Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Workshop Manual-PDF

Description

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3038822
ARX 45-2 KU St IIIA / T4i Product Identification Number 3042948

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 376
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD

Contents..................................................................  4
1	Introduction ...........................................................  9
	1.1	About this workshop manual........................................ 12
	1.1.1	Who is the workshop manual intended for......................... 12
	1.1.2	Purpose......................................................... 12
	1.1.3	Applicability of the workshop manual............................ 12
	1.1.4	Validity of the workshop manual................................. 12
2	Safety measures and instructions........................................ 13
	2.1	Safety rules...................................................... 14
	2.2	Environmental and hygiene principles.............................. 17
	2.3	Fire prevention................................................... 18
	2.4	Claim conditions and disclaimer of liability...................... 18
3	Specification manual.................................................... 19
	3.1	Basic data........................................................ 20
	3.2	Dimensioned drawing of the machine................................ 22
	3.3	Technical data.................................................... 24
4	Specification of operating fluids....................................... 27
	4.1.1	Engine oil ..................................................... 28
	4.1.2	Fuel............................................................ 29
	4.1.3	Coolant......................................................... 30
	4.1.4	Hydraulic oil................................................... 31
	4.1.5	Lubricating grease.............................................. 31
	4.1.6	Emulsion ....................................................... 31
	4.1.7	Fillings........................................................ 32
5	Frame................................................................... 33
	5.1	Description of basic elements..................................... 35
	5.4	Mechanical parts.................................................. 36
	5.4.1	Replacement of swinging support joint head...................... 36
	5.4.2	Replacement of swinging joint bearing........................... 37
	5.4.3	Lubrication of steering piston bearing.......................... 37
	5.4.4	Dashboard (screws).............................................. 38
	5.4.5	Gas pressure spring............................................. 38
	5.4.6	Disassembly/replacement of engine bonnet........................ 39
	5.4.7	Swinging support................................................ 41
	5.4.8	Replacement of joint head....................................... 41
	5.4.9	Swinging joint.................................................. 54
	5.4.10	Replacement of bearing......................................... 54
	5.5	Fuel tank......................................................... 64
	5.5.1	Fuel level check................................................ 64
	5.5.2	Fuel replenishment.............................................. 64
	5.5.3	Fuel drainage................................................... 65
	5.5.4	Cleaning the fuel tank.......................................... 65
	5.6	Hydraulic tank.................................................... 66
	5.6.1	Check of the hydraulic oil level................................ 66
	5.6.2	Hydraulic oil replenishment..................................... 66
	5.6.3	Hydraulic oil drainage.......................................... 67
	5.6.4	Hydraulic oil filter replacement................................ 68
	5.6.6	Ventilation filter replacement.................................. 69
	5.7	Water tank........................................................ 70
	5.7.1	Water tank removal.............................................. 70
	5.9	Sprinkling........................................................ 72
	5.9.2	Cleaning accessories............................................ 72
	5.9.3	Sprinkling device............................................... 72
	5.9.4	Sprinkling with shut-off valve.................................. 73
	5.9.5	Scraper......................................................... 73
	5.10	ROPS lifting and lowering........................................ 74
	5.10.1	Raising and lowering of the ROPS with a plastic canopy......... 78
	5.10.2	Lowering and raising of the plastic canopy..................... 84
6	Cab and platform........................................................ 87
	6.1	Description of basic elements..................................... 89
	6.3	Electrical installation........................................... 90
	6.3.1	Steering column................................................. 90
	6.3.2	Output layout on the steering pillar............................ 90
	6.3.3	Relays and fuses in the engine compartment...................... 91
	6.3.4	Dashboard....................................................... 91
	6.3.5	Multifunctional display (A4).................................... 92
	6.3.6	Control lever panel............................................. 93
	6.3.7	Other components................................................ 93
	6.3.7.1	Control unit of the machine A3................................ 93
	6.4	Mechanical parts.................................................. 94
7	Front drum.............................................................. 95
	7.1	Description of basic elements..................................... 96
	7.2	Hydraulic parts................................................... 97
	7.2.1	Overview of hydraulic hoses..................................... 97
	7.3	Mechanical parts.................................................. 98
	7.3.1	Replacement of vibration unit bearings ......................... 98
	7.3.1.1	Drum removal ................................................. 98
	7.3.1.2	Mounting of the vibrator shaft................................116
	7.3.1.3	Removal of the vibrator shaft:................................124
	7.3.1.4	Installation of the roller drum...............................124
	7.3.1.5	Roller drum ballast...........................................144
	7.4	Replacement rubber-metal elements from the drum ..................147
8	Rear drum...............................................................161
	8.1	Description of basic elements.....................................162
	8.2	Hydraulic parts...................................................163
	8.2.1	Overview of hydraulic hoses.....................................163
	8.4	Mechanical parts..................................................164
	8.4.1	Replacement of vibration unit bearings..........................164
	8.4.1.1	Drum removal..................................................164
	8.4.1.2	Drum disassembly..............................................169
	8.4.1.3	Drum assembly.................................................177
9	Front axle (not part of machine equipment)..............................215
10	Rear axle..............................................................217
	10.1	Description of basic elements....................................218
	10.4	Mechanical parts.................................................219
	10.4.1	Replacement of travel motor at the pneumatic axle..............219
11	Travel.................................................................225
	11.1	Description of basic elements....................................226
	11.2	Hydraulic parts..................................................227
	11.2.1	Brake test.....................................................227
	11.2.1.1	Check of the parking brake...................................227
	11.2.1.2	Check of the emergency brake.................................228
	11.2.1.3	Check of the service brake...................................229
12	Vibration..............................................................231
	12.1	Description of basic elements....................................232
13	Steering...............................................................233
	13.1	Description of basic elements....................................234
14	Cooling................................................................235
	14.1	Description of basic elements....................................236
	14.2	Hydraulic parts..................................................237
	14.2.1	Hydraulic oil cooler cleaning..................................237
	14.4	Mechanical parts.................................................238
	14.4.1	Coolant and check of coolant level.............................238
	14.4.1.1	Coolant level check..........................................238
	14.4.1.2	Coolant replenishment........................................239
	14.4.1.3	Cooler cleaning..............................................239
15	Engine.................................................................241
	15.1	Description of basic elements....................................242
	15.1.1	Overview of engine compartment.................................242
	15.1.2	Kubota engine servicing........................................243
	15.3	Electrical installation..........................................244
	15.3.1	Steering pillar fuses..........................................244
	15.4	Mechanical parts.................................................245
	15.4.1	Fuel filter element............................................245
	15.4.2	Water separator filter element.................................245
	15.4.3	Engine oil.....................................................246
	15.4.3.1	Check of engine oil level....................................246
	15.4.3.2	Engine oil replenishment.....................................247
	15.4.3.3	Engine oil draining..........................................248
	15.4.3.4	Engine oil filter replacement................................249
	15.4.4	Inlet air filter...............................................251
	15.5	Hydraulic oil temperature sensor replacement.....................253
16	Optional equipment.....................................................259
	16.1	List of optional equipment.......................................260
17	General procedures.....................................................261
	17.2	Electrical installation..........................................262
	17.2.1	Travel pump magnetic coil check................................262
	17.2.2	Preparation for welding works..................................264
	17.2.3	Starting the battery by means of another battery (jumping) ....265
	17.2.4	Charging the battery with a charger............................266
	17.2.5	Long-term storage..............................................266
	17.2.6	Battery replacement............................................267
	17.2.7	Lamp replacement...............................................268
	17.2.7.1	Front lamp replacement.......................................268
	17.2.7.2	Rear lamp replacement........................................269
	17.4	Calibration and setting (calibration mode).......................270
	17.4.1	Calibration mode...............................................271
	17.4.2	Calibration of the minimum current of travel coils.............274
18	Troubleshooting........................................................277
	18.1	SW error diagnostics.............................................278
	18.1.1	Error codes....................................................278
	18.2	Pressure check...................................................284
	18.2.1	Pressure check and adjustment..................................284
	18.2.1.1	Vibration control valve......................................284
	18.2.2	Steering pressure setting......................................285
	18.2.3	Steering valve.................................................285
	18.2.4	Maximum pressure of vibration control valve....................286
	18.2.5	Travel pump check..............................................286
	18.2.5.1	Supply pressure check........................................286
	18.2.5.2	Travel pressure check........................................287
	18.2.7	Travel pump zero position adjustment...........................289
	18.2.7.1	Travel pump magnetic coil check..............................290
	18.2.8	Travel pump servo block check..................................292
	18.2.9	Edge cutter valve..............................................298
	18.2.10	Introduction..................................................302
	18.2.11	Brake valve magnetic coil check...............................303
	18.2.12	Quantity divider check........................................304
	18.2.13	Vibration control valve.......................................307
	18.2.13.1	Pressure valve..............................................307
	18.2.13.2	Magnetic coil...............................................311
	18.2.14	Travel controller.............................................312
	18.2.14.1	Travel controller replacement...............................312
	18.2.12.2	Switch check and replacement................................314
	18.2.15	Electronics replacement.......................................317
	18.2.16	Brake test....................................................321
	18.2.16.1	Check of the parking brake..................................321
	18.2.16.2	Check of the emergency brake................................321
	18.2.16.3	Check of the service brake..................................321
19	Annexes................................................................323
	19.1	Hydraulic system.................................................324
	19.1.1	Travel pump zero position adjustment...........................324
	19.1.1.1	Travel pump magnetic coil check..............................325
	19.2	Wiring diagram...................................................328
	19.3	Electric installations cable harnesses...........................334
	19.4	Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2............362
	19.5	Hydraulic system diagram ARX 36-2C, ARX 45-2C....................364
	19.7	Workshop jigs....................................................366

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