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Ammann ARS 150 Single Drum Roller Operating Manual 3009982 PDF

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The Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V/U.S. EPA Tier 4f Operating Manual (SN 3009982) is a detailed guide for optimal use and maintenance of the specified roller model, ensuring compliance with environmental standards for efficient and reliable performance.

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Description

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3009982 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3009982 – PDF DOWNLOAD

Language : English
Pages : 274
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3009982 – PDF DOWNLOAD

Contents 8
1 SPECIFICATION MANUAL 13
1 1Basic dataΒ  14
1 2Dimensional drawing of the machineΒ  16
1 3Technical data 18
1 4Optional equipmentΒ  Β 21
1 4 1Air conditioningΒ  22
1 4 2BeaconΒ  Β 22
1 4 3Padfoot segmentsΒ  22
1 4 4Blade 22
1 4 5ACE FORCEΒ  Β 23
1 4 6Telematic ReadinessΒ  23
1 4 7Fire extinguisher 23
1 4 8TachographΒ  23
2 OPERATING MANUALΒ  25
2 1Main safety precautions 27
2 1 1Safety precautions during operation of the machine 27
2 1 1 1Before compacting works are startedΒ  27
2 1 1 2Work in the dangerous areaΒ  27
2 1 1 3Ensurance of safety measures by the providerΒ  28
2 1 1 4Cab with integrated ROPS 28
2 1 2Requirements for the machine driver’s qualificationΒ  Β 29
2 1 3Driver’s obligations 30
2 1 4Forbidden activities – safety and guaranteeΒ  32
2 1 5Safety notices and signs applied on the machine 35
2 1 6Manual signals 39
2 2Environmental and hygiene principlesΒ  Β 42
2 2 1Hygiene principlesΒ  Β 42
2 2 2Environmental principlesΒ  Β 42
2 3Preservation and storage of the machineΒ  Β 43
2 3 1Short-term preservation and storage for 1–2 months 43
2 3 2Preservation and storage for a period over 2 monthsΒ  Β 43
2 3 3Depreservation and inspection of the delivered machineΒ  Β 44
2 4Machine disposal after its service lifeΒ  Β 45
2 5Machine descriptionΒ  46
2 6Controls and checking instrumentsΒ  Β 48
2 6 1Display control – operation screenΒ  69
2 6 2Display control – Information screenΒ  Β 76
2 6 3Display control – Service screen 82
2 6 4Display disconnected 85
2 7Machine operation and useΒ  86
2 7 1Engine startΒ  Β 87
2 7 2Drive and reverse drive 93
2 7 3Stopping the machine and engineΒ  99
2 7 4Machine emergency stopΒ  99
2 7 5Panic responseΒ  Β 101
2 7 6Machine parkingΒ  101
2 7 7ACE ForceΒ  102
2 7 7 1Entering the ACE Force screen 102
2 7 7 2Operation screenΒ  103
2 7 7 3Speed selectionΒ  Β 105
2 7 7 4Frequency setupΒ  Β 106
2 7 7 5Kb measurement 107
2 7 7 6Speed range visualizationΒ  108
2 7 7 7Double jump warning and operator guidance 109
2 7 7 8ACE parameter screen 110
2 7 7 9Recognition of compaction value achievement and the status against the target 111
2 7 7 10Evaluation of compaction by means of Kb valueΒ  111
2 7 7 11Evaluation of compaction by means of a drum jumpΒ  112
2 7 7 12Periodic (single) jump 112
2 7 7 13Double (chaotic) jumpΒ  113
2 7 7 14General fault 114
2 7 8Cab lifting and loweringΒ  115
2 7 9Tyre ballasting with liquidΒ  117
2 7 10BladeΒ  119
2 8Machine transportΒ  Β 121
2 8 1Loading the machine 122
2 8 1 1Loading the machine using a ramp 122
2 8 1 2Loading the machine using a craneΒ  Β 123
2 9Special conditions to use the machine 124
2 9 1Safety function and emergency mode of the machine (limp mode) 124
2 9 1 1Symbols shown on the displayΒ  125
2 9 1 2Switching to the emergency (limp) mode 126
2 9 1 3Deactivation of the emergency (limp) mode 127
2 9 2Towing the machineΒ  128
2 9 3Machine operation during the initial run-in periodΒ  Β 133
2 9 4Machine operation at low temperatures 133
2 9 5Machine operation at higher temperatures and humidityΒ  Β 133
2 9 6Machine operation at higher altitudes 134
2 9 7Machine operation in dusty environmentΒ  Β 134
2 9 8Driving with vibration on compacted and hard materialsΒ  134
3 MAINTENANCE MANUALΒ  137
3 1Safety and other measures during maintenance of the machineΒ  Β 139
3 1 1Safety during machine maintenanceΒ  139
3 1 2Fire protection when operating fluids are changed 139
3 1 3Environmental and hygiene principlesΒ  140
3 2Specification of operating fluidsΒ  141
3 2 1Engine oil 141
3 2 2Fuel 142
3 2 3Coolant 143
3 2 4Hydraulic oil 144
3 2 5Gear oilΒ  Β 144
3 2 6DEF (AdBlue)Β  144
3 2 7Lubricating greaseΒ  145
3 2 8Screen washer fluid 145
3 2 9Drum coolantΒ  145
3 2 10Air-conditioning filling 145
3 2 11Vibrator oil 145
3 3FluidsΒ  146
3 4Lubrication and maintenance chartΒ  147
3 5Lubrication and service plan 150
3 6Lubrication and maintenance operationsΒ  Β 151
Every 20 hours of operation (daily)Β  Β 152
3 6 1Checking the oil in the engine 152
3 6 2Checking the engine coolant 153
3 6 3Checking the oil in the hydraulic tankΒ  154
3 6 4Fuel checkΒ  Β 155
3 6 5DEF (AdBlue) level check 156
3 6 6Checking the fan for condition 159
3 6 7Checking the dust valve of the air filterΒ  159
3 6 8Inspection of warning and checking devices 160
3 6 9Engine tightness checkΒ  Β 162
3 6 10Checking the exhaust system for tightness 162
3 6 11Cleaning of the water separator on the fuel filter 163
3 6 12Brake testΒ  164
3 6 12 1Check of the parking brakeΒ  164
3 6 12 2Check of the emergency brakeΒ  Β 165
3 6 12 3Check of the service brakeΒ  166
Every 100 hours of operation 167
3 6 13Tyre pressure checkΒ  167
Every 250 hours of operation 168
3 6 14Checking the sensor of the air filterΒ  168
3 6 15Machine lubricationΒ  170
3 6 16Checking the oil in the vibrator 173
3 6 17Checking the oil in travel gearboxesΒ  Β 174
3 6 18Checking the pad-foot segmentsΒ  Β 175
3 6 19ACE oil checkΒ  175
3 6 20Seat switch check 176
Every 500 hours of operation, but at least once a yearΒ  177
3 6 21Engine oil change 177
3 6 22Fuel filters replacementΒ  Β 180
3 6 23Air filter cartridges replacementΒ  Β 182
3 6 24Engine coolant check 184
3 6 25Replacement of the cab ventilation filter and of the heating filterΒ  185
3 6 26Electrical installation check 185
3 6 27Replacement of the air filter elements of the air conditioning unitΒ  186
3 6 28Checking the wheel screws for tighteningΒ  186
3 6 29ACE filters replacement 186
Every 1,000 hours of operationΒ  187
3 6 30Checking the engine beltΒ  Β 187
3 6 31DEF (AdBlue) filter replacementΒ  188
3 6 32Oil change in travel gearboxesΒ  Β 191
3 6 33Checking the batteriesΒ  192
3 6 34Checking the engineΒ  193
3 6 35Damping system check 193
3 6 36Checking the air-conditioning compressor for mounting 195
3 6 37Engine and machine diagnosticsΒ  Β 195
Every 2,000 hours of operationΒ  196
3 6 38Oil change in the vibrator 196
3 6 39Cleaning and checking the air-conditioning systemΒ  197
3 6 40Hydraulic oil and filter replacementΒ  Β 198
3 6 41Cleaning of the suction filter of the cab lifting and lowering unitΒ  204
3 6 42ACE oil change 206
3 6 43Valve clearance adjustment 207
3 6 44Vent plug replacementΒ  Β 207
Every 6,000 hours of operationΒ  208
3 6 45Coolant change 208
Maintenance as requiredΒ  Β 210
3 6 46Fuel system ventingΒ  210
3 6 47Regeneration of clogged SCR (Selective Catalytic Reduction) catalyst 211
3 6 48DPF regeneration (Diesel Particulate Filter) 213
3 6 49Cooler cleaningΒ  Β 214
3 6 50Machine cleaningΒ  215
3 6 51Scraper adjustmentΒ  Β 216
3 6 52Drum coolantΒ  Β 218
3 6 53Charging of the battery 219
3 6 54Checking the screw connections for tighteningΒ  Β 220
3 7TroubleshootingΒ  223
3 7 1Machine errorsΒ  Β 224
3 7 2Errors due to safety functionsΒ  226
3 7 3Errors at the inputsΒ  Β 227
3 7 4Errors at the outputsΒ  228
3 7 5ACE errors 229
3 7 6System errors 230
3 7 7Engine errors 231
3 8Appendices 256
Wiring diagramΒ  Β 256
Hydraulic diagram – wheel lockΒ  264
Hydraulic diagram – complete ATCΒ  Β 266
Table of spare partsΒ  Β 268

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