Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 (8-06) – PDF DOWNLOAD

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Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 (8-06) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 (8-06) – PDF DOWNLOAD

Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
Size:28.7 MB

DESCRIPTION:

Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 (8-06) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat Excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR MACHINE. If you have any questions, see your Bobcat dealer.

• SAFETY INSTRUCTIONS
  Before Operation
•  Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
•  Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
• The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 (8-06) – PDF DOWNLOAD

CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options and Accessories 13
Attachments 13
Buckets Available 13
FALLING OBJECT GUARDS (FOGS) 14
Falling Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
PUBLICATIONS AND TRAINING RESOURCES 22
OPERATING INSTRUCTIONS 23
INSTRUMENTS AND CONSOLES 25
Cab Interior Light (If Equipped) 25
Left Console 25
Right Console 26
Function Icons 27
STD/ISO Selector Valve 28
Upperstructure Slew Lock 28
Raising And Lowering The Console 28
Two-Speed Travel 29
OPERATOR CANOPY (ROPS / TOPS) 30
Description 30
OPERATOR CAB (ROPS / TOPS) 30
Description 30
OPERATOR CAB (ROPS / TOPS) 31
Cab Door 31
Front Window 32
Front Wiper 33
Window Washer Reservoir 33
Right Side Window (Early Models) 34
Right Side Windows (Later Models) 35
Heating, Ventilation, and Air Conditioning Duct 36
TRAVEL CONTROLS 37
Description 37
Forward And Reverse 37
Turning 37
HYDRAULIC CONTROLS 39
Description 39
Standard Control Pattern 39
ISO Control Pattern 40
Quick Couplers 41
Auxiliary Hydraulics 42
Relieving Hydraulic Pressure (Excavator And Attachment) 42
Return To Tank Valve (If Equipped) 42
BLADE CONTROL LEVER 43
Operation 43
BOOM SWING PEDAL 43
Operation 43
DAILY INSPECTION 44
Daily Inspection And Maintenance 45
PRE-STARTING PROCEDURE 46
Operation & Maintenance Manual And Operator’s Handbook Locations 46
Entering The Excavator 46
Seat Adjustment 47
Seat Belt Adjustment 47
Control Console 47
STARTING THE ENGINE 48
Key Switch 48
Keyless 49
Cold Temperature Starting 50
Warming The Hydraulic System 51
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 52
Procedure 52
Emergency Exits 53
ATTACHMENTS 54
Installing And Removing The Attachment (Hydraulic X-Change) 54
Installing And Removing The Attachment (Pin-On X- Change) 59
Installing And Removing The Attachment (Bolt-On X- Change) 65
Installing And Removing The Attachment (Pin-On Attachment) 71
OPERATING PROCEDURE 72
Inspect The Work Area 72
Lowering The Work Equipment (Engine STOPPED) 72
Operating On Public Roads 72
Horsepower Control System (S/N 562511001 & Above, 562711001 & Above and 563011001 & Above) 73
Lifting A Load 74
Excavating 75
Boom Swing 77
Backfilling 78
Driving The Excavator 78
Operating On Slopes 79
Operating In Water 81
Avoiding Track Damage 81
TOWING THE EXCAVATOR 81
Procedure 81
LIFTING THE EXCAVATOR 82
Procedure 82
TRANSPORTING THE EXCAVATOR ON A TRAILER 83
Loading And Unloading 83
Fastening 83
PREVENTIVE MAINTENANCE 85
MAINTENANCE SAFETY 87
SERVICE SCHEDULE 89
Chart 89
CONTROL CONSOLE LOCKOUTS 90
Inspection And Maintenance 90
SEAT BELT 91
Inspection And Maintenance 91
TAILGATE 92
Opening And Closing 92
Adjusting The Latch 92
RIGHT SIDE COVER 93
Opening And Closing 93
CAB FILTERS 94
Cleaning And Maintenance 94
AIR CLEANER SERVICE 95
Daily Check 95
Replacing Filter Elements 95
FUEL SYSTEM 97
Fuel Specifications 97
Filling The Fuel Tank 97
Fuel Filters 98
Inline Fuel Filter 98
Draining The Fuel Tank 99
Removing Air From The Fuel System 99
ENGINE LUBRICATION SYSTEM 100
Checking And Adding Engine Oil 100
Engine Oil Chart 100
Removing And Replacing Oil Filter 101
ENGINE COOLING SYSTEM 102
Cleaning 102
Checking Level 103
Removing And Replacing Coolant 104
ELECTRICAL SYSTEM 105
Description 105
Fuse And Relay Location/Identification 105
Battery Maintenance 106
Using A Booster Battery (Jump Starting) 107
Removing And Installing Battery 108
HYDRAULIC SYSTEM 109
Checking And Adding Fluid 109
Hydraulic Fluid Chart 109
Removing And Replacing The Hydraulic Filter 110
Removing And Replacing The Case Drain Filter 110
Removing And Replacing The Fan Filter 111
Removing And Replacing The Hydraulic Fluid 112
SPARK ARRESTOR MUFFLER 113
Cleaning Procedure 113
TRACK TENSION 114
Adjusting 114
TRAVEL MOTOR 116
Checking And Adding Oil 116
Removing And Replacing Oil 116
ENGINE ACCESSORY DRIVE BELT 117
Belt Adjustment 117
Belt Replacement 117
DRIVE BELT (FASTTRACK S/N 562611001 & ABOVE AND 562811001 & ABOVE) 118
Belt Adjustment 118
X-CHANGE 120
Inspection And Maintenance 120
TRACK ROLLER AND IDLER LUBRICATION 120
Procedure 120
BUCKET 121
Bucket Teeth Removal And Installation 121
LUBRICATING THE EXCAVATOR 122
Lubrication Locations 122
PIVOT PINS 125
Inspection And Maintenance 125
EXCAVATOR STORAGE AND RETURN TO SERVICE 126
Storage 126
Return to Service 126
SYSTEM SETUP AND ANALYSIS 127
DIAGNOSTIC SERVICE CODE 129
Service Codes List 129
DISPLAY CONTROLLER PANEL SETUP 130
Passwords 130
Password Entry (For Starting and Operating the Machine) 130
Changing The Operator Password 130
Password Lockout Feature 131
Job Clock 131
RPM 131
Viewing Service Codes (Key Switch) 132
Viewing Service Codes (Keyless) 132
MACHINE SIGN TRANSLATIONS 133
WARNING (6808185) 135
LIFT CHART 136
435 STANDARD ARM S/N 562611001 & Above AND 562811001 – 562811302 (7100504) 136
LIFT CHART 139
435 LONG ARM S/N 562611001 & Above AND 562811001 – 562811302 (7106219) 139
LIFT CHART 142
435 STANDARD ARM S/N 562811303 & Above, 563111001 & Above and 563211001 & above (7107501) 142
LIFT CHART 145
435 LONG ARM S/N 562811303 & ABOVE, 563111001 & Above and 563211001 & above (7107502) 145
SERVICE SCHEDULE (7125438) 148
WARNING (6807776) 151
WARNING (6804114, 6817225, 6804233) 153
WARNING (6817815) 154
WARNING (6808474) 154
EMERGENCY EXIT (6815984) 154
WARNING (6576048) 156
WARNING (6815915) 157
WARNING (6817816) 158
WARNING (7102651) 161
WARNING (6809829) 164
JOYSTICK CONTROL PATTERN SELECTOR LEVER (6815957) 165
SPECIFICATIONS 167
EXCAVATOR SPECIFICATIONS 169
435 Dimensions With Standard Arm, Long Arm Option and Extendable Arm Kit 169
Excavator Standard Arm Machine Dimensions 170
Performance (S/N 562611001 & Above, 562811001 & Above And 563211001 & Above) 171
Performance (S/N 563111001 & Above) 171
Controls 171
Engine 172
Hydraulic System 173
Hydraulic Cylinders 173
Hydraulic Cycle Times 174
Electrical 174
Drive System 174
Slew System 174
Undercarriage 174
Capacities 174
Fuel Tank 174
Tracks 175
Type 175
Ground Pressure 175
WARRANTY 177
ALPHABETICAL INDEX 181

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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