 6 2
Inspection data sheet 6 3
Adjustment od sensors 6 4
1. Starting adjustment mode 6 4
2. Tilt sensors 6 6
3. Boom angle sensor 6 10
4. Flow chart
(Structure of Adjustment mode) Adjustment menu 6 15
5. Flow chart
(Structure of Adjustment mode) Monitor menu 6 16
6. History of senso adjustment 6 17
Index
SSJ00076 iv
Chapter 7 Scheduled Maintenance
Daily inspection procedures 7 2
Periodical inspection table 7 4
Daily inspection sheet 7 7
Periodical inspection check sheet 7 8
Major alterations, examination,
inspections, tests and repairs 7 10
Lubrications 7 11
Scheduled replacement parts 7 12
Chapter 8 Appendix
Hydraulic circuit diagram 8 3
Electric circuit diagram, Upper 8 4
Electric circuit diagram, Lower 8 6
Electric wiring diagram, Upper 8 8
Electric wiring diagram, Lower 8 10
Electric wiring diagram, Engine 8 12
Water proof connector 8 15
Pin arrangements os Water proof connector 8 16
Color code of wires 8 17
Tightening torque standard 8 18
Index
v SSJ00076
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