Bobcat 430 Compact Excavator Operation & Maintenance Manual 6902316 (7-07) – PDF DOWNLOAD

Description

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6902316 (7-07) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6902316 (7-07) – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF
Size:6.27 MB

DESCRIPTION:

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6902316 (7-07) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat Excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR MACHINE. If you have any questions, see your Bobcat dealer.

• SAFETY INSTRUCTIONS
  Before Operation
•  Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
•  Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
• The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6902316 (7-07) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options and Accessories 13
Attachments 13
Buckets Available 13
FALLING OBJECT GUARDS (FOGS) 14
Falling Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 29
Cab Interior Light (If Equipped) 29
Left Console 29
Right Console 30
Function Icons 31
STD/ISO Selector Valve 32
Upperstructure Slew Lock 32
Raising And Lowering The Console 32
Two-Speed Travel 33
OPERATOR CANOPY (ROPS / TOPS) 34
Description 34
OPERATOR CAB (ROPS / TOPS) 34
Description 34
Cab Door 35
Front Window 36
Front Wiper 37
Window Washer Reservoir 37
Right Side Window (Early Models) 38
Right Side Window (Later Models) 39
Heating, Ventilation, and Air Conditioning Duct 40
TRAVEL CONTROLS 41
Description 41
Forward And Reverse 41
Turning 41
HYDRAULIC CONTROLS 43
Description 43
Standard Control Pattern 43
ISO Control Pattern 44
Quick Couplers 45
Auxiliary Hydraulics 46
Relieving Hydraulic Pressure (Excavator And Attachment) 46
Return To Tank Valve (If Equipped) 46
BLADE CONTROL LEVER 47
Raising And Lowering The Blade 47
Angling Blade 47
BOOM SWING PEDAL 48
Operation 48
DAILY INSPECTION 49
Daily Inspection And Maintenance 50
PRE-STARTING PROCEDURE 51
Operation & Maintenance Manual And Operator’s Handbook Locations 51
Entering The Excavator 51
Seat Adjustment 52
Seat Belt Adjustment 52
Control Console 52
STARTING THE ENGINE 53
Key Switch 53
Keyless 54
Cold Temperature Starting 55
Warming The Hydraulic System 56
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 57
Procedure 57
Emergency Exits 58
ATTACHMENTS 59
Installing And Removing The Attachment (Hydraulic X-Change) 59
Installing And Removing The Attachment (Pin-On X- Change) 63
Installing And Removing The Attachment (Bolt-On X- Change) 69
Installing And Removing The Attachment (Pin-On Attachment) 75
OPERATING PROCEDURE 76
Inspect The Work Area 76
Lowering The Work Equipment (Engine STOPPED) 76
Operating On Public Roads 76
Horsepower Control System (S/N 562511001 & Above, 562711001 & Above and 563011001 & Above) 77
Lifting A Load 78
Excavating 79
Boom Swing 81
Backfilling 82
Driving The Excavator 82
Operating On Slopes 83
Operating In Water 85
Avoiding Track Damage 85
Extending The Arm (Extendable Arm Option Only) 85
TOWING THE EXCAVATOR 86
Procedure 86
LIFTING THE EXCAVATOR 87
Procedure 87
TRANSPORTING THE EXCAVATOR ON A TRAILER 88
Loading And Unloading 88
Fastening 88
PREVENTIVE MAINTENANCE 89
MAINTENANCE SAFETY 91
SERVICE SCHEDULE 93
Chart 93
CONTROL CONSOLE LOCKOUTS 94
Inspection And Maintenance 94
SEAT BELT 95
Inspection And Maintenance 95
TAILGATE 96
Opening And Closing 96
Adjusting The Latch 96
RIGHT SIDE COVER 97
Opening And Closing 97
CAB FILTERS 98
Cleaning And Maintenance 98
AIR CLEANER SERVICE 100
Daily Check 100
Replacing Filter Elements 100
FUEL SYSTEM 102
Fuel Specifications 102
Filling The Fuel Tank 102
Fuel Filters 103
Draining The Fuel Tank 103
Removing Air From The Fuel System 103
ENGINE LUBRICATION SYSTEM 104
Checking And Adding Engine Oil 104
Engine Oil Chart 104
Removing And Replacing Oil Filter 105
ENGINE COOLING SYSTEM 106
Cleaning 106
Checking Level 107
Removing And Replacing Coolant 108
ELECTRICAL SYSTEM 109
Description 109
Fuse And Relay Location/Identification 109
Battery Maintenance 110
Using A Booster Battery (Jump Starting) 111
Removing And Installing Battery 112
HYDRAULIC SYSTEM 113
Checking And Adding Fluid 113
Hydraulic Fluid Chart 113
Removing And Replacing The Hydraulic Filter 114
Removing And Replacing The Case Drain Filter 114
Removing And Replacing The Fan Filter 115
Removing And Replacing The Hydraulic Fluid 116
SPARK ARRESTOR MUFFLER 117
Cleaning Procedure 117
TRACK TENSION 118
Adjusting 118
TRAVEL MOTOR 120
Checking And Adding Oil 120
Removing And Replacing Oil 120
ENGINE ACCESSORY DRIVE BELT 121
Belt Adjustment 121
Belt Replacement 121
DRIVE BELT 122
Belt Adjustment 122
X-CHANGE 124
Inspection And Maintenance 124
TRACK ROLLER AND IDLER LUBRICATION 124
Procedure 124
BUCKET 125
Bucket Teeth Removal And Installation 125
CUTTING EDGE (ANGLE BLADE ONLY) 126
Removal And Installation 126
LUBRICATING THE EXCAVATOR 127
Lubrication Locations 127
PIVOT PINS 130
Inspection And Maintenance 130
EXCAVATOR STORAGE AND RETURN TO SERVICE 131
Storage 131
Return to Service 131
SYSTEM SETUP AND ANALYSIS 133
DIAGNOSTIC SERVICE CODES 135
Service Codes List 135
DISPLAY CONTROLLER PANEL SETUP 136
Passwords 136
Password Entry (For Starting and Operating the Machine) 136
Changing The Operator Password 136
Password Lockout Feature 137
Job Clock 137
RPM 137
Viewing Service Codes (Key Switch) 138
Viewing Service Codes (Keyless) 138
MACHINE SIGN TRANSLATIONS 139
WARNING (6808185) 141
LIFT CHART 142
430 STANDARD ARM (S/N 562511001 & ABOVE AND 562711001-562711773) (6815023) 142
430 LONG ARM (S/N 562511001 & ABOVE AND 562711001-562711773) (6818043) 145
430 Extendable ARM (S/N 562511001 & ABOVE AND 562711001-562711773) (7102028) 148
430 STANDARD ARM (S/N 562711774, ABOVE & 562911001 & Above And 563011001 & Above) (7107910) 151
430 LONG ARM (S/N 562711774 & ABOVE, 562911001 & above and 563011001 & Above) (7107911) 154
430 Extendable ARM (S/N 562711774 & ABOVE, 562911001 & ABOVE and 563011001 & above) (7107912) 157
SERVICE SCHEDULE (7130456) 160
WARNING (6807776) 163
WARNING (6804114, 6817225, 6804233) 166
WARNING (6817815) 167
WARNING (6808474) 167
EMERGENCY EXIT (6815984) 168
(Early Models Only) 168
WARNING (6576048) 169
WARNING (6815915) 170
USING THE X-CHANGE SYSTEM (6817816) 171
USING THE X-CHANGE SYSTEM (7102651) 174
USING THE X-CHANGE SYSTEM (7134587) 177
WARNING (6809829) 180
JOYSTICK CONTROL PATTERN SELECTOR LEVER (6815957) 181
SPECIFICATIONS 183
EXCAVATOR SPECIFICATIONS 185
Excavator Dimensions With Standard Arm, Long Arm Option and Extendable Arm Kit 185
Excavator Standard Arm Machine Dimensions 186
Excavator Long Arm Machine Dimensions 187
Excavator Extendable Arm Machine Dimensions 188
Excavator With Optional Angle Blade Dimensions 189
Performance (S/N 56251101 & Above And 562711001 & Above) 190
Performance (S/N 562911001 & Above) 190
Performance (S/N 563011001 & Above) 190
Controls 190
Engine 191
Hydraulic System 192
Hydraulic Cylinders (S/N 562511001 & Above And S/N 562711001 & Above) 193
Hydraulic Cylinders (S/N 562911001 & Above And S/N 563011001 & Above) 193
Hydraulic Cycle Times 193
Electrical 193
Undercarriage 194
Capacities 194
Fuel Tank 194
Tracks 194
Type 194
Drive System (S/N 562511001 & Above, 562711001 & Above And 563011001 & Above) 195
Drive System (S/N 562911001 & Above) 195
Slew System 195
Ground Pressure (S/N 562511001 & Above) 195
Ground Pressure (S/N 562711001 & Above, 562911001 & Above And 563011001 & Above) 195
WARRANTY 197
WARRANTY 199
ALPHABETICAL INDEX 201

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