Bobcat 442 Compact Excavator Operation & Maintenance Manual – PDF DOWNLOAD

Description

Bobcat 442 Compact Excavator Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Bobcat 442 Compact Excavator Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 168
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 442 Compact Excavator Operation & Maintenance Manual – PDF DOWNLOAD

S/N 522311001 & Above
S/N 528611001 & Above
S/N 528911001 & Above

FOREWORD:

• This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat Excavator.
• READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR Bobcat Excavator. If you have any questions, see your Bobcat Excavator dealer.

FEATURES AND ACCESSORIES:
Standard Items
Model 442 Bobcat Excavators are equipped with the
following standard items:
• Enclosed Cab With Heater and Air Conditioning
• 92 inch (2330 mm) Dozer Blade
• 17.7 inch (450 mm) Rubber Tracks or Steel Tracks
• Two-Speed Travel
• Hydraulic and Travel Control Lockouts
• Horn
• Hydraulic Joystick Controls
• ISO/STD Control Pattern Selection Feature
• Suspension Seat
• Blade Float
• Auxiliary Hydraulics
Subject to change without notice.

TABLE OF CONTENTS:

Bobcat 442 Compact Excavator Operation & Maintenance Manual – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 12
BOBCAT EXCAVATOR IDENTIFICATION 13
FEATURES AND ACCESSORIES 14
Standard Items 14
Options and Accessories 14
Other 14
BOBCAT APPROVED ATTACHMENTS & ACCESSORIES 14
BUCKETS AND ATTACHMENTS AVAILABLE 14
SAFETY 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Fire Prevention 19
MACHINE SIGNS (DECALS) 20
OPERATING INSTRUCTIONS 23
INSTRUMENTS AND CONSOLES 25
Left Console 25
Right Console 26
OPERATOR CAB 29
Description 29
Entering And Exiting The Excavator 29
Raising And Lowering The Left Console 29
Emergency Exit 30
Cab Door 30
Front Window 31
Front Window Ventilation 32
Top Window 33
Wiper/Washer Fluid Reservoir 33
Operation And Maintenance Manual Compartment (Early Models) 33
Heating, Air Conditioning And Ventilation (Early Models) 34
Heating, Air Conditioning And Ventilation (Later Models) 35
STEERING LEVERS/FOOT PEDALS 36
Forward And Reverse Travel 36
Turning 36
HYDRAULIC CONTROLS 38
ISO Control Pattern 38
Standard Control Pattern 39
Quick Couplers 40
Relieving Hydraulic Pressure 43
Auxiliary Hydraulics 44
Upperstructure Slew Brake 45
Auxiliary Hydraulic Flow Control (S/N 522311001 & Above) 45
Auxiliary Hydraulic Flow Control (S/N 528611001 & Above and S/N 528911001 & Above) 46
BLADE CONTROL LEVER 47
Operation 47
BOOM SWING PEDAL 48
Operation 48
DAILY INSPECTION 49
PRE-STARTING PROCEDURE 51
STARTING THE ENGINE 54
Key Switch 54
Cold Temperature Starting Procedure 55
OPERATING PROCEDURE 56
Operating On Public Roads 56
Lifting A Load 56
Excavating 57
Boom Offset 59
Backfilling 60
Driving The Excavator 60
Operating On Slopes 61
Operating In Water 63
PARKING THE EXCAVATOR 63
TRANSPORTING THE EXCAVATOR 64
LIFTING THE EXCAVATOR 65
ATTACHMENTS 66
Bucket And Ripper Tooth Installation 66
Bucket And Ripper Tooth Removal 67
Tilt Bucket Installation 68
Tilt Bucket Removal 69
Tilt Bucket Operation 70
Clamshell Bucket Installation 71
Clamshell Bucket Removal 74
Clamshell Bucket Operation 75
Lifting The Clamshell Bucket 77
Fastening The Clamshell Bucket To The Transport Vehicle 78
Manual Spring Loaded Coupler Installation 79
Manual Spring Loaded Coupler Removal 80
Manual Spring Loaded Coupler Attachment Installation 81
Manual Spring Loaded Coupler Attachment Removal 83
PREVENTIVE MAINTENANCE 85
MAINTENANCE SAFETY 87
SERVICE SCHEDULE 89
REAR COVER 90
Opening And Closing The Rear Cover 90
RIGHT SIDE COVER 90
Opening And Closing The Right Side Cover 90
AIR CLEANER 91
Daily Check 91
Replacing The Filters 91
FRESH AIR FILTER 93
Removal And Installation (S/N 522311001 & Above) 93
Removal And Installation (S/N 528611001 & Above and S/N 528911001 & Above) 93
FUEL SYSTEM 94
Fuel Specifications 94
Filling The Fuel Tank 94
Removing Water From The Pre-Filter (S/N 522311001 & Above) 95
Pre-Filter Removal (S/N 522311001 & Above) 96
Pre-Filter Installation (S/N 522311001 & Above) 98
Pre-Filter Removal And Installation (S/N 528611001 & Above and S/N 528911001 & Above) 99
Fuel Filter Removal And Installation 99
Draining The Fuel Tank 100
ENGINE LUBRICATION SYSTEM 101
Checking Engine Oil 101
Oil Chart 101
Replacing Oil And Filter 102
COOLING SYSTEM 104
Cleaning The Cooling System 104
Checking Coolant Level (S/N 522311001 & Above) 104
Replacing The Coolant (S/N 522311001 & Above) 105
ELECTRICAL SYSTEM 107
Description 107
Fuse And Relay Location (S/N 522311001 & Above) 107
Fuse And Relay Location (S/N 528611001 & Above and S/N 528911001 & Above) 110
Using A Booster Battery (Jump Starting) 113
Removing And Installing The Battery 115
ALTERNATOR BELT 117
Adjusting Belt Tension 117
FAN / FUEL PUMP BELT (S/N 522311001 & Above) 117
Adjusting Belt Tension 117
AIR CONDITIONING COMPRESSOR BELT (S/N 528611001 & Above and S/N 528911001 & Above) 118
Adjusting Belt Tension 118
HYDRAULIC SYSTEM 119
Checking And Adding Hydraulic Oil 119
Replacing The Hydraulic Oil 120
Hydraulic Filter Removal (S/N 522311001 & Above) 121
Hydraulic Filter Installation (S/N 522311001 & Above) 122
Hydraulic Filter Removal (S/N 528611001 & Above and S/N 528911001 & Above) 123
Hydraulic Filter Installation (S/N 528611001 & Above and S/N 528911001 & Above) 124
Diagnostic Couplers (S/N 522311001 & Above) 126
Diagnostic Couplers (S/N 528611001 & Above and S/N 528911001 & Above) 126
TRACK TENSION 127
Rubber Track Clearance 127
Steel Track Clearance 129
Adjustment 130
TRAVEL MOTOR 132
Checking Oil Level 132
Draining The Travel Motor 132
LUBRICATING THE EXCAVATOR 133
LUBRICATING THE ATTACHMENTS 137
Tilt Bucket Lubrication 137
Clamshell Bucket Lubrication 138
MACHINE SIGN TRANSLATIONS 139
WARNING (6813577) 141
LIFT CHART (6813628) 142
SERVICE SCHEDULE (6814224) 145
WARNING (6807776) 148
WARNING (6813581, 6813576, 6804233) 151
UNDERCARRIAGE COMPONENTS (6589129) 152
COOLANT (6811054) 152
MECHANICAL SPRING LOADED COUPLER (7130241) 153
SPECIFICATIONS 157
SPECIFICATIONS 159
Excavator Machine Dimensions 159
Performance Specifications 160
Controls 160
Engine (S/N 522311001 & Above) 160
Engine (S/N 528611001 & Above and S/N 528911001 & Above) 160
Hydraulic System (S/N 522311001 & Above) 161
Hydraulic System (S/N 528611001 & Above and S/N 528911001& Above) 161
Hydraulic Cylinders 161
Hydraulic Cycle Times 161
Drive System 162
Undercarriage 162
Track 162
Electrical System 162
FUEL, COOLANT AND LUBRICANTS 163
Chart (S/N 522311001 & Above) 163
Chart (S/N 528611001 & Above and S/N 528911001 & Above) 164
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 165

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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