Bobcat 430 Compact Excavator Operation & Maintenance Manual 6986954 (2-08) – PDF DOWNLOAD

Description

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6986954 (2-08) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6986954 (2-08) – PDF DOWNLOAD

Language : English
Pages : 188
Downloadable : Yes
File Type : PDF
Size: 5.68 MB

DESCRIPTION:

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6986954 (2-08) – PDF DOWNLOAD

FOREWORD
This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Bobcat Excavator. READ AND
UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING
YOUR MACHINE. If you have any questions, see your Bobcat dealer

• SAFETY INSTRUCTIONS
  Before Operation
•  Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
•  Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
• The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat 430 Compact Excavator Operation & Maintenance Manual 6986954 (2-08) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options and Accessories 13
Attachments 13
Buckets Available 13
FALLING OBJECT GUARDS (FOGS) 14
Falling Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 29
Cab Interior Light (If Equipped) 29
Left Console 29
Right Console 30
Function Icons 31
STD/ISO Selector Valve 32
Upperstructure Slew Lock 32
Raising And Lowering The Console 32
Two-Speed Travel 33
OPERATOR CANOPY (ROPS / TOPS) 34
Description 34
OPERATOR CAB (ROPS / TOPS) 34
Description 34
Cab Door 35
Front Window 36
Front Wiper 37
Window Washer Reservoir 37
Right Side Window 38
Heating, Ventilation, and Air Conditioning Duct 39
TRAVEL CONTROLS 40
Description 40
Forward And Reverse 40
Turning 40
HYDRAULIC CONTROLS 42
Description 42
Standard Control Pattern 42
ISO Control Pattern 43
Quick Couplers 44
Auxiliary Hydraulics 45
Relieving Hydraulic Pressure (Excavator And Attachment) 45
Return To Tank Valve (If Equipped) 45
BLADE CONTROL LEVER 46
Raising And Lowering The Blade 46
Angling Blade 46
BOOM SWING PEDAL 47
Operation 47
DAILY INSPECTION 48
Daily Inspection And Maintenance 49
PRE-STARTING PROCEDURE 50
Operation & Maintenance Manual And Operator’s Handbook Locations 50
Entering The Excavator 50
Seat Adjustment 51
Seat Belt Adjustment 51
Control Console 51
STARTING THE ENGINE 52
Key Switch 52
Keyless 53
Cold Temperature Starting 54
Warming The Hydraulic System 55
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 56
Procedure 56
Emergency Exits 57
ATTACHMENTS 58
Installing And Removing The Attachment (Hydraulic X-Change) 58
Installing And Removing The Attachment (Pin-On X- Change) 62
Installing And Removing The Attachment (Bolt-On X- Change) 68
Installing And Removing The Attachment (Pin-On Attachment) 74
OPERATING PROCEDURE 75
Inspect The Work Area 75
Lowering The Work Equipment (Engine STOPPED) 75
Operating On Public Roads 75
Horsepower Control System (S/N AACG11001 & Above and AA8811001 & Above) 76
Lifting A Load 77
Excavating 78
Boom Swing 80
Backfilling 81
Driving The Excavator 81
Operating On Slopes 82
Operating In Water 84
Avoiding Track Damage 84
Extending The Arm (Extendable Arm Option Only) 84
TOWING THE EXCAVATOR 85
Procedure 85
LIFTING THE EXCAVATOR 86
Procedure 86
TRANSPORTING THE EXCAVATOR ON A TRAILER 87
Loading And Unloading 87
Fastening 87
PREVENTIVE MAINTENANCE 89
MAINTENANCE SAFETY 91
SERVICE SCHEDULE 93
Chart 93
CONTROL CONSOLE LOCKOUTS 94
Inspection And Maintenance 94
SEAT BELT 95
Inspection And Maintenance 95
MOTION ALARM SYSTEM (IF EQUIPPED) 96
Description 96
Inspecting 96
Adjusting Switch Position 96
TAILGATE 97
Opening And Closing 97
Adjusting The Latch 97
RIGHT SIDE COVER 98
Opening And Closing 98
CAB FILTERS 99
Cleaning And Maintenance 99
AIR CLEANER SERVICE 100
Daily Check 100
Replacing Filter Elements 100
FUEL SYSTEM 102
Fuel Specifications 102
Biodiesel Blend Fuel 102
Filling The Fuel Tank 103
Fuel Filters 104
Draining The Fuel Tank 104
Removing Air From The Fuel System 104
ENGINE LUBRICATION SYSTEM 105
Checking And Adding Engine Oil 105
Engine Oil Chart 105
Removing And Replacing Oil Filter 106
ENGINE COOLING SYSTEM 107
Cleaning 107
Checking Level 108
Removing And Replacing Coolant 109
ELECTRICAL SYSTEM 110
Description 110
Fuse And Relay Location/Identification 110
Battery Maintenance 111
Using A Booster Battery (Jump Starting) 112
Removing And Installing Battery 113
HYDRAULIC SYSTEM 114
Checking And Adding Fluid 114
Hydraulic Fluid Chart 114
Removing And Replacing The Hydraulic Filter 115
Removing And Replacing The Case Drain Filter 115
Removing And Replacing The Fan Filter 116
Removing And Replacing The Hydraulic Fluid 117
SPARK ARRESTOR MUFFLER 118
Cleaning Procedure 118
TRACK TENSION 119
Adjusting 119
TRAVEL MOTOR 121
Checking And Adding Oil 121
Removing And Replacing Oil 121
ENGINE ACCESSORY DRIVE BELT 122
Belt Adjustment 122
Belt Replacement 122
DRIVE BELT 123
Belt Adjustment 123
X-CHANGE 125
Inspection And Maintenance 125
TRACK ROLLER AND IDLER LUBRICATION 125
Procedure 125
BUCKET 126
Bucket Teeth Removal And Installation 126
CUTTING EDGE (ANGLE BLADE ONLY) 127
Removal And Installation 127
LUBRICATING THE EXCAVATOR 128
Lubrication Locations 128
PIVOT PINS 131
Inspection And Maintenance 131
EXCAVATOR STORAGE AND RETURN TO SERVICE 132
Storage 132
Return to Service 132
SYSTEM SETUP AND ANALYSIS 133
DIAGNOSTIC SERVICE CODES 135
Service Codes List 135
DISPLAY CONTROLLER PANEL SETUP 136
Passwords 136
Password Entry (For Starting and Operating the Machine) 136
Changing The Operator Password 136
Password Lockout Feature 137
Job Clock 137
RPM 137
Viewing Service Codes (Key Switch) 138
Viewing Service Codes (Keyless) 138
MACHINE SIGN TRANSLATIONS 139
WARNING (6808185) 141
LIFT CHART 142
430 STANDARD ARM (7107910) 142
430 LONG ARM (7107911) 145
430 Extendable ARM (7107912) 148
SERVICE SCHEDULE (7158257) 151
WARNING (6807776) 154
WARNING (6804114, 6817225, 6804233) 157
WARNING (6817815) 158
WARNING (6808474) 158
WARNING (6576048) 159
WARNING (6815915) 160
USING THE X-CHANGE SYSTEM (7102651) 161
USING THE X-CHANGE SYSTEM (7134587) 164
WARNING (6809829) 167
JOYSTICK CONTROL PATTERN SELECTOR LEVER (6815957) 168
SPECIFICATIONS 169
EXCAVATOR SPECIFICATIONS 171
Excavator Dimensions With Standard Arm, Long Arm Option and Extendable Arm Kit 171
Excavator Standard Arm Machine Dimensions 172
Excavator Long Arm Machine Dimensions 173
Excavator Extendable Arm Machine Dimensions 174
Excavator With Optional Angle Blade Dimensions 175
Performance – Conventional (S/N AACF11001 & Above And AA8711001 & Above) 176
Performance – FastTrack (S/N AACG11001 & Above And AA8811001 & Above) 176
Controls 176
Engine 177
Hydraulic System 178
Hydraulic Cylinders 179
Hydraulic Cycle Times 179
Electrical 179
Undercarriage 180
Capacities 180
Fuel Tank 180
Tracks 180
Type 180
Drive System- Conventional (S/N AACF11001 & Above, AA8711001 & Above) 181
Drive System – FastTrack (S/N AACG11001 & Above, AA8811001 & Above) 181
Slew System 181
Ground Pressure – Conventional 181
Ground Pressure – FastTrack 181
WARRANTY 183
ALPHABETICAL INDEX 187

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