Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual 7245513 (09-16) – PDF DOWNLOAD

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Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual 7245513 (09-16) – PDF DOWNLOAD

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Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual 7245513 (09-16) – PDF DOWNLOAD

Language : English
Pages : 146
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual 7245513 (09-16) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
• This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet

Always follow these instructions:

•  Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
• Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
• NEVER attempt jumps or other stunts with the vehicle.

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.

• Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
• The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual 7245513 (09-16) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS.................................................................  3
CONTENTS.................................................................................  5
FOREWORD.................................................................................  7
	REGULAR MAINTENANCE ITEMS............................................................  9
	SERIAL NUMBER LOCATIONS.............................................................. 10
		Utility Vehicle Serial Number.................................................... 10
		Engine Serial Number............................................................. 10
	DELIVERY REPORT...................................................................... 10
	EMISSION CONTROL SYSTEMS............................................................. 11
		Noise Emission Control System.................................................... 11
		Operating On Public Lands In The U.S.A........................................... 11
		Crankcase Emission Control System................................................ 11
	(3400) UTILITY VEHICLE IDENTIFICATION................................................ 12
	(3400XL) UTILITY VEHICLE IDENTIFICATION.............................................. 13
	FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 14
		Standard Items................................................................... 14
		Options And Accessories.......................................................... 14
		Attachments...................................................................... 14
SAFETY AND TRAINING RESOURCES............................................................ 15
	SAFETY INSTRUCTIONS.................................................................. 17
		Before Operation................................................................. 17
		Safe Operation Is The Operator’s Responsibility.................................. 18
		Safe Operation Needs A Qualified Operator........................................ 18
		Equipment Modifications.......................................................... 19
		Avoid Silica Dust................................................................ 19
	FIRE PREVENTION...................................................................... 19
		Maintenance...................................................................... 19
		Operation........................................................................ 19
		Electrical....................................................................... 19
		Fueling.......................................................................... 20
		Starting......................................................................... 20
		Spark Arrester Exhaust System.................................................... 20
		Welding And Grinding............................................................. 20
		Fire Extinguishers............................................................... 20
	UTILITY VEHICLE SIGNS (DECALS)....................................................... 21
	PUBLICATIONS AND TRAINING RESOURCES.................................................. 23
OPERATING INSTRUCTIONS................................................................... 25
	OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27
		Overview......................................................................... 27
		Hourmeter........................................................................ 27
		Indicator Light Panel............................................................ 28
		Tilt Steering Column Adjustment.................................................. 28
		Gear Selector.................................................................... 29
		Control Panel.................................................................... 30
		Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 30
		Power Steering Light (Optional).................................................. 30
		Key - Start / Stop / Preheat..................................................... 30
		Storage Compartment.............................................................. 31
		Storage Bin - Under Seat (3400XL Only)........................................... 31
		Winch (Optional)................................................................. 32
		Radio (Optional)................................................................. 33
	PARK BRAKE........................................................................... 35
		Operation........................................................................ 35
	THROTTLE PEDAL....................................................................... 35
		Operation........................................................................ 35
	BRAKE PEDAL.......................................................................... 35
		Operation........................................................................ 35
	BACK-UP ALARM SYSTEM................................................................. 36
		Description...................................................................... 36
		Operation........................................................................ 36
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS)................................................ 37
		Description...................................................................... 37
	STOPPING THE UTILITY VEHICLE......................................................... 37
		Procedure........................................................................ 37
	NEW VEHICLE BREAK-IN................................................................. 38
		Break-In Period.................................................................. 38
		Engine And Drivetrain Break-In................................................... 38
		Clutches / Belt Break-In......................................................... 38
	DAILY INSPECTION..................................................................... 39
		Daily Inspection And Maintenance................................................. 39
	PRE-STARTING PROCEDURE............................................................... 40
		Entering The Utility Vehicle..................................................... 40
		Seat Belt Adjustment............................................................. 41
		Securing The Side Nets........................................................... 42
	STARTING THE ENGINE.................................................................. 43
		Key Switch....................................................................... 43
		Warming The Engine............................................................... 44
		Cold Temperature Starting........................................................ 44
	SPEEDOMETER.......................................................................... 44
		Description...................................................................... 44
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 45
		Procedure........................................................................ 45
	VEHICLE LOAD CAPACITY................................................................ 46
		Vehicle Load Capacities (Model 3400)............................................. 46
		Vehicle Load Capacities (Model 3400XL)........................................... 47
	OPERATING PROCEDURE.................................................................. 48
		Driving Procedure................................................................ 48
		Operating On Public Roads........................................................ 49
		Turning Improperly............................................................... 49
		Jumps And Stunts................................................................. 49
		Operating In Unfamiliar Terrain.................................................. 49
		Improper Tire Maintenance........................................................ 49
		Operating On Frozen Bodies Of Water.............................................. 49
		Unauthorized Use Of The Vehicle.................................................. 49
		Driving On Slippery Surfaces..................................................... 49
		Driving Uphill................................................................... 50
		Driving On A Sidehill (Sidehilling).............................................. 50
		Driving Downhill................................................................. 50
		Driving Through Water............................................................ 51
		Driving Over Obstacles........................................................... 51
		Driving In Reverse............................................................... 52
		Parking On An Incline............................................................ 52
		Hauling Cargo.................................................................... 53
		Belt Life........................................................................ 54
		Opening And Closing The Tailgate................................................. 54
		Raising And Lowering The Cargo Box (With Lift Assist)............................ 55
		Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 55
		Towing Equipment With The Utility Vehicle........................................ 56
		Drive Mode Switch................................................................ 57
	TOWING THE UTILITY VEHICLE........................................................... 58
		Procedure........................................................................ 58
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 59
		Loading And Unloading............................................................ 59
		Fastening........................................................................ 59
PREVENTIVE MAINTENANCE................................................................... 61
	MAINTENANCE SAFETY................................................................... 65
	PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 67
		Severe Use Definition............................................................ 67
	SERVICE SCHEDULE..................................................................... 68
		Chart............................................................................ 68
	SEAT BELT............................................................................ 69
		Inspection And Maintenance....................................................... 69
	BACK-UP ALARM SYSTEM................................................................. 70
		Description...................................................................... 70
		Inspection....................................................................... 70
	START INTERLOCK SYSTEM............................................................... 71
		Inspecting....................................................................... 71
	PARKING BRAKE SYSTEM................................................................. 72
		Description...................................................................... 72
		Inspection And Maintenance....................................................... 72
		Adjusting Park Brake Cable....................................................... 72
	BRAKE SYSTEM......................................................................... 73
		Description...................................................................... 73
		Inspection And Maintenance....................................................... 73
		Brake Inspection................................................................. 74
	THROTTLE SYSTEM...................................................................... 75
		Description...................................................................... 75
		Throttle Freeplay................................................................ 75
		Inspection And Maintenance....................................................... 75
		Idle RPM......................................................................... 75
		Throttle Freeplay Adjustment..................................................... 75
	SHIFT CABLE ADJUSTMENT............................................................... 76
		Inspecting....................................................................... 76
		Adjustment....................................................................... 76
	STEERING AND SUSPENSION SYSTEM....................................................... 77
		Description...................................................................... 77
		Inspection And Maintenance....................................................... 77
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS)................................................ 79
		Description...................................................................... 79
	AIR CLEANER SERVICE.................................................................. 80
		Pre-Filter Element............................................................... 80
		Replacing Filter Element......................................................... 81
	SEAT(S).............................................................................. 82
		Removal And Installation......................................................... 82
	FUEL SYSTEM.......................................................................... 83
		Fuel Specifications.............................................................. 83
		Biodiesel Blend Fuel............................................................. 83
		Filling The Fuel Tank............................................................ 84
		Fuel Filter...................................................................... 84
		Removing Air From The Fuel System................................................ 85
		Filling A Portable Fuel Container................................................ 85
	ENGINE LUBRICATION SYSTEM............................................................ 86
		Checking And Adding Engine Oil................................................... 86
		Engine Oil Chart................................................................. 86
		Removing And Replacing Oil And Filter............................................ 87
	ENGINE COOLING SYSTEM................................................................ 89
		Checking Level................................................................... 89
		Cleaning......................................................................... 90
		Removing And Replacing Coolant................................................... 91
	ELECTRICAL SYSTEM.................................................................... 93
		Description...................................................................... 93
		Fuse And Relay Location.......................................................... 93
		Battery Maintenance.............................................................. 95
		Battery Storage.................................................................. 95
		Battery Charging................................................................. 95
		Using A Booster Battery (Jump Starting).......................................... 96
		Removing And Installing Battery.................................................. 98
		Headlight Replacement............................................................ 99
		Brake Light / Tail Light Replacement............................................. 99
		Headlight Beam Adjustment........................................................100
	CONTINUOUSLY VARIABLE TRANSMISSION (CVT).............................................101
		CVT Drying.......................................................................101
		CVT Filter.......................................................................102
	GEARCASE.............................................................................103
		Checking Transmission Fluid......................................................103
		Transmission Fluid...............................................................103
		Adding Transmission Fluid........................................................103
		Removing And Replacing Transmission Fluid........................................103
		Checking Front Gear Case Fluid...................................................104
		Front Gear Case Fluid............................................................104
		Adding Front Gear Case Fluid.....................................................104
		Removing And Replacing Front Gear Case Fluid.....................................104
		Checking Rear Gear Case Fluid....................................................105
		Rear Gear Case Fluid.............................................................105
		Adding Rear Gear Case Fluid......................................................105
		Removing And Replacing Rear Gear Case Fluid......................................105
	VEHICLE IMMERSION....................................................................106
		Description......................................................................106
	SPARK ARRESTER MUFFLER...............................................................107
		Cleaning Procedure...............................................................107
	REAR SUSPENSION ADJUSTMENTS..........................................................108
		Description......................................................................108
		Shock Absorber Position Adjustment...............................................108
		Shock Absorber Spring Adjustment.................................................108
	SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................109
		Procedure........................................................................109
	TIRE MAINTENANCE.....................................................................110
		Tires............................................................................110
		Tire Tread Depth.................................................................110
		Axle And Wheel Nut Torque........................................................110
		Wheel Removal And Installation...................................................110
		Mounting.........................................................................111
		Tire Pressure....................................................................111
	FRONT COVER..........................................................................111
		Removal And Installation.........................................................111
	ALTERNATOR BELT......................................................................112
		Belt Adjustment..................................................................112
		Belt Replacement.................................................................112
	DRIVE BELT...........................................................................113
		Removal And Installation.........................................................113
		Belt Inspection..................................................................114
		Belt Damage......................................................................115
	WHEEL TOE ALIGNMENT..................................................................117
		Inspection.......................................................................117
		Toe Adjustment...................................................................117
	LUBRICATING THE UTILITY VEHICLE......................................................118
		Lubrication Locations............................................................118
	UTILITY VEHICLE CLEANING.............................................................119
		Washing The Utility Vehicle......................................................119
		Polishing The Vehicle............................................................119
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................120
		Storage..........................................................................120
		Return To Service................................................................120
UTILITY VEHICLE SIGN TRANSLATIONS........................................................121
	UTILITY VEHICLE SIGN TRANSLATIONS....................................................123
		Warning (7018025)................................................................123
		Warning (7018021)................................................................124
		Warning (7018026)................................................................125
		Warning (7016342)................................................................126
		Caution (7016347)................................................................126
		Park Brake (7016357).............................................................126
		Park Brake (7016337).............................................................126
		Maximum Trailer Weight (7018610).................................................126
		Operation Instruction (7018029)..................................................127
		Warning (7016362)................................................................127
		Warning (If Equipped With Back-up Alarm) (6737189)...............................127
SYSTEM SETUP AND ANALYSIS................................................................129
	DIAGNOSTIC SERVICE CODES.............................................................131
		Check Power Steering Light.......................................................131
SPECIFICATIONS...........................................................................133
	UTILITY VEHICLE SPECIFICATIONS.......................................................135
		(3400) Dimensions................................................................135
		(3400XL) Dimensions..............................................................136
		Performance......................................................................137
		Controls.........................................................................137
		Engine...........................................................................138
		Electrical.......................................................................138
		Drive System.....................................................................139
		Fluid And Capacities.............................................................139
		Tires............................................................................140
WARRANTY.................................................................................141
	WARRANTY.............................................................................143
ALPHABETICAL INDEX.......................................................................145

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