Bobcat 435 Compact Excavator Operation & Maintenance Manual 6986748 (5-08) Revised (10-09) – PDF DOWNLOAD

Description

Bobcat 435 Compact Excavator Operation & Maintenance Manual 6986748 (5-08) Revised (10-09) – PDF DOWNLOAD

FILE DETAILS:

Bobcat 435 Compact Excavator Operation & Maintenance Manual 6986748 (5-08) Revised (10-09) – PDF DOWNLOAD

Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
Size: 5.16 MB

DESCRIPTION:

Bobcat 435 Compact Excavator Operation & Maintenance Manual 6986748 (5-08) Revised (10-09) – PDF DOWNLOAD

FOREWORD
This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Bobcat Excavator. READ AND
UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING
YOUR MACHINE. If you have any questions, see your Bobcat dealer

FEATURES, ACCESSORIES AND ATTACHMENTS
Standard Items
Model 435 Bobcat Excavators are equipped with the
following standard items:
• Canopy with ROPS/TOPS Approval
• 76 inch (1930 mm) Dozer Blade
• 15.7 inch (400 mm) Rubber Tracks
• Two-Speed Travel
• Auxiliary Hydraulics
• Hydraulic and Travel Control Lockouts
• Blade Float
• Work Lights – Boom and Frame Mounted
• Engine and Hydraulic system Monitor with Shut Down
• Horn
• Hydraulic Joystick Controls
• ISO/STD Control Pattern Selection Feature
• Suspension Seat
• Spark Arrestor Muffler
• Advanced Diagnostics
• X-Change™
Subject to change without notice.
Options and Accessories
Below is a list of some equipment available from your
Bobcat Excavator dealer as Dealer and/or Factory
Installed Accessories and Factory Installed Options. See
your Bobcat dealer for other available options,
accessories and attachments.
• Enclosed Cab With Heater and A.C.
• Enclosed Cab With Heater
• Travel Motion Alarm
• Keyless Start
• Canopy/Cab Mounted Light
• Catalytic Exhaust Purifier
• Top Guard Kit (FOGS)
• Steel Track
• Long Arm
• Special Application Cab
• Direct to Tank Auxiliary Hydraulics
• Secondary Front Auxiliary Hydraulics
• Radio Ready Kit (Radio Sold Separately)
• Angle Blade
• Strobe
• Beacon
• Counter Weight

TABLE OF CONTENTS:

Bobcat 435 Compact Excavator Operation & Maintenance Manual 6986748 (5-08) Revised (10-09) – PDF DOWNLOAD

OPERATOR SAFETY WARNING 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options and Accessories 13
Attachments 13
Buckets Available 13
Falling Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 29
Cab Interior Light (If Equipped) 29
Left Console 29
Right Console 30
Function Icons 31
STD/ISO Selector Valve 32
Upperstructure Slew Lock 32
Raising And Lowering The Console 32
Two-Speed Travel 33
OPERATOR CANOPY (ROPS / TOPS) 34
Description 34
OPERATOR CAB (ROPS / TOPS) 34
Description 34
Cab Door 35
Front Window 36
Front Wiper 37
Window Washer Reservoir 37
Right Side Windows 38
Heating, Ventilation, and Air Conditioning Duct 39
TRAVEL CONTROLS 40
Description 40
Forward And Reverse 40
Turning 40
MOTION ALARM SYSTEM (IF EQUIPPED) 42
Operation 42
HYDRAULIC CONTROLS 43
Description 43
Standard Control Pattern 43
ISO Control Pattern 44
Quick Couplers 45
Auxiliary Hydraulics 46
Relieving Hydraulic Pressure (Excavator And Attachment) 46
Return To Tank Valve (If Equipped) 46
BLADE CONTROL LEVER 47
Operation 47
Angle Blade (If Equipped) 47
BOOM SWING PEDAL 48
Operation 48
DAILY INSPECTION 49
Daily Inspection And Maintenance 50
PRE-STARTING PROCEDURE 51
Operation & Maintenance Manual And Operator’s Handbook Locations 51
Entering The Excavator 51
Seat Adjustment 52
Seat Belt Adjustment 52
Control Console 52
STARTING THE ENGINE 53
Key Switch 53
Keyless 54
Cold Temperature Starting 55
Warming The Hydraulic System 56
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 57
Procedure 57
Emergency Exits 58
ATTACHMENTS 59
Installing And Removing The Attachment (Hydraulic X-Change) 59
Installing And Removing The Attachment (Pin-On X- Change) 64
Installing And Removing The Attachment (Bolt-On X- Change) 70
Installing And Removing The Attachment (Pin-On Attachment) 76
OPERATING PROCEDURE 77
Inspect The Work Area 77
Basic Operating Instructions 77
Lowering The Work Equipment (Engine STOPPED) 77
Horsepower Control System 78
Lifting A Load 79
Excavating 80
Boom Swing 82
Backfilling 83
Driving The Excavator 83
Operating On Slopes 84
Operating In Water 86
Avoiding Track Damage 87
TOWING THE EXCAVATOR 88
Procedure 88
LIFTING THE EXCAVATOR 89
Procedure 89
TRANSPORTING THE EXCAVATOR ON A TRAILER 90
Loading And Unloading 90
Fastening 90
PREVENTIVE MAINTENANCE 91
MAINTENANCE SAFETY 93
SERVICE SCHEDULE 95
Chart 95
CONTROL CONSOLE LOCKOUTS 96
Inspection And Maintenance 96
SEAT BELT 97
Inspection And Maintenance 97
MOTION ALARM SYSTEM (IF EQUIPPED) 98
Description 98
Inspecting 98
Adjusting Switch Position 98
TAILGATE 99
Opening And Closing 99
Adjusting The Latch 99
RIGHT SIDE COVER 100
Opening And Closing 100
CAB FILTERS 101
Cleaning And Maintenance 101
AIR CLEANER SERVICE 102
Daily Check 102
Replacing Filter Elements 102
FUEL SYSTEM 104
Fuel Specifications 104
Biodiesel Blend Fuel 104
Filling The Fuel Tank 105
Fuel Filters 105
Inline Fuel Filter 106
Draining The Fuel Tank 106
Removing Air From The Fuel System 106
ENGINE LUBRICATION SYSTEM 107
Checking And Adding Engine Oil 107
Engine Oil Chart 107
Removing And Replacing Oil Filter 108
ENGINE COOLING SYSTEM 109
Cleaning 109
Checking Level 110
Removing And Replacing Coolant 111
ELECTRICAL SYSTEM 112
Description 112
Fuse And Relay Location/Identification 112
Battery Maintenance 113
Using A Booster Battery (Jump Starting) 114
Removing And Installing Battery 115
HYDRAULIC SYSTEM 116
Checking And Adding Fluid 116
Hydraulic / Hydrostatic Fluid Chart 116
Removing And Replacing The Hydraulic Filter 117
Removing And Replacing The Case Drain Filter 117
Removing And Replacing The Fan Filter 118
Removing And Replacing The Hydraulic Fluid 119
SPARK ARRESTOR MUFFLER 120
Cleaning Procedure 120
TRACK TENSION 121
Adjusting 121
TRAVEL MOTOR 123
Checking And Adding Oil 123
Removing And Replacing Oil 123
ENGINE ACCESSORY DRIVE BELT 124
Belt Adjustment 124
Belt Replacement 124
DRIVE BELT (FASTTRACK) 125
Belt Adjustment 125
X-CHANGE 127
Inspection And Maintenance 127
TRACK ROLLER AND IDLER LUBRICATION 127
Procedure 127
BUCKET 128
Bucket Teeth Removal And Installation 128
CUTTING EDGE (ANGLE BLADE ONLY) 129
Removal And Installation 129
LUBRICATING THE EXCAVATOR 130
Lubrication Locations 130
PIVOT PINS 133
Inspection And Maintenance 133
EXCAVATOR STORAGE AND RETURN TO SERVICE 134
Storage 134
Return to Service 134
SYSTEM SETUP AND ANALYSIS 135
DIAGNOSTIC SERVICE CODE 137
Service Codes List 137
DISPLAY CONTROLLER PANEL SETUP 138
Passwords 138
Password Entry (For Starting and Operating the Machine) 138
Changing The Operator Password 138
Password Lockout Feature 139
Job Clock 139
RPM 139
Viewing Service Codes (Key Switch) 140
Viewing Service Codes (Keyless) 140
MAINTENANCE CLOCK 141
Description 141
Setup 141
Reset 141
MACHINE SIGN TRANSLATIONS 143
WARNING (6808185) 145
LIFT CHART 146
435 STANDARD ARM (7107501) 146
435 LONG ARM (7107502) 149
SERVICE SCHEDULE (7158257) 152
WARNING (6807776) 155
WARNING (6804114, 6817225, 6804233) 157
WARNING (6817815) 158
WARNING (6808474) 158
WARNING (7142685) 159
EMERGENCY EXIT (6815984) 160
WARNING (6576048) 161
WARNING (6815915) 162
WARNING (7102651) 163
WARNING (6809829) 166
JOYSTICK CONTROL PATTERN SELECTOR LEVER (6815957) 166
SPECIFICATIONS 167
EXCAVATOR SPECIFICATIONS 169
435 Dimensions With Standard Arm and Long Arm Option 169
EXCAVATOR SPECIFICATIONS 170
435 Dimensions With Optional Angle Blade Dimensions 171
Performance (S/N AACD11001 & Above), (AA8A11001 & Above) 172
Performance (S/N AACB11001 & Above), (AA8911001 & Above) 172
Controls 172
Engine 173
Hydraulic System 174
Hydraulic Cylinders 174
Hydraulic Cycle Times 175
Electrical 175
Drive System 175
Slew System 175
Undercarriage 175
Capacities 175
Fuel Tank 175
Tracks 176
Type 176
Ground Pressure 176
WARRANTY 177
WARRANTY 179
ALPHABETICAL INDEX 181

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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