Bobcat 463 Loader Operation & Maintenance Manual 6901175 – PDF DOWNLOAD

Description

Bobcat 463 Loader Operation & Maintenance Manual 6901175 – PDF DOWNLOAD

FILE DETAILS:

Bobcat 463 Loader Operation & Maintenance Manual 6901175 – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat 463 Loader Operation & Maintenance Manual 6901175 – PDF DOWNLOAD

S/N 520011001 & Above
S/N 519911001 & Above

SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS:
SAFE OPERATION IS THE OPERATOR’S RESPONSIBILITY:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat skid–steer loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation. The loader has a spark arrestor exhaust system or muffler which is required for operation in certain areas.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachments for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
• The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) and secure fastening to the Bobcat loader.
• The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the loader–attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat loader and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the Bobcat
loader and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the Bobcat loader or attachment gives operating information as well
as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided
inside the cab of the loader. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat loader or attachment. The signs and their
locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. Its brief instructions are convenient to the operator.
The Handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer
for more information on translated versions.
• The Safety Manual delivered with the Bobcat loader gives general safety information.
• Operator Training Courses are available from your local Bobcat dealer. They provide information for safe and efficient
operation of the Bobcat loader and some attachments. The courses are available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct
service procedures.
• See the ADDITIONAL PUBLICATIONS Page in this manual or your Bobcat dealer for Service and Parts Manuals, printed
materials, videos, or training courses available. Also check the Bobcat web site www.bobcat.com
The dealer and owner/operator review the recommended uses of the product when delivered. If the owner/operator will be
using the machine for a different application(s) he must ask the dealer for recommendations on the new use.

TABLE OF CONTENTS:

Bobcat 463 Loader Operation & Maintenance Manual 6901175 – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
REFERENCE INFORMATION 5
BOBCAT COMPANY IS ISO 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
FOREWORD 7
SERIAL NUMBER LOCATIONS 9
LOADER SERIAL NUMBER 9
ENGINE SERIAL NUMBER 9
DELIVERY REPORT 9
BOBCAT SKID STEER LOADER IDENTIFICATION 10
FEATURES AND ACCESSORIES 11
SAFETY 13
SAFETY INSTRUCTIONS FOR BOBCAT SKID STEER LOADERS AND ATTACHMENTS 15
Safe Operation Is The Operator’s Responsibility 15
Before Operating The Bobcat Loader 16
Safe Operation Needs A Qualified Operator 16
FIRE PREVENTION 17
MACHINE SIGNS (DECALS) 18
OPERATING INSTRUCTIONS 21
INSTRUMENT PANEL 23
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 24
Lift Arm By-Pass Control 24
Traction Lock Override 25
ENGINE SPEED CONTROL 25
PARKING BRAKE (Later Models) 26
PARKING BRAKE (Early Models) 26
STEERING LEVERS 27
STOPPING THE BOBCAT LOADER 27
SEAT BAR RESTRAINT SYSTEM 28
HYDRAULIC CONTROLS 29
Foot Pedals 29
Lift Arm Operation 29
Lift Arm Float Position 29
Tilt Operation 29
Bucket Position Valve Operation (If Equipped) 29
Auxiliary Hydraulics (If Equipped) 30
Quick Couplers 30
Auxiliary HydraulicContinuous Operation 31
Relieving Hydraulic Pressure 31
DAILY INSPECTION 32
GETTING READY FOR OPERATION 33
STARTING THE ENGINE 35
Normal Starting 35
Cold Temperature Starting 37
Warming The Hydraulic / Hydrostatic System 37
STOPPING THE ENGINE 37
ATTACHMENTS AND BUCKETS 38
Installing The Bucket Or Attachment 39
Removing The Bucket Or Attachment 40
OPERATING PROCEDURE 41
Filling The Bucket 42
Emptying The Bucket 42
Digging Into The Ground 43
Leveling The Ground (Using Lift Arms In Float Position) 44
Backfilling 44
PARKING THE BOBCAT LOADER 44
TRANSPORTING THE BOBCAT LOADER 45
LIFTING THE BOBCAT LOADER 46
TOWING THE BOBCAT LOADER 46
PREVENTIVE MAINTENANCE 47
MAINTENANCE SAFETY 48
SERVICE SCHEDULE 49
Chart 49
LIFT ARM SUPPORT DEVICE 50
Engaging The Lift Arm Support Device 50
Disengaging The Lift Arm Support Device 51
OPERATOR CAB 52
Raising The Operator Cab 52
Lowering The Operator Cab 53
Emergency Exit 54
SEAT BAR RESTRAINT SYSTEM 55
Seat Bar Inspection 55
Seat Bar Maintenance 55
Foot Pedal Clean Out 55
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 56
Inspecting The BICS™ Controller 56
Inspecting The Seat Bar Sensor (Engine RUNNING) 56
Inspecting The Traction Lock (Engine RUNNING) 56
Inspecting The Lift Arm By-Pass Control 56
REAR DOOR 57
AIR CLEANER SERVICE 58
FUEL SYSTEM 59
Fuel Specifications 59
Filling The Fuel Tank 59
Fuel Filter 60
Removing Air From The Fuel System 61
ENGINE LUBRICATION SYSTEM 62
Oil Chart 62
Replacing Oil And Filter 62
COOLING SYSTEM 63
Checking The Coolant Level 63
Propylene Glycol 63
Cleaning The Cooling System 63
Removing Coolant From The Cooling System 63
ALTERNATOR BELT ADJUSTMENT 64
ELECTRICAL SYSTEM 64
Description 64
Fuse Location 64
Electrical System Service 64
Battery Removal And Installation 65
Using A Booster Battery (Jump Starting) 66
HYDRAULIC / HYDROSTATIC SYSTEM 67
Checking And Adding Fluid 67
Breather Cap 67
Replacing The Hydraulic / Hydrostatic Filter Element 68
Removing The Hydraulic / Hydrostatic Fluid 68
SPARK ARRESTOR MUFFLER 69
TIRE MAINTENANCE 70
Wheel Nuts 70
Tire Rotation 70
Tire Inflation 70
FINAL DRIVE TRANSMISSION (CHAINCASE) 71
Checking And Adding Oil 71
AUXILIARY CONTROL LOCKBOLT 71
LUBRICATING THE LOADER 72
PIVOT PINS 74
BOB-TACH 74
Inspection And Maintenance 74
SYSTEMS ANALYSIS 75
TROUBLESHOOTING THE ENGINE 77
TROUBLESHOOTING THE HYDRAULIC SYSTEM 78
TROUBLESHOOTING THE HYDROSTATIC SYSTEM 78
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 80
MACHINE SIGN TRANSLATIONS 81
IMPORTANT – 6560573 83
WARNING – 6579511 84
SERVICE SCHRDULE – 6708212 85
WARNING – 6579510 87
WARNING – 6579528 88
DANGER – 6702302 88
WARNING – 6577754 88
DANGER – 6702301 88
DANGER – 6717343 89
SPECIFICATIONS 91
SKID STEER LOADER SPECIFICATIONS 93
Performance 93
Engine 93
Loader Controls 93
Drive System 93
Hydraulic System 93
Electrical System 93
Capacities 93
BOBCAT APRROVED ATTACHMENTS & ACCESSORIES 94
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS 95
WARRANTY 97

IMAGES PREVIEW OF THE MANUAL:

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