Allison Transmission 1000 & 2000 Operator’s Manual – PDF DOWNLOAD

Description

Allison Transmission 1000 & 2000 Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission 1000 & 2000 Operator’s Manual – PDF DOWNLOAD

2010 Uprate
VOCATIONAL MODELS
Pupil Transport/Shuttle Series (PTS)
1000 and 2000 Product Families
4th Generation Controls with Prognostics
1000 PTS
2100 PTS
2200 PTS
2350 PTS
2500 PTS
2550 PTS

IMPORTANT SAFETY INFORMATION :

IT IS YOUR RESPONSIBILITY to be completely familiar with the warnings and cautions in this manual. These warnings and cautions advise of specific methods or actions that can result in personal injury, equipment damage, or cause the equipment to become unsafe. These warnings and cautions are not exhaustive.

• Allison Transmission could not possibly know, evaluate, or advise the service trade of all conceivable procedures by which service might be performed or of the possible hazardous consequences of each procedure. Accordingly, ANYONE WHO USES A SERVICE PROCEDURE OR TOOL WHICH IS NOT RECOMMENDED BY ALLISON TRANSMISSION MUST first be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized by the service methods used. Vehicle manufacturers integrate Allison transmissions into vehicles used for a variety of vocations and services.
• The vehicle manufacturer is responsible for identifying the specific operating conditions to which the vehicle will be subjected and to communicate the appropriate means for preventing unintended vehicle movement within those conditions, in order to ensure vehicle and operator safety.
• The vehicle owner and operator should be aware of and follow the vehicle manufacturer’s operating instructions and warnings related to parking and preventing unintended vehicle movement.

TABLE OF CONTENTS:

Allison Transmission 1000 & 2000 Operator’s Manual – PDF DOWNLOAD

TRADEMARK USAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
LIST OF WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.0 INTRODUCTION
1.1 KEEPING THAT ALLISON ADVANTAGE. . . . . . . . . . . . . . . . . . . . . . . 23
1.2 A BRIEF DESCRIPTION OF THE ALLISON 1000 AND 2000 PRODUCT
FAMILIES TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.3 ELECTRONIC CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.4 TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.5 PLANETARY GEARS AND CLUTCHES . . . . . . . . . . . . . . . . . . . . . . . 30
1.6 COOLER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.0 SHIFT SELECTORS
2.1 DESCRIPTION OF AVAILABLE TYPES . . . . . . . . . . . . . . . . . . . . . . . 31
2.2 OPERATION OF THE SHIFT SELECTOR . . . . . . . . . . . . . . . . . . . . . . 31
2.3 RANGE SELECTION—ALL 1000 AND 2000 PRODUCT FAMILIES
TRANSMISSIONS WITH P (Park) POSITION . . . . . . . . . . . . . . . . . . . . 34
2.4 RANGE SELECTION—ALL 2000 PRODUCT FAMILY TRANSMISSIONS
WITH PB (AUTOAPPLY
PARKING BRAKE) POSITION . . . . . . . . . . . . . . 39
2.5 RANGE SELECTION—ALL 1000 AND 2000 PRODUCT FAMILIES
TRANSMISSIONS WITHOUT EITHER P (PARK) OR PB (AUTOAPPLY
PARKING BRAKE) POSITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.0 DRIVING TIPS
3.1 MAXIMUM VEHICLE LOADING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2 PREVENT MAJOR PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3 TURNING THE VEHICLE ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.4 ACCELERATOR CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.5 PRIMARY/SECONDARY SHIFT SCHEDULES . . . . . . . . . . . . . . . . . . . 48
3.5.0.1 Allison LBSS (LoadBased
Shift Scheduling) . . . . . . . . . . . 48
3.6 KICKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.7 OUTPUT SPEED INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.8 DIAGNOSTIC CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.9 RANGE INHIBIT(ED) LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.9.0.1 Converter Overtemp
Torque Protection COTP . . . . . . . . . . 50
3.10 CHECK TRANS OR MALFUNCTION INDICATOR LIGHT (MIL) . . . . . . . . . . 51
3.11 DIAGNOSTIC CODES OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.12 SHIFT INHIBITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.12.1 AboveIdle
NeutraltoRange
Shifts . . . . . . . . . . . . . . . . . . . . . 52
3.12.2 Forward/Reverse Directional Shifts . . . . . . . . . . . . . . . . . . . . . 52
3.12.3 Transmission Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.12.4 Auxiliary Equipment Operation. . . . . . . . . . . . . . . . . . . . . . . . 53
3.13 USING THE ENGINE TO SLOW THE VEHICLE . . . . . . . . . . . . . . . . . . 53
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3.14 RANGE PRESELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.14.1 Hold Upshift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.14.2 Preselect Downshift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.15 REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.16 DRIVING ON SNOW OR ICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.17 ROCKING OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.18 OPERATING TEMPERATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.19 HIGH FLUID TEMPERATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.20 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.21 PARK PAWL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.21.1 Torque Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.22 PARKING/LEAVING VEHICLE WITH ENGINE RUNNING . . . . . . . . . . . . . 60
3.23 TOWING OR PUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.24 SURGING NATURAL GAS ENGINES . . . . . . . . . . . . . . . . . . . . . . . . 61
4.0 PROGNOSTICS
4.1 1000 AND 2000 PRODUCT FAMILIES SERVICE PROGNOSTICS . . . . . . . . 62
4.2 OIL LIFE MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.3 FILTER LIFE MONITOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.4 TRANSMISSION HEALTH MONITOR . . . . . . . . . . . . . . . . . . . . . . . . 64
5.0 CARE AND MAINTENANCE
5.1 PERIODIC INSPECTIONS AND CARE. . . . . . . . . . . . . . . . . . . . . . . . 65
5.1.1 Transmission Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.1.2 Vehicle Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.1.3 Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.2 IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL . . . . . . . . . . . 66
5.3 TRANSMISSION FLUID CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.3.1 Fluid Check Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.3.2 Cold Check Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.3.3 Hot Check Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.3.4 Consistency of Readings . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.4 KEEPING FLUID CLEAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.5 FLUID RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.6 TRANSMISSION FLUID AND FILTER CHANGE INTERVALS . . . . . . . . . . . 72
5.6.1 Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.6.2 Abnormal Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.6.3 Fluid Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.7 TRANSMISSION FLUID CONTAMINATION . . . . . . . . . . . . . . . . . . . . . 76
5.7.1 Fluid Examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.7.2 Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.7.3 Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.7.4 Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.8 TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE . . . . . . . . . . 77
5.8.1 Drain Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.8.2 Replace Control Main Filter . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.8.3 Refill Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.9 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.0 DIAGNOSTICS
6.1 DIAGNOSTIC CODES AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.0 CUSTOMER SERVICE
7.1 OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.2 SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.3 ALLISON TRANSMISSION DISTRIBUTORS . . . . . . . . . . . . . . . . . . . . 84
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IMAGES PREVIEW OF THE MANUAL:

ALLISON TRANSMISSION 1000 & 2000 OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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