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Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual – PDF DOWNLOAD
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Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual – PDF DOWNLOAD
S/N AJNT11001 & Above
S/N AJNV11001 & Above
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Description
Bobcat 3400, 3400XL Utility Vehicle Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual – PDF DOWNLOAD
S/N AJNT11001 & Above
S/N AJNV11001 & Above
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat
dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
- This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet
Always follow these instructions:
- Fasten seat belts for occupant restraint before operating.
- Keep hands and feet inside the vehicle at all times.
- Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
- Wear eye protection.
- Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
- NEVER attempt jumps or other stunts with the vehicle.
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.
- Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
- The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
- The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 3400 3400XL Utility Vehicle Operation & Maintenance Manual – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................. 3 CONTENTS................................................................................. 5 FOREWORD................................................................................. 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................. 9 REGULAR MAINTENANCE ITEMS............................................................ 9 SERIAL NUMBER LOCATIONS.............................................................. 10 Utility Vehicle Serial Number.................................................... 10 Engine Serial Number............................................................. 10 DELIVERY REPORT...................................................................... 10 EMISSION CONTROL SYSTEMS............................................................. 11 Noise Emission Control System.................................................... 11 Operating On Public Lands In The U.S.A........................................... 11 Crankcase Emission Control System................................................ 11 Exhaust Emission Control System.................................................. 11 Electromagnetic Interference..................................................... 11 UTILITY VEHICLE IDENTIFICATION (3400)................................................ 12 UTILITY VEHICLE IDENTIFICATION (3400XL).............................................. 13 FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 14 Standard Items................................................................... 14 Options And Accessories.......................................................... 14 Attachments...................................................................... 14 SAFETY & TRAINING RESOURCES.............................................................. 15 SAFETY INSTRUCTIONS.................................................................. 17 Before Operation................................................................. 17 Safe Operation Is The Operator’s Responsibility.................................. 18 Safe Operation Needs A Qualified Operator........................................ 18 Equipment Modifications.......................................................... 19 Avoid Silica Dust................................................................ 19 FIRE PREVENTION...................................................................... 19 Maintenance...................................................................... 19 Operation........................................................................ 19 Electrical....................................................................... 19 Fueling.......................................................................... 20 Starting......................................................................... 20 Spark Arrester Exhaust System.................................................... 20 Welding And Grinding............................................................. 20 Fire Extinguishers............................................................... 20 UTILITY VEHICLE SIGNS (DECALS)....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.................................................. 23 OPERATING INSTRUCTIONS................................................................... 25 OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27 Overview......................................................................... 27 Hourmeter........................................................................ 27 Indicator Light Panel............................................................ 28 Gear Selector.................................................................... 29 Control Panel.................................................................... 30 Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 30 Key - Start / Stop............................................................... 30 Storage Compartment.............................................................. 31 Storage Bin - Under Seat (3400XL Only)........................................... 31 Winch (Optional)................................................................. 32 Radio (Optional)................................................................. 33 PARK BRAKE........................................................................... 35 Operation........................................................................ 35 THROTTLE PEDAL....................................................................... 35 Operation........................................................................ 35 BRAKE PEDAL.......................................................................... 35 Operation........................................................................ 35 BACK-UP ALARM System (IF EQUIPPED)................................................... 36 Description...................................................................... 36 Operation........................................................................ 36 ROLLOVER PROTECTIVE STRUCTURE (ROPS)................................................. 37 Description...................................................................... 37 STOPPING THE UTILITY VEHICLE......................................................... 37 Procedure........................................................................ 37 NEW VEHICLE BREAK-IN................................................................. 38 Break-In Period.................................................................. 38 Engine And Drivetrain Break-In................................................... 38 Clutches / Belt Break-In......................................................... 38 DAILY INSPECTION..................................................................... 39 Daily Inspection And Maintenance................................................. 39 PRE-STARTING PROCEDURE............................................................... 40 Entering The Utility Vehicle..................................................... 40 Seat Belt Adjustment............................................................. 41 STARTING THE ENGINE.................................................................. 42 Warming The Engine............................................................... 42 SPEEDOMETER (OPTIONAL)............................................................... 43 Description...................................................................... 43 STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 44 Procedure........................................................................ 44 OPERATING PROCEDURE.................................................................. 45 Driving Procedure................................................................ 45 Operating On Public Roads........................................................ 46 Turning Improperly............................................................... 46 Jumps And Stunts................................................................. 46 Operating In Unfamiliar Terrain.................................................. 46 Improper Tire Maintenance........................................................ 46 Operating On Frozen Bodies Of Water.............................................. 46 Unauthorized Use Of The Vehicle.................................................. 46 Driving On Slippery Surfaces..................................................... 46 Driving Uphill................................................................... 47 Driving On A Sidehill (Sidehilling).............................................. 47 Driving Downhill................................................................. 47 Driving Through Water............................................................ 48 Driving Over Obstacles........................................................... 48 Driving In Reverse............................................................... 49 Parking On An Incline............................................................ 49 Hauling Cargo.................................................................... 50 Vehicle Load Capacities (Model 3400)............................................. 51 Vehicle Load Capacities (Model 3400XL)........................................... 52 Belt Life........................................................................ 53 Opening And Closing The Tailgate................................................. 53 Raising And Lowering The Cargo Box (With Lift Assist)............................ 54 Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 54 Towing Equipment With The Utility Vehicle........................................ 55 Drive Mode Switch................................................................ 56 TOWING THE UTILITY VEHICLE........................................................... 57 Procedure........................................................................ 57 TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 58 Loading And Unloading............................................................ 58 Fastening........................................................................ 58 PREVENTIVE MAINTENANCE................................................................... 59 MAINTENANCE SAFETY................................................................... 63 PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 65 Severe Use Definition............................................................ 65 SERVICE SCHEDULE..................................................................... 66 Chart............................................................................ 66 SEAT BELT............................................................................ 67 Inspection And Maintenance....................................................... 67 BACK-UP ALARM SYSTEM (IF EQUIPPED)................................................... 68 Description...................................................................... 68 Inspecting....................................................................... 68 START INTERLOCK SYSTEM............................................................... 69 Inspecting....................................................................... 69 PARKING BRAKE SYSTEM................................................................. 70 Description...................................................................... 70 Inspection And Maintenance....................................................... 70 Adjusting Park Brake Cable....................................................... 70 BRAKE SYSTEM......................................................................... 71 Description...................................................................... 71 Inspection And Maintenance....................................................... 71 Brake Inspection................................................................. 72 THROTTLE SYSTEM...................................................................... 73 Description...................................................................... 73 Throttle Freeplay................................................................ 73 Inspection And Maintenance....................................................... 73 Throttle Body / Idle RPM......................................................... 73 Throttle Freeplay Adjustment..................................................... 73 SHIFT CABLE ADJUSTMENT............................................................... 74 Inspecting....................................................................... 74 Adjustment....................................................................... 74 STEERING AND SUSPENSION SYSTEM....................................................... 75 Description...................................................................... 75 Inspection And Maintenance....................................................... 75 ROLLOVER PROTECTIVE STRUCTURE (ROPS)................................................. 77 Description...................................................................... 77 AIR CLEANER SERVICE.................................................................. 78 Pre-Filter Element............................................................... 78 Replacing Filter Element......................................................... 79 Engine Breather Filter........................................................... 79 SEAT(S).............................................................................. 80 Removal And Installation......................................................... 80 FUEL SYSTEM.......................................................................... 81 Fuel Specifications.............................................................. 81 Filling The Fuel Tank............................................................ 82 Filling A Portable Fuel Container................................................ 82 ENGINE LUBRICATION SYSTEM............................................................ 83 Checking And Adding Engine Oil................................................... 83 Engine Oil....................................................................... 83 Removing And Replacing Oil And Filter............................................ 83 Oil Pump Priming Procedure....................................................... 85 ENGINE COOLING SYSTEM................................................................ 86 Checking Level................................................................... 86 Cleaning......................................................................... 87 Removing And Replacing Coolant................................................... 88 ELECTRICAL SYSTEM.................................................................... 89 Description...................................................................... 89 Fuse And Relay Location.......................................................... 89 Battery Maintenance.............................................................. 90 Battery Storage.................................................................. 90 Battery Charging................................................................. 90 Using A Booster Battery (Jump Starting).......................................... 91 Removing And Installing Battery.................................................. 93 Headlight Replacement............................................................ 94 Brake Light / Tail Light Replacement............................................. 94 Headlight Beam Adjustment........................................................ 95 Spark Plug....................................................................... 95 Spark Plug Inspection............................................................ 95 CONTINUOUSLY VARIABLE TRANSMISSION (CVT)............................................. 96 CVT Drying....................................................................... 96 CVT Filter....................................................................... 97 GEARCASE............................................................................. 98 Checking Transmission Fluid...................................................... 98 Transmission Fluid............................................................... 98 Adding Transmission Fluid........................................................ 98 Removing And Replacing Transmission Fluid........................................ 98 Checking Front Gear Case Fluid................................................... 99 Front Gear Case Fluid............................................................ 99 Adding Front Gear Case Fluid..................................................... 99 Removing And Replacing Front Gear Case Fluid..................................... 99 VEHICLE IMMERSION....................................................................100 Description......................................................................100 SPARK ARRESTER MUFFLER...............................................................101 Cleaning Procedure...............................................................101 REAR SUSPENSION ADJUSTMENTS..........................................................102 Description......................................................................102 Shock Absorber Position Adjustment...............................................102 Shock Absorber Spring Adjustment.................................................102 SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................103 Procedure........................................................................103 TIRE MAINTENANCE.....................................................................104 Tires............................................................................104 Tire Tread Depth.................................................................104 Axle And Wheel Nut Torque........................................................104 Wheel Removal And Installation...................................................104 Mounting.........................................................................105 Tire Pressure....................................................................105 FRONT COVER..........................................................................105 Removal And Installation.........................................................105 DRIVE BELT...........................................................................106 Removal..........................................................................106 Installation.....................................................................107 Belt Inspection..................................................................107 WHEEL TOE ALIGNMENT..................................................................108 Inspection.......................................................................108 Toe Adjustment...................................................................108 LUBRICATING THE UTILITY VEHICLE......................................................109 Lubrication Locations............................................................109 UTILITY VEHICLE CLEANING.............................................................110 Washing The Utility Vehicle......................................................110 Polishing The Vehicle............................................................110 UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................111 Storage..........................................................................111 Return To Service................................................................111 SYSTEM SETUP & ANALYSIS..................................................................113 DIAGNOSTIC SERVICE CODES.............................................................115 Check Engine Light...............................................................115 Service Codes List...............................................................116 UTILITY VEHICLE SIGN TRANSLATIONS........................................................117 UTILTY VEHICLE SIGN TRANSLATIONS.....................................................119 Warning (7018022)................................................................119 Warning (7018025)................................................................120 Warning (7018021)................................................................121 Warning (7018026)................................................................122 Warning (7016342)................................................................123 Caution (7016347)................................................................123 Park Brake (7016357).............................................................123 Park Brake (7016337).............................................................123 Maximum Trailer Weight (7018610).................................................123 Operation Instruction (7018029)..................................................124 Warning (7016362)................................................................124 Warning (If Equipped With Back-up Alarm) (6737189)...............................124 SPECIFICATIONS...........................................................................125 UTILITY VEHICLE SPECIFICATIONS.......................................................127 (3400) Dimensions................................................................127 (3400XL) Dimensions..............................................................128 Performance......................................................................129 Controls.........................................................................129 Engine...........................................................................129 Electrical.......................................................................130 Drive System.....................................................................130 Fluid And Capacities.............................................................130 Tires............................................................................131 WARRANTY.................................................................................133 WARRANTY.............................................................................135 ALPHABETICAL INDEX.......................................................................137
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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