Amada TOGU-III US / EXP Automatic Tool Grinding Machine Operator’s Manual – PDF

Description

Amada TOGU-III US / EXP Automatic Tool Grinding Machine Operator’s Manual – PDF Download

⚙️ Overview

The Amada TOGU-III US / EXP Operator’s Manual (TOGU-3-E08-201410) is the official factory guide issued by Amada Co., Ltd., Japan, for safe and efficient operation of the TOGU-III Automatic Tool Grinding Machine.
It explains in detail the correct procedures for installation, setup, tool grinding, coolant handling, and preventive maintenance, ensuring optimum precision and long service life of turret punch press tooling.

IMAGES:

🧩 Contents

• Safety & Precautions – Electrical grounding, interlocks, warning plates, overload protection, and emergency-stop operation.

• Machine Specifications –

  • Grinding wheel: CBN Ø135 mm

  • Motor: 1.5 kW spindle

  • Tool size: Ø1.5 – 160 mm, max height 150 mm

  • Power: 3-phase 200 V, 2.5 kVA

• Installation – Unpacking, floor leveling, compressed-air connection (0.5 MPa), and wiring instructions.

• Control Panel Functions – Key layout, digital depth input, auto/manual mode selection, alarm indicators, and ammeter monitoring.

• Operation Procedures –

  • Tool clamping and jig setup

  • Automatic one-cycle grinding sequence

  • Spark-out finish control and load current adjustment

  • Manual dressing and wheel change

• Maintenance –

  • Coolant filter and tank cleaning

  • Lubrication with Amada EP.1 grease

  • Wheel, door-seal, and sensor inspection intervals

• Accessories & Jigs – Punch and die jigs (Type A–E), spacer jigs, CBN dressing unit, and alignment gauge.

• Troubleshooting –

  • Grinding depth errors, coolant overflow, door switch failure, spindle overload, and communication faults.

• Appendix – Amada grease and grinding-oil specifications, electrical schematics, parts list, and safety data sheets (SDS).

🧠 Technical Highlights

📄 File Details