BMW R 1150 RT Maintenance integral Manual – PDF DOWNLOAD

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BMW R 1150 RT Maintenance integral Manual – PDF DOWNLOAD

TABLE OF CONTENTS:

BMW R 1150 RT Maintenance integral Manual – PDF DOWNLOAD

Maintenance BMW Integral ABS.................................................................................... 1
Maintenance schedule............................................................................................ 3
Pre-delivery check.............................................................................................. 4
Service data.................................................................................................... 5
00 Tightening torque Table of operating fluids.................................................................. 6
	Tightening torque.............................................. 8
	Table of operating fluids...................................................................................17
00 Pre-delivery check...........................................................................................18
	General view of crated motorcycle...........................................................................20
	Checking the crated motorcycle for damage...................................................................21
		In case of damage in Germany............................................................................21
		In case of damage in importer markets...................................................................21
	Unpacking the motorcycle....................................................................................21
	Assembling the motorcycle...................................................................................22
		Installing the front wheel..............................................................................22
		Installing front mudguard...............................................................................22
		Filling and charging the battery........................................................................23
		Installing cover for windscreen adjuster and installing windscreen......................................25
		Installing mirrors......................................................................................25
		Assembling case.........................................................................................25
	Inspecting motorcycle for damage............................................................................26
	Checking that delivery is complete..........................................................................26
	Checking engine oil level when cold, adding oil if necessary................................................26
	Checking tightness of rear wheel studs......................................................................26
	Checking tyre pressures.....................................................................................26
	Checking headlight beam angle, adjusting if necessary.......................................................27
	IntegralABS Performing bleed test with BMWMoDiTeC.........................................................28
	Final inspection and function check.........................................................................28
	Final cleaning..............................................................................................28
	Handing over the motorcycle.................................................................................29
00 Maintenance..................................................................................................30
	Key to maintenance intervals...............................................................................34
	Reading the BMWMoDiTeC fault code memory..................................................................34
		(Inspections I, II, III and IV).........................................................................34
	IntegralABS: Performing bleed test with BMWMoDiTeC........................................................34
		(Inspections I, II, III and IV).........................................................................34
	Changing engine oil, replacing oil filter element...........................................................35
		(Inspections I, II, III and IV).........................................................................35
	Changing oil in gearbox....................................................................................36
		(Inspections III and IV)................................................................................36
		or at the latest every 2 years..........................................................................36
	Changing the oil in the rear wheel drive....................................................................36
		(Inspections I, III and IV).............................................................................36
		every 40,000 km (24,000 miles) or at the latest every 2 years...........................................36
	Replacing fuel filter.......................................................................................37
		(Inspection III)........................................................................................37
		In normal operating conditions every 40,000 km (24,000 miles); if fuel quality is poor every 20,0.......37
	Checking battery fluid level and topping up if necessary; cleaning and greasing the battery posts...........39
		(Inspections III and IV)................................................................................39
	Replacing intake air filter element.........................................................................40
		(Inspection III)........................................................................................40
		in very dirty and dusty operating conditions, replace every 10,000 km (6,000 miles) or even more .......40
	Replacing Poly-V belt.......................................................................................40
		(Inspection III)........................................................................................40
		every 60,000 km (36,000 miles)..........................................................................40
	Checking brake fluid level.................................................................................41
		(Inspections II and III)................................................................................41
		Front brake.............................................................................................41
		Rear brake..............................................................................................41
	Checking brake system for correct operation and freedom from leaks; repairing/replacing if necessary........41
		(Inspection III)........................................................................................41
	Checking brake pads and discs for wear/replacing............................................................42
		(Inspections II and III)................................................................................42
		Checking brake pads for wear............................................................................42
			Brake pads, front brake.............................................................................42
			Brake pads, rear brake..............................................................................42
		Checking brake disc wear................................................................................43
		Replacing brake pads....................................................................................43
			Brake pads, front brake............................................................................43
			Brake pads, rear brake..............................................................................44
	Changing/bleeding brake fluidin wheel circuit..............................................................45
		Change brake fluid in wheel circuit once a year.........................................................45
		(Inspection IV).........................................................................................45
		Bleeding/changing brake fluid in front wheel circuit....................................................45
			Instructions for filling frontwheel circuitreservoir..............................................47
		Bleeding/changing brake fluid in rear wheel circuit.....................................................49
			Instructions for filling rearwheel circuitreservoir...............................................51
	Changing/bleeding brake fluidin control circuit............................................................53
		Change brake fluid in control circuit every 2 years.....................................................53
		(Inspection IV).........................................................................................53
		Bleeding/changing brake fluid in front control circuit..................................................53
		Bleeding/changing brake fluid in rear control circuit...................................................55
	Checking clutch operating fluid level.......................................................................56
		(Inspections II and III)................................................................................56
	Changing the clutch fluid..................................................................................57
		(Inspection IV).........................................................................................57
		every 2 years at the latest.............................................................................57
	Checking tightness of rear wheel studs......................................................................58
		(Inspection I)..........................................................................................58
	Checking rear wheel bearing play by tilting wheel...........................................................58
		(Inspection III)........................................................................................58
	Checking swinging arm bearings, adjusting if necessary.....................................................58
		(Inspections I and III).................................................................................58
	Greasing the side stand pivot...............................................................................58
		(Inspections I, II and III).............................................................................58
	Checking function of side stand contact switch..............................................................58
		(Inspections I, II, III and IV).........................................................................58
	Checking/replacing spark plugs..............................................................................59
		(Inspection II) check/(Inspection III) replace..........................................................59
	Tightening cylinder heads...................................................................................59
		(Inspection I)..........................................................................................59
	Checking/adjusting valve clearances........................................................................60
		(Inspections I, II and III).............................................................................60
	Checking freedom of throttle cable, checking for chaffing and kinks, replacing if necessary Check...........60
		(Inspections I, II and III).............................................................................60
	Final inspection with road safety and functional check......................................................62
		(Inspections I, II, III and IV).........................................................................62
		Road safety check.......................................................................................62
		Roadworthiness check....................................................................................62
34 Brakes.......................................................................................................64
	Technical Data 34 Brakes....................................................................................66
	Removing and installing front brake caliper.................................................................67
	Disassembling and assembling front brake caliper............................................................68
	Removing and installing rear brake caliper..................................................................69
	Disassembling and assembling rear brake caliper.............................................................70
		Disassembling rear brake caliper........................................................................70
		Assembling rear brake caliper...........................................................................70
	Removing and installing front brake discs...................................................................71
	Removing and installing rear brake disc....................................................................71
	Removing and installing Integral ABS sensor.................................................................72
		Removing and installing front Integral ABS sensor.......................................................72
		Removing and installing rear Integral ABS sensor........................................................73
	Removing and installing footbrake lever.....................................................................74
	Removing and installing rear brake master cylinder..........................................................74
		Checking and adjusting blow-by clearance of piston rod.................................................75
			Checking blow-by clearance of piston rod............................................................75
			Adjusting blow-by clearance at piston rod...........................................................75
		Checking and adjusting setting of rear brake light switch...............................................76
			Checking setting of brake light switch, rear........................................................76
			Adjusting brake light switch, rear..................................................................76
	Removing and installing piston in brake-lever fitting.......................................................76
	Removing and installing Integral ABS pressure modulator.....................................................77
		Removing Integral ABS pressure modulator................................................................77
		Installing Integral ABS pressure modulator..............................................................78
	Draining the Integral ABS brake system ....................................................................79
		Drain both wheel circuits...............................................................................79
			Draining front wheel circuit........................................................................79
			Draining rear wheel circuit.........................................................................80
		Draining control circuits...............................................................................81
			Draining front control circuit......................................................................81
			Draining rear control circuit.......................................................................81
	Filling and bleeding Integral ABS system....................................................................82
		Filling and bleeding control circuits...................................................................82
			Filling the front control circuit...................................................................82
			Bleeding front control circuit......................................................................83
			Filling the rear control circuit....................................................................84
			Bleeding the rear control circuit...................................................................84
		Filling and bleeding wheel circuits.....................................................................86
			Filling and bleeding front wheel circuit............................................................86
			Instructions for filling frontwheel circuitreservoir..............................................88
			Filling and bleeding rear wheel circuit.............................................................89
			Instructions for filling rearwheel circuitreservoir...............................................91
	Integral ABS Reading fault memory with BMWMoDiTeC..........................................................92
	IntegralABS Performing bleed test with BMWMoDiTeC.........................................................92
	Integral ABS Removing and installing bleed lines, wheel circuit reservoirs..................................93
	Integral ABS: Removing and installing brake lines...........................................................94
		Installed position of front brake line..................................................................95
		Installed position of rear brake line...................................................................96

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