Atlet P Series PLP 200 & PLP 250 Service Manual – PDF DOWNLOAD

Description

Atlet P Series PLP 200 & PLP 250 Service Manual – PDF DOWNLOAD

DESCRIPTION:

Atlet P Series PLP 200 & PLP 250 Service Manual – PDF DOWNLOAD

Machine: PLP
Manual No 119002

• The manual is built up according to the same principles as ATLET spare parts catalogues, with the truck divided into one subsystem per section.
• Sections 1 – 3 in this manual contain more comprehensive information regarding technical data, general service instructions and tools.
• Sections 4-12 in this manual contain information limited to a specific area in the truck concerning the description of the mechanical handling of different components, e.g. Masts (section 6) and Hydraulic system (section 8).
• The software is described in section 10.
• The main principle for extra accessories is to place them under the respective sections. Otherwise they are placed under section 12 “Miscellaneous”. For this reason section 12 is not always included in the Service Manual.
• For specific problems or information about procedures, look in the main index for the correct section in the manual.

TABLE OF CONTENTS:

Atlet P Series PLP 200 & PLP 250 Service Manual – PDF DOWNLOAD

01......................................................................  1
	1 General information and technical data............................  1
		Scope of Service Manual.........................................  3
			General.....................................................  3
			Scope of the P series.......................................  3
		How to use the manual...........................................  4
			Structure...................................................  4
			Symbol key..................................................  4
		Safety instructions.............................................  5
			General.....................................................  5
			Gas springs in platform and steering arm....................  6
			Lifting the truck...........................................  6
			Welding on the truck........................................  8
			Atlet AB takes care of the environment......................  8
			Environmental impact........................................  8
			Waste.......................................................  8
		Preparations....................................................  9
			Service.....................................................  9
			Trouble shooting............................................  9
		Data PLP........................................................ 10
			Designations................................................ 10
			Dimensions and weights...................................... 14
			Component specification..................................... 16
		Recommended consumable materials................................ 17
			Oil and grease.............................................. 17
		Standards and abbreviations..................................... 18
			Screws...................................................... 18
			Tightening torque, hydraulic couplings...................... 20
			Conversion tables........................................... 20
			Standard abbreviations...................................... 21
			Colour of the truck......................................... 21
			Colour codes, cabling....................................... 22
			Designations................................................ 22
02...................................................................... 25
	2 Special tools..................................................... 25
		Special tools PLP............................................... 27
			Introduction................................................ 27
			List of tools............................................... 27
03...................................................................... 29
	3 Service........................................................... 29
		Regular maintenance............................................. 31
			Introduction................................................ 31
			Safety...................................................... 31
			Recommendation.............................................. 31
			Daily inspection............................................ 32
			Weekly inspection (30 hours of operation)................... 33
			First service............................................... 33
			Main service................................................ 33
			Extra service inspections................................... 34
			Check list, service inspection.............................. 35
			Code explanation............................................ 39
			Lubrication chart........................................... 43
		Specific instructions........................................... 45
			Traction motor.............................................. 45
			Gearbox..................................................... 45
			Lift chains and forks....................................... 46
			Hydraulic oil............................................... 47
			Emergency stop.............................................. 47
			Recommended replacement..................................... 48
			Storage of machines and motors.............................. 48
04...................................................................... 49
	4 Chassis........................................................... 49
		Design and function............................................. 51
			Scope....................................................... 51
			Machine housing............................................. 51
			Covers and panels........................................... 51
			Castor wheel................................................ 52
		Repair instructions............................................. 53
			Covers and panels........................................... 53
			Castor wheel................................................ 54
			Battery..................................................... 56
05...................................................................... 57
	5 Drive unit........................................................ 57
		Design and function............................................. 59
			Introduction................................................ 59
			Traction motor.............................................. 59
			Gearbox..................................................... 59
		Repair instructions............................................. 60
			Preparations................................................ 60
			Dismantling the drive unit housing.......................... 60
			Traction motor.............................................. 61
			Gearbox..................................................... 61
			Drive wheel................................................. 63
		Diagnostics and trouble shooting................................ 64
			Trouble shooting chart...................................... 64
06...................................................................... 67
	6 Mast system....................................................... 67
		Design and function............................................. 69
			Lift system................................................. 69
		Repair instructions............................................. 70
			Fork carriage, general...................................... 70
			Adjusting the fork carriage................................. 70
		Diagnostics and trouble shooting................................ 72
			Trouble shooting chart...................................... 72
07...................................................................... 73
	7 Steering.......................................................... 73
		Design and function............................................. 75
			General..................................................... 75
			Steering.................................................... 75
			Servo unit (-2005w19)....................................... 75
			Servo unit (2005w20-)....................................... 77
		Repair instructions............................................. 79
			Cleaning.................................................... 79
			Tiller arm head (-2007w27).................................. 79
			Tiller arm head (2007w28-).................................. 80
			Tiller arm (2007w28-)....................................... 84
			Replacing the steering belt................................. 85
			Adjusting the steering belt................................. 85
			Adjustment, limit switch.................................... 85
			Adjustment, electrical steering............................. 86
			Servo steering (2006w15-)................................... 89
08...................................................................... 93
	8 Hydraulic system.................................................. 93
		Design and function............................................. 95
			General..................................................... 95
			Electric solenoid valve..................................... 95
			Hydraulic diagram........................................... 96
		Repair instructions.............................................100
			Hydraulic system............................................100
			Hydraulic oil, changing/draining............................102
			Motor, hydraulic unit.......................................104
			Solenoid valve..............................................106
			Installation instruction for pipe couplings.................108
		Diagnostics and trouble shooting................................111
			Symptom and Action..........................................111
09......................................................................113
	9 Lift cylinders....................................................113
		Design and function.............................................115
			Introduction................................................115
			Lift cylinder...............................................115
10......................................................................117
	10 Electrical System................................................117
		Design and Function.............................................121
			General.....................................................121
		Repair Instructions.............................................123
			General.....................................................123
			Battery.....................................................124
			General Handling............................................126
			Connectors in Cold Storage Rooms............................128
			Drive and Valve Controller..................................129
			Wiring Diagram..............................................130
			Insulation Resistance.......................................131
			Main Controller Unit ATC, Handling..........................131
			ATC Logic...................................................149
			Download....................................................153
			ATC Connector...............................................155
			Digital I/Os................................................155
			Cold Resistance Values......................................157
			Fuses.......................................................157
		Diagnostics and Trouble Shooting................................158
			Truck Remote ACcess, TRAC...................................158
			Illustrated instructions are attached to the TRAC cable.....158
			Error Codes.................................................159
		Appendix 1, Summary menu tree...................................175
11......................................................................206
	11 Brake and drive system...........................................206
		Design and function.............................................208
			Electric brake..............................................208
		Repair instructions.............................................209
			Electric brake..............................................209

ATLET P SERIES PLP 200 & PLP 250 SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.V