Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW411001 & Above – PDF DOWNLOAD

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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW411001 & Above – PDF DOWNLOAD

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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW411001 & Above – PDF DOWNLOAD

Language : English
Pages :178
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW411001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact.
• It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars.
• If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles. This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads.
• Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet.

Always follow these instructions:

• Fasten seat belts for occupant restraint before operating.
• Keep hands and feet inside the vehicle at all times.
• Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
• Wear eye protection.
• Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
• NEVER attempt jumps or other stunts with the vehicle

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license.

• No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition.
• Always follow the inspection procedures described in this manual. The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust.
• All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments and accessories.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:

•  The Delivery Report is used to assure that complete instructions have been given to the new owner and that the utility vehicle, attachments and accessories are in safe operating condition.
• The Operation & Maintenance Manual delivered with the vehicle or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the utility vehicle and can be stored in the storage compartment. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Utility vehicle signs (decals) instruct on the safe operation and care of your Bobcat vehicle, attachments and accessories. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.

SAFETY INSTRUCTIONS (CONT’D)
Safe Operation Is The Operator’s Responsibility

Operator must have instructions before operating the utility vehicle. Untrained operators can cause injury or death

IMPORTANT

This notice identifies procedures which must be followed to avoid damage to the utility vehicle

• The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, and utility vehicle signs (decals).
• Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements.

Have Training with Actual Operation

• Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.
• The new operator must start in an area without bystanders and use all the controls until he or she can operate the vehicle, attachments and accessories safely under all conditions of the work area. Always fasten seat belt before operating.
• The utility vehicle Safety Video is available from your Bobcat dealer in English and Spanish. It provides information for safe vehicle operation.

Know the Work Conditions

•  Know the weight of the materials being handled. Never exceed the vehicle Load Capacities. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of the load if handling dense material.
• The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.
• Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation section of this manual.
• Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment and hearing protection are required for some work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW411001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS.................................................................  3
CONTENTS.................................................................................  5
FOREWORD.................................................................................  7
	BOBCAT COMPANY IS IS0 9001 CERTIFIED.................................................  9
	REGULAR MAINTENANCE ITEMS............................................................  9
	SERIAL NUMBER LOCATIONS.............................................................. 10
		Utility Vehicle Serial Number.................................................... 10
		Engine Serial Number............................................................. 10
	DELIVERY REPORT...................................................................... 10
	EMISSION CONTROL SYSTEMS............................................................. 11
		Noise Emission Control System.................................................... 11
		Operating On Public Lands In The U.S.A........................................... 11
		Crankcase Emission Control System................................................ 11
	UTILITY VEHICLE IDENTIFICATION (3650)................................................ 12
	FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13
		Standard Items................................................................... 13
		Options And Accessories.......................................................... 13
		Attachment....................................................................... 13
SAFETY AND TRAINING RESOURCES............................................................ 15
	SAFETY INSTRUCTIONS.................................................................. 17
		Before Operation................................................................. 17
		Safe Operation Is The Operator’s Responsibility.................................. 18
		Safe Operation Needs A Qualified Operator........................................ 18
		Equipment Modifications.......................................................... 19
		Avoid Silica Dust................................................................ 19
		Safety Rules For Power Take-Off (PTO) Driven Attachments......................... 19
	FIRE PREVENTION...................................................................... 19
		Maintenance...................................................................... 19
		Operation........................................................................ 19
		Electrical....................................................................... 19
		Hydraulic System................................................................. 20
		Fueling.......................................................................... 20
		Starting......................................................................... 20
		Spark Arrester Exhaust System.................................................... 20
		Welding And Grinding............................................................. 20
		Fire Extinguishers............................................................... 20
	UTILITY VEHICLE SIGNS (DECALS)....................................................... 21
	PUBLICATIONS AND TRAINING RESOURCES.................................................. 22
OPERATING INSTRUCTIONS................................................................... 23
	OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27
		Overview......................................................................... 27
		Instrument Panel................................................................. 28
		Tilt Steering Column Adjustment.................................................. 30
		Gear Selector.................................................................... 31
		Control Panel.................................................................... 32
		Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 32
		Key - Start / Stop............................................................... 33
		Storage Compartment.............................................................. 33
		Winch (Optional)................................................................. 34
		Radio (Optional)................................................................. 35
	ENGINE SPEED CONTROL LEVER........................................................... 37
		Operation........................................................................ 37
	BRAKE PEDAL.......................................................................... 37
		Operation........................................................................ 37
	TRAVEL CONTROL PEDAL................................................................. 37
		Operation........................................................................ 37
	BACK-UP ALARM SYSTEM (IF EQUIPPED)................................................... 38
		Description...................................................................... 38
		Operation........................................................................ 38
	ROLLOVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)........... 39
		Description...................................................................... 39
	OPERATOR CAB (ROPS) / (OPS).......................................................... 39
		Description...................................................................... 39
		Cab Door......................................................................... 40
		Front Wiper...................................................................... 40
		Window Washer Reservoir.......................................................... 40
		Side Windows..................................................................... 41
	NEW VEHICLE BREAK-IN................................................................. 42
		Break-In Period.................................................................. 42
		Engine And Drivetrain Break-In................................................... 42
	HYDRAULIC CONTROLS................................................................... 43
		Description...................................................................... 43
		Attachment Arm Operation......................................................... 43
		Attachment Arm Float Position.................................................... 43
		Tilt Operation................................................................... 43
		Front Auxiliary Hydraulics Operation............................................. 44
		Quick Couplers................................................................... 45
		Relieve Hydraulic Pressure (Utility Vehicle And Attachment)...................... 45
	POWER TAKE-OFF (PTO)................................................................. 46
		Description...................................................................... 46
		Engaging PTO..................................................................... 46
		Disengaging PTO.................................................................. 46
	DAILY INSPECTION..................................................................... 47
		Daily Inspection And Maintenance................................................. 47
	PRE-STARTING PROCEDURE............................................................... 48
		Entering The Utility Vehicle..................................................... 48
		Seat Belt Adjustment............................................................. 49
	STARTING THE ENGINE.................................................................. 50
		Key Switch....................................................................... 50
		Warming The Engine............................................................... 51
		Cold Temperature Starting........................................................ 51
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 52
		Procedure........................................................................ 52
		Emergency Exit (When Equipped With Cab).......................................... 53
	VEHICLE LOAD CAPACITY................................................................ 54
		Vehicle Load Capacities (Model 3650)............................................. 54
	ATTACHMENTS.......................................................................... 55
		Choosing The Correct Attachment.................................................. 55
		Pallet Forks..................................................................... 55
		Adding Weight To The Cargo Box................................................... 56
		Installing And Removing The Attachment........................................... 57
	REMOVING AND INSTALLING THE ATTACHMENT ARM........................................... 59
		Description...................................................................... 59
		Removing And Installing The Attachment Arm....................................... 59
	POWER TAKE-OFF (PTO)................................................................. 63
		Installing And Removing The PTO.................................................. 63
		Installing And Removing The PTO Shaft............................................ 65
	OPERATING PROCEDURE.................................................................. 67
		Inspect The Work Area............................................................ 67
		Basic Operating Instructions..................................................... 67
		Driving Procedure................................................................ 68
		Operating On Public Roads........................................................ 69
		Turning Improperly............................................................... 69
		Jumps And Stunts................................................................. 69
		Operating In Unfamiliar Terrain.................................................. 69
		Improper Tire Maintenance........................................................ 69
		Operating On Frozen Bodies Of Water.............................................. 69
		Unauthorized Use Of The Vehicle.................................................. 69
		Driving On Slippery Surfaces..................................................... 69
		Driving Uphill................................................................... 70
		Driving On A Sidehill (Sidehilling).............................................. 70
		Driving Downhill................................................................. 70
		Driving Through Water............................................................ 71
		Driving Over Obstacles........................................................... 71
		Driving In Reverse............................................................... 72
		Parking On An Incline............................................................ 72
		Operating With A Full Bucket And Empty Cargo Box................................. 73
		Operating With An Empty Bucket And Loaded Cargo Box.............................. 73
		Filling And Emptying The Bucket.................................................. 74
		Leveling The Ground Using Float.................................................. 75
		Backfilling...................................................................... 75
		Hauling Cargo.................................................................... 76
		Opening And Closing The Tailgate................................................. 76
		Raising And Lowering The Cargo Box (With Lift Assist)............................ 77
		Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 77
		Towing Equipment With The Utility Vehicle........................................ 78
		Drive Mode Switch................................................................ 79
		Safety Rules For PTO Operation................................................... 81
		Operating The PTO................................................................ 82
	TOWING THE UTILITY VEHICLE........................................................... 84
		Procedure........................................................................ 84
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 85
		Loading And Unloading............................................................ 85
		Fastening........................................................................ 85
PREVENTIVE MAINTENANCE................................................................... 87
	MAINTENANCE SAFETY................................................................... 91
	PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 93
		Severe Use Definition............................................................ 93
	SERVICE SCHEDULE..................................................................... 94
		Chart............................................................................ 94
	SEAT BELT............................................................................ 96
		Inspection And Maintenance....................................................... 96
	BACK-UP ALARM SYSTEM (IF EQUIPPED)................................................... 97
		Description...................................................................... 97
		Inspection....................................................................... 97
	START INTERLOCK SYSTEM............................................................... 98
		Description...................................................................... 98
		Inspecting....................................................................... 98
	PTO INTERLOCK SYSTEM................................................................. 98
		Description...................................................................... 98
		Inspecting....................................................................... 98
	TRAVEL DIRECTION AND ENGINE SPEED CONTROL SYSTEM..................................... 99
		Description...................................................................... 99
		Inspection And Maintenance....................................................... 99
	HORSEPOWER MANAGEMENT................................................................100
		Description......................................................................100
		Inspection And Maintenance.......................................................100
	BRAKE SYSTEM.........................................................................101
		Description......................................................................101
		Inspection And Maintenance.......................................................101
		Brake Inspection.................................................................102
	SHIFT CABLE ADJUSTMENT...............................................................103
		Inspecting.......................................................................103
		Adjustment.......................................................................103
	FRONT AND REAR SUSPENSION ADJUSTMENTS................................................104
		Shock Absorber Spring Adjustment.................................................104
	STEERING AND SUSPENSION SYSTEM.......................................................105
		Description......................................................................105
		Inspection And Maintenance.......................................................105
	ROLLOVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)...........107
		Description......................................................................107
	AIR CLEANER SERVICE..................................................................108
		Pre-Filter Element...............................................................108
		Replacing Filter Element.........................................................109
	SEAT.................................................................................110
		Removal And Installation.........................................................110
	FUEL SYSTEM..........................................................................111
		Fuel Specifications..............................................................111
		Biodiesel Blend Fuel.............................................................111
		Filling The Fuel Tank............................................................112
		Fuel Filter......................................................................112
		Removing Air From The Fuel System................................................113
		Filling A Portable Fuel Container................................................113
	ENGINE LUBRICATION SYSTEM............................................................114
		Checking And Adding Engine Oil...................................................114
		Engine Oil Chart.................................................................114
		Removing And Replacing Oil And Filter............................................115
	ENGINE COOLING SYSTEM................................................................117
		Checking Level...................................................................117
		Cleaning.........................................................................118
		Removing And Replacing Coolant...................................................119
	ELECTRICAL SYSTEM....................................................................121
		Description......................................................................121
		Fuse And Relay Location..........................................................121
		Fusible Links....................................................................122
		Battery Maintenance..............................................................123
		Battery Storage..................................................................123
		Battery Charging.................................................................123
		Using A Booster Battery (Jump Starting)..........................................124
		Removing And Installing Battery..................................................126
		Headlight Replacement............................................................127
		Brake Light / Tail Light Replacement.............................................127
		Headlight Beam Adjustment........................................................128
	HYDRAULIC / HYDROSTATIC SYSTEM.......................................................129
		Checking Fluid...................................................................129
		Hydraulic Fluid..................................................................129
		Adding Fluid.....................................................................129
		Removing And Replacing Hydraulic / Hydrostatic Filter............................130
		Removing And Replacing Hydraulic / Hydrostatic Fluid.............................131
	GEARCASE.............................................................................132
		Checking Transmission Fluid......................................................132
		Transmission Fluid...............................................................132
		Adding Transmission Fluid........................................................132
		Removing And Replacing Transmission Fluid........................................132
		Checking Front Gearcase Fluid....................................................133
		Front Gearcase Fluid.............................................................133
		Adding Front Gearcase Fluid......................................................133
		Removing And Replacing Front Gearcase Fluid......................................133
	VEHICLE IMMERSION....................................................................134
		Description......................................................................134
	SPARK ARRESTER MUFFLER...............................................................135
		Cleaning Procedure...............................................................135
	SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................136
		Procedure........................................................................136
	TIRE MAINTENANCE.....................................................................137
		Tires............................................................................137
		Tire Tread Depth.................................................................137
		Axle And Wheel Nut Torque........................................................137
		Wheel Removal And Installation...................................................137
		Mounting.........................................................................138
		Tire Pressure....................................................................138
	FRONT COVER..........................................................................138
		Removal And Installation.........................................................138
	ALTERNATOR BELT......................................................................139
		Belt Adjustment..................................................................139
		Belt Replacement.................................................................139
	AIR CONDITIONING.....................................................................140
		Belt Adjustment..................................................................140
		Belt Replacement.................................................................140
		Condenser Cleaning...............................................................141
		Filter Cleaning..................................................................141
	PTO CLUTCH...........................................................................142
		Description......................................................................142
		Adjusting The PTO Clutch Brake...................................................142
	PTO DRIVE BELT.......................................................................143
		Belt Inspection..................................................................143
	PTO GEARBOX..........................................................................144
		Checking PTO Gearbox Fluid.......................................................144
		Adding PTO Gearbox Fluid.........................................................145
		Removing And Replacing PTO Gearcase Fluid........................................145
	WHEEL TOE ALIGNMENT..................................................................146
		Inspection.......................................................................146
		Toe Adjustment...................................................................146
	LUBRICATING THE UTILITY VEHICLE......................................................147
		Lubrication Locations............................................................147
	UTILITY VEHICLE CLEANING.............................................................149
		Washing The Utility Vehicle......................................................149
		Polishing The Vehicle............................................................149
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................150
		Storage..........................................................................150
		Return To Service................................................................150
SYSTEM SETUP AND ANALYSIS................................................................151
	DIAGNOSTIC SERVICE CODES.............................................................153
		Check Engine Light...............................................................153
		Service Codes List...............................................................154
UTILITY VEHICLE SIGN TRANSLATIONS........................................................155
	UTILITY VEHICLE SIGN TRANSLATIONS....................................................157
		Warning (7025482)................................................................157
		Warning (7025475)................................................................158
		Warning (7025476)................................................................159
		Warning (7016342)................................................................160
		Caution (7016347)................................................................160
		Seat Switch (7025479)............................................................160
		Maximum Trailer Weight (7025473).................................................160
		Operation Instruction (7018029)..................................................161
		Warning (If Equipped With Back-up Alarm) (6737189)...............................161
		Diesel (7025480).................................................................161
		Rotating Fan (7025472)...........................................................162
		Warning (7025477)................................................................162
		Operation Instruction (7025477)..................................................163
		Warning (7025471)................................................................163
		Operation Instruction (7025478)..................................................164
SPECIFICATIONS...........................................................................165
	UTILITY VEHICLE SPECIFICATIONS.......................................................167
		(3650) Dimensions................................................................167
		Performance......................................................................168
		Controls.........................................................................168
		Engine...........................................................................169
		Electrical.......................................................................169
		Hydraulic System.................................................................170
		Power Take-Off (PTO) System......................................................170
		Drive System.....................................................................171
		Fluid And Capacities.............................................................171
		Tires............................................................................171
WARRANTY.................................................................................173
	WARRANTY.............................................................................175
ALPHABETICAL INDEX.......................................................................177

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