Atlet Truck P Series PLL PSL & PSD Service Manual – PDF DOWNLOAD
DESCRIPTION:
Atlet Truck P Series PLL PSL & PSD Service Manual – PDF DOWNLOAD
Maskin: PLL PSD PSL
PLE
Manual Nr: 005999
Omfattning servicemanual Allmänt:
Denna manual beskriver serviceförfarandet av ATLET ledlåglyftare och ledstaplare. Använd manualen för snabb och rätt service av respektive truckmodell.
Det kan finnas motsägelser i manualen jämfört med levererade modeller, på grund av specialkonstruktioner, uppgraderingar och liknande.
Hur du använder manualen Struktur:
Manualen är uppbyggd enligt samma princip som ATLET:s reservdelskataloger med trucken indelad i ett delsystem per flik.
Flik 1-3 i manualen innehåller övergripande information angående tekniska data, serviceinstruktioner samt verktyg.
Flik 4-12 manualen innehåller information begränsade till ett visst område i trucken när det gäller beskrivning av det mekaniska handhavandet av olika komponenter, tex. Master (flik 6) och Hydraulsystem (flik 8).
När det gäller programvara beskrivs detta under flik 10.
Huvudprincipen för extra tillbehör är att placera dem under respektive flik. I andra hand placeras de under flik 12 “Övrigt”. Därför finns inte alltid flik 12 med i Service Manualen.
Vid specifika problem och information om tillvägagångsätt, sök i huvudindexet efter rätt avsnitt i manualen.
TABLE OF CONTENTS:
Atlet Truck P Series PLL PSL & PSD Service Manual – PDF DOWNLOAD
01.................................................................................................... 1
1 Allmän information och tekniska data ........................................................... 1
Omfattning servicemanual...................................................................... 3
Allmänt................................................................................... 3
Omfattning av P-serien.................................................................... 3
Hur du använder manualen...................................................................... 4
Struktur.................................................................................. 4
Symbolförklaring.......................................................................... 4
Säkerhetsföreskrifter......................................................................... 5
Generellt................................................................................. 5
Lyftning av truck......................................................................... 6
Svetsning på truck........................................................................ 8
Atlet värnar om miljön.................................................................... 8
Miljöpåverkan............................................................................. 8
Avfall.................................................................................... 8
Förberedelser................................................................................. 9
Service................................................................................... 9
Felsökning................................................................................ 9
Data PLL, PSD................................................................................. 10
Beteckningar.............................................................................. 10
Mått och vikter........................................................................... 14
Komponentspecifikation.................................................................... 16
Rekommenderat förbrukningsmaterial............................................................ 17
Olja och fett............................................................................. 17
Standarder och förkortningar.................................................................. 18
Skruvar................................................................................... 18
Standardförkortningar..................................................................... 20
Truckens färg............................................................................. 22
Färgkoder kablage......................................................................... 22
Beteckningar.............................................................................. 23
02.................................................................................................... 25
2 Specialverktyg.................................................................................. 25
Inledning..................................................................................... 27
Verktygsförteckning........................................................................... 27
03.................................................................................................... 29
3 Service......................................................................................... 29
Löpande underhåll............................................................................. 31
Inledning................................................................................. 31
Säkerhet.................................................................................. 31
Rekommendation............................................................................ 31
Daglig tillsyn............................................................................ 32
Veckotillsyn (30 driftstimmar)............................................................ 33
Första service............................................................................ 33
Huvudservice.............................................................................. 33
Extra serviceinspektioner................................................................. 34
Checklista, serviceinspektion............................................................. 35
Kodförklaring............................................................................. 41
Specifika anvisningar......................................................................... 45
Lagring av maskiner och motorer........................................................... 45
Drivmotor................................................................................. 45
Växellåda................................................................................. 45
Lyftkedjor och gafflar.................................................................... 47
Hydraulolja............................................................................... 48
Rekommenderade utbyten.................................................................... 48
04.................................................................................................... 49
4 Chassi.......................................................................................... 49
Konstruktion och funktion..................................................................... 51
Omfattning................................................................................ 51
Maskinhus................................................................................. 51
Luckor och paneler........................................................................ 51
Länkhjul.................................................................................. 52
Reparationsanvisningar........................................................................ 53
Luckor och paneler........................................................................ 53
Länkhjul.................................................................................. 54
Batteri................................................................................... 56
05.................................................................................................... 57
5 Drivenhet....................................................................................... 57
Konstruktion och funktion..................................................................... 59
Inledning................................................................................. 59
Drivmotor................................................................................. 59
Växellåda................................................................................. 59
Reparationsanvisningar........................................................................ 60
Förberedande arbete....................................................................... 60
Drivmotor................................................................................. 60
Växellåda................................................................................. 61
Drivhjul.................................................................................. 62
Diagnos och felsökning........................................................................ 63
Felsökningsschema......................................................................... 63
06.................................................................................................... 65
6 Mastsystem...................................................................................... 65
Konstruktion och funktion..................................................................... 67
Mastsystem................................................................................ 67
Gaffelvagn................................................................................ 67
Reparationsanvisningar........................................................................ 68
Byte mast................................................................................. 68
Gaffelvagn, allmänt....................................................................... 69
Diagnos och felsökning........................................................................ 70
Felsökningsschema......................................................................... 70
07.................................................................................................... 71
7 Styrning........................................................................................ 71
Konstruktion och funktion..................................................................... 73
Allmänt................................................................................... 73
Styrning.................................................................................. 73
Reparationsanvisningar........................................................................ 74
Rengöring................................................................................. 74
Manöverarmshuvud (-2007w27)............................................................... 74
Manöverarmshuvud (2007w28-)............................................................... 75
Manöverarm (2007w28-)..................................................................... 79
08.................................................................................................... 81
8 Hydraulsystem................................................................................... 81
Konstruktion och funktion..................................................................... 83
Allmänt................................................................................... 83
Slangbrottsventil......................................................................... 83
Elektrisk magnetventil.................................................................... 83
Hydraulschema............................................................................. 84
Reparationsanvisningar........................................................................ 90
Hydraulsystem............................................................................. 90
Hydraulolja............................................................................... 91
Motor, hydraulenhet....................................................................... 92
Slangbrottsventil......................................................................... 94
Magnetventil.............................................................................. 95
Monteringsinstruktion för rörkopplingar................................................... 96
Diagnos och felsökning........................................................................ 99
Symptom och Åtgärd........................................................................ 99
09....................................................................................................101
9 Lyftcylindrar...................................................................................101
Konstruktion och funktion.....................................................................103
Inledning.................................................................................103
10....................................................................................................105
10 Elsystem.......................................................................................105
Konstruktion och funktion.....................................................................109
Allmänt...................................................................................109
Reparationsanvisningar........................................................................112
Allmänt...................................................................................112
Batteri...................................................................................113
Generellt handhavande.....................................................................115
Kontakter i frysrum.......................................................................117
Driv- och ventilstyrning..................................................................118
Isolationsmotstånd........................................................................121
Huvudstyrenhet ATC, handhavande...........................................................121
ATC Logic.................................................................................140
Säkringar.................................................................................146
Diagnos och felsökning........................................................................147
Truck Remote ACcess, TRAC.................................................................147
Bilaga 1, Översikt menyträd...................................................................169
INTRODUKTION..............................................................................171
Specifikation.................................................................................171
Tekniska data.............................................................................171
Stapeldiagram.............................................................................172
Driftelement..............................................................................172
Skyddsfunktioner..........................................................................173
Värmefaktorn..............................................................................174
Elektriska anslutningar.......................................................................175
Kontrollkontaktdon........................................................................175
Kontaktdon omkodare (inkrementell hastighetsomkodare).....................................181
Strömkontakter............................................................................181
Programmeringsinställningar...................................................................182
ZAPI - Programmeringskonsol...............................................................182
Översikt över konsolens funktioner när den är ansluten till en AC0 - standard MDI -.......184
Översikt över konsolens funktioner när den är ansluten till en AC0 - MDI PRC Version -....185
Konfiguration av alternativ (SET OPTIONS).................................................186
Kalibrering (ADJUSTMENTS).................................................................192
Parameterinställning (PARAMETER CHANGE)...................................................197
Mät- och testfunktioner (TESTER)..........................................................200
Spara inställningar (SAVE PARAM)..........................................................204
Återställa inställningar (RESTORE PARAM)..................................................206
Felmeddelanden (ALARM)....................................................................208
Inlärning av potentiometersignalen........................................................209
Inställningsprocessen.....................................................................210
Felmeddelanden................................................................................212
Kontrollenhetens övervakningsfunktioner...................................................212
Felkodstabell.............................................................................213
Serviceanvisningar............................................................................218
MDI AND MDI - PRC.............................................................................219
MDI-anslutning............................................................................219
Mått MDI IP64.............................................................................220
MDI IP64 Anslutning.......................................................................221
MDI-PRC...................................................................................222
ORDLISTA......................................................................................224
Justeringsvärden..............................................................................225
PLL Kordel................................................................................225
PLL Sauer.................................................................................231
PSD Kordel................................................................................237
PSD Sauer.................................................................................244
11....................................................................................................282
11 Broms- och fartsystem..........................................................................282
Konstruktion och funktion.....................................................................284
Elbroms...................................................................................284
Reparationsanvisningar........................................................................285
Elbroms...................................................................................285
Atlet Truck P Series PLL PSL & PSD Service ManualAtlet Truck P Series PLL PSL & PSD Service Manual
PLEASE NOTE:
This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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