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Bobcat 3450 Utility Vehicle Operation & Maintenance Manual SN AJNY11001 & Above – PDF DOWNLOAD
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Bobcat 3450 Utility Vehicle Operation & Maintenance Manual SN AJNY11001 & Above – PDF DOWNLOAD
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Description
Bobcat 3450 Utility Vehicle Operation & Maintenance Manual SN AJNY11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat 3450 Utility Vehicle Operation & Maintenance Manual SN AJNY11001 & Above – PDF DOWNLOAD
Language : English
Pages : 152
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat 3450 Utility Vehicle Operation & Maintenance Manual SN AJNY11001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
- This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet
Always follow these instructions:
- Fasten seat belts for occupant restraint before operating.
- Keep hands and feet inside the vehicle at all times.
- Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
- Wear eye protection.
- Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
- NEVER attempt jumps or other stunts with the vehicle.
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.
- Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
- The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
- The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 3450 Utility Vehicle Operation & Maintenance Manual SN AJNY11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................. 3 CONTENTS................................................................................. 5 FOREWORD................................................................................. 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................. 9 REGULAR MAINTENANCE ITEMS............................................................ 9 SERIAL NUMBER LOCATIONS.............................................................. 10 Utility Vehicle Serial Number.................................................... 10 Engine Serial Number............................................................. 10 DELIVERY REPORT...................................................................... 10 EMISSION CONTROL SYSTEMS............................................................. 11 Noise Emission Control System.................................................... 11 Operating On Public Lands In The U.S.A........................................... 11 Crankcase Emission Control System................................................ 11 UTILITY VEHICLE IDENTIFICATION (3450)................................................ 12 FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13 Standard Items................................................................... 13 Options And Accessories.......................................................... 13 Attachment....................................................................... 13 SAFETY & TRAINING RESOURCES.............................................................. 15 SAFETY INSTRUCTIONS.................................................................. 17 Before Operation................................................................. 17 Safe Operation Is The Operator’s Responsibility.................................. 18 Safe Operation Needs A Qualified Operator........................................ 18 Equipment Modifications.......................................................... 19 Avoid Silica Dust................................................................ 19 FIRE PREVENTION...................................................................... 19 Maintenance...................................................................... 19 Operation........................................................................ 19 Electrical....................................................................... 19 Hydraulic System................................................................. 20 Fueling.......................................................................... 20 Starting......................................................................... 20 Spark Arrestor Exhaust System.................................................... 20 Welding And Grinding............................................................. 20 Fire Extinguishers............................................................... 20 UTILITY VEHICLE SIGNS (DECALS)....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.................................................. 22 OPERATING INSTRUCTIONS................................................................... 23 OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27 Overview......................................................................... 27 Hourmeter........................................................................ 28 Indicator Light Panel............................................................ 28 Gear Selector.................................................................... 29 Control Panel.................................................................... 30 Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 30 Key - Start / Stop............................................................... 30 Storage Compartment.............................................................. 31 Radio (Optional)................................................................. 32 PARK BRAKE........................................................................... 34 Operation........................................................................ 34 THROTTLE PEDAL....................................................................... 34 Operation........................................................................ 34 BRAKE PEDAL.......................................................................... 34 Operation........................................................................ 34 BACK-UP ALARM SYSTEM (IF EQUIPPED)................................................... 35 Description...................................................................... 35 Operation........................................................................ 35 ROLLOVER PROTECTIVE STRUCTURE (ROPS)................................................. 36 Description...................................................................... 36 STOPPING THE UTILITY VEHICLE......................................................... 36 Procedure........................................................................ 36 NEW VEHICLE BREAK-IN................................................................. 37 Break-In Period.................................................................. 37 Engine And Drivetrain Break-In................................................... 37 Clutches / Belt Break-In......................................................... 37 HYDRAULIC CONTROLS................................................................... 38 Description...................................................................... 38 Attachment Arm Operation......................................................... 38 Attachment Arm Float Position.................................................... 38 Tilt Operation................................................................... 38 Front Auxiliary Hydraulics Operation (If Equipped)............................... 39 Quick Couplers................................................................... 40 Relieve Hydraulic Pressure (Utility Vehicle And Attachment)...................... 40 DAILY INSPECTION..................................................................... 41 Daily Inspection And Maintenance................................................. 41 PRE-STARTING PROCEDURE............................................................... 42 Entering The Utility Vehicle..................................................... 42 Seat Belt Adjustment............................................................. 43 STARTING THE ENGINE.................................................................. 44 Cold Temperature Starting........................................................ 45 Warming The Engine............................................................... 45 SPEEDOMETER (OPTIONAL)............................................................... 45 Description...................................................................... 45 STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 46 Procedure........................................................................ 46 VEHICLE LOAD CAPACITY................................................................ 48 Vehicle Load Capacities (Model 3450)............................................. 48 ATTACHMENTS.......................................................................... 49 Choosing The Correct Attachment.................................................. 49 Pallet Forks..................................................................... 49 Adding Weight To The Cargo Box................................................... 50 Installing And Removing The Attachment........................................... 51 REMOVING AND INSTALLING THE ATTACHMENT ARM........................................... 53 Description...................................................................... 53 Removing And Installing The Attachment Arm....................................... 53 OPERATING PROCEDURE.................................................................. 57 Inspect The Work Area............................................................ 57 Basic Operating Instructions..................................................... 57 Driving Procedure................................................................ 58 Operating On Public Roads........................................................ 59 Turning Improperly............................................................... 59 Jumps And Stunts................................................................. 59 Operating In Unfamiliar Terrain.................................................. 59 Improper Tire Maintenance........................................................ 59 Operating On Frozen Bodies Of Water.............................................. 59 Unauthorized Use Of The Vehicle.................................................. 59 Driving On Slippery Surfaces..................................................... 59 Driving Uphill................................................................... 60 Driving On A Sidehill (Sidehilling).............................................. 60 Driving Downhill................................................................. 60 Driving Through Water............................................................ 61 Driving Over Obstacles........................................................... 61 Driving In Reverse............................................................... 62 Parking On An Incline............................................................ 62 Operating With A Full Bucket And Empty Cargo Box................................. 63 Operating With An Empty Bucket And Loaded Cargo Box.............................. 63 Filling And Emptying The Bucket.................................................. 64 Leveling The Ground Using Float.................................................. 65 Backfilling...................................................................... 65 Hauling Cargo.................................................................... 66 Belt Life........................................................................ 66 Opening And Closing The Tailgate................................................. 66 Raising And Lowering The Cargo Box (With Lift Assist)............................ 67 Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 67 Towing Equipment With The Utility Vehicle........................................ 68 Drive Mode Switch................................................................ 69 TOWING THE UTILITY VEHICLE........................................................... 70 Procedure........................................................................ 70 TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 71 Loading And Unloading............................................................ 71 Fastening........................................................................ 71 PREVENTIVE MAINTENANCE................................................................... 73 MAINTENANCE SAFETY................................................................... 77 PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 79 Severe Use Definition............................................................ 79 SERVICE SCHEDULE..................................................................... 80 Chart............................................................................ 80 SEAT BELT............................................................................ 81 Inspection And Maintenance....................................................... 81 BACK-UP ALARM SYSTEM (IF EQUIPPED)................................................... 82 Description...................................................................... 82 Inspecting....................................................................... 82 START INTERLOCK SYSTEM............................................................... 83 Inspecting....................................................................... 83 PARKING BRAKE SYSTEM................................................................. 84 Description...................................................................... 84 Inspection And Maintenance....................................................... 84 Adjusting Park Brake Cable....................................................... 84 BRAKE SYSTEM......................................................................... 85 Description...................................................................... 85 Inspection And Maintenance....................................................... 85 Brake Inspection................................................................. 86 THROTTLE SYSTEM...................................................................... 87 Description...................................................................... 87 Throttle Freeplay................................................................ 87 Inspection And Maintenance....................................................... 87 Idle RPM......................................................................... 87 Throttle Freeplay Adjustment..................................................... 87 SHIFT CABLE ADJUSTMENT............................................................... 88 Inspecting....................................................................... 88 Adjustment....................................................................... 88 STEERING AND SUSPENSION SYSTEM....................................................... 89 Description...................................................................... 89 Inspection And Maintenance....................................................... 89 ROLLOVER PROTECTIVE STRUCTURE (ROPS)................................................. 91 Description...................................................................... 91 AIR CLEANER SERVICE.................................................................. 92 Pre-Filter Element............................................................... 92 Replacing Filter Element......................................................... 93 SEAT................................................................................. 94 Removal And Installation......................................................... 94 FUEL SYSTEM.......................................................................... 95 Fuel Specifications.............................................................. 95 Biodiesel Blend Fuel............................................................. 95 Filling The Fuel Tank............................................................ 96 Fuel Filter...................................................................... 96 Removing Air From The Fuel System................................................ 97 Filling A Portable Fuel Container................................................ 97 ENGINE LUBRICATION SYSTEM............................................................ 98 Checking And Adding Engine Oil................................................... 98 Engine Oil Chart................................................................. 98 Removing And Replacing Oil And Filter............................................ 99 ENGINE COOLING SYSTEM................................................................101 Checking Level...................................................................101 Cleaning.........................................................................102 Removing And Replacing Coolant...................................................103 ELECTRICAL SYSTEM....................................................................105 Description......................................................................105 Fuse And Relay Location..........................................................105 Battery Maintenance..............................................................107 Battery Storage..................................................................107 Battery Charging.................................................................107 Using A Booster Battery (Jump Starting)..........................................108 Removing And Installing Battery..................................................110 Headlight Replacement............................................................111 Brake Light / Tail Light Replacement.............................................111 Headlight Beam Adjustment........................................................112 HYDRAULIC SYSTEM.....................................................................113 Description......................................................................113 Checking Fluid...................................................................113 Hydraulic Fluid..................................................................113 Removing And Replacing Hydraulic Fluid...........................................114 CONTINUOUSLY VARIABLE TRANSMISSION (CVT).............................................115 CVT Drying.......................................................................115 CVT Filter.......................................................................116 GEARCASE.............................................................................117 Checking Transmission Fluid......................................................117 Transmission Fluid...............................................................117 Adding Transmission Fluid........................................................117 Removing And Replacing Transmission Fluid........................................117 Checking Front Gear Case Fluid...................................................118 Front Gear Case Fluid............................................................118 Adding Front Gear Case Fluid.....................................................118 Removing And Replacing Front Gear Case Fluid.....................................118 Checking Rear Gear Case Fluid....................................................119 Rear Gear Case Fluid.............................................................119 Adding Rear Gear Case Fluid......................................................119 Removing And Replacing Rear Gear Case Fluid......................................119 VEHICLE IMMERSION....................................................................120 Description......................................................................120 SPARK ARRESTER MUFFLER...............................................................121 Cleaning Procedure...............................................................121 REAR SUSPENSION ADJUSTMENTS..........................................................122 Description......................................................................122 Shock Absorber Position Adjustment...............................................122 Shock Absorber Spring Adjustment.................................................122 SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................123 Procedure........................................................................123 TIRE MAINTENANCE.....................................................................124 Tires............................................................................124 Tire Tread Depth.................................................................124 Axle And Wheel Nut Torque........................................................124 Wheel Removal And Installation...................................................124 Mounting.........................................................................125 Tire Pressure....................................................................125 FRONT COVER..........................................................................125 Removal And Installation.........................................................125 ALTERNATOR BELT......................................................................126 Belt Adjustment..................................................................126 Belt Replacement.................................................................126 DRIVE BELT...........................................................................127 Removal..........................................................................127 Installation.....................................................................128 Belt Inspection..................................................................128 WHEEL TOE ALIGNMENT..................................................................129 Inspection.......................................................................129 Toe Adjustment...................................................................129 LUBRICATING THE UTILITY VEHICLE......................................................130 Lubrication Locations............................................................130 UTILITY VEHICLE CLEANING.............................................................131 Washing The Utility Vehicle......................................................131 Polishing The Vehicle............................................................131 UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................132 Storage..........................................................................132 Return To Service................................................................132 UTILITY VEHICLE SIGN TRANSLATIONS........................................................133 UTILITY VEHICLE SIGN TRANSLATIONS....................................................135 Warning (7018022)................................................................135 Warning (7018021)................................................................136 Warning (7016342)................................................................137 Caution (7016347)................................................................137 Park Brake (7016357).............................................................137 Park Brake (7016337).............................................................137 Maximum Trailer Weight (7018610).................................................137 Operation Instruction (7018029)..................................................138 Warning (7016362)................................................................138 Warning (If Equipped With Back-up Alarm) (6737189)...............................138 Operation Instruction (7018027)..................................................139 Warning (7018028)................................................................139 SPECIFICATIONS...........................................................................141 UTILITY VEHICLE SPECIFICATIONS.......................................................143 (3450) Dimensions................................................................143 Performance......................................................................144 Controls.........................................................................144 Engine...........................................................................144 Electrical.......................................................................145 Drive System.....................................................................145 Fluid And Capacities.............................................................145 Tires............................................................................146 WARRANTY.................................................................................147 WARRANTY.............................................................................149 ALPHABETICAL INDEX.......................................................................151
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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