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Bobcat 3600 Utility Vehicle Operation & Maintenance Manual SN B3C217001 & Above- PDF DOWNLOAD
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Description
Bobcat 3600 Utility Vehicle Operation & Maintenance Manual SN B3C217001 & Above- PDF DOWNLOAD
FILE DETAILS:
Bobcat 3600 Utility Vehicle Operation & Maintenance Manual SN B3C217001 & Above- PDF DOWNLOAD
Language : English
Pages : 150
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat 3600 Utility Vehicle Operation & Maintenance Manual SN B3C217001 & Above- PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
- This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet
Always follow these instructions:
- Fasten seat belts for occupant restraint before operating.
- Keep hands and feet inside the vehicle at all times.
- Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
- Wear eye protection.
- Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
- NEVER attempt jumps or other stunts with the vehicle.
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.
- Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
- The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
- The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 3600 Utility Vehicle Operation & Maintenance Manual SN B3C217001 & Above- PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................. 3 CONTENTS................................................................................. 5 FOREWORD................................................................................. 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................. 9 REGULAR MAINTENANCE ITEMS............................................................ 9 SERIAL NUMBER LOCATIONS.............................................................. 10 Utility Vehicle Serial Number.................................................... 10 Engine Serial Number............................................................. 10 DELIVERY REPORT...................................................................... 10 EMISSION CONTROL SYSTEMS............................................................. 11 Noise Emission Control System.................................................... 11 Operating On Public Lands In The U.S.A........................................... 11 Crankcase Emission Control System................................................ 11 UTILITY VEHICLE IDENTIFICATION (3600)................................................ 12 FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13 Standard Items................................................................... 13 Options And Accessories.......................................................... 13 Attachment....................................................................... 14 SAFETY AND TRAINING RESOURCES............................................................ 15 SAFETY INSTRUCTIONS.................................................................. 17 Before Operation................................................................. 17 Safe Operation Is The Operator’s Responsibility.................................. 18 Safe Operation Needs A Qualified Operator........................................ 18 Equipment Modifications.......................................................... 19 Avoid Silica Dust................................................................ 19 FIRE PREVENTION...................................................................... 19 Maintenance...................................................................... 19 Operation........................................................................ 19 Electrical....................................................................... 19 Fueling.......................................................................... 20 Starting......................................................................... 20 Spark Arrester Exhaust System.................................................... 20 Welding And Grinding............................................................. 20 Fire Extinguishers............................................................... 20 UTILITY VEHICLE SIGNS (DECALS)....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.................................................. 22 OPERATING INSTRUCTIONS................................................................... 23 OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 25 Overview......................................................................... 25 Instrument Panel................................................................. 26 Tilt Steering Column Adjustment.................................................. 28 Gear Selector.................................................................... 29 Control Panel.................................................................... 30 Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 30 Key - Start / Stop............................................................... 31 Storage Compartment.............................................................. 31 Winch............................................................................ 32 Radio............................................................................ 33 BRAKE PEDAL.......................................................................... 35 Operation........................................................................ 35 TRAVEL CONTROL PEDAL................................................................. 35 Operation........................................................................ 35 BACK-UP ALARM SYSTEM................................................................. 36 Description...................................................................... 36 Operation........................................................................ 36 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 37 Description...................................................................... 37 OPERATOR CAB (ROPS) / (OPS).......................................................... 37 Description...................................................................... 37 Cab Door......................................................................... 38 Front Wiper...................................................................... 38 Window Washer Reservoir.......................................................... 38 Side Windows..................................................................... 39 NEW VEHICLE BREAK-IN................................................................. 40 Break-In Period.................................................................. 40 Engine And Drivetrain Break-In................................................... 40 DAILY INSPECTION..................................................................... 41 Daily Inspection And Maintenance................................................. 41 PRE-STARTING PROCEDURE............................................................... 42 Entering The Utility Vehicle..................................................... 42 Seat Belt Adjustment............................................................. 43 STARTING THE ENGINE.................................................................. 44 Key Switch....................................................................... 44 Warming The Engine............................................................... 45 Cold Temperature Starting........................................................ 45 STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 46 Procedure........................................................................ 46 Emergency Exit (When Equipped With Cab).......................................... 47 VEHICLE LOAD CAPACITY................................................................ 48 Vehicle Load Capacities (Model 3600)............................................. 48 OPERATING PROCEDURE.................................................................. 49 Inspect The Work Area............................................................ 49 Basic Operating Instructions..................................................... 49 Driving Procedure................................................................ 50 Operating On Public Roads........................................................ 51 Turning Improperly............................................................... 51 Jumps And Stunts................................................................. 51 Operating In Unfamiliar Terrain.................................................. 51 Improper Tire Maintenance........................................................ 51 Operating On Frozen Bodies Of Water.............................................. 51 Unauthorized Use Of The Vehicle.................................................. 51 Driving On Slippery Surfaces..................................................... 51 Driving Uphill................................................................... 52 Driving On A Side Hill (Sidehilling)............................................. 52 Driving Downhill................................................................. 52 Driving Through Water............................................................ 53 Driving Over Obstacles........................................................... 53 Driving In Reverse............................................................... 54 Parking On An Incline............................................................ 54 Hauling Cargo.................................................................... 55 Opening And Closing The Tailgate................................................. 55 Raising And Lowering The Cargo Box (With Lift Assist)............................ 56 Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 56 Towing Equipment With The Utility Vehicle........................................ 57 Drive Mode Switch................................................................ 58 TOWING THE UTILITY VEHICLE........................................................... 59 Procedure........................................................................ 59 TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 60 Loading And Unloading............................................................ 60 Fastening........................................................................ 60 PREVENTIVE MAINTENANCE................................................................... 61 MAINTENANCE SAFETY................................................................... 65 PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 67 Severe Use Definition............................................................ 67 SERVICE SCHEDULE..................................................................... 68 Maintenance Intervals............................................................ 68 SEAT BELT............................................................................ 71 Inspection And Maintenance....................................................... 71 BACK-UP ALARM SYSTEM................................................................. 72 Description...................................................................... 72 Inspection....................................................................... 72 START INTERLOCK SYSTEM............................................................... 73 Description...................................................................... 73 Description...................................................................... 73 TRAVEL DIRECTION SYSTEM.............................................................. 74 Description...................................................................... 74 Inspection And Maintenance....................................................... 74 HORSEPOWER MANAGEMENT................................................................ 75 Description...................................................................... 75 BRAKE SYSTEM......................................................................... 76 Description...................................................................... 76 Inspection And Maintenance....................................................... 76 Brake Inspection................................................................. 77 SHIFT CABLE ADJUSTMENT............................................................... 78 Inspecting....................................................................... 78 Adjustment....................................................................... 78 FRONT AND REAR SUSPENSION ADJUSTMENTS................................................ 79 Description...................................................................... 79 Shock Absorber Spring Adjustment................................................. 79 STEERING AND SUSPENSION SYSTEM....................................................... 80 Description...................................................................... 80 Inspection And Maintenance....................................................... 80 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 82 Description...................................................................... 82 AIR CLEANER SERVICE.................................................................. 83 Pre-Filter Element............................................................... 83 Replacing Filter Element......................................................... 84 SEAT................................................................................. 85 Removal And Installation......................................................... 85 FUEL SYSTEM.......................................................................... 86 Fuel Specifications.............................................................. 86 Biodiesel Blend Fuel............................................................. 86 Filling The Fuel Tank............................................................ 87 Fuel Filter...................................................................... 87 Removing Air From The Fuel System................................................ 88 Filling A Portable Fuel Container................................................ 88 ENGINE LUBRICATION SYSTEM............................................................ 89 Checking And Adding Engine Oil................................................... 89 Engine Oil Chart................................................................. 89 Removing And Replacing Oil And Filter............................................ 90 ENGINE COOLING SYSTEM................................................................ 92 Checking Level................................................................... 92 Cleaning......................................................................... 93 Removing And Replacing Coolant................................................... 94 ELECTRICAL SYSTEM.................................................................... 96 Description...................................................................... 96 Fuse And Relay Location.......................................................... 96 Fusible Links.................................................................... 98 Battery Maintenance.............................................................. 99 Battery Storage.................................................................. 99 Battery Charging................................................................. 99 Using A Booster Battery (Jump Starting)..........................................100 Removing And Installing Battery..................................................102 Headlight Replacement............................................................103 Brake Light / Tail Light Replacement.............................................103 Headlight Beam Adjustment........................................................104 HYDRAULIC / HYDROSTATIC SYSTEM.......................................................105 Checking Fluid...................................................................105 Hydraulic Fluid..................................................................105 Adding Fluid.....................................................................105 Removing And Replacing Hydraulic / Hydrostatic Filter............................106 Removing And Replacing Hydraulic / Hydrostatic Fluid.............................107 GEARCASE.............................................................................108 Checking Transmission Fluid......................................................108 Transmission Fluid...............................................................108 Adding Transmission Fluid........................................................108 Removing And Replacing Transmission Fluid........................................108 Checking Front Gearcase Fluid....................................................109 Front Gearcase Fluid.............................................................109 Adding Front Gearcase Fluid......................................................109 Removing And Replacing Front Gearcase Fluid......................................109 VEHICLE IMMERSION....................................................................110 Description......................................................................110 SPARK ARRESTER MUFFLER...............................................................111 Cleaning Procedure...............................................................111 SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................112 Procedure........................................................................112 TIRE MAINTENANCE.....................................................................113 Tires............................................................................113 Tire Tread Depth.................................................................113 Axle And Wheel Nut Torque........................................................113 Wheel Removal And Installation...................................................113 Mounting.........................................................................114 Tire Pressure....................................................................114 FRONT COVER..........................................................................114 Removal And Installation.........................................................114 ALTERNATOR BELT......................................................................115 Belt Adjustment..................................................................115 Belt Replacement.................................................................115 AIR CONDITIONING.....................................................................116 Belt Adjustment..................................................................116 Belt Replacement.................................................................116 Condenser Cleaning...............................................................117 Filter Cleaning..................................................................117 WHEEL TOE ALIGNMENT..................................................................118 Inspection.......................................................................118 Toe Adjustment...................................................................118 LUBRICATING THE UTILITY VEHICLE......................................................119 Lubrication Locations............................................................119 UTILITY VEHICLE CLEANING.............................................................121 Washing The Utility Vehicle......................................................121 Polishing The Vehicle............................................................121 UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................122 Storage..........................................................................122 Return To Service................................................................122 SYSTEM SETUP AND ANALYSIS................................................................123 DIAGNOSTIC SERVICE CODES.............................................................125 Check Engine Light...............................................................125 Service Codes List...............................................................126 UTILITY VEHICLE SIGN TRANSLATIONS........................................................129 UTILITY VEHICLE SIGN TRANSLATIONS....................................................131 Warning (7025482)................................................................131 Warning (7259755)................................................................132 Warning (7025476)................................................................133 Warning (7016342)................................................................134 Caution (7016347)................................................................134 Maximum Trailer Weight (7185806).................................................134 Operation Instruction (7018029)..................................................135 Warning (If Equipped With Back-up Alarm) (6737189)...............................135 Diesel (7025480).................................................................135 Rotating Fan (7025472)...........................................................136 SPECIFICATIONS...........................................................................137 (3600) UTILITY VEHICLE SPECIFICATIONS................................................139 Dimensions.......................................................................139 Performance......................................................................140 Controls.........................................................................140 Engine...........................................................................141 Electrical.......................................................................141 Hydraulic System.................................................................141 Drive System.....................................................................142 Fluid And Capacities.............................................................142 Tires............................................................................142 WARRANTY.................................................................................143 WARRANTY.............................................................................145 ALPHABETICAL INDEX.......................................................................147
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