Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual SN 7333504 (07-18) – PDF DOWNLOAD

Description

Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual SN 7333504 (07-18) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual SN 7333504 (07-18) – PDF DOWNLOAD

Language : English
Pages : 140
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual SN 7333504 (07-18) – PDF DOWNLOAD

(3400) S/N B3FL18001 & Above
(3400XL) S/N B3FN18001 & Above

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
• This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet

Always follow these instructions:

•  Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
• Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
• NEVER attempt jumps or other stunts with the vehicle.

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.

• Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
• The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3400 Utility Vehicle 3400 3400XL Operation & Maintenance Manual SN 7333504 (07-18) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 4
FOREWORD 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
SERIAL NUMBER LOCATIONS 7
Utility Vehicle Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
EMISSION CONTROL SYSTEMS 8
Noise Emission Control System 8
Operating On Public Lands In The U S A 8
Crankcase Emission Control System 8
(3400) UTILITY VEHICLE IDENTIFICATION 9
(3400XL) UTILITY VEHICLE IDENTIFICATION 10
FEATURES, ACCESSORIES AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Attachment 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Equipment Modifications 15
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
UTILITY VEHICLE SIGNS (DECALS) 17
PUBLICATIONS AND TRAINING RESOURCES 19
OPERATING INSTRUCTIONS 20
OPERATOR CONTROLS AND INSTRUMENT PANELS 22
Overview 22
Instrument Panel 23
Tilt Steering Column Adjustment 25
Gear Selector 26
Control Panel 27
Raising And Lowering The Cargo Box – With Power Lift Assist Switch (Optional) 27
Key – Start / Stop 28
Storage Compartment 29
Storage Bins 29
Winch 30
Radio 31
BRAKE PEDAL 33
Operation 33
THROTTLE PEDAL 33
Operation 33
BACK-UP ALARM SYSTEM 34
Description 34
Operation 34
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS) 35
Description 35
OPERATOR CAB (ROPS) / (OPS) 35
Description 35
Cab Door 36
Front Wiper 36
Window Washer Reservoir 36
Side Windows 37
NEW VEHICLE BREAK-IN 38
Break-In Period 38
Engine And Drivetrain Break-In 38
Clutches / Belt Break-In 38
DAILY INSPECTION 39
Daily Inspection And Maintenance 39
PRE-STARTING PROCEDURE 40
Entering The Utility Vehicle 40
Seat Belt Adjustment 41
Securing The Side Nets 42
STARTING THE ENGINE 43
Key Switch 43
Warming The Engine 43
STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE 44
Procedure 44
Emergency Exit (When Equipped With Cab) 45
VEHICLE LOAD CAPACITY 46
Vehicle Load Capacities (Model 3400) 46
Vehicle Load Capacities (Model 3400XL) 47
OPERATING PROCEDURE 48
Inspect The Work Area 48
Basic Operating Instructions 48
Driving Procedure 49
Operating On Public Roads 50
Operating On Pavement 50
Turning Improperly 50
Jumps And Stunts 50
Operating In Unfamiliar Terrain 50
Improper Tire Maintenance 50
Operating On Frozen Bodies Of Water 50
Unauthorized Use Of The Vehicle 50
Driving On Slippery Surfaces 50
Driving Uphill 51
Driving On A Sidehill (Sidehilling) 51
Driving Downhill 51
Driving Through Water 52
Driving Over Obstacles 52
Driving In Reverse 53
Parking On An Incline 53
Hauling Cargo 54
Belt Life 54
Opening And Closing The Tailgate 54
Raising And Lowering The Cargo Box (With Lift Assist) 55
Raising And Lowering The Cargo Box (With Power Lift Assist) 55
Towing Equipment With The Utility Vehicle 56
Drive Mode Switch 57
TOWING THE UTILITY VEHICLE 59
Procedure 59
TRANSPORTING THE UTILITY VEHICLE ON A TRAILER 60
Loading And Unloading 60
Fastening 60
PREVENTIVE MAINTENANCE 61
MAINTENANCE SAFETY 64
PERIODIC MAINTENANCE AND SEVERE USE DEFINITION 65
Severe Use Definition 65
SERVICE SCHEDULE 66
Maintenance Intervals 66
SEAT BELT 68
Inspection And Maintenance 68
BACK-UP ALARM SYSTEM 69
Description 69
Inspection 69
START INTERLOCK SYSTEM 70
Inspecting 70
BRAKE SYSTEM 71
Description 71
Inspection And Maintenance 71
Brake Inspection 72
SHIFT CABLE ADJUSTMENT 73
Inspecting 73
Adjustment 73
FRONT AND REAR SUSPENSION ADJUSTMENTS 74
Description 74
Shock Absorber Spring Adjustment 74
STEERING AND SUSPENSION SYSTEM 75
Description 75
Inspection And Maintenance 75
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS) 77
Description 77
AIR CLEANER SERVICE 78
Pre-Filter Element 78
Replacing Filter Element 79
SEAT 80
Removal And Installation 80
FUEL SYSTEM 81
Fuel Specifications 81
Filling The Fuel Tank 82
Filling A Portable Fuel Container 82
ENGINE LUBRICATION SYSTEM 83
Checking And Adding Engine Oil 83
Engine Oil 83
Removing And Replacing Oil And Filter 84
ENGINE COOLING SYSTEM 86
Checking Level 86
Cleaning 87
Removing And Replacing Coolant 88
ELECTRICAL SYSTEM 89
Description 89
Fuse And Relay Location 89
Battery Maintenance 90
Battery Storage 90
Battery Charging 90
Using A Booster Battery (Jump Starting) 91
Removing And Installing Battery 93
Headlight Replacement 94
Brake Light / Tail Light Replacement 94
Headlight Beam Adjustment 95
CONTINUOUSLY VARIABLE TRANSMISSION (CVT) 96
CVT Drying 96
CVT Filter 97
Inspection Of The CVT 98
DRIVE BELT 99
Removal 99
Installation 101
Belt Inspection 101
Belt Damage 102
GEARCASE 104
Checking Transmission Fluid 104
Transmission Fluid 104
Adding Transmission Fluid 104
Removing And Replacing Transmission Fluid 104
Checking Front Gearcase Fluid 105
Front Gearcase Fluid 105
Adding Front Gearcase Fluid 105
Removing And Replacing Front Gearcase Fluid 105
VEHICLE IMMERSION 106
Description 106
SPARK ARRESTER MUFFLER 107
Cleaning Procedure 107
SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS 108
Procedure 108
TIRE MAINTENANCE 109
Tires 109
Tire Tread Depth 109
Axle And Wheel Nut Torque 109
Wheel Removal And Installation 109
Mounting 110
Tire Pressure 110
FRONT COVER 110
Removal And Installation 110
WHEEL TOE ALIGNMENT 111
Toe Adjustment 111
LUBRICATING THE UTILITY VEHICLE 112
Lubrication Locations 112
UTILITY VEHICLE CLEANING 114
Washing The Utility Vehicle 114
Polishing The Vehicle 114
UTILITY VEHICLE STORAGE AND RETURN TO SERVICE 115
Storage 115
Return To Service 115
SYSTEM SETUP AND ANALYSIS 116
DIAGNOSTIC SERVICE CODES 117
Check Engine Light 117
Service Codes List 118
UTILITY VEHICLE SIGN TRANSLATIONS 121
UTILITY VEHICLE SIGN TRANSLATIONS 122
Operation Instruction (7259757) 122
Warning (7310895) 122
Warning (7282782) 123
Warning (7310896) 124
Warning (7016342) 125
Maximum Trailer Weight (7310894) 125
Operation Instruction (7018029) 125
Operation Instruction (7259758) 126
Warning (7334505) 126
Warning (If Equipped With Back-up Alarm) (6737189) 127
SPECIFICATIONS 128
(3400) UTILITY VEHICLE SPECIFICATIONS 129
Dimensions 129
(3400XL) Dimensions 130
Performance 131
Controls 131
Engine 132
Electrical 132
Drive System 133
Fluid And Capacities 133
Tires 133
WARRANTY 134
WARRANTY 135
ALPHABETICAL INDEX 137

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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