Allison Transmission MT3190EN 1000 & 2000 Product Family Mechanic’s Tips Manual – PDF DOWNLOAD

Description

Allison Transmission MT3190EN 1000 & 2000 Product Family Mechanic’s Tips Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission MT3190EN 1000 & 2000 Product Family Mechanic’s Tips Manual – PDF DOWNLOAD

VOCATIONAL MODELS
MT3190EN
1000 EVS 2100 EVS 2200 EVS 2500 EVS
1000 HS 2100 HS 2200 HS 2500 HS
1000 MH 2100 MH 2200 MH 2500 MH
1000 PTS 2100 PTS 2200 PTS 2500 PTS
1000 RDS 2100 RDS 2200 RDS 2500 RDS
1000 SP 2100 SP 2200 SP 2500 SP
B 210 B 220
1000 Series™ 2000 Series™ 2000 MH Series 2400 Series™

PREFACE :

• This handbook is a mechanic’s reference for maintaining, removing, or installing
  1000 and 2000 Product Families transmissions. All features of the transmission and
  the vehicle involved in installation procedures are discussed.
• The information
  presented will help the mechanic maintain, remove, or install the transmission in a
  manner that assures satisfactory operation and long service life. For additional
  detailed information, refer to the appropriate transmission service manual and
  electronic controls troubleshooting manual.
  Unless specifically indicated otherwise, this handbook refers to all 1000 and 2000
• Product Families transmissions. The differences between the various transmissions
  are explained as required.

TABLE OF CONTENTS:

Allison Transmission MT3190EN 1000 & 2000 Product Family Mechanic’s Tips Manual – PDF DOWNLOAD

SECTION I PREVENTIVE MAINTENANCE
1–1 Periodic Inspections And Care. . . . . . . . . . . . . . . . . . . . . . . 1
1–2 Importance Of Proper Transmission Fluid Level. . . . . . . . . 3
1–3 Transmission Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1–4 Keeping Fluid Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1–5 Fluid Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1–6 Transmission Fluid And Filter Change Intervals . . . . . . . . . 11
1–7 Transmission Fluid Contamination . . . . . . . . . . . . . . . . . . . 13
1–8 Transmission Fluid And Filter Change Procedure. . . . . . . . 14
1–9 Oil Vent (Breather) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SECTION II REMOVING TRANSMISSION
2–1 Draining Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2–2 Disconnecting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2–3 Uncoupling From Driveline, Engine, And Vehicle . . . . . . . 18
2–4 Removing The Transmission . . . . . . . . . . . . . . . . . . . . . . . . 18
2–5 Removing The Flexplate Adapter . . . . . . . . . . . . . . . . . . . . 19
2–6 Removing Output Flange Or Yoke . . . . . . . . . . . . . . . . . . . 19
SECTION III PREPARING THE TRANSMISSION FOR INSTALLATION
3–1 Checking Input Components . . . . . . . . . . . . . . . . . . . . . . . . 20
3–2 Installing Output Flange Or Yoke . . . . . . . . . . . . . . . . . . . . 20
3–3 Installing PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3–4 Installing Fill Tube And Seal . . . . . . . . . . . . . . . . . . . . . . . . 24
3–5 Checking Plugs And Openings . . . . . . . . . . . . . . . . . . . . . . 25
SECTION IV PREPARING VEHICLE FOR TRANSMISSION
INSTALLATION
4–1 Engine, Transmission Adaptation Requirements. . . . . . . . . 26
4–2 Checking Flexplate Drive Assembly . . . . . . . . . . . . . . . . . . 30
4–3 Chassis And Driveline Inspection . . . . . . . . . . . . . . . . . . . . 30
4–4 Cooler, Filter, And Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4–5 Checking Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
iv
Paragraph Description Page
SECTION V INSTALLING TRANSMISSION INTO VEHICLE
5–1 Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5–2 Mounting To Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5–3 Installing Transmission Mounting Components . . . . . . . . . 37
5–4 Coupling To Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5–5 Connecting Power Takeoff Controls . . . . . . . . . . . . . . . . . . 37
5–6 Connecting Parking Brake Control . . . . . . . . . . . . . . . . . . . 38
5–7 Connecting Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5–8 Connecting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5–9 Filling Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5–10 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5–11 Road Test And Vehicle Operation Checklist . . . . . . . . . . . . 42
SECTION VI CUSTOMER SERVICE
6–1 Owner Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6–2 Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

IMAGES PREVIEW OF THE MANUAL:

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