Aprilia AM6 Engine Workshop Manual – PDF DOWNLOAD

Description

Aprilia AM6 Engine Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Aprilia AM6 Engine Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 50
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Aprilia AM6 Engine Workshop Manual – PDF DOWNLOAD

• This manual provides basic information on standard servicing procedures. The data and illustrations contained in the manual were up to date at the moment of publication.
• Owing to aprilia’s constant commitment to improving the quality and performance of its products, vehicles are subject to change without notice. Users of this publication should consequently be aware that, for some models, the information provided may not be entirely up to date.
• Updates of specifications and servicing procedures resulting from changes made to vehicles will be notified to all aprilia distributors, who will in turn make them available to after-sales mechanics.
• Before performing any operation, ensure that the information contained in this manual is applicable to the vehicle to be serviced.
• This publication is meant for aprilia dealers and their trained and qualified mechanics. The description of many service and repair operations has been deliberately omitted in that it is assumed that users of this manual have received a basic training in mechanics, that they are aware of vehicle repairing techniques, and that they have at their disposal all the information published by aprilia on the vehicle. Should any of these three conditions not be fulfilled, repairs and/ or servicing may prove inadequate and thereby result in danger or injury.

TABLE OF CONTENTS:

Aprilia AM6 Engine Workshop Manual – PDF DOWNLOAD

Chapter 1
Introduction 1-1
Contents 1-2, 1-3
SAFETY PRECAUTIONS 1-4
RECOMMENDATIONS ON MAINTENANCE 1-4
GENERAL SAFETY RULES 1-5
CARBON MONOXIDE 1-5
FUEL 1-6
GEARBOX OIL 1-6
COOLANT 1-6
Chapter 2
Tightening torques 2-2
Table of lubricants 2-3
Ignition timing 2-3
Tools 2-4
Chapter 3
Removing the cylinder head 3-2
Removing the thermostat 3-2
Removing the cylinder 3-2
Removing the piston 3-3
Checking the power plant 3-3
Checking the thermostat 3-5
Checking the gasket seats 3-5
Refitting the power plant 3-5
Chapter 4
Removing the intake manifold 4-2
Checks 4-2
Removing the carburettor 4-2
Removing the reed valve unit 4-2
Fitting the reed valve unit 4-3
Fitting the carburettor 4-3
Checks 4-4
Removing the oil mixer 4-4
Fitting the oil pump 4-5
Chapter 5
Removing the stator 5-2
Removing the flywheel cover 5-2
Removing the flywheel 5-2
Flywheel checks 5-3
Fitting the flywheel 5-3
Removing the starter motor 5-4
Fitting the flywheel cover 5-4
Fitting the starter motor 5-5
Chapter 6
Removing the water pump 6-2
Removing the clutch cover 6-2
Removing the pinion 6-3
Disassembling the clutch 6-3
Removing the countershaft 6-4
Clutch control lever 6-5
Disassembling the crankcase 6-5
Removing the drive pinion 6-5
Countershaft disassembly 6-6
Removing the selector shaft 6-6
Removing the driven shaft 6-6
Removing the driving shaft 6-7
Removing the crankshaft 6-7
Preliminary operations 6-8
Checking the connecting rod and flywheel 6-8
Disassembly of driven and driving shaft gears 6-9
Reassembly of driven and driving shaft gears 6-9
Checking the end play 6-9
Checking the gear shaft 6-9
Checking the desmodromic shaft 6-10
Checking the selector shaft 6-10
Checking the clutch 6-10
Checking the gear shaft bearings 6-10
Fitting the countershaft 6-11
Assembling the transmission components 6-11
Assembling the selector unit 6-11
Fitting the connecting rod assembly 6-12
Checking the gear shaft operation 6-12
Assembling the crankcase 6-13
Fitting the oil seals on the driven and selector shafts 6-13
Assembling the gear and pinion 6-13
Assembling the clutch 6-14
Fitting the countershaft gear 6-14
Checking the clutch position 6-15
Fitting the clutch cover parts 6-15

S.S 30/03/2025