Ammann ARX 36-2 ARX 40-2 ARX 45-2 Compactor Operating Manual PDF

Description

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA US EPA TIER 4I Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA US EPA TIER 4I Operating Manual – PDF DOWNLOAD

ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3038822
ARX 45-2 KU St IIIA / T4i Product Identification Number 3042948

Language : English
Pages :202
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA US EPA TIER 4I Operating Manual – PDF DOWNLOAD

Contents.................................................................................. 10
1	SPECIFICATION MANUAL.................................................................... 15
	1.1	Basic data........................................................................ 16
	1.2	Dimensional drawing of the machine................................................ 18
	1.3	Technical data.................................................................... 20
2	OPERATING MANUAL........................................................................ 25
	2.1	Main safety precautions........................................................... 27
		2.1.1	Safety precautions during operation of the machine.......................... 27
		2.1.1.1	Before compacting works are started....................................... 27
		2.1.1.2	Work in the dangerous area................................................ 27
		2.1.1.3	Ensurance of safety measures by the provider.............................. 28
		2.1.1.4	Protective frame ROPS..................................................... 28
		2.1.2	Requirements for the qualification of machine operators..................... 29
		2.1.3	Driver's obligations........................................................ 30
		2.1.4	Forbidden activities – safety and guarantee................................. 31
		2.1.5	Safety notices and signs applied on the machine ............................ 33
		2.1.6	Manual signals.............................................................. 37
	2.2	Environmental and hygiene principles.............................................. 40
		2.2.1	Hygiene principles ......................................................... 40
		2.2.2	Environmental principles.................................................... 40
	2.3	Preservation and storage.......................................................... 41
		2.3.1	Short-term preservation and storage for 1–2 months.......................... 41
		2.3.2	Preservation and storage of the machine for a period over 2 months.......... 41
		2.3.3	Machine depreservation...................................................... 43
	2.4	Machine disposal after its service life........................................... 45
	2.5	Machine description............................................................... 46
	2.6	Controls and checking instruments................................................. 48
		2.6.1	Dashboard and control panels ............................................... 49
	2.7	Machine operation and use......................................................... 66
		2.7.1	Starting the engine......................................................... 67
		2.7.2	Drive and reverse drive..................................................... 71
		2.7.3	Stopping the machine and turning off the engine ............................ 79
		2.7.4	Machine emergency stop ..................................................... 79
		2.7.5	Machine parking............................................................. 81
		2.7.6	Panic response.............................................................. 81
		2.7.7	Sprinkling.................................................................. 83
		2.7.8	ACE Force (optional equipment).............................................. 83
		2.7.9	Infrathermometer (optional)................................................. 84
		2.7.10	ROPS lifting and lowering.................................................. 90
		2.7.10.1	Raising and lowering of the ROPS with a plastic canopy................... 94
		2.7.11	Telematics readiness.......................................................100
		2.7.12	Edge cutter (optional equipment)...........................................101
		2.7.13	Calibration mode...........................................................103
		2.7.15	Lowering and raising of the plastic canopy.................................106
	2.8	Machine transport.................................................................108
		2.8.1	Loading the machine ........................................................109
		2.8.1.1	Loading the machine using a ramp..........................................109
		2.8.1.2	Loading the machine using a crane.........................................110
	2.9	Special conditions to use the machine.............................................111
		2.9.1	Towing the machine..........................................................111
		2.9.2	Drum offset ................................................................113
		2.9.3	Machine operation during initial run period.................................114
		2.9.4	Machine operation at low temperatures.......................................114
		2.9.5	Machine operation at higher temperatures and humidity ......................114
		2.9.6	Machine operation at higher altitudes ......................................114
		2.9.7	Machine operation in dusty environment......................................115
		2.9.8	Driving with vibration on compacted and hard materials .....................115
3	MAINTENANCE MANUAL......................................................................117
	3.1	Safety and other measures during maintenance of the machine.......................119
		3.1.1	Safety during machine maintenance...........................................119
		3.1.2	Fire protection when operating fluids are changed...........................119
		3.1.3	Environmental and hygiene principles........................................120
	3.2	Specification of operating fluids.................................................121
		3.2.1	Engine oil .................................................................121
		3.2.2	Fuel........................................................................122
		3.2.3	Coolant.....................................................................123
		3.2.4	Hydraulic oil...............................................................124
		3.2.5	Lubricating grease..........................................................124
		3.2.6	Emulsion ...................................................................124
	3.3	Fluids............................................................................125
	3.4	Lubrication and maintenance chart.................................................126
	3.5	Lubrication and service plan......................................................128
	3.6	Lubrication and maintenance operations............................................129
		Every 20 hours of operation (daily)...............................................130
			3.6.1	Fuel check..............................................................130
			3.6.2	Checking the oil in the engine..........................................131
			3.6.3	Engine coolant check....................................................132
			3.6.4	Checking the oil in the hydraulic tank..................................133
			3.6.5	Cleaning the hydraulic oil cooler.......................................134
			3.6.6	Air filter check........................................................135
			3.6.7	Check of the sprinkling emulsion level..................................136
			3.6.8	Sprinkling tank refilling...............................................137
			3.6.9	Scraper adjustment......................................................137
			3.6.10	Check of warning and checking devices..................................138
			3.6.11	Engine tightness check.................................................140
			3.6.12	Checking the fan and engine belt for condition.........................141
			3.6.13	Brake test.............................................................142
			3.6.13.1	Check of the parking brake...........................................142
			3.6.13.2	Check of the emergency brake.........................................143
			3.6.13.3	Check of the service brake...........................................144
			3.6.14	Check of the tightness of the fuel and hydraulic system................145
		Every 50 hours of operation.......................................................146
			3.6.15	Check of hoses and clips...............................................146
			3.6.16	Battery check..........................................................147
		Every 100 hours of operation......................................................148
			3.6.17	Air filter cleaning....................................................148
			3.6.18	Cleaning the water separator on the fuel filter........................149
			3.6.19	Machinze lubrication...................................................150
			3.6.20	Tyre pressure check....................................................151
		Every 250 hours of operation......................................................152
			3.6.21	Fuel filter replacement ...............................................152
			3.6.22	Engine oil change .....................................................153
			3.6.23	Checking the hoses of the engine cooler for wear and mounting .........155
			3.6.24	Checking the mounting of hoses and clips ..............................155
			3.6.25	Sprinkling filter cleaning.............................................156
			3.6.26	Checking the intake piping of the engine ..............................157
		Every 500 hours of operation, but at least once a year............................158
			3.6.27	Fuel tank cleaning ....................................................158
			3.6.28	Electrical installation check .........................................158
			3.6.29	Replacement of the fuel separator filter cartridge ....................159
			3.6.30	Valve clearance check and adjustment ..................................159
			3.6.31	Engine cooler cleaning ................................................160
			3.6.32	Check of rubber-metal elements of the engine cooler ...................160
			3.6.33	Air filter cartridges replacement .....................................161
		Every 1000 hours of operation.....................................................163
			3.6.34	Hydraulic oil and filter change........................................163
			3.6.35	Damping system check ..................................................165
			3.6.36	Swinging support check ................................................165
			3.6.37	Articulation joint check ..............................................166
		Every 2000 hours of operation.....................................................167
			3.6.38	Engine belt replacement ...............................................167
			3.6.39	Engine coolant change .................................................167
			3.6.40	Replacement of hoses of the cooling system ............................169
			3.6.41	Replacement of rubber-metal elements of the engine cooler .............169
			3.6.42	Replacement of hoses of the fuel system ...............................170
			3.6.43	Replacement of suction hoses ..........................................170
		Maintenance as required...........................................................171
			3.6.44	Gas strut replacement..................................................171
			3.6.45	Cleaning the water separator...........................................172
			3.6.46	Cleaning the water tank................................................172
			3.6.47	Cleaning the machine...................................................173
			3.6.48	Draining water from the sprinkling circuit before the winter season....174
			3.6.49	Fuel system venting....................................................174
			3.6.50	Charging of the battery................................................176
			3.6.51	Checking the screw connections for tightening..........................177
	3.7	Troubleshooting...................................................................179
		3.7.1	List of error codes displayed on the display................................180
	3.8	Appendices........................................................................188
		Wiring diagram....................................................................188
		Hydraulic diagram ARX 36-2, ARX 40-2, ARX 45-2....................................194
		Hydraulic diagram ARX 40-2C, ARX 45-2C............................................196
		Table of spare parts for regular maintenance......................................198
		Content of the filter set after 250 hours (4-760243)..............................199
		Content of the filter set after 500 hours (4-760288)..............................199
		Content of the filter set after 1,000 hours (4-760252)............................199

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