Aprilia Pegason 655/95 Service Repair Manual – PDF DOWNLOAD

Description

Aprilia Pegason 655/95 Service Repair Manual – PDF DOWNLOAD

FILE DETAILS:

Aprilia Pegason 655/95 Service Repair Manual – PDF DOWNLOAD

Language : English & German
Pages : 149
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Aprilia Pegason 655/95 Service Repair Manual – PDF DOWNLOAD

• This Repair Manual contains essential advice and data for professional maintenance and repair of ROTAX engine type 655.
• The Repair Manual is based on the state of knowledge at the time Of publication. BOMBARDIER-ROTAX reserves the right to make technical modifications to the engine in view of further development without updating this manual.
• A professional repair requires the use of genuine spare parts as well as the employment of the specified securing, sealing and lubricating agents.
• All data and procedures in this Repair Manual are described to the best of our knowledge, however excluding any liability.

TABLE OF CONTENTS:

Aprilia Pegason 655/95 Service Repair Manual – PDF DOWNLOAD

Preface

• Important Information
• Repeating Symbols
• General Precaution and Safety Information

Engine Components

• Engine Number — Location
• Lubrication System
• Cooling Circuit

Technical Data

• Technical Data
• Maintenance Schedule

Maintenance and Repair Requirements

• General Notes on Maintenance and Repair Procedures
• Special Tools, Securing, Sealing, and Lubrication Agents
• Tightening Torques, Securing, and Lubricating Agents

Engine Removal and Disassembly

• Engine Removal
• Setting Up Engine on Trestle
• Engine Disassembly
  • Electric Starter — Removal
  • Valve Cover — Removal
  • Crankshaft Top Dead Centre — Positioning
  • Cylinder Head, Cylinder, Valve Train — Disassembly
  • Piston — Removal
  • Ignition Unit — Disassembly
  • Electric Starter Drive — Removal
  • Chain Sprocket — Removal
  • Oil Seal of the Main Shaft — Removal and Refitting
  • Clutch Cover — Removal
  • Clutch and Primary Drive — Disassembly
  • Camshaft Drive — Disassembly
  • Rev-Counter Drive (only for Pegaso 650)
  • Oil Pump Drive — Disassembly
  • Crankcase — Splitting
  • Crankshaft and Balance Shaft — Removal
  • Gearshift and Gearbox — Disassembly

Crankcase Components

• Ball Bearing — Removal and Fitting
• Crankshaft Bearing — Radial Clearance
• Crankshaft Bearing — Removal and Fitting
• Crankcase Half — Magneto Side
  • Oil Pressure Regulating Valve
  • Oil Pressure Retaining Valve
  • Oil Pressure Switch
  • Neutral Gear Indication
• Crankcase Half — Clutch Side

Major Engine Components

• Crankshaft
• Balance Shaft
• Balance Drive
• Gearbox
• Gearshift Mechanism

Valve Train and Timing Components

• Camshaft Drive
• Camshaft Chain
• Chain Tensioner Guide, Chain Guide, and Chain Damper
• Oil Pump Drive

Primary Drive and Clutch System

• Primary Drive and Clutch
• Clutch Cover
• Rev Counter Shaft
• Water Pump
• Thermostat

Cylinder and Piston Assembly

• Cylinder
• Piston, Piston Pin
• Cylinder Head

Valve System

• Valve Guides
• Valve Seats
• Valves
• Valve Springs
• Valve Installation in Cylinder Head

Camshaft and Rocker Arms

• Camshaft
• Centrifugal Decompressor
• Rocker Arms
• Valve Cover

Ignition and Electrical Components

• Electric Starter Drive
• Ignition Unit
  • Components
  • Wiring Diagram
  • Troubleshooting
• Ignition Cover
• Spark Plug

Final Drive

• Final Drive Sprocket

Electric Starter

• Electric Starter

Engine Reassembly

• Crankcase — Completing
• Crankshaft and Balance Shaft — Installation
• Crankshaft and Balance Shaft — Readjusting
• Gear Shafts — Installation
• Gearshift Mechanism — Installation
• Gearshift Mechanism — Check
• Crankcase — Reassembly
• Camshaft Drive — Installation
• Oil Pump Drive — Installation
• Rev Counter Drive — Installation (only Pegaso 650)
• Clutch — Installation
• Piston — Installation
• Cylinder — Installation
• Cylinder Head — Installation
• Camshaft Installation and Valve Play Adjustment
• Camshaft Drive — Adjustment
• Camshaft Chain Tensioner — Installation
• Valve Cover — Installation
• Camshaft Chain Tensioner — Adjustment
• Clutch Cover — Installation
• Final Drive Sprocket — Fastening
• Electric Starter Drive — Installation
• Ignition Unit — Installation
• Electric Starter — Installation

Engine Installation

• Oil Circuit — Venting
• Oil Pressure — Check

Troubleshooting

• Troubleshooting Procedures

Index

S.S 16/03/2025