Bobcat 3400, 3400XL Utility Vehicle Service Manual – PDF DOWNLOAD

Description

Bobcat 3400, 3400XL Utility Vehicle Service Manual – PDF DOWNLOAD

FILE DETAILS:

Bobcat 3400, 3400XL Utility Vehicle Service Manual – PDF DOWNLOAD

Language : English
Pages : 528
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3400, 3400XL Utility Vehicle Service Manual – PDF DOWNLOAD

S/N AJNU11001 & Above
S/N AJNW11001 & Above

FOREWORD

This manual is for the Utility Vehicle mechanic. It provides necessary servicing and adjustment procedures for the Utility Vehicle and its component parts and systems. Refer to the for operating instructions, starting procedure, daily checks, etc.

SAFETY INSTRUCTIONS

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

IMPORTANT

This notice identifies procedures which must be followed to avoid damage to the machine

The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments / implements:

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment / implement contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3400, 3400XL Utility Vehicle Service Manual – PDF DOWNLOAD

MAINTENANCE SAFETY......................................................................................  3
CONTENTS................................................................................................  5
FOREWORD................................................................................................  7
	FOREWORD............................................................................................  9
	SAFETY INSTRUCTIONS................................................................................. 11
	FIRE PREVENTION..................................................................................... 13
		Maintenance..................................................................................... 13
		Operation....................................................................................... 13
		Electrical...................................................................................... 13
		Fueling......................................................................................... 13
		Starting........................................................................................ 13
		Spark Arrester Exhaust System................................................................... 13
		Welding And Grinding............................................................................ 13
		Fire Extinguishers.............................................................................. 14
	SERIAL NUMBER LOCATIONS............................................................................. 15
		Utility Vehicle Serial Number................................................................... 15
		Engine Serial Number............................................................................ 15
	DELIVERY REPORT..................................................................................... 16
	UTILITY VEHICLE IDENTIFICATION (3400)............................................................... 17
	UTILITY VEHICLE IDENTIFICATION (3400XL)............................................................. 18
SAFETY AND MAINTENANCE.................................................................................. 19
	LIFTING AND BLOCKING THE UTILITY VEHICLE............................................................ 21
		Procedure....................................................................................... 21
	ROLLOVER PROTECTIVE STRUCTURE (ROPS)................................................................ 23
		Description..................................................................................... 23
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER....................................................... 25
		Loading And Unloading........................................................................... 25
		Fastening....................................................................................... 25
	TOWING THE UTILITY VEHICLE.......................................................................... 27
		Procedure....................................................................................... 27
	SERVICE SCHEDULE.................................................................................... 29
		Chart........................................................................................... 29
	AIR CLEANER SERVICE................................................................................. 31
		Pre-Filter Element.............................................................................. 31
		Replacing Filter Element........................................................................ 32
	ENGINE COOLING SYSTEM............................................................................... 33
		Checking Level.................................................................................. 33
		Cleaning........................................................................................ 34
		Removing And Replacing Coolant.................................................................. 35
	FUEL SYSTEM......................................................................................... 37
		Fuel Specifications............................................................................. 37
		Biodiesel Blend Fuel............................................................................ 37
		Filling The Fuel Tank........................................................................... 38
		Fuel Filter..................................................................................... 38
		Removing Air From The Fuel System............................................................... 39
		Filling A Portable Fuel Container............................................................... 39
	ENGINE LUBRICATION SYSTEM........................................................................... 41
		Checking And Adding Engine Oil.................................................................. 41
		Engine Oil Chart................................................................................ 41
		Removing And Replacing Oil And Filter........................................................... 42
	CONTINUOUS VARIABLE TRANSMISSION (CVT).............................................................. 45
		CVT Drying...................................................................................... 45
		CVT Filter...................................................................................... 46
	GEARCASE............................................................................................ 47
		Checking Transmission Fluid..................................................................... 47
		Transmission Fluid.............................................................................. 47
		Adding Transmission Fluid....................................................................... 47
		Removing And Replacing Transmission Fluid....................................................... 47
		Checking Front Gearcase Fluid................................................................... 48
		Front Gearcase Fluid............................................................................ 48
		Adding Front Gearcase Fluid..................................................................... 48
		Removing And Replacing Front Gearcase Fluid..................................................... 48
		Checking Rear Gearcase Fluid.................................................................... 49
		Rear Gearcase Fluid............................................................................. 49
		Adding Rear Gearcase Fluid...................................................................... 49
		Removing And Replacing Rear Gearcase Fluid...................................................... 49
	TIRE MAINTENANCE.................................................................................... 51
		Tires........................................................................................... 51
		Tire Tread Depth................................................................................ 51
		Axle And Wheel Nut Torque....................................................................... 51
		Wheel Removal And Installation.................................................................. 51
		Mounting........................................................................................ 52
		Tire Pressure................................................................................... 52
	SPARK ARRESTER MUFFLER.............................................................................. 53
		Cleaning Procedure.............................................................................. 53
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE....................................................... 55
		Storage......................................................................................... 55
		Return To Service............................................................................... 55
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE................................................. 57
		Procedure....................................................................................... 57
	SEAT BELT........................................................................................... 59
		Inspection And Maintenance...................................................................... 59
	LUBRICATING THE UTILITY VEHICLE..................................................................... 61
		Lubrication Locations........................................................................... 61
DRIVE SYSTEM............................................................................................ 63
	BRAKE............................................................................................... 67
		General Specifications.......................................................................... 67
		Torque Specifications........................................................................... 67
		System Service Notes............................................................................ 68
		Noise Troubleshooting........................................................................... 69
		System Troubleshooting.......................................................................... 70
		Hydraulic Brake System Operation................................................................ 71
		System Parts Identification..................................................................... 72
		Master Cylinder Removal And Installation........................................................ 73
		Foot Brake Pedal Removal And Installation....................................................... 74
		Bleeding / Fluid Removal And Installation....................................................... 75
		Brake Inspection................................................................................ 77
		Brake Pad Inspection............................................................................ 77
		Burnishing...................................................................................... 77
	BRAKE (FRONT)....................................................................................... 79
		Pad Removal..................................................................................... 79
		Pad Installation................................................................................ 80
		Caliper Removal................................................................................. 81
		Caliper Parts Identification.................................................................... 82
		Caliper Disassembly............................................................................. 83
		Caliper Inspection.............................................................................. 84
		Caliper Assembly................................................................................ 85
		Caliper Installation............................................................................ 85
		Disc Inspection................................................................................. 86
		Disc Removal And Installation................................................................... 87
	BRAKE (REAR) (S/N AJNT11001 & ABOVE)................................................................ 89
		Pad Removal..................................................................................... 89
		Pad Installation................................................................................ 90
		Caliper Removal................................................................................. 91
		Caliper Parts Identification.................................................................... 92
		Caliper Disassembly............................................................................. 93
		Caliper Inspection.............................................................................. 94
		Caliper Assembly................................................................................ 95
		Caliper Installation............................................................................ 95
		Disc Inspection................................................................................. 96
		Disc Removal And Installation................................................................... 97
	BRAKE (REAR) (S/N AJNW11001 & ABOVE)................................................................ 99
		Pad Removal..................................................................................... 99
		Pad Installation................................................................................100
		Caliper Removal.................................................................................101
		Caliper Parts Identification....................................................................102
		Caliper Disassembly.............................................................................103
		Caliper Inspection..............................................................................104
		Caliper Assembly................................................................................105
		Caliper Installation............................................................................105
		Disc Inspection.................................................................................106
		Disc Removal And Installation...................................................................107
	BRAKE (PARK)........................................................................................109
		Inspection And Maintenance......................................................................109
		Parts Identification............................................................................110
		Lever Removal And Installation..................................................................111
		Cable Tension Inspection........................................................................112
		Cable Adjustment................................................................................112
		Caliper Removal.................................................................................113
		Caliper Parts Identification....................................................................114
		Caliper Disassembly.............................................................................115
		Caliper Inspection..............................................................................115
		Pad Installation................................................................................116
		Caliper Assembly................................................................................116
		Disc Inspection.................................................................................117
		Disc Removal And Installation...................................................................118
		Caliper Installation............................................................................120
	GEARCASE (TRANSMISSION).............................................................................121
		System Troubleshooting..........................................................................121
		Shift Lever Removal And Installation............................................................122
		Shift Cable Inspecting..........................................................................123
		Shift Cable Adjustment..........................................................................123
		Removal And Installation........................................................................124
		Parts Identification............................................................................132
		Disassembly.....................................................................................134
		Gear Cluster Disassembly........................................................................138
		Assembly........................................................................................140
	DRIVE BELT..........................................................................................145
		Removal And Installation (S/N AJNU19999 & Below And AJNW19999 & Below)..........................145
		Removal And Installation (S/N AJNU20001 & Above And AJNW20001 & Above)..........................147
		Belt Inspection (S/N AJNU19999 & Below And AJNW19999 & Below)...................................148
		Belt Inspection (S/N AJNU20001 & Above And AJNW20001 & Above)...................................149
		Belt Damage.....................................................................................150
	CONTINUOUS VARIABLE TRANSMISSION (cvt)..............................................................153
		CVT System Overview.............................................................................153
		Drive Clutch Operation..........................................................................153
		Driven Clutch Operation.........................................................................153
		CVT Break-In (Drive Belt / Clutches)............................................................153
		Maintenance And Inspection......................................................................154
		Overheating Troubleshooting.....................................................................155
		System Troubleshooting..........................................................................156
		CVT Sealing And Ducting Components Parts Identification.........................................158
		CVT (Outer) Cover Removal And Installation......................................................159
		CVT (Inner) Cover Removal And Installation......................................................161
		Clutch Offset...................................................................................162
	CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVE CLUTCH)...............................................163
		Removal And Installation........................................................................163
		Spring Specifications...........................................................................164
		Shift Weights...................................................................................164
		Parts Identification (S/N AJNU19999 & Below And AJNW19999 & Below)..............................165
		Parts Identification (S/N AJNU20001 & Above And AJNW20001 & Above)..............................166
		Inspection......................................................................................167
		Button To Tower Clearance Inspection............................................................168
		Disassembly (S/N AJNU19999 & Below And AJNW19999 & Below).......................................169
		Disassembly (S/N AJNU20001 & Above And AJNW20001 & Above).......................................173
		Moveable Sheave Bushing Removal And Installation................................................177
		Clutch Cover Bushing Removal And Installation...................................................179
		Assembly (S/N AJNU19999 & Below And AJNW19999 & Below)..........................................181
		Assembly (S/N AJNU20001 & Above And AJNW20001 & Above)..........................................184
	CONTINUOUS VARIABLE TRANSMISSION (CVT) (DRIVEN CLUTCH)..............................................187
		Removal And Installation........................................................................187
		Parts Identification............................................................................188
		Disassembly.....................................................................................189
		Assembly........................................................................................192
	FINAL DRIVE.........................................................................................195
		Description.....................................................................................195
		Front Hub Removal...............................................................................196
		Hubstrut Bearing Removal And Installation.......................................................198
		Front Hub Installation..........................................................................200
		Front Drive Shaft Removal And Installation......................................................202
		Outer CV Joint And Boot (Front Drive Shaft) Removal And Installation............................204
		Propshaft Removal And Installation (S/N AJNU11001 & Above)......................................210
		Propshaft Removal And Installation (S/N AJNW11001 & Above)......................................212
		Support Bearing Removal And Installation (S/N AJNW11001 & Above)................................214
		Propshaft U-Joint Disassembly...................................................................216
		Propshaft U-Joint Assembly......................................................................217
		Front Gearcase Operation........................................................................219
		Front Gearcase Removal And Installation.........................................................222
		Front Gearcase Parts Identification.............................................................224
		Front Gearcase Disassembly / Inspection.........................................................225
		Front Gearcase Assembly.........................................................................229
		Rear Bearing Carrier Inspection.................................................................232
		Rear Bearing Carrier Removal....................................................................232
		Rear Bearing Carrier Disassembly And Assembly...................................................234
		Rear Bearing Carrier Installation...............................................................236
		Rear Drive Shaft Removal And Installation.......................................................238
		Outer CV Joint And Boot (Rear Drive Shaft) Removal And Installation.............................239
		Inner Plunging Joint And Boot (Rear Drive Shaft) Removal And Installation.......................242
		Rear Propshaft Removal And Installation.........................................................245
		Rear Gearcase Operation.........................................................................247
		Rear Gearcase Removal And Installation..........................................................249
		Rear Gearcase Parts Identification..............................................................252
		Rear Gearcase Disassembly.......................................................................253
		Rear Gearcase Assembly..........................................................................257
MAINFRAME...............................................................................................261
	ROLL OVER PROTECTIVE STRUCTURE (ROPS)...............................................................263
		Removal And Installation........................................................................263
	OPERATOR SEAT.......................................................................................269
		Seat Back Removal And Installation..............................................................269
		Seat Base Removal And Installation..............................................................269
		Seat Belt Removal And Installation..............................................................270
	DASH................................................................................................273
		Front Access Cover Removal And Installation.....................................................273
		Left Dash Removal And Installation..............................................................273
		Right Dash Removal And Installation.............................................................274
		Center Dash Removal And Installation............................................................275
	BUMPER COVER........................................................................................277
		Removal And Installation........................................................................277
	STRUT...............................................................................................279
		Strut Cartridge Removal And Installation........................................................279
	STEERING COLUMN (S/N AJNU19999 & BELOW AND AJNW19999 & BELOW).......................................281
		Steering Wheel Removal And Installation.........................................................281
		Parts Identification............................................................................282
		Steering Shaft Removal And Installation.........................................................283
	STEERING COLUMN (S/N AJNU20001 & ABOVE AND S/N AJNW20001 & ABOVE)...................................285
		Description.....................................................................................285
		Tilt Steering Shock Removal And Installation....................................................285
		Parts Identification............................................................................286
		Steering Wheel Removal And Installation (Non-Power Steering Equipped Models)....................287
		Steering Wheel Removal And Installation (Power Steering Equipped Models)........................288
		Steering Shaft Removal And Installation (Non-Power Steering Equipped Models)....................289
		Steering Shaft Removal And Installation (Power Steering Equipped Models)........................292
		Pivot Tube Bearing Removal And Installation.....................................................296
	STEERING COLUMN (POWER STEERING UNIT) (S/N AJNU20001 & ABOVE AND S/N AJNW20001 & ABOVE) (CONT’D)....297
		Power Steering Unit Removal And Installation (If Equipped)......................................297
	STEERING BOX........................................................................................299
		Removal And Installation........................................................................299
	FUEL TANK...........................................................................................301
		Removal And Installation........................................................................301
	SHOCKS..............................................................................................303
		Removal And Installation........................................................................303
		Shock Spring Removal And Installation...........................................................304
	CONTROL ARMS........................................................................................305
		Removal And Installation (Rear Lower Arm).......................................................305
		Removal And Installation (Upper Arm)............................................................305
		Removal And Installation (Rear Upper Arm).......................................................306
		Removal And Installation (Front Arm)............................................................306
		Inspection......................................................................................307
		Ball Joint Removal And Installation.............................................................308
	TIE ROD.............................................................................................309
		Description.....................................................................................309
		Removal And Installation........................................................................309
		Toe Adjustment Procedure........................................................................310
	TAILGATE............................................................................................311
		Removal And Installation........................................................................311
		Latch Removal And Installation..................................................................312
	CARGO BOX...........................................................................................313
		Removal And Installation........................................................................313
	FENDER..............................................................................................315
		Removal And Installation (Front)................................................................315
		Removal And Installation (Rear).................................................................315
		Flare Removal And Installation..................................................................317
	REAR STABILIZER BAR / LINKAGE.......................................................................319
		Removal And Installation........................................................................319
		Inspection......................................................................................320
ELECTRICAL SYSTEM AND ANALYSIS..........................................................................321
	ELECTRICAL SCHEMATICS...............................................................................325
	ELECTRICAL SYSTEM INFORMATION.......................................................................327
		Glossary Of Electrical Symbols..................................................................327
		Description.....................................................................................330
		Troubleshooting.................................................................................331
		Description.....................................................................................332
		Fuse And Relay Location.........................................................................332
	BATTERY.............................................................................................335
		Removal And Installation........................................................................335
		Servicing.......................................................................................336
		Battery Charging................................................................................336
		Using A Booster Battery (Jump Starting).........................................................337
	CHARGING SYSTEM.....................................................................................339
		Current Draw - Key OFF..........................................................................339
		Break Even Test.................................................................................340
		Alternator Voltage Test.........................................................................341
		Low Voltage Test................................................................................341
		Removal And Installation........................................................................342
		Alternator Belt Adjustment......................................................................343
		Belt Replacement................................................................................344
	STARTER SYSTEM......................................................................................345
		Testing.........................................................................................345
		Removal And Installation........................................................................346
	STOP SOLENOID.......................................................................................347
		Description.....................................................................................347
	LIGHTS..............................................................................................349
		Headlight Removal And Installation..............................................................349
		Headlight Adjustment............................................................................350
		Tail Light / Brake Light Removal And Installation...............................................350
		Indicator Lamp Removal And Installation.........................................................351
		Glow Plug Light Removal And Installation........................................................352
	VEHICLE CONTROL MODULE..............................................................................355
		Description.....................................................................................355
		Removal And Installation........................................................................355
	SPEED SENSORS.......................................................................................357
		Engine Speed Sensor Removal And Installation....................................................357
		Vehicle Speed Sensor Removal And Installation...................................................357
	SWITCH (HEADLIGHT)..................................................................................359
		Removal And Installation........................................................................359
		Testing.........................................................................................359
	SWITCH (BRAKE LIGHT)................................................................................361
		Removal And Installation........................................................................361
		Testing.........................................................................................361
	SWITCH (PARKING BRAKE)..............................................................................363
		Description.....................................................................................363
		Removal And Installation........................................................................363
		Testing.........................................................................................364
	SWITCH (AWD / 2WD / TURF)...........................................................................365
		Removal And Installation........................................................................365
		Testing.........................................................................................365
	SWITCH (KEY)........................................................................................367
		Removal And Installation........................................................................367
	SWITCH (GEAR SELECTOR)..............................................................................369
		Removal And Installation........................................................................369
	TEMPERATURE SENSOR..................................................................................371
		Description.....................................................................................371
		Testing.........................................................................................371
		Removal And Installation........................................................................371
	DIFFERENTIAL SOLENOID...............................................................................373
		Description.....................................................................................373
		Removal And Installation........................................................................373
	DIFFERENTIAL SOLENOID (REAR RELAY)..................................................................375
		Description.....................................................................................375
		Removal And Installation........................................................................375
	OIL PRESSURE SENSOR.................................................................................377
		Location........................................................................................377
		Removal And Installation........................................................................377
	HOURMETER...........................................................................................379
		Removal And Installation........................................................................379
	BACK-UP ALARM SYSTEM (IF EQUIPPED)..................................................................381
		Description.....................................................................................381
		Inspecting......................................................................................381
		Removal And Installation........................................................................382
	DIAGNOSTIC TESTING (POWER STEERING).................................................................383
		Power Steering Operation........................................................................383
		Power Steering 8-Way Wire Harness Connector.....................................................383
		Proper Power Steering System Diagnosing.........................................................383
		Power Steering Troubleshooting (Power Steering Non-Functional With MIL ON)......................384
		Power Steering Troubleshooting (Power Steering Non-Functional With MIL OFF).....................385
		Power Steering Troubleshooting (Using Digital Wrench™)..........................................386
		Power Steering Temperature Test.................................................................387
		Battery Voltage Over / Under Test...............................................................387
		Digital Wrench™ Diagnostic Software.............................................................388
		Digital Wrench™ Diagnostic Connector............................................................389
		Digital Wrench™ SmartLink Module Kit - MEL1721..................................................389
		Serial Number Location..........................................................................390
		Version And Update ID...........................................................................390
		Updates.........................................................................................391
		Digital Wrench™ Feature Map.....................................................................393
		Power Steering Unit Reprograming (Reflash)......................................................394
ENGINE SERVICE..........................................................................................399
	ENGINE INFORMATION..................................................................................401
		Description.....................................................................................401
		Specifications..................................................................................402
		Torque Values...................................................................................408
		Troubleshooting.................................................................................409
		Engine Removal And Installation.................................................................416
		Engine Mount Replacement........................................................................421
		Compression - Checking..........................................................................421
	THROTTLE SYSTEM.....................................................................................423
		Throttle Pedal Removal And Installation.........................................................423
		Throttle Cable Removal And Installation.........................................................424
		Throttle Freeplay...............................................................................426
		Inspection And Maintenance......................................................................426
		Throttle Freeplay Adjustment....................................................................426
	MUFFLER.............................................................................................427
		Removal And Installation........................................................................427
	AIR CLEANER.........................................................................................429
		Housing Removal And Installation................................................................429
	ENGINE COOLING SYSTEM...............................................................................431
		Cooling System Pressure Test....................................................................431
		Radiator Cap Pressure Test......................................................................431
		Radiator Removal And Installation...............................................................432
		Cooling Fan Removal And Installation............................................................434
		Shroud Removal And Installation.................................................................435
		Water Pump Disassembly And Assembly.............................................................436
		Thermostat Housing Removal And Installation.....................................................438
	LUBRICATION SYSTEM..................................................................................439
		Oil Pan Removal And Installation................................................................439
		Removal.........................................................................................439
		Installation....................................................................................439
		Oil Pump Disassembly And Assembly...............................................................440
		Oil Pump Inspection.............................................................................441
		Engine Oil Pressure - Testing...................................................................443
	FUEL SYSTEM.........................................................................................445
		Stop Solenoid...................................................................................445
		High-Pressure Fuel Injection Lines Removal And Installation.....................................446
		Fuel Return Line Removal And Installation.......................................................447
		Fuel Injection Pump Removal.....................................................................448
		Fuel Injection Pump Installation................................................................451
		Injection Pump - Timing.........................................................................453
		Fuel Injector Removal And Installation..........................................................458
		Fuel Injector Disassembly.......................................................................459
		Fuel Injector Assembly..........................................................................460
		Fuel Injector Nozzle Pressure - Checking........................................................460
		Nozzle Spraying Condition.......................................................................461
	CYLINDER HEAD.......................................................................................463
		Intake And Exhaust Valves.......................................................................463
		Valve Clearance Adjustment......................................................................468
		Cylinder Head Removal And Installation..........................................................470
		Cylinder Head Disassembly And Assembly..........................................................471
		Cylinder Head - Servicing.......................................................................476
		Valve Guide - Checking..........................................................................476
		Reconditioning The Valve And Valve Seat.........................................................477
		Valve Spring....................................................................................478
		Valve Tappets...................................................................................479
		Rocker Arm And Shaft - Checking.................................................................480
		Push Rod Alignment - Checking...................................................................480
	CRANKSHAFT AND PISTONS..............................................................................481
		Piston And Connecting Rod Removal And Installation..............................................481
		Piston And Connecting Rod - Servicing...........................................................488
		Cylinder Bore - Checking........................................................................491
		Crankshaft And Bearings Removal.................................................................492
		Crankshaft And Bearings Installation............................................................494
		Crankshaft And Bearings - Servicing.............................................................496
		Honing And Boring...............................................................................498
	CAMSHAFT AND TIMING GEARS...........................................................................499
		Timing Gearcase Cover Removal And Installation..................................................499
		Timing Gears Backlash - Checking................................................................500
		Timing Gears Removal............................................................................501
		Timing Gears Installation.......................................................................502
		Idler Gear And Camshaft Removal and Installation................................................503
		Camshaft - Servicing............................................................................505
		Idler Gear And Shaft - Servicing................................................................506
SPECIFICATIONS..........................................................................................507
	(3400, 3400XL) UTILITY VEHICLE SPECIFICATIONS.......................................................509
		(3400) Machine Dimensions.......................................................................509
		(3400XL) Machine Dimensions.....................................................................510
		Performance.....................................................................................511
		Controls........................................................................................512
		Engine..........................................................................................512
		Electrical......................................................................................512
		Drive System....................................................................................513
		Fluid And Capacities............................................................................513
		Tires...........................................................................................514
	TORQUE SPECIFICATIONS FOR BOLTS.....................................................................515
		Torque For General SAE Bolts....................................................................515
		Torque For General Metric Bolts.................................................................516
	CONVERSIONS.........................................................................................517
		Decimal And Millimeter Equivalent Chart.........................................................517
		U.S. To Metric Conversion Chart.................................................................518
	SERVICE TOOLS REQUIRED..............................................................................519
		Hydraulic Tools.................................................................................519
		Transmission / Clutch / Drive Tools.............................................................520
		Engine Tools....................................................................................523
		HVAC Tools......................................................................................526
ALPHABETICAL INDEX......................................................................................527

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M