BMW R1100RT R1100RS R8501100GS R8501100R Factory Service Manual – PDF DOWNLOAD

Description

BMW R1100RT R1100RS R8501100GS R8501100R Factory Service Manual

FILE DETAILS:

BMW R1100RT R1100RS R8501100GS R8501100R Factory Service Manual 

Language : English
Pages : 311
Downloadable : YES
Format : PDF
Size : 50.9 MB

DESCRIPTION:

BMW R1100RT R1100RS R8501100GS R8501100R Factory Service Manual 

INTRODUCTION:

This repair manual will help you to perform all the main maintenance and repair work correctly and efficiently. It should be consulted regularly by workshop personnel as an addition to the practical and theoretical knowledge obtained in Training School courses.

• It is a contribution towards achieving even higher Service quality. All information in both text and illustrations refers to motorcycles in standard condition or with genuine BMW accessories installed, and not to motorcycles which have been modified in any way to depart from the manufacturer’s specification.
• The repair manual is structured in the logical sequence of the work to be performed: Removal, Disassembly, Repair, Assembly, Installation.
  The entire contents are divided into individual chapters, corresponding to the Construction Groups.

TABLE OF CONTENTS:

BMW R1100RT R1100RS R8501100GS R8501100R Factory Service Manual 

Repair Manual 1
Introduction 3
Contents 4
Maintenance Schedule 6
Pre-delivery check 7
Service Data 8
00 Maintenance and general instructions 9
Tightening torques R 1100 RS / R1100RT 11
Tightening torques R850/1100GS und R850/1100R 20
Operating materials 29
Key to maintenance intervals 30
Change engine oil, renew oil filter element 30
Change the oil in the gearbox and rear wheel drive 31
Changing oil in gearbox 31
Changing oil in rear wheel drive 31
Checking battery acid level/topping up if necessar 32
Renewing air cleaner 32
Renewing fuel filter 33
Checking/renewing spark plugs 37
Taking up slack at cylinder heads 37
Checking/adjusting valve operating clearances 38
Adjusting Poly-V belt 39
Renewing Poly-V belt  (40 000 km/24 000miles) 39
Checking brake pads and discs for wear/renewing 40
Checking brake pads for wear 40
Renewing brake pads – front brake 40
[RS] Renewing brake pads – rear brake 41
[GS/R/RT] Renewing brake pads – rear brake 41
Checking brake discs for wear 41
Checking brake fluid level/topping up 41
Bleeding/renewing the brake fluid using the handbr 42
Bleeding front brake circuit/renewing fluid 42
Bleeding rear brake circuit/renewing brake fluid 42
Grease the centre stand [RS], side stand and clutc 43
[RS] Cleaning and greasing the windshield adjustin 43
[RS] Grease front suspension strut at its lower at 43
Checking/adjusting clutch operating clearance 44
Checking tightness of rear wheel studs 45
[RS] Check tightness of screws at adjustable handl 45
[R] Check steering damper 45
Taking up slack on hose clips at intake stub pipen 45
Checking front wheel bearings/ checking tilt play 45
Checking swinging arm bearings, adjusting if neces 45
Checking/adjusting throttle synchronisation and CO 46
Final inspection with road safety and functional c 50
11 Motor 51
Technical Data 55
Sectioned drawing of engine 87
Lubricating oil circuit 88
Coolant circuit 89
Cooling oil circuit (with oil thermostat) 90
Removing engine 91
Dismantling engine104
Removing cylinder head cover105
Locking the engine in the TDC position106
Removing and installing chain tensioner107
Removing valve gear holder108
Dismantling/reassembling valve gear holder109
Removing cylinder head111
Dismantling, checking, repairing and re-assembling112
Removing cylinder barrel116
Removing/dismantling piston116
Checking pistons and cylinders117
Assemble pistons117
Removing/installing conrod118
Removing and installing alternator cover with engi119
Removing alternator mount cover119
Renewing radial shaft seal in alternator mount cov120
Renewing radial shaft seal for rotary breather120
Removing auxiliary-shaft drive121
Removing oil pump122
Oil temperature regulator122
Removing radial shaft seal on crank- shaft with en123
Dismantling crankcase124
Removing crankshaft, auxiliary shaft and timing ch126
Removing and installing oil pick-up basket127
Replacing oil level sight glass127
Removing conrods127
Checking conrods127
Measuring main and big end bearing play128
Install main bearings129
Measuring big end bearing play130
Assembling engine131
Installing conrod131
Installing crankshaft132
Installing timing chain tensioning and slide rails132
Installing auxiliary shaft/timing chains132
Assembling engine block133
Installing radial seal on crankshaft135
Installing clutch housing136
Installing oil pump137
Installing auxiliary shaft drive138
Installing pistons139
Installing cylinders140
Installing cylinder head141
Adjusting valve clearances142
Installing right cylinder head143
Installing left cylinder head144
Installing alternator mount cover146
Installing magnetic gate/belt pulley146
Installing alternator148
Installing engin149
12 Engine electrics150
Technical Data152
Removing and installing coil and ignition lead156
Checking ignition coil resistance156
Removing and installing alternator157
Dismantling/reassembling alternator159
Checking alternator160
Checking armature for short to ground (earth)160
Removing and installing starter motor161
Dismantling/reassembling starter motor162
Renewing carbon brushes162
Checking starter motor162
Checking starter relay162
Removing and installing magnetic gate163
Timing the ignition164
13 Fuel preparation and control165
Technical Data167
Removing and installing air cleaner171
Removing and installing throttle stub pipe172
Removing and installing injectors173
Removing and installing Motronic control unit173
16 Fuel tank and lines174
Technical Data176
Removing and installing fuel tank180
Removing and installing fuel filter, fuel pump and182
Removing and installing fuel filter183
Removing and installing fuel pump and fuel level s183
Checking fuel pump pressure184
Removing and installing fuel distributor and press184
18 Exhaust system185
Removing and installing exhaust system187
Removing and installing muffler (silencer)187
Removing and installing front exhaust pipes188
21 Clutch189
Technical Data191
Removing and installing clutch195
Removing clutch197
Installing clutch197
Adjusting clutch operating clear- ance198
23 Gearbox199
Technical Data201
Gearbox – sectioned drawing205
Removing and installing clutch bear-ing/thrust rod207
Removing and installing gear shift pedal208
Removing gearbox208
Dismantling/reassembling210
Replacing shaft seal on neutral switch210
Removing gearbox cover211
Removing selector drum212
Removing gearbox shafts213
Removing and installing input shaft sealing ring a213
Removing/dismantling/reassembling selector shaft214
Removing and installing selector shaft seal215
Removing deep-groove ball bearing from selector dr216
Removing taper roller bearing race from input shaf216
Installing deep-groove ball bearing on selector dr217
Installing taper roller bearing race on input shaf217
Removing and installing deep-groove ball bearing a218
Dismantling/reassembling input shaft219
Disassembling/assembling input shaft (Clean Bearin221
Dismantling/reassembling output shaft223
Installing gearbox shafts227
Removing and installing output shaft seal228
Installing selector shaft229
Installing selector forks230
Installing selector drum230
Shimming gearbox shafts231
Shimming the gearbox shafts (without Clean Bearing233
Example233
Shimming the gearbox shafts (with Clean Bearing)233
Example233
Removing and installing taper roller bearing race234
Checking friction coefficient of input shaft taper234
Installing gearbox cover235
Removing and installing input shaft seal at housin236
Completing assembly of gearbox237
Installing gearbox238
31 Front fork239
Technical Data241
Removing and installing telescopic fork245
Removing and installing telescopic fork without fo245
[RS] Removing and installing fork bridge246
[GS/R/RT] Removing and installing fork bridge246
Removing and installing slider tube bridge249
[RS] Checking ball joint friction249
[GS/R/RT] Checking ball joint/ball thrust bearing 249
Dismantling/reassembling telescopic fork251
Dismantling telescopic fork251
Assembling telescopic fork252
Measuring telescopic fork252
Removing and installing leading link253
Dismantling/reassembling leading link253
Removing and installing front suspension strut254
[R] Removing and installing steering damper254
Removing and installing ball head254
Checking the steering damper254
32 Steering255
Technical Data257
Removing and installing left handlebar fitting261
Removing and installing right handlebar fitting262
[RS] Removing and installing handlebar263
[GS/R/RT] Removing and installing handlebar264
Removing and installing wire cable distributor blo265
Removing and installing throttle cable266
Removing and installing cold-start cable268
Removing and installing clutch cable269
33 Rear wheel drive270
Technical Data272
Rear wheel drive-sectioned drawing276
Removing, dismantling, reassembling and installing278
Removing rear wheel drive278
Removing input bevel pinion278
Disassembling input bevel pinion280
Assembling input bevel pinion282
Installing input bevel pinion283
Removing and installing taper roller bearing in re284
Removing crown wheel285
Installing crown wheel286
Checking/adjusting backlash287
Checking tooth contact pattern288
Shimming housing cover289
Installing housing cover289
Installing splined element289
Installing rear wheel drive290
Removing, dismantling, reassembling and installing292
Removing rear swinging arm292
Removing and installing taper roller bearing292
Removing and installing flexible gaiter293
Removing drive shaft293
Installing drive shaft293
Installing rear swinging arm294
Removing and installing suspension strut295
34 Brakes296
Technical Data298
Removing and installing front brake caliper302
Dismantling and assembling front brake caliper303
Dismantling front brake caliper303
Assembling front brake caliper303
Removing and installing rear brake caliper304
[RS] Dismantling and assembling rear brake caliper305
Dismantling rear brake caliper305
Assembling rear brake caliper306
[GS/R/RT] Dismantling and re- assembling rear brak307
Dismantling rear brake caliper307
Assembling rear brake caliper307
Removing and installing front brake disc308
[RS] Removing and installing rear brake disc (atta309
[GS/R] Removing and installing rear brake disc (at309
[RT/R] Removing and installing rear brake disc (at310
[RS] Removing and installing front ABS sensor311
[GS/R] Removing and installing front ABS sensor312
[RT] Removing and installing front ABS sensor313
[ABS] Adjusting front sensor gap314
Marking sensor wheel314
Checking and adjusting sensor gap314
[RS] Removing and installing rear ABS sensor315
[GS/R/RT] Removing and installing rear ABS sensor316
[RS] Adjusting rear ABS sensor gap317
Marking sensor wheel317
Checking and adjusting sensor gap317
[GS/R/RT] Adjusting rear ABS sensor gap318
Marking sensor wheel318
Checking and adjusting sensor gap318
Removing, installing, dismantling and assembling f319
Removing and installing rear brake master cylinder320
Checking and adjusting relief clear- ance of pisto320
Removing and installing brake pedal321
Removing and installing ABS unit322
Removing the ABS unit323
Installing the ABS unit323
Removing and installing ABS relay and relay base324
Removing ABS relay324
Installing the ABS relay324
Removing ABS relay base325
Installing the ABS relay base325
Removing and installing brake line (with ABS)327
Removing and installing front ABS brake line327
Removing and installing rear ABS brake line328
36 Wheels and tyres330
Technical Data332
Removing and installing front wheel336
Removing front wheel336
Installing front wheel336
Removing and installing wheel bearings337
[RS/R/RT] Removing and installing rear wheel (cast339
Removing rear wheel339
Installing rear wheel339
[GS/R] Removing and installing rear wheel (spoked)340
Removing rear wheel340
Installing rear wheel340
Static balancing of front wheel/rear wheel341
Checking front/rear wheel rim for runout342
[GS/R (spoked wheel)] Removing and installing spok343
[GS/R (spoked wheel)] Centering wheel rim343
Centering horizontal runout343
46 Frame344
Technical Data346
General view, frame350
[RT] General view of fairing sections351
[RT] Removing and installing front mudguard352
[RT] Removing and installing fairing sections353
[RT] Removing and installing wind- shield354
[RT] Removing and installing inner fairing panel355
[RT] Removing and installing upper section of fair356
[RT] Removing and installing fairing holder357
[RT] Removing and installing luggage rack/case hol358
[RT] Removing and installing rear fairing359
[RT] Removing and installing number plate mount360
[RT] Removing and installing lower rear section361
[RT/GS/R] Removing and installing center stand362
Removing and installing side stand363
[RT] Removing and installing left footrest plate364
[RT] Removing and installing right footrest plate365
[RT] Removing and installing frame366
[RS] Removing and installing front mudguard367
[RS] Removing and installing side sections of fair368
[RS] Removing and installing side sections of full369
[RS] Removing and installing wind- shield370
[RS] Removing and installing adjustable windshiel371
[RS] Removing and installing inner fairing panel372
[RS] Removing and installing top section of fairin373
[RS] Removing and installing fairing holder374
Removing and installing frame375
[RS] Removing and installing grab handle/case hold376
[RS] Removing and installing rear fairing377
[RS] Removing and installing number plate bracket378
[RS] Removing and installing lower rear section379
Removing and installing rear section of frame380
[RS] Removing and installing center stand381
[RS] Removing and installing rear footrest plate383
[RS/R] Removing and installing front footrest plat384
[GS/R] Removing and installing front mudguard385
[GS] Removing and installing windshield386
[GS] Removing and installing front fairing387
[GS] Removing and installing fairing holder388
[GS] Removing and installing luggage rack389
[GS/R] Removing and installing number plate bracke390
[GS/R] Removing and installing rear mudguard391
[GS/R] Removing and installing rear footrest plate392
[GS] Removing and installing front footrest plate393
[R] Removing and installing rear fairing394
Checking running gear395
Measuring wheel track offset395
51 Equipment397
Removing and installing ignition switch/steering l399
Removing and installing ignition/light switch399
Removing and installing lock barrel399
Removing and installing lock barrel for fuel tank 400
[RS/RT] Removing and installing dualseat lock401
Removing and installing lock barrel401
[GS] Removing and installing dualseat lock401
Removing and installing lock barrel401
[R] Removing and installing dualseat lock402
Removing and installing lock barrel402
[GS] Removing and installing helmet lock402
[RT] Removing and installing storage compartment l402
52 Seat403
[RT] Dismantling and assembling dualseat405
[RS] Dismantling and assembling dualseat406
[GS/R] Dismantling and assembling dualseat407
61 General electrical equipment408
Technical Data410
Removing and installing central electrical equipme414
Dismantling/assembling central electrical equipmen414
Relay positions (central electrical equipment box)415
Frame wiring harness [ABS]416
Installing wiring harness/connections in central e417
Installing wiring harness in central electrical eq418
[RT] Wiring harness View from left419
[RT] Wiring harness View from right423
[RT] Wiring harness at fairing holder426
[RT] Wiring harness at instrument cluster427
[RS] Wiring harness View from left428
[RS] Wiring harness View from right432
[RS] Wiring harness at left switch unit435
[RS] Wiring harness at right switch unit436
[GS] Wiring harness View from left437
[GS] Wiring harness View from right441
Removing and installing battery holder444
62 Instruments445
Technical Data447
[RT] Removing and installing instrument cluster451
[RT] Dismantling and assembling instrument cluster451
[RS] Removing and installing instrument cluster452
[RS] Dismantling and assembling instrument cluster452
[GS] Removing and installing instrument cluster453
[GS] Dismantling and assembling instrument cluster453
[R] Removing and installing instrument cluster454
63 Lights455
Technica Data457
[RT] Removing and installing headlight461
Adjusting headlight461
[RS] Removing and installing headlight462
Adjusting headlight462
[GS] Removing and installing headlight463
Adjusting headlight464
[GS] Removing and installing front flashing turn i464
[R] Removing and installing headlight464
Adjusting headlight464

Repair Manual 1
Introduction 3
Contents 4
Maintenance Schedule 6
Pre-delivery check 7
Service Data 8
00 Maintenance and general instructions 9
Tightening torques R 1100 RS / R1100RT 11
Tightening torques R850/1100GS und R850/1100R 20
Operating materials 29
Key to maintenance intervals 30
Change engine oil, renew oil filter element 30
Change the oil in the gearbox and rear wheel drive 31
Changing oil in gearbox 31
Changing oil in rear wheel drive 31
Checking battery acid level/topping up if necessar 32
Renewing air cleaner 32
Renewing fuel filter 33
Checking/renewing spark plugs 37
Taking up slack at cylinder heads 37
Checking/adjusting valve operating clearances 38
Adjusting Poly-V belt 39
Renewing Poly-V belt  (40 000 km/24 000miles) 39
Checking brake pads and discs for wear/renewing 40
Checking brake pads for wear 40
Renewing brake pads – front brake 40
[RS] Renewing brake pads – rear brake 41
[GS/R/RT] Renewing brake pads – rear brake 41
Checking brake discs for wear 41
Checking brake fluid level/topping up 41
Bleeding/renewing the brake fluid using the handbr 42
Bleeding front brake circuit/renewing fluid 42
Bleeding rear brake circuit/renewing brake fluid 42
Grease the centre stand [RS], side stand and clutc 43
[RS] Cleaning and greasing the windshield adjustin 43
[RS] Grease front suspension strut at its lower at 43
Checking/adjusting clutch operating clearance 44
Checking tightness of rear wheel studs 45
[RS] Check tightness of screws at adjustable handl 45
[R] Check steering damper 45
Taking up slack on hose clips at intake stub pipen 45
Checking front wheel bearings/ checking tilt play 45
Checking swinging arm bearings, adjusting if neces 45
Checking/adjusting throttle synchronisation and CO 46
Final inspection with road safety and functional c 50
11 Motor 51
Technical Data 55
Sectioned drawing of engine 87
Lubricating oil circuit 88
Coolant circuit 89
Cooling oil circuit (with oil thermostat) 90
Removing engine 91
Dismantling engine104
Removing cylinder head cover105
Locking the engine in the TDC position106
Removing and installing chain tensioner107
Removing valve gear holder108
Dismantling/reassembling valve gear holder109
Removing cylinder head111
Dismantling, checking, repairing and re-assembling112
Removing cylinder barrel116
Removing/dismantling piston116
Checking pistons and cylinders117
Assemble pistons117
Removing/installing conrod118
Removing and installing alternator cover with engi119
Removing alternator mount cover119
Renewing radial shaft seal in alternator mount cov120
Renewing radial shaft seal for rotary breather120
Removing auxiliary-shaft drive121
Removing oil pump122
Oil temperature regulator122
Removing radial shaft seal on crank- shaft with en123
Dismantling crankcase124
Removing crankshaft, auxiliary shaft and timing ch126
Removing and installing oil pick-up basket127
Replacing oil level sight glass127
Removing conrods127
Checking conrods127
Measuring main and big end bearing play128
Install main bearings129
Measuring big end bearing play130
Assembling engine131
Installing conrod131
Installing crankshaft132
Installing timing chain tensioning and slide rails132
Installing auxiliary shaft/timing chains132
Assembling engine block133
Installing radial seal on crankshaft135
Installing clutch housing136
Installing oil pump137
Installing auxiliary shaft drive138
Installing pistons139
Installing cylinders140
Installing cylinder head141
Adjusting valve clearances142
Installing right cylinder head143
Installing left cylinder head144
Installing alternator mount cover146
Installing magnetic gate/belt pulley146
Installing alternator148
Installing engin149
12 Engine electrics150
Technical Data152
Removing and installing coil and ignition lead156
Checking ignition coil resistance156
Removing and installing alternator157
Dismantling/reassembling alternator159
Checking alternator160
Checking armature for short to ground (earth)160
Removing and installing starter motor161
Dismantling/reassembling starter motor162
Renewing carbon brushes162
Checking starter motor162
Checking starter relay162
Removing and installing magnetic gate163
Timing the ignition164
13 Fuel preparation and control165
Technical Data167
Removing and installing air cleaner171
Removing and installing throttle stub pipe172
Removing and installing injectors173
Removing and installing Motronic control unit173
16 Fuel tank and lines174
Technical Data176
Removing and installing fuel tank180
Removing and installing fuel filter, fuel pump and182
Removing and installing fuel filter183
Removing and installing fuel pump and fuel level s183
Checking fuel pump pressure184
Removing and installing fuel distributor and press184
18 Exhaust system185
Removing and installing exhaust system187
Removing and installing muffler (silencer)187
Removing and installing front exhaust pipes188
21 Clutch189
Technical Data191
Removing and installing clutch195
Removing clutch197
Installing clutch197
Adjusting clutch operating clear- ance198
23 Gearbox199
Technical Data201
Gearbox – sectioned drawing205
Removing and installing clutch bear-ing/thrust rod207
Removing and installing gear shift pedal208
Removing gearbox208
Dismantling/reassembling210
Replacing shaft seal on neutral switch210
Removing gearbox cover211
Removing selector drum212
Removing gearbox shafts213
Removing and installing input shaft sealing ring a213
Removing/dismantling/reassembling selector shaft214
Removing and installing selector shaft seal215
Removing deep-groove ball bearing from selector dr216
Removing taper roller bearing race from input shaf216
Installing deep-groove ball bearing on selector dr217
Installing taper roller bearing race on input shaf217
Removing and installing deep-groove ball bearing a218
Dismantling/reassembling input shaft219
Disassembling/assembling input shaft (Clean Bearin221
Dismantling/reassembling output shaft223
Installing gearbox shafts227
Removing and installing output shaft seal228
Installing selector shaft229
Installing selector forks230
Installing selector drum230
Shimming gearbox shafts231
Shimming the gearbox shafts (without Clean Bearing233
Example233
Shimming the gearbox shafts (with Clean Bearing)233
Example233
Removing and installing taper roller bearing race234
Checking friction coefficient of input shaft taper234
Installing gearbox cover235
Removing and installing input shaft seal at housin236
Completing assembly of gearbox237
Installing gearbox238
31 Front fork239
Technical Data241
Removing and installing telescopic fork245
Removing and installing telescopic fork without fo245
[RS] Removing and installing fork bridge246
[GS/R/RT] Removing and installing fork bridge246
Removing and installing slider tube bridge249
[RS] Checking ball joint friction249
[GS/R/RT] Checking ball joint/ball thrust bearing 249
Dismantling/reassembling telescopic fork251
Dismantling telescopic fork251
Assembling telescopic fork252
Measuring telescopic fork252
Removing and installing leading link253
Dismantling/reassembling leading link253
Removing and installing front suspension strut254
[R] Removing and installing steering damper254
Removing and installing ball head254
Checking the steering damper254
32 Steering255
Technical Data257
Removing and installing left handlebar fitting261
Removing and installing right handlebar fitting262
[RS] Removing and installing handlebar263
[GS/R/RT] Removing and installing handlebar264
Removing and installing wire cable distributor blo265
Removing and installing throttle cable266
Removing and installing cold-start cable268
Removing and installing clutch cable269
33 Rear wheel drive270
Technical Data272
Rear wheel drive-sectioned drawing276
Removing, dismantling, reassembling and installing278
Removing rear wheel drive278
Removing input bevel pinion278
Disassembling input bevel pinion280
Assembling input bevel pinion282
Installing input bevel pinion283
Removing and installing taper roller bearing in re284
Removing crown wheel285
Installing crown wheel286
Checking/adjusting backlash287
Checking tooth contact pattern288
Shimming housing cover289
Installing housing cover289
Installing splined element289
Installing rear wheel drive290
Removing, dismantling, reassembling and installing292
Removing rear swinging arm292
Removing and installing taper roller bearing292
Removing and installing flexible gaiter293
Removing drive shaft293
Installing drive shaft293
Installing rear swinging arm294
Removing and installing suspension strut295
34 Brakes296
Technical Data298
Removing and installing front brake caliper302
Dismantling and assembling front brake caliper303
Dismantling front brake caliper303
Assembling front brake caliper303
Removing and installing rear brake caliper304
[RS] Dismantling and assembling rear brake caliper305
Dismantling rear brake caliper305
Assembling rear brake caliper306
[GS/R/RT] Dismantling and re- assembling rear brak307
Dismantling rear brake caliper307
Assembling rear brake caliper307
Removing and installing front brake disc308
[RS] Removing and installing rear brake disc (atta309
[GS/R] Removing and installing rear brake disc (at309
[RT/R] Removing and installing rear brake disc (at310
[RS] Removing and installing front ABS sensor311
[GS/R] Removing and installing front ABS sensor312
[RT] Removing and installing front ABS sensor313
[ABS] Adjusting front sensor gap314
Marking sensor wheel314
Checking and adjusting sensor gap314
[RS] Removing and installing rear ABS sensor315
[GS/R/RT] Removing and installing rear ABS sensor316
[RS] Adjusting rear ABS sensor gap317
Marking sensor wheel317
Checking and adjusting sensor gap317
[GS/R/RT] Adjusting rear ABS sensor gap318
Marking sensor wheel318
Checking and adjusting sensor gap318
Removing, installing, dismantling and assembling f319
Removing and installing rear brake master cylinder320
Checking and adjusting relief clear- ance of pisto320
Removing and installing brake pedal321
Removing and installing ABS unit322
Removing the ABS unit323
Installing the ABS unit323
Removing and installing ABS relay and relay base324
Removing ABS relay324
Installing the ABS relay324
Removing ABS relay base325
Installing the ABS relay base325
Removing and installing brake line (with ABS)327
Removing and installing front ABS brake line327
Removing and installing rear ABS brake line328
36 Wheels and tyres330
Technical Data332
Removing and installing front wheel336
Removing front wheel336
Installing front wheel336
Removing and installing wheel bearings337
[RS/R/RT] Removing and installing rear wheel (cast339
Removing rear wheel339
Installing rear wheel339
[GS/R] Removing and installing rear wheel (spoked)340
Removing rear wheel340
Installing rear wheel340
Static balancing of front wheel/rear wheel341
Checking front/rear wheel rim for runout342
[GS/R (spoked wheel)] Removing and installing spok343
[GS/R (spoked wheel)] Centering wheel rim343
Centering horizontal runout343
46 Frame344
Technical Data346
General view, frame350
[RT] General view of fairing sections351
[RT] Removing and installing front mudguard352
[RT] Removing and installing fairing sections353
[RT] Removing and installing wind- shield354
[RT] Removing and installing inner fairing panel355
[RT] Removing and installing upper section of fair356
[RT] Removing and installing fairing holder357
[RT] Removing and installing luggage rack/case hol358
[RT] Removing and installing rear fairing359
[RT] Removing and installing number plate mount360
[RT] Removing and installing lower rear section361
[RT/GS/R] Removing and installing center stand362
Removing and installing side stand363
[RT] Removing and installing left footrest plate364
[RT] Removing and installing right footrest plate365
[RT] Removing and installing frame366
[RS] Removing and installing front mudguard367
[RS] Removing and installing side sections of fair368
[RS] Removing and installing side sections of full369
[RS] Removing and installing wind- shield370
[RS] Removing and installing adjustable windshiel371
[RS] Removing and installing inner fairing panel372
[RS] Removing and installing top section of fairin373
[RS] Removing and installing fairing holder374
Removing and installing frame375
[RS] Removing and installing grab handle/case hold376
[RS] Removing and installing rear fairing377
[RS] Removing and installing number plate bracket378
[RS] Removing and installing lower rear section379
Removing and installing rear section of frame380
[RS] Removing and installing center stand381
[RS] Removing and installing rear footrest plate383
[RS/R] Removing and installing front footrest plat384
[GS/R] Removing and installing front mudguard385
[GS] Removing and installing windshield386
[GS] Removing and installing front fairing387
[GS] Removing and installing fairing holder388
[GS] Removing and installing luggage rack389
[GS/R] Removing and installing number plate bracke390
[GS/R] Removing and installing rear mudguard391
[GS/R] Removing and installing rear footrest plate392
[GS] Removing and installing front footrest plate393
[R] Removing and installing rear fairing394
Checking running gear395
Measuring wheel track offset395
51 Equipment397
Removing and installing ignition switch/steering l399
Removing and installing ignition/light switch399
Removing and installing lock barrel399
Removing and installing lock barrel for fuel tank 400
[RS/RT] Removing and installing dualseat lock401
Removing and installing lock barrel401
[GS] Removing and installing dualseat lock401
Removing and installing lock barrel401
[R] Removing and installing dualseat lock402
Removing and installing lock barrel402
[GS] Removing and installing helmet lock402
[RT] Removing and installing storage compartment l402
52 Seat403
[RT] Dismantling and assembling dualseat405
[RS] Dismantling and assembling dualseat406
[GS/R] Dismantling and assembling dualseat407
61 General electrical equipment408
Technical Data410
Removing and installing central electrical equipme414
Dismantling/assembling central electrical equipmen414
Relay positions (central electrical equipment box)415
Frame wiring harness [ABS]416
Installing wiring harness/connections in central e417
Installing wiring harness in central electrical eq418
[RT] Wiring harness View from left419
[RT] Wiring harness View from right423
[RT] Wiring harness at fairing holder426
[RT] Wiring harness at instrument cluster427
[RS] Wiring harness View from left428
[RS] Wiring harness View from right432
[RS] Wiring harness at left switch unit435
[RS] Wiring harness at right switch unit436
[GS] Wiring harness View from left437
[GS] Wiring harness View from right441
Removing and installing battery holder444
62 Instruments445
Technical Data447
[RT] Removing and installing instrument cluster451
[RT] Dismantling and assembling instrument cluster451
[RS] Removing and installing instrument cluster452
[RS] Dismantling and assembling instrument cluster452
[GS] Removing and installing instrument cluster453
[GS] Dismantling and assembling instrument cluster453
[R] Removing and installing instrument cluster454
63 Lights455
Technica Data457
[RT] Removing and installing headlight461
Adjusting headlight461
[RS] Removing and installing headlight462
Adjusting headlight462
[GS] Removing and installing headlight463
Adjusting headlight464
[GS] Removing and installing front flashing turn i464
[R] Removing and installing headlight464
Adjusting headlight464

BMW R1100RT R1100RS R8501100GS R8501100R FACTORY SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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