AMO Whitestar Signature Service Manual PDF DOWNLOAD

Description

AMO Whitestar Signature Service Manual PDF DOWNLOAD

Description

This AMO Whitestar Signature service manual PDF (Z371100 Rev. B) is a vital reference for technicians servicing the WHITESTAR SIGNATURE™ ELLIPS™ Phaco & Dual Pump System from Advanced Medical Optics. It offers a comprehensive ELLIPS phaco system troubleshooting guide with error handling, most common problems, and diagnostics for issues like power-on self-test failures, subsystem errors, and operational advisories. The manual includes detailed dual pump system disassembly guide for components such as the monitor assembly, console, power supply, fluidics module, and pneumatics, with step-by-step removal and replacement procedures.

Whitestar Signature calibration procedures cover vacuum, touch screen, pneumatic vitrectomy, and flow rate adjustments, ensuring precise system performance. AMO phacoemulsification maintenance instructions detail preventive tasks, battery charging checks, filter replacements, and USB functional tests. Whitestar error codes diagnostics classify advisory, warning, and error messages with troubleshooting strategies, including fuse replacement and general guidelines for solid or intermittent failures.

The document explains the functional system description, including phacoemulsification, irrigation/aspiration, vitrectomy, and diathermy modes, with block diagrams for subsystems like GUI host, instrument host, fluidics controller, and power supply. General information covers service strategy, customized surgeon programs disclaimer, precautions for pathogenic contamination, and safety guidelines. Warnings and symbol definitions emphasize risks and conventions.

Visual aids include diagrams of internal layouts, block diagrams for subsystems like PD controller, fluidics hardware, high-pressure pneumatics, and diagnostics controller, as well as illustrations for tests, adjustments, and parts locations in the ELLIPS phaco system troubleshooting guide and dual pump system disassembly guide.

Table of Contents (Extracted and Categorized with Subsections and Page References):

• General Information (1-1)
  • About This Manual (1-1)
    • General Information (1-1)
    • Conventions (1-2)
  • Service Bulletins (1-2)
  • WHITESTAR SIGNATURE™ System Service Strategy (1-3)
  • Customized Surgeon Programs / Service Disclaimer Form (1-3)
  • Precautions (1-4)
    • Pathogenic Contamination Precautions (1-4)
    • General Safety Precautions (1-4)
    • Instrument Precautions (1-5)
  • Internal Layout (1-6)
    • Monitor Assembly (1-6)
      • The GUI Host (1-7)
        • The GUI Host Software (1-7)
      • The GUI PCB (1-8)
        • BLUETOOTH Remote Controller (1-8)
        • Touch Screen Controller (1-8)
      • The GUI Host Processor (1-9)
      • Hard Disk Drive (1-9)
      • LCD (1-10)
      • Touch Screen (1-10)
      • Backlight Inverter PCB (1-10)
    • Console Assembly (1-10)
      • Instrument Host (1-10)
        • The Instrument Host Software (1-10)
        • The Instrument Host Processor (1-11)
        • Instrument Host Processor Features (1-11)
      • IV Pole Controller (1-11)
      • Surgical Media Center (SMC) (Optional) (1-12)
      • USB Maintenance / Debug Port (1-12)
      • PD Controller (1-12)
        • Phaco Phase (1-13)
        • Phaco Handpiece Current (1-13)
        • Phaco Handpiece Voltage (1-13)
        • Phaco Handpiece Ground Fault (1-13)
        • Phaco Handpiece ID (1-13)
        • ELLIPS™ Phaco Handpiece Frequency (1-14)
        • Diathermy Current (1-14)
        • Diathermy Control Voltage (1-14)
      • Fluidics Controller (1-14)
        • FUSION™ Pack (1-15)
        • Dual Pump FUSION™ Pack (1-16)
        • Irrigation Valve (1-18)
        • Pinch Valve (1-18)
        • Vacuum Sensor (1-18)
        • Peristaltic Pump (1-18)
        • Pack Capture/Eject & Pack Sensors (1-18)
        • Drain Pump (1-18)
        • Evacuation Chamber Fluid Level Sensors (1-18)
        • Venturi Shop Air Valve (1-19)
        • Vacuum Valve (1-19)
        • Vacuum Pump Vacuum Sensors (1-19)
        • Vacuum Regulator (1-19)
        • Venturi pump (1-19)
        • Rotary Vane pump (1-19)
        • Vacuum pump (1-19)
      • Pneumatic Controller (1-23)
      • Diagnostic Controller (1-25)
        • Phaco Diagnostics (1-26)
        • Diathermy Diagnostics (1-27)
        • Fluidics Diagnostics (1-28)
      • Solid State Disk Interface (1-29)
      • Footpedal Controller (1-29)
      • PC/104 Bus (1-29)
      • Subsystem Controller PCB (1-31)
      • MaxDrive IV PCB (1-31)
      • Rear Panel Connector PCB (1-33)
      • Programmable IV Pole (1-33)
      • Power Supply (1-34)
      • Battery Management System (1-35)
  • Remote Control (1-36)
  • Single Linear Footpedal (1-38)
  • Functional System Description (1-39)
    • Phacoemulsification (1-39)
      • Phaco Handpiece (1-39)
      • The ELLIPS™ Phaco Handpiece (1-39)
      • Prime/Tune (1-40)
    • Irrigation/Aspiration (I/A) (1-40)
      • Dual Pump (1-40)
      • Irrigation Only (1-40)
    • Vitrectomy (1-41)
    • Diathermy (1-41)
  • Specifications (1-42)
    • Physical Specifications (1-42)
    • Environmental Specifications (1-43)
    • Electrical Specifications (1-43)
    • Power Supply Specifications (1-43)
    • IV Pole Input Specifications (1-43)
    • Diathermy Specifications (1-44)
    • Irrigation and Aspiration (IA) Specifications (1-44)
    • Phacoemulsification Specifications (1-44)
    • Vitrectomy Specifications (1-44)
  • Warnings (1-45)
  • Symbol Definitions (1-48)
• System Checkout and Maintenance (2-1)
  • Introduction (2-1)
  • General Procedures (2-1)
    • Preventive Maintenance (2-1)
    • Operator Maintenance Task (2-1)
    • System Checkout and Setup (2-1)
    • Visual Inspection (2-2)
  • System Checkout (2-4)
    • Startup (Power-On) Functional Check (2-5)
    • Functional Checkout (2-7)
      • Footpedal Test (2-10)
      • IV Pole Test (2-12)
      • Sound Test (2-13)
        • Speech Volume Test (2-13)
        • Diathermy Sound Test (2-13)
      • Wireless Remote Control Test (2-14)
      • Wireless Setup (2-15)
      • Time and Date Check (2-15)
      • Aspiration Check (2-16)
      • I/A Mode Functional Check (2-18)
      • Venturi Functional Check (2-20)
      • Phaco Mode Check (2-21)
      • ELLIPS™ Phaco Mode Check (2-22)
      • Diathermy Mode Check (2-23)
      • Pneumatic Vitrectomy Functional Check (2-24)
  • Battery Charging Check (2-26)
  • USB Functional Check (2-26)
  • System Shut Down (2-26)
  • Piston Pump Check (2-27)
  • Filter Check / Replacement (2-27)
    • Power Supply Plenum Filter Check (2-27)
    • Fan Filter Kit Check (2-28)
    • Air Filter Replacement (2-28)
    • Filter Coupler Replacement (2-29)
    • Vacuum Plastic In-Line Filter Replacement (2-29)
• Parts Removal and Replacement (3-1)
  • General Instructions (3-1)
  • Monitor (3-2)
    • Monitor Assembly (3-2)
      • Power (On/Off) Switch (3-4)
      • Panel Button (3-4)
      • Hard Drive Assembly (3-4)
      • Network Adapter PCB (3-4)
      • GUI Manager SBC PCB (3-5)
      • GUI Interface PCB (3-5)
      • DC to AC Inverter PCB (3-6)
      • Touch Screen (3-7)
      • LCD (3-8)
  • Console (3-8)
    • Rear Service Cover (3-8)
    • Power Supply (3-9)
    • Power Supply Plenum / Fan Assembly (3-11)
      • Fan Filter (3-11)
      • Power Supply Plenum (3-11)
      • Fan Assembly (3-12)
    • Top Cap Enclosure and Primary Inductive Driver PCB (3-12)
      • Removing the Primary Inductive Driver PCB (3-13)
    • Instrument Manager SBC PCB (3-14)
    • Phaco Controller Adapter PCB (3-14)
    • MaxDrive IV PCB (3-15)
    • Subsystem Controller III PCB (3-17)
    • Rear Panel Connector PCB (3-18)
    • Vacuum Control Assembly (3-19)
    • Pneumatics Control Assembly (3-21)
    • Fluidics Module Bezel Assembly (3-22)
      • IV Pole Rocker Switch (3-23)
      • Pack Eject Switch (3-24)
    • Fluidics Panel Assembly (3-24)
      • Latch Mechanism Cover Assembly (3-28)
      • Pack Detect / Pack Eject Valve (3-29)
      • Upper Stepper Motor (3-29)
      • Air Cylinder (3-30)
      • Fluid Level Detector PCB (3-32)
      • Solenoid / Vacuum Transducer (3-33)
    • Sealed Lead Acid Battery (3-34)
    • IV Pole (3-34)
    • Air Bowl Filter (3-35)
    • Pump Vault Assembly (3-36)
      • Base Charge Controller PCB (3-38)
      • Pump Vault Assembly Fans (3-38)
      • Rotary Vane Pump (3-38)
      • Piston Pump (3-38)
    • Anterior Connector Panel Assembly (3-41)
      • Phaco Cable Assembly (3-41)
      • Diathermy Cable Assembly (3-42)
    • Mayo Tray (3-43)
• Adjustments and Calibrations (4-1)
  • Introduction (4-1)
  • Accessing Maintenance Manager (4-1)
    • Install Host Software (4-3)
    • Install System Software (4-3)
    • Install GUI Software (4-3)
    • Full Install (4-3)
    • Software Versions (4-3)
    • BLUETOOTH Pairing (4-3)
    • Burn In (4-4)
    • Vacuum Calibration (4-7)
      • Manual Vacuum Calibration (4-8)
      • Auto Vacuum Calibration (4-9)
      • Semi-Auto Vacuum Calibration (4-9)
      • Flow Rate Test (4-10)
    • Touch Screen Calibration (4-12)
    • Time (4-12)
    • Data File (4-13)
    • Check Disk Only (4-13)
    • Check Disk and Fix (4-13)
    • Pneumatic Vitrectomy Pressure Adjustment (4-13)
• Diagnostics and Troubleshooting (5-1)
  • Introduction (5-1)
  • General Guidelines for Assembly Level Troubleshooting (5-1)
    • Solving Solid Failures (5-3)
    • Solving Intermittent Duplicable Failures (5-3)
    • Solving Intermittent Non-Duplicable Failures (5-3)
  • Power-On Self Test (5-4)
  • Logs (5-13)
    • Events and Error Log (5-13)
  • Operator (User) Diagnostics Mode (5-13)
    • Tests + Diagnostics (5-15)
      • Footpedal Test (5-15)
      • IV Pole Test (5-15)
      • Sound Test Adjust (5-15)
      • Wireless Remote Test (5-15)
      • System Self Test (5-15)
      • Wireless Setup (5-15)
    • Logs + Service Time (5-15)
      • Error Log and Event Log (5-16)
      • Service Interval (5-16)
    • Utilities + Software (5-16)
      • Calibrate Touch Screen (5-16)
      • Set System Time / Date (5-16)
      • View Software Versions (5-16)
    • Database Management (5-16)
  • Service Diagnostic Mode (5-16)
    • Service Interval (5-18)
    • Clear Surgeon Database (5-18)
  • Error Messages, Troubleshooting, and Diagnostics (5-18)
    • Error Message Display (5-18)
    • Fuse Replacement Procedure (5-18)
    • Most Common User-Correctable Problems (5-19)
    • Error Handling (5-19)
    • System Operation Error Messages (5-19)
      • Advisory, Warning and Error Messages (5-19)
      • WHITESTAR SIGNATURE™ Instrument Error Tables (5-20)
  • General Troubleshooting Guide (5-34)
    • Troubleshooting Irrigation (5-35)
    • Troubleshooting – Aspiration (5-35)
    • Troubleshooting – Phacoemulsification (5-36)
    • Troubleshooting – Diathermy (5-37)
    • Troubleshooting – Vitrectomy (5-37)
• Systems Diagrams (6-1)
• Parts (7-1)
  • Introduction (7-1)
  • Parts Orders – US Domestic Service Operations (7-1)
  • Parts Orders – International Service Operations (7-1)
  • Returning Instruments / Defective Parts (7-1)
    • Equipment Return Authorization (7-1)
    • Packing the Instrument for Shipment (7-1)
    • Returning Defective Parts (7-1)
  • Available Spares Parts (7-2)
  • Parts Lists (7-2)
• Appendix A – Tools, Test Equipment, and Service Supplies (8-1)
• Appendix B – Instrument Installation (9-1)
• Appendix C – RMA Tag (10-1)

File Details

• Manual Name: WHITESTAR SIGNATURE™ ELLIPS™ Phaco & Dual Pump System Service Manual
• Models Covered: WHITESTAR SIGNATURE™
• Year: 2009
• Manual PDF Quality: High-resolution with clear text, diagrams, and illustrations
• No of Pages: 274