Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual 7309893 (09-16) – PDF DOWNLOAD

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Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual 7309893 (09-16) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual 7309893 (09-16) – PDF DOWNLOAD

Language : English
Pages :158
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual 7309893 (09-16) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
• This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet

Always follow these instructions:

•  Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
• Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
• NEVER attempt jumps or other stunts with the vehicle.

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.

• Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
• The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual 7309893 (09-16) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Vehicle Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
EMISSION CONTROL SYSTEMS 11
Noise Emission Control System 11
Operating On Public Lands In The U S A 11
Crankcase Emission Control System 11
(3400) UTILITY VEHICLE IDENTIFICATION 12
(3400XL) UTILITY VEHICLE IDENTIFICATION 13
FEATURES, ACCESSORIES AND ATTACHMENTS 14
Standard Items 14
Options And Accessories 14
Attachment 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Equipment Modifications 19
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Fueling 20
Starting 20
Spark Arrester Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
UTILITY VEHICLE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
OPERATOR CONTROLS AND INSTRUMENT PANELS 27
Overview 27
Instrument Panel 28
Tilt Steering Column Adjustment 30
Gear Selector 31
Control Panel 32
Raising And Lowering The Cargo Box – With Power Lift Assist Switch (Optional) 32
Key – Start / Stop 33
Storage Compartment 34
Storage Bins 34
Winch 35
Radio 36
BRAKE PEDAL 38
Operation 38
THROTTLE PEDAL 38
Operation 38
BACK-UP ALARM SYSTEM 39
Description 39
Operation 39
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS) 40
Description 40
OPERATOR CAB (ROPS) / (OPS) 40
Description 40
Cab Door 41
Front Wiper 41
Window Washer Reservoir 41
Side Windows 42
NEW VEHICLE BREAK-IN 43
Break-In Period 43
Engine And Drivetrain Break-In 43
Clutches / Belt Break-In 43
DAILY INSPECTION 44
Daily Inspection And Maintenance 44
PRE-STARTING PROCEDURE 45
Entering The Utility Vehicle 45
Seat Belt Adjustment 46
Securing The Side Nets 47
STARTING THE ENGINE 48
Key Switch 48
Warming The Engine 49
Cold Temperature Starting 49
STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE 50
Procedure 50
Emergency Exit (When Equipped With Cab) 51
VEHICLE LOAD CAPACITY 52
Vehicle Load Capacities (Model 3400) 52
Vehicle Load Capacities (Model 3400XL) 53
OPERATING PROCEDURE 54
Inspect The Work Area 54
Basic Operating Instructions 54
Driving Procedure 55
Operating On Public Roads 56
Operating On Pavement 56
Turning Improperly 56
Jumps And Stunts 56
Operating In Unfamiliar Terrain 56
Improper Tire Maintenance 56
Operating On Frozen Bodies Of Water 56
Unauthorized Use Of The Vehicle 56
Driving On Slippery Surfaces 56
Driving Uphill 57
Driving On A Sidehill (Sidehilling) 57
Driving Downhill 57
Driving Through Water 58
Driving Over Obstacles 58
Driving In Reverse 59
Parking On An Incline 59
Hauling Cargo 60
Belt Life 60
Opening And Closing The Tailgate 60
Raising And Lowering The Cargo Box (With Lift Assist) 61
Raising And Lowering The Cargo Box (With Power Lift Assist) 61
Towing Equipment With The Utility Vehicle 62
Drive Mode Switch 63
TOWING THE UTILITY VEHICLE 65
Procedure 65
TRANSPORTING THE UTILITY VEHICLE ON A TRAILER 66
Loading And Unloading 66
Fastening 66
PREVENTIVE MAINTENANCE 67
MAINTENANCE SAFETY 71
PERIODIC MAINTENANCE AND SEVERE USE DEFINITION 73
Severe Use Definition 73
SERVICE SCHEDULE 74
Maintenance Intervals 74
SEAT BELT 77
Inspection And Maintenance 77
BACK-UP ALARM SYSTEM 78
Description 78
Inspection 78
START INTERLOCK SYSTEM 79
Inspecting 79
BRAKE SYSTEM 80
Description 80
Inspection And Maintenance 80
Brake Inspection 81
THROTTLE SYSTEM 82
Description 82
Throttle Freeplay 82
Inspection And Maintenance 82
Idle RPM 82
Throttle Freeplay Adjustment 82
SHIFT CABLE ADJUSTMENT 83
Inspecting 83
Adjustment 83
FRONT AND REAR SUSPENSION ADJUSTMENTS 84
Description 84
Shock Absorber Spring Adjustment 84
STEERING AND SUSPENSION SYSTEM 85
Description 85
Inspection And Maintenance 85
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS) 87
Description 87
AIR CLEANER SERVICE 88
Pre-Filter Element 88
Replacing Filter Element 89
SEAT 90
Removal And Installation 90
FUEL SYSTEM 91
Fuel Specifications 91
Biodiesel Blend Fuel 91
Filling The Fuel Tank 92
Fuel Filter 92
Removing Air From The Fuel System 93
Filling A Portable Fuel Container 93
ENGINE LUBRICATION SYSTEM 94
Checking And Adding Engine Oil 94
Engine Oil Chart 94
Removing And Replacing Oil And Filter 95
ENGINE COOLING SYSTEM 97
Checking Level 97
Cleaning 98
Removing And Replacing Coolant 99
ELECTRICAL SYSTEM 101
Description 101
Fuse And Relay Location 101
Battery Maintenance 102
Battery Storage 102
Battery Charging 102
Using A Booster Battery (Jump Starting) 103
Removing And Installing Battery 105
Headlight Replacement 106
Brake Light / Tail Light Replacement 106
Headlight Beam Adjustment 107
CONTINUOUSLY VARIABLE TRANSMISSION (CVT) 108
CVT Drying 108
CVT Filter 109
Inspection Of The CVT 110
DRIVE BELT 111
Removal 111
Installation 113
Belt Inspection 113
Belt Damage 114
GEARCASE 116
Checking Transmission Fluid 116
Transmission Fluid 116
Adding Transmission Fluid 116
Removing And Replacing Transmission Fluid 116
Checking Front Gearcase Fluid 117
Front Gearcase Fluid 117
Adding Front Gearcase Fluid 117
Removing And Replacing Front Gearcase Fluid 117
VEHICLE IMMERSION 118
Description 118
SPARK ARRESTER MUFFLER 119
Cleaning Procedure 119
SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS 120
Procedure 120
TIRE MAINTENANCE 121
Tires 121
Tire Tread Depth 121
Axle And Wheel Nut Torque 121
Wheel Removal And Installation 121
Mounting 122
Tire Pressure 122
FRONT COVER 122
Removal And Installation 122
ALTERNATOR BELT 123
Belt Adjustment 123
Belt Replacement 123
WHEEL TOE ALIGNMENT 124
Inspection 124
Toe Adjustment 124
LUBRICATING THE UTILITY VEHICLE 125
Lubrication Locations 125
UTILITY VEHICLE CLEANING 127
Washing The Utility Vehicle 127
Polishing The Vehicle 127
UTILITY VEHICLE STORAGE AND RETURN TO SERVICE 128
Storage 128
Return To Service 128
SYSTEM SETUP AND ANALYSIS 129
DIAGNOSTIC SERVICE CODES 131
Check Engine Light 131
Service Codes List 132
UTILITY VEHICLE SIGN TRANSLATIONS 135
UTILITY VEHICLE SIGN TRANSLATIONS 137
Operation Instruction (7259757) 137
Warning (7185822) 137
Warning (7259755) 138
Warning (7185823) 139
Warning (7016342) 140
Maximum Trailer Weight (7185806) 140
Operation Instruction (7018029) 140
Operation Instruction (7259758) 141
Warning (7308699) 141
Warning (If Equipped With Back-up Alarm) (6737189) 142
Operation Instruction (7025480) 142
SPECIFICATIONS 143
UTILITY VEHICLE SPECIFICATIONS 145
3400 STANDARD Dimensions 145
3400XL Dimensions 146
Performance 147
Controls 147
Engine 148
Electrical 148
Drive System 149
Fluid And Capacities 149
Tires 149
WARRANTY 151
WARRANTY 153
ALPHABETICAL INDEX 155

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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