Service Manual for Atlet Truck P Series PLL PSL & PSD PDF

Description

Atlet Truck P Series PLL PSL & PSD Service Manual – PDF DOWNLOAD

DESCRIPTION:

Atlet Truck P Series PLL PSL & PSD Service Manual – PDF DOWNLOAD

Maskin: PLL PSD PSL
PLE
Manual Nr: 005999

Omfattning servicemanual
Allmänt:

• Denna manual beskriver serviceförfarandet av ATLET ledlåglyftare och ledstaplare. Använd manualen för snabb och rätt service av respektive truckmodell.
• Det kan finnas motsägelser i manualen jämfört med levererade modeller, på grund av specialkonstruktioner, uppgraderingar och liknande.

Hur du använder manualen
Struktur:

• Manualen är uppbyggd enligt samma princip som ATLET:s reservdelskataloger med trucken indelad i ett delsystem per flik.
• Flik 1-3 i manualen innehåller övergripande information angående tekniska data, serviceinstruktioner samt verktyg.
• Flik 4-12 manualen innehåller information begränsade till ett visst område i trucken när det gäller beskrivning av det mekaniska handhavandet av olika komponenter, tex. Master (flik 6) och Hydraulsystem (flik 8).
• När det gäller programvara beskrivs detta under flik 10.
• Huvudprincipen för extra tillbehör är att placera dem under respektive flik. I andra hand placeras de under flik 12 “Övrigt”. Därför finns inte alltid flik 12 med i Service Manualen.
• Vid specifika problem och information om tillvägagångsätt, sök i huvudindexet efter rätt avsnitt i manualen.

TABLE OF CONTENTS:

Atlet Truck P Series PLL PSL & PSD Service Manual – PDF DOWNLOAD

01....................................................................................................  1
	1 Allmän information och tekniska data ...........................................................  1
		Omfattning servicemanual......................................................................  3
			Allmänt...................................................................................  3
			Omfattning av P-serien....................................................................  3
		Hur du använder manualen......................................................................  4
			Struktur..................................................................................  4
			Symbolförklaring..........................................................................  4
		Säkerhetsföreskrifter.........................................................................  5
			Generellt.................................................................................  5
			Lyftning av truck.........................................................................  6
			Svetsning på truck........................................................................  8
			Atlet värnar om miljön....................................................................  8
			Miljöpåverkan.............................................................................  8
			Avfall....................................................................................  8
		Förberedelser.................................................................................  9
			Service...................................................................................  9
			Felsökning................................................................................  9
		Data PLL, PSD................................................................................. 10
			Beteckningar.............................................................................. 10
			Mått och vikter........................................................................... 14
			Komponentspecifikation.................................................................... 16
		Rekommenderat förbrukningsmaterial............................................................ 17
			Olja och fett............................................................................. 17
		Standarder och förkortningar.................................................................. 18
			Skruvar................................................................................... 18
			Standardförkortningar..................................................................... 20
			Truckens färg............................................................................. 22
			Färgkoder kablage......................................................................... 22
			Beteckningar.............................................................................. 23
02.................................................................................................... 25
	2 Specialverktyg.................................................................................. 25
		Inledning..................................................................................... 27
		Verktygsförteckning........................................................................... 27
03.................................................................................................... 29
	3 Service......................................................................................... 29
		Löpande underhåll............................................................................. 31
			Inledning................................................................................. 31
			Säkerhet.................................................................................. 31
			Rekommendation............................................................................ 31
			Daglig tillsyn............................................................................ 32
			Veckotillsyn (30 driftstimmar)............................................................ 33
			Första service............................................................................ 33
			Huvudservice.............................................................................. 33
			Extra serviceinspektioner................................................................. 34
			Checklista, serviceinspektion............................................................. 35
			Kodförklaring............................................................................. 41
		Specifika anvisningar......................................................................... 45
			Lagring av maskiner och motorer........................................................... 45
			Drivmotor................................................................................. 45
			Växellåda................................................................................. 45
			Lyftkedjor och gafflar.................................................................... 47
			Hydraulolja............................................................................... 48
			Rekommenderade utbyten.................................................................... 48
04.................................................................................................... 49
	4 Chassi.......................................................................................... 49
		Konstruktion och funktion..................................................................... 51
			Omfattning................................................................................ 51
			Maskinhus................................................................................. 51
			Luckor och paneler........................................................................ 51
			Länkhjul.................................................................................. 52
		Reparationsanvisningar........................................................................ 53
			Luckor och paneler........................................................................ 53
			Länkhjul.................................................................................. 54
			Batteri................................................................................... 56
05.................................................................................................... 57
	5 Drivenhet....................................................................................... 57
		Konstruktion och funktion..................................................................... 59
			Inledning................................................................................. 59
			Drivmotor................................................................................. 59
			Växellåda................................................................................. 59
		Reparationsanvisningar........................................................................ 60
			Förberedande arbete....................................................................... 60
			Drivmotor................................................................................. 60
			Växellåda................................................................................. 61
			Drivhjul.................................................................................. 62
		Diagnos och felsökning........................................................................ 63
			Felsökningsschema......................................................................... 63
06.................................................................................................... 65
	6 Mastsystem...................................................................................... 65
		Konstruktion och funktion..................................................................... 67
			Mastsystem................................................................................ 67
			Gaffelvagn................................................................................ 67
		Reparationsanvisningar........................................................................ 68
			Byte mast................................................................................. 68
			Gaffelvagn, allmänt....................................................................... 69
		Diagnos och felsökning........................................................................ 70
			Felsökningsschema......................................................................... 70
07.................................................................................................... 71
	7 Styrning........................................................................................ 71
		Konstruktion och funktion..................................................................... 73
			Allmänt................................................................................... 73
			Styrning.................................................................................. 73
		Reparationsanvisningar........................................................................ 74
			Rengöring................................................................................. 74
			Manöverarmshuvud (-2007w27)............................................................... 74
			Manöverarmshuvud (2007w28-)............................................................... 75
			Manöverarm (2007w28-)..................................................................... 79
08.................................................................................................... 81
	8 Hydraulsystem................................................................................... 81
		Konstruktion och funktion..................................................................... 83
			Allmänt................................................................................... 83
			Slangbrottsventil......................................................................... 83
			Elektrisk magnetventil.................................................................... 83
			Hydraulschema............................................................................. 84
		Reparationsanvisningar........................................................................ 90
			Hydraulsystem............................................................................. 90
			Hydraulolja............................................................................... 91
			Motor, hydraulenhet....................................................................... 92
			Slangbrottsventil......................................................................... 94
			Magnetventil.............................................................................. 95
			Monteringsinstruktion för rörkopplingar................................................... 96
		Diagnos och felsökning........................................................................ 99
			Symptom och Åtgärd........................................................................ 99
09....................................................................................................101
	9 Lyftcylindrar...................................................................................101
		Konstruktion och funktion.....................................................................103
			Inledning.................................................................................103
10....................................................................................................105
	10 Elsystem.......................................................................................105
		Konstruktion och funktion.....................................................................109
			Allmänt...................................................................................109
		Reparationsanvisningar........................................................................112
			Allmänt...................................................................................112
			Batteri...................................................................................113
			Generellt handhavande.....................................................................115
			Kontakter i frysrum.......................................................................117
			Driv- och ventilstyrning..................................................................118
			Isolationsmotstånd........................................................................121
			Huvudstyrenhet ATC, handhavande...........................................................121
			ATC Logic.................................................................................140
			Säkringar.................................................................................146
		Diagnos och felsökning........................................................................147
			Truck Remote ACcess, TRAC.................................................................147
		Bilaga 1, Översikt menyträd...................................................................169
			INTRODUKTION..............................................................................171
		Specifikation.................................................................................171
			Tekniska data.............................................................................171
			Stapeldiagram.............................................................................172
			Driftelement..............................................................................172
			Skyddsfunktioner..........................................................................173
			Värmefaktorn..............................................................................174
		Elektriska anslutningar.......................................................................175
			Kontrollkontaktdon........................................................................175
			Kontaktdon omkodare (inkrementell hastighetsomkodare).....................................181
			Strömkontakter............................................................................181
		Programmeringsinställningar...................................................................182
			ZAPI - Programmeringskonsol...............................................................182
			Översikt över konsolens funktioner när den är ansluten till en AC0 - standard MDI -.......184
			Översikt över konsolens funktioner när den är ansluten till en AC0 - MDI PRC Version -....185
			Konfiguration av alternativ (SET OPTIONS).................................................186
			Kalibrering (ADJUSTMENTS).................................................................192
			Parameterinställning (PARAMETER CHANGE)...................................................197
			Mät- och testfunktioner (TESTER)..........................................................200
			Spara inställningar (SAVE PARAM)..........................................................204
			Återställa inställningar (RESTORE PARAM)..................................................206
			Felmeddelanden (ALARM)....................................................................208
			Inlärning av potentiometersignalen........................................................209
			Inställningsprocessen.....................................................................210
		Felmeddelanden................................................................................212
			Kontrollenhetens övervakningsfunktioner...................................................212
			Felkodstabell.............................................................................213
		Serviceanvisningar............................................................................218
		MDI AND MDI - PRC.............................................................................219
			MDI-anslutning............................................................................219
			Mått MDI IP64.............................................................................220
			MDI IP64 Anslutning.......................................................................221
			MDI-PRC...................................................................................222
		ORDLISTA......................................................................................224
		Justeringsvärden..............................................................................225
			PLL Kordel................................................................................225
			PLL Sauer.................................................................................231
			PSD Kordel................................................................................237
			PSD Sauer.................................................................................244
11....................................................................................................282
	11 Broms- och fartsystem..........................................................................282
		Konstruktion och funktion.....................................................................284
			Elbroms...................................................................................284
		Reparationsanvisningar........................................................................285
			Elbroms...................................................................................285

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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