Bobcat 3200 Utility Vehicle Operation & Maintenance Manual 7245509 (03-14) – PDF DOWNLOAD

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Bobcat 3200 Utility Vehicle Operation & Maintenance Manual 7245509 (03-14) – PDF DOWNLOAD

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Bobcat 3200 Utility Vehicle Operation & Maintenance Manual 7245509 (03-14) – PDF DOWNLOAD

Language : English
Pages :128
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3200 Utility Vehicle Operation & Maintenance Manual 7245509 (03-14) – PDF DOWNLOAD

MY14 S/N AJNS30345 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

SAFETY INSTRUCTIONS (CONT’D)
Safe Operation Is The Operator’s Responsibility

Operator must have instructions before operating the machine. Untrained operators can cause injury or death

IMPORTANT
This notice identifies procedures which must be followed to avoid damage to the machine

The Bobcat utility work machine and attachment must be in good operating condition before use. Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.

Safe Operation Needs A Qualified Operator

For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and attachment

A Qualified Operator Must Do The Following: Understand the Written Instructions, Rules and Regulations

• The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook and machine signs (decals).
• Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

Have Training with Actual Operation

• Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.
• The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment safely under all conditions of the work area. Always fasten seat belt before operating.
• Operator Training Courses are available from your Bobcat dealer in English and Spanish. They provide information for safe and efficient equipment operation. Safety videos are also available.

Know the Work Conditions

•  Know the weight of the materials being handled. Avoid exceeding the Rated Machine Load Capacities of the machine. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of the load if handling dense material.
• The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.
• Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation section of this manual.
• Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment, hearing protection or Special Applications Kits are required for some work. See your Bobcat dealer about Bobcat safety equipment for your model.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3200 Utility Vehicle Operation & Maintenance Manual 7245509 (03-14) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS.................................................................  3
CONTENTS.................................................................................  5
FOREWORD.................................................................................  7
	BOBCAT COMPANY IS IS0 9001 CERTIFIED.................................................  9
	REGULAR MAINTENANCE ITEMS............................................................  9
	SERIAL NUMBER LOCATIONS.............................................................. 10
		Utility Vehicle Serial Number.................................................... 10
		Engine Serial Number............................................................. 10
	DELIVERY REPORT...................................................................... 10
	EMISSION CONTROL SYSTEMS............................................................. 11
		Noise Emission Control System.................................................... 11
		Operating On Public Lands In The U.S.A........................................... 11
		Crankcase Emission Control System................................................ 11
		Exhaust Emission Control System.................................................. 11
		Electromagnetic Interference..................................................... 11
	UTILITY VEHICLE IDENTIFICATION (3200)................................................ 12
	FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13
		Standard Items................................................................... 13
		Options And Accessories.......................................................... 13
		Attachments...................................................................... 13
SAFETY AND TRAINING RESOURCES............................................................ 15
	SAFETY INSTRUCTIONS.................................................................. 17
		Before Operation................................................................. 17
		Safe Operation Is The Operator’s Responsibility.................................. 18
		Safe Operation Needs A Qualified Operator........................................ 18
		Equipment Modifications.......................................................... 19
		Avoid Silica Dust................................................................ 19
	FIRE PREVENTION...................................................................... 19
		Maintenance...................................................................... 19
		Operation........................................................................ 19
		Electrical....................................................................... 19
		Fueling.......................................................................... 20
		Starting......................................................................... 20
		Spark Arrester Exhaust System.................................................... 20
		Welding And Grinding............................................................. 20
		Fire Extinguishers............................................................... 20
	UTILITY VEHICLE SIGNS (DECALS)....................................................... 21
	PUBLICATIONS AND TRAINING RESOURCES.................................................. 22
OPERATING INSTRUCTIONS................................................................... 23
	OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 25
		Overview......................................................................... 25
		Hourmeter........................................................................ 25
		Indicator Light Panel............................................................ 26
		Tilt Steering Column Adjustment.................................................. 26
		Gear Selector.................................................................... 27
		Control Panel.................................................................... 28
		Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 28
		Key - Start / Stop............................................................... 28
		Storage Compartment.............................................................. 29
		Winch (Optional)................................................................. 30
		Radio (Optional)................................................................. 31
	PARK BRAKE........................................................................... 33
		Operation........................................................................ 33
	THROTTLE PEDAL....................................................................... 33
		Operation........................................................................ 33
	BRAKE PEDAL.......................................................................... 33
		Operation........................................................................ 33
	BACK-UP ALARM SYSTEM................................................................. 34
		Description...................................................................... 34
		Operation........................................................................ 34
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS)................................................ 35
		Description...................................................................... 35
	STOPPING THE UTILITY VEHICLE......................................................... 35
		Procedure........................................................................ 35
	NEW VEHICLE BREAK-IN................................................................. 36
		Break-In Period.................................................................. 36
		Engine And Drivetrain Break-In................................................... 36
		Clutches / Belt Break-In......................................................... 36
	DAILY INSPECTION..................................................................... 37
		Daily Inspection And Maintenance................................................. 37
	PRE-STARTING PROCEDURE............................................................... 38
		Entering The Utility Vehicle..................................................... 38
		Seat Belt Adjustment............................................................. 39
	STARTING THE ENGINE.................................................................. 40
		Warming The Engine............................................................... 40
	SPEEDOMETER.......................................................................... 41
		Description...................................................................... 41
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 42
		Procedure........................................................................ 42
	OPERATING PROCEDURE.................................................................. 43
		Driving Procedure................................................................ 43
		Operating On Public Roads........................................................ 44
		Turning Improperly............................................................... 44
		Jumps And Stunts................................................................. 44
		Operating In Unfamiliar Terrain.................................................. 44
		Improper Tire Maintenance........................................................ 44
		Operating On Frozen Bodies Of Water.............................................. 44
		Unauthorized Use Of The Vehicle.................................................. 44
		Driving On Slippery Surfaces..................................................... 44
		Driving Uphill................................................................... 45
		Driving On A Sidehill (Sidehilling).............................................. 45
		Driving Downhill................................................................. 45
		Driving Through Water............................................................ 46
		Driving Over Obstacles........................................................... 46
		Driving In Reverse............................................................... 47
		Parking On An Incline............................................................ 47
		Hauling Cargo.................................................................... 48
		Vehicle Load Capacities (Model 3200)............................................. 49
		Belt Life........................................................................ 50
		Opening And Closing The Tailgate................................................. 50
		Raising And Lowering The Cargo Box (With Lift Assist)............................ 51
		Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 51
		Towing Equipment With The Utility Vehicle........................................ 52
		Drive Mode Switch................................................................ 53
	TOWING THE UTILITY VEHICLE........................................................... 54
		Procedure........................................................................ 54
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 55
		Loading And Unloading............................................................ 55
		Fastening........................................................................ 55
PREVENTIVE MAINTENANCE................................................................... 57
	MAINTENANCE SAFETY................................................................... 61
	PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 63
		Severe Use Definition............................................................ 63
	SERVICE SCHEDULE..................................................................... 64
		Chart............................................................................ 64
	SEAT BELT............................................................................ 65
		Inspection And Maintenance....................................................... 65
	BACK-UP ALARM SYSTEM................................................................. 66
		Description...................................................................... 66
		Inspecting....................................................................... 66
	START INTERLOCK SYSTEM............................................................... 67
		Inspecting....................................................................... 67
	PARKING BRAKE SYSTEM................................................................. 68
		Description...................................................................... 68
		Inspection And Maintenance....................................................... 68
		Adjusting Park Brake Cable....................................................... 68
	BRAKE SYSTEM......................................................................... 69
		Description...................................................................... 69
		Inspection And Maintenance....................................................... 69
		Brake Inspection................................................................. 70
	THROTTLE SYSTEM...................................................................... 71
		Description...................................................................... 71
		Throttle Freeplay................................................................ 71
		Inspection And Maintenance....................................................... 71
		Idle RPM......................................................................... 71
		Throttle Freeplay Adjustment..................................................... 71
	SHIFT CABLE ADJUSTMENT............................................................... 72
		Inspecting....................................................................... 72
		Adjustment....................................................................... 72
	STEERING AND SUSPENSION SYSTEM....................................................... 73
		Description...................................................................... 73
		Inspection And Maintenance....................................................... 73
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS)................................................ 75
		Description...................................................................... 75
	AIR CLEANER SERVICE.................................................................. 76
		Pre-Filter Element............................................................... 76
		Replacing Filter Element......................................................... 77
		Engine Breather Filter........................................................... 77
	SEAT................................................................................. 78
		Removal And Installation......................................................... 78
	FUEL SYSTEM.......................................................................... 79
		Fuel Specifications.............................................................. 79
		Replacing The Fuel Filter........................................................ 79
		Filling The Fuel Tank............................................................ 80
		Filling A Portable Fuel Container................................................ 80
	ENGINE LUBRICATION SYSTEM............................................................ 81
		Checking And Adding Engine Oil................................................... 81
		Engine Oil....................................................................... 81
		Removing And Replacing Oil And Filter............................................ 81
		Oil Pump Priming Procedure....................................................... 83
	ENGINE COOLING SYSTEM................................................................ 84
		Checking Level................................................................... 84
		Cleaning......................................................................... 85
		Removing And Replacing Coolant................................................... 86
	ELECTRICAL SYSTEM.................................................................... 87
		Description...................................................................... 87
		Fuse And Relay Location.......................................................... 87
		Battery Maintenance.............................................................. 88
		Battery Storage.................................................................. 88
		Battery Charging................................................................. 88
		Using A Booster Battery (Jump Starting).......................................... 89
		Removing And Installing Battery.................................................. 91
		Headlight Replacement............................................................ 92
		Brake Light / Tail Light Replacement............................................. 92
		Headlight Beam Adjustment........................................................ 93
		Spark Plug....................................................................... 93
		Spark Plug Inspection............................................................ 93
	CONTINUOUS VARIABLE TRANSMISSION (CVT)............................................... 94
		CVT Drying....................................................................... 94
		CVT Filter....................................................................... 95
	GEARCASE............................................................................. 96
		Checking Transmission Fluid...................................................... 96
		Transmission Fluid............................................................... 96
		Adding Transmission Fluid........................................................ 96
		Removing And Replacing Transmission Fluid........................................ 96
	VEHICLE IMMERSION.................................................................... 97
		Description...................................................................... 97
	SPARK ARRESTER MUFFLER............................................................... 98
		Cleaning Procedure............................................................... 98
	REAR SUSPENSION ADJUSTMENTS.......................................................... 99
		Description...................................................................... 99
		Shock Absorber Position Adjustment............................................... 99
		Shock Absorber Spring Adjustment................................................. 99
	SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................100
		Procedure........................................................................100
	TIRE MAINTENANCE.....................................................................101
		Tires............................................................................101
		Tire Tread Depth.................................................................101
		Axle And Wheel Nut Torque........................................................101
		Wheel Removal And Installation...................................................101
		Mounting.........................................................................102
		Tire Pressure....................................................................102
	FRONT COVER..........................................................................102
		Removal And Installation.........................................................102
	DRIVE BELT...........................................................................103
		Removal..........................................................................103
		Installation.....................................................................104
		Belt Inspection..................................................................104
		Belt Damage......................................................................105
	WHEEL TOE ALIGNMENT..................................................................107
		Inspection.......................................................................107
		Toe Adjustment...................................................................107
	UTILITY VEHICLE CLEANING.............................................................108
		Washing The Utility Vehicle......................................................108
		Polishing The Vehicle............................................................108
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................109
		Storage..........................................................................109
		Return To Service................................................................109
UTILITY VEHICLE SIGN TRANSLATIONS........................................................111
	UTILITY VEHICLE SIGN TRANSLATIONS....................................................113
		Warning (7018025)................................................................113
		Warning (7018021)................................................................114
		Warning (7016342)................................................................115
		Caution (7016347)................................................................115
		Park Brake (7016357).............................................................115
		Brake (7016337)..................................................................115
		Maximum Trailer Weight (7018610).................................................115
		Coolant (7018029)................................................................116
		Warning (7016362)................................................................116
		Warning (If Equipped With Back-up Alarm) (6737189)...............................116
SPECIFICATIONS...........................................................................117
	(3200) UTILITY VEHICLE SPECIFICATIONS................................................119
		Utility Vehicle Dimensions.......................................................119
		Performance......................................................................120
		Controls.........................................................................120
		Engine...........................................................................120
		Electrical.......................................................................121
		Drive System.....................................................................121
		Fluid And Capacities.............................................................121
		Tires............................................................................122
WARRANTY.................................................................................123
	WARRANTY.............................................................................125
ALPHABETICAL INDEX.......................................................................127

Customer Support: [email protected]

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S.M