Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C311001 & Above – PDF DOWNLOAD

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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C311001 & Above – PDF DOWNLOAD

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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C311001 & Above – PDF DOWNLOAD

Language : English
Pages :180
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C311001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.

SAFETY INSTRUCTIONS
Before Operation

• Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

• • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.

SAFETY INSTRUCTIONS (CONT’D)
Safe Operation Is The Operator’s Responsibility

Operator must have instructions before operating the machine. Untrained operators can cause injury or death

IMPORTANT
This notice identifies procedures which must be followed to avoid damage to the machine

The Bobcat utility work machine and attachment must be in good operating condition before use. Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.

Safe Operation Needs A Qualified Operator

For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and attachment

A Qualified Operator Must Do The Following: Understand the Written Instructions, Rules and Regulations

• The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook and machine signs (decals).
• Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.

Have Training with Actual Operation

• Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.
• The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment safely under all conditions of the work area. Always fasten seat belt before operating.
• Operator Training Courses are available from your Bobcat dealer in English and Spanish. They provide information for safe and efficient equipment operation. Safety videos are also available.

Know the Work Conditions

•  Know the weight of the materials being handled. Avoid exceeding the Rated Machine Load Capacities of the machine. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of the load if handling dense material.
• The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.
• Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation section of this manual.
• Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment, hearing protection or Special Applications Kits are required for some work. See your Bobcat dealer about Bobcat safety equipment for your model.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C311001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS.................................................................  3
CONTENTS.................................................................................  5
FOREWORD.................................................................................  7
	BOBCAT COMPANY IS IS0 9001 CERTIFIED.................................................  9
	REGULAR MAINTENANCE ITEMS............................................................  9
	SERIAL NUMBER LOCATIONS.............................................................. 10
		Utility Vehicle Serial Number.................................................... 10
		Engine Serial Number............................................................. 10
	DELIVERY REPORT...................................................................... 10
	EMISSION CONTROL SYSTEMS............................................................. 11
		Noise Emission Control System.................................................... 11
		Operating On Public Lands In The U.S.A........................................... 11
		Crankcase Emission Control System................................................ 11
	UTILITY VEHICLE IDENTIFICATION (3650)................................................ 12
	FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13
		Standard Items................................................................... 13
		Options And Accessories.......................................................... 13
		Attachment....................................................................... 13
SAFETY AND TRAINING RESOURCES............................................................ 15
	SAFETY INSTRUCTIONS.................................................................. 17
		Before Operation................................................................. 17
		Safe Operation Is The Operator’s Responsibility.................................. 18
		Safe Operation Needs A Qualified Operator........................................ 18
		Equipment Modifications.......................................................... 19
		Avoid Silica Dust................................................................ 19
		Safety Rules For Power Take-Off (PTO) Driven Attachments......................... 19
	FIRE PREVENTION...................................................................... 19
		Maintenance...................................................................... 19
		Operation........................................................................ 19
		Electrical....................................................................... 19
		Hydraulic System................................................................. 20
		Fueling.......................................................................... 20
		Starting......................................................................... 20
		Spark Arrester Exhaust System.................................................... 20
		Welding And Grinding............................................................. 20
		Fire Extinguishers............................................................... 20
	UTILITY VEHICLE SIGNS (DECALS)....................................................... 21
	PUBLICATIONS AND TRAINING RESOURCES.................................................. 22
OPERATING INSTRUCTIONS................................................................... 23
	OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27
		Overview......................................................................... 27
		Instrument Panel................................................................. 28
		Tilt Steering Column Adjustment.................................................. 30
		Gear Selector.................................................................... 31
		Control Panel.................................................................... 32
		Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 32
		Key - Start / Stop............................................................... 33
		Storage Compartment.............................................................. 33
		Winch............................................................................ 34
		Radio............................................................................ 35
	ENGINE SPEED CONTROL LEVER........................................................... 37
		Operation........................................................................ 37
	BRAKE PEDAL.......................................................................... 37
		Operation........................................................................ 37
	TRAVEL CONTROL PEDAL................................................................. 37
		Operation........................................................................ 37
	BACK-UP ALARM SYSTEM................................................................. 38
		Description...................................................................... 38
		Operation........................................................................ 38
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 39
		Description...................................................................... 39
	OPERATOR CAB (ROPS) / (OPS).......................................................... 39
		Description...................................................................... 39
		Cab Door......................................................................... 40
		Front Wiper...................................................................... 40
		Window Washer Reservoir.......................................................... 40
		Side Windows..................................................................... 41
	NEW VEHICLE BREAK-IN................................................................. 42
		Break-In Period.................................................................. 42
		Engine And Drivetrain Break-In................................................... 42
	HYDRAULIC CONTROLS................................................................... 43
		Description...................................................................... 43
		Attachment Arm Operation......................................................... 43
		Attachment Arm Float Position.................................................... 43
		Tilt Operation................................................................... 43
		Front Auxiliary Hydraulics Operation............................................. 44
		Quick Couplers................................................................... 45
		Relieve Hydraulic Pressure (Utility Vehicle And Attachment)...................... 45
	POWER TAKE-OFF (PTO)................................................................. 46
		Description...................................................................... 46
		Engaging PTO..................................................................... 46
		Disengaging PTO.................................................................. 46
	DAILY INSPECTION..................................................................... 47
		Daily Inspection And Maintenance................................................. 47
	PRE-STARTING PROCEDURE............................................................... 48
		Entering The Utility Vehicle..................................................... 48
		Seat Belt Adjustment............................................................. 49
	STARTING THE ENGINE.................................................................. 50
		Key Switch....................................................................... 50
		Warming The Engine............................................................... 51
		Cold Temperature Starting........................................................ 51
	STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 52
		Procedure........................................................................ 52
		Emergency Exit (When Equipped With Cab).......................................... 53
	VEHICLE LOAD CAPACITY................................................................ 54
		Vehicle Load Capacities (Model 3650)............................................. 54
	ATTACHMENTS.......................................................................... 55
		Choosing The Correct Attachment.................................................. 55
		Pallet Forks..................................................................... 55
		Adding Weight To The Cargo Box................................................... 56
		Installing And Removing The Attachment........................................... 57
	REMOVING AND INSTALLING THE ATTACHMENT ARM........................................... 59
		Description...................................................................... 59
		Removing And Installing The Attachment Arm....................................... 59
	POWER TAKE-OFF (PTO)................................................................. 63
		Installing And Removing The PTO.................................................. 63
		Installing And Removing The PTO Shaft............................................ 65
	OPERATING PROCEDURE.................................................................. 67
		Inspect The Work Area............................................................ 67
		Basic Operating Instructions..................................................... 67
		Driving Procedure................................................................ 68
		Operating On Public Roads........................................................ 69
		Turning Improperly............................................................... 69
		Jumps And Stunts................................................................. 69
		Operating In Unfamiliar Terrain.................................................. 69
		Improper Tire Maintenance........................................................ 69
		Operating On Frozen Bodies Of Water.............................................. 69
		Unauthorized Use Of The Vehicle.................................................. 69
		Driving On Slippery Surfaces..................................................... 69
		Driving Uphill................................................................... 70
		Driving On A Sidehill (Sidehilling).............................................. 70
		Driving Downhill................................................................. 70
		Driving Through Water............................................................ 71
		Driving Over Obstacles........................................................... 71
		Driving In Reverse............................................................... 72
		Parking On An Incline............................................................ 72
		Operating With A Full Bucket And Empty Cargo Box................................. 73
		Operating With An Empty Bucket And Loaded Cargo Box.............................. 73
		Filling And Emptying The Bucket.................................................. 74
		Leveling The Ground Using Float.................................................. 75
		Backfilling...................................................................... 75
		Hauling Cargo.................................................................... 76
		Opening And Closing The Tailgate................................................. 76
		Raising And Lowering The Cargo Box (With Lift Assist)............................ 77
		Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 77
		Towing Equipment With The Utility Vehicle........................................ 78
		Drive Mode Switch................................................................ 79
		Safety Rules For PTO Operation................................................... 81
		Operating The PTO................................................................ 82
	TOWING THE UTILITY VEHICLE........................................................... 84
		Procedure........................................................................ 84
	TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 85
		Loading And Unloading............................................................ 85
		Fastening........................................................................ 85
PREVENTIVE MAINTENANCE................................................................... 87
	MAINTENANCE SAFETY................................................................... 91
	PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 93
		Severe Use Definition............................................................ 93
	SERVICE SCHEDULE..................................................................... 94
		Chart............................................................................ 94
	SEAT BELT............................................................................ 96
		Inspection And Maintenance....................................................... 96
	BACK-UP ALARM SYSTEM................................................................. 97
		Description...................................................................... 97
		Inspection....................................................................... 97
	START INTERLOCK SYSTEM............................................................... 98
		Description...................................................................... 98
		Inspecting....................................................................... 98
	PTO INTERLOCK SYSTEM................................................................. 98
		Description...................................................................... 98
		Inspecting....................................................................... 98
	TRAVEL DIRECTION AND ENGINE SPEED CONTROL SYSTEM..................................... 99
		Description...................................................................... 99
		Inspection And Maintenance....................................................... 99
	HORSEPOWER MANAGEMENT................................................................100
		Description......................................................................100
	BRAKE SYSTEM.........................................................................101
		Description......................................................................101
		Inspection And Maintenance.......................................................101
		Brake Inspection.................................................................102
	SHIFT CABLE ADJUSTMENT...............................................................103
		Inspecting.......................................................................103
		Adjustment.......................................................................103
	FRONT AND REAR SUSPENSION ADJUSTMENTS................................................104
		Shock Absorber Spring Adjustment.................................................104
	STEERING AND SUSPENSION SYSTEM.......................................................105
		Description......................................................................105
		Inspection And Maintenance.......................................................105
	ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)..........107
		Description......................................................................107
	AIR CLEANER SERVICE..................................................................108
		Pre-Filter Element...............................................................108
		Replacing Filter Element.........................................................109
	SEAT.................................................................................110
		Removal And Installation.........................................................110
	FUEL SYSTEM..........................................................................111
		Fuel Specifications..............................................................111
		Biodiesel Blend Fuel.............................................................111
		Filling The Fuel Tank............................................................112
		Fuel Filter......................................................................112
		Removing Air From The Fuel System................................................113
		Filling A Portable Fuel Container................................................113
	ENGINE LUBRICATION SYSTEM............................................................114
		Checking And Adding Engine Oil...................................................114
		Engine Oil Chart.................................................................114
		Removing And Replacing Oil And Filter............................................115
	ENGINE COOLING SYSTEM................................................................117
		Checking Level...................................................................117
		Cleaning.........................................................................118
		Removing And Replacing Coolant...................................................119
	ELECTRICAL SYSTEM....................................................................121
		Description......................................................................121
		Fuse And Relay Location..........................................................121
		Fusible Links....................................................................123
		Battery Maintenance..............................................................124
		Battery Storage..................................................................124
		Battery Charging.................................................................124
		Using A Booster Battery (Jump Starting)..........................................125
		Removing And Installing Battery..................................................127
		Headlight Replacement............................................................128
		Brake Light / Tail Light Replacement.............................................128
		Headlight Beam Adjustment........................................................129
	HYDRAULIC / HYDROSTATIC SYSTEM.......................................................130
		Checking Fluid...................................................................130
		Hydraulic Fluid..................................................................130
		Adding Fluid.....................................................................130
		Removing And Replacing Hydraulic / Hydrostatic Filter............................131
		Removing And Replacing Hydraulic / Hydrostatic Fluid.............................132
	GEARCASE.............................................................................133
		Checking Transmission Fluid......................................................133
		Transmission Fluid...............................................................133
		Adding Transmission Fluid........................................................133
		Removing And Replacing Transmission Fluid........................................133
		Checking Front Gearcase Fluid....................................................134
		Front Gearcase Fluid.............................................................134
		Adding Front Gearcase Fluid......................................................134
		Removing And Replacing Front Gearcase Fluid......................................134
	VEHICLE IMMERSION....................................................................135
		Description......................................................................135
	SPARK ARRESTER MUFFLER...............................................................136
		Cleaning Procedure...............................................................136
	SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................137
		Procedure........................................................................137
	TIRE MAINTENANCE.....................................................................138
		Tires............................................................................138
		Tire Tread Depth.................................................................138
		Axle And Wheel Nut Torque........................................................138
		Wheel Removal And Installation...................................................138
		Mounting.........................................................................139
		Tire Pressure....................................................................139
	FRONT COVER..........................................................................139
		Removal And Installation.........................................................139
	ALTERNATOR BELT......................................................................140
		Belt Adjustment..................................................................140
		Belt Replacement.................................................................140
	AIR CONDITIONING.....................................................................141
		Belt Adjustment..................................................................141
		Belt Replacement.................................................................141
		Condenser Cleaning...............................................................142
		Filter Cleaning..................................................................142
	PTO CLUTCH...........................................................................143
		Description......................................................................143
		Adjusting The PTO Clutch Brake...................................................144
	PTO DRIVE BELT.......................................................................145
		Belt Inspection..................................................................145
	PTO SHAFT............................................................................145
		Debris Removal...................................................................145
	PTO GEARBOX..........................................................................146
		Checking PTO Gearbox Fluid.......................................................146
		Adding PTO Gearbox Fluid.........................................................147
		Removing And Replacing PTO Gearcase Fluid........................................147
	WHEEL TOE ALIGNMENT..................................................................148
		Inspection.......................................................................148
		Toe Adjustment...................................................................148
	LUBRICATING THE UTILITY VEHICLE......................................................149
		Lubrication Locations............................................................149
	UTILITY VEHICLE CLEANING.............................................................151
		Washing The Utility Vehicle......................................................151
		Polishing The Vehicle............................................................151
	UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................152
		Storage..........................................................................152
		Return To Service................................................................152
SYSTEM SETUP AND ANALYSIS................................................................153
	DIAGNOSTIC SERVICE CODES.............................................................155
		Check Engine Light...............................................................155
		Service Codes List...............................................................156
UTILITY VEHICLE SIGN TRANSLATIONS........................................................157
	UTILITY VEHICLE SIGN TRANSLATIONS....................................................159
		Warning (7182586)................................................................159
		Warning (7259755)................................................................160
		Warning (7025476)................................................................161
		Warning (7016342)................................................................162
		Caution (7016347)................................................................162
		Seat Switch (7025479)............................................................162
		Maximum Trailer Weight (7025473).................................................162
		Operation Instruction (7018029)..................................................163
		Warning (If Equipped With Back-up Alarm) (6737189)...............................163
		Diesel (7025480).................................................................163
		Rotating Fan (7025472)...........................................................164
		Warning (7025477)................................................................164
		Operation Instruction (7025474)..................................................165
		Warning (7025471)................................................................165
		Operation Instruction (7025478)..................................................166
SPECIFICATIONS...........................................................................167
	(3650) UTILITY VEHICLE SPECIFICATIONS................................................169
		Dimensions.......................................................................169
		Performance......................................................................170
		Controls.........................................................................170
		Engine...........................................................................171
		Electrical.......................................................................171
		Hydraulic System.................................................................172
		Power Take-Off (PTO) System......................................................172
		Drive System.....................................................................173
		Fluid And Capacities.............................................................173
		Tires............................................................................173
WARRANTY.................................................................................175
	WARRANTY.............................................................................177
ALPHABETICAL INDEX.......................................................................179

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M