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Bobcat 3600 Utility Vehicle Service Manual 6990371 (04-14) – PDF DOWNLOAD

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Bobcat 3600 Utility Vehicle Service Manual 6990371 (04-14) – PDF DOWNLOAD

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Description

Bobcat 3600 Utility Vehicle Service Manual 6990371 (04-14) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 3600 Utility Vehicle Service Manual 6990371 (04-14) – PDF DOWNLOAD

Language : English
Pages : 646
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3600 Utility Vehicle Service Manual 6990371 (04-14) – PDF DOWNLOAD

FOREWORD

This manual is for the Toolcat Utility Work Machine mechanic. It provides necessary servicing and adjustment procedures for the Toolcat Utility Work Machine and its component parts and systems. Refer to the for operating instructions, starting procedure, daily checks, etc.

SAFETY INSTRUCTIONS

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.

IMPORTANT

This notice identifies procedures which must be followed to avoid damage to the machine

The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments / implements:

  • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
  • The Operation & Maintenance Manual delivered with the machine or attachment / implement contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
  • Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment / implement. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
  • An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
  • The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3600 Utility Vehicle Service Manual 6990371 (04-14) – PDF DOWNLOAD

MAINTENANCE SAFETY....................................................................  3
CONTENTS..............................................................................  5
FOREWORD..............................................................................  7
	FOREWORD..........................................................................  9
	SAFETY INSTRUCTIONS............................................................... 11
	FIRE PREVENTION................................................................... 13
		Maintenance................................................................... 13
		Operation..................................................................... 13
		Electrical.................................................................... 13
		Fueling....................................................................... 13
		Starting...................................................................... 13
		Spark Arrester Exhaust System................................................. 13
		Welding And Grinding.......................................................... 13
		Fire Extinguishers............................................................ 14
	SERIAL NUMBER LOCATIONS........................................................... 15
		Utility Vehicle Serial Number................................................. 15
		Engine Serial Number.......................................................... 15
	DELIVERY REPORT................................................................... 16
	UTILITY VEHICLE IDENTIFICATION.................................................... 17
SAFETY AND MAINTENANCE................................................................ 19
	LIFTING AND BLOCKING THE UTILITY VEHICLE.......................................... 21
		Procedure..................................................................... 21
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)....... 23
		Description................................................................... 23
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER..................................... 25
		Loading And Unloading......................................................... 25
		Fastening..................................................................... 25
	TOWING THE UTILITY VEHICLE........................................................ 27
		Procedure..................................................................... 27
	SERVICE SCHEDULE.................................................................. 29
		Chart......................................................................... 29
	AIR CLEANER SERVICE............................................................... 31
		Pre-Filter Element............................................................ 31
		Replacing Filter Element...................................................... 32
	ENGINE COOLING SYSTEM............................................................. 33
		Checking Level................................................................ 33
		Cleaning...................................................................... 34
		Removing And Replacing Coolant................................................ 35
	FUEL SYSTEM....................................................................... 37
		Fuel Specifications........................................................... 37
		Biodiesel Blend Fuel.......................................................... 37
		Filling The Fuel Tank......................................................... 38
		Fuel Filter................................................................... 38
		Removing Air From The Fuel System............................................. 39
		Filling A Portable Fuel Container............................................. 39
	ENGINE LUBRICATION SYSTEM......................................................... 41
		Checking And Adding Engine Oil................................................ 41
		Engine Oil Chart.............................................................. 41
		Removing And Replacing Oil And Filter......................................... 42
	HYDRAULIC / HYDROSTATIC SYSTEM.................................................... 45
		Checking Fluid................................................................ 45
		Hydraulic Fluid............................................................... 45
		Adding Fluid.................................................................. 45
		Removing And Replacing Hydraulic / Hydrostatic Filter......................... 46
		Removing And Replacing Hydraulic / Hydrostatic Fluid.......................... 47
	GEARCASE.......................................................................... 49
		Checking Transmission Fluid................................................... 49
		Transmission Fluid............................................................ 49
		Adding Transmission Fluid..................................................... 49
		Removing And Replacing Transmission Fluid..................................... 50
		Checking Front Gearcase Fluid................................................. 50
		Front Gearcase Fluid.......................................................... 51
		Adding Front Gearcase Fluid................................................... 51
		Removing And Replacing Front Gearcase Fluid................................... 51
	TIRE MAINTENANCE.................................................................. 53
		Tires......................................................................... 53
		Tire Tread Depth.............................................................. 53
		Axle And Wheel Nut Torque..................................................... 53
		Wheel Removal And Installation................................................ 53
		Mounting...................................................................... 54
		Tire Pressure................................................................. 54
	SPARK ARRESTER MUFFLER............................................................ 55
		Cleaning Procedure............................................................ 55
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE..................................... 57
		Storage....................................................................... 57
		Return To Service............................................................. 57
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE............................... 59
		Procedure..................................................................... 59
		Emergency Exit (When Equipped With Cab)....................................... 60
DRIVE SYSTEM.......................................................................... 61
	BRAKE............................................................................. 63
		General Specifications........................................................ 63
		Torque Specifications......................................................... 63
		System Service Notes.......................................................... 64
		Noise Troubleshooting......................................................... 65
		System Troubleshooting........................................................ 66
		Hydraulic Brake System Operation.............................................. 67
		System Parts Identification................................................... 68
		Master Cylinder Removal And Installation...................................... 69
		Foot Brake Pedal Removal And Installation..................................... 70
		Bleeding / Fluid Removal And Installation..................................... 71
		Brake Inspection.............................................................. 73
		Brake Pad Inspection.......................................................... 73
		Burnishing.................................................................... 73
	BRAKE (FRONT)..................................................................... 75
		Pad Removal................................................................... 75
		Pad Inspection................................................................ 76
		Pad Assembly / Installation................................................... 77
		Caliper Removal............................................................... 78
		Caliper Parts Identification.................................................. 79
		Caliper Disassembly........................................................... 80
		Caliper Inspection............................................................ 81
		Caliper Assembly.............................................................. 82
		Caliper Installation.......................................................... 82
		Disc Runout................................................................... 83
		Disc Inspection............................................................... 83
		Disc Removal And Installation................................................. 84
	BRAKE (REAR)...................................................................... 85
		Pad Removal................................................................... 85
		Pad Inspection................................................................ 86
		Pad Installation.............................................................. 86
		Caliper Removal............................................................... 87
		Caliper Parts Identification.................................................. 88
		Caliper Disassembly........................................................... 89
		Caliper Inspection............................................................ 90
		Caliper Assembly.............................................................. 91
		Caliper Installation.......................................................... 91
		Disc Runout................................................................... 92
		Disc Inspection............................................................... 92
		Disc Removal And Installation................................................. 93
	TRANSMISSION...................................................................... 95
		Shift Lever Removal And Installation.......................................... 95
		Shift Cable Adjustment........................................................ 96
		Shift Cable Removal And Installation.......................................... 97
		Removal And Installation...................................................... 99
		Parts Identification..........................................................106
		Differential Operation........................................................110
		Transmission Disassembly......................................................111
		Snorkel Shaft Removal / Disassembly...........................................114
		Transmission Shaft Service....................................................116
		Planetary Differential Disassembly............................................118
		Planetary Differential Assembly...............................................121
		Transmission Assembly.........................................................125
	FINAL DRIVE.......................................................................129
		Bearing Carrier Removal.......................................................129
		Bearing Removal And Installation..............................................131
		Bearing Carrier Installation..................................................132
		Front Drive Shaft Removal And Installation....................................135
		Rear Drive Shaft Removal And Installation.....................................136
		Drive Shaft / CV Joint Handling...............................................138
		Outer CV Joint And Boot Removal And Installation..............................139
		Inner Plunging Joint And Boot Removal And Installation........................142
		Propshaft Removal And Installation............................................145
		Propshaft U-Joint Disassembly.................................................146
		Propshaft U-Joint Assembly....................................................147
		Front Gearcase Operation......................................................149
		Front Gearcase Removal And Installation.......................................152
		Front Gearcase Parts Identification...........................................154
		Front Gearcase Disassembly / Inspection.......................................155
		Front Gearcase Assembly.......................................................159
	TRAVEL CONTROL PEDAL..............................................................163
		Description...................................................................163
		Inspection....................................................................163
		Removal And Installation......................................................163
		Cable Removal And Installation................................................164
MAINFRAME.............................................................................167
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS).............................................169
		Removal And Installation......................................................169
	OPERATOR SEAT.....................................................................173
		Seat Base Removal And Installation............................................173
		Seat Belt Removal And Installation............................................174
	DASH..............................................................................175
		Front Access Cover Removal And Installation...................................175
		Upper Dash Panel Removal And Installation.....................................175
		Lower Dash Panel Removal And Installation.....................................175
		Storage Panel Removal And Installation........................................179
	BUMPER COVER......................................................................181
		Removal And Installation......................................................181
	REAR SUSPENSION LINK AND AXLE BRACE...............................................183
		Upper Suspension Link Removal And Installation................................183
		Lower Suspension Link Removal And Installation................................184
		Axle Brace Removal And Installation...........................................185
		Rear Axle Bearing Replacement.................................................186
	STEERING COLUMN...................................................................187
		Description...................................................................187
		Tilt Steering Shock Removal And Installation..................................187
		Parts Identification..........................................................188
		Steering Wheel Removal And Installation.......................................189
		Steering Wheel / Upper Steering Shaft Removal And Installation................190
		Steering Shaft Bearing Replacement............................................191
	STEERING BOX......................................................................193
		Removal And Installation......................................................193
	FUEL TANK.........................................................................195
		Fuel Tank Removal And Installation............................................195
	SHOCKS............................................................................197
		Rear Shock Removal And Installation...........................................197
		Front Shock Removal And Installation..........................................198
		Shock Spring Removal And Installation.........................................199
	A-ARMS............................................................................201
		Lower A-Arm Removal And Installation..........................................201
		Upper A-Arm Removal And Installation..........................................202
		Inspection....................................................................203
		Ball Joint Removal And Installation...........................................204
	TIE ROD...........................................................................207
		Description...................................................................207
		Removal And Installation......................................................207
		Toe Adjustment Procedure......................................................208
	TAILGATE..........................................................................209
		Removal And Installation......................................................209
		Latch Removal And Installation................................................210
	CARGO BOX.........................................................................211
		Removal And Installation......................................................211
	FENDER............................................................................213
		Removal And Installation (Front)..............................................213
		Removal And Installation (Rear)...............................................213
		Flare Removal And Installation................................................215
	FRONT WINDOW......................................................................217
		Removal And Installation......................................................217
	DOOR..............................................................................219
		Removal And Installation......................................................219
	DOOR LATCH........................................................................221
		Removal And Installation......................................................221
		Adjustment....................................................................221
	REAR PANEL........................................................................223
		Removal And Installation......................................................223
	WINDSHIELD WASHER RESERVOIR.......................................................225
		Removal And Installation......................................................225
ELECTRICAL SYSTEM AND ANALYSIS........................................................227
	ELECTRICAL SCHEMATICS
............................................................231
	ELECTRICAL SYSTEM INFORMATION.....................................................233
		Glossary Of Electrical Symbols................................................233
		Description...................................................................236
		Troubleshooting...............................................................237
		Fuse And Relay Location.......................................................238
		Fusible Links.................................................................240
	BATTERY...........................................................................241
		Removal And Installation......................................................241
		Servicing.....................................................................242
		Using A Booster Battery (Jump Starting).......................................243
	CHARGING SYSTEM...................................................................245
		Current Draw - Key OFF........................................................245
		Break Even Test...............................................................246
		Alternator Voltage Test.......................................................247
		Low Voltage Test..............................................................247
		Removal And Installation......................................................248
		Alternator Belt Adjustment....................................................249
		Alternator Belt Adjustment....................................................250
		Alternator Disassembly And Assembly...........................................251
	STARTER SYSTEM....................................................................253
		Starter System Troubleshooting................................................253
		Removal And Installation......................................................254
		Starter Disassembly And Assembly..............................................255
		Starter Motor Testing.........................................................257
	STOP SOLENOID.....................................................................259
		Description...................................................................259
		Solenoid Location.............................................................259
		Fuel Solenoid Pull Coil Testing...............................................259
		Fuel Solenoid Hold Coil Testing...............................................259
	LIGHTS............................................................................261
		Headlight Removal And Installation............................................261
		Headlight Adjustment..........................................................262
		Tail Light / Brake Light Removal And Installation.............................263
	ELECTRONIC CONTROL MODULE.........................................................265
		Description...................................................................265
		Removal And Installation......................................................265
	SPEED SENSORS.....................................................................267
		Engine Speed Sensor...........................................................267
		Vehicle Speed Sensor..........................................................268
	SWITCH (HEADLIGHT)................................................................269
		Location......................................................................269
		Removal And Installation......................................................269
		Testing.......................................................................269
	SWITCH (BRAKE LIGHT)..............................................................271
		Description...................................................................271
		Location......................................................................271
		Removal And Installation......................................................271
		Testing.......................................................................271
	SWITCH (AWD / 2WD / TURF).........................................................273
		Location......................................................................273
		Removal And Installation......................................................273
		Testing.......................................................................273
	SWITCH (KEY)......................................................................275
		Location......................................................................275
		Removal And Installation......................................................275
		Ignition Key Switch Testing...................................................275
	SWITCH (GEAR SELECTOR)............................................................277
		Location......................................................................277
		Removal And Installation......................................................277
		Testing.......................................................................277
	SWITCH (PUMP NEUTRAL).............................................................279
		Description...................................................................279
		Location......................................................................279
		Testing.......................................................................279
		Removal And Installation......................................................280
	GLOW PLUGS........................................................................281
		Location......................................................................281
		Testing.......................................................................281
		Removal And Installation......................................................281
	TEMPERATURE SENSOR................................................................283
		Description...................................................................283
		Testing.......................................................................283
		Removal And Installation......................................................283
		Fan Control Circuit Operation / Testing.......................................284
		Fan Control Circuit Bypass Test...............................................284
	DIFFERENTIAL SOLENOID.............................................................285
		Description...................................................................285
		Removal And Installation......................................................285
	DIFFERENTIAL SOLENOID (REAR RELAY)................................................287
		Description...................................................................287
		Removal And Installation......................................................287
		Differential Solenoid Circuit Operation.......................................287
	OIL PRESSURE SENSOR...............................................................289
		Location......................................................................289
		Removal And Installation......................................................289
	HYDRAULIC OIL SWITCH..............................................................291
		Description...................................................................291
		Location......................................................................291
		Testing.......................................................................291
		Removal And Installation......................................................291
	BACK-UP ALARM SYSTEM..............................................................293
		Description...................................................................293
		Location......................................................................293
		Inspecting....................................................................293
		Removal And Installation......................................................294
	HYDRAULIC TEMPERATURE SENSOR......................................................295
		Location......................................................................295
		Testing.......................................................................295
		Removal And Installation......................................................296
	INSTRUMENT CLUSTER................................................................297
		Information Display...........................................................297
		Pinouts.......................................................................299
		Information Display Area......................................................299
		Diagnostic Trouble Codes......................................................304
		Removal And Installation......................................................306
	HVAC SYSTEM.......................................................................307
		Description...................................................................307
		A/C Switch....................................................................307
		Blower Switch.................................................................307
		Temperature Control...........................................................307
	FUEL SENDER.......................................................................309
		Testing.......................................................................309
	DIAGNOSTIC TESTING................................................................311
		Digital Wrench™ Diagnostic Software...........................................311
		Digital Wrench™ Diagnostic Connector..........................................312
		Digital Wrench™ SmartLink Module Kit - MEL1721................................312
		Digital Wrench® Serial Number Location........................................313
		Version And Update ID.........................................................313
		Updates.......................................................................314
		Digital Wrench™ Feature Map...................................................316
		Engine Controller Unit Reprograming (Reflash).................................317
		Special Tests Menu............................................................322
		Data Items....................................................................322
ENGINE SERVICE........................................................................323
	ENGINE INFORMATION................................................................327
		Description...................................................................327
		Specifications................................................................328
		Torque Values.................................................................334
		Troubleshooting...............................................................335
		Engine Removal And Installation...............................................342
		Engine Mount Replacement......................................................346
		Compression - Checking........................................................347
	MUFFLER...........................................................................349
		Removal And Installation......................................................349
	AIR CLEANER.......................................................................351
		Housing Removal And Installation..............................................351
	ENGINE COOLING SYSTEM.............................................................353
		Cooling System Pressure Test..................................................353
		Radiator Cap Pressure Test....................................................353
		System Bleeding...............................................................354
		Radiator Cleaning.............................................................354
		Radiator Removal And Installation.............................................355
		Water Pump Weep Hole..........................................................359
		Water Pump Removal And Installation...........................................359
		Thermostat Removal............................................................361
		Thermostat Checking...........................................................361
	LUBRICATION SYSTEM................................................................363
		Oil Pan Removal And Installation..............................................363
		Oil Pump Removal And Installation.............................................363
		Oil Pump Disassembly And Assembly.............................................364
		Oil Pump Inspection...........................................................364
		Engine Oil Pressure - Testing.................................................366
	FUEL SYSTEM.......................................................................367
		Operation.....................................................................367
		Priming The Fuel System.......................................................367
		Fuel Lines / Vent Line........................................................368
		Fuel Pick-up Screen...........................................................369
		Fuel Sender Tests.............................................................369
		Fuel Pick-Up / Sending Unit Removal And Installation..........................370
		Fuel Transfer Pump Operation..................................................372
		Fuel Pump Test................................................................372
		Fuel Pump Removal And Installation............................................373
		Draining Water From The Fuel Filter / Water Separator.........................374
		Fuel Filter / Water Separator Replacement.....................................374
		High-Pressure Fuel Injection Lines Removal And Installation...................375
		Fuel Return Line Removal And Installation.....................................376
		Stop Solenoid.................................................................377
		Fuel Injection Pump Removal...................................................378
		Fuel Injection Pump Installation..............................................380
		Fuel Injection Pump Assembly Installation.....................................382
		Injection Pump Timing.........................................................383
		Fuel Injector Removal And Installation........................................388
		Nozzle Spraying Condition.....................................................391
		Fuel Injector Disassembly.....................................................392
		Fuel Injector Assembly........................................................393
		Fuel Injector Nozzle Pressure - Checking......................................393
	CYLINDER HEAD.....................................................................395
		Intake And Exhaust Valves.....................................................395
		Valve Clearance Adjustment....................................................400
		Cylinder Head Removal And Installation........................................402
		Cylinder Head Disassembly And Assembly........................................403
		Cylinder Head - Servicing.....................................................408
		Valve Guide - Checking........................................................408
		Reconditioning The Valve And Valve Seat.......................................409
		Valve Spring..................................................................410
		Valve Tappets.................................................................411
		Rocker Arm And Shaft - Checking...............................................412
		Push Rod Alignment - Checking.................................................412
	CRANKSHAFT AND PISTONS............................................................413
		Piston And Connecting Rod Removal And Installation............................413
		Piston And Connecting Rod - Servicing.........................................420
		Cylinder Bore - Checking......................................................423
		Crankshaft And Bearings Removal...............................................424
		Crankshaft And Bearings Installation..........................................426
		Crankshaft And Bearings - Servicing...........................................428
		Honing And Boring.............................................................430
	CAMSHAFT AND TIMING GEARS.........................................................431
		Timing Gearcase Cover Removal And Installation................................431
		Timing Gears Backlash - Checking..............................................432
		Timing Gears Removal..........................................................433
		Timing Gears Installation.....................................................434
		Idler Gear And Camshaft Removal And Installation..............................435
		Camshaft - Servicing..........................................................437
		Idler Gear And Shaft - Servicing..............................................438
	ENGINE SPEED CONTROL..............................................................439
		Cable Removal And Installation................................................439
HYDRAULIC SYSTEM......................................................................441
	HYDRAULIC/HYDROSTATIC SCHEMATICS
.................................................443
	HYDRAULIC SYSTEM INFORMATION......................................................445
		Glossary Of Hydraulic / Hydrostatic Symbols...................................445
		Troubleshooting...............................................................449
	HYDRAULIC RESERVOIR...............................................................451
		Description...................................................................451
		Removal And Installation......................................................451
	STEERING VALVE....................................................................455
		Removal And Installation......................................................455
		Parts Identification..........................................................456
		Disassembly...................................................................457
		Assembly......................................................................463
	MANIFOLD VALVE....................................................................469
		Description...................................................................469
		Two-Speed Pressure Testing....................................................469
		Removal And Installation......................................................470
		Parts Identification..........................................................471
		Disassembly...................................................................472
		Assembly......................................................................476
	HYDRAULIC / HYDROSTATIC FILTER....................................................481
		Description...................................................................481
		Housing Removal And Installation..............................................482
	OIL COOLER........................................................................483
		Removal And Installation......................................................483
	GEAR PUMP.........................................................................485
		Removal And Installation......................................................485
		Parts Identification..........................................................487
		Disassembly And Assembly......................................................488
HYDROSTATIC SYSTEM....................................................................493
	HYDROSTATIC SYSTEM INFORMATION....................................................495
		Troubleshooting...............................................................495
		Description...................................................................496
	HYDROSTATIC DRIVE MOTOR...........................................................497
		Description...................................................................497
		Removal And Installation......................................................497
		Parts Identification..........................................................500
		Disassembly...................................................................501
		Assembly......................................................................509
	CHARGE PRESSURE...................................................................515
		Description...................................................................515
		Testing.......................................................................515
	HYDROSTATIC PUMP..................................................................517
		Description...................................................................517
		Drive Relief Pressure Testing.................................................517
		Removal And Installation......................................................518
		Hydrostatic Travel Control Adjustments........................................527
		Performance Checks Worksheet..................................................535
		Coupler Removal And Installation..............................................537
		Parts Identification..........................................................538
		Disassembly...................................................................539
		Inspection....................................................................550
		Assembly......................................................................552
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)......................................561
	AIR CONDITIONING SYSTEM FLOW......................................................563
		Description...................................................................563
		Chart.........................................................................564
		Components....................................................................565
		Safety Equipment..............................................................568
	REGULAR MAINTENANCE...............................................................569
		Compressor Drive Belt Inspection..............................................569
		Condenser.....................................................................569
		Air Conditioning Service Chart................................................570
		A/C Evaporator Coil...........................................................571
	TROUBLESHOOTING...................................................................573
		Blower Motor Does Not Operate.................................................573
		Blower Motor Operates Normally But Air Flow Is Insufficient...................573
		Insufficient Cooling Although Air Flow And Compressor Operation Are Normal....573
		The Compressor Does Not Operate At All Or Operates Improperly.................574
		Gauge Pressure Related Troubleshooting........................................575
		Temperature / Pressure Chart..................................................577
		Poor A/C Performance..........................................................578
		HVAC Repair And Leaks.........................................................578
		Electrical System.............................................................579
		Engine Coolant Bypassing The Heater Valve.....................................588
		Heater Valve Not Opening Or Closing...........................................589
	SYSTEM CHARGING AND RECLAMATION...................................................591
		Refrigerant Identification....................................................591
		Reclamation And Charging With Recovery / Charging Unit........................592
	COMPRESSOR........................................................................595
		Belt Adjustment...............................................................595
		Belt Replacement..............................................................595
		Removal And Installation......................................................596
		Oil...........................................................................597
		Oil Check.....................................................................598
		Clutch Disassembly And Assembly...............................................599
	CONDENSER.........................................................................603
		Removal And Installation......................................................603
	RECEIVER / DRIER..................................................................605
		Receiver / Drier Removal And Installation.....................................605
		Pressure Relief Valve Removal And Installation................................606
		Pressure Switch Removal And Installation......................................607
	EVAPORATOR / HEATER UNIT..........................................................609
		Removal And Installation......................................................609
	THERMOSTAT........................................................................613
		Description...................................................................613
		Removal And Installation......................................................614
	EXPANSION VALVE...................................................................617
		Removal And Installation......................................................617
	EVAPORATOR COIL...................................................................619
		Removal And Installation......................................................619
	HEATER COIL.......................................................................621
		Removal And Installation With A/C.............................................621
	BLOWER FAN........................................................................623
		Removal And Installation......................................................623
	HEATER VALVE......................................................................627
		Removal And Installation......................................................627
		Disassembly And Assembly......................................................627
SPECIFICATIONS........................................................................629
	UTILITY VEHICLE SPECIFICATIONS....................................................631
		(3600) Dimensions.............................................................631
		Performance...................................................................632
		Controls......................................................................632
		Engine........................................................................633
		Electrical....................................................................633
		Hydraulic System..............................................................633
		Drive System..................................................................634
		Fluid And Capacities..........................................................634
		Tires.........................................................................634
	TORQUE SPECIFICATIONS FOR BOLTS...................................................635
		Torque For General SAE Bolts..................................................635
		Torque For General Metric Bolts...............................................636
	CONVERSIONS.......................................................................637
		Decimal And Millimeter Equivalent Chart.......................................637
		U.S. To Metric Conversion Chart...............................................638
	SERVICE TOOLS REQUIRED............................................................639
		Hydraulic Tools...............................................................639
		Transmission / Clutch / Drive Tools...........................................640
		Engine Tools..................................................................642
ALPHABETICAL INDEX....................................................................645

Questions? Email us: [email protected]

https://vimeo.com/846567932?share=copy

PLEASE NOTE:

  • This is the SAME MANUAL used by the dealerships to diagnose your vehicle
  • No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
  • Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
  • So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.M

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