Bobcat 442 Compact Excavator Operation & Maintenance Manual SN ADBR11001 & Above – PDF DOWNLOAD

Description

Bobcat 442 Compact Excavator Operation & Maintenance Manual SN ADBR11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat 442 Compact Excavator Operation & Maintenance Manual SN ADBR11001 & Above – PDF DOWNLOAD

Language : English
Pages : 166
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 442 Compact Excavator Operation & Maintenance Manual SN ADBR11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Bobcat Excavator. READ AND
UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING
YOUR Bobcat Excavator. If you have any questions, see your Bobcat Excavator dealer.

FEATURES, ACCESSORIES AND ATTACHMENTS
Standard Items
Model 442 Bobcat Excavators are equipped with the following standard items:
• Enclosed Cab with Heater and Air Conditioning
• 92 inch (2330 mm) Dozer Blade
• 18 inch (450 mm) Rubber Tracks
• Two-Speed Travel
• Auxiliary Hydraulics
• Hydraulic and Travel Control Lockouts
• Horn
• Hydraulic Joystick Controls
• ISO/STD Control Pattern Selection Feature
• Suspension Seat
Subject to change without notice.
Options and Accessories
Below is a list of some equipment available from your
Bobcat Excavator dealer as Dealer and/or Factory
Installed Accessories and Factory Installed Options. See
your Bobcat dealer for other available options,
accessories and attachments.
• Enclosed Cab With Heater
• Flood Lights
• Security Ignition
• Radio Installation Kit
• Service Kit
• Blade Float
• Steel Track
• Travel Motion Alarm

TABLE OF CONTENTS:

Bobcat 442 Compact Excavator Operation & Maintenance Manual SN ADBR11001 & Above – PDF DOWNLOAD

CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
ENGINE OIL 9
SERIAL NUMBER LOCATIONS 11
Excavator Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
EXCAVATOR IDENTIFICATION 12
FEATURES, ACCESSORIES AND ATTACHMENTS 13
Standard Items 13
Options and Accessories 13
Attachments 13
Buckets Available 13
Falling Object Guards (FOGS) 14
Special Applications Kit 14
Special Applications Kit Inspection And Maintenance 14
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING MATERIALS 23
OPERATING INSTRUCTIONS 25
INSTRUMENTS AND CONSOLES 27
Left Console 27
Right Console 28
Raising And Lowering The Left Console 30
OPERATOR CAB 31
Description 31
Cab Door 31
Front Window 32
Front Window Ventilation 33
Right Side Windows 34
Wiper/Washer Fluid Reservoir 34
Heating, Ventilation And Air Conditioning Duct 35
TRAVEL CONTROLS 36
Description 36
Forward And Reverse Travel 36
Turning 36
EMERGENCY EXIT 38
Right Side Window 38
Front Window 38
MOTION ALARM SYSTEM (IF EQUIPPED) 39
Operation 39
HYDRAULIC CONTROLS 40
Description 40
Standard Control Pattern 40
ISO Control Pattern 41
Quick Couplers 42
Auxiliary Hydraulics 45
Relieving Hydraulic Pressure 46
Upperstructure Slew Brake 47
BLADE CONTROL LEVER 48
Operation 48
BOOM SWING PEDAL 48
Operation 48
DAILY INSPECTION 49
Daily Inspection And Maintenance 50
PRE-STARTING PROCEDURE 51
Operation And Maintenance Manual And Operator’s Handbook Locations 51
Entering And Exiting The Excavator 51
Seat Adjustment 52
Seat Belt Adjustment 53
Control Console 54
STARTING THE ENGINE 55
Key Switch 55
Cold Temperature Starting Procedure 56
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR 57
Procedure 57
ATTACHMENTS 58
Bucket And Ripper Tooth Installation 58
Bucket And Ripper Tooth Removal 59
Tilt Bucket Installation 60
Tilt Bucket Removal 61
Tilt Bucket Operation 62
Clamshell Bucket Installation 63
Clamshell Bucket Removal 66
Clamshell Bucket Operation 67
Lifting The Clamshell Bucket 69
Fastening The Clamshell Bucket To The Transport Vehicle 70
Manual Spring Loaded Coupler Installation 71
Manual Spring Loaded Coupler Removal 72
Manual Spring Loaded Coupler Attachment Installation 73
Manual Spring Loaded Coupler Attachment Removal 75
OPERATING PROCEDURE 76
Inspect The Work Area 76
Lowering The Work Equipment (Engine STOPPED) 76
Operating On Public Roads 76
Lifting A Load 77
Excavating 78
Boom Swing 80
Backfilling 81
Driving The Excavator 81
Operating On Slopes 82
Operating In Water 84
TOWING THE EXCAVATOR 84
Procedure 84
LIFTING THE EXCAVATOR 85
Procedure 85
TRANSPORTING THE EXCAVATOR ON A TRAILER 86
Loading And Unloading 86
Fastening 86
PREVENTIVE MAINTENANCE 87
SERVICE SCHEDULE 91
Chart 91
CONTROL CONSOLE LOCKOUTS 92
Inspection And Maintenance 92
SEAT BELT 93
Inspection And Maintenance 93
MOTION ALARM SYSTEM (IF EQUIPPED) 94
Description 94
Inspecting 94
Adjustment 94
REAR COVER 96
Opening And Closing 96
RIGHT SIDE COVER 96
Opening And Closing 96
AIR CLEANER SERVICE 97
Daily Check 97
Replacing Filter Elements 97
FRESH AIR FILTER 99
Removal And Installation 99
FUEL SYSTEM 100
Fuel Specifications 100
Biodiesel Blend Fuel 100
Filling The Fuel Tank 101
Pre-Filter Removal And Installation (If Equipped) 101
Fuel Filter Removal And Installation 102
Draining The Fuel Tank 103
ENGINE LUBRICATION SYSTEM 104
Checking Engine Oil 104
Oil Chart 104
Removing And Replacing Oil And Filter 105
ENGINE COOLING SYSTEM 107
Cleaning 107
Checking Level 107
Removing And Replacing Coolant 108
ELECTRICAL SYSTEM 110
Description 110
Fuse And Relay Location 111
Using A Booster Battery (Jump Starting) 113
Removing And Installing Battery 115
ALTERNATOR BELT 117
Adjusting Belt Tension 117
FAN BELT 117
Adjusting Belt Tension 117
AIR CONDITIONING COMPRESSOR BELT 118
Adjusting Belt Tension 118
HYDRAULIC SYSTEM 119
Checking And Adding Hydraulic Oil 119
Replacing The Hydraulic Oil 120
Hydraulic Filter Removal 121
Hydraulic Filter Installation 122
Diagnostic Couplers 123
TRACK TENSION 124
Rubber Track Clearance 124
Steel Track Clearance 126
Adjustment 127
TRAVEL MOTOR 129
Checking Oil Level 129
Draining The Travel Motor 129
LUBRICATING THE EXCAVATOR 130
Lubrication Locations 130
LUBRICATING THE ATTACHMENTS 134
Tilt Bucket Lubrication 134
Clamshell Bucket Lubrication 135
EXCAVATOR STORAGE AND RETURN TO SERVICE 136
Storage 136
Return to Service 136
MACHINE SIGN TRANSLATIONS 137
WARNING (6813577) 139
LIFT CHART (6813628) 140
SERVICE SCHEDULE (6814224) 143
WARNING (6807776) 146
WARNING (6813581, 6813576, 6804233) 149
UNDERCARRIAGE COMPONENTS (6589129) 150
COOLANT (6811054) 150
MECHANICAL SPRING LOADED COUPLER (7130241) 151
SPECIFICATIONS 153
SPECIFICATIONS 155
Excavator Machine Dimensions 155
Performance Specifications 156
Controls 156
Engine 156
Hydraulic System 157
Hydraulic Cylinders 157
Hydraulic Cycle Times 158
Electrical System 158
Drive System 158
Undercarriage 158
Capacities 158
Tracks 159
WARRANTY 161
WARRANTY 163
ALPHABETICAL INDEX 165

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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