Bobcat 425 Compact Excavator Operation & Maintenance Manual SN A1HW11001 & Above – PDF DOWNLOAD

Description

Bobcat 425 Compact Excavator Operation & Maintenance Manual SN A1HW11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat 425 Compact Excavator Operation & Maintenance Manual SN A1HW11001 & Above – PDF DOWNLOAD

Language : English
Pages : 170
Downloadable : Yes
File Type : PDF
Size: 5.23 MB

DESCRIPTION:

Bobcat 425 Compact Excavator Operation & Maintenance Manual SN A1HW11001 & Above – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat Excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR MACHINE. If you have any questions, see your Bobcat dealer.

• SAFETY INSTRUCTIONS
  Before Operation
•  Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
•  Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
• The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat 425 Compact Excavator Operation & Maintenance Manual SN A1HW11001 & Above – PDF DOWNLOAD

CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options and Accessories 13
Attachments 13
Buckets Available 13
Falling Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 27
Cab Interior Light (If Equipped) 27
Left Console 27
Right Console 28
Function Icons 29
STD / ISO Selector Valve 30
Upperstructure Slew Lock 30
Raising And Lowering The Console 30
Two-Speed Travel 31
Fresh Air Recirculation (If Equipped) 31
OPERATOR CANOPY (ROPS / TOPS) 32
Description 32
OPERATOR CAB (ROPS / TOPS) 32
Description 32
Cab Door 33
Front Window 34
Front Wiper 35
Window Washer Reservoir 35
Right Side Window 36
Heating, Ventilation, and Air Conditioning Duct 37
TRAVEL CONTROLS 38
Description 38
Forward And Reverse Travel 38
Turning 38
HYDRAULIC CONTROLS 40
Description 40
STANDARD Control Pattern 40
ISO Control Pattern 41
Quick Couplers 42
Auxiliary Hydraulics 43
Relieving Hydraulic Pressure (Excavator And Attachment) 43
Return To Tank Valve (If Equipped) 43
BLADE CONTROL LEVER 44
Operation 44
BOOM SWING PEDAL 44
Operation 44
DAILY INSPECTION 45
Daily Inspection And Maintenance 46
PRE-STARTING PROCEDURE 47
Operation & Maintenance Manual And Operator’s Handbook Locations 47
Entering The Excavator 47
Seat Adjustment 48
Seat Belt Adjustment 48
Control Console 48
STARTING THE ENGINE 49
Key Switch 49
Keyless 50
Cold Temperature Starting 51
Warming The Hydraulic System 52
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 53
Procedure 53
Emergency Exits 54
ATTACHMENTS 55
Installing And Removing The Attachment (Hydraulic X-Change) 55
Installing And Removing The Attachment (Pin-On X- Change) 59
Installing And Removing The Attachment (Bolt-On X- Change) 65
Installing And Removing The Attachment (Pin-On Attachment) 71
OPERATING PROCEDURE 72
Inspect The Work Area 72
Lowering The Work Equipment (Engine STOPPED) 72
Operating On Public Roads 72
Lifting A Load 73
Excavating 74
Boom Swing 76
Backfilling 77
Driving The Excavator 77
Operating On Slopes 78
Operating In Water 80
Avoiding Track Damage 80
TOWING THE EXCAVATOR 80
Procedure 80
LIFTING THE EXCAVATOR 81
Procedure 81
TRANSPORTING THE EXCAVATOR ON A TRAILER 82
Loading And Unloading 82
Fastening 82
PREVENTIVE MAINTENANCE 83
MAINTENANCE SAFETY 85
SERVICE SCHEDULE 87
Chart 87
CONTROL CONSOLE LOCKOUTS 88
Inspection And Maintenance 88
SEAT BELT 89
Inspection And Maintenance 89
MOTION ALARM SYSTEM (IF EQUIPPED) 90
Description 90
Inspecting 90
Adjusting Switch Position 90
TAILGATE 91
Opening And Closing 91
RIGHT SIDE COVER 92
Opening And Closing 92
CAB FILTERS 93
Cleaning And Maintenance (Early Models) 93
Cleaning And Maintenance (Later Models) 94
AIR CLEANER SERVICE 95
Daily Check 95
Replacing Filter Elements 95
FUEL SYSTEM 97
Fuel Specifications 97
Filling The Fuel Tank 97
Fuel Filters 98
Draining The Fuel Tank 100
Removing Air From The Fuel System 100
ENGINE LUBRICATION SYSTEM 101
Checking And Adding Engine Oil 101
Engine Oil Chart 101
Removing And Replacing Oil Filter 102
ENGINE COOLING SYSTEM 103
Cleaning 103
Checking Level 104
Removing And Replacing Coolant 105
ELECTRICAL SYSTEM 106
Description 106
Fuse And Relay Location / Identification 106
Battery Maintenance 107
Using A Booster Battery (Jump Starting) 108
Removing And Installing Battery 109
HYDRAULIC SYSTEM 110
Checking And Adding Fluid 110
Hydraulic Fluid Chart 110
Removing And Replacing The Hydraulic Filter 111
Removing And Replacing The Case Drain Filter 111
Removing And Replacing The Hydraulic Fluid 112
SPARK ARRESTOR MUFFLER 113
Cleaning Procedure 113
TRACK TENSION 114
Adjusting 114
TRAVEL MOTOR 116
Checking And Adding Oil 116
Removing And Replacing Oil 116
ALTERNATOR BELT 117
Belt Adjustment 117
Belt Replacement 117
X-CHANGE 118
Inspection And Maintenance 118
TRACK ROLLER AND IDLER LUBRICATION 118
Procedure 118
BUCKET 119
Bucket Teeth Removal And Installation 119
LUBRICATING THE EXCAVATOR 120
Lubrication Locations 120
PIVOT PINS 122
Inspection And Maintenance 122
EXCAVATOR STORAGE AND RETURN TO SERVICE 123
Storage 123
Return to Service 123
SYSTEM SETUP AND ANALYSIS 125
DIAGNOSTIC SERVICE CODE 127
Service Codes List 127
DISPLAY CONTROLLER PANEL SETUP 128
Passwords 128
Password Entry (For Starting and Operating the Machine) 128
Changing The Operator Password 128
Password Lockout Feature 129
Job Clock 129
RPM 129
Viewing Service Codes (Key Switch) 130
Viewing Service Codes (Keyless) 130
MACHINE SIGN TRANSLATIONS 131
WARNING (6808185) 133
LIFT CHART 134
425 STANDARD ARM (7132125) 134
425 With LONG ARM OPTION (7135359) 137
SERVICE SCHEDULE (7151799) 140
WARNING (6807776) 143
WARNING (6804114, 6817225, 6804233) 145
WARNING (6817815) 146
WARNING (6808474) 146
WARNING (6576048) 147
WARNING (6815915) 148
USING THE X-CHANGE SYSTEM (7102651) 149
USING THE X-CHANGE SYSTEM (7134587) 152
WARNING (6809829) 155
JOYSTICK CONTROL PATTERN SELECTOR LEVER (6815957) 156
SPECIFICATIONS 157
EXCAVATOR SPECIFICATIONS 159
425 With Standard Arm And Long Arm Option 159
425 With Standard Arm 160
425 With Long Arm Option 161
Performance 162
Controls 162
Engine 162
Hydraulic System 163
Hydraulic Cylinders 163
Hydraulic Cycle Times 163
Electrical 163
Instrumentation 163
Drive System 164
Slew System 164
Undercarriage 164
Crawler Track Design 164
Capacities 164
Fuel Tank 164
Tracks 164
Type 164
Ground Pressure 164
WARRANTY 165
ALPHABETICAL INDEX 169

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M