Bobcat 3600 Utility Vehicle Operation & Maintenance Manual B3C212001 & Above – PDF DOWNLOAD

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Bobcat 3600 Utility Vehicle Operation & Maintenance Manual B3C212001 & Above – PDF DOWNLOAD

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Bobcat 3600 Utility Vehicle Operation & Maintenance Manual B3C212001 & Above – PDF DOWNLOAD

Language : English
Pages : 148
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3600 Utility Vehicle Operation & Maintenance Manual B3C212001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact.
• It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars.
• If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles. This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads.
• Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet.

Always follow these instructions:

• Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
• Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
• NEVER attempt jumps or other stunts with the vehicle

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license.

• No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition.
• Always follow the inspection procedures described in this manual. The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust.
• All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments and accessories.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:

•  The Delivery Report is used to assure that complete instructions have been given to the new owner and that the utility vehicle, attachments and accessories are in safe operating condition.
• The Operation & Maintenance Manual delivered with the vehicle or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the utility vehicle and can be stored in the storage compartment. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Utility vehicle signs (decals) instruct on the safe operation and care of your Bobcat vehicle, attachments and accessories. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

SAFETY INSTRUCTIONS (CONT’D)
Safe Operation Is The Operator’s Responsibility

Operator must have instructions before operating the utility vehicle. Untrained operators can cause injury or death

IMPORTANT

This notice identifies procedures which must be followed to avoid damage to the utility vehicle

• The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, and utility vehicle signs (decals).
• Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements.

Have Training with Actual Operation

• Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.
• The new operator must start in an area without bystanders and use all the controls until he or she can operate the vehicle, attachments and accessories safely under all conditions of the work area. Always fasten seat belt before operating.
• The utility vehicle Safety Video is available from your Bobcat dealer in English and Spanish. It provides information for safe vehicle operation.

Know the Work Conditions

•  Know the weight of the materials being handled. Never exceed the vehicle Load Capacities. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of the load if handling dense material.
• The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.
• Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation section of this manual.
• Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment and hearing protection are required for some work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3600 Utility Vehicle Operation & Maintenance Manual B3C212001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS.................................................................  3
CONTENTS.................................................................................  5
FOREWORD.................................................................................  7
	BOBCAT COMPANY IS IS0 9001 CERTIFIED.................................................  9
	REGULAR MAINTENANCE ITEMS............................................................  9
	SERIAL NUMBER LOCATIONS.............................................................. 10
		Utility Vehicle Serial Number.................................................... 10
		Engine Serial Number............................................................. 10
	DELIVERY REPORT...................................................................... 10
	EMISSION CONTROL SYSTEMS............................................................. 11
		Noise Emission Control System.................................................... 11
		Operating On Public Lands In The U.S.A........................................... 11
		Crankcase Emission Control System................................................ 11
	UTILITY VEHICLE IDENTIFICATION (3600)................................................ 12
	FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13
		Standard Items................................................................... 13
		Options And Accessories.......................................................... 13
		Attachment....................................................................... 13
SAFETY AND TRAINING RESOURCES............................................................ 15
	SAFETY INSTRUCTIONS.................................................................. 17
		Before Operation................................................................. 17
		Safe Operation Is The Operator’s Responsibility.................................. 18
		Safe Operation Needs A Qualified Operator........................................ 18
		Equipment Modifications.......................................................... 19
		Avoid Silica Dust................................................................ 19
	FIRE PREVENTION...................................................................... 19
		Maintenance...................................................................... 19
		Operation........................................................................ 19
		Electrical....................................................................... 19
		Fueling.......................................................................... 20
		Starting......................................................................... 20
		Spark Arrester Exhaust System.................................................... 20
		Welding And Grinding............................................................. 20
		Fire Extinguishers............................................................... 20
	UTILITY VEHICLE SIGNS (DECALS)....................................................... 21
	PUBLICATIONS AND TRAINING RESOURCES.................................................. 22
OPERATING INSTRUCTIONS................................................................... 23
	OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 25
		Overview......................................................................... 25
		Instrument Panel................................................................. 26
		Tilt Steering Column Adjustment.................................................. 28
		Gear Selector.................................................................... 29
		Control Panel.................................................................... 30
		Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 30
		Key - Start / Stop............................................................... 31
		Storage Compartment.............................................................. 31
		Winch............................................................................ 32
		Radio............................................................................ 33
	BRAKE PEDAL.......................................................................... 35
		Operation........................................................................ 35
	TRAVEL CONTROL PEDAL................................................................. 35
		Operation........................................................................ 35
	BACK-UP ALARM SYSTEM................................................................. 36
		Description...................................................................... 36
		Operation........................................................................ 36
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 37
		Description...................................................................... 37
	OPERATOR CAB (ROPS) / (OPS).......................................................... 37
		Description...................................................................... 37
		Cab Door......................................................................... 38
		Front Wiper...................................................................... 38
		Window Washer Reservoir.......................................................... 38
		Side Windows..................................................................... 39
	NEW VEHICLE BREAK-IN................................................................. 40
		Break-In Period.................................................................. 40
		Engine And Drivetrain Break-In................................................... 40
	DAILY INSPECTION..................................................................... 41
		Daily Inspection And Maintenance................................................. 41
	PRE-STARTING PROCEDURE............................................................... 42
		Entering The Utility Vehicle..................................................... 42
		Seat Belt Adjustment............................................................. 43
	STARTING THE ENGINE.................................................................. 44
		Key Switch....................................................................... 44
		Warming The Engine............................................................... 45
		Cold Temperature Starting........................................................ 45
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 46
		Procedure........................................................................ 46
		Emergency Exit (When Equipped With Cab).......................................... 47
	VEHICLE LOAD CAPACITY................................................................ 48
		Vehicle Load Capacities (Model 3600)............................................. 48
	OPERATING PROCEDURE.................................................................. 49
		Inspect The Work Area............................................................ 49
		Basic Operating Instructions..................................................... 49
		Driving Procedure................................................................ 50
		Operating On Public Roads........................................................ 51
		Turning Improperly............................................................... 51
		Jumps And Stunts................................................................. 51
		Operating In Unfamiliar Terrain.................................................. 51
		Improper Tire Maintenance........................................................ 51
		Operating On Frozen Bodies Of Water.............................................. 51
		Unauthorized Use Of The Vehicle.................................................. 51
		Driving On Slippery Surfaces..................................................... 51
		Driving Uphill................................................................... 52
		Driving On A Side Hill (Sidehilling)............................................. 52
		Driving Downhill................................................................. 52
		Driving Through Water............................................................ 53
		Driving Over Obstacles........................................................... 53
		Driving In Reverse............................................................... 54
		Parking On An Incline............................................................ 54
		Hauling Cargo.................................................................... 55
		Opening And Closing The Tailgate................................................. 55
		Raising And Lowering The Cargo Box (With Lift Assist)............................ 56
		Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 56
		Towing Equipment With The Utility Vehicle........................................ 57
		Drive Mode Switch................................................................ 58
	TOWING THE UTILITY VEHICLE........................................................... 59
		Procedure........................................................................ 59
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 60
		Loading And Unloading............................................................ 60
		Fastening........................................................................ 60
PREVENTIVE MAINTENANCE................................................................... 61
	MAINTENANCE SAFETY................................................................... 65
	PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 67
		Severe Use Definition............................................................ 67
	SERVICE SCHEDULE..................................................................... 68
		Chart............................................................................ 68
	SEAT BELT............................................................................ 70
		Inspection And Maintenance....................................................... 70
	BACK-UP ALARM SYSTEM................................................................. 71
		Description...................................................................... 71
		Inspection....................................................................... 71
	START INTERLOCK SYSTEM............................................................... 72
		Description...................................................................... 72
		Inspecting....................................................................... 72
	TRAVEL DIRECTION SYSTEM.............................................................. 73
		Description...................................................................... 73
		Inspection And Maintenance....................................................... 73
	HORSEPOWER MANAGEMENT................................................................ 74
		Description...................................................................... 74
	BRAKE SYSTEM......................................................................... 75
		Description...................................................................... 75
		Inspection And Maintenance....................................................... 75
		Brake Inspection................................................................. 76
	SHIFT CABLE ADJUSTMENT............................................................... 77
		Inspecting....................................................................... 77
		Adjustment....................................................................... 77
	FRONT AND REAR SUSPENSION ADJUSTMENTS................................................ 78
		Description...................................................................... 78
		Shock Absorber Spring Adjustment................................................. 78
	STEERING AND SUSPENSION SYSTEM....................................................... 79
		Description...................................................................... 79
		Inspection And Maintenance....................................................... 79
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 81
		Description...................................................................... 81
	AIR CLEANER SERVICE.................................................................. 82
		Pre-Filter Element............................................................... 82
		Replacing Filter Element......................................................... 83
	SEAT................................................................................. 84
		Removal And Installation......................................................... 84
	FUEL SYSTEM.......................................................................... 85
		Fuel Specifications.............................................................. 85
		Biodiesel Blend Fuel............................................................. 85
		Filling The Fuel Tank............................................................ 86
		Fuel Filter...................................................................... 86
		Removing Air From The Fuel System................................................ 87
		Filling A Portable Fuel Container................................................ 87
	ENGINE LUBRICATION SYSTEM............................................................ 88
		Checking And Adding Engine Oil................................................... 88
		Engine Oil Chart................................................................. 88
		Removing And Replacing Oil And Filter............................................ 89
	ENGINE COOLING SYSTEM................................................................ 91
		Checking Level................................................................... 91
		Cleaning......................................................................... 92
		Removing And Replacing Coolant................................................... 93
	ELECTRICAL SYSTEM.................................................................... 95
		Description...................................................................... 95
		Fuse And Relay Location.......................................................... 95
		Fusible Links.................................................................... 97
		Battery Maintenance.............................................................. 98
		Battery Storage.................................................................. 98
		Battery Charging................................................................. 98
		Using A Booster Battery (Jump Starting).......................................... 99
		Removing And Installing Battery..................................................101
		Headlight Replacement............................................................102
		Brake Light / Tail Light Replacement.............................................102
		Headlight Beam Adjustment........................................................103
	HYDRAULIC / HYDROSTATIC SYSTEM.......................................................104
		Checking Fluid...................................................................104
		Hydraulic Fluid..................................................................104
		Adding Fluid.....................................................................104
		Removing And Replacing Hydraulic / Hydrostatic Filter............................105
		Removing And Replacing Hydraulic / Hydrostatic Fluid.............................106
	GEARCASE.............................................................................107
		Checking Transmission Fluid......................................................107
		Transmission Fluid...............................................................107
		Adding Transmission Fluid........................................................107
		Removing And Replacing Transmission Fluid........................................107
		Checking Front Gearcase Fluid....................................................108
		Front Gearcase Fluid.............................................................108
		Adding Front Gearcase Fluid......................................................108
		Removing And Replacing Front Gearcase Fluid......................................108
	VEHICLE IMMERSION....................................................................109
		Description......................................................................109
	SPARK ARRESTER MUFFLER...............................................................110
		Cleaning Procedure...............................................................110
	SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................111
		Procedure........................................................................111
	TIRE MAINTENANCE.....................................................................112
		Tires............................................................................112
		Tire Tread Depth.................................................................112
		Axle And Wheel Nut Torque........................................................112
		Wheel Removal And Installation...................................................112
		Mounting.........................................................................113
		Tire Pressure....................................................................113
	FRONT COVER..........................................................................113
		Removal And Installation.........................................................113
	ALTERNATOR BELT......................................................................114
		Belt Adjustment..................................................................114
		Belt Replacement.................................................................114
	AIR CONDITIONING.....................................................................115
		Belt Adjustment..................................................................115
		Belt Replacement.................................................................115
		Condenser Cleaning...............................................................116
		Filter Cleaning..................................................................116
	WHEEL TOE ALIGNMENT..................................................................117
		Inspection.......................................................................117
		Toe Adjustment...................................................................117
	LUBRICATING THE UTILITY VEHICLE......................................................118
		Lubrication Locations............................................................118
	UTILITY VEHICLE CLEANING.............................................................120
		Washing The Utility Vehicle......................................................120
		Polishing The Vehicle............................................................120
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................121
		Storage..........................................................................121
		Return To Service................................................................121
SYSTEM SETUP AND ANALYSIS................................................................123
	DIAGNOSTIC SERVICE CODES.............................................................125
		Check Engine Light...............................................................125
		Service Codes List...............................................................126
UTILITY VEHICLE SIGN TRANSLATIONS........................................................129
	UTILITY VEHICLE SIGN TRANSLATIONS....................................................131
		Warning (7025482)................................................................131
		Warning (7259755)................................................................132
		Warning (7025476)................................................................133
		Warning (7016342)................................................................134
		Caution (7016347)................................................................134
		Maximum Trailer Weight (7025473).................................................134
		Operation Instruction (7018029)..................................................135
		Warning (If Equipped With Back-up Alarm) (6737189)...............................135
		Diesel (7025480).................................................................135
		Rotating Fan (7025472)...........................................................136
SPECIFICATIONS...........................................................................137
	(3600) UTILITY VEHICLE SPECIFICATIONS................................................139
		Dimensions.......................................................................139
		Performance......................................................................140
		Controls.........................................................................140
		Engine...........................................................................141
		Electrical.......................................................................141
		Hydraulic System.................................................................141
		Drive System.....................................................................142
		Fluid And Capacities.............................................................142
		Tires............................................................................142
WARRANTY.................................................................................143
	WARRANTY.............................................................................145
ALPHABETICAL INDEX.......................................................................147

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M