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Bendi Landoll Forklift AC Maintenance Manual F-528-1010 PDF
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The Bendi Landoll Forklift AC Maintenance Manual F-528-1010 is a comprehensive guide in PDF format for servicing and maintaining AC systems in Bendi Landoll forklifts. It covers essential procedures, troubleshooting, and maintenance tips for efficient operation.
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Description
Bendi Landoll Forklift AC Maintenance Manual F-528-1010 – PDF DOWNLOAD
The Bendi Landoll Forklift AC Maintenance Manual F-528-1010 is a comprehensive guide in PDF format for servicing and maintaining AC systems in Bendi Landoll forklifts. It covers essential procedures, troubleshooting, and maintenance tips for efficient operation.
FILE DETAILS:
Bendi Landoll Forklift AC Maintenance Manual F-528-1010 – PDF DOWNLOAD
Language : English
Pages : 174
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bendi Landoll Forklift AC Maintenance Manual F-528-1010 – PDF DOWNLOAD
**Introduction:** This manual is intended for the service technician seeking information on product maintenance and service replacement parts. It contains troubleshooting tips and repair information to help solve problems that may occur during maintenance. **Operating Instructions:** This manual does not include operating instructions. Operating instructions are provided with each truck. If the operator’s manual is missing for your Bendi AC truck, please contact Landoll Corporation to order a replacement. **Service Training:** Service Training is available for forklift technicians from Landoll Corporation. This training covers operation, repair, maintenance, hydraulic systems, electrical systems, and wire guidance. Contact your regional Landoll service technician for more information. **Tools Needed:** The tools needed are typically found in well-equipped service centers, available in both SAE and metric sizes. These include an assortment of open-end and box-end wrenches, sockets, Allen wrenches, adjustable wrenches, assorted screwdrivers, and non-marring mallets. **Replacement Parts:** When ordering parts for repairing and maintaining your Landoll AC truck, you’ll need the model and serial number of the truck being serviced. This information can be found on the serial number and capacity plate located on the front plate of the battery box.TABLE OF CONTENTS:
Bendi Landoll Forklift AC Maintenance Manual F-528-1010 – PDF DOWNLOAD
Bendi AC........................................................................ 1 Introduction, Safety & Planned Maintenance.................................. 7 Before You Begin (Please Read).......................................... 7 Introduction........................................................ 7 Operating Instructions.............................................. 7 Service Training.................................................... 7 Tools Needed........................................................ 7 Replacement Parts................................................... 7 General Maintenance Instructions........................................ 8 For your Safety......................................................... 9 Special Notices and Safety Indicators............................... 9 Lock Out/Tag Out.................................................... 9 Battery Care and Charging............................................... 10 Battery Removal and Installation........................................ 10 Hydraulic System........................................................ 11 Towing the Truck........................................................ 11 General Safety Tips:................................................ 11 Towing Vehicle Requirements......................................... 11 Towing a Truck in the Reverse Direction............................. 11 Lifting and Blocking the Truck.......................................... 12 Mast Service Precautions................................................ 12 Prior to Tilt Cylinder Repair........................................... 13 Mast Removal............................................................ 13 Cleaning the truck...................................................... 13 Maintenance Introduction................................................ 13 Inspection Sheets....................................................... 13 Lubrication Specifications.............................................. 23 Fluid Capacities........................................................ 24 General Bendi AC Troubleshooting Chart.................................. 26 Tires and Brake Assemblies.................................................. 33 Tire Inspection......................................................... 33 Visual Inspection................................................... 33 Replacing the Drive Tires........................................... 34 Checking Steer Wheels............................................... 35 Disassembling and Inspecting Wheel Bearings......................... 35 Assembling Wheel Bearings........................................... 35 Brake System............................................................ 36 Brake System Overview................................................... 36 Check Service Disc Brakes........................................... 36 Changing Brake Pads................................................. 37 Drive Wheel Assembly.................................................... 39 Check Planetary Gear Box............................................ 39 Replacing the Brake Caliper Assembly.................................... 40 Repairing Brake Caliper Pistons......................................... 40 Disc Brake Rotors....................................................... 41 Measuring Rotor Thickness........................................... 41 Check Lateral Run-Out (Warping)..................................... 41 Replacing the Brake Rotor Assembly...................................... 42 Parking Brake Assembly.................................................. 42 Parking Brake Lever................................................. 42 Checking Parking Brake Adjustment................................... 42 Replacing Parking Brake Lever Assembly.............................. 43 Parking Brake Switch................................................ 43 Replacing Parking Brake Switch...................................... 43 Replacing the Parking Brake Cable................................... 44 Parking Brake Caliper Assembly...................................... 44 Changing Parking Brake Pads or Replacing Parking Brake Caliper...... 44 Brake Pedal Assembly.................................................... 45 Disc Brakes......................................................... 45 Master Cylinder......................................................... 47 Replacing Master Cylinder........................................... 47 Bench Bleed the Master Cylinder..................................... 47 Check Master Cylinder Fluid Level................................... 48 Bleeding Brakes..................................................... 48 Service Brake Pedal Assembly........................................ 49 Accelerator Pedal Assembly.............................................. 49 Floor Plate Removal................................................. 49 Adjusting Accelerator Pedal......................................... 49 Exposing and Maintaining the Traction Motors............................ 50 Traction Drive Assemblies............................................... 51 Inspecting the Drive Assembly....................................... 51 Hydraulic Components: Motors and Pumps...................................... 53 Steering Motor Maintenance.............................................. 53 Check Hydraulic Oil Level........................................... 53 Changing Hydraulic Oil.............................................. 54 Change the Hydraulic Oil Filter......................................... 54 Checking and Adjusting Hydraulic Pressure............................... 55 Hydraulic Steering Motor Maintenance.................................... 56 Hydraulic Steer Motor Disassembly................................... 56 Parts Inspection.................................................... 56 Hydraulic Motor Reassembly.......................................... 56 Hydraulic Pump Service.............................................. 56 Power Steering System Maintenance................................... 56 Check Power Steering................................................ 56 Filling and Air Bleeding the Power Steering System.................. 57 Hydraulic Components.................................................... 57 Replacing the Hydraulic Pump and Motor.............................. 57 Hydraulic Steer Motor Replacement................................... 58 Checking Steer Pressure................................................. 58 Hydraulic Control Valve Assembly........................................ 59 Hydraulic Control Valve and Switches Removal........................ 60 Spool Section Rebuild............................................... 61 Hydraulic Lift Pot.................................................. 61 Hydraulic Fittings and Hoses............................................ 62 Check Hydraulic Functions........................................... 62 Steering Wheel Removal.............................................. 63 Steering Column (Console) Removal................................... 63 Steering Orbital Control Unit....................................... 64 Electrical System........................................................... 65 Steering Column/Dash Assembly........................................... 65 Remove the Display Panel............................................ 65 Key Switch.......................................................... 66 Rocker (On/Off) Switches............................................ 66 Electrical Contactors............................................... 67 Batteries - Care & Replacement.......................................... 67 Battery Safety...................................................... 67 Checking Batteries.................................................. 67 Battery Care........................................................ 68 Charging the Battery................................................ 68 Battery Removal..................................................... 69 Battery Installation................................................ 69 Electrical Static Discharge......................................... 69 Electrical Controls and Levers.......................................... 69 Direction Control Lever............................................. 69 Check the Return-to-Neutral......................................... 70 Replacing a Complete Control Panel.................................. 70 Horn Service........................................................ 72 Seat Assembly....................................................... 72 Seat Switch......................................................... 72 Check Driver’s Seat Switch.......................................... 72 Truck Lighting...................................................... 72 Headlights.......................................................... 72 Brake and Tail Lights............................................... 72 Back Up Alarms...................................................... 73 Overhead Guard, Lighting and Alarms................................. 73 Side Shift Circuit Maintenance.......................................... 73 Check Side Shift circuit performance................................ 73 Fuses................................................................... 74 ESD Strap............................................................... 74 Bendi AC Calibration and Programming........................................ 75 Controller Theory of Operation.......................................... 75 1314 Bendi AC Controller Software Program Installation and Operation.... 77 1314 Installation Procedure......................................... 78 1314 Update Procedure............................................... 79 Communicating with Bendi AC Controllers............................. 80 Additional 1314 Controller Features................................. 81 Controller Fault History............................................ 82 Landoll_TM_S Parameters.............................................109 Landoll_P_S Parameters..................................................112 Curtis Controller Troubleshooting.......................................113 PROGRAM TROUBLESHOOTING CHART.......................................114 Controller Maintenance..............................................120 Controller Cleaning.................................................120 Programmer Menus....................................................120 Truck Lubrication and Chain Maintenance.....................................121 Lubricating the Truck...................................................121 Tilt Cylinder Clevis................................................121 Main Rotation Bearings..............................................121 Fork Positioner Lubrication, Non-Side Shifting (Option).............122 Lubricate Steer Wheel Knob..........................................122 Chain Lubrication.......................................................122 Chain Adjustment....................................................122 Measuring Chain Stretch.............................................122 Check Primary Lift Chain............................................123 Check Lift Operation................................................123 Checking and Adjusting Degree of Tilt...............................123 Disconnecting the Tilt Cylinder.........................................124 Supplier Provided Documentation.............................................125 Lift Technologies Mast Service Manual...................................125 Models 30D/35D/40D/50D/55D/60D......................................125 Table of Contents - page 5..........................................125 687250 R3 30D thru 60D Mast Service Manual......................................127 Bendi AC BackCover..............................................................173
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