Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Bobcat 3400, 3400XL Utility Vehicle Service Manual 6989602 (10-15) – PDF DOWNLOAD
$30.95
Bobcat 3400, 3400XL Utility Vehicle Service Manual 6989602 (10-15) – PDF DOWNLOAD
S/N AJNT11001 & Above
S/N AJNV11001 & Above
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Bobcat 3400, 3400XL Utility Vehicle Service Manual 6989602 (10-15) – PDF DOWNLOAD
FILE DETAILS:
Bobcat 3400, 3400XL Utility Vehicle Service Manual 6989602 (10-15) – PDF DOWNLOAD
Language : English
Pages : 535
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat 3400, 3400XL Utility Vehicle Service Manual 6989602 (10-15) – PDF DOWNLOAD
S/N AJNT11001 & Above
S/N AJNV11001 & Above
FOREWORD
This manual is for the Toolcat Utility Work Machine mechanic. It provides necessary servicing and adjustment procedures for the Toolcat Utility Work Machine and its component parts and systems. Refer to the for operating instructions, starting procedure, daily checks, etc.
SAFETY INSTRUCTIONS
Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
IMPORTANT
This notice identifies procedures which must be followed to avoid damage to the machine
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments / implements:
- The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment / implement contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 3400, 3400XL Utility Vehicle Service Manual 6989602 (10-15) – PDF DOWNLOAD
MAINTENANCE SAFETY................................................................... 3 CONTENTS............................................................................. 5 FOREWORD............................................................................. 7 FOREWORD......................................................................... 9 SAFETY INSTRUCTIONS.............................................................. 11 FIRE PREVENTION.................................................................. 13 Maintenance.................................................................. 13 Operation.................................................................... 13 Electrical................................................................... 13 Fueling...................................................................... 13 Starting..................................................................... 13 Spark Arrester Exhaust System................................................ 13 Welding And Grinding......................................................... 13 Fire Extinguishers........................................................... 14 SERIAL NUMBER LOCATIONS.......................................................... 15 Utility Vehicle Serial Number................................................ 15 Engine Serial Number......................................................... 15 DELIVERY REPORT.................................................................. 16 UTILITY VEHICLE IDENTIFICATION (3400)............................................ 17 UTILITY VEHICLE IDENTIFICATION (3400XL).......................................... 18 SAFETY & MAINTENANCE................................................................. 19 LIFTING AND BLOCKING THE UTILITY VEHICLE......................................... 21 Procedure.................................................................... 21 ROLLOVER PROTECTIVE STRUCTURE (ROPS)............................................. 23 Description.................................................................. 23 TRANSPORTING THE UTILITY VEHICLE ON A TRAILER.................................... 25 Loading And Unloading........................................................ 25 Fastening.................................................................... 25 TOWING THE UTILITY VEHICLE....................................................... 27 Procedure.................................................................... 27 SERVICE SCHEDULE................................................................. 29 Chart........................................................................ 29 AIR CLEANER SERVICE.............................................................. 31 Pre-Filter Element........................................................... 31 Replacing Filter Element..................................................... 32 Engine Breather Filter....................................................... 32 ENGINE COOLING SYSTEM............................................................ 33 Checking Level............................................................... 33 Cleaning..................................................................... 34 Removing And Replacing Coolant............................................... 35 FUEL SYSTEM...................................................................... 37 Fuel Specifications.......................................................... 37 Filling The Fuel Tank........................................................ 38 Filling A Portable Fuel Container............................................ 38 ENGINE LUBRICATION SYSTEM........................................................ 39 Checking And Adding Engine Oil............................................... 39 Engine Oil................................................................... 39 Removing And Replacing Oil And Filter........................................ 39 Oil Pump Priming Procedure................................................... 41 CONTINUOUS VARIABLE TRANSMISSION (CVT)........................................... 43 CVT Drying................................................................... 43 CVT Filter................................................................... 44 GEARCASE (S/N AJNT19999 AND AJNV19999 & BELOW)................................... 45 Checking Transmission Fluid.................................................. 45 Transmission Fluid........................................................... 45 Adding Transmission Fluid.................................................... 45 Removing And Replacing Transmission Fluid.................................... 45 Checking Front Gearcase Fluid................................................ 46 Front Gearcase Fluid......................................................... 46 Adding Front Gearcase Fluid.................................................. 46 Removing And Replacing Front Gearcase Fluid.................................. 46 GEARCASE (S/N AJNT20001 & ABOVE AND AJNV20001 & ABOVE)........................... 47 Checking Transmission Fluid.................................................. 47 Transmission Fluid........................................................... 47 Adding Transmission Fluid.................................................... 47 Removing And Replacing Transmission Fluid.................................... 47 Checking Front Gear Case Fluid............................................... 48 Front Gear Case Fluid........................................................ 48 Adding Front Gear Case Fluid................................................. 48 Removing And Replacing Front Gear Case Fluid................................. 48 TIRE MAINTENANCE................................................................. 49 Tires........................................................................ 49 Tire Tread Depth............................................................. 49 Axle And Wheel Nut Torque.................................................... 49 Wheel Removal And Installation............................................... 49 Mounting..................................................................... 50 Tire Pressure................................................................ 50 SPARK ARRESTER MUFFLER........................................................... 51 Cleaning Procedure........................................................... 51 UTILITY VEHICLE STORAGE AND RETURN TO SERVICE.................................... 53 Storage...................................................................... 53 Return To Service............................................................ 53 STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.............................. 55 Procedure.................................................................... 55 SEAT BELT........................................................................ 57 Inspection And Maintenance................................................... 57 LUBRICATING THE UTILITY VEHICLE.................................................. 59 Lubrication Locations........................................................ 59 DRIVE SYSTEM......................................................................... 61 BRAKE............................................................................ 65 General Specifications....................................................... 65 Torque Specifications........................................................ 65 System Service Notes......................................................... 66 Noise Troubleshooting........................................................ 67 System Troubleshooting....................................................... 68 Hydraulic Brake System Operation............................................. 69 System Parts Identification.................................................. 70 Master Cylinder Removal And Installation..................................... 71 Foot Brake Pedal Removal And Installation.................................... 72 Bleeding / Fluid Removal And Installation.................................... 73 Brake Inspection............................................................. 75 Brake Pad Inspection......................................................... 75 Burnishing................................................................... 75 BRAKE (FRONT).................................................................... 77 Pad Removal.................................................................. 77 Pad Installation............................................................. 78 Caliper Removal.............................................................. 79 Caliper Parts Identification................................................. 80 Caliper Disassembly.......................................................... 81 Caliper Inspection........................................................... 82 Caliper Assembly............................................................. 83 Caliper Installation......................................................... 83 Disc Inspection.............................................................. 84 Disc Removal And Installation................................................ 85 BRAKE (REAR) (S/N AJNT11001 & ABOVE)............................................. 87 Pad Removal.................................................................. 87 Pad Installation............................................................. 88 Caliper Removal.............................................................. 89 Caliper Parts Identification................................................. 90 Caliper Disassembly.......................................................... 91 Caliper Inspection........................................................... 92 Caliper Assembly............................................................. 93 Caliper Installation......................................................... 93 Disc Inspection.............................................................. 94 Disc Removal And Installation................................................ 95 BRAKE (REAR) (S/N AJNV11001 & ABOVE)............................................. 97 Pad Removal.................................................................. 97 Pad Installation............................................................. 98 Caliper Removal.............................................................. 99 Caliper Parts Identification.................................................100 Caliper Disassembly..........................................................101 Caliper Inspection...........................................................102 Caliper Assembly.............................................................103 Caliper Installation.........................................................103 Disc Inspection..............................................................104 Disc Removal And Installation................................................105 BRAKE (PARK).....................................................................107 Inspection And Maintenance...................................................107 Parts Identification.........................................................108 Lever Removal And Installation...............................................109 Cable Tension Inspection.....................................................110 Cable Adjustment.............................................................110 Caliper Removal..............................................................111 Caliper Parts Identification.................................................112 Caliper Disassembly..........................................................113 Caliper Inspection...........................................................113 Pad Installation.............................................................114 Caliper Assembly.............................................................114 Disc Inspection..............................................................115 Disc Removal And Installation................................................116 Caliper Installation.........................................................117 GEARCASE (TRANSMISSION)..........................................................119 General Operation............................................................119 System Troubleshooting.......................................................120 Shift Lever Removal And Installation.........................................121 Shift Cable Inspecting.......................................................122 Shift Cable Adjustment.......................................................122 Removal And Installation.....................................................123 Parts Identification.........................................................130 Disassembly..................................................................132 Gear Cluster Disassembly.....................................................136 Snorkel Shaft Removal / Disassembly..........................................138 Snorkel / Output Gear Backlash Procedure.....................................140 Assembly.....................................................................143 DRIVE BELT.......................................................................151 Removal......................................................................151 Installation.................................................................152 Belt Inspection..............................................................152 Belt Damage..................................................................153 CONTINUOUS VARIABLE TRANSMISSION (CVT)...........................................157 CVT System Overview..........................................................157 Drive Clutch Operation.......................................................157 Driven Clutch Operation......................................................157 CVT Break-In (Drive Belt / Clutches).........................................157 Maintenance And Inspection...................................................158 Overheating Troubleshooting..................................................159 System Troubleshooting.......................................................160 CVT Sealing, Guard And Ducting Components Parts Identification...............162 CVT (Outer) Cover Removal And Installation...................................163 CVT (Inner) Cover Removal And Installation...................................164 Clutch Alignment.............................................................165 Clutch Offset................................................................166 Clutch Center Distance.......................................................166 CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVE CLUTCH)............................167 Removal And Installation.....................................................167 Spring Specifications........................................................168 Shift Weights................................................................168 Parts Identification (S/N AJNT11001 & Above).................................169 Parts Identification (AJNV11001 & Above).....................................170 Inspection...................................................................171 Button To Tower Clearance Inspection.........................................172 Disassembly (S/N AJNT11001 & Above)..........................................173 Disassembly (S/N AJNV11001 & Above)..........................................177 Moveable Sheave Bushing Removal And Installation.............................181 Clutch Cover Bushing Removal And Installation................................183 Assembly (S/N AJNT11001 & Above).............................................185 Assembly (S/N AJNV11001 & Above).............................................188 CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVEN CLUTCH)...........................191 Removal And Installation.....................................................191 Parts Identification.........................................................192 Disassembly..................................................................193 Bushing Removal..............................................................195 Bushing Installation.........................................................197 Assembly.....................................................................198 FINAL DRIVE......................................................................201 Description..................................................................201 Front Hub Removal............................................................202 Hubstrut Bearing Removal And Installation....................................204 Front Hub Installation.......................................................206 Front Drive Shaft Removal And Installation...................................208 Outer CV Joint And Boot (Front Drive Shaft) Removal And Installation.........210 Propshaft Removal And Installation (S/N AJNT11001 & Above)...................216 Propshaft Removal And Installation (S/N AJNV11001 & Above)...................218 Support Bearing Removal And Installation (S/N AJNV11001 & Above).............220 Propshaft U-Joint Disassembly................................................222 Propshaft U-Joint Assembly...................................................223 Front Gearcase Operation.....................................................225 Front Gearcase Removal And Installation......................................228 Front Gearcase Parts Identification..........................................230 Front Gearcase Disassembly / Inspection......................................231 Front Gearcase Assembly / Inspection.........................................235 Setting Ring Gear Backlash...................................................238 Rear Bearing Carrier Inspection..............................................239 Rear Bearing Carrier Removal.................................................239 Rear Bearing Carrier Disassembly And Assembly................................241 Rear Bearing Carrier Installation............................................243 Rear Drive Shaft Removal And Installation....................................245 Outer CV Joint And Boot (Rear Drive Shaft) Removal And Installation..........246 Inner Plunging Joint And Boot (Rear Drive Shaft) Removal And Installation....249 MAINFRAME............................................................................253 ROLL OVER PROTECTIVE STRUCTURE (ROPS)............................................255 Removal And Installation.....................................................255 OPERATOR SEAT....................................................................261 Seat Back Removal And Installation...........................................261 Seat Base Removal And Installation...........................................261 Seat Belt Removal And Installation...........................................262 DASH.............................................................................265 Front Access Cover Removal And Installation..................................265 Left Dash Removal And Installation...........................................265 Right Dash Removal And Installation..........................................266 Center Dash Removal And Installation.........................................267 BUMPER COVER.....................................................................269 Removal And Installation.....................................................269 STRUT............................................................................271 Strut Cartridge Removal And Installation.....................................271 STEERING COLUMN (S/N AJNT19999 & BELOW AND AJNV19999 & BELOW)....................273 Steering Wheel Removal And Installation......................................273 Parts Identification.........................................................274 Steering Shaft Removal And Installation......................................275 STEERING COLUMN (S/N AJNT20001 & ABOVE AND S/N AJNV20001 & ABOVE)................277 Description..................................................................277 Tilt Steering Shock Removal And Installation.................................277 Parts Identification.........................................................278 Steering Wheel Removal And Installation......................................279 Steering Shaft Removal And Installation......................................280 Pivot Tube Bearing Removal And Installation..................................283 STEERING BOX.....................................................................285 Removal And Installation.....................................................285 FUEL TANK........................................................................287 Removal And Installation.....................................................287 SHOCKS...........................................................................289 Removal And Installation.....................................................289 Shock Spring Removal And Installation........................................290 CONTROL ARMS.....................................................................291 Removal And Installation (Rear Lower Arm)....................................291 Removal And Installation (Upper Arm).........................................291 Removal And Installation (Rear Upper Arm)....................................292 Removal And Installation (Front Arm).........................................292 Inspection...................................................................293 Ball Joint Removal And Installation..........................................294 TIE ROD..........................................................................295 Description..................................................................295 Removal And Installation.....................................................295 Toe Adjustment Procedure.....................................................296 TAILGATE.........................................................................297 Removal And Installation.....................................................297 Latch Removal And Installation...............................................298 CARGO BOX........................................................................299 Removal And Installation.....................................................299 FENDER...........................................................................301 Removal And Installation (Front).............................................301 Removal And Installation (Rear)..............................................301 Flare Removal And Installation...............................................303 REAR STABILIZER BAR / LINKAGE....................................................305 Removal And Installation.....................................................305 Inspection...................................................................306 ELECTRICAL SYSTEM & ANALYSIS.........................................................307 ELECTRICAL SCHEMATICS............................................................311 ELECTRICAL SYSTEM INFORMATION....................................................312 Glossary Of Electrical Symbols...............................................312 Description..................................................................315 Troubleshooting..............................................................316 Fuse And Relay Location - Cab Panel..........................................317 BATTERY..........................................................................318 Removal And Installation.....................................................318 Servicing....................................................................319 Battery Charging.............................................................319 Using A Booster Battery (Jump Starting)......................................320 CHARGING SYSTEM..................................................................322 Current Draw - Key OFF.......................................................322 Break Even Test..............................................................323 Stator Testing...............................................................324 Stator Plate Assembly Removal................................................325 Stator Plate Assembly Installation...........................................327 Testing Flow Chart...........................................................329 STARTER SYSTEM...................................................................330 Testing......................................................................330 Removal And Installation.....................................................331 Parts Identification.........................................................332 Starting Testing Flow Chart..................................................333 REGULATOR / RECTIFIER............................................................334 Location.....................................................................334 Removal And Installation.....................................................334 Testing......................................................................335 LIGHTS...........................................................................336 Headlight Removal And Installation...........................................336 Headlight Adjustment.........................................................337 Tail Light / Brake Light Removal And Installation............................337 Indicator Lamp Removal And Installation......................................338 Malfunction Indicator Light (MEL) Removal And Installation...................338 ELECTRONIC CONTROL MODULE (ECU)..................................................340 Description..................................................................340 Removal And Installation.....................................................340 IGNITION COIL....................................................................342 Description..................................................................342 Testing......................................................................342 Primary Test.................................................................342 Secondary Tests..............................................................343 Removal And Installation.....................................................344 ELECTRONIC FUEL INJECTION SENSORS................................................346 Crank Position Sensor (CPS) Description......................................346 Manifold Absolute Pressure Sensor (MAP)......................................347 Intake Air Temperature Sensor (IAT)..........................................348 Idle Air Control (IAC).......................................................349 Throttle Position Sensor (TPS)...............................................350 SWITCH (HEADLIGHT)...............................................................354 Removal And Installation.....................................................354 Testing......................................................................354 SWITCH (BRAKE LIGHT).............................................................356 Removal And Installation.....................................................356 Testing......................................................................356 SWITCH (PARKING BRAKE)...........................................................358 Description..................................................................358 Removal And Installation.....................................................358 Testing......................................................................359 SWITCH (AWD / 2WD / TURF)........................................................360 Removal And Installation.....................................................360 Testing......................................................................360 SWITCH (IGNITION)................................................................362 Removal And Installation.....................................................362 SWITCH (GEAR SELECTOR)...........................................................364 Removal And Installation.....................................................364 TEMPERATURE SENSOR...............................................................366 Description..................................................................366 Testing......................................................................366 Removal And Installation.....................................................366 DIFFERENTIAL SOLENOID............................................................368 Description..................................................................368 Removal And Installation.....................................................368 DIFFERENTIAL SOLENOID (REAR RELAY)...............................................370 Description..................................................................370 Removal And Installation.....................................................370 AIR SOLENOID.....................................................................372 Description..................................................................372 Removal And Installation.....................................................372 HOURMETER........................................................................374 Removal And Installation.....................................................374 BACK-UP ALARM SYSTEM (IF EQUIPPED)...............................................376 Description..................................................................376 Inspecting...................................................................376 Removal And Installation.....................................................377 DIAGNOSTIC TESTING...............................................................378 Blink Codes..................................................................378 Diagnostic “Blink Codes” Chart...............................................379 Service Codes List...........................................................380 Digital Wrench™ Diagnostic Software..........................................381 Digital Wrench™ Diagnostic Connector.........................................382 Digital Wrench™ SmartLink Module Kit - MEL1721...............................382 Serial Number Location.......................................................383 Version And Update ID........................................................383 Updates......................................................................384 Digital Wrench™ Feature Map..................................................386 Engine Controller Reprograming (Reflash).....................................387 ENGINE SERVICE.......................................................................392 ENGINE INFORMATION...............................................................396 Description..................................................................396 Specifications (Engine Model EH500PLE260)....................................397 Torque Values................................................................401 Troubleshooting..............................................................402 Accessible Engine Components.................................................405 Engine Removal And Installation..............................................406 Engine Installation Notes....................................................413 Engine Mount Replacement.....................................................414 Compression - Checking.......................................................415 THROTTLE SYSTEM..................................................................416 Throttle Pedal Removal And Installation......................................416 Throttle Cable Removal And Installation......................................417 Throttle Freeplay............................................................419 Inspection And Maintenance...................................................419 Throttle Freeplay Adjustment.................................................419 MUFFLER..........................................................................420 Removal And Installation.....................................................420 AIR CLEANER......................................................................422 Housing Removal And Installation.............................................422 ENGINE COOLING SYSTEM............................................................424 Cooling System Pressure Test.................................................424 Radiator Cap Pressure Test...................................................424 Radiator Removal And Installation............................................425 Cooling Fan Removal And Installation.........................................427 Shroud Removal And Installation..............................................428 Water Pump Housing Cover Removal And Installation............................429 Water Pump Disassembly And Assembly..........................................429 Water Pump Mechanical Seal Removal (Engine Installed)........................430 Thermostat Housing Removal And Installation..................................432 Thermostat Removal And Installation..........................................432 LUBRICATION SYSTEM...............................................................434 Oil Tank Removal And Installation............................................434 Engine Oil Pressure - Testing................................................435 Oil Flow Diagram.............................................................436 Oil Flow Chart...............................................................436 FUEL SYSTEM (THROTTLE BODY)......................................................438 System Trouble Shooting......................................................438 Relieving Fuel Pressure......................................................439 Initial Priming / Starting Procedure.........................................440 Fuel Line (Quick Connect) Removal And Installation...........................440 Fuel Pump Test...............................................................441 Fuel Pressure Regulator Description..........................................442 Fuel Pressure Regulator Test.................................................442 Fuel Pressure Regulator Replacement..........................................442 Fuel Pump Removal And Installation...........................................443 Fuel Injector Description....................................................446 Fuel Injector Inspection.....................................................446 Fuel Injector Removal And Installation.......................................447 Removal And Installation.....................................................448 ENGINE DISASSEMBLY AND ASSEMBLY..................................................452 Cam Chain Tensioner / Rocker Arm / Camshaft Removal..........................452 Cam Chain Tensioner Inspection...............................................454 Rocker Shaft / Rocker Arm Assembly Removal...................................455 Rocker Arm / Shaft Inspection................................................455 Rocker Shaft / Rocker Arm Assembly Installation..............................458 Valve Clearance Adjustment (Intake And Exhaust)..............................459 Camshaft Removal.............................................................461 Automatic Compression Release Removal / Inspection...........................463 Automatic Compression Release Installation...................................464 Camshaft Inspection..........................................................465 Cam Chain / Camshaft Installation............................................466 Camshaft Timing..............................................................466 Engine Parts Illustration....................................................468 Cylinder Head Removal........................................................469 Cylinder Head Warpage........................................................470 Cylinder Head Disassembly....................................................470 Valve Inspection.............................................................472 Combustion Chamber...........................................................473 Valve Seat Reconditioning....................................................474 Cylinder Head Assembly.......................................................478 Valve Sealing Test...........................................................478 Cylinder Head Installation...................................................479 Cylinder Removal.............................................................480 Cylinder Inspection..........................................................481 Cylinder Hone Selection / Honing Procedure...................................483 Cleaning The Cylinder After Honing...........................................483 Cylinder Installation........................................................484 Piston Removal...............................................................486 Piston - To - Cylinder Clearance.............................................488 Piston / Rod Inspection......................................................488 Piston Ring Installed Gap....................................................490 Piston Ring Installation.....................................................491 Piston Installation..........................................................492 ENGINE DISASSEMBLY AND ASSEMBLY (CONT’D).........................................493 Crankcase Disassembly........................................................493 Starter Drive Removal And Installation.......................................493 Flywheel Removal And Installation............................................494 Stator Removal / Inspection..................................................495 Stator Installation..........................................................496 Cam Chain / Tensioner Blade..................................................497 Cam Chain Drive Sprocket Removal And Installation............................497 One Way Valve Removal And Installation.......................................498 Crankcase Separation.........................................................499 Crankcase Inspection.........................................................499 Crankcase Assembly...........................................................499 Oil Pump Removal / Inspection................................................500 Oil Pump Assembly............................................................501 Counter Balancer Shaft Removal / Inspection..................................502 Crankshaft Removal / Inspection..............................................503 Crankshaft Straightening.....................................................504 Crankcase Bearing Inspection.................................................505 Oil Seal / Mechanical Seal Removal (Engine Disassembled).....................505 Pump Shaft Oil Seal Installation.............................................506 Water Pump Mechanical Seal Installation......................................506 Bearing Installation.........................................................507 End Play Inspection / Adjustment.............................................507 Crankshaft End Play Adjustment...............................................507 Counter Balancer Shaft End Play Adjustment...................................509 Oil Pump Shaft End Play Adjustment...........................................510 Crankshaft / Counter Balance / Oil Pump Installation.........................511 Oil Pump Priming Procedure...................................................512 SPECIFICATIONS.......................................................................514 (3400, 3400XL) UTILITY VEHICLE SPECIFICATIONS....................................516 (3400) Utility Vehicle Dimensions............................................516 (3400 XL) Utility Vehicle Dimensions.........................................517 Performance..................................................................518 Controls.....................................................................518 Engine.......................................................................519 Electrical...................................................................519 Drive System.................................................................520 Fluid And Capacities.........................................................520 Tires........................................................................521 TORQUE SPECIFICATIONS FOR BOLTS..................................................522 Torque For General SAE Bolts.................................................522 Torque For General Metric Bolts..............................................523 CONVERSIONS......................................................................524 Decimal And Millimeter Equivalent Chart......................................524 U.S. To Metric Conversion Chart..............................................525 SERVICE TOOLS REQUIRED...........................................................526 Hydraulic Tools..............................................................526 Transmission / Clutch / Drive Tools..........................................527 Engine Tools.................................................................530 HVAC Tools...................................................................533 ALPHABETICAL INDEX...................................................................534
Customer Support: [email protected]
https://vimeo.com/846555389?share=copy
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
s.m
