Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C312001 & Above – PDF DOWNLOAD
$29.95
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C312001 & Above – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C312001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C312001 & Above – PDF DOWNLOAD
Language : English
Pages :184
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C312001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
- This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet
Always follow these instructions:
- Fasten seat belts for occupant restraint before operating.
- Keep hands and feet inside the vehicle at all times.
- Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
- Wear eye protection.
- Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
- NEVER attempt jumps or other stunts with the vehicle.
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.
- Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
- The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
- The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C312001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................. 3 CONTENTS................................................................................. 5 FOREWORD................................................................................. 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................. 9 REGULAR MAINTENANCE ITEMS............................................................ 9 SERIAL NUMBER LOCATIONS.............................................................. 10 Utility Vehicle Serial Number.................................................... 10 Engine Serial Number............................................................. 10 DELIVERY REPORT...................................................................... 10 EMISSION CONTROL SYSTEMS............................................................. 11 Noise Emission Control System.................................................... 11 Operating On Public Lands In The U.S.A........................................... 11 Crankcase Emission Control System................................................ 11 UTILITY VEHICLE IDENTIFICATION (3650)................................................ 12 FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13 Standard Items................................................................... 13 Options And Accessories.......................................................... 13 Attachment....................................................................... 13 SAFETY AND TRAINING RESOURCES............................................................ 15 SAFETY INSTRUCTIONS.................................................................. 17 Before Operation................................................................. 17 Safe Operation Is The Operator’s Responsibility.................................. 18 Safe Operation Needs A Qualified Operator........................................ 18 Equipment Modifications.......................................................... 19 Avoid Silica Dust................................................................ 19 Safety Rules For Power Take-Off (PTO) Driven Attachments......................... 19 FIRE PREVENTION...................................................................... 19 Maintenance...................................................................... 19 Operation........................................................................ 19 Electrical....................................................................... 19 Hydraulic System................................................................. 20 Fueling.......................................................................... 20 Starting......................................................................... 20 Spark Arrester Exhaust System.................................................... 20 Welding And Grinding............................................................. 20 Fire Extinguishers............................................................... 20 UTILITY VEHICLE SIGNS (DECALS)....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.................................................. 22 OPERATING INSTRUCTIONS................................................................... 23 OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27 Overview......................................................................... 27 Instrument Panel................................................................. 28 Tilt Steering Column Adjustment.................................................. 30 Gear Selector.................................................................... 31 Control Panel.................................................................... 32 Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 32 Key - Start / Stop............................................................... 33 Storage Compartment.............................................................. 33 Winch............................................................................ 34 Radio............................................................................ 35 ENGINE SPEED CONTROL LEVER........................................................... 37 Operation........................................................................ 37 BRAKE PEDAL.......................................................................... 37 Operation........................................................................ 37 TRAVEL CONTROL PEDAL................................................................. 37 Operation........................................................................ 37 BACK-UP ALARM SYSTEM................................................................. 38 Description...................................................................... 38 Operation........................................................................ 38 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 39 Description...................................................................... 39 OPERATOR CAB (ROPS) / (OPS).......................................................... 39 Description...................................................................... 39 Cab Door......................................................................... 40 Front Wiper...................................................................... 40 Window Washer Reservoir.......................................................... 40 Side Windows..................................................................... 41 NEW VEHICLE BREAK-IN................................................................. 42 Break-In Period.................................................................. 42 Engine And Drivetrain Break-In................................................... 42 HYDRAULIC CONTROLS................................................................... 43 Description...................................................................... 43 Attachment Arm Operation......................................................... 43 Attachment Arm Float Position.................................................... 43 Tilt Operation................................................................... 43 Front Auxiliary Hydraulics Operation............................................. 44 Quick Couplers................................................................... 45 Relieve Hydraulic Pressure (Utility Vehicle And Attachment)...................... 45 POWER TAKE-OFF (PTO)................................................................. 46 Description...................................................................... 46 Engaging PTO..................................................................... 46 Disengaging PTO.................................................................. 46 DAILY INSPECTION..................................................................... 47 Daily Inspection And Maintenance................................................. 47 PRE-STARTING PROCEDURE............................................................... 48 Entering The Utility Vehicle..................................................... 48 Seat Belt Adjustment............................................................. 49 STARTING THE ENGINE.................................................................. 50 Key Switch....................................................................... 50 Warming The Engine............................................................... 51 Cold Temperature Starting........................................................ 51 STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 52 Procedure........................................................................ 52 Emergency Exit (When Equipped With Cab).......................................... 53 VEHICLE LOAD CAPACITY................................................................ 54 Vehicle Load Capacities (Model 3650)............................................. 54 ATTACHMENTS.......................................................................... 55 Choosing The Correct Attachment.................................................. 55 Pallet Forks..................................................................... 55 Adding Weight To The Cargo Box................................................... 56 Installing And Removing The Attachment........................................... 57 REMOVING AND INSTALLING THE ATTACHMENT ARM........................................... 59 Description...................................................................... 59 Removing And Installing The Attachment Arm....................................... 59 POWER TAKE-OFF (PTO)................................................................. 63 Installing And Removing The PTO.................................................. 63 Installing And Removing The PTO Shaft............................................ 65 OPERATING PROCEDURE.................................................................. 67 Inspect The Work Area............................................................ 67 Basic Operating Instructions..................................................... 67 Driving Procedure................................................................ 68 Operating On Public Roads........................................................ 69 Turning Improperly............................................................... 69 Jumps And Stunts................................................................. 69 Operating In Unfamiliar Terrain.................................................. 69 Improper Tire Maintenance........................................................ 69 Operating On Frozen Bodies Of Water.............................................. 69 Unauthorized Use Of The Vehicle.................................................. 69 Driving On Slippery Surfaces..................................................... 69 Driving Uphill................................................................... 70 Driving On A Sidehill (Sidehilling).............................................. 70 Driving Downhill................................................................. 70 Driving Through Water............................................................ 71 Driving Over Obstacles........................................................... 71 Driving In Reverse............................................................... 72 Parking On An Incline............................................................ 72 Operating With A Full Bucket And Empty Cargo Box................................. 73 Operating With An Empty Bucket And Loaded Cargo Box.............................. 73 Filling And Emptying The Bucket.................................................. 74 Leveling The Ground Using Float.................................................. 75 Backfilling...................................................................... 75 Hauling Cargo.................................................................... 76 Opening And Closing The Tailgate................................................. 76 Raising And Lowering The Cargo Box (With Lift Assist)............................ 77 Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 77 Towing Equipment With The Utility Vehicle........................................ 78 Drive Mode Switch................................................................ 79 Safety Rules For PTO Operation................................................... 81 Operating The PTO................................................................ 82 TOWING THE UTILITY VEHICLE........................................................... 84 Procedure........................................................................ 84 TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 85 Loading And Unloading............................................................ 85 Fastening........................................................................ 85 PREVENTIVE MAINTENANCE................................................................... 87 MAINTENANCE SAFETY................................................................... 91 PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 93 Severe Use Definition............................................................ 93 SERVICE SCHEDULE..................................................................... 94 Chart............................................................................ 94 SEAT BELT............................................................................ 96 Inspection And Maintenance....................................................... 96 BACK-UP ALARM SYSTEM................................................................. 97 Description...................................................................... 97 Inspection....................................................................... 97 START INTERLOCK SYSTEM............................................................... 98 Description...................................................................... 98 Inspecting....................................................................... 98 PTO INTERLOCK SYSTEM................................................................. 98 Description...................................................................... 98 Inspecting....................................................................... 98 TRAVEL DIRECTION AND ENGINE SPEED CONTROL SYSTEM..................................... 99 Description...................................................................... 99 Inspection And Maintenance....................................................... 99 HORSEPOWER MANAGEMENT................................................................100 Description......................................................................100 BRAKE SYSTEM.........................................................................101 Description......................................................................101 Inspection And Maintenance.......................................................101 Brake Inspection.................................................................102 SHIFT CABLE ADJUSTMENT...............................................................103 Inspecting.......................................................................103 Adjustment.......................................................................103 FRONT AND REAR SUSPENSION ADJUSTMENTS................................................104 Shock Absorber Spring Adjustment.................................................104 STEERING AND SUSPENSION SYSTEM.......................................................105 Description......................................................................105 Inspection And Maintenance.......................................................105 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)..........107 Description......................................................................107 AIR CLEANER SERVICE..................................................................108 Pre-Filter Element...............................................................108 Replacing Filter Element.........................................................109 SEAT.................................................................................110 Removal And Installation.........................................................110 FUEL SYSTEM..........................................................................111 Fuel Specifications..............................................................111 Biodiesel Blend Fuel.............................................................111 Filling The Fuel Tank............................................................112 Fuel Filter......................................................................112 Removing Air From The Fuel System................................................113 Filling A Portable Fuel Container................................................113 ENGINE LUBRICATION SYSTEM............................................................114 Checking And Adding Engine Oil...................................................114 Engine Oil Chart.................................................................114 Removing And Replacing Oil And Filter............................................115 ENGINE COOLING SYSTEM................................................................117 Checking Level...................................................................117 Cleaning.........................................................................118 Removing And Replacing Coolant...................................................119 ELECTRICAL SYSTEM....................................................................121 Description......................................................................121 Fuse And Relay Location..........................................................121 Fusible Links....................................................................123 Battery Maintenance..............................................................124 Battery Storage..................................................................124 Battery Charging.................................................................124 Using A Booster Battery (Jump Starting)..........................................125 Removing And Installing Battery..................................................127 Headlight Replacement............................................................128 Brake Light / Tail Light Replacement.............................................128 Headlight Beam Adjustment........................................................129 HYDRAULIC / HYDROSTATIC SYSTEM.......................................................130 Checking Fluid...................................................................130 Hydraulic Fluid..................................................................130 Adding Fluid.....................................................................130 Removing And Replacing Hydraulic / Hydrostatic Filter............................131 Removing And Replacing Hydraulic / Hydrostatic Fluid.............................132 GEARCASE.............................................................................133 Checking Transmission Fluid......................................................133 Transmission Fluid...............................................................133 Adding Transmission Fluid........................................................133 Removing And Replacing Transmission Fluid........................................133 Checking Front Gearcase Fluid....................................................134 Front Gearcase Fluid.............................................................134 Adding Front Gearcase Fluid......................................................134 Removing And Replacing Front Gearcase Fluid......................................134 VEHICLE IMMERSION....................................................................135 Description......................................................................135 SPARK ARRESTER MUFFLER...............................................................136 Cleaning Procedure...............................................................136 SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................137 Procedure........................................................................137 TIRE MAINTENANCE.....................................................................138 Tires............................................................................138 Tire Tread Depth.................................................................138 Axle And Wheel Nut Torque........................................................138 Wheel Removal And Installation...................................................138 Mounting.........................................................................139 Tire Pressure....................................................................139 FRONT COVER..........................................................................139 Removal And Installation.........................................................139 ALTERNATOR BELT......................................................................140 Belt Adjustment..................................................................140 Belt Replacement.................................................................140 AIR CONDITIONING.....................................................................141 Belt Adjustment..................................................................141 Belt Replacement.................................................................141 Condenser Cleaning...............................................................142 Filter Cleaning..................................................................142 PTO CLUTCH...........................................................................143 Description......................................................................143 PTO DRIVE BELT.......................................................................144 Belt Inspection..................................................................144 PTO SHAFT............................................................................144 Debris Removal...................................................................144 PTO GEARBOX..........................................................................145 Checking PTO Gearbox Fluid.......................................................145 Adding PTO Gearbox Fluid.........................................................146 Removing And Replacing PTO Gearcase Fluid........................................146 WHEEL TOE ALIGNMENT..................................................................147 Inspection.......................................................................147 Toe Adjustment...................................................................147 LUBRICATING THE UTILITY VEHICLE......................................................148 Lubrication Locations............................................................148 UTILITY VEHICLE CLEANING.............................................................150 Washing The Utility Vehicle......................................................150 Polishing The Vehicle............................................................150 UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................151 Storage..........................................................................151 Return To Service................................................................151 SYSTEM SETUP AND ANALYSIS................................................................153 DIAGNOSTIC SERVICE CODES.............................................................155 Check Engine Light...............................................................155 Service Codes List...............................................................156 UTILITY VEHICLE SIGN TRANSLATIONS........................................................159 UTILITY VEHICLE SIGN TRANSLATIONS....................................................161 Warning (7182586)................................................................161 Warning (7259755)................................................................162 Warning (7025476)................................................................163 Warning (7016342)................................................................164 Caution (7016347)................................................................164 Seat Switch (7025479)............................................................164 Maximum Trailer Weight (7025473).................................................164 Operation Instruction (7018029)..................................................165 Warning (If Equipped With Back-up Alarm) (6737189)...............................165 Diesel (7025480).................................................................165 Rotating Fan (7025472)...........................................................166 Warning (7025477)................................................................166 Operation Instruction (7025474)..................................................167 Warning (7025471)................................................................167 Operation Instruction (7025478)..................................................168 SPECIFICATIONS...........................................................................169 (3650) UTILITY VEHICLE SPECIFICATIONS................................................171 Dimensions.......................................................................171 Performance......................................................................172 Controls.........................................................................172 Engine...........................................................................173 Electrical.......................................................................173 Hydraulic System.................................................................174 Power Take-Off (PTO) System......................................................174 Drive System.....................................................................175 Fluid And Capacities.............................................................175 Tires............................................................................175 WARRANTY.................................................................................177 WARRANTY.............................................................................179 ALPHABETICAL INDEX.......................................................................183
Contact us: [email protected]
https://vimeo.com/846189606?share=copy
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
s.m
