Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual 6990189 (7-11) – PDF DOWNLOAD

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Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual 6990189 (7-11) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual 6990189 (7-11) – PDF DOWNLOAD

Language : English
Pages :146
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual 6990189 (7-11) – PDF DOWNLOAD

MY12 S/N AJNU20001 – AJNU29999
MY13 S/N AJNU30001 & Above
MY12 S/N AJNW20001 – AJNW29999
MY13 S/N AJNW30001 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
• This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet

Always follow these instructions:

•  Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
• Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
• NEVER attempt jumps or other stunts with the vehicle.

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.

• Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
• The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual 6990189 (7-11) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Vehicle Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EMISSION CONTROL SYSTEMS 11
Noise Emission Control System 11
Operating On Public Lands In The U S A 11
Crankcase Emission Control System 11
UTILITY VEHICLE IDENTIFICATION (3400) 12
UTILITY VEHICLE IDENTIFICATION (3400XL) 13
FEATURES ACCESSORIES AND ATTACHMENTS 14
Standard Items 14
Options And Accessories 14
Attachments 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Equipment Modifications 19
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
UTILITY VEHICLE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
OPERATOR CONTROLS AND INSTRUMENT PANELS 27
Overview 27
Hourmeter 27
Indicator Light Panel 28
Tilt Steering Column Adjustment 28
Gear Selector 29
Control Panel 30
Raising And Lowering The Cargo Box – With Power Lift Assist Switch (Optional) 30
Power Steering Light (Optional) 30
Key – Start / Stop / Preheat 30
Storage Compartment 31
Storage Bin – Under Seat (3400XL Only) 31
Winch (Optional) 32
Radio (Optional) 33
PARK BRAKE 35
Operation 35
THROTTLE PEDAL 35
Operation 35
BRAKE PEDAL 35
Operation 35
BACK-UP ALARM SYSTEM (IF EQUIPPED) 36
Description 36
Operation 36
ROLLOVER PROTECTIVE STRUCTURE (ROPS) 37
Description 37
STOPPING THE UTILITY VEHICLE 37
Procedure 37
NEW VEHICLE BREAK-IN 38
Break-In Period 38
Engine And Drivetrain Break-In 38
Clutches / Belt Break-In 38
DAILY INSPECTION 39
Daily Inspection And Maintenance 39
PRE-STARTING PROCEDURE 40
Entering The Utility Vehicle 40
Seat Belt Adjustment 41
Securing The Side Nets (If Equipped) 42
STARTING THE ENGINE 43
Key Switch 43
Warming The Engine 44
Cold Temperature Starting 44
SPEEDOMETER (OPTIONAL) 44
Description 44
STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE 45
Procedure 45
VEHICLE LOAD CAPACITY 46
Vehicle Load Capacities (Model 3400) 46
Vehicle Load Capacities (Model 3400XL) 47
OPERATING PROCEDURE 48
Driving Procedure 48
Operating On Public Roads 49
Turning Improperly 49
Jumps And Stunts 49
Operating In Unfamiliar Terrain 49
Improper Tire Maintenance 49
Operating On Frozen Bodies Of Water 49
Unauthorized Use Of The Vehicle 49
Driving On Slippery Surfaces 49
Driving Uphill 50
Driving On A Sidehill (Sidehilling) 50
Driving Downhill 50
Driving Through Water 51
Driving Over Obstacles 51
Driving In Reverse 52
Parking On An Incline 52
Hauling Cargo 53
Belt Life 54
Opening And Closing The Tailgate 54
Raising And Lowering The Cargo Box (With Lift Assist) 55
Raising And Lowering The Cargo Box (With Power Lift Assist) 55
Towing Equipment With The Utility Vehicle 56
Drive Mode Switch 57
TOWING THE UTILITY VEHICLE 58
Procedure 58
TRANSPORTING THE UTILITY VEHICLE ON A TRAILER 59
Loading And Unloading 59
Fastening 59
PREVENTIVE MAINTENANCE 61
MAINTENANCE SAFETY 65
PERIODIC MAINTENANCE AND SEVERE USE DEFINITION 67
Severe Use Definition 67
SERVICE SCHEDULE 68
Chart 68
SEAT BELT 69
Inspection And Maintenance 69
BACK-UP ALARM SYSTEM (IF EQUIPPED) 70
Description 70
Inspection 70
START INTERLOCK SYSTEM 71
Inspecting 71
PARKING BRAKE SYSTEM 72
Description 72
Inspection And Maintenance 72
Adjusting Park Brake Cable 72
BRAKE SYSTEM 73
Description 73
Inspection And Maintenance 73
Brake Inspection 74
THROTTLE SYSTEM 75
Description 75
Throttle Freeplay 75
Inspection And Maintenance 75
Idle RPM 75
Throttle Freeplay Adjustment 75
SHIFT CABLE ADJUSTMENT 76
Inspecting 76
Adjustment 76
STEERING AND SUSPENSION SYSTEM 77
Description 77
Inspection And Maintenance 77
ROLLOVER PROTECTIVE STRUCTURE (ROPS) 79
Description 79
AIR CLEANER SERVICE 80
Pre-Filter Element 80
Replacing Filter Element 81
SEAT(S) 82
Removal And Installation 82
FUEL SYSTEM 83
Fuel Specifications 83
Biodiesel Blend Fuel 83
Filling The Fuel Tank 84
Fuel Filter 84
Removing Air From The Fuel System 85
Filling A Portable Fuel Container 85
ENGINE LUBRICATION SYSTEM 86
Checking And Adding Engine Oil 86
Engine Oil Chart 86
Removing And Replacing Oil And Filter 87
ENGINE COOLING SYSTEM 89
Checking Level 89
Cleaning 90
Removing And Replacing Coolant 91
ELECTRICAL SYSTEM 93
Description 93
Fuse And Relay Location 93
Battery Maintenance 95
Battery Storage 95
Battery Charging 95
Using A Booster Battery (Jump Starting) 96
Removing And Installing Battery 98
Headlight Replacement 99
Brake Light / Tail Light Replacement 99
Headlight Beam Adjustment 100
CONTINUOUSLY VARIABLE TRANSMISSION (CVT) 101
CVT Drying 101
CVT Filter 102
GEARCASE 103
Checking Transmission Fluid 103
Transmission Fluid 103
Adding Transmission Fluid 103
Removing And Replacing Transmission Fluid 103
Checking Front Gear Case Fluid 104
Front Gear Case Fluid 104
Adding Front Gear Case Fluid 104
Removing And Replacing Front Gear Case Fluid 104
Checking Rear Gear Case Fluid 105
Rear Gear Case Fluid 105
Adding Rear Gear Case Fluid 105
Removing And Replacing Rear Gear Case Fluid 105
VEHICLE IMMERSION 106
Description 106
SPARK ARRESTER MUFFLER 107
Cleaning Procedure 107
REAR SUSPENSION ADJUSTMENTS 108
Description 108
Shock Absorber Position Adjustment 108
Shock Absorber Spring Adjustment 108
SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS 109
Procedure 109
TIRE MAINTENANCE 110
Tires 110
Tire Tread Depth 110
Axle And Wheel Nut Torque 110
Wheel Removal And Installation 110
Mounting 111
Tire Pressure 111
FRONT COVER 111
Removal And Installation 111
ALTERNATOR BELT 112
Belt Adjustment 112
Belt Replacement 112
DRIVE BELT 113
Removal And Installation 113
Belt Inspection 114
Belt Damage 115
WHEEL TOE ALIGNMENT 117
Inspection 117
Toe Adjustment 117
LUBRICATING THE UTILITY VEHICLE 118
Lubrication Locations 118
UTILITY VEHICLE CLEANING 119
Washing The Utility Vehicle 119
Polishing The Vehicle 119
UTILITY VEHICLE STORAGE AND RETURN TO SERVICE 120
Storage 120
Return To Service 120
UTILITY VEHICLE SIGN TRANSLATIONS 121
UTILITY VEHICLE SIGN TRANSLATIONS 123
Warning (7018025) 123
Warning (7018021) 124
Warning (7018026) 125
Warning (7016342) 126
Caution (7016347) 126
Park Brake (7016357) 126
Park Brake (7016337) 126
Maximum Trailer Weight (7018610) 126
Operation Instruction (7018029) 127
Warning (7016362) 127
Warning (If Equipped With Back-up Alarm) (6737189) 127
SYSTEM SETUP AND ANALYSIS 129
DIAGNOSTIC SERVICE CODES 131
Check Power Steering Light (If Equipped) 131
SPECIFICATIONS 133
UTILITY VEHICLE SPECIFICATIONS 135
(3400) Dimensions 135
(3400xl) Dimensions 136
Performance 137
Controls 137
Engine 138
Electrical 138
Drive System 139
Fluid And Capacities 139
Tires 140
WARRANTY 141
WARRANTY 143
ALPHABETICAL INDEX 145

Customer Support: [email protected]

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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