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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C317001 & Above – PDF DOWNLOAD
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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C317001 & Above – PDF DOWNLOAD
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Description
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C317001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C317001 & Above – PDF DOWNLOAD
Language : English
Pages :184
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C317001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage. This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
- This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet
Always follow these instructions:
- Fasten seat belts for occupant restraint before operating.
- Keep hands and feet inside the vehicle at all times.
- Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
- Wear eye protection.
- Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
- NEVER attempt jumps or other stunts with the vehicle.
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle.
- Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition. Always follow the inspection procedures described in this manual.
- The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility vehicle, attachment and accessories for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
- The dealer can also identify unsafe modifications or use of unapproved attachments and accessories. The attachments and buckets are designed for an attachment arm Rated Capacity. They are designed for secure fastening to the Bobcat utility vehicle. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the vehicle – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat utility vehicle and attachments and accessories:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN B3C317001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................. 3 CONTENTS................................................................................. 5 FOREWORD................................................................................. 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................. 9 REGULAR MAINTENANCE ITEMS............................................................ 9 SERIAL NUMBER LOCATIONS.............................................................. 10 Utility Vehicle Serial Number.................................................... 10 Engine Serial Number............................................................. 10 DELIVERY REPORT...................................................................... 10 EMISSION CONTROL SYSTEMS............................................................. 11 Noise Emission Control System.................................................... 11 Operating On Public Lands In The U.S.A........................................... 11 Crankcase Emission Control System................................................ 11 UTILITY VEHICLE IDENTIFICATION (3650)................................................ 12 FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13 Standard Items................................................................... 13 Options And Accessories.......................................................... 13 Attachment....................................................................... 14 SAFETY AND TRAINING RESOURCES............................................................ 15 SAFETY INSTRUCTIONS.................................................................. 17 Before Operation................................................................. 17 Safe Operation Is The Operator’s Responsibility.................................. 18 Safe Operation Needs A Qualified Operator........................................ 18 Equipment Modifications.......................................................... 19 Avoid Silica Dust................................................................ 19 Safety Rules For Power Take-Off (PTO) Driven Attachments......................... 19 FIRE PREVENTION...................................................................... 19 Maintenance...................................................................... 19 Operation........................................................................ 19 Electrical....................................................................... 19 Hydraulic System................................................................. 20 Fueling.......................................................................... 20 Starting......................................................................... 20 Spark Arrester Exhaust System.................................................... 20 Welding And Grinding............................................................. 20 Fire Extinguishers............................................................... 20 UTILITY VEHICLE SIGNS (DECALS)....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.................................................. 22 OPERATING INSTRUCTIONS................................................................... 23 OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27 Overview......................................................................... 27 Instrument Panel................................................................. 28 Tilt Steering Column Adjustment.................................................. 30 Gear Selector.................................................................... 31 Control Panel.................................................................... 32 Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 32 Key - Start / Stop............................................................... 33 Storage Compartment.............................................................. 33 Winch............................................................................ 34 Radio............................................................................ 35 ENGINE SPEED CONTROL LEVER........................................................... 37 Operation........................................................................ 37 BRAKE PEDAL.......................................................................... 37 Operation........................................................................ 37 TRAVEL CONTROL PEDAL................................................................. 37 Operation........................................................................ 37 BACK-UP ALARM SYSTEM................................................................. 38 Description...................................................................... 38 Operation........................................................................ 38 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 39 Description...................................................................... 39 OPERATOR CAB (ROPS) / (OPS).......................................................... 39 Description...................................................................... 39 Cab Door......................................................................... 40 Front Wiper...................................................................... 40 Window Washer Reservoir.......................................................... 40 Side Windows..................................................................... 41 NEW VEHICLE BREAK-IN................................................................. 42 Break-In Period.................................................................. 42 Engine And Drivetrain Break-In................................................... 42 HYDRAULIC CONTROLS................................................................... 43 Description...................................................................... 43 Attachment Arm Operation......................................................... 43 Attachment Arm Float Position.................................................... 43 Tilt Operation................................................................... 43 Front Auxiliary Hydraulics Operation............................................. 44 Quick Couplers................................................................... 45 Relieve Hydraulic Pressure (Utility Vehicle And Attachment)...................... 45 POWER TAKE-OFF (PTO)................................................................. 46 Description...................................................................... 46 Engaging PTO..................................................................... 46 Disengaging PTO.................................................................. 46 DAILY INSPECTION..................................................................... 47 Daily Inspection And Maintenance................................................. 47 PRE-STARTING PROCEDURE............................................................... 48 Entering The Utility Vehicle..................................................... 48 Seat Belt Adjustment............................................................. 49 STARTING THE ENGINE.................................................................. 50 Key Switch....................................................................... 50 Warming The Engine............................................................... 51 Cold Temperature Starting........................................................ 51 STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 52 Procedure........................................................................ 52 Emergency Exit (When Equipped With Cab).......................................... 53 VEHICLE LOAD CAPACITY................................................................ 54 Vehicle Load Capacities (Model 3650)............................................. 54 ATTACHMENTS.......................................................................... 55 Choosing The Correct Attachment.................................................. 55 Pallet Forks..................................................................... 55 Adding Weight To The Cargo Box................................................... 56 Installing And Removing The Attachment........................................... 57 REMOVING AND INSTALLING THE ATTACHMENT ARM........................................... 59 Description...................................................................... 59 Removing And Installing The Attachment Arm....................................... 59 POWER TAKE-OFF (PTO)................................................................. 63 Installing And Removing The PTO.................................................. 63 Installing And Removing The PTO Shaft............................................ 65 OPERATING PROCEDURE.................................................................. 67 Inspect The Work Area............................................................ 67 Basic Operating Instructions..................................................... 67 Driving Procedure................................................................ 68 Operating On Public Roads........................................................ 69 Turning Improperly............................................................... 69 Jumps And Stunts................................................................. 69 Operating In Unfamiliar Terrain.................................................. 69 Improper Tire Maintenance........................................................ 69 Operating On Frozen Bodies Of Water.............................................. 69 Unauthorized Use Of The Vehicle.................................................. 69 Driving On Slippery Surfaces..................................................... 69 Driving Uphill................................................................... 70 Driving On A Sidehill (Sidehilling).............................................. 70 Driving Downhill................................................................. 70 Driving Through Water............................................................ 71 Driving Over Obstacles........................................................... 71 Driving In Reverse............................................................... 72 Parking On An Incline............................................................ 72 Operating With A Full Bucket And Empty Cargo Box................................. 73 Operating With An Empty Bucket And Loaded Cargo Box.............................. 73 Filling And Emptying The Bucket.................................................. 74 Leveling The Ground Using Float.................................................. 75 Backfilling...................................................................... 75 Hauling Cargo.................................................................... 76 Opening And Closing The Tailgate................................................. 76 Raising And Lowering The Cargo Box (With Lift Assist)............................ 77 Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 77 Towing Equipment With The Utility Vehicle........................................ 78 Drive Mode Switch................................................................ 79 Safety Rules For PTO Operation................................................... 81 Operating The PTO................................................................ 82 TOWING THE UTILITY VEHICLE........................................................... 84 Procedure........................................................................ 84 TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 85 Loading And Unloading............................................................ 85 Fastening........................................................................ 85 PREVENTIVE MAINTENANCE................................................................... 87 MAINTENANCE SAFETY................................................................... 91 PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 93 Severe Use Definition............................................................ 93 SERVICE SCHEDULE..................................................................... 94 Maintenance Intervals............................................................ 94 SEAT BELT............................................................................ 97 Inspection And Maintenance....................................................... 97 BACK-UP ALARM SYSTEM................................................................. 98 Description...................................................................... 98 Inspection....................................................................... 98 START INTERLOCK SYSTEM............................................................... 99 Description...................................................................... 99 Inspecting....................................................................... 99 PTO INTERLOCK SYSTEM................................................................. 99 Description...................................................................... 99 Inspecting....................................................................... 99 TRAVEL DIRECTION AND ENGINE SPEED CONTROL SYSTEM.....................................100 Description......................................................................100 Inspection And Maintenance.......................................................100 HORSEPOWER MANAGEMENT................................................................101 Description......................................................................101 BRAKE SYSTEM.........................................................................102 Description......................................................................102 Inspection And Maintenance.......................................................102 Brake Inspection.................................................................103 SHIFT CABLE ADJUSTMENT...............................................................104 Inspecting.......................................................................104 Adjustment.......................................................................104 FRONT AND REAR SUSPENSION ADJUSTMENTS................................................105 Shock Absorber Spring Adjustment.................................................105 STEERING AND SUSPENSION SYSTEM.......................................................106 Description......................................................................106 Inspection And Maintenance.......................................................106 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)..........108 Description......................................................................108 AIR CLEANER SERVICE..................................................................109 Pre-Filter Element...............................................................109 Replacing Filter Element.........................................................110 SEAT.................................................................................111 Removal And Installation.........................................................111 FUEL SYSTEM..........................................................................112 Fuel Specifications..............................................................112 Biodiesel Blend Fuel.............................................................112 Filling The Fuel Tank............................................................113 Fuel Filter......................................................................113 Removing Air From The Fuel System................................................114 Filling A Portable Fuel Container................................................114 ENGINE LUBRICATION SYSTEM............................................................115 Checking And Adding Engine Oil...................................................115 Engine Oil Chart.................................................................115 Removing And Replacing Oil And Filter............................................116 ENGINE COOLING SYSTEM................................................................118 Checking Level...................................................................118 Cleaning.........................................................................119 Removing And Replacing Coolant...................................................120 ELECTRICAL SYSTEM....................................................................122 Description......................................................................122 Fuse And Relay Location..........................................................122 Fusible Links....................................................................124 Battery Maintenance..............................................................125 Battery Storage..................................................................125 Battery Charging.................................................................125 Using A Booster Battery (Jump Starting)..........................................126 Removing And Installing Battery..................................................128 Headlight Replacement............................................................129 Brake Light / Tail Light Replacement.............................................129 Headlight Beam Adjustment........................................................130 HYDRAULIC / HYDROSTATIC SYSTEM.......................................................131 Checking Fluid...................................................................131 Hydraulic Fluid..................................................................131 Adding Fluid.....................................................................131 Removing And Replacing Hydraulic / Hydrostatic Filter............................132 Removing And Replacing Hydraulic / Hydrostatic Fluid.............................133 GEARCASE.............................................................................134 Checking Transmission Fluid......................................................134 Transmission Fluid...............................................................134 Adding Transmission Fluid........................................................134 Removing And Replacing Transmission Fluid........................................134 Checking Front Gearcase Fluid....................................................135 Front Gearcase Fluid.............................................................135 Adding Front Gearcase Fluid......................................................135 Removing And Replacing Front Gearcase Fluid......................................135 VEHICLE IMMERSION....................................................................136 Description......................................................................136 SPARK ARRESTER MUFFLER...............................................................137 Cleaning Procedure...............................................................137 SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................138 Procedure........................................................................138 TIRE MAINTENANCE.....................................................................139 Tires............................................................................139 Tire Tread Depth.................................................................139 Axle And Wheel Nut Torque........................................................139 Wheel Removal And Installation...................................................139 Mounting.........................................................................140 Tire Pressure....................................................................140 FRONT COVER..........................................................................140 Removal And Installation.........................................................140 ALTERNATOR BELT......................................................................141 Belt Adjustment..................................................................141 Belt Replacement.................................................................141 AIR CONDITIONING.....................................................................142 Belt Adjustment..................................................................142 Belt Replacement.................................................................142 Condenser Cleaning...............................................................143 Filter Cleaning..................................................................143 PTO CLUTCH...........................................................................144 Description......................................................................144 PTO DRIVE BELT.......................................................................145 Belt Inspection..................................................................145 PTO SHAFT............................................................................145 Debris Removal...................................................................145 PTO GEARBOX..........................................................................146 Checking PTO Gearbox Fluid.......................................................146 Adding PTO Gearbox Fluid.........................................................147 Removing And Replacing PTO Gearcase Fluid........................................147 WHEEL TOE ALIGNMENT..................................................................148 Inspection.......................................................................148 Toe Adjustment...................................................................148 LUBRICATING THE UTILITY VEHICLE......................................................149 Lubrication Locations............................................................149 UTILITY VEHICLE CLEANING.............................................................151 Washing The Utility Vehicle......................................................151 Polishing The Vehicle............................................................151 UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................152 Storage..........................................................................152 Return To Service................................................................152 SYSTEM SETUP AND ANALYSIS................................................................153 DIAGNOSTIC SERVICE CODES.............................................................155 Check Engine Light...............................................................155 Service Codes List...............................................................156 UTILITY VEHICLE SIGN TRANSLATIONS........................................................159 UTILITY VEHICLE SIGN TRANSLATIONS....................................................161 Warning (7182586)................................................................161 Warning (7259755)................................................................162 Warning (7025476)................................................................163 Warning (7016342)................................................................164 Caution (7016347)................................................................164 Seat Switch (7025479)............................................................164 Maximum Trailer Weight (7025473).................................................164 Operation Instruction (7018029)..................................................165 Warning (If Equipped With Back-up Alarm) (6737189)...............................165 Diesel (7025480).................................................................165 Rotating Fan (7025472)...........................................................166 Warning (7025477)................................................................166 Operation Instruction (7025474)..................................................167 Warning (7025471)................................................................167 Operation Instruction (7025478)..................................................168 SPECIFICATIONS...........................................................................169 (3650) UTILITY VEHICLE SPECIFICATIONS................................................171 Dimensions.......................................................................171 Performance......................................................................172 Controls.........................................................................172 Engine...........................................................................173 Electrical.......................................................................173 Hydraulic System.................................................................174 Power Take-Off (PTO) System......................................................174 Drive System.....................................................................175 Fluid And Capacities.............................................................175 Tires............................................................................175 WARRANTY.................................................................................177 WARRANTY.............................................................................179 ALPHABETICAL INDEX.......................................................................181
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