Description
Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3016551 – PDF DOWNLOAD
FILE DETAILS:
Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3016551 – PDF DOWNLOAD
Language : English
Pages : 272
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Ammann ARS 150 Single Drum Roller Deutz TCD4.1 L4 EU Stage V / U.S. EPA Tier 4f Operating Manual SN 3016551 – PDF DOWNLOAD
ContentsΒ Β 8
1 SPECIFICATION MANUALΒ 13
1 1Basic dataΒ 14
1 2Dimensional drawing of the machineΒ 16
1 3Technical dataΒ 18
1 4Optional equipmentΒ 21
1 4 1Air conditioningΒ 22
1 4 2BeaconΒ 22
1 4 3Padfoot segmentsΒ 22
1 4 4Blade 22
1 4 5ACE FORCE 23
1 4 6Telematic Readiness 23
1 4 7Fire extinguisher 23
1 4 8TachographΒ 23
2 OPERATING MANUALΒ 25
2 1Main safety precautions 27
2 1 1Safety precautions during operation of the machineΒ 27
2 1 1 1Before compacting works are started 27
2 1 1 2Work in the dangerous areaΒ 27
2 1 1 3Ensurance of safety measures by the providerΒ 28
2 1 1 4Cab with integrated ROPSΒ 28
2 1 2Requirements for the machine driverβs qualification 29
2 1 3Driver’s obligationsΒ 30
2 1 4Forbidden activities β safety and guarantee 32
2 1 5Safety notices and signs applied on the machine 35
2 1 6Manual signalsΒ 39
2 2Environmental and hygiene principlesΒ 42
2 2 1Hygiene principlesΒ 42
2 2 2Environmental principlesΒ 42
2 3Preservation and storage of the machine 43
2 3 1Short-term preservation and storage for 1β2 monthsΒ 43
2 3 2Preservation and storage for a period over 2 months 43
2 3 3Depreservation and inspection of the delivered machineΒ 44
2 4Machine disposal after its service life 45
2 5Machine description 46
2 6Controls and checking instruments 48
2 6 1Display control β operation screenΒ 69
2 6 2Display control β Information screenΒ 76
2 6 3Display control β Service screenΒ 82
2 6 4Display disconnectedΒ 85
2 7Machine operation and use 86
2 7 1Engine startΒ 87
2 7 2Drive and reverse drive 93
2 7 3Stopping the machine and engine 99
2 7 4Machine emergency stopΒ 99
2 7 5Panic response 101
2 7 6Machine parkingΒ 101
2 7 7ACE ForceΒ 102
2 7 7 1Entering the ACE Force screenΒ 102
2 7 7 2Operation screen 103
2 7 7 3Speed selectionΒ 105
2 7 7 4Frequency setupΒ 106
2 7 7 5Kb measurement 107
2 7 7 6Speed range visualizationΒ 108
2 7 7 7Double jump warning and operator guidanceΒ 109
2 7 7 8ACE parameter screen 110
2 7 7 9Recognition of compaction value achievement and the status against the targetΒ 111
2 7 7 10Evaluation of compaction by means of Kb value 111
2 7 7 11Evaluation of compaction by means of a drum jumpΒ 112
2 7 7 12Periodic (single) jumpΒ 112
2 7 7 13Double (chaotic) jump 113
2 7 7 14General fault 114
2 7 8Cab lifting and lowering 115
2 7 9Tyre ballasting with liquidΒ 117
2 7 10Blade 119
2 7 11Scraper adjustmentΒ 121
2 8Machine transportΒ 123
2 8 1Loading the machineΒ 124
2 8 1 1Loading the machine using a ramp 124
2 8 1 2Loading the machine using a craneΒ 125
2 9Special conditions to use the machineΒ 126
2 9 1Safety function and emergency mode of the machine (limp mode)Β 126
2 9 1 1Symbols shown on the display 127
2 9 1 2Switching to the emergency (limp) mode 128
2 9 1 3Deactivation of the emergency (limp) modeΒ 129
2 9 2Towing the machine 130
2 9 3Machine operation during the initial run-in period 135
2 9 4Machine operation at low temperaturesΒ 135
2 9 5Machine operation at higher temperatures and humidityΒ 135
2 9 6Machine operation at higher altitudesΒ 136
2 9 7Machine operation in dusty environment 136
2 9 8Driving with vibration on compacted and hard materials 136
3 MAINTENANCE MANUAL 139
3 1Safety and other measures during maintenance of the machineΒ 141
3 1 1Safety during machine maintenanceΒ 141
3 1 2Fire protection when operating fluids are changedΒ 141
3 1 3Environmental and hygiene principles 142
3 2Specification of operating fluidsΒ 143
3 2 1Engine oil 143
3 2 2Fuel 144
3 2 3CoolantΒ 145
3 2 4Hydraulic oilΒ 146
3 2 5Gear oil 146
3 2 6DEF (AdBlue) 146
3 2 7Lubricating grease 147
3 2 8Screen washer fluidΒ 147
3 2 9Drum coolant 147
3 2 10Air-conditioning fillingΒ 147
3 2 11Vibrator oilΒ 147
3 3FluidsΒ Β 148
3 4Lubrication and maintenance chartΒ 149
3 5Lubrication and service plan 152
3 6Lubrication and maintenance operations 153
Every 20 hours of operation (daily)Β 154
3 6 1Checking the oil in the engine 154
3 6 2Checking the engine coolantΒ 155
3 6 3Checking the oil in the hydraulic tank 156
3 6 4Fuel check 157
3 6 5DEF (AdBlue) level check 158
3 6 6Checking the fan for condition 161
3 6 7Checking the dust valve of the air filterΒ 161
3 6 8Inspection of warning and checking devices 162
3 6 9Engine tightness check 164
3 6 10Checking the exhaust system for tightness 164
3 6 11Cleaning of the water separator on the fuel filterΒ 165
3 6 12Brake testΒ 166
3 6 12 1Check of the parking brakeΒ 166
3 6 12 2Check of the emergency brakeΒ 167
3 6 12 3Check of the service brakeΒ 168
Every 100 hours of operation 169
3 6 13Tyre pressure check 169
Every 250 hours of operation 170
3 6 14Checking the sensor of the air filter 170
3 6 15Machine lubrication 172
3 6 16Checking the oil in the vibratorΒ 175
3 6 17Checking the oil in travel gearboxesΒ 176
3 6 18Checking the pad-foot segmentsΒ 177
3 6 19Seat switch check 177
Every 500 hours of operation, but at least once a year 178
3 6 20Engine oil change 178
3 6 21Fuel filters replacementΒ 181
3 6 22Air filter cartridges replacement 183
3 6 23Engine coolant checkΒ 185
3 6 24Replacement of the cab ventilation filter and of the heating filter 186
3 6 25Electrical installation check 186
3 6 26Replacement of the air filter elements of the air conditioning unit 187
3 6 27Checking the wheel screws for tighteningΒ 187
Every 1,000 hours of operation 188
3 6 28Checking the engine beltΒ 188
3 6 29DEF (AdBlue) filter replacement 189
3 6 30Oil change in travel gearboxesΒ 192
3 6 31Checking the batteriesΒ 193
3 6 32Checking the engine 194
3 6 33Damping system checkΒ 194
3 6 34Checking the air-conditioning compressor for mounting 196
3 6 35Engine and machine diagnosticsΒ 196
Every 2,000 hours of operation 197
3 6 36Oil change in the vibratorΒ 197
3 6 37Cleaning and checking the air-conditioning system 198
3 6 38Hydraulic oil and filter replacementΒ 199
3 6 39Cleaning of the suction filter of the cab lifting and lowering unit 205
3 6 40Valve clearance adjustmentΒ 207
3 6 41Vent plug replacement 207
Every 6,000 hours of operation 208
3 6 42Coolant changeΒ 208
Maintenance as requiredΒ 210
3 6 43Fuel system venting 210
3 6 44Regeneration of clogged SCR (Selective Catalytic Reduction) catalystΒ 211
3 6 45DPF regeneration (Diesel Particulate Filter)Β 213
3 6 46Cooler cleaning 214
3 6 47Machine cleaningΒ 215
3 6 48Scraper adjustmentΒ 216
3 6 49Drum coolantΒ 216
3 6 50Charging of the battery 217
3 6 51Checking the screw connections for tightening 218
3 7TroubleshootingΒ 221
3 7 1Machine errors 222
3 7 2Errors due to safety functions 224
3 7 3Errors at the inputs 225
3 7 4Errors at the outputsΒ 226
3 7 5ACE errors 227
3 7 6System errorsΒ 228
3 7 7Engine errorsΒ 229
3 8Appendices 254
Wiring diagram 254
Hydraulic diagram β wheel lock 262
Hydraulic diagram β complete ATC 264
Table of spare parts 266
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